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Asset Performance Management

from GE Digital
Enabling intelligent asset strategies to optimize performance
How can you make your operation safer and
more reliable while helping to ensure optimal
performance at a lower sustainable cost?
You need to predict and prevent failures in a timely manner. You need the ability to: • Learn from continuous, real-time analysis and visibility
But to do that, you need to better manage your data across to understand the options for mitigating potential
• Collect, analyze, and visualize the data that is crucial to
the enterprise. problems while balancing associated costs, risks,
your assets’ health—all in one place
and benefits
You’ve invested in assets, processes, and systems on a
• Prioritize your work by determining which assets are most
massive scale to meet your business objectives while In other words, you need an intelligent asset strategy
critical to the overall health of your operation
managing risk around safety, financial, and environmental for each asset to help you make the best decisions to
events. These hundreds—perhaps thousands—of assets • Understand the true status of each asset maximize asset and operational performance.
produce enormous amounts of data that can either keep you
• Predict equipment and process issues with greater
informed to help you make smarter decisions—or leave you
accuracy before they occur
vulnerable to blind spots and risk.
• Ensure mechanical integrity of your assets and
regulatory compliance
Asset Performance Management from GE Digital
Asset Performance Management (APM) from GE Digital helps With APM, you get an enterprise-wide view of the impact of
asset-centric organizations drive safer and more reliable asset performance management activities to help you make
Improve
operations while facilitating optimal performance at a lower the best decisions. Availability &
sustainable cost by enabling intelligent asset strategies. Reliability
APM provides best-practice work processes and software
APM's intelligent asset strategies balance three traditionally tools for reliability analysis and management, maintenance
competing priorities--reducing cost, improving availability and process improvement, and environment, health, and safety
reliability, and mitigating risk--to help optimize your overall (EH&S) compliance, as well as equipment data capture,
asset and operational performance. integration, visualization, and predictive and diagnostic
analytics.
APM's holistic and risk-based intelligent asset strategies
balance performance and cost by considering design, APM includes software, services, and business-process Outcomes
operational procedures, and maintenance plans for all assets. support. And it's built on Predix, the operating system for the
Industrial Internet.
Reduce Manage
Costs Risk

APM is designed to work across


all assets (fixed, rotating, and non-
rotating), all equipment types and LEARN MORE
manufacturers (GE and non-GE), and
all industries--across the plant and
across the enterprise.
Intelligent asset strategies
can help you answer these
critical questions for all
your assets
• How critical is this asset?

• What is the history of this asset, and what is its current health?

• In what ways could this asset fail, how could I mitigate failure, and
what would it cost?

• What would be the consequence of this asset’s failure on my


business?

• What action should be taken now, and what should be our overall
strategy to optimize business objectives?

An intelligent asset strategy should be viewed as a continual, evolving


improvement process. Operational conditions and demands will
change over time, equipment will age and be replaced, upgrades and
improvements will be implemented, and pressure to reduce costs will
always be present. APM's intelligent asset strategies enable dynamic
performance management and a continuous loop of improvement.

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Benefits of Asset Performance
Management: • Reduces inventory costs by determining spare parts • Lowers total cost of ownership through a software-as-
• Reduces unplanned downtime and increases requirements based on failure rates, logistical constraints, a-service (SaaS) model that provides flexibility and access
availability and reliability by helping to ensure that and downtime and consequence costs. to business insights where it matters—with edge, cloud,
critical assets and systems are monitored and protected and hybrid configurations.
• Protects the health and safety of employees and the
from emerging threats.
environment by reducing asset-related incidents. • Provides the ability to operationalize your own in-
• Reduces costly emergency repairs by detecting house analytics by using APM’s capabilities.
• Improves workforce productivity by prioritizing
problems early, turning unplanned downtime into planned
maintenance based on criticality and cost. • Provides a standard way to connect machines,
downtime.
data, and people to deliver faster time-to-market; a
• Helps maintain and institutionalize technical
• Reduces often unnecessary routine preventive well-designed, consistent interface for a superior user
expertise by documenting tribal and organizational
maintenance and helps you move to more efficient and experience; dynamic scalability to meet growth needs; and
knowledge.
proactive condition-based and risk-based maintenance. extensibility to grow functionality as business needs evolve.

Real customer results:

EH&S incident reduction Increased availability Reduction in reactive maintenance Inventory cost reduction

