Professional Documents
Culture Documents
Fiery
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This documentation is protected by copyright, and all rights are reserved. No part of it may be reproduced or transmitted in
any form or by any means for any purpose without express prior written consent from Electronics for Imaging, Inc. (“EFI”),
except as expressly permitted herein. Information in this documentation is subject to change without notice and does not
represent a commitment on the part of EFI. The documentation is further covered by “Legal Notices” distributed with this
product, which can be found on the User Documentation set. The documentation may be provided in conjunction with EFI
Software (“Software”) and any other EFI product described in the documentation. The Software is furnished under license and
may only be used or copied in accordance with the terms of the EFI Software End User License Agreement, which can be
found in the “Legal Notices” distributed with this product.
CONTENTS 3
CONTENTS
PREFACE 9
Precautions
. 11 15
. 4
Creating an ESD safe environment 17
5
Tools you will need 19
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INTRODUCTION
Features
D 20
20
INSTALLATION 24
Installation sequence 24
Overview 35
SERVICE PROCEDURES 44
1
Overview 44
. 1
EX700i Print Server overview diagrams 45
5
Accessing internal components
Shutting down the system
. 4 49
49
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Opening the EX700i Print Server 53
Motherboard 63
Removing the motherboard 63
Replacing the motherboard 67
Verifying new motherboard installation and transferring options 72
Replacing parts on the motherboard 79
DIMMs 79
CPU 81
Battery 85
Clearing the CMOS 86
Jumpers 86
Fan 87
Power supply 88
CONTENTS 5
Overview 107
1
TROUBLESHOOTING 112
Troubleshooting process
. 4. 1 112
5
Preliminary on-site checkout 113
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Checking external connections 114
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Checking internal components 115
Inspecting the system 116
Normal startup sequence 121
SPECIFICATIONS 135
Procedures 143
INDEX 154
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LIST OF FIGURES 7
LIST OF FIGURES
F IGURE 1: Printing system 21
1
F IGURE 7: EX700i Print Server Control Panel 35
. 1
F IGURE 8: Front and back panels 45
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F IGURE 9: Back panel and internal side view 46
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F IGURE 10: Exploded view of EX700i Print Server components 47
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F IGURE 11: Power and data cable connections in the EX700i Print Server
54
F IGURE 16: Diagram of the User Interface Board (front and back) 60
1
94
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F IGURE 31: Removing/replacing the HDD from/in the HDD bracket 95
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F IGURE 32: Component Sled with switch bank assembly 98
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F IGURE 33: Removing/replacing the Component Sled from the chassis 99
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F IGURE 34: Removing/replacing the switch bank assembly
102
PREFACE
The Installation and Service Guide is intended for authorized EX700i Print Server and printer
service technicians installing or servicing the Xerox EX700i Print Server Powered by Fiery.
If you are not an authorized service technician, do not attempt to install or service the Xerox
EX700i Print Server Powered by Fiery. Electronics For Imaging, Inc. does not warrant the
performance of the EX700i Print Server if it is installed or serviced by non-authorized
personnel.
N OTE : The term “EX700i Print Server” is used in this guide to refer to the Xerox EX700i
Print Server Powered by Fiery. The term “digital press” is used in this guide to refer to the
Xerox 700 Digital Color Press.
1
• System Software media (includes the Microsoft Windows 7 for Embedded Systems (64-
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bit) operating system software and Fiery Server Software; for service use only)
. 4
• User Software media
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• Fiery Options Utility DVD (for service use only)
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• Printed Quick Setup
• Printed Welcome
• Printed Secure Erase Administration Guide
• Printed Customer Release Notes
• Other documentation
PREFACE 10
Service documentation
The scope of the Installation and Service Guide is limited to describing how to install EX700i
Print Server hardware and system software and how to service and troubleshoot the EX700i
Print Server. The Troubleshooting chapter focuses on the individual components of the
EX700i Print Server hardware, as well as the EX700i Print Server connection to the network
and printer. Details about the printer, network, remote computers, software applications,
and Microsoft Windows operating system software are beyond the scope of this guide.
For detailed information about the content, terminology, and conventions of this guide,
see the sections beginning on page 11.
Customer documentation
1
Customer documentation (also known as “user documentation”) is designed primarily
. 1
for users and administrators. It also contains information that may be useful to service
4
technicians; therefore, cross-references to the customer documentation are included in the
5 .
Installation and Service Guide.
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Service technicians can obtain user documentation from the User Documentation set.
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Client users can obtain user documentation by using a Web browser to download
documentation files from the EX700i Print Server. The documents are provided as Adobe
Acrobat PDF (Portable Document Format) files, which are indexed and cross-referenced.
In addition, some EX700i Print Server utilities (such as Command WorkStation) offer built-
in Help.
For a complete description of the EX700i Print Server user documentation, see Welcome from
the User Documentation set.
PREFACE 11
1
• Service Procedures
. 1
Removal and replacement procedures for EX700i Print Server components; restoring and
. 4
verifying functionality.
5
• System and user software
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Overview of the system software; installing system and user software.
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• Troubleshooting
Common problems and ways of correcting them; startup error messages; general system
error conditions.
• Specifications
EX700i Print Server specifications.
• Parts List
EX700i Print Server spare parts list.
• Servicing the EX700i Print Server with Furniture (FACI option)
Assembly and disassembly instructions for systems that are mounted on the optional
furniture with the optional monitor attached.
N OTE : The EX700i Print Server Installation and Service Guide is not intended for customer
use. Do not leave the Installation and Service Guide at the customer site after servicing the
EX700i Print Server.
PREFACE 12
Service technician
In this guide, responsibilities attributed to the service technician may include the following:
• Making sure that the customer site has an appropriate electrical outlet and sufficient
physical space for the EX700i Print Server
• Unpacking the EX700i Print Server
1
• Installing and connecting the EX700i Print Server
. 1
N OTE : The preceding functions may be performed by a trained rigger or service technician.
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• Servicing the EX700i Print Server components
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• Installing system and user software on the EX700i Print Server
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Network administrator
In this guide, responsibilities attributed to the network administrator include the following:
• Verifying that the customer site is network-ready
• Configuring EX700i Print Server Network Setup options
• Configuring the connection between the EX700i Print Server and the
Command WorkStation application installed on the EX700i Print Server
• Installing the user software shipped with the EX700i Print Server onto the networked
Windows and Apple Mac OS computers that will print to it
• Configuring the connection between each remote computer and the EX700i Print Server
PREFACE 13
N OTE : Replacement parts and specifications are subject to change. When ordering
replacement parts, refer to the current parts list maintained by your authorized
service/support center. Install the correct parts as directed by your service/support center.
The term “Control Panel” refers to the area on the front of the EX700i Print Server, including
the green/red activity light, the display window (LCD—liquid crystal display), and the
buttons to the left and right of the display window.
The term “LCD” refers to the display window of the EX700i Print Server Control Panel.
The term “monitor” refers to the optional EX700i Print Server flat panel monitor.
The term “DVD drive” (Digital Versatile Disk drive) refers to the EX700i Print Server
DVD drive.
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The term “system software” refers to the following software installed on the EX700i Print
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Server hard disk drive (HDD):
. 4
• Windows 7 Professional for Embedded Systems x64 operating system software and Fiery
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Server Software (System Software DVD)
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• User Software (User Software DVD)
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The term “Windows 7 FES x64” refers to Windows 7 Professional for Embedded Systems
x64.
For other terms used to identify components of the EX700i Print Server, see the reference key
in Figure 10 on page 47.
Document conventions
References to EX700i Print Server user documentation, such as Configuration and Setup, are
displayed in italics. The user documentation files are installed from the User Documentation
set.
N OTE : The note format highlights important messages and additional information.
The WARNING format indicates a potentially hazardous situation which, if instructions are
not followed, could result in death or serious injury. To use the EX700i Print Server safely,
always pay attention to these WARNINGs.
The CAUTION format indicates a caution concerning operations which, if not performed
correctly, may lead to injury. To use the EX700i Print Server safely, always pay attention to
these CAUTIONs.
PREFACE 14
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PREFACE 15
Precautions
Always observe the following general precautions when installing and servicing the EX700i
Print Server:
• Avoid pressing the surface of the LCD.
Other solvents, such as water, may damage the polarizer on the display window.
Never lift the EX700i Print Server by grasping the top panel. The top panel does not support
the weight of the system.
ATTENTION: Ne jamais soulever le serveur d’impression par sa partie supérieure : celle-ci ne peut pas supporter le poids du système.
AVVERTENZA: Il server di stampa non deve essere mai sollevato afferrandolo dal pannello superiore, in quanto quest’ultimo non
può sostenere il peso dell’intero sistema.
WARNUNG: Heben Sie den Druckserver nicht an der oberen Gehäuseabdeckung an. Die obere Gehäuseabdeckung ist nicht dafür
ausgelegt, das Gesamtgewicht des Systems zu tragen.
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DVERTENCIA: No levante nunca el servidor de impresión agarrándolo por el panel superior. El panel superior no soporta el peso
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del sistema.
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ADVERTÊNCIA: Nunca erga o servidor de impressão pelo painel superior. O painel superior não suporta o peso do sistema.
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WAARSCHUWING: Til de afdrukserver nooit op door het bovenpaneel vast te nemen. Het bovenpaneel kan het gewicht van het
systeem niet dragen.
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• When connecting or disconnecting the power cord:
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– Only use the power cord that shipped with the EX700i Print Server or an appropriate
replacement power cord available from an authorized provider.
– Always disconnect the power cord from the EX700i Print Server back panel before opening
the unit and servicing internal components.
– Do not pull on the power cord when unplugging the EX700i Print Server. Pull the plug
instead.
– Do not place objects on the power cord. Place the power cord away from foot traffic.
– Do not tamper with or disable the power cord grounding plug.
– Do not use a 3-prong adapter in a 2-hole ungrounded outlet.
– Do not use an extension cord.
– Do not plug the EX700i Print Server into a circuit with heating or refrigeration equipment
(including water dispensers).
– Do not plug the EX700i Print Server into a switchable power outlet. This can result in the
EX700i Print Server being turned off accidentally.
• Never set any liquid on or near the EX700i Print Server or printer. If liquid is spilled into the
EX700i Print Server or printer, disconnect the power cord immediately.
If the EX700i Print Server LCD window breaks and the liquid crystal inside leaks out, avoid
contact with it. If you come in contact with the liquid crystal, wash it off your skin
immediately with soap and water.
• Use care when handling parts of the EX700i Print Server, as some edges on the unit may be
sharp.
• Do not install third-party applications onto the EX700i Print Server. Third-party applications
are not supported and can cause system problems. Although virus scans are permitted on the
EX700i Print Server, virus-protection software should not be loaded in memory-resident
mode.
Depending on the changes made, the EX700i Print Server may become unstable or even
unusable. If this occurs, we recommend that you reinstall the EX700i Print Server System
Software, which reliably restores the Windows operating system software to its factory
defaults.
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• Never alter an existing network without permission.
. 1
The EX700i Print Server will probably be connected to an existing Local Area Network
. 4
(LAN) based on Ethernet hardware. The network is the link between the customer’s
5
computer, existing laser printers, and other prepress equipment. Never disturb the LAN by
breaking or making a network connection, altering termination, installing or removing
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networking hardware or software, or shutting down networked devices without the
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knowledge and explicit permission of the system or network administrator or shop supervisor.
• Unless you are the network administrator, never assign an IP address in EX700i Print Server
Network Setup.
Static is always a concern when servicing electronic devices. It is highly unlikely that the area
around the printer and the EX700i Print Server is static-free. Carpeting, leather-soled shoes,
synthetic clothing fibers, silks, and plastics may generate a static charge of more than 10,000
volts. Static discharge is capable of destroying the circuits etched in silicon microchips, or
dramatically shortening their life span. By observing standard precautions, you may avoid
extra service calls and save the cost of a new board.
When possible, work on a ground-connected antistatic mat. Wear an antistatic grounding
strap, grounded at the same place as the antistatic mat. If that is not possible, do the
following:
• Attach a grounding strap to your wrist. Attach the other end to a good ground.
• When you unpack the EX700i Print Server from the carton for the first time, touch a
metal area of the printer to discharge the static on your body.
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• Before you remove any of the EX700i Print Server panels and handle internal components,
.
touch a metal part of the EX700i Print Server.
. 4
• Leave new electronic components inside their antistatic bags until you are ready to install
5
them. When you remove components from an antistatic bag, place them on a grounded
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antistatic surface, component-side up.
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• When you remove an electronic component, place it in an antistatic bag immediately.
Do not walk across a carpet or vinyl floor while carrying an unprotected board.
• During service to the motherboard, avoid using excessive force and always place the
motherboard on a grounded, non-metallic, static-free surface. Never allow any metal to
touch the solder contacts on the underside of the motherboard, especially beneath the
battery socket. Improper handling can short-circuit and permanently damage the
motherboard.
• Handle printed circuit boards by their opposing edges only and avoid touching the contacts
on the edge of the board.
PREFACE 18
ATTENZIONE: Il cavo di alimentazione deve essere scollegato per interrompere completamente la corrente. Accertarsi che la presa
di corrente si trovi o sia installata vicino alla macchina e sia facilmente accessibile.
ACHTUNG: Der Netzstecker dient zur sicheren Trennung des Gerätes von der Stromversorgung. Stellen Sie sicher, dass
sich die Steckdose in unmittelbarer Nähe des Gerätes befindet und leicht zugänglich ist.
CUIDADO: El cable de alimentación eléctrica se utiliza como dispositivo de desconexión principal. Asegúrese de que el enchufe-
toma esté situado/instalado cerca del equipo y que sea fácilmente accesible.
CUIDADO: O cabo de força é usado como dispositivo principal de desconexão. Assegure-se de que a saída de energia
esteja localizada/instalada próxima ao equipamento e facilmente acessível.
VOORZICHTIG: Het netsnoer moet worden uitgetrokken om de stroomvoorziening te onderbreken. Zorg ervoor dat het
stopcontact zich dicht bij het apparaat bevindt en gemakkelijk toegankelijk is.
1
battery only with the same type recommended by the manufacturer. Dispose of used batteries
1
according to local regulations.
.
ACHTUNG: Es besteht Explosionsgefahr, wenn die Batterie durch eine Batterie falschen Typs ersetzt wird. Als Ersatz dürfen nur
. 4
vom Hersteller empfohlene Batterien gleichen oder ähnlichen Typs verwendet werden. Verbrauchte Batterien müssen entsprechend
5
den jeweiligen gesetzlichen Bestimmungen entsorgt werden.
ATTENTION: Il y a risque d’explosion si la pile est remplacée par un modèle qui ne convient pas. Remplacez-la uniquement par le
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modèle recommandé par le constructeur. Débarrassez-vous des piles usées conformément aux réglementations locales en vigueur.
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ADVARSEL!: Litiumbatteri - Eksplosionsfare ved fejlagtig håndtering. Batteriet må kun udskiftes med et andet batteri af samme
fabrikat og type. Brugte batterier skal bortskaffes i henhold til gældende regler.
VAROITUS: Paristo voi räjähtää, jos se on vaihdetaan väärän tyyppiseen paristoon. Vaihda paristo ainoastaan laitevalmistajan
suosittelemaan tyyppiin. Hävitä käytetty paristo paikallisten määräysten mukaisesti.
ADVARSEL: Eksplosjonsfare ved feilaktig skifte av batteri. Benytt samme batteritype eller en tilsvarende type anbefalt av
apparatfabrikanten. Brukte batterier kasseres i henhold til lokal lovgivning.
VARNING: Risk för explosion om batteriet byts ut mot en felaktig batterityp! Byt bara ut batteriet mot en batterityp som har
godkänts av tillverkaren. Hantera använda batterier enligt lokal miljölagstiftning.
CUIDADO: Existe peligro de explosión si la batería se sustituye por una batería del tipo incorrecto. Sustituya la batería sólo por una
batería del mismo tipo que recomienda el fabricante. Deseche las baterías usadas respetando la normativa local.
ATTENZIONE: Esiste pericolo di esplosione se la batteria viene sostituita con una di tipo non corretto. Sostituirla solamente con un
tipo raccomandato dal produttore. Lo smaltimento delle batterie usate deve essere eseguito secondo le normative locali.
AVISO: Existe o perigo de explosão se a bateria for substituída por uma do tipo incorreto. Substitua somente por uma do tipo
recomendado pelo fabricante. Descarte as baterias conforme as normas locais.
GEVAAR: Er bestaat ontploffingsgevaar indien de batterij door een verkeerd type wordt vervangen. Vervang de batterij uitsluitend
door hetzelfde door de fabrikant aanbevolen type. Ruim gebruikte batterijen op volgens de plaatselijke voorschriften.
PREFACE 19
AVVERTENZA: La protezione contro i short-circuit (sovracorrente) del prodotto dipende dall’impianto elettrico dell’edificio in cui
è installato. Accertarsi che sui conduttori di fase (che portano la corrente) venga utilizzato un fusibile o interruttore non superiore a
120 Vc.a., 15 A negli Stati Uniti (240 Vc.a., 10 A internazzionale).
WARNUNG: Dieses Produkt ist darauf angewiesen, dass im Gebäude ein Kurzschluss- bzw. Überstromschutz installiert ist. Stellen
Sie sicher, dass eine Sicherung oder ein Unterbrecher von nicht mehr als 240 V Wechselstrom, 10 A (bzw. in den USA 120 V
Wechselstrom, 15 A) an den Phasenleitern (allen stromführenden Leitern) verwendet wird.
DVERTENCIA: Este producto depende de la instalación del edificio en lo relativo a la protección frente a cortocircuitos
(sobretensión). Asegúrese de utilizar un fusible o un interruptor de circuito que no sea de más de 120 V CA, 15A en EE.UU.
