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Load Cell Accessories

Force Introduction modules
and mounting devices

Description

The mounting of load cells in an application requires To avoid damage during the mounting procedure please
high diligence if the force measuring system has to be use tranport safety devices. Especially take care with
accurate and precise. small nominal loads !

The performance of a force transducer depends on ist
repeatability of deformation on full load and zero load.
To get the maximum of accuracy the force introduction
and mounting kits were designed. The aim of the
construction of these was to prevent from the following
effects:
Lateral forces
Excentrical load
Bending and torsion momentum
Vibration
These influences vitiate the performance of the force
transducer but can lead to damage of the sensor.
The correct function of the force transducer presuppose
accurate mounting. Uneven areas should never be
tightened by mounting screws. If suitable the
unevenness can be equalled by levelling parts.
Never carry the force transducer holding the cable only!
During installation protect the cable from being
damaged.
Load cells are poduced with 4 or 6-wire cable. 4-wire
cables are calibrated and temperature compensated for
this special cable length. Never shorten or elongate
cables. 6-wire cables allow to measure (sense) the
exciatation voltage at the amplifier so it can be
regulated.
Welding works should be terminated before installing
the load cells. If this is not possible all the cabelling
should be removed from the clamping cases, amplifiers.
To avoid the current to flow through the load cell, a
special earth cable (copper) can be installed at the
mounting kit.

The arrangement of the load cells is depending on the

model. Please look up the right load direction !

Minimize transversal forces during and after mounting.

Apply the right screw torsion momentum !

Take care that the cabelling is not in the force flow !

Model: electrical force transducer

tecsis GmbH AE 963 a
Carl-Legien Str. 40
D-63073 Offenbach / Main Sales national Sales international e-Mail: info@tecsis.de p. 1 / 16
Tel.: +49 69 5806-0 Fax: +49 69 5806-170 Fax: +49 69 5806-177 Internet: www.tecsis.de
 Force introduction devices
1. Swivel head with female thread [EF]
used for models F2215; F2218

Type b1 b3 d1 d2 d3 d6 h l l3 ° sw mass Co in N
in kg static load
+2
EF 6 6-120 4 6-10 10 M6 20 30 12 11 6,5 9 0,017 10600
+2
EF 8 8-120 5 8-10 13 M8 23 36 16 12 8 11 0,031 13100
+2
EF 10 9-120 6 10-10 16 M 10 28 43 20 13 6 14 0,054 18800
+3
EF 12 10-120 7 12-11 19 M 12 32 50 22 15 5 17 0,086 28000
+3
EF 17 14-120 10 17-11 25 M 16 44 67 28 20 5,5 22 0,208 57900
+3
EF 20 16-120 12 20-11 28 M 20 x 1,5 51 77 33 23 4,5 24 0,290 76700
+3
EF 25 20-120 16 25-13 35 M 24 x 2 62 94 42 30 3,5 30 0,570 119100
+3
EF 35 25-120 20 35-15 51 M 36 x 3 82 125 61 38 3,5 41 1,230 180800
+3
EF 45 32-120 25 45-15 67 M 45 x 3 102 165 76 50 4 55 3,085 276200
+3
EF 50 35-120 28 50-15 72 M 52 x 3 112 195 89 60 3 60 3,975 339200
+4
EF 60 44-150 36 60-19 84 M 60 x 4 135 225 103 70 3,5 70 7,300 532100

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Force introduction devices
2. Swivel head with male thread [EM]
used for models F2210; F2211; F2218

Type b1 b3 d1 d3 d6 h l l3 ° mass Co in N
in kg static load
+2
EM 6 6-120 4 6-10 M6 20 36 22 11 6,5 0,014 6400
+2
EM 8 8-120 5 8-10 M8 23 42 25 12 8 0,024 11000
+2
EM 10 9-120 6 10-10 M 10 28 48 29 15 6 0,041 16800
+3
EM 12 10-120 7 12-11 M 12 32 54 33 15 5 0,067 23000
+3
EM 17 14-120 10 17-11 M 16 44 69 40 23 5,5 0,163 54100
+3
EM 20 16-120 12 20-13 M 20 x 1,5 51 78 47 25 4,5 0,270 76700
+3
EM 25 20-120 16 25-13 M 24 x 2 62 94 57 32 3,5 0,508 119100
+3
EM 35 25-120 20 35-15 M 36 x 3 82 140 92 38 3,5 1,330 180800
+3
EM 45 32-120 25 45-15 M 45 x 3 102 165 100 50 4 2,620 276200
+3
EM 50 35-120 28 50-15 M 52 x 3 112 195 120 60 3 3,865 339200
+4
EM 60 44-150 36 60-19 M 60 x 4 135 225 140 70 3,5 6,400 532100

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Force introduction devices
3. Compression part [ED 7], AZK01X010110 - AZK01X010119
used for model F6213

B
A

Load in kN ØA ØB H Order no.