Gain in employee productivity Reduction in IT total cost of ownership

*Based on GE Digital’s APM client case studies and industry best practices and value drivers.
GE Digital’s Asset Performance Management includes Machine & Equipment
Health, Reliability Management, Compliance & Integrity Management,
and Asset Strategy Optimization.
Machine & Equipment Health
Machine & Equipment Health from GE Digital helps you get a • Condition monitoring • Recommendation management
unified view of your assets' current state and health—anytime Determines and reports the current health of the asset in Enables users to centrally manage all recommendations
and anywhere. its operating context and provides anomaly detection by that have been derived from a variety of analyses and
calculating metrics and driving rules-based exceptions. inspection types, including reliability analytics, reliability
Machine & Equipment Health is the foundation of all other
Condition monitoring supports both continuous centered maintenance, failure mode and effects analysis,
APM solution offerings: Reliability Management, Compliance
surveillance via data monitoring as well as discrete and root cause failure analysis, among others.
& Integrity Management, and Asset Strategy Optimization.
or periodic surveillance via rounds and calibration
• Reliability benchmarking
Machine & Equipment Health includes: management.
Asset Answers provides instant benchmarking of a
• Connectivity • Data analysis and visualization company's physical asset performance against global
Allows for the secure collection, intermediate storage, Provides capabilities to query and present asset industry peers and internally, asset-to asset and site-to-
backhaul, and administration of time-series and enterprise data. Users can perform additional analyses by using site. The tools and KPIs empower users to clean, filter, and
data from external sources to edge/on-premises and underlying time-series data and other data types to interpret performance data to systematically diagnose and
cloud-based APM applications—one time during setup validate a detected anomaly and determine root cause. isolate underperforming assets.
or continuously. Enables creation of dashboards by using preconfigured
• Data management KPI templates and widgets. In summary
Includes structuring and contextualizing data to the lifecycle Machine & Equipment Health provides a holistic view that
• Criticality analysis
asset model, providing a unified view of asset data and brings together real-time data, alarms, events, and other
Provides a standard process and tool for assessing and
enabling APM applications and analytics to consume APM operational data to get a clear picture of asset performance—
managing the risk levels of systems and associated
data through governed and consistent APIs. Leverages anytime and anywhere—and enables better decision making
assets, allowing for prioritization based on a risk ranking
artificial intelligence (AI) and machine learning to automate through a single source of truth that crosses organizational
so resources can be managed effectively and utilized on
the ingestion, modeling, and mapping of disparate data silos.
the most important assets and systems.
sources into a canonical, asset-oriented model.
• Event management
• EAM integration
Triggers impact assessments and investigations and
Brings the valuable information already being gathered
provides contextual visualization of events, notifications,
by business systems into GE Digital's APM for meaningful
and automated response workflows.
analysis to drive business decisions and help build an
intelligent asset strategy in line with corporate objectives.

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Reliability Management
Reliability Management from GE Digital detects and diagnoses • Root cause analysis
equipment issues before they occur to help reduce unplanned Uses a standard methodology for investigation of
downtime. failures, provides better understanding and analysis
of the underlying cause of failure, and captures and
Reliability Management includes: institutionalizes that information to help prevent
• Predictive diagnostics future occurrences.
Enables the analyst to anticipate or identify failure of an • Reliability analysis
asset with longer lead time--improving reliability and Provides a comprehensive set of analytical tools to
performance by modeling the asset's expected versus help understand causes of asset failure patterns and
observed states. The analyst can leverage structured the true cost of failure.
time-series and unstructured data, including process
parameters and condition alerts, in the context of the In summary
assigned maintenance strategy and actual maintenance Reliability Management helps you detect and diagnose
performed. Analysts also can compare operating equipment problems early, effectively and efficiently
conditions and performance with other similar assets. plan maintenance to help optimize operations, and
• Case and collaboration management capture best practices.
Supports interaction of experts and information over
the lifecycle of mitigating an issue. Case management
includes expert interpretation and collaboration around
an integrated evidence set and supports a proactive
recommendation and action workflow.

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Compliance & Integrity Management
Compliance & Integrity Management from GE Digital helps to inspection is API-RP-580 certified, and the first software elements, providing the organization with a greater
ensure asset integrity and compliance by monitoring changing certified to the 3rd edition of API RP-581. degree of auditability, which is essential in industries that
risk conditions. require management of change (MOC) as a regulatory
• Inspection management
compliance requirement.
Compliance & Integrity Management includes: Provides the ability to drive large-scale inspection
programs and ensure compliance with federal, state, In summary
• Hazard analysis and local requirements--including API standards. This Compliance & Integrity Management prioritizes assets based
A regulatory requirement and an integral part of an overall capability allows asset owners and operators to manage on risk using globally accepted and proven methodologies
risk-management process, hazard analysis is focused inspection plans on a variety of asset classes, document and facilitates compliance using real-time field information
on identifying and assessing risks and managing their the condition of each asset, and track inspection to manage inspection plans and implement intelligent asset
reduction. This methodology is based on international recommendations to closure. strategies.
standards, such as the IEC 61882 Hazard and Operability
Studies (HAZOP studies) Application Guide, and is • Thickness monitoring
fully integrated with capabilities in our Asset Strategy Provides the ability to calculate remaining useful life and
Optimization solution. inspection priority based on corrosion rates or thickness
measurements. Can be integrated with a variety of data
• Safety lifecycle management loggers, thereby streamlining the collection of thickness
Addresses the need to maintain and manage the reliability data. Thickness monitoring also can be integrated into
and performance of critical process instrumentation EAM/CMMS systems and our other APM solutions.
and safety instrumented systems, as well as compliance
requirements. Based on international industry standards • Management of change
such as ISA 84/IEC 61511 and IEC 61508, this capability Provides a systematic approach to managing changes to
helps enable the management of all phases of the safety equipment, materials, operating conditions, procedures,
lifecycle, from design through operation and maintenance and personnel, taking into consideration all aspects of
to eventual decommissioning. operations which will or could be impacted because of
a change. Provides a flexible solution for creating and
• Risk based inspection managing change projects, communicating changes to
Improves safety, containment reliability, and environmental team members and enforcing an approval system to
compliance in high-risk industrial environments by provide accountability. Users are able to comply with
profiling fixed and linear-asset corrosion and containment change-management requirements by relating records
threats. Also prioritizes risk-mitigation strategies based from other APM entities to ensure that all impacted
on failure probabilities and consequences. Risk based areas of the organization are recorded as changed