(240 V CA, 10A internacional) en los conductores de fase (todos los conductores que transportan corriente).
ADVERTÊNCIA: Esse produto depende da instalação de proteção contra curto-circuito (sobrecarga) do edifício. Assegure-se de que
um fusível ou disjuntor de até 120 VAC, 15A U.S. (240 VAC, 10 A internacional) seja usado nos condutores de fase (todos os
condutores de corrente).
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WAARSCHUWING: Dit apparaat wordt tegen kortsluiting (overstroom) beveiligd via de elektrische installatie van het gebouw.
. 1
Zorg ervoor dat de fasegeleiders (alle stroomvoerende geleiders) beveiligd zijn met een zekering of stroomonderbreker met
een maximale capaciteit van 120 V wisselstroom, 15 A in de V.S. (240 V wisselstroom, 10 A internationaal).
Avoid touching magnetic tools to storage media such as HDDs. Contact between magnetic
tools and magnetic storage media may result in data corruption.
INTRODUCTION 20
INTRODUCTION
The EX700i Print Server adds computer connectivity and highly efficient Adobe PostScript 3
color printing capability to the digital press. It is optimized for high-speed network
communications, processing, rasterization, and printing of continuous tone color
and monochrome pages.
Features
As an integral part of a color printing system, the EX700i Print Server enables users to:
• Send images over AppleTalk and TCP/IP networks to EX700i Print Server supported
devices.
• Spool print jobs and select a printing priority for each job. Users can control spooled print
jobs sent to the EX700i Print Server with remote user software running on networked
Windows and Mac OS computers.
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• Print color, grayscale, and black-and-white jobs.
4.
• Use the digital press as a high-resolution color scanner with Fiery Scan software.
5 .
• Use 136 resident fonts (126 Adobe Type 1 PostScript, and 10 TrueType), plus several
Adobe Multiple Master fonts used for font substitution when printing PDF files.
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Command WorkStation or any third-party LaserWriter downloader, such as the
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Adobe Font Downloader, can be used to download additional fonts
• Use built-in ColorWise color management and NetWise network features.
INTRODUCTION 21
The EX700i Print Server also supports the Microsoft version of Internet Printing Protocol
(IPP) for Windows XP, Windows Vista, Windows Server 2003/2008/2008 R2, Windows 7,
and e-mail printing.
Digital press
. 11 Networked computers
4
EX700i Print Server
.
or workstations
5
F IGURE 1: Printing system
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INTRODUCTION 22
The motherboard includes an Intel Core 2 Duo E8400 3.0GHz CPU that controls the image
data transfer to and from the motherboard and runs the interpreter. The interpreter rasterizes
the page description file and compresses the image pattern into memory using compression
technology.
High-speed DIMMs (dual in-line memory modules) on the motherboard hold the image data
during printing. The EX700i Print Server is configured with two 1GB DIMMs for a total of
2GB of memory.
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INTRODUCTION 23
Motherboard
User PCI-E x 16 slots
interface CPU PCI-E
x8 signal (not used)
board Memory
DIMM 4 PCI-E x 8 slots
x4 signal (not used)
USB Empty Digital
devices North bridge press
Printer interface
memory Print
Dongles DIMM 2 controller PCI-X 133/100
Empty PCI-X
(not used)
SATA 2
SATA 4
SATA 6
1
(not used) ATA bridge I/O
controller
Super
I/O
. 4. 1 HDD
5
SATA 1
SATA 3
SATA 5
Networked
computers
RTC
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Upper RJ-45
network
interface
1000BaseT
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Reset
Scan interface
lower RJ-45 port
DVD drive
Scan
controller BIOS
+3.3/+5/±12V DC
Power supply
PCI bus
AC power
INSTALLATION
This chapter includes information about the following:
• Installation sequence (see below)
• Checking the customer site (see page 26)
• Unpacking the EX700i Print Server (see page 28)
• Installing the EX700i Print Server and connecting it to the digital press and network (see
page 30)
• Completing the installation (see page 34)
– Print a Test Page and Configuration Page.
– If the EX700i Print Server requires a static IP address (for example, in a non-DHCP
network environment), work with the network administrator to configure it
as described on page 33.
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– Remind the site administrator to install the current user software on networked
.
computers that print to the EX700i Print Server (see Printing and Utilities from the
. 4
User Documentation set).
Installation sequence
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Familiarize yourself with this chapter before you attempt an installation. The installation
sequence described in this chapter is designed to make your job as easy as possible. Installation
problems are easier to avoid and diagnose if you proceed from the component to the system
level and verify functionality at each stage. Figure 3 on page 25 outlines the recommended
installation procedure for connecting the EX700i Print Server to the digital press.
Because the EX700i Print Server is a node on the customer’s computer network, make sure
that you coordinate your scheduled installation with the network administrator at the
customer site. For Network Setup information, refer the network administrator to
Configuration and Setup from the User Documentation set.
N OTE : You can change the default language preinstalled at the factory using the Configure
tool available through Command WorkStation and WebTools. Start Configure, choose Server
> General > Choose Server Language, and then click Apply. It takes up to three minutes to
change languages.
INSTALLATION 25
Mac OS PC UNIX EX700i Print Server Power cable(s), optional monitor, keyboard,
computers computers workstations mouse, media pack, dongle, and documentation
Installing and Enabling Fiery SeeQuence Suite
This document describes how to install and enable Fiery SeeQuence Suite software, consisting
of Fiery SeeQuence Impose and Fiery SeeQuence Compose, dongle-protected optional
upgrade kits for Command WorkStation that work in conjunction with Adobe Acrobat and
the Enfocus PitStop plug-in. You must install a kit-specific dongle on each client workstation
that runs Fiery SeeQuence. This document explains how to install the dongle and the
software.
N OTE : The terms “SeeQuence Impose” and “SeeQuence Compose” are used in this document
to refer to Fiery SeeQuence Impose and Fiery SeeQuence Compose, respectively.
SeeQuence Impose and SeeQuence Compose are supported on Windows and Mac OS
computers. For information about system requirements, see “Minimum requirements for a
client workstation” on page 2.
Check installation Unpack the EX700i Print Server (see page 28).
requirements and
verify site conditions.
If possible, obtain If present, connect the optional monitor,
verification that the keyboard, mouse, and dongle to the
network is operational EX700i Print Server (see page 30).
1
(see page 26).
. 4. 1
5
Connect interface cables (see page 31):
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• Digital press interface cable
F
Digital • Network cable (upper RJ-45)
• Scan Crossover cable (lower RJ-45)
Is space available near the digital press for the EX700i Print Server?
Make sure that adequate space is available for the EX700i Print Server. Allow enough space at
the back panel for the cables to route easily and at the side panel so that the EX700i Print
Server does not interfere with use of or service to the digital press (such as clearing a paper
jam). You may need to move the digital press away from the wall so that the interface
connectors are accessible.
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20cm+ (8 in.)
4.
Back panel
5 .
EX700i Print Server
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20cm+ (8 in.)
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Side panel
Locate the grounded electrical outlet that will supply power to the EX700i Print Server. Do
not run the EX700i Print Server and the digital press on the same circuit. Use a surge
suppressor for the EX700i Print Server if the customer has provided one.
• Do not use a 3-prong adapter in a 2-hole ungrounded outlet.
• Do not use an extension cord.
• Do not plug the EX700i Print Server into a circuit with heating or refrigeration equipment
(including water coolers).
• Do not plug the EX700i Print Server into a switchable wall outlet. This can result in the
EX700i Print Server being turned off accidentally.
• Do not pull on the cable when unplugging the EX700i Print Server. Pull the plug instead.
INSTALLATION 27
Network
Make sure that the network will be available at the time set for installation.
Verify with the network administrator that the network is functioning before you attach the
EX700i Print Server.
Make sure that the configuration requirements specified in Configuration and Setup
(from the User Documentation set) have been met for remote computers and the network.
1
Equipment downtime and impact on the network can be minimized if the network
. 1
administrator installs a network connector for the EX700i Print Server and confirms
. 4
network functionality with the connector in place before the date scheduled for the
5
EX700i Print Server installation.
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• The network administrator must make a networked computer available during the
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installation. The appropriate software must be installed in advance. Documentation for
the networked computer and network operating software should be available.
• The network administrator must install the user software shipped with the EX700i Print
Server onto networked Windows and Mac OS computers that print to the EX700i Print
Server (user documentation is also included).
N OTE : This guide covers hardware installation and service and provides general information
about connecting the EX700i Print Server to the customer’s network. Network Setup and
configuration information exceeds the scope of this guide. For Network Setup and
configuration information, refer the network administrator to Configuration and Setup from
the User Documentation set.
INSTALLATION 28
Never lift the EX700i Print Server by grasping the top panel. The top panel does not support
the weight of the system.
AVERTISSEMENT: Ne jamais soulever le serveur d'impression par sa partie supérieure : celle-ci ne peut pas supporter le poids du système.
AVVERTENZA: Il server di stampa non deve essere mai sollevato afferrandolo dal pannello superiore, in quanto quest'ultimo non può
sostenere il peso dell'intero sistema.
WARNUNG: Heben Sie den Druckserver nicht an der oberen Gehäuseabdeckung an. Die obere Gehäuseabdeckung ist nicht dafür
ausgelegt, das Gesamtgewicht des Systems zu tragen.
ADVERTENCIA: No levante nunca el servidor de impresión agarrándolo por el panel superior. El panel superior no soporta el peso
del sistema.
AVISO: Nunca erga o servidor de impressão pelo painel superior. O painel superior não suporta o peso do sistema.
WAARSCHUWING: Til de afdrukserver nooit op door het bovenpaneel vast te nemen. Het bovenpaneel kan het gewicht van het
systeem niet dragen.
1
Save the original boxes and packing material in case you need to transport the EX700i Print
. 1
Server at a later date.
. 4
2. Remove the contents from the top container. Inspect the contents for visible damage. The top
5
container should include the following items:
D
• Bags containing one digital press interface cable, one scan crossover cable (providing the
F
scan interface), and one printer interface cable (U.S.)
• Fiery SeeQuence Suite (includes a dongle, Adobe Acrobat/PitStop DVD,
and documentation)
• Quick Setup guide
• Customer media pack (see page 9 for more information)
3. Set aside the remaining components from the top container.
Set aside the packing material and note the orientation of the EX700i Print Server inside the
shipping container, in case you need to repack it later.
INSTALLATION 29
If you notice shipping damage to any component, save the shipping container in case the
carrier needs to see it. Call the carrier immediately to report the damage and file a claim.
6. Give the media pack to the customer or network administrator.
Let the customer or network administrator know that in order to take full advantage of the
EX700i Print Server, the user software must be installed on computers that will print to the
EX700i Print Server.
This document describes how to install and enable Fiery SeeQuence Suite software, consisting
of Fiery SeeQuence Impose and Fiery SeeQuence Compose, dongle-protected optional
upgrade kits for Command WorkStation that work in conjunction with Adobe Acrobat and
the Enfocus PitStop plug-in. You must install a kit-specific dongle on each client workstation
that runs Fiery SeeQuence. This document explains how to install the dongle and the
software.
N OTE : The terms “SeeQuence Impose” and “SeeQuence Compose” are used in this document
1
to refer to Fiery SeeQuence Impose and Fiery SeeQuence Compose, respectively.
1
containing text labels (if the copier supports tab printing).
• Preview provides a pre-RIP job preview and allows you to integrate SeeQuence Impose and
SeeQuence Compose features in the same workflow.
.
Fiery SeeQuence Suite is available in the following optional kit configurations:
• Fiery SeeQuence Impose kit (includes the Adobe Acrobat/Enfocus PitStop DVD and a
SeeQuence Impose dongle)
• Fiery SeeQuence Compose kit (includes the Adobe Acrobat/Enfocus PitStop DVD and a
SeeQuence Compose dongle)
• Fiery SeeQuence Suite kit, which includes both SeeQuence Impose and SeeQuence
Compose (includes the Adobe Acrobat/Enfocus PitStop DVD and SeeQuence Suite
dongle, a single dongle that enables both Impose and Compose)
SeeQuence Impose and SeeQuence Compose are supported on Windows and Mac OS
4
computers. For information about system requirements, see “Minimum requirements for a
client workstation” on page 2.
.
Copyright 2010 © Electronics for Imaging, Inc. Part Number: 45089918
14 January 2010
5
Fiery SeeQuence Suite
Printer interface cable
F D
Power cable Customer media pack
For detailed information about the monitor, keyboard, and mouse, see the documentation
that accompanies the optional kit.
. 11
4
Control panel
5
DVD drive
.
D
Power cable
Power button
F
USB ports
Reset button
Eject button
N OTE : Use the USB ports (x4)
reset button only
if the system is Network port (RJ-45)
unresponsive to
keyboard or USB ports (x2)
mouse actions. Scan port (RJ-45)
DVI port
TO CONNECT POWER
1. Connect the recessed end of the EX700i Print Server power cable to the power connector on
the back of the EX700i Print Server (see Figure 5 on page 30).
2. Connect the other end of the EX700i Print Server power cable to a wall outlet.
2. Connect one end of the digital press interface cable to the EX700i Print Server.
3. Connect the other end of the digital press interface cable to the digital press.
N OTE : The straight-through network cable at the customer site and the Scan Crossover cable
1
included with the EX700i Print Server look similar, but are not interchangeable. Make sure
. 1
that you connect the Scan Crossover cable to the lower RJ-45 port on the EX700i Print Server
4
back panel (see Figure 5 on page 30 and Figure 6 below).
5 .
D
and examine wires.
F
Straight-through cable:
wire arrangements are
identical on both connectors
1 2 3 4 = 1 2 3 4
Crossover cable:
wire arrangements are different
2. Connect the network cable to the upper RJ-45 network port on the back of the EX700i Print
Server (see Figure 5 on page 30).
The EX700i Print Server provides twisted pair connectivity to an Ethernet network. When
the network cable is connected, the Ethernet interface automatically detects the speed of the
network environment. Depending on your network speed, the following unshielded twisted
pair (UTP) network cables are supported:
• For 10BaseT, Category 3 or higher
• For 100BaseTX, Category 5 or higher (4-pair/8-wire, short-length)
• For 1000BaseT, Category 5e or higher (4-pair/8-wire, short-length)
After power on, the network administrator should perform Network Setup, verify the network
connection, verify that the EX700i Print Server appears in the list of printers, and then print a
1
few test documents from a networked computer that will use the EX700i Print Server. For
1
more information, see Configuration and Setup from the User Documentation set.
. 4.
N OTE : The straight-through network cable at the customer site and the Scan Crossover cable
5
included with the EX700i Print Server look similar, but are not interchangeable. Make sure
that you connect the network cable to the upper RJ-45 port on the EX700i Print Server back
D
panel (see Figure 5 on page 30 and Figure 6 on page 31).
F
INSTALLATION 33
N OTE : You cannot access the EX700i Print Server over the network or troubleshoot
Centreware Internet Services from a client computer until the EX700i Print Server has been
configured with a valid IP address.
2. Make sure the Scan Crossover cable is connected to the EX700i Print Server and the digital
press.
3. Press the Services button, and then on the Web LCD, touch Web Applications.
1
4. Click Setup.
. 1
5. Log in as Administrator and type in Fiery.1 as the password.
. 4
6. Configure the IP address settings.
5
• Set the IPv4 address type to “Manual”.
F D
• Set the gateway type to “Manual”.
7. Work with the network administrator to configure the following settings:
Make sure that the power cord is attached and that the power switch on the back panel is in
the ON position. Press the power button on the front panel once and release the button. The
power supply automatically senses the correct voltage.
3. Wait for the EX700i Print Server to finish starting up, and then verify that the Web
Applications icon displays on the digital press touch panel:
N OTE : If an error displays when you press the Web Applications icon, see the troubleshooting
1
steps on page 123.
. 1
4. Perform any required system software upgrades.
. 4
For instructions, see the documentation that accompanies the EX700i Print Server service
5
upgrade.
D
Updates to Fiery Server Software may be available for the EX700i Print Server from a variety
F
of sources (for example, System Updates (see page 111), patches provided on CD, or patches
downloaded by the customer).
Microsoft Windows operating system updates should be obtained from Microsoft directly.
Because such updates are available directly from Microsoft, EFI does not maintain or provide
them via the System Updates feature.
5. Print the Test Page and Configuration page and ask the customer to verify the output.
6. If the EX700i Print Server requires a static IP address (for example, in a non-DHCP network
environment), work with the network administrator to configure it as described on page 33.
7. Ask the network administrator to perform Setup and print some test documents over
the network.
8. Store the output and the current Configuration page(s) near the digital press.
9. Inform the site administrator that the EX700i Print Server user software must be installed on
networked computers that print to the EX700i Print Server.
10. Ask the site administrator to make sure that all media (DVDs and/or CDs) shipped with the
EX700i Print Server is stored in a safe location accessible to you.
USING THE EX700I PRINT SERVER 35
Overview
Two main user interfaces are available for the EX700i Print Server:
• The Control Panel on the front of the EX700i Print Server (see following figure)
• The digital press touch panel (see page 38)
11
N OTE : A third user interface—the Fiery Advanced Controller Interface (FACI), which
.
includes a monitor, keyboard, and mouse—is sold separately as an optional kit.
5
Using the EX700i Print Server Control Panel
. 4
F D
The Control Panel on the front of the EX700i Print Server allows you to do the following:
• Eject CDs and DVDs. (A hardware eject button is also provided below the disc slot.)
• View the IP address of the EX700i Print Server.
• Shut down, restart, or reboot the EX700i Print Server (see page 40).
N OTE : You can also shut down and restart the EX700i Print Server through the digital press
touch panel (see page 43).