5 12 5 20 AZK01X010110
10 16 8 25 AZK01X010111
20 24 15 30 AZK01X010112
50 30 20 30 AZK01X010113
100 37 20 40 AZK01X010114
200 50 25 45 AZK01X010115
500 62 30 50 AZK01X010116
1000 120 68 80 AZK01X010117
2000 120 68 80 AZK01X010118
3000 125 68 80 AZK01X010119

4. Compression piece and mounting flange [EF 42], AZK01X010100 - AZK01X010104

used for models F1211

A
B
M

C
D
G

4x 90° F
E

Load in kN ØA ØB C D ØE ØF G ØM Order no.

1 ... 10 89 70 12 21 37,9 13,6 6 8,5 AZK01X010102
20 ... 50 89 70 12 21 37,9 25,7 10 8,5 AZK01X010104
100 ... 200 115 90 14 28 47,9 33 10 12,5 AZK01X010100
500 ... 1000 149 120 18 50 81,9 46 12 16,5 AZK01X010101

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 5. Compression part [ E2 ]
used for model F2210

D
R T

Load in kN A B C ØD SW R ca. T
0,5 ... 10 12 24 M 12 22 18 60 1
20, 50 15 30 M 24 x 2 52 45 230 1,5
100, 200 15 30 M 36 x 3 65 45 295 1,8
500 20 40 M 45 x 3 85 50 450 2,0

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Mounting kits
1. Mounting kit with overload safety with lift off safety
used for model F3210

section A - A

B* = maximum adjustable height

Material: zinc plated steel or stainless steel
Mounting examples:

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 2. Installation kit with overload protection and lift-off protection [P1714]
with elastomer damper for force transducer F3210

Measuring range [ kg ] 10 20 50 100 200

3. Installation kit with overload protection and lift-off protection [P1778]

with elastomer damper for force transducer F3210

Measuring range [ kg ] A B C D E ØF G H K M U W Z
10; 20; 50; 150 130 80 60 110 40 9 95,5 23 M8 30 14 10
100; 200;

4. Installation kit without lift-off protection

for force transducer F1211

Measuring range ØA ØB ØC D E F ØG H ØTK L M ØP ØR

in kN
1 ... 10 89 70 50,0 10 80 100 8,5 M5 42 39 54 8,5 44
20 ... 50 89 70 89,5 15 120 150 17,0 M10 70 64 75 8,5 44
100 ... 200 115 90 115,0 15 120 150 17,0 M12 90 76 96 12,5 54

5. Installation kit without lift-off protection

Allowed angle shifiting max 4°
for force transducer F1211

Measuring range in t 1 2 3 5 10 20

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6. Mounting kits
Used for model F1210
Horizontal deflections of the compression plate result in a tangential deviation of the load cell.
To mount this kit a maximum tangential deviation of 6° is allowed.
During operation it is suggested not to exceed 2°.
1 mounting kit consists of 2 compression plates Pos.1 compression plate
Pos.2 load cell

Nominal load Øa Øb c d e g h k mass

[ metric ton ] [mm] [mm] [mm] [mm] [mm] [mm] [mm] kg
+0,5
1; 2; 6; 87 63 11 14 25 18 100 1
-1
two
+0,5
13 97 73 11 21 32 18 120 Bore holes 2
-1
180°
+0,5
28 108 84 11 - 28 - 136 2
-1

+0,5
60 137 112 11 - 42 - 174 Four 5
-1
bore holes 90°

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7. Mounting kit with lift-off protection for tension force
allowed angle shifting max 3°
for force transducer F2210

Measuring range ØA ØB ØC D E ØF ØG H J ØP W
in [ t ]
2; 5; 10; 230 200 80 25 100 155 115 M12 6x 60° 13 6x 60°
20; 50; 280 230 100 30 115 190 150 M16 6x 60° 6x 60°

8. Mounting kit with elastomer and lift-off protection for compression force
for force transducerder F2210

Measuring range in 100 200 500 1000 1250

[ kg ]

9. Mounting kit with overload protection and lift-off protection for compression force [P1780]
With elastomer for force transducer F3211

Measuring range B H K L M N a b c Ød h
in [ kg ]
500; 1000; 2000; 80 30 15 200 24 180,8 20 100 60 11 112 ±2

10. Mounting kit with elastomer, for compression force

for force transducerder F3211

Measuring range A B C D E F G ØH ØI J
in [ kg ]
500 200 120 160 80 20 92,0 8,0 65 17 M10
1000 200 120 160 80 20 92,0 8,0 65 17 M10
2000 245 130 205 90 20 118,5 9,5 100 21 M14

11. Mounting kit with elastomer for compression force

for force transducerder F3211

Measuring range ØA ØB ØC D E
in [ kg ]
500; 750 65 M10 17 76,5 8
1200 65 M10 17 76,5 8
2000 100 M14 21 96 9,5

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 12. Mounting kit mit oscillating metal foot for compression force[ AZK01X020xxx ]
for force transducerder F3211

