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Proposed Expansion of Integrated Cement Plant-Clinker (2.00 MMTPA to 5.00 MMTPA), Cement (2.85 MMTPA to 7.
00
MMTPA), WHRB( 12 MW to 30 MW) and Installation of new 25 MW Captive Thermal Power Plant by M/s. Udaipur Cement
Works Limited at Shripati Nagar, CFA, P.O. -Dabok, Tehsil Mavli, District Udaipur, Rajasthan-313022.
PRE-FEASIBILITY REPORT APPLICANT:UDAIPUR CEMENT WORKS LIMITED
DOCUMENT NO.: EESPL/UCWL/001/EC/Ind./2018-19/112
PRE – FEASIBILITY REPORT
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
DECEMBER’ 2019 32
Proposed Expansion of Integrated Cement Plant-Clinker (2.00 MMTPA to 5.00 MMTPA), Cement (2.85 MMTPA to 7.00
INDEX
S.No. Particulars Page
No.
1.0 EXECUTIVE SUMMARY 37
1.1 SALIENT FEATURES OF THE PROJECT 38
1.2 PROPOSED PLANNING 42
2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION 43
(i) IDENTIFICATION OF PROJECT AND PROJECT PROPONENT 43
(ii) BRIEF DESCRIPTION OF NATURE OF THE PROJECT 44
(iii) NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND/ REGION 44
(iv) DEMAND - SUPPLY GAP 45
(v) EXPORT POSSIBILITY 45
(vi) DOMESTIC/ EXPORT MARKETS 45
(vii) EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT 46
3.0 PROJECT DESCRIPTION 46
(i) TYPE OF PROJECT INCLUDING INTERLINKED AND INTERDEPENDENT PROJECTS, IF ANY. 46
(ii) LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION, AND PROJECT BOUNDARY AND 47
PROJECT SITE LAYOUT) WITH COORDINATES
(iii) DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS OF SELECTING THE PROPOSED SITE, 51
PARTICULARLY THE ENVIRONMENTAL CONSIDERATIONS GIVEN INTOSHOULDBE HIGHLIGHTED
(iv) SIZE OR MAGNITUDE OF OPERATION 51
(v) RAW MATERIAL (Quantity and Source), PRODUCT AND MODE OF TRANSPORT 52
(vi) PRODUCT 53
(vii) SOURCE OPTIMIZATION/RECYCLING AND REUSE ENVISAGED IN THE PROJECT 53
(viii) AVAILABILITY OF WATER, ENERGY/ POWER REQUIREMENT AND SOURCE 54
(ix) QUANTITY OF WASTES TO BE GENERATED (LIQUID AND SOLID) AND SCHEME FOR THEIR 61
MANAGEMENT/ DISPOSAL.
4.0 SITE ANALYSIS 62
(i) CONNECTIVITY 62
(ii) LAND FORM, LAND USE AND LAND OWNERSHIP 62
(iii) TOPOGRAPHY (ALONG WITH MAP) 63
DECEMBER’ 2019 33
(iv) EXISTING LAND USE PATTERN (AGRICULTURE, NON-AGRICULTURE, FOREST, WATER BODIES 64
(INCLUDING AREA UNDER CRZ)), SHORTEST DISTANCES FROM THE PERIPHERY OF THE
PROJECT TO PERIPHERY OF THE FORESTS, NATIONAL PARK, WILD LIFE SANCTUARY, ECO
SENSITIVE AREAS, WATER BODIES (DISTANCE FROM THE HFL OF THE RIVER), CRZ. IN CASE OF
NOTIFIED INDUSTRIAL AREA, A COPY OF THE GAZETTE NOTIFICATION SHOULD BE GIVEN
(v) EXISTING INFRASTRUCTURE 65