• Interact with the EX700i Print Server during software installation on FACI-less systems
(see page 107).
• Run certain diagnostics.
.
First
Up button
Menu button Line selection buttons
Down button
Fourth
Buttons
Line selection Use the four line selection buttons on the right side of the Control
buttons Panel to select the command displayed on the corresponding line
of the LCD display.
Up and Down Use to scroll to different screens in multi-screen lists or prompts.
buttons
Menu button Press to view the Eject CD/DVD, IP Address, Restart Server, Shut
Down System, and Reboot System, and Run Diagnostics options.
Activity light
The activity light on the EX700i Print Server Control Panel indicates current EX700i Print
Server activity. If the light is:
Flashing amber The EX700i Print Server is starting up and the BIOS has
established communication with the User Interface Board (UIB).
Flashing green The EX700i Print Server is continuing startup and the Windows
1
operating system has established communication with the UIB.
. 1
Solid green The EX700i Print Server is powered on and in the Idle state.
. 4
Solid amber The EX700i Print Server is powered off, but the printer interface
5
cable is plugged into the power source. The Control Panel LCD
D
continues to draw power when the EX700i Print Server is off.
F
Flashing or An error has caused printing to be disabled.
solid red
No light The EX700i Print Server is powered off and the printer interface
cable is not connected to a power source.
USING THE EX700I PRINT SERVER 37
Eject CD/DVD
Restart Server
Shut Down System
Reboot System
Functions
Use the up and down buttons on the Control Panel
to scroll through the list.
Run Diagnostics
Use the line selection button to the right to select
an option.
Functions
Eject CD/DVD
IP Address Use the line selection buttons
to the right to select an option.
Restart Server
Shut Down System
Server name
11
• Eject CD/DVD—Allows you to eject media from the DVD drive. Media is also
.
automatically ejected whenever the EX700i Print Server is restarted, shut down, or
. 4
rebooted. A hardware eject button is also located below the disc slot.
5
• IP Address—Displays the current IP address of the EX700i Print Server.
D
• Restart Server—Includes options to Restart (soft reset) or Reboot (hard reset) the EX700i
F
Print Server. Selecting Restart resets the EX700i Print Server server software, but does not
reboot the entire system. Selecting Reboot shuts down all EX700i Print Server activity and
reboots the system. When you select Restart or Reboot, network access to the EX700i
Print Server is temporarily interrupted and all currently processing jobs are aborted and
may be lost.
• Shut Down System—Shuts down all EX700i Print Server server software and powers off
the system. Always select this option to power off the system.
N OTE : Avoid using the reset button on the front panel, as doing so may cause the system to
operate unpredictably. Use the reset button on the front of the EX700i Print Server only if the
system is frozen and unresponsive to keyboard or mouse actions.
• Run Diagnostics—Allows you to run Test Email to verify the ability of the EX700i Print
Server to print a log of all jobs sent using the e-mail printing feature. For more
information, see Printing from the User Documentation set.
USING THE EX700I PRINT SERVER 38
TO ACCESS EX700I PRINT SERVER FUNCTIONS ON THE DIGITAL PRESS TOUCH PANEL
1. On the digital press touch panel, press the Services button.
. 11
5 . 4
F D
USING THE EX700I PRINT SERVER 39
N OTE : Network connectivity is supported only through the upper RJ-45 port on the EX700i
Print Server back panel. The lower port is the scan interface. The network and scan cables
1
look similar, but are not interchangeable. Make sure not to swap the cables. (For the correct
1
connections, see Figure 5 on page 30 and Figure 6 on page 31.)
. 4.
D 5
F
USING THE EX700I PRINT SERVER 40
N OTE : Use the reset button on the front of the EX700i Print Server only if the system is
unresponsive to keyboard or mouse actions.
. 11
5 . 4
2. Press the power button on the front panel.
F D
3. Check the Activity light on the Control Panel.
The power supply automatically senses the correct voltage. Allow startup to proceed without
interruption. Do not press any buttons on the Control Panel while the system is starting.
USING THE EX700I PRINT SERVER 41
Idle appears on the EX700i Print Server functions area of the digital press touch panel (see
page 38) when the Fiery is finished processing the job.
If the system has just finished processing, wait at least 5 seconds after the system reaches Idle
before beginning the shutdown procedure.
N OTE : Notify the network administrator before you remove the EX700i Print Server from
the network.
2. Press the Menu button once to display the Functions menu.
Restart Server
Shut Down System Use the line selection button to the right to select
Restart Server, Shut Down System, or Reboot System.
Reboot System
1
Shut Down
. 1
• Restart Server (soft reset)—Resets the EX700i Print Server server software but does not
. 4
reboot the entire system. Network access to the EX700i Print Server is temporarily
5
interrupted and all currently processing jobs are aborted and may be lost.
D
• Shut Down System—Shuts down all EX700i Print Server server software and powers off
F
the system. You should always select this option when you want to power off the system.
• Reboot System (hard reset)—Shuts down all EX700i Print Server activity properly, and
then reboots.
N OTE : Use the reset button on the front of the EX700i Print Server only if the system is
unresponsive to keyboard or mouse actions.
TO SHUT DOWN, RESTART, OR REBOOT FROM THE EX700I PRINT SERVER CONTROL PANEL
N OTE : Notify the network administrator before you remove the EX700i Print Server from
the network.
1. Make sure that the EX700i Print Server is not receiving, processing, or printing any jobs.
If Printing appears on the touch panel, the EX700i Print Server is processing. You must wait
until the system finishes and reaches the Idle state before restarting or shutting down.
If the system has just finished processing, wait at least five seconds after the system reaches
Idle before beginning the shutdown procedure.
2. If the logo screen is displayed, press the Menu button once to display the Functions menu.
Menu button
1
Server name
. 4. 1
5
This logo screen indicates that the EX700i Print Server is
F D
3. Make a selection:
• To restart or reboot the EX700i Print Server, select Restart Server. A submenu displays
allowing you to select Restart Server, Reboot System, or Cancel.
• To shut down the EX700i Print Server immediately, select Shut Down System.
N OTE : Use the reset button on the front of the EX700i Print Server only if the system is
unresponsive to keyboard or mouse actions.
If you selected Restart Server, you may need to wait 1 minute or more for the server software
to restart.
Before accessing internal components following a shutdown, make sure that all cables are
disconnected from the back of the EX700i Print Server.
USING THE EX700I PRINT SERVER 43
TO SHUT DOWN, RESTART, OR REBOOT FROM THE DIGITAL PRESS TOUCH PANEL
N OTE : Notify the network administrator before you remove the EX700i Print Server from
the network.
1. Make sure that the EX700i Print Server is not receiving, processing, or printing any jobs.
If Printing appears on the touch panel, the EX700i Print Server is processing. You must wait
until the system finishes and reaches the Idle state before restarting or shutting down.
If the system has just finished processing, wait at least 5 seconds after the system reaches Idle
before beginning the shutdown procedure.
2. On the digital press touch panel, press the Services Home button.
. 11
5 . 4
F D
Before accessing internal components, make sure that all cables are disconnected from the
back of the EX700i Print Server.
SERVICE PROCEDURES 44
SERVICE PROCEDURES
Generally, the EX700i Print Server requires no regular service or maintenance. Use the
procedures in this chapter to inspect, remove, reseat, and replace major hardware components,
as well as install system software.
Overview
This chapter includes information about servicing the following components:
• Boards and cables
• Motherboard components (DIMMs, CPU, CMOS, jumpers, and battery)
• Fans
• Power supply
• HDD (hard disk drive)
• DVD drive
. 11
. 4
Replacement parts are available from your authorized service representative. The terms
5
“replace” and “replacing” are used throughout this guide to mean the reinstallation of existing
D
components. Install new components only when necessary. If you determine that a
F
component that you have removed is not faulty, reinstall it.
N OTE : Replacement parts and specifications are subject to change. When ordering
replacement parts, refer to the “Parts List” on page 137. Install the correct parts as directed by
your service/support center.
When performing the service procedures described in this chapter, follow the precautions
listed on page 15.
The tools required to service the EX700i Print Server are listed on page 19.
SERVICE PROCEDURES 45
Control panel
DVD drive
Power cable
Power button
USB ports
Reset button
Eject button
N OTE : Use the
reset button only USB ports (x4)
if the system is
Network port (RJ-45)
unresponsive to
keyboard or USB ports (x2)
mouse actions. Scan port (RJ-45)
DVI port
. 11
Printer interface cable
5 . 4
F
Front panel D Back panel
1
9 10
11
3 12
8
4
5
6
13
11
7
.
7
4
14 15
5 .
18
Key
1.
2.
Power cable connector
USB ports (x4)
F 7.
8.
D
Printer interface board (J17)
CPU cooling assembly
13. HDD in bracket
14. Motherboard
3. Network port 9. Power supply 15. Front fan
4. USB ports (x2) 10. DIMM slots
5. Scan port 11. DVD drive
6. DVI port 12. Removable drive (option)
N OTE : Cables, UIB, and front panel USB ports are not shown.
12
13
14 16
15
10
11 17
18 19
8 9
. 11 21
. 4
7
5
20
5
D
22
6
F
4
24
2
i 23
1
Key
N OTE : UIB buttons, CPU fan cable, tie-wraps, cable clamps, dongle(s), and external cables are not shown.
HDD 1
(SATA 2)
8
1d DVD drive
(SATA 1) 7
HDD 2
(SATA 3;
dual-HDD FAN 4
systems only) 6
5 J40
2
Speaker
4
5
3
6
7 4
1c
Power
8 8 7
Reset
1
9
. 1
JP4
. 4
1b (Orientation of
these ports may vary)
5
1a
UIB cable 3 J38
D
2
J22 J35
N OTE : Power supply, DIMMs, and
F
Front panel USB port cables
printer interface are not shown.
2. Front panel USB port cables Front panel Motherboard connectors J22, J35 (see detail above)
3. UIB cable User Interface Board Motherboard connector J38 (see detail above)
4. Power and reset cables Front panel Motherboard connector JP4 (see detail above)
5. Speaker cable Front panel Motherboard connector J40 (see detail above)
6. Front panel fan cable Front panel fan Motherboard connector FAN 4
7. DVD drive power/data combo cable DVD drive Motherboard connector SATA 1 (see detail above)
8. HDD data cable HDD Motherboard connector SATA 2 (see detail above)
9. CPU fan cable CPU fan Motherboard connector FAN 1 (If present, keep the
cable cover on the CPU fan cable.)
F IGURE 11: Power and data cable connections in the EX700i Print Server
SERVICE PROCEDURES 49
1
digital press digital press touch panel, power off by holding down the power button on the
. 1
front of the EX700i Print Server for up to eight seconds.
. 4
• Using the reset button may cause the system to operate unpredictably. Use the reset button
5
on the front of the EX700i Print Server only if the system is frozen and unresponsive to
D
keyboard or mouse actions.
F
SERVICE PROCEDURES 50
If Printing appears on the digital press touch panel, the EX700i Print Server is processing. You
must wait until the system finishes and reaches the Idle state before restarting or shutting
down.
If the system has just finished processing, wait at least 5 seconds after the system reaches Idle
before beginning the shutdown procedure.
2. If the logo screen is displayed, press the Menu button once to display the Functions menu.
1
Menu button
. 1
Server name
5 . 4
D
This logo screen indicates that the EX700i Print Server is
F
3. Select Shut Down System.
Eject CD/DVD
IP Address
Restart Server
Shut Down System Immediately shuts down
Server name the EX700i Print Server
N OTE : Use the reset button on the front of the EX700i Print Server only if the system is
unresponsive to keyboard or mouse actions.
TO SHUT DOWN FROM THE DIGITAL PRESS DIGITAL PRESS TOUCH PANEL
N OTE : Notify the network administrator before you remove the EX700i Print Server from
the network.
1. Make sure that the EX700i Print Server is not receiving, processing, or printing any jobs.
If Printing appears on the digital press touch panel, the EX700i Print Server is processing. You
must wait until the system finishes and reaches the Idle state before restarting or shutting
down.
If the system has just finished processing, wait at least 5 seconds after the system reaches Idle
before beginning the shutdown procedure.
2. On the digital press digital press touch panel, press the Services Home button.
. 11
5 . 4
F D
Before accessing internal components, make sure that all cables are disconnected from the
back of the EX700i Print Server.
. 11
5 . 4
F D
SERVICE PROCEDURES 53
Never lift the EX700i Print Server by grasping the top panel. The top panel does not support
the weight of the system.
AVERTISSEMENT: Ne jamais soulever le serveur d'impression par sa partie supérieure : celle-ci ne peut pas supporter le poids du système.
AVVERTENZA: Il server di stampa non deve essere mai sollevato afferrandolo dal pannello superiore, in quanto quest'ultimo non può
sostenere il peso dell'intero sistema.
WARNUNG: Heben Sie den Druckserver nicht an der oberen Gehäuseabdeckung an. Die obere Gehäuseabdeckung ist nicht dafür
ausgelegt, das Gesamtgewicht des Systems zu tragen.
ADVERTENCIA: No levante nunca el servidor de impresión agarrándolo por el panel superior. El panel superior no soporta el peso
del sistema.
AVISO: Nunca erga o servidor de impressão pelo painel superior. O painel superior não suporta o peso do sistema.
WAARSCHUWING: Til de afdrukserver nooit op door het bovenpaneel vast te nemen. Het bovenpaneel kan het gewicht van het
systeem niet dragen.
1
2. Remove all cables from the back of the EX700i Print Server.
4. 1
3. If the EX700i Print Server is mounted on the optional furniture, and the optional monitor is
.
attached, perform the disassembly instructions in “Servicing the EX700i Print Server with
5
Furniture” on page 143.
D
4. Remove all panels necessary to access the component that you need to access.
F
For guidelines on which panels to remove, see the service procedure for the component that
you want to access.
N OTE : When removing multiple panels from the EX700i Print Server, use the following
order:
• Left panel (see page 54)
• Right panel (see page 54)
• Front panel (see page 55)
• Top panel (see page 56)
6. Carefully position the EX700i Print Server so that it is resting on its side and the internal
components are facing up.
Set aside the screws so that you can replace them later.
2. Pull the back edge of the panel away from the chassis and lift the panel off the chassis.
. 11
5 . 4 Left side panel
F D
F IGURE 12: Removing/replacing the side panels
3. To replace the panel, fit the front edge of the panel on the pivot post in the chassis.
4. Rotate the panel closed against the back of the chassis and replace the screws that you
removed earlier.
Make sure not to damage cables as you replace the panel. Fold all cables inside the chassis
before closing the panel against the chassis.
SERVICE PROCEDURES 55
Press down to release the two tabs that secure the upper faceplate to the front panel, and then
carefully remove the upper faceplate from the front panel.
N OTE : You must remove the upper faceplate in order to remove the front panel from
the chassis.
2. Pull outward on the tabs that secure the front panel to the chassis, and then lift the panel off
of the chassis.
First remove the two top tabs, then the middle tabs, and then the bottom tabs.
1
Upper faceplate
. 4. 1
D 5
F
3. To replace the front panel, align the four cutouts in the panel with the power and reset
buttons and front USB ports.
Snap the tabs in pairs (first the top tabs, then the middle tabs, and then the bottom tabs).
5. Replace the upper faceplate.
Insert the two standoffs at the base of the faceplate into the chassis, and then carefully press
the faceplate against the chassis to lock the faceplate into place.
SERVICE PROCEDURES 56
From the cutout in left side of the top panel, access and loosen the locking bolt, and then
remove the plug.
2. Loosen the top panel.
Slide the top panel a few inches toward the front of the chassis to disengage the hooks in the
panel from the slots in the top of the chassis.
N OTE : You may need to tap the back edge of the panel toward the front of the chassis to
disengage the panel.
3. Detach the UIB cable from the motherboard.
1
Carefully route the UIB cable out of the hole in the top of the chassis as you remove the top
1
panel.
. 4.
5
Plug
Cutout
F D
UIB cable
Slot (1 of 4)
5. To replace the top panel, first route the UIB cable through the hole in the top of the chassis
and attach it to motherboard connector J38.
Place the hooks on the underside of the panel into the slots in the top of the chassis, and then
slide the top panel toward the back of the chassis to engage the hooks.
N OTE : You may need to tap the front edge of the panel toward the back of the chassis to
engage the panel completely.
7. Replace the plug on the top panel.
Correctly align the plug, and then place it into the receptacle on the top panel. Secure the
plug by replacing the locking bolt through the cutout in the left side of the top panel.
. 11
5 . 4
F D
SERVICE PROCEDURES 58
The EX700i Print Server is shipped from the factory with a standard board configuration, as
shown in Figure 9 on page 46. If optional components have been installed, see the
documentation that accompanies the particular option kit.
. 11
5 . 4
F D
To motherboard connector J17
To remove the printer interface board, you must remove the left panel.
2. Make sure that the printer interface cable is removed from the EX700i Print Server back
panel.
3. Remove the board mounting bracket screw that attaches the printer interface to the chassis.
Grasp the printer interface board at the front and back edges and gently pull the board
straight out of its motherboard connector.
5. Place the printer interface board in an antistatic bag.
1
connector), and then secure it to the chassis with the board mounting bracket screw that you
1
removed earlier.
. 4.
The printer interface board edge connector is keyed to fit in slot J17 only when properly
5
oriented.
D
2. Reassemble the EX700i Print Server and verify its functionality (see page 105).
F
SERVICE PROCEDURES 60
The UIB cable is routed from a connector on the back of the User Interface Board to
connector J38 on the motherboard (see Figure 19 on page 64).
Activity lights
(LEDs)
. 11
4
Up button pad
5 .