Platform, silo or
Plattform-, Silo- oder
vessel foot
Behälter-Fuß

E C

A
B

Measuring range in [ kg ] 2000

Ø A [ mm ] 80
Ø B [ mm ] 90
C [ mm ] 57 / 67
D [ mm ] min. / max. 30 / 40
Wrench torque for screws [ Nm ] 20
Angle shifting E [ ° ] ± 10
Rubber consistency [ Shore A ] 80

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 13. Mounting kit with oscillating metal foot for compression force[ AZK01X020xxx ]
for force transducer F3210

Platform, silo
Plattform-, or oder
Silo-
vessel foot
Behälter-Fuß

D
E
C

A
B

Measuring range in [ kg ] 500 3000 5000

Ø A [ mm ] 50 80 80
Ø B [ mm ] 60 90 90
C [ mm ] 51 / 58 64 / 74 91 / 101
D [ mm ] min. / max. 27 / 34 37 / 47 58 / 68
Wrench torque for screws [ Nm ] 6 20 100
Angle shifting E [ ° ] ± 10 ± 10 ± 10
Rubber consistency [ Shore A ] 80 80 80

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Accessories
1. Junction boxes

A junction box offers the easy possibility to make long lasting electrical contact of the force transducer cabelling.
All boxes are made out of solid aluminum (protection class IP 65) and metall screw terminals.
No soldering is required.

Technische Daten:

Housing Aluminum epoxypaint coated Protection IP65

Screw terminals Made out of nickel plated brass;
4 resp. 7 cable clamps
wire diameter, Ø 3,5 ... Ø 7,8 mm
Layout Suitable for: 1 ... 3 or 4 ... 6 load cells;
Calibration, 1 resistor 10 und 1 potentiometer 1 to 30

Environmental Specs Temperature -40 ... +60°C

License for explosive areas ATEX EEx ia IIC T6
Net weight 1 ... 3 load cell connectors approx 700 g
4 ... 6 load cell connectors approx 950 g

Sketch:

1 ... 3 load cell connectors

4 ... 6 load cell connectors

Load cell Dimensions [mm]

connections A B C
1-3 175 57 80
4-6 250 52 80

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Accessories
1. Junction boxes
general use for load cells ;
The junction box for 1 - 3 load cells is available with or without edge load compensation.
The junction box for 1 - 6 load cells is available with edge load compensation only.

Layout for 1 - 6 load cells:

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Multiple ball bearings
for force transducer

Multiple ball bearings are used to compensate expansion caused by temperature or loading for structure of bulk containers,
of electrical filters and reactors, pipe work and roof racks, flue gas and dedusting plants, water separators, force
measurement and weighing equipment.

Execution
Multiple ball bearings can be used for ambient temperatures up to 180°C. A housing made of steel (St 37) covers balls and
plates made of special steel. A movement up to ± 25 mm is possible. Standard versions move polydirectional. Options only
for longitudinal or traverse movement are available.
G
H

D B

A
C
Version Carrying Dimensions in [mm] Movement
capacity
[kN] A B C D E F ØG ØH ØI all around
Gr. Ia 20 110 110 147 147 15 96 --- 138 4x 13 ---
Gr. Ib 50 130 130 175 175 20 102 --- 150 4x 18 ± 10 mm
Gr. II 200 240 240 290 260 22 133 --- 250 4x 23 ± 12 mm
Gr. III 500 400 120 480 200 30 193 310 190 4x 23 ± 25 mm
Gr. IV 1000 520 140 610 230 30 200 470 280 4x 23 ± 25 mm
Gr. V 1500 550 140 650 230 30 230 510 356 4x 32 ± 25 mm
Gr. VI 2500 740 140 840 230 30 250 660 400 4x 32 ± 25 mm

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Accerssories
3. Earth Cable
general use for mounting kits and load cells;
To prevent a possible damage of the force transducerbecause of welding currents.To get the best results connect the upper
and lower plate.
The wires are 50 mm² and should be mounted before or immediately after installing the load cells

These cables are made out of highly flexible E-Cu-flatwire, the ends are pressed on soldering free contact pins.

In the package you’ll find 2 mounting screws M10.

Available length: 0,4 m; 0,6 m; 0,8 m;

B2 d

B1

Dimensions [mm] Cable

L d B1 B2 [mm²]
400
600 11,0 30 30 50
800

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Measuring cable for force transducers
AZK01X050
use for model F2210 and model F6213
Connecting cable – 6 pole plug;

6-pole-plug cable Version: LIYDY

Dimensions: 5 x 0,14 mm
Version 1 2 6-pole plugs Serie 581

Version 2 Open cords

Abmessungen Length: A=3m
Soldered cords: B = 3 ... 4 mm
Heat shrink tubing: C = 40 ... 50 mm
Bared end: D = 40 ... 50 mm

Front soldering view ( female plug )

shield

yellow brown

white green

grey

Pin Connection Wires

Function Wire Color
Pin 1 Excitation (GND) green
Pin 2 Excitation (+) brown
Pin 3 Shield Network (black)
Pin 4 Sign. (+) yellow
Pin 5 Sign. (GND) withe
Pin 6 Check grey

Subject of technical changes

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