(vi) SOIL CLASSIFICATION 66
(vii) CLIMATE 67
(viii) SOCIAL INFRASTRUCTURE AVAILABLE 67
5.0 PLANNING BRIEF 67
(i) PLANNING CONCEPT (TYPE OF INDUSTRIES, FACILITIES, AND TRANSPORTATIONETC.) TOWN AND 67
COUNTRY PLANNING/ DEVELOPMENT AUTHORITY CLASSIFICATION.
(ii) POPULATION PROJECTION 67
(iii) LAND USE PLANNING (BREAKUP ALONG WITH GREEN BELT ETC.) 68
(iv) ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL AND SOCIAL) 69
(v) AMENITIES/ FACILITIES 69
6.0 PROPOSED INFRASTRUCTURE 69
(i) INDUSTRIAL AREA (PROCESSING AREA) 69
(ii) RESIDENTIAL AREA (NON PROCESSING AREA) 69
(iii) GREEN BELT 69
(iv) SOCIAL INFRASTRUCTURE 70
(v) CONNECTIVITY (TRAFFIC AND TRANSPORTATION ROAD/ RAIL/ METRO/WATER WAYS ETC.) 70
(vi) DRINKING WATER MANAGEMENT (SOURCE AND SUPPLY OF WATER) 70
(vii) SEWERAGE SYSTEM 71
(viii) INDUSTRIAL WASTE MANAGEMENT 71
(ix) SOLID WASTE MANAGEMENT 71
(x) POWER REQUIREMENT AND SUPPLY/ SOURCE 72
7.0 REHABILITATION AND RESETTLEMENT (R & R PLAN) 72
(i) POLICY TO BE ADOPTED (CENTRAL/ STATE) IN RESPECT OF THE PROJECT AFFECTED PERSONS 72
INCLUDING HOME OUSTEES, LAND OUSTEES AND LANDLESS LABOUR (A BRIEF OUTLINE TO BE GIVEN)
8.0 PROJECT SCHEDULE AND COST ESTIMATES 72
(i) LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATE OF COMPLETION (TIME SCHEDULE FOR 72
THE PROJECT WILL BE GIVEN)
(ii) ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF ECONOMIC VIABILITY OF THE 73
DECEMBER’ 2019 34
PROJECT
9.0 ANALYSIS OF PROPOSAL 73
(i) FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE BENEFITS TO THE LOCAL PEOPLE 73
INCLUDING TRIBAL POPULATION, IF ANY, IN THE AREA
10.0 CONCLUSION 81
**********************
DECEMBER’ 2019 35
Abbreviations
AFR Alternative Fuels and raw Materials
AQC Air Quenching Chamber
AQC Boiler Air Quenching Chamber Boiler
CAGR Compound Annual Growth Rate
CC Composite Cement
CF Silo Continuous Flow Silo
CFBC Circulating Fluidized Bed Combustion
CFBC Circulating Fluidized Bed Combustion
CPP Captive power plant
DG Set Diesel Generator Set
EC Environmental Clearance
ESP Electrostatic Precipitator
FGD Flue Gas Desulphurization
KLD Kilo Liter Per Day
MMTPA Million Metric Ton Per Annum
MoEF&CC Ministry of Environment, Forest and Climate Change
MSW Municipal Solid Waste
MW Mega Watts
NH National Highway
OPC Ordinary Portland Cement
OLBC Over Land Belt Conveyer
PH Pre-Heater
PHC Primary Health Centre
PPC Portland Pozzolana Cement
PSC Portland Slag Cement
RDF Refuse Derived Fuel
RESB Rajasthan State Electricity Board
RWH Rain Water Harvesting
SH State Highway
SNCR Selective Non-Catalytic Reduction
SP Boiler Steam Pre-Heater Boiler
SRPC Sulphate Resisting Portland Cement
STP Sewage Treatment Plant
TG Turbine Generator
ToR Terms of Reference
UCWL Udaipur Cement Works Limited
VRPM Vertical Roller Press Mill
W.E.F. With Effective From
WHRB Waste Heat Recovery Boiler
DECEMBER’ 2019 36
1.0 EXECUTIVE SUMMARY
Udaipur Cement Works Limited (UCWL)Plant is situated at Shripati Nagar P.O. CFA 313022,
Village- Dabok Tehsil – Mavli, District – Udaipur (Raj.)having an existingCement Plant -
Clinker (2.00 Million Metric TonnesPer Annum (MMTPA)), Cement (2.85Million Metric
TonnesPer Annum (MMTPA))along with WHRB (12.0 MW).
The company is now proposing an expansion of Clinker (2.0 Million Metric TonnesPer
Annum (MMTPA) to 5.0 Million Metric TonnesPer Annum (MMTPA)), Cement (2.85 Million
Metric TonnesPer Annum (MMTPA) to 7.0 Million Metric TonnesPer Annum (MMTPA)),
WHRB (12.0 MW to 30.0 MW) and Installation of new CPP(25 MW),looking into the future
market demand. The total land area is 161.87 Ha.For plant, associated facilities and
township.No further land is required for proposed expansion project. The expected capital
investment for the proposed expansion will be approx.Rs.1600 Crores.
The proposed brownfield expansion of cement plant is categorized under3 (b)column