Menu button pad Line selection
button pads
D
Down button pad
Back
F IGURE 16: Diagram of the User Interface Board (front and back)
SERVICE PROCEDURES 61
To access the User Interface Board, you must remove the left, right, front, and top panels.
N OTE : Be sure to detach the UIB cable from its connector on the motherboard, and then
carefully route the cable out of the hole in the top of the chassis as you remove the top panel.
2. Turn the top panel over to expose its underside and place it on a padded surface.
3. Detach the UIB cable from the connector on the back of the UIB.
Detach the UIB cable by grasping the cable connector. Avoid pulling on the cable.
4. Remove the four screws that secure the UIB to the underside of the top panel.
5. Remove the UIB from the top panel. Be sure to remove the plastic lens that covers the display
window of the UIB.
11
Screw (1 of 4)
. 4.
UIB cable connector
D 5
F
6. If you are removing the UIB to replace it with a new board, remove the UIB buttons from the
old UIB (see Figure 18 on page 62).
When removing the buttons, take care not to damage the pointed tabs that hold the buttons
onto the UIB.
7. Place the UIB in an antistatic bag.
SERVICE PROCEDURES 62
The UIB buttons attach directly to the front of the UIB and extend through channels in the
top panel. When correctly positioned, the buttons make contact with the button pads on the
front of the UIB and provide users with manual status and control capability from the
Control Panel.
Use needlenose pliers to pull the button tabs carefully through the anchoring holes in the UIB
until the buttons are secured in place.
. 11
5 . 4
F IGURE 18: Removing/replacing the UIB buttons
F D
2. Attach the UIB cable to the connector on the back of the UIB (see Figure 17 on page 61).
3. Turn the top panel over to expose its underside and place it on a padded surface.
4. Position the plastic lens around the display window of the UIB.
Grasp the UIB in one hand while using the other hand to hold the plastic lens steady against
the UIB display window. Place the UIB in the mounting area of the top panel and carefully fit
the buttons through the cutouts in the top panel as you hold the plastic lens in place.
Replace the four screws that secure the UIB to the underside of the top panel. Be sure to use
the same screws that you removed earlier.
6. If you are replacing the UIB cable with a new cable, do the following:
If present, cut the clamp securing the old cable to the underside of the top panel and remove
the old cable. Attach a new UIB cable to the connector on the UIB. If a new tie-wrap is
included in the new UIB cable spare kit, use it to secure the new UIB cable to the underside
of the top panel.
7. Replace the top panel (see page 56).
Route the UIB cable through the chassis and connect it to motherboard connector J38
(see Figure 11 on page 48).
8. Reassemble the EX700i Print Server and verify its functionality (see page 105).
SERVICE PROCEDURES 63
Motherboard
If you are removing the motherboard in order to replace it with a new motherboard, review
the troubleshooting and motherboard cautions on page 67.
The Intel Core 2 Duo E8400 3.0GHz CPU mounted on the motherboard controls the image
data transferred to and from the printer interface. The motherboard also controls HDD
functions and the communication between the EX700i Print Server and external devices. The
motherboard has four DIMM sockets. Two sockets contain a 1GB DIMM, for a total of 2GB
of memory (see Figure 22 on page 79). The motherboard also includes the following PCI
expansion slots (from top to bottom):
• One PCI-E x16 slots with x8 signal (not used)
• One PCI-E x8 slots with x4 signal (not used)
• One PCI-E x16 slots with x4 signal (not used)
• Two PCI-X 133/100/66MHz (upper PCI-X is occupied by the printer interface)
11
Removing the motherboard
4.
The motherboard attaches to the side of the chassis below the power supply. Before you
.
remove the motherboard, you must remove the following:
• The left panel
D 5
F
• All boards installed on the motherboard
All cables connected to the motherboard
(Including the motherboard power cable, CPU power cable, front panel fan cable, HDD
data cable, DVD drive power and data combination cable, power button cable, reset
button cable, speaker cable, front panel USB port cables, and UIB cable.)
Follow standard ESD and other safety precautions when handling components (see page 15).
During service to the motherboard, avoid using excessive force and always place the
motherboard on a grounded, non-metallic, static-free surface. Never allow any metal to touch
the solder contacts on the underside of the motherboard, especially beneath the battery
socket. Improper handling can short-circuit and permanently damage the motherboard.
SERVICE PROCEDURES 64
Key
1. USB ports (x4)
2. Network interface/USB ports (x2) MH MH
6
3. Scan port MH 14
4. Monitor
5 15
5. CPU power (PW1) 1
1
19. Not used
. 1
20. Speaker (J40)
MH MH
4
21. UIB cable (J38)
.
201
22. SATA 1, HDD data connection
5
9 8
23. SATA 2, DVD drive data connection
D
24. SATA 3 (Not used)
25. SATA 4 (Not used)
F
26. SATA 5 (Not used)
27. SATA 6 (Not used) 10
28. Front panel USB port cable (J22)
21
29. Front panel USB port cable (J35)
30. PWR & RST (JP4) 11
To access the motherboard, you must remove the left side panel.
2. Remove all boards installed in slots on the motherboard.
Note the location of the slot where each board resides so that you can reinstall the board in the
same slot later.
3. Remove the following cables from the old motherboard:
N OTE : First remove any plastic cable clamp(s) securing internal cables and reusable tie-wraps,
if present.
• Front panel fan cable (FAN 4)
• Reset button cable (JP4)
• Power button cable (JP4)
1
• Speaker cable (J40)
. 1
• UIB cable (J38)
. 4
• Front panel USB port cables (J22 and J35)
5
• DVD drive cables:
D
F
– SATA data cable from motherboard connector SATA 1
– Power and data combination cable from the back of the DVD drive
• HDD cables:
– SATA data cable from motherboard connector SATA 2
– Power supply cable from the back of the HDD
• Motherboard power cable (20-pin, PW2)
• CPU power cable (8-pin, PW1)
For motherboard connector locations, see Figure 19 on page 64.
SERVICE PROCEDURES 66
Remove the screw that attaches the bracket to the shelf. Removing the HDD and HDD
bracket provides the clearance necessary for removing the motherboard. You must also detach
the HDD power cable to remove the HDD.
2. Remove the 9 mounting screws securing the motherboard to the chassis (for screw locations,
see Figure 19 on page 64).
Lift the edge of the motherboard (see Figure 20). Make sure that the back panel connectors on
the motherboard clear the chassis while you lift it out of the chassis. Do not touch the
contacts and avoid using excessive force.
1
During service, avoid using excessive force and always place the motherboard on a grounded,
1
non-metallic, static-free surface. Never allow any metal to touch the solder contacts on the
4.
underside of the motherboard, especially beneath the battery socket. Improper handling can
.
short-circuit and permanently damage the motherboard.
F
it from the chassis.
Troubleshooting cautions
• Before deciding to install a new motherboard, consult “Troubleshooting” on page 112.
• Inspect all cables and internal components as described on pages 114 and 115. If these
inspections do not solve the problem, locate symptoms in the troubleshooting table
beginning on page 122 and perform the suggested actions in the order listed.
• If troubleshooting strategies (checking cables and connections, reinstalling system
software, and so forth) do not solve the problem, and you suspect that the HDD or the
motherboard is faulty, always troubleshoot in the following order:
(Troubleshooting in the wrong order will cause the system to malfunction. In general, it is
highly unlikely that both the HDD and the motherboard are defective; therefore, avoid
1
replacing both to solve one problem.)
. 1
– First, replace the HDD and install system software.
. 4
Always replace a faulty HDD with a new HDD. Transferring a HDD from one
5
EX700i Print Server to another is incorrect and strongly discouraged.
D
– If the problem persists, reinstall the original HDD in the system, and then replace the
F
motherboard.
SERVICE PROCEDURES 68
Motherboard cautions
If you have exhausted all other troubleshooting remedies and determined that you need to
install a new motherboard, be sure to observe the following cautions:
• Transfer the DIMMs, CPU, and CPU cooling assembly from the old motherboard onto
the new motherboard.
• Do not transfer the BIOS chip from the old motherboard onto the new motherboard.
BIOS chips are not interchangeable.
• Do not reinstall system software at this time.
Reinstalling system software is not necessary when installing a new motherboard and can
result in an error if done before transferring options to the new motherboard (described on
page 75.)
• Before you use the one-time use dongle and Fiery Options Utility DVD to transfer
options (for example, Fiery Graphic Arts, Premium Edition, if applicable) to the new
motherboard, enter Service Mode (see page 73) and make sure that the new
1
motherboard solves the problem that you are troubleshooting.
. 1
The EX700i Print Server can remain in Service Mode indefinitely. Use Service Mode to
. 4
carefully verify the new motherboard before transferring options to the new motherboard.
5
Transferring options to the new motherboard permanently customizes the new
D
motherboard. Once customized, the motherboard cannot be returned to inventory or
F
installed in another EX700i Print Server. If the new motherboard does not solve the
problem in Service Mode, do not transfer options. Return the new motherboard and
unexpended one-time use dongle to inventory.
• If you can verify in Service Mode that the new motherboard solves the problem
that you are troubleshooting, transfer options to the new motherboard using the
Fiery Options Utility DVD and one-time use dongle included with the new
motherboard (see page 75).
• Do not remove the one-time use dongle while transferring options to the new
motherboard.
Removing the one-time use dongle prematurely will corrupt the dongle and possibly
damage the motherboard. If either become corrupted, you must contact your authorized
service/support center and order a new replacement motherboard kit.
SERVICE PROCEDURES 69
1
compound, see page 84.
. 1
Do not transfer the BIOS chip from the old motherboard onto the new motherboard. Doing
. 4
so can damage the EX700i Print Server. BIOS chips are not interchangeable.
5
2. Install the motherboard in the chassis.
D
Angle the motherboard so that the back panel connectors on the motherboard fit into the
F
cutouts in the back of the chassis (see Figure 20 on page 66).
Make sure that the flexible grounding tabs on the cutouts for the network ports make contact
with the outside of the ports. Do not allow the tabs to fold over or become bent inside the
ports. The ports will not function if the tabs are placed improperly. Take care when lowering
the new motherboard into the chassis. Do not strike the motherboard against the metal
standoffs attached to the chassis, as doing so can damage the components on the underside of
the motherboard.
3. Align the mounting holes on the motherboard with the standoffs located in the base of the
chassis.
4. Secure the motherboard to the chassis using the 9 mounting screws that you removed earlier.
Partially tighten each screw before completing tightening any one screw. Do not overtighten
the screws; doing so could damage traces on the motherboard.
You removed the HDD bracket to provide clearance for removing the motherboard.
2. Replace the following cables:
• CPU power cable (8-pin, PW1)
• Motherboard power cable (20-pin, PW2)
• UIB cable (USB3; see detail below)
• HDD cables: SATA data cable to motherboard connector SATA 1
• DVD drive cables:
– Power and data combination cable to the back of the DVD drive.
– SATA data cable to motherboard connector SATA 0
N OTE : Connect the thin, black SATA power cable connectors to the HDD and DVD drive.
1
Do not connect the white, 4-pin power cable connectors. Connecting both types of power
. 1
cables will damage the HDD and DVD drive.
. 4
• Front panel USB port cables (USB2 and USB4; see detail)
5
• Speaker cable (JP5; see detail)
F D
Make sure that the small triangle on the cable connector is aligned with pin 1 on JP5.
• Power button cable (SSI CONN pins 11and 13; see detail)
Make sure that the small triangle on the cable connector is aligned with pin 11on SSI
CONN.
• Reset button cable (SSI CONN pins 15 and 17; see detail)
Make sure that the small triangle on the cable connector is aligned with pin 15 on SSI
CONN.
• Front panel fan cable (J30; see detail)
SERVICE PROCEDURES 71
3. Secure cables as necessary with any plastic cable clamp that you may have removed earlier.
4. Replace the printer interface in motherboard connector J17 (see Figure 19 on page 64).
Make sure to install the board mounting bracket screw to secure the board to the chassis. Press
down firmly on the top of the board as you insert the screw.
N OTE : Make sure that unused back panel slots are covered with slot covers. Uncovered slots
reduce air flow and may cause the EX700i Print Server to overheat.
5. If you reinstalled the old motherboard, reassemble the EX700i Print Server and verify its
functionality (see page 105).
6. If you replaced the motherboard with a new motherboard, clear the CMOS as follows:
N OTE : You must clear the CMOS after installing a new motherboard to ensure compatibility
between the new component and the previous settings stored in the BIOS. Make sure that the
power cable is removed from the power outlet before clearing the CMOS.
• Remove the battery (see page 85).
• Wait 2 minutes to allow the motherboard electrical components to fully discharge.
• Reinstall the battery.
. 11
. 4
7. If you replaced the motherboard with a new motherboard and cleared the CMOS, do the
5
following:
D
• Reassemble the EX700i Print Server (see page 105).
F
• Reset the time and date in Setup (see the Configuration and Setup).
• Proceed to “Verifying new motherboard installation and transferring options” on page 72.
SERVICE PROCEDURES 72
N OTE : Features of SeeQuence Impose and Compose are not available while in Service Mode.
• If the new motherboard solves the problem that you are troubleshooting, use the
one-time use dongle and the Fiery Options Utility DVD to transfer options to the new
motherboard.
If you determine while in Service Mode that the problem you are troubleshooting was not
1
fixed by installing a new motherboard, do not expend the one-time use dongle to transfer
. 1
options to the new motherboard (described below), do not install system software, and do
4
not replace the HDD. Reinstall the old motherboard and return the new motherboard and
.
the unused one-time use dongle to inventory. You may then perform additional service
5
and troubleshooting procedures.
D
Transferring options (for example, Fiery Graphic Arts, Premium Edition, if applicable)
F
expends the one-time use dongle. For details, see “Transferring options to the new
motherboard” on page 75.
Do not transfer options to the new motherboard prematurely. Do so only after you verify the
new motherboard in Service Mode. Remember that once options are transferred to the new
motherboard using the one-time use dongle, the motherboard is customized and cannot be
used in another system.
SERVICE PROCEDURES 73
N OTE : Do not insert the Fiery Options Utility DVD into the DVD drive yet. You will install
the Fiery Options Utility DVD when you are ready to transfer options to the new
motherboard (page 75) after you verify the system in Service Mode.
1. Make sure the EX700i Print Server is connected to the digital press (see page 30).
2. Locate the one-time use dongle provided with the new motherboard and connect it to a USB
port on the front or back panel.
1
3. Remove all dongles (such as for SeeQuence Impose or Compose) and USB devices (except for
1
the keyboard and mouse, if present) that may be currently connected to any other USB port.
4.
Reconnect other dongles and USB devices only after you verify that the EX700i Print Server
5 .
starts up successfully in Service Mode.
F D
One-time use
dongle
Connect to an
available USB port
4. Power on the EX700i Print Server and allow it to boot without interruption.
6. Ask the network administrator to connect the EX700i Print Server to the network and
download a print job over the network (see Configuration and Setup from the User
Documentation set).
If the problem that you are troubleshooting persists, or if you are unable to perform steps 4
through step 6 above while in Service Mode, you may conclude that the old motherboard was
not the source of the problem and does not need to be replaced. If so, do not transfer options
11
to the new motherboard (described on page 75), do not install system software, and do not
.
replace the HDD. Reinstall the old motherboard and return the new motherboard with the
. 4
unexpended one-time use dongle to inventory. For more information about troubleshooting
5
system problems, see “Troubleshooting” on page 112.
D
If installing a new motherboard solved the problem that you are troubleshooting and you
F
are able to print a Test Page and send a print job over the network, you are ready to transfer
options to the new motherboard. Service Mode ends automatically when you transfer options
to the new motherboard (see page 75).
SERVICE PROCEDURES 75
The options transfer process may fail if other dongles and/or USB storage devices are
connected to the EX700i Print Server during the process.
2. Power on the EX700i Print Server.
11
3. Immediately insert the Fiery Options Utility DVD into the DVD drive.
4.
N OTE : The Fiery Options Utility DVD must be in the DVD drive in time for the EX700i
5 .
Print Server to boot from it. If the EX700i Print Server does not boot from the
Fiery Options Utility DVD, allow the EX700i Print Server to start up, eject the CD, turn off
D
the EX700i Print Server, and then repeat steps 2 and 3.
F
N OTE : If an error message displays, see page 78.
4. To continue, choose the Control Panel or monitor (if present) as the interface to use
throughout the option transfer process.
The first screen that displays when you start the Fiery Options Utility allows you to choose
the interface that you will use throughout the procedure. Choose an interface by selecting OK
on the Control Panel or monitor. The interface not chosen is then disabled during the option
transfer process.
OK
SERVICE PROCEDURES 76
N OTE : If an error message appears during the update process, see page 78.
1
have Enabling options. Please wait.
Enable option(s)
1
Select NO to return
.
YES to the Main Menu. Do not shutdown/reset server
4
1) Installed
.
or remove dongle during this
new MB operation.
5
2) Verified in NO
Service Mode
D
Enable option(s)
F
Enabling options. Wait 1 minute or longer for Select Back.
Fiery Options Utility
Please wait.. the next prompt.
Do not shut down or Successfully enabled:
reset server or Options transferred successfully
remove dongle. to new motherboard.
Enable Option(s)
BIOS Version: OK Scroll down and verify that Fiery Options Utility
Verify that transferred
x.xx xxxx transferred options appear options appear under
Server Information
under Enabled option, then Enabled options, then
BIOS Version: xxxxxxx
select OK. MAC Address:
select Back.
Server Info xxxxxxxxxxx
xxxxxxxxxxx
Server Info
Enabled option: OK
-[Option name]
-[Option name]
-[Option name]
Server Info
Select Exit & Reboot. Select Exit.
Server Info Fiery Options Utility
1
Dongle Info New Motherboard No uses remaining
1
Enable option(s)
.