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Asset Strategy Optimization
Asset Strategy Optimization from GE Digital helps optimize informed decisions like when to repair or when
availability, reliability, risk, and costs through intelligent asset to replace, the performance of asset strategies
strategies. can be optimized over the long term, therefore
reducing costs for entire sites or fleets over a
Asset Strategy Optimization includes : defined period of time.
• Reliability centered maintenance (RCM)/failure mode • Financial and risk simulation
and effects analysis (FMEA) Active and proposed strategies balancing risk
Enables industry-standard RCM and FMEA methodologies and cost enable continual refinement. With
that identify the probability and consequences of asset this capability, managers can validate existing
failure and determine the optimum mitigating actions— plans or consider strategy options to update
including maintenance and condition-monitoring and implement plans that are more effective in
strategies—to reduce risks to acceptable levels. managing risk. Your organization can simulate
• Strategy management what the effect on cost and risk will be if various
Provides a common methodology to define actions and aspects of an asset strategy are changed and
their mitigated risks for any asset, providing the ability to can compare results with existing strategies to
evaluate existing plans with basic qualitative risk analysis determine which is optimal and can be activated
that is both straightforward and easy to use. effectively.

• Strategy library In summary


Provides professionally designed asset strategy templates Asset Strategy Optimization helps you optimize
that include likely risks and recommended mitigating predictive maintenance decisions--reducing
actions for more than 600 common equipment categories. maintenance costs and balancing risk while
Mitigating actions may include deployment of advanced increasing reliability and availability and minimizing
predictive diagnostics (available through the Reliability downtime.
Management solution) to detect and eliminate equipment
failures.

• Lifecycle cost analysis


Can help asset owners understand "whole life" costs by
capturing all relevant cost data associated with individual LEARN MORE
assets, groups of assets, or entire fleets. By making
Creating a more efficient and
reliable power plant—Whitegate,
County Cork, Ireland
By using APM, the Whitegate power plant in Ireland has a single, consolidated view of
the entire plant and identifies early warnings of anomalies 24/7, reducing costs and
improving efficiency.

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What does Gartner say about


GE Digital's Asset Performance
Management?
The recent acquisition of Meridium by GE Digital now provides full spectrum coverage
of APM, according to Gartner's definition.

READ MORE
Improving reliability and availability—RasGas, Qatar
GE is working with RasGas, a liquid natural gas (LNG) producer based in Qatar, on an unprecedented
collaboration using GE’s Predix, the operating system for the Industrial Internet, and APM. RasGas represents
40% of Qatar’s economic output, so analyzing the company data is no small feat, but the results will help
extend the life and efficiency of its machines.

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Get started today
GE Digital leverages decades of experience, cutting-edge data science and analytics technology,
and the scale of $1 trillion in managed assets to offer a full suite of APM solutions powered by
Predix, the operating system for the Industrial Internet. APM balances traditionally competing
priorities—reducing costs, improving availability and reliability, and managing risk—to provide
intelligent asset strategies that help maximize asset performance and productivity.

Are you ready to make your operation safer and more reliable
while helping to ensure optimal performance at a lower
sustainable cost?

Learn more about


GE Digital’s Asset Performance Management.

Learn about
GE Digital's service options to help you rapidly realize a return on your APM
investment-- including our new Acceleration Plans.

Learn about
GE Digital's Industrial Performance & Reliability Center, which can provide 24/7/365
monitoring of your equipment.

Learn how
ServiceMax extends GE Digital's APM by providing enhanced maintenance scheduling
capabilities.
About GE
GE (NYSE: GE) is the world’s Digital Industrial Company, transforming industry with software-defined machines
and solutions that are connected, responsive, and predictive. GE is organized around a global exchange of
knowledge, the “GE Store,” through which each business shares and accesses the same technology, markets,
structure, and intellect. Each invention further fuels innovation and application across our industrial sectors.
With people, services, technology and scale, GE delivers better outcomes for customers by speaking the
language of industry.

Contact Information
Americas: 1-855-YOUR1GE (1-855-968-7143)
gedigital@ge.com

www.ge.com/digital

©2017 General Electric. All rights reserved. *Trademark of General Electric. All other brands or names are property of their respective holders.
Specifications are subject to change without notice. 12 2017

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