3{Cement plants [>1.0 million tonnes/annum production capacity}of Gazette
Notification dated 14thSeptember, 2006 and its subsequent amendment on dated
December1st 2009 and April 4th 2011.Thus, the project is “A” category project.
DECEMBER’ 2019 37
1.1 SALIENT FEATURES OF THE PROJECT
Particulars Details
Nature of the Project Expansion

Latitude NW NE
Longitude Latitude 24°39’39.80”N Latitude 24°39’40.69”N
Longitude 73°52’24.48”E Longitude 73°52’50.07” E
SW SE
Latitude 24°38’43.77”N Latitude 24°39’19.45"N
Longitude 73°52’16.64”E Longitude 73°52’55.67”E
Toposheet No. 45 H/ 14
Production Capacity S. No. Product Existi Propose Total after
ng d expansion
(MMT (MMTP (MMTPA)
PA) A)
1 Cement 2.85 4.15 7.0
(Ordinary Portland Cement
(OPC),
Portland Pozzolana Cement
(PPC),
Portland Slag Cement (PSC),
Sulphate Resisting Portland
Cement (SRPC) and Composite
Cement)
2 Clinker 2.0 3.0 5.0
Power Generation (MW)
3 CPP (CFBC) 0* 25 25
4 WHRB 12 18 30
5 Solar Power (MW/Day) 7.6 7.6 15.2
6 DG Set 0.5 2.0 2.5**
Note:*Coal Based Captive Power Plant has not been installed as per the earlier
accorded EC vide letter No. J-11011/807/2007-IA II (I) (Dt.09/01/2008). Now the
proposed Installation is of new 25 MW Capacity.
**DG Sets will be used as an Emergency Backup only.

Estimated project cost for Rs.1600 Crores (vary +/- 20% after detailed engineering)
expansion project
DECEMBER’ 2019 38
Cost for Environment  Capital Cost – Rs.180 crores.

Management Plan  Recurring Cost – Rs.4 crores per annum
Man Power S. No. Category No. of Persons
Existing Proposed Total After Expansion
1. Permanent Staff 508 20 528
2. Contractual 482 100 582
Total 990 120 1110
Elevation Highest – 540MSL; Lowest –504 MSL.
Land use Industrial Land
Nearest Habitation/ Town Dabok- 3.45 Km, SW
Nearest Airport Udaipur –4.5 Km,SSE
Nearest Highway S. No. Particulars Connectivity Aerial Distance Direction
(Km)
(From Project Boundary)
1. NH - 27 Pindwara in Rajasthan to 3.42 S
Allahabad in Uttar Pradesh
2. SH-09 Dabok in Rajasthan to 0.06 W
Kapasan in Rajasthan
Source: All distances are taken with respect to Google Earth.
Nearest railway track Khemli Railway Station-4.56 Km, NW
from project boundary
Power supply Phase Demand Expected Source
(MW)
Operational 30 (Existing) RSEB, CPP, WHRB, Solar Power.
40 (Proposed)
(DG Set of 2500 kVA for Emergency
70 (Total)
Back-up to meet requirement during
any power failure/breakdown.)
In case WHR, CPP & Solar Plant operates on lower generation / are
under break down, than state grid (RSEB) power shall be used to
meet out the gap.
DECEMBER’ 2019 39
Nearest Dispensary and Name Near Village Distance (Km) & Direction
Govt. Hospital (From Lease Boundary)
Medical Facility
JunawasHospital,Junawas 2.35 NW
Sanjeevani Surgical 3.63 SW

Hospital,Dabok
R V Homoeopathic Medical College 3.60 SW

&Hospital,Dabok
Schools
The Elite Smart School,Merta 2.00 SW
L-Soldiers Sr. Sec. School,Dabok 3.60 SW

Educational facility
Govt School ,Odwariya 3.60 W
Govt School ,Naharmagra 3.70 N
Govt School , Bajajnagar 0.80 W
Govt School , Dhunimata 2.30 SE
Govt School , Dabok 4.70 S
Others
New EkLingji Temple 1.90 WNW
Dhuni Mata Temple 1.95 S
(Source: All distances are taken with respect to Google Earth).