Transfers options to the new motherboard.
Exit & Reboot
4
Main Menu IMPORTANT
.
Before proceeding, make sure that you have:
5
Installed the new motherboard
Verified operation in Service Mode
F D
View Server Information Exit
After you select OK, the message “Please standby...System restarting...” displays. Allow the
system to restart without interruption. The Fiery Options Utility DVD ejects automatically.
6. Remove the Fiery Options Utility DVD and the one-time use dongle.
The new motherboard is now customized and cannot be used in another system.
SERVICE PROCEDURES 78
• When the Log On to Windows dialog box appears on the monitor, type Administrator in
the user name field, type Fiery.1 in the password field, and then press Enter on
the keyboard.
N OTE : Type Fiery.1 exactly as shown. The password is case-sensitive; for example,
fiery.1 will not work.
Error messages
11
One of the following error messages may display on the EX700i Print Server Control Panel or
.
monitor when you attempt to transfer options to the new motherboard.
5 . 4
Could not mount the dos/boot partition—You have attempted to transfer options using the
Feature Update CD. The Feature Update CD is not supported by the EX700i Print Server.
D
Obtain the Fiery Options Utility DVD and try the procedure again.
F
Invalid dongle found! Please remove dongle and connect the correct dongle—The
attached dongle is not supported by the Fiery Options Utility. The dongle may have been
attached by mistake. Obtain a valid dongle and try again.
More than one dongle found. Remove all dongles except the correct dongle—The
Fiery Options Utility will not work when more than one dongle is attached to the system.
No uses remaining—The dongle has already been used and cannot be reused. Obtain an
unused dongle and start again.
Check power and Video cable connections—There is a problem with the connection
between the EX700i Print Server and the digital press. Make sure that the interface cables are
properly connected and the digital press is on and ready to print.
DIMMs
N OTE : When installing DIMMs, note the following:
• Different capacity DIMMs look alike. Make sure that you know the capacity of each
DIMM before you install it in a socket.
• Install only approved DIMMs available from your service representative.
• DIMMs must be installed in matched pairs. A matched pair is comprised of two alternate
sockets (see below). DIMMs within a pair must be identical (same capacity and same
number of chips on each side). For example, in a two-DIMM configuration, populate
DIMM 4 and DIMM 2 with DIMMs of identical capacity, with the same number of
chips on each side.
11
• DIMM 4—1GB DIMM
.
• DIMM 3—Empty
4
Matched pair
.
• DIMM 2—1GB DIMM
5
Matched pair • DIMM 1—Empty
F D DIMM 4: 1GB
DIMM 3: Empty
DIMM 2: 1GB
DIMM 1: Empty
TO REPLACE A DIMM
1. Shut down, and then open the EX700i Print Server (see pages 49 and 53).
Lever
DIMM
Lever
DIMM notch
Socket notch
. 11
. 4
3. Pull the DIMM straight out of the socket.
5
4. To replace a DIMM, insert the DIMM straight into the socket and close the levers at each side
D
to lock it into place.
F
N OTE : The socket is keyed so that the DIMM fits only one way. (See the notches in the
preceding figure.)
Make sure that the entire length of the DIMM (ends and center) is fully seated in the socket
and that the levers close securely around the ends of the DIMM.
5. If you installed a new DIMM, clear the CMOS as follows:
N OTE : You must clear the CMOS after installing a new DIMM to ensure compatibility
between the new component and the previous settings stored in the BIOS. Make sure that the
power cable is removed from the power outlet before clearing the CMOS.
• Remove the battery (see page 85).
• Wait 2 minutes to allow the motherboard electrical components to fully discharge.
• Reinstall the battery.
6. If you installed a new DIMM and cleared the CMOS, make sure to reset the time and date in
Setup (see Configuration and Setup).
7. Reassemble the EX700i Print Server and verify its functionality (see page 105).
SERVICE PROCEDURES 81
CPU
The CPU is installed in a socket on the motherboard. Before you remove the CPU from its
socket, remove the motherboard from the chassis (see page 63), disconnect the CPU fan cable
from the motherboard, and then remove the cooling assembly from the EX700i Print Server
(see page 82). The CPU cooling assembly consists of a fan and a heatsink.
CPU fan
Fastener
screw
(1 of 4)
. 11
. 4
Heatsink
D 5
F
CPU
Yellow triangle
CPU socket
Load plate open
Yellow triangle
If you remove the CPU from the motherboard in order to install it on a new motherboard,
unpack the new motherboard and remove the protective plastic cover on the CPU socket.
Transfer the protective cover to the CPU socket of the old motherboard to protect the
circuitry. Follow standard ESD precautions while handling the motherboard and all
components.
Place the motherboard on a padded, static-free work surface outside of the chassis when
removing and replacing the cooling assembly.
3. Remove the CPU fan cable from motherboard connector FAN 1.
1
• Insert a flathead screwdriver into the groove on the top of a fastener cap and rotate the
. 1
fastener counterclockwise (that is, in the direction of the arrow) to the position shown
4
below.
5 .
• Pull straight up on the fastener cap until the peg is out of the motherboard.
D
You may need to use moderate force to pull the pegs out of the motherboard. Be careful
F
not to damage the components on the motherboard or the CPU cooling assembly when
pulling up on the fasteners.
Rotate each
Groove
Peg
5. Lift the cooling assembly off the CPU socket and set it aside.
Be aware that the cooling assembly and the CPU may be very hot. You may need to let the
components cool before attempting to remove them.
SERVICE PROCEDURES 83
3. Grasp the CPU by its edges, lift it out of the socket, and then place the CPU in a safe place.
N OTE : If you remove the CPU from the motherboard to install it on a new motherboard,
unpack the new motherboard and remove the protective plastic cover from the CPU socket.
Transfer the protective cover to the CPU socket of the old motherboard to protect the
circuitry.
4. Wipe the contact surface of the CPU (the smooth, gray side of the chip) with a clean, lint-
free cloth to ensure proper contact with the new heatsink.
If you remove the CPU from the motherboard to install it on a new motherboard, make sure
that you completely remove any thermal compound residue on the surface of the CPU and at
the base of the heatsink. It may help to scrape all the residue off of the surface using the flat
1
edge of something non-conductive.
. 1
5. Prepare the CPU socket by ensuring that:
. 4
• The socket lever is in the open position.
5
• The load plate is open.
F D
6. Place the CPU in the socket.
The CPU and the socket are keyed to ensure correct installation. The notches on the edges of
the CPU correspond with the two small posts inside the socket. Align the yellow triangle on
the CPU with the yellow triangle on the socket. Do not force the CPU.
7. Close the load plate.
8. Lower the socket lever and place it in the locked position under the retention post.
CPU
• Make sure that the motherboard is placed on a padded, static-free work surface.
• Apply a fresh thermal compound square, as described in the note above.
• Align the cooling assembly so that when it is installed, the fan cable easily reaches the CPU
fan power connector FAN 1 on the motherboard.
2. Place the heatsink over the CPU socket.
1
3. At alternate corners, press down on each fastener to engage the mount on the motherboard.
1
Engage all four pegs.
. 4.
N OTE : Do not rotate the fasteners after installation.
5
Engaging the pegs at alternate corners applies clamping force equally over the CPU and
D
socket. Avoid using excessive force and take care not to flex the motherboard when you engage
F
the pegs.
4. Connect the CPU fan cable to the motherboard connector FAN 1.
If you are installing a new CPU, secure slack in the fan cable using a tie-wrap. The tie-wrap
prevents the fan cable from interfering with the CPU fan. Also, make sure the connector on
the cable is securely connected to the motherboard.
5. If you replaced the CPU with a new CPU, clear the CMOS as follows:
You must clear the CMOS after installing a new CPU to ensure compatibility between the
new component and the previous settings stored in the BIOS. Make sure that the power cable
is removed from the power outlet before clearing the CMOS.
• Remove the battery (see page 85).
• Wait 2 minutes to allow the motherboard electrical components to fully discharge.
• Reinstall the battery.
6. If you installed a new CPU and cleared the CMOS, make sure to reset the time and date in
Setup (see Configuration and Setup).
7. Reassemble the EX700i Print Server and verify its functionality (see page 105).
SERVICE PROCEDURES 85
Battery
The battery on the motherboard is located at BT1. To replace it, use a 3V manganese dioxide
lithium coin cell battery (Sony CR2032 or equivalent).
There is danger of explosion if the battery is replaced with an incorrect type. Replace it only
with the same type recommended by the manufacturer. Dispose of used batteries according to
local regulations.
ACHTUNG: Es besteht Explosionsgefahr, wenn die Batterie durch eine Batterie falschen Typs ersetzt wird. Als Ersatz dürfen nur vom
Hersteller empfohlene Batterien gleichen oder ähnlichen Typs verwendet werden. Verbrauchte Batterien müssen entsprechend den
jeweiligen gesetzlichen Bestimmungen entsorgt werden.
ATTENTION: Il y a risque d’explosion si la pile est remplacée par un modèle qui ne convient pas. Remplacez-la uniquement par le
modèle recommandé par le constructeur. Débarrassez-vous des piles usées conformément aux réglementations locales en vigueur.
ADVARSEL!: Litiumbatteri - Eksplosionsfare ved fejlagtig håndtering. Batteriet må kun udskiftes med et andet batteri af samme
fabrikat og type. Brugte batterier skal bortskaffes i henhold til gældende regler.
VAROITUS: Paristo voi räjähtää, jos se on vaihdetaan väärän tyyppiseen paristoon. Vaihda paristo ainoastaan laitevalmistajan
suosittelemaan tyyppiin. Hävitä käytetty paristo paikallisten määräysten mukaisesti.
ADVARSEL: Eksplosjonsfare ved feilaktig skifte av batteri. Benytt samme batteritype eller en tilsvarende type anbefalt av
apparatfabrikanten. Brukte batterier kasseres i henhold til lokal lovgivning.
VARNING: Risk för explosion om batteriet byts ut mot en felaktig batterityp! Byt bara ut batteriet mot en batterityp som har godkänts
av tillverkaren. Hantera använda batterier enligt lokal miljölagstiftning.
11
CUIDADO: Existe peligro de explosión si la batería se sustituye por una batería del tipo incorrecto. Sustituya la batería sólo por una
.
batería del mismo tipo que recomienda el fabricante. Deseche las baterías usadas respetando la normativa local.
. 4
ATTENZIONE: Esiste pericolo di esplosione se la batteria viene sostituita con una di tipo non corretto. Sostituirla solamente con un tipo
raccomandato dal produttore. Lo smaltimento delle batterie usate deve essere eseguito secondo le normative locali.
5
AVISO: Existe o perigo de explosão se a bateria for substituída por uma do tipo incorreto. Substitua somente por uma do tipo
D
recomendado pelo fabricante. Descarte as baterias conforme as normas locais.
F
GEVAAR: Er bestaat ontploffingsgevaar indien de batterij door een verkeerd type wordt vervangen. Vervang de batterij uitsluitend door
hetzelfde door de fabrikant aanbevolen type. Ruim gebruikte batterijen op volgens de plaatselijke voorschriften.
Clip
Battery
Socket
Failure to configure the time and date will cause the EX700i Print Server to hang when user
software is being installed on the EX700i Print Server. (See page 129.)
SERVICE PROCEDURES 86
Make sure to remove the printer interface cable from the power outlet before opening the
EX700i Print Server and clearing the CMOS.
2. Remove the battery (see page 85).
5. Reassemble the EX700i Print Server and verify its functionality (see page 105).
6. Reset the time and date in Setup (see Configuration and Setup).
1
Failure to configure the time and date will cause the EX700i Print Server to hang when user
. 1
software is being installed on the EX700i Print Server. (See page 129.)
Jumpers
5 . 4
D
This section lists the factory default configuration for jumpers on the motherboard.
F
Jumper configurations should not be changed.
Jumper Description
JP1 JP1 is the Clear CMOS and Password jumper.
Default configuration: jumper cap installed on pins 1 and 2.
N OTE : Because JP1 is not easily accessed on the motherboard and the
jumper cap is very small, it is not necessary—and could introduce an
Pin 1
error—to remove the jumper cap in order to clear the CMOS settings.
Instead, clear the CMOS by denying power to the motherboard, as
described earlier.
JP2 The jumper cap on JP2 should not be removed.
Default configuration: Jumper cap installed on pins 1 and 2.
Pin 1
Pin 1
SERVICE PROCEDURES 87
Fan
A fan mounted inside the EX700i Print Server chassis draws air into the EX700i Print Server
to cool components. The fan runs continuously when the system is on. You should hear the
fan start as soon as you power on the EX700i Print Server. If you do not hear the fan, there
may be a faulty power connection (see page 48).
The following procedures describe how to remove and replace the fan.
3. Release the fan from the fan bracket by bending the hooks on the bracket.
1
Fan bracket
. 4. 1 Fan
F
Hook
(1 of 2)
An arrow on the side of the fan indicates the airflow direction. Make sure that the fan is
positioned so that the arrow points inside the EX700i Print Server and the fan cable extends
downward toward the motherboard (see Figure 27).
2. Press the fan into the bracket until it clicks into place.
Make sure that the hooks on the bracket close over the edge of the fan.
3. Connect the fan cable to motherboard connector FAN 4.
4. Reassemble the EX700i Print Server and verify its functionality (see page 105).
SERVICE PROCEDURES 88
Power supply
The following table describes the power supply cables that connect to EX700i Print Server
components. For more information on the power supply, see “Specifications” on page 135.
Do not open the power supply for service or troubleshooting. Opening the power supply will
void the warranty.
20 10
1, 2 Orange +3.3V
19 9
18
17
8
7
3, 5, 7, 13, 15, Black COM
16
15
6
5
16, 17
14 4
13
12
3
2
4, 6, 19, 20 Red +5V
11 1
8 Gray PW-OK 8-pin CPU 24-pin
ATX connector
20-pin ATX power connector
9 Purple +5Vsb
1
to motherboard
1
10 Yellow +12V
4.
11 Orange +3.3V
5 .
Brown +3.3V sense
12 Blue -12V
F D
14 Green PS-ON
18 White -5V
8 4
1, 2, 3, 4 Black COM
7 3
6
5
2
1
5, 6, 7, 8 Yellow & Black +12V
8-pin CPU power connector
to motherboard
1 Yellow +12V
2 Black COM
3 Red +5V
SATA (5-pin) power 4 Black COM
connector to HDD
5 — not connected
1 Yellow +12V
2 Black COM
4-pin PATA power connector 3 Black COM
to DVD drive power/data combo cable
4 Red +5V
SERVICE PROCEDURES 89
To access the power supply, you must remove the left panel.
2. Remove the power cable from the HDD.
3. Remove the power and data combination cable from the DVD drive.
4. Remove the 20-pin motherboard power cable from motherboard connector PW2.
5. Remove the 8-pin CPU power cable from motherboard connector PW1.
6. Remove the reusable tie-wrap securing the power cables to the chassis support beam.
Do not cut the tie-wrap. Squeeze the tab to unlock it, and then open it completely and
remove it. You will reattach the tie-wrap later when you replace the power supply.
7. Remove the ferrites that are installed around the HDD power cables.
Carefully pry open the latches on the sides of the ferrites and remove the ferrites from the
1
cables. Set the ferrites aside so that you can replace them later.
. 1
8. Remove four of the five screws that attach the power supply to the back of the chassis
4
(see Figure 28 on page 90).
5 .
9. While supporting the power supply, remove the fifth screw.
D
Set the screws aside so that you can replace them later.
F
10. Lift the power supply out of the chassis.
Carefully gather the power supply cables as you remove the power supply.
SERVICE PROCEDURES 90
Power supply
1
Chassis
1
support beam
. 4.
D 5
F
Back panel
Screw
(1 of 5)
2. Attach the power supply to the chassis with the four screws that you removed earlier
(see Figure 28 on page 90).
If you are installing a new power supply, make sure to use the screws that came with it
to attach the new power supply to the chassis.
3. Connect the 8-pin CPU power cable to motherboard connector PW1 (for connector locations,
see Figure 19 on page 64).
5. Connect the power and data combination cable to the DVD drive.
Use the ferrite that you removed earlier. Place the ferrite around the cable near the connector
and snap the edges of the ferrite closed.
1
7. Connect the power cable to the HDD.
. 1
Connect the thin, black SATA power cable connector to the HDD. Do not connect the
. 4
white, 4-pin power cable connector. Connecting both types of power cables
5
will damage the HDD.
D
8. Locate the reusable tie-wrap that you removed earlier and use it to attach the loose section
F
of the power cable to the chassis support beam (see Figure 28 on page 90).
Gather the cable against the support beam with the tie-wrap, and then thread the tie-wrap to
secure the cable.
9. Reassemble the EX700i Print Server and verify its functionality (see page 105).
SERVICE PROCEDURES 92
If you replace the HDD with a new one, you must install system software as described on
page 107. (Spare HDDs are not shipped with preinstalled system software.)
Do not replace the HDD and the motherboard at the same time. Doing so in the wrong
order, without updating the system (see page 67), will cause the system to malfunction.
It is unlikely that both the HDD and the motherboard are defective. Avoid replacing both to
solve one problem. If troubleshooting strategies (such as checking cables and connections; see
pages 114 and 115) do not solve the problem, and you suspect either the HDD or the
motherboard is at fault, use the following order to troubleshoot: replace the HDD, install
system software, and then check to see if the problem persists. If it does, perform other
procedures, such as replacing the motherboard (see page 67).
Proper handling
. 11
. 4
Improper handling can damage a HDD. Handle HDD with extreme care.
5
• Use proper ESD practices when grounding yourself and the EX700i Print Server.
F D
• Keep magnets and magnetic-sensitive objects away from the HDD.