Water demand and supply Water Demand (KLD) Source
S. No. Particulars
Existing Total After Expansion
1 Domestic 295 385 Existing

Bore wells
2 Cement 1830 4070 and Daroli
Mine Pit
3 CPP 405* 930 1&2.
4 WHRB 295 645
5 Green Belt 25 100
Total 2850 6130
DECEMBER’ 2019 40
*CPP has not been installed as per earlier accorded ECdt. 09/01/2008.
Nearest Forests (Source: All distances are taken with respect to S.O.I. GT Sheet.)
S. No. Particulars Distance (Km) Direction

1. NaharMagra R.F. 2.0 Km ENE
2. Kantia R.F. 7.0 Km SW
3. Bara Mangra R.F. 9.0 Km SW
4. Panwari R.F. 9.0 Km SSW
5. Bhainsra R.F. 10.23 Km W
6. Dhenkli R.F. 10.41 Km W
7. Nuva R.F. 11.00 Km WNW
8. Bikharni R.F. 11.33 Km WNW

9. Kamlodia R.F. 11.30 Km WSW
10. Amberi P.F. 11.52 Km W
11. Bordi R.F. 12.66 Km WSW
12. Hinglashia R.F. 12.81 Km SW
13. Santu R.F. 14.20 Km SSW
14. Anand Forest 14.55 Km SE
Nearest streams/ rivers/ S. No. Particulars Distance (Km) Direction
water bodies (from (From Project Boundary)
1 KhemliTalav 3.10 Km NW
project boundary)
2 SaleraTalai 4.00 Km NE
3 Berach River 5.66 Km S
4 Udaisagar 10.15 Km SW
(Source: All distances are taken with respect to S.O.I. GT Sheet.)
Seismic zone According to Building Materials and Technology Promotion Council (BMTPC) vulnerability
atlas, IIIEdition, the area falls in a region of low damage risk zone, Seismic Zone – II.
DECEMBER’ 2019 41
1.2 PROPOSED PLANNING

Company :Udaipur Cement Works Limited
Total Project Cost:Rs. 1600Crores.
Production : As given below:-
S. Product Existing Proposed Total After Expansion

No. (MMTPA) (MMTPA) (MMTPA)
1 Cement 2.85 4.15 7.0
(Ordinary Portland Cement (OPC),
Portland Pozzolana Cement (PPC),
Sulphate Resisting Portland
Cement (SRPC) and Composite
Cement)
2 Clinker 2.00 3.0 5.0
Power Generation
3 CPP (CFBC) 0* 25 25
4 WHRB 12 18 30
5 Solar(MW/Day) 7.6 7.6 15.2
6 DG Set 0.5 2.0 2.5**
Note:
*Coal Based Captive Power Plant has not been installed as per the earlier accorded EC
vide letter No. J-11011/807/2007-IA II (I) (Dt.09/01/2008). Now the proposed
Installation is of new 25 MW Capacity.
DECEMBER’ 2019 42
Table 1: Land Use of Project Site

S. Land Use Area (Hectare)
No. Existing Proposed Total After
Expansion
1. Cement Plant (includes Offices, 30 41.79 71.79
Paved Area, Road, Corridor,
Parking, Rail Line, Solar Power
Area, RWHs Area, OLBC, CTPP,
WHR)
2. Township Colony (includes STP, 31 0 31
Market, School, Guest House, PHC,
Pump House etc.).
3. Green Belt Area (includes Plant 55 0 55
and Township area)
4. Open Area 45.87 -41.79 4.08
Total Area 161.87 161.87
2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION

(i) IDENTIFICATION OF PROJECT AND PROJECT PROPONENT
Udaipur Cement Works Limited(UCWL) formerly known as J.K. Udaipur Udyog Limited was
incorporated as a Public Limited Company on 15th March 1993 having registered office at
Shripati Nagar, P.O. CFA, Dabok- 313022, Udaipur, Rajasthan.
The name of the company was subsequently changed to its present name i.e. Udaipur
Cement Works Limited (UCWL) w.e.f. 19th May 2006. The Company is presently engaged in
the business of manufacturing and sale of cement.Udaipur Cement Works Limited Plant is
situated at Shripati Nagar, Village- Dabok Tehsil – Mavli, District – Udaipur (Raj.)-313022
Udaipur Cement Works Limited
Name and address of the Applicant Sh. Naveen Kumar Sharma (Whole Time
Director)
Telephone No. – 0294-2655076
Email:- naveensharma@ucwl.jkmail.com/
hitesh@lc.jkmail.com
DECEMBER’ 2019 43
(ii) BRIEF DESCRIPTION OF NATURE OF THE PROJECT

The proposed expansion project is for enhancement of Clinker from 2.0 MMTPA to 5.0
MMTPA, Cement from 2.85 MMTPA to 7.0 MMTPA, WHRB from12.0 MW to 30.0 MW and
New CPP Installation of 25 MW. There is no additional land is required for the proposed
expansion. The total land area is 161.87 Ha.For plant, associated facilities and township.The
land is already converted for industrial use. No further land is required for proposed
expansion project. The daily water demand will be 3280 KLDfor Proposed expansion
Project, which will be met from Ground Water and existing adjacent Daroli Limestonemine-
1&2 pits.
Project is interlinked withUdaipur Cement Works Limited’sDaroli-1&2 LimestoneMines
situated near Village - Daroli, Tehsil – Vallabh Nagar, District- Udaipur, Rajasthan.
Environmental Clearance for Daroli- Limestone Mining-1 Project (ML-No.-02/88) was
granted by MoEF&CC vide letter No.-11015/460/2006-IA.II (M) dated 02.01.2009.
granted byMoEF&CC vide letter -11015/453/2006-IA.II (M) dated 02.01.2009.
Environmental Clearances for the enhancement of limestone production capacity from Both
Captive Daroli Mine 1&2 are under process.Limestone produced from Captive Daroli Mine
1&2 will be transported to the cement plant by Over Land Belt Conveyer (OLBC).
(iii) NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY
AND/ORREGION
India is the second largest cement producer after China with installed production capacity
of ~480 million tonnes per annum (MTPA) as of FY19 and accounts for 6.9 per cent of
world’s cement output. But it continues to have the lowest per capita consumption at ~210
kg vs world average of ~575 kg. No wonder, India's cement industry is a vital part of its
economy, providing employment to more than a million people, directly or indirectly. Ever
since it was deregulated in 1982, the Indian cement industry has attracted huge
investments, both from Indian as well as foreign investors.
Cement production grew by 13.3% (337.3 million tonne (MMT) in FY19 compared with
6.3% growth in FY18. This has been the fastest growth in cement production recorded in
DECEMBER’ 2019 44
one single year over the last decade. Production grew at a CAGR of 5.6% from 230 MT in
FY12 to 337.3 MT in FY19.
India has a lot of potential for development in the infrastructure and construction sector
and the cement sector is expected to largely benefit from it. Some of the recent major
government initiatives such as development of 98 smart cities are expected to provide a
major boost to the sector.
The broad demand driving segments of cement within construction are housing (~65%),
infrastructure (~25%) and commercial & industrial capital expenditure (~10%).
The Proposed Project by UCWL will ensure the participation in the fulfillment of the Future
need of Cement.
(iv) DEMAND - SUPPLY GAP& IMPORTS VS. INDIGENOUS PRODUCTION
India's cement demand is expected to reach 550-600 million tonnes per annum (MTPA) by
2025. Demand - Supply projection for cement on National and State basis reveals that there
exists animbalance between availability and demand of cement particularly in eastern
region. The cement industry is a pioneer modern manufacturing industry in Rajasthan. On
the demand front, northern India is poised to witness a sizeable spurt in demand, mainly
aided by the government’s “housing for all” scheme. Given the evolving demand-supply
situation, cement prices could come under pressure and it is premature to conclude that the
increase in cement prices in eastern India is sustainable. Under these circumstances to
bridge the gap, M/s. Udaipur Cement Works Limited is proposing an expansion in Clinker
and Cement production capacity.
(v) EXPORT POSSIBILITY