• Do not remove the screws on top of the HDD. Loosening these screws voids
the warranty.
• Never drop, jar, bump, or put excessive pressure on the HDD.
• Handle the HDD by its sides and avoid touching the printed circuit board.
• Allow the HDD to reach room temperature before installation.
Make sure that you attach an ESD grounding wrist strap and follow standard ESD
precautions before handling EX700i Print Server components.
SERVICE PROCEDURES 93
HDD bracket
HDD
. 11
4
N OTE : Printer interface
.
and internal cables are not shown.
D 5
F
F IGURE 29: EX700i Print Server HDD
If you are replacing the HDD with a new one, you will need:
• The appropriate system software and documentation for the EX700i Print Server that you
are servicing.
• A compatible version of the user software for the networked computers that will print to
the EX700i Print Server.
SERVICE PROCEDURES 94
2. Shut down and open the EX700i Print Server (see pages 49 and 53).
5. Remove the screw securing the HDD bracket to the bracket shelf.
6. Slide the HDD bracket off the shelf and lift it out of the chassis (see Figure 30).
Unlock the HDD bracket by moving the latch toward the back panel, and then sliding the
bracket off the bracket shelf.
11
N OTE : You will encounter slight resistance as you slide the bracket off the shelf. The resistance
4.
is caused by two tension points on the bottom of the bracket. The resistance helps control the
.
bracket’s movement during removal and installation.
D 5
F
Latch
HDD bracket
Shelf
7. Remove the four screws that attach the HDD to the HDD bracket (see below).
Screw (1 of 4)
HDD
HDD bracket
. 11
5 . 4
F D
F IGURE 31: Removing/replacing the HDD from/in the HDD bracket
8. Remove the HDD from the HDD bracket and place it in an antistatic bag.
Do not unscrew the screws on the HDD cover. Loosening these HDD screws breaks the seal
and voids the HDD warranty.
Do not touch the drive with magnetic objects (such as magnetic screwdrivers), and avoid
placing items such as credit cards and employee ID cards that are sensitive to magnets near the
HDD.
Replacement HDDs are not shipped with preinstalled system software. After you install the
drive, you must install the appropriate system software.
SERVICE PROCEDURES 96
Do not drop, jar, or bump the HDD. Do not touch the HDD with magnetic objects or place
objects sensitive to magnets near the HDD.
2. Position the HDD inside the HDD bracket and align the front-most mounting holes on the HDD
with the four holes in the bracket (see Figure 30 on page 94).
When correctly installed, the HDD extends about an inch past the rear of the bracket.
3. Replace the four screws that you removed earlier to attach the HDD to the bracket.
4. Slide the bracket all the way onto the shelf and lock it by moving the latch toward the front
panel.
. 11
Avoid striking the DIMMs as you replace the HDD bracket.
. 4
N OTE : You will encounter slight resistance as you slide the bracket onto the shelf.
5
The resistance is caused by two tension points on the bottom of the bracket. The resistance
D
helps control the bracket’s movement during removal and installation.
F
5. Secure the HDD bracket to the HDD shelf using the screw that you removed earlier.
6. Connect one end of the HDD data cable to the HDD and the other end to SATA 2 on the
motherboard.
7. Connect the other end of the HDD data cable to the appropriate SATA connector on the
motherboard (J19; see Figure 19 on page 64).
Connect the thin, black SATA power cable connector to the HDD. Do not connect the
white, 4-pin power cable connector. Connecting both types of power cables will damage the
HDD.
9. Reassemble the EX700i Print Server (see page 105).
10. If you replaced the HDD with a new HDD, install system software (see page 107).
Troubleshooting tips:
• Following system software installation, if the EX700i Print Server boots up much slower
than usual, clear the CMOS as follows:
– Make sure that the power cable is removed from the power outlet, and then remove the
battery (see page 85).
– Wait 2 minutes to allow the motherboard electrical components to fully discharge.
– Reinstall the battery.
– After reassembling the system, reset the time and date in Setup (see Configuration and
Setup from the User Documentation set).
• If a startup error displays on the Control Panel when you power on the EX700i Print
Server, check the connections.
11. Verify functionality (see page 105).
. 11
5 . 4
F D
SERVICE PROCEDURES 98
N OTE : For more information about servicing the DVD drive, see page 102.
Guide latch
(1 of 2)
4
assembly with
.
DVD drive
D 5
F
N OTE : Printer interface and internal
cables are not shown.
To remove the switch bank assembly, you must remove the left, right, and front panels.
2. Disconnect the following cables:
• Power and data combination cable from the back of the DVD drive
• Power and reset button cables from motherboard connector SSI CONN
• Speaker cable from motherboard connector JP5
• Front panel USB port cables from motherboard connectors USB2 and USB4
3. Remove the ferrite that is installed around the front panel USB port cables near the
motherboard.
Carefully pry open the latch on the side of the ferrite and remove the ferrite from the cables.
Set the ferrite aside so that you can replace it later.
1
4. Unharness the cables from the cable clamp(s) and tie-wraps inside the chassis.
. 1
5. Remove the Component Sled from the chassis (see Figure 32 on page 98).
. 4
Press the guide latches on the sides of the Component Sled and carefully pull the sled out of
5
its slot in the front of the chassis.
F D
Switch bank assembly
N OTE : Be careful not to damage the EMI gasket around the slot in the chassis. Guide the
cables out of the chassis as you remove the Component Sled to prevent them from catching or
tangling on internal parts.
SERVICE PROCEDURES 100
• Remove the three screws that attach the switch bank assembly to the Component Sled.
• Pull the switch bank assembly straight out of the Component Sled.
Component Sled
Screw (1 of 3)
11
N OTE : Guide the cables as you remove the assembly from the Component Sled. Be careful not
.
to damage the EMI gasket around the opening in the Component Sled.
. 4
7. If you are removing the switch bank assembly to replace it with a new assembly, remove the
5
DVD drive (see page 103).
F D
SERVICE PROCEDURES 101
2. Install the switch bank assembly in the Component Sled (see Figure 34).
N OTE : If you are replacing the switch bank assembly with a new one, discard the cable
extensions that may be provided with the new switch bank assembly.
• Starting with the cables, insert the switch bank assembly through the opening in the front
of the Component Sled. Be sure to fold the EMI gasket under and through the opening
when inserting the assembly.
• Replace the three screws that secure the switch bank assembly to the Component Sled.
3. Install the Component Sled in the chassis (see Figure 33).
• Route the cables of the switch bank assembly in through the chassis so that the cables are
within reach of their connectors on the motherboard.
1
• Slide the sled into the front of the chassis until the guide latches click into place.
. 1
N OTE : Be careful not to damage the EMI gasket around the slot in the chassis when installing
. 4
the Component Sled.
5
4. Connect the following cables (see Figure 19 on page 64 for the location of connectors on the
D
motherboard):
F
• Power and data combination cable to the back of the DVD drive
• DVD data cable to motherboard connector SATA 1
• Power button cable to motherboard connector JP4, pins 6 and 8
Make sure that the small triangle on the cable connector is aligned with pin 8 on JP4.
• Reset button cable to motherboard connector JP4, pins 5 and 7
Make sure that the small triangle on the cable connector is aligned with pin 7 on JP4.
• Speaker cable to motherboard connector J40
Make sure that the small triangle on the cable connector is aligned with pin 1 on J40.
• Front panel USB port cables to motherboard connectors J22 and J35
5. Install the ferrite around the two front USB port cables near the motherboard.
Use the ferrite that you removed earlier. Place the ferrite around both cables in between the
two preinstalled tie-wraps, and snap the edges of the ferrite closed.
6. Secure the cables with the cable clamp(s) inside the chassis.
7. Reassemble the EX700i Print Server and verify its functionality (see page 105).
SERVICE PROCEDURES 102
DVD drive
The DVD drive is attached to the switch bank assembly. The DVD drive is used to install
system software onto the HDD and archive data onto writable media.
DVD drive
Eject button
. 11
5 . 4
F D
F IGURE 35: EX700i Print Server DVD drive
SERVICE PROCEDURES 103
To remove the DVD drive, you must remove the left, right, and front panels, the Component
Sled, and the switch bank assembly.
2. Remove the power and data combination cable from the back of the DVD drive.
3. Remove the Component Sled from the chassis, and then remove the switch bank assembly
from the Component Sled (see page 99).
Component Sled
1
Screw (1 of 3)
5
4. Remove the four screws that secure the DVD drive to the switch bank assembly.
D
Set aside the screws so that you can replace them later.
F
N OTE : On some systems, a small metal post in the switch bank assembly is used in place of
one of the screws.
5. Remove the DVD drive from the switch bank assembly.
DVD drive
Screw
(1 of 4)
Switch bank assembly
2. Install the switch bank assembly in the Component Sled, and then install the Component Sled
in the chassis (see page 101).
3. Attach the power and data combination cable to the back of the DVD drive.
Make sure that the other end of the data cable is connected to motherboard connector
SATA 1.
4. If you replaced the DVD drive with a new DVD drive, clear the CMOS as follows:
You need to clear the CMOS after installing a new DVD drive to ensure compatibility
between the new component and the previous settings stored in the BIOS. Make sure the
power cable is removed from the power outlet before clearing the CMOS.
• Remove the battery (see page 85).
• Wait 2 minutes to allow the motherboard electrical components to fully discharge.
11
• Reinstall the battery.
4.
5. If you installed a new DVD drive and cleared the CMOS, make sure to reset the time and date
.
in Setup (see Configuration and Setup).
5
6. Reassemble the EX700i Print Server and verify its functionality (see page 105).
F D
SERVICE PROCEDURES 105
When routing cables inside the EX700i Print Server, make sure that:
• Cables are securely installed after routing cables
• Cable routing does not interfere with the operation of internal components nor interfere
with removing or replacing components
• Cables are not tangled nor looped around internal circuit boards, or components
(such as capacitors and resistors)
• Cables do not lie on or against any internal heating element
. 11
• Cables do not interfere with opening or closing EX700i Print Server panels
. 4
• Cable slack is secured with a tie-wrap
5
2. Restore the EX700i Print Server to the upright position.
D
3. Replace any panels that you removed earlier, as described on page 53.
F
4. If you replaced the motherboard, make sure that the new motherboard solves the problem
that you are troubleshooting, and then transfer options to the new motherboard (see
page 75).
5. If the EX700i Print Server is to be mounted on the optional furniture with the optional
monitor, see the reassembly instructions on page 143.
6. Connect the power cable to the EX700i Print Server (see page 30).
7. If you cleared the CMOS during service, reset the EX700i Print Server time and date in Setup.
8. Connect the EX700i Print Server to the digital press (see page 30).
• If the EX700i Print Server does not start up, refer to the startup problems listed on
page 123.
• If pages do not print, verify that the interface cables are properly connected (see printing
problems on page 132).
• If image quality is poor, test the digital press. (See the service documentation that
accompanies the digital press.)
10. Connect to the network (see page 30).
SERVICE PROCEDURES 106
11. Ask the network administrator to download a test job over the network.
If the job does not print or has poor image quality, see printing problems and the
Troubleshooting sections of the user documentation.
. 11
5 . 4
F D
SYSTEM AND USER SOFTWARE 107
Overview
The EX700i Print Server ships with pre-installed system software on the HDD (hard disk
drive). If you must reinstall system and user software when servicing the EX700i Print Server,
use the latest System Software and User Software DVDs.
N OTE : You can change the default language preinstalled at the factory using the Configure
tool available through Command WorkStation and WebTools. Start Configure, choose Server
> General > Choose Server Language, and then click Apply. Changing languages can take 3-5
minutes.
1
Before you install system and user software
4. 1
When installing software, keep in mind the following:
.
5
• Battery, date, and time—If you removed or replaced the motherboard battery during
service, make sure to configure the time and date in Setup before installing system and user
D
software (see Configuration and Setup). Otherwise, the system may hang during the user
F
software installation segment (see page 128).
• Jobs—All jobs in all print queues and all jobs archived locally on the EX700i Print Server
HDD are deleted when you install system software. To save jobs, ask the network
administrator to archive them to a CD or a location on the network, so that the jobs can
be imported back into the EX700i Print Server queue after system software installation.
For more information, see Command WorkStation Help.
Notify the network administrator at the customer site that some archived jobs may no longer
print after you install an updated version of the system software.
• Job Log—The list of jobs in the Job Log and any jobs in the queues are deleted when you
install system software. The network administrator can use Command WorkStation to
save a current list of jobs (not the actual jobs) from the Job Log.
• Fonts—All fonts on the HDD are deleted when you install system software. Resident fonts
are reinstalled when you reinstall system software. Any customer-supplied fonts must be
reinstalled by the network administrator using Command WorkStation.
To determine which additional fonts were downloaded to the EX700i Print Server, print
the Font List before you install the system software and again after you complete the
system software installation. Any fonts not listed after installation must be reinstalled. For
more information, see Utilities from the User Documentation set.
SYSTEM AND USER SOFTWARE 108
• Configuration—The existing Setup configuration is lost when you install system software.
Make sure to use Backup/Restore to create a backup of the system software configuration,
and print a Configuration page before you install system software, so that you can
reconfigure the settings in Setup (see page 38).
• Static IP address—If the EX700i Print Server requires a static IP address (for example, in a
non-DHCP network environment), be aware that the previous IP address configuration
is deleted when system software is reinstalled. To reconfigure a static IP address (if
applicable), work with the network administrator as described on page 33.
• User documentation—All user documentation files resident on the EX700i Print Server are
deleted when you install system software. If user documentation is resident on the EX700i
Print Server, remind the site administrator to reinstall the documentation files after
you finish installing the system software.
• Custom simulation and output profiles––Custom simulation and custom output profiles
saved on the HDD are deleted when you install system software. Ask the site administrator
to save a copy of any custom profiles to a CD or network location before you install
software. Make sure to use Backup/Restore to create a backup of the system software
1
configuration, For more information, see Color Printing, Fiery Color Reference, and
. 1
Workflow Examples from the User Documentation set.
. 4
• Monitor profiles—Monitor profiles saved to the HDD are deleted when you install system
5
software. Monitor profiles for the EX700i Print Server monitor are automatically
D
reinstalled when you reinstall Command WorkStation on the system.
F
• System software updates— All updates to system software (Windows OS and Fiery
System Software) which may be available for the EX700i Print Server and installed from
any source (for example, System Updates (see page 111), patches provided on CD or
downloaded by the customer) are deleted when you install system software.
• Compatibility—When upgrading the system software, make sure that the latest user
software is installed on all computers that print to the EX700i Print Server. Using
incompatible versions of the system and user software may result in system problems.
System software installation takes approximately 1 hour and 10 minutes (not including the
time required to configure Setup).
SYSTEM AND USER SOFTWARE 109
System software installation takes approximately 1 hour and 10 minutes (not including the
time required to configure Setup).
1. Ask the network administrator to back up the EX700i Print Server configuration, if
possible.
2. If you have not done so already, allow the network administrator the opportunity to print
the Job Log and save any custom simulation and output profiles. Also, print the following
(if possible):
• Configuration page—lists any installed options and records the customer’s current Setup
configuration.
• Font List—lists the fonts currently on the HDD. Along with the fonts provided in system
software, the customer may have installed additional fonts.
11
3. Remove all dongles and USB devices (except for the keyboard and mouse, if present).
4.
The system may hang if USB storage devices or dongles are connected to EX700i Print Server
5 .
USB ports during software installation.
4. Insert System Software 1 DVD into the DVD drive.
F D
N OTE : If you installed a new HDD, power on the system, insert System Software 1 DVD,
allow the system to boot from the System Software 1 DVD, and then proceed to the next step.
5. From the Control Panel (or the Start menu, if a monitor is connected), reboot the EX700i
Print Server (approximately one minute).
Wait as messages display during this installation segment, which takes approximately 13
minutes.
8. At the prompt for each DVD, insert System Software 2 DVD, and then System Software 3 DVD,
for the OS installation.
9. At the message “System software is copied to the system. Remove media and press OK to
reboot,” remove System Software 3 DVD, and then select OK.
During this segment the EX700i Print Server reboots several times. The Control Panel (and
monitor, if connected) may appear blank for up to 5 minutes during this segment. Various
messages display as the installation process continues for approximately 20 minutes.
SYSTEM AND USER SOFTWARE 110
10. At the message “Please insert User Software to continue installation,” insert the User
Software DVD into the DVD drive. After a brief pause, installation continues (approximately
35 minutes).
If the installation hangs during this segment, possibly the time and date were not configured
in the BIOS following removal of the motherboard battery. To troubleshoot, see page 128.
11. Remove the User Software DVD when it ejects automatically.
11
12. When the message displays asking if you want to install the PDF Support Applications
.
software:
. 4
• If you select Yes, insert the Acrobat/Pitstop DVD and follow the onscreen prompts. The
5
installation takes approximately 12 minutes.
D
• If you select No, proceed to step 13.
F
13. When the InstallShield Wizard Complete screen displays, remove the disc and click Finish.
14. Wait for the system to boot completely and for the Fiery logo screen to appear on the EX700i
Print Server Control Panel.
N OTE : If the message “Check power and cable” displays on the optional monitor (if present),
verify that the printer interface cable is connected correctly to the printer and the EX700i
Print Server, and that the printer is on.
15. If a monitor, mouse, and keyboard are present:
The Log On to Windows dialog box appears on the monitor under the Administrator
account. Type Fiery.1 in the password field and then click OK.
N OTE : Type Fiery.1 exactly. The password is case-sensitive; for example, fiery.1 will not work.
16. If the network administrator was able to back up the configuration, have the administrator
restore the configuration.
17. If the network administrator was unable to back up the configuration, configure Setup using
one of the following methods:
• Using the printer touch panel—(assumes the EX700i Print Server is connected to the
printer) Touch the Fiery icon, then the Setup tab, and then configure Setup using the
Configuration page you printed earlier.
SYSTEM AND USER SOFTWARE 111
N OTE : Bypass any settings if it is more appropriate for the network administrator to set them.
For more information, see Configuration and Setup from the User Documentation set. The
system reboots after you exit Setup.
18. If user documentation was stored on the EX700i Print Server, advise the site administrator to
reinstall the documentation files from the User Documentation set.
• If you reinstalled the same version of system software, be sure to reinstall all software
patches that were previously installed on the EX700i Print Server. For a list of previously
installed patches, see the Configuration page that you printed earlier.
• If you installed an upgraded version of system software (for example, version 1.0 to version
2.0), contact your authorized service/support center for a list of valid software patches.
Some or all of the patches listed on the Configuration page that you printed earlier may no
1
longer be valid. Before installing a patch, be sure to verify with your authorized service/
. 1
support center that it is valid for your system version. Installing an invalid patch may result
4
in system corruption.
5 .
Software patches may be accessed from one or more of the following locations:
D
• System Updates—Using the keyboard (if present), choose Start > All Programs > Fiery >
F
System Updates, and then click Check Now.
• “Check for Product Updates”—In a Web browser, connect to the IP address of the EX700i
Print Server, click the Configure tab, and then click Check for Product Updates.
20. Reinstall fonts or custom simulations that may have been deleted when you installed the
software.
21. If the EX700i Print Server requires a static IP address (for example, in a non-DHCP network
environment), work with the network administrator to configure it as described on page 31.
System updates
Advise the network administrator at the customer site that the System Updates feature
available through the Start menu on FACI-enabled systems allows customers to schedule and
accept installation of certain EX700i Print Server software updates from a secure site on the
Internet. By default, the feature is configured to display a notification on the monitor (if the
FACI option is present) that software updates are available for the EX700i Print Server. You
can also check for system updates via the monitor by choosing Start > All Programs > Fiery >
System Updates, and then clicking Check Now. Depending on how it is configured, System
Updates operates manually or automatically. For more information about how to schedule
System Updates, see Configuration and Setup from the User Documentation set. Microsoft
Windows operating system updates should be obtained from Microsoft directly. Because such
updates are available directly from Microsoft, EFI does not maintain or provide them via the
System Updates feature.
TROUBLESHOOTING 112
TROUBLESHOOTING
This chapter identifies the source of common problems that may occur with the EX700i Print
Server and suggests ways of correcting the problems.
Troubleshooting process
The EX700i Print Server is a server for digital presss, and is generally part of a configuration
like the one shown in the following figure. Problems may occur in one of three areas:
• Inside the EX700i Print Server
• In the interface between the EX700i Print Server and the digital press
• In the interface between the EX700i Print Server and the workstations or computers to
which it is connected
. 11
5 . 4
F D
Digital press
This chapter does not attempt to provide troubleshooting information for attached computers
such as PCs or Mac OS computers, digital presss, or extensive networks. Refer problems in
these areas to the appropriate service departments and network administrators.
When performing the service procedures described in this chapter, follow the precautions
listed in “Precautions” on page 15.
TROUBLESHOOTING 113
For problems that persist after you check the external and internal connections, this section
provides a comprehensive list of internal and external checks that may help you fix the
problem.
1
Describes the quick checks that you can do to make sure that the problem is not caused by
. 1
a loose connection at the back of the EX700i Print Server.
. 4
• “Checking internal components” on page 115
5
Describes the quick checks that you can do to make sure that the problem is not caused by
D
a loose board or cable connection inside the EX700i Print Server.
F
• “Inspecting the system” on page 116
Provides a more comprehensive checklist that you can use to check the EX700i Print
Server internally and externally. If your initial checks fail, complete this checklist before
concluding that you need to replace a cable or component.
To troubleshoot problems that present specific symptoms, see “Table 3: EX700i Print Server
error messages and conditions” on page 123. Locate symptoms listed in the table to help you
determine possible causes and steps to remedy them.
TROUBLESHOOTING 114
Control panel
DVD drive
Power button Power cable
USB ports
Reset button
1
Eject button
1
N OTE : Use the
.
reset button only USB ports (x4)
4
if the system is
.
unresponsive to Network port (RJ-45)
5
keyboard or USB ports (x2)
mouse actions.
D
Scan port (RJ-45)
F
DVI port
Before you remove the EX700i Print Server panels, be aware of the safety precautions
that you should take when handling the EX700i Print Server. Use standard ESD precautions
when handling printed circuit boards and electronic components. To review the safety
precautions, see “Precautions” on page 15.
See the disassembly procedures on page 53 and the reassembly procedures on page 105.
2. Before you touch any components inside the EX700i Print Server, attach a grounding strap to
your wrist and discharge any static electricity on your body by touching a metal part of the
EX700i Print Server.
1
3. Inspect the inside of the EX700i Print Server (see Figure 11 on page 48).
. 1
Make sure that no foreign materials have been dropped into the chassis.
. 4
• Make sure that the DVD and HDD data cables are connected to the correct SATA
5
connectors on the motherboard (see Figure 11 on page 48):
D
– DVD drive power/data combination cable to motherboard connector SATA 0
F
– HDD data cable to motherboard connector SATA 1
• Look for obviously loose boards and reseat each board securely in its connector on
the motherboard.
• Look for obviously loose cables and reseat each cable connector firmly.
• Make sure that each connector is properly aligned with its mating connector. If the pins
are offset from each other, the affected board will not function properly.
4. Reassemble the EX700i Print Server and verify its functionality (see page 105).
TROUBLESHOOTING 116
If the system you are servicing does not meet a condition listed in Table 2 and it is not
obvious what action(s) you should take to fix the problem (for example, if the system hangs
before reaching Idle), locate the symptom in “Table 3: EX700i Print Server error messages
and conditions” on page 123 and perform the suggested action(s) for the condition.
1
• Chassis fans are operating.
1
• Network link activity LED on RJ-45 connector is blinking.
4.
• All external cables required are present, in correct connectors,
.
and well-seated.
5
• Cables, cable connectors, and mating connectors appear undamaged.
F
• Activity light on the Control Panel illuminates.
• Display window lights up.
D
If the problem occurs at power up or reboot, verify that: Control Panel, page 35
. 11
. 4
Each board required is: Printer interface, page 58
5
• Present
D
• Installed in the correct slot
F
• Well-seated
• Appears undamaged
Required cables (if applicable) are:
• Present
• Firmly connected in the correct connectors
• Not visibly damaged
User Interface Board (UIB) is: User Interface Board page 60
• Present
• Correctly attached to its bracket
• Appears undamaged
UIB cable is:
• Present
• Firmly connected in the correct connector on the
motherboard and the back of the UIB
• Not visibly damaged
TROUBLESHOOTING 118
. 11
Power supply, page 88
. 4
• Present
5
• Correctly installed
• Not visibly damaged
F D
Cable connectors are:
• Firmly connected
• Not visibly damaged
• Installed in the correct devices
11
• Installed in the correct connector
.
• Well-seated
. 4
• Not visibly damaged (including connectors) HDD data cable, page 48
D 5
F
Printer interface cable, page 114
11
• Keyboard (if applicable)
. 4.
D 5 • Monitor power cord (not pictured)
F
TROUBLESHOOTING 121
1 Code in motherboard BIOS 2 Windows operating system 3 System software on the HDD
initializes and configures establishes communication completes startup process.
areas on the motherboard. with EX700i Print Server The EX700i Print Server is at
Idle.
Power on
S TA R T I N G U P. . . S TA R T I N G U P. . . Server name
11
F IGURE 39: Normal startup sequence
. 4.
D 5
F
TROUBLESHOOTING 122
Do not replace the HDD and the motherboard at the same time. Doing so in the wrong
order, without transferring options to the new motherboard, will cause the system to
malfunction.
1
Always replace a faulty HDD with a new HDD. Transferring a HDD from one EX700i
1
Print Server to another is incorrect and strongly discouraged.
. 4.
• If the problem persists, reinstall the original HDD in the system, and then replace
5
the motherboard.
D
If replacing a component does not correct the problem, make sure that you reinstall the old
F
component back in the EX700i Print Server.
TROUBLESHOOTING 123
1 beep, followed by 3 Missing, unmatched, incorrect, Check for missing, unmatched, incorrect or faulty DIMMs and
beeps, followed by 3 beeps, or faulty DIMMs reseat the DIMMs to remove any oxidation on the connector
followed by 1 beep (see page 79).
Startup
EX700i Print Server does Possibly one of the following: 1. Recheck all cables and connections.
not start and the Control • The EX700i Print Server is powered off 2. Make sure the back panel power switch is in the ON position
Panel is black.
1
(see page 40).
• Power cable is not plugged into
1
Activity light status: 3. Listen for the power supply fan and feel for air at the back
.
Off. the power connector on the EX700i
of the unit where the power supply is located.
4
Print Server back panel, or into the wall
.
power outlet If air is not coming from the power supply fan, isolate a
5
N OTE : If the Activity light is possible faulty power cable as follows:
solid yellow while the Control • The back panel power switch is in the
D
Panel is black, OFF position. • Power on using a different power cable.
F
the EX700i Print Server is in • UIB cable is not connected to • Install a new or “known good” power supply.
Sleep Mode.
the motherboard, the user 4. Check the back panel fan vent and feel for air coming out of
interface board, or both the back of the system.
• Faulty power cable If air is coming out of the power supply fan vent but is not
• Faulty power supply (power supply coming out of the back panel fan vent, the motherboard
may not be supplying power to may be faulty. You may need to replace the motherboard
the motherboard) (see page 67).
• The CMOS jumper is not in the 5. Review the jumper section on page 86 and ensure that the
jumper is in the default position, then clear the CMOS
default position
(see page 86).
• Faulty motherboard (motherboard
power plane may not be supplying
power to components)
TROUBLESHOOTING 124
Startup (cont.)
EX700i Print Server is • UIB cable is not connected to the 1. Recheck all cables and connections.
getting power, but the motherboard, the User Interface 2. Use a different UIB cable.
Control Panel is black. Board, or both
3. If the problem persists and you have verified that the
Activity light status: • Faulty UIB cable power supply and motherboard are functioning properly as
Off. described earlier, replace the User Interface Board (see
• Faulty User Interface Board
page 60).
Following installation of a System software requires an additional Wait 5 minutes, power off using the power button,
new User Interface Board, reboot to synchronize with the firmware wait 10 seconds, and then press the power button to
the Control Panel remains on the new User Interface Board. power on again.
blank, yet backlit, for
more than 5 minutes.
Activity light status:
1
N/A.
. 4. 1
5
NOT following Possibly one of the following: 1. Recheck all cables and connections.
D
installation of a new User • Faulty BIOS 2. Reboot the EX700i Print Server.
F
Interface Board, system
• Faulty motherboard 3. If the problem persists, replace the motherboard
stops responding at this (see page 67).
screen:
System stops responding at Problem with the Fiery application. 1. Recheck all cables and connections.
this screen: 2. Reboot the EX700i Print Server.
3. If the problem persists, reinstall system software
(see page 107).
S TA R T I N G U P. . .
Startup (cont.)
Control Panel screen and Possibly one of the following: 1. Recheck all cables and connections.
Activity light appear as • Wrong, missing, incorrectly connected, 2. Reboot the EX700i Print Server.
follows: or faulty DIMM(s) 3. If the problem persists, verify that the DIMMs are installed
• Faulty motherboard as described in the DIMM section on page 79. DIMMs must
be installed in matching pairs in alternating sockets. Check
for incorrect type, wrong capacity, missing, or faulty
DIMM(s). Reseat the DIMM(s) to remove any oxidation on
Activity light status: the connector (see page 79).
Off, then
solid red. 4. If the problem persists, you may need to replace the
motherboard (see page 67).
Control Panel screen and Possibly one of the following: 1. Reboot the EX700i Print Server.
Activity light appear as • Faulty disk in the DVD drive 2. If the problem occurs when you are installing software from
1
follows: bootable media (DVD or CD), the media may be damaged.
• Faulty motherboard
1
Try another DVD or CD.
.
3. If the problem persists, replace the motherboard (see
. 4
S TA R T I N G U P. . .
page 67).
5
Activity light status:
Blinking amber,
D
then solid red.
F
TROUBLESHOOTING 126
Startup (cont.)
Control Panel screen and Problem with the Windows 1. Recheck all cables and connections.
Activity light appear as operating system. 2. Reboot the EX700i Print Server.
follows:
3. If the problem persists, reinstall system software
(see page 107).
S TA R T I N G U P. . .
Activity light status Possibly one of the following: 1. If you suspect that the problem may be caused by a print
1
progresses from solid green • Problem with system software job, try printing a different job.
1
to solid red. 2. Recheck all cables and connections.
.
• Print job is corrupt or too large
4
Activity light status: 3. Reboot the EX700i Print Server and check whether the CPU
.
Solid green, then • Faulty UIB cable cooling assembly fan is operating. If the fan is properly
solid red.
5
• CPU overheated connected to the motherboard but does not operate, replace
the cooling assembly.
D
• Faulty motherboard
4. If the problem persists, reinstall system software
F
(see page 107).
5. If the problem persists, try connecting another UIB cable
(see Figure 11 on page 48).
6. If the problem persists, replace the motherboard (see
page 67).
TROUBLESHOOTING 127
Startup (cont.)
The Fiery icon on the Possibly one of the following: 1. Reboot the digital press and wait for the digital press to
digital press touch panel start up and reach Idle. Reboot the EX700i Print Server and
• Printer interface firmware has been wait for the EX700i Print Server to finish starting up.
remains unavailable for upgraded and a system reboot is required
longer than 10 minutes 2. After the EX700i Print Server has finished starting up, press
after the EX700i Print • Required settings have not been enabled the Services Home button on the digital press.
Server and the digital press in Centreware Internet Services
3. Verify that the EX700i Print Server and the digital press
have started up. • Faulty connection between the EX700i have the same time and date information. If the time and
Print Server and the digital press date information do not match on both devices, the Fiery
icon may fail to appear.
For information on how to check and set the time and date
on the EX700i Print Server, see Configuration and Setup
from the User Documentation set. For information on how
to check and set the time and date on the digital press, see
the digital press documentation.
1
4. Reboot the EX700i Print Server (see step 1 on page 119).
1
After the LED display reaches and remains at 00, reboot the
.
digital press. If the Fiery icon still fails to appear, reboot
. 4
the EX700i Print Server again.
5
5. Check and reseat the cable connections between the EX700i
Print Server and the digital press.
D
6. Replace the external cables one by one.
boot partition
F
installation of a new motherboard
Control Panel messages
Invalid dongle found! The attached dongle is not supported by Obtain a valid dongle and try again.
Please remove dongle and the Fiery Options Utility. The dongle may
connect the correct have been attached by mistake.
dongle.
More than one dongle The Fiery Options Utility will not work Remove all dongles except the correct dongle.
found. Remove all when more than one dongle is attached to
dongles except the the system.
correct dongle.
No uses remaining. The dongle has already been used and Obtain an unused dongle and try again.
cannot be reused.
TROUBLESHOOTING 128
EX700i Print Server is Possibly one of the following: 1. Recheck all cables and connections.
getting power, the Control • Problem with the Fiery application 2. Reboot the EX700i Print Server.
Panel is not black, but the
• Faulty User Interface Board 3. If the problem persists, reinstall system software
buttons on the Control (see page 107).
Panel do not function.
4. If the problem persists, replace the User Interface Board
(see page 60).
DVD drive
DVD drive is not Possibly one of the following: 1. Press the eject button below the DVD slot on the front of the
responding, cannot be EX700i Print Server.
• A disk is stuck in the DVD drive
located, or the disk will 2. If the problem persists, check the cable connections to the
not eject. • Cable connections to the DVD drive are DVD drive (see Figure 11 on page 48).
loose or data cable is faulty
1
3. If the problem persists, you may need to replace the DVD
• DVD drive is faulty drive (see page 102).
. 1
• Motherboard is faulty 4. If the problem persists, you may need to replace the
. 4
motherboard (see page 67).
D 5
F
TROUBLESHOOTING 129
System performance
System performs slowly Possibly one of the following: 1. Recheck all cables and connections.
and/or hangs periodically. • Board or cable connections are loose or 2. Make sure that the CPU is firmly seated in its socket and
faulty that the fan cable is connected to the motherboard.
• System software is corrupted 3. If the problem persists, reinstall the system software
(see page 107).
• Missing or faulty DIMM(s)
4. Check for missing or faulty DIMM and reseat the DIMM to
• CPU is overheated or faulty remove any oxidation on the connector (see page 79).
• CMOS settings need to be reset or are 5. Clear the CMOS (see page 86).
corrupted 6. If the problem persists, you may need to replace the
• Motherboard is faulty motherboard (see page 67).
Clock is slow. • CMOS settings need to be reset or are 1. Clear the CMOS (see page 86).
corrupted
1
2. Replace the battery on the motherboard and update the time
1
• Missing or dead battery on in the Windows Control Panel (if a monitor is connected),
.
the motherboard Command WorkStation, or WebTools.
5
Possibly one of the following:
. 4
1. Set the time and date in the BIOS:
D
hangs during the user • The time and date need to be configured • Power off the EX700i Print Server and remove the User
F
software installation in the EX700i Print Server BIOS. (If the Software DVD when it ejects.
segment. battery was removed from the EX700i • If not already connected, connect a keyboard and a monitor
Print Server motherboard during service to the EX700i Print Server.
and the time and date were not
configured in Setup afterward, the • Power on the EX700i Print Server and immediately press F2
EX700i Print Server will hang during the repeatedly to start the BIOS setup utility.
user software installation segment.) • Configure the time and date.
• User Software DVD is corrupted. (To navigate, use the tab key and the -/+ keys).
• The HDD is faulty. • When the EX700i Print Server reaches Idle, power off and
then begin a full software installation again, starting with
the System Software DVD (see page 107).
2. If the problem persists, obtain another User Software DVD
and begin software installation again starting with the
System Software DVD (see page 107).
3. If the problem persists, you may need to replace the DVD
drive (see page 102).
If replacing the DVD drive does not correct the problem,
reinstall the old DVD drive in the system.
4. If the problem persists, replace the HDD (see page 92).
If replacing the HDD does not correct the problem,
reinstall the old HDD in the system.
TROUBLESHOOTING 130
Network
Unable to connect to Possibly one of the following: 1. If the problem persists, have the network administrator
the network, or the green check Network Setup. To configure a static IP address (if
• Network cable is connected to applicable for the customer site), work with the network
1
LED on the RJ-45 the wrong RJ-45 port administrator as described on page 33.
1
network port is
.
not lit. • No cable/wrong type of cable is 2. If the problem persists, make sure that the network
4
connected to the network port administrator has checked other devices on the network.
5 .
• Network cable or connection If other devices are not functioning, the problem may be
is faulty. with the network.
D
• Network is faulty 3. If the problem persists, reinstall the system software
F
(see page 107).
• If the EX700i Print Server requires a
static IP address (for example, in a non- Corrupt system software may cause the system to hang.
DHCP network environment), it may 4. If the rest of the network is functioning properly and the
need to be reconfigured. A static IP problem persists, replace the motherboard (see page 67).
address is deleted when system software
is reinstalled.
• System software is corrupted
• Network interface on the
EX700i Print Server motherboard
is faulty
TROUBLESHOOTING 131
Network (cont.)
System starts up slowly Possibly one of the following: 1. If the problem persists, ask the network administrator
then displays one or more to check Network Setup. To configure a static IP address (if
• Network cable is connected to the wrong applicable for the customer site, as in a non-DHCP
DHCP error messages on RJ-45 port
the Control Panel. environment), work with the network administrator as
• No cable/wrong type of cable is described on page 33.
connected to the network port 2. If the problem persists, ask the network administrator
• Network cable or connection to check other devices on the network.
is faulty If other devices are not functioning, the problem may
• Network is faulty be with the network.
3. If the problem persists, reinstall system software
• System searches for a nonexistent DHCP
(see page 107).
server because DHCP is enabled by
default on the EX700i Print Server, but Corrupt system software may cause the system to hang.
the customer’s network is not using 4. If the rest of the network is functioning properly
DHCP and the problem persists, replace the motherboard
1
(see page 67).
• Ethernet interface on the EX700i Print
. 1
Server motherboard is faulty
. 4
• System software is corrupted
D 5
F
TROUBLESHOOTING 132
Printing
N OTE : Intermittent print quality and color quality problems are difficult to trace. Before you try to troubleshoot print quality problems, print a color Test
Page to make sure that the digital press does not need servicing or adjusting.
Test Page fails to print. The digital press is not ready to print. Make sure that the digital press is turned on and ready to
print.
1
(see page 114).
. 1
3. If the problem persists, replace the printer interface board
4
(see page 58).
.
4. If the problem persists, you may need to service the digital
5
press.
Printing (cont.)
A print job stalls or stops Possibly one of the following: 1. Cancel the EX700i Print Server print job.
after one or a few pages. • A PostScript or application error 2. If this fails to clear the problem, reboot the EX700i Print
Server (see page 40).
• System software is corrupted
3. If the problem persists, choose the Clear Server command
from Command WorkStation.
4. Set Print Cover Page to Yes and resend the problem job.
The Cover Page will indicate “PS Error.”
For more information about the PostScript error,
double-click the problem job in the Command
WorkStation window.
5. If the problem persists, reinstall system software
(see page 107).
Corrupt system software may cause the system to hang
1
at this screen.
. 4. 1
1. Reseat the DIMMs to remove any oxidation on the connectors
5
or faulty DIMM connection (see page 79).
2. Verify memory amount on the Configuration page.
D
3. If the problem persists after replacing the DIMM,
F
replace the motherboard (see page 67).
Color quality is A digital press problem Test the digital press and perform service, if necessary.
inconsistent. See the service documentation that accompanies the digital
press.
TROUBLESHOOTING 134
Printing (cont.)
Print quality is poor. Possibly one of the following: 1. Print a EX700i Print Server Test Page.
• A file or application problem 2. If the quality of the EX700i Print Server Test Page is good,
the error condition may be a file or application problem.
• A missing or outdated printer
description file 3. Make sure that the appropriate printer description file
is installed. (For details, see Printing from the User
• The application cannot find the Documentation set.)
appropriate printer description file
If the user can print the EX700i Print Server Test Page, but cannot print a job from a computer on the network, make sure that the network
administrator has:
1
• Checked all components of the network, including cables, connectors, terminators, network adapter boards, and network drivers.
. 1
• Activated the network and used it to communicate with other printers.
4
• Confirmed that the applicable network settings in Setup (such as AppleTalk zone, IP address, Subnet mask, and Gateway address) match
.
the settings used in the network.
5
N OTE : EPS file generation is not completely standardized among applications. Some users may encounter problems while printing certain EPS files.
F D
SPECIFICATIONS 135
SPECIFICATIONS
This section provides an overview of EX700i Print Server features, specifications, and
safety certifications.
Hardware features
• Single Intel Core 2 Duo E8400 3.0GHz CPU
• Memory—2GB (2 x 1GB)
• An RJ-45 connector for 10BaseT/100BaseTX/1000BaseT Mbs connectivity
over twisted pair cable (upper port)
• 160GB HDD standard
• Built-in DVD drive
11
Physical specifications
4.
• Operating Environment:
5 .
– Temperature: +5°C to +40°C
D
– Relative Humidity: 10%-85% (non-condensing)
F
• Power Supply Rating: 100-240V, 50-60Hz, 6A
• Power Supply Voltage Input: 100-240V @ 50-60Hz
• Power Supply Current Input: 100V @ 6A Max.; 240V @ 3A Max.
• Rated Power Consumption: 350W
• Dimensions (Height x Depth x Width):
48.5 cm (19.1 in.) x 48.3 cm (19.0 in.) x 21.5 cm (8.5 in.)
• Weight: 19.7 kg (43.4 lb.)
SPECIFICATIONS 136
User software
A complete description of user software is provided in Welcome from the User Documentation
set. For optimal performance, maintain current versions of the user software on every network
computer used to print to the EX700i Print Server. User software may be installed directly on
client computers equipped with a DVD drive, or over a network via the Fiery User Software
Installer that resides on the EX700i Print Server.
1
standards:
Safety approvals
. 4. 1 EMI/EMC approvals
5
UL 60950-1:2007 (TUV/CU mark) FCC Class A
D
CAN/CSA-22.2 #60950-1-07 VCCI Class A
F
EN 60950-1:2006+A11 (TUV/GS mark) EN55022:2006+A1:2007-Class A
CB scheme IEC 60950-1:2001 (1st edition) EN55024:1998+A1:2001 & A2:2003
CB scheme IEC 60950-1:2005 (2nd edition) AS/NZS CISPR22: 2006-Class A
PARTS LIST 137
PARTS LIST
This appendix provides part numbers for EX700i Print Server components. To locate a
particular component, see the following table and illustrations.
Part numbers
Part Part number Additional page
references
Motherboard 140N63475 page 63
(Kit includes single-use service dongle,
Fiery Options Utility DVD, and fresh
thermal square.)
. 11
5 . 4
F D
Digital press interface board 116N00264 page 58
. 11
5 . 4
F
Top panel
D 018N00218 page 56
11
160GB SATA hard disk drive (HDD) page 92
4.
121N01203
5 .
F D
SATA HDD data cable 152N11622 page 48
. 11
5 . 4
F D
Power cable 152N11664 (USA) page 30
. 11
. 4
Mouse 018N00217 N/A
D 5
F
Flat Panel Monitor 128N00530 N/A
1
(with UV filter)
. 1
128N00542
. 4
(without UV filter)
D 5
F
SERVICING THE EX700I PRINT SERVER WITH FURNITURE 143
Procedures
If the EX700i Print Server is installed in the optional furniture, you must remove it from the
furniture before performing most service procedures.
Monitor
Monitor pole
. 11
. 4
EX700i Print Server
5
Table top
D
Stand
F Drawer
2. Remove the cable cover and disconnect the two monitor cables (power and video):
• Power—from the back of the monitor and from the wall outlet
• Video—from the back of the monitor and from the back of the EX700i Print Server
Power cable
. 11 Video cable
5 . 4
F D
Cable cover
SERVICING THE EX700I PRINT SERVER WITH FURNITURE 145
3. Remove the thumbscrews that attach the EX700i Print Server stability bracket to the stand.
. 11
. 4
Thumbscrews
D 5
F
Stability bracket
4. Lift the bracket and gently pull the EX700i Print Server away from the table top.
Make sure to pull the EX700i Print Server out just enough so that the front panel of the
EX700i Print Server is aligned with the back edge of the table top.
SERVICING THE EX700I PRINT SERVER WITH FURNITURE 146
5. Remove the EX700i Print Server left side panel (two screws) so that you can access the
monitor pole tightening mechanism.
Monitor pole
tightening mechanism
5 . 4
F D
SERVICING THE EX700I PRINT SERVER WITH FURNITURE 147
6. Use the allen key to loosen the screw that secures the monitor pole to the EX700i Print
Server.
The allen key should be stored in the side drawer of the furniture.
. 11
5 . 4
Allen key
F D
7. Holding the monitor pole, gently lift the monitor pole assembly up and out of the EX700i
Print Server monitor mount.
Monitor pole
8. Continue with the procedure “To open the EX700i Print Server” on page 53.
SERVICING THE EX700I PRINT SERVER WITH FURNITURE 148
2. Place the EX700i Print Server upright on the furniture stand. Slide the EX700i Print Server
forward just until its front panel is aligned with the back edge of the table top.
Use the handle on the stability bracket to lift the rear of the EX700i Print Server and slide it
forward.
3. Route the monitor cables (power and video) into the cutout in the back of the top panel. Pull
each cable out of the cutout in the top panel.
Video cable
Power cable
1
Top panel
Top cutout
. 4. 1
5
Back cutout
F D
SERVICING THE EX700I PRINT SERVER WITH FURNITURE 149
4. Lift up the pole assembly and insert the pole into the top of the EX700i Print Server so that
it is inside the monitor mount. Tighten the assembly into place using the allen key.
. 11 Tighten the
monitor assembly
5 . 4
F D
SERVICING THE EX700I PRINT SERVER WITH FURNITURE 150
5. Replace the left side panel on the EX700i Print Server with the screws that you
removed earlier.
. 11
5 . 4
F D
SERVICING THE EX700I PRINT SERVER WITH FURNITURE 151
6. Use the handle on the stability bracket to lift the rear of the EX700i Print Server. Slide the
EX700i Print Server all the way forward into the stand. Lock the EX700i Print Server into
place with the two thumbscrews that you removed earlier.
Power cable
Video cable
. 11
5 . 4
F D Stability bracket (lock into
place with two thumbscrews)
8. Replace the cable cover over the cables and monitor pole.
Cable cover
. 11
5 . 4
F D
9. Replace the allen key in the furniture drawer and continue with the procedure
“To reassemble the EX700i Print Server and verify functionality” on page 105.
. 11
5. 4
FD
INDEX 154
INDEX
Numerics clearing the CMOS 86
10BaseT/100BaseTX/1000BaseT 32 after installing a new CPU 84
after installing a new DIMM 80
A after installing a new DVD drive 104
AC connector 114 after installing a new HDD 97
activity light 36, 60, 123, 124, 125 after installing a new motherboard 71
AppleTalk 20, 136 to troubleshoot slow performance 129
clock 129
B closing the system 105
back panel connectors 30, 45, 114 CMOS 71, 80, 84, 86, 97, 104, 129
battery 64, 85, 129 troubleshooting start up problems 123
boards color profiles 108
1
motherboard 63 Command WorkStation 20
1
user interface 60 component sled 98, 99, 103
.
video 58 components
. 4
boxes, unpacking 28 checking 115
5
bracket exploded view of 47
HDD 93, 96 Configure tool, using to change the server’s
D
buttons default language 24, 107
F
down 35, 60 configuring a static IP address 33, 108, 111, 130
line selection (move left/right) 35, 60 connections, checking 114, 115
menu 60 connectors
UIB, replacing 62 back panel 30, 45, 64, 114
up 35, 60 CPU fan cable 64
DVD drive data cable 64
C
front panel fan 64
cables
HDD data cable 64
checking 114
motherboard 64
CPU fan 82, 84
network 30, 32, 45, 64, 114
digital press interface 28
power supply cables 64
DVD drive 48, 98
power, AC 30, 45, 114
front panel fan 87
power, reset, and speaker 64
front panel USB ports 98, 99, 101
printer interface 30, 45, 64, 114
HDD data 48, 94, 96
UIB cable 64
HDD power 94, 96
USB ports (dongle) 30, 45, 73, 114
network, twisted pair 32
video board 58, 64
power and reset buttons 64, 98, 99, 101
Control Panel
power supply 88
activity light 124, 125
power, AC 28
buttons 60
printer interface 58, 114
display window 35
speaker 98, 99, 101
using 35
UIB 48
cooling assembly
unpacking 28
CPU 81, 82
changing the server’s default language 24, 107
covers, removing 53
checklist for service calls 26, 34, 105
INDEX 155
1
clearing the CMOS after replacing 80 definition 107
. 1
configuration 22, 79, 135 printing prior to HDD replacement 94
4
removing 80 printing prior to system software installation
5 .
replacing 80 107
display window, Control Panel 35 front panel 30, 45, 114
D
dongle fan 87
F
error message about 78, 127 layout 35
for entering Service Mode (motherboard removing 55
replacement) 72, 73 front panel USB ports 98
transferring options (motherboard functional diagram 23
replacement) 68, 72, 74, 75, 77 Functions menu 37
down button 35, 60 Shut Down 37, 41, 49
drives
DVD 102 H
hard disk drive (HDD) 92, 96 hard disk drive (HDD) 92, 96
DVD drive 98, 102 bracket 93, 94, 96
clearing the CMOS after replacing 104 capacity 135
power and data cables 48 caution about replacing 96, 122
removing 103 clearing the CMOS after replacing 97
replacing 104 data cable 94, 96
description 92
E mounting screws 95, 96
E-mail printing 21 proper handling 92
EMI approvals 136 removing 94
error messages 127 replacing 96
check power and cable 34 heatsink, CPU 81, 82
when transferring options to new
motherboard 78, 127 I
Ethernet installation sequence 24, 25
address 130 installing user software on client systems 27, 136
cable 28, 32 IP address, static 33, 108, 111, 130
connector 30, 32, 45, 64, 114 IPP 21
INDEX 156
J O
Job Log 107 opening the system 53
jobs 107
jumpers 86 P
panels, removing 53, 55
L part numbers 137
language, changing on the print server 107 parts list 137
language, changing the default 24, 107 password 74, 78
LCD 35, 36, 60 Portable Document Format (PDF) 20
line selection buttons 35, 60 PostScript 20
Logon Information password 74, 78 power
AC cable 28, 114
M AC connector 114
master installer 27, 136 CPU fan 82, 84
media package 28 DVD drive 104
memory front panel fan 87
configuration 22, 79, 135 HDD 96
removing 80 power and reset cables 48
replacing 80 precautions 26
1
menu button 60 power and reset buttons 98
. 1
Menu tabs, digital press touch panel 38 power supply
4
monitor profiles 108
.
cables 88
motherboard
5
removing 89
battery 64, 85 replacing 91
D
cautions about replacing 67 voltages 34, 40, 88, 135
F
clearing the CMOS after replacing 71 power, AC
connectors 64 connector 30, 45, 114
description 63 profiles 108
DIMMs 79, 80
errors when transferring options to 78, 127 R
illustration 64 reassembling the system 105
mounting holes 64 reset and power buttons 37, 40, 49
removing 63, 66 reset button 41, 42, 50
replacing 67 motherboard connector for 64
transferring options to 68, 72, 74, 75, 77 reusable tie-wrap 89, 91
verifying in Service Mode 67, 72–74
move left/right buttons 60 S
safety approvals 136
N scanning 20
network service calls
cable, twisted pair 32 checklist 26, 34, 105
connector 30, 32, 45, 64, 114 service dongle 75
supported types 136 Service Mode 67, 72–74
network administrator 24, 27 service procedures, overview 44
networks Setup 38
availability during installation 27 shutting down 37, 41, 42, 43, 49, 50, 51
checklist 27 side panels
supported 20, 22 removing 54
normal startup sequence 121 replacing 54
slot assignments, motherboard 63, 64, 114
INDEX 157
1
installing 107, 109
1
troubleshooting problems during installation
.
system updates 111 129
. 4
T V
5
terminology 44 verifying functionality 105
D
thermal compound 69, 84 verifying new motherboard installation 72
F
tie-wrap, reusable 89, 91 video board
touch panel, digital press 38 connector 58, 64
transferring options (motherboard replacement) description 58
68, 72, 74, 75, 77 removing 59
troubleshooting replacing 59
beep codes during startup 123 voltages
checking external connections 114 checking 34, 40, 88
checking internal connections 115
control panel functions 128 W
control panel messages 127 Windows XPe
DVD drive 128 password 74, 78
error messages and conditions 122
network 130
normal startup sequence 121
preliminary on-site checkout 113
printing 132
startup problems 123
system performance 129
twisted pair network cable 32
U
UIB cable
routing diagram 48
unpacking 28
up button 35, 60
updating software 111