The proposed expansion activity is not prospecting exports. However, if the domestic
demand is fully met and surplus is generated, foreign markets will be explored.
(vi) DOMESTIC/ EXPORT MARKETS

As only domestic cement market has been considered for the proposed expansion project,
the markets envisaged to be catered are: Rajasthan, Gujarat and Madhya Pradesh.
DECEMBER’ 2019 45
(vii) EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT

DIRECT EMPLOYMENT
The proposed expansion project generates employment for around 120people (after
expansion). Priority for employment is given to local persons. Following staff & workers are
proposed to be employed:-
Table 2: Manpower Details

S. No. Category No. of Persons Remark
Existing Proposed Total After
Expansion
1. Permanent Staff 508 20 528 Employment
2. Contractual 482 100 582 to local people.
Total 990 120 1110
INDIRECT EMPLOYMENT
 The Vocational Training Camps and Technical Training Campsfor generating skilled
manpower for cement plants will be done to generate potential manpower.
 The proposed employee development and welfare activities already envisaged and
proposed under the expansion project aims to engage many people with various jobs
indirectly.
 There will be development of externalities viz. local logistics, warehousing etc. as
supporting services.
 Increased logistic will increase business opportunity for supporting services i.e.
restaurants for transport vehicle crew, repair and maintenance work shop for vehicle,
vehicle spare parts shop, shops for general& grocery items etc.
 Increased manpower will increase business opportunity for living needs items i.e.
grocery shops, vegetables shops, milk vendor, barber, laundry etc.
3.0 PROJECT DESCRIPTION

(i) TYPE OF PROJECT INCLUDING INTERLINKED AND INTERDEPENDENT
PROJECTS, IF ANY.
UCWL is proposing its production capacity for clinker (2.0 MMTPA to 5.0 MMTPA) and
DECEMBER’ 2019 46
cement (2.85MMTPA to 7.0 MMTPA). To cater the requirement of raw material UCWL is
also proposing enhancement of production capacity from its own Captive Limestone Mine-1
&2.
Project is interlinked withUdaipur Cement Works Limited’s Daroli-1&2 Limestone Mines

situated near Village - Daroli, Tehsil – Vallabh Nagar, District- Udaipur, Rajasthan.
granted by MoEF&CC vide letter No.-11015/460/2006-IA.II(M) dated 02.01.2009. The
application for expansion in production capacity for obtaining EC is under process.

granted byMoEF&CC vide letter -11015/453/2006-IA.II(M) dated 02.01.2009. The
application for obtaining the expansion in production capacity of the mines is under process.
Limestone produced will be transported to the cement plant by Over Land Belt Conveyer
(OLBC).
(ii) LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION, AND

PROJECT BOUNDARY AND PROJECT SITE LAYOUT) WITH COORDINATES.
The proposed expansion project is situated at Village - Dabok, Tehsil – Mavli District-
Udaipur, Rajasthan in an area of 161.87 hectare including main plant and residential
township, associated with 17.12 Ha. For Railway Line &Over Land Belt Conveyor for
material transport. The project site falls in Survey of India Toposheet No. 45 H/ 14.
The geographical location with respect to boundary pillars of the proposed expansion
project are:-
Table 3: Geographical Position of the Boundary Pillars
NW NE
Latitude 24°39’39.80”N Latitude 24°39’40.69”N
Longitude 73°52’24.48”E Longitude 73°52’50.07” E
SW SE
Latitude 24°38’43.77”N Latitude 24°39’19.45"N
Longitude 73°52’16.64”E Longitude 73°52’55.67”E
DECEMBER’ 2019 47
DECEMBER’ 2019 48
Toposheet.:
DECEMBER’ 2019 49
Plant layout.:
DECEMBER’ 2019 50
(iii) DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS OF SELECTING

THE PROPOSED SITE, PARTICULARLY THE ENVIRONMENTAL
CONSIDERATIONS GIVEN INTOSHOULDBE HIGHLIGHTED.
No alternative site was examined or chosen, as the proposed expansion is coming up in
existing land area available with Udaipur Cement Works Limited.
(iv) SIZE OR MAGNITUDE OF OPERATION

The size and magnitude of the project area is as given below:-
Table4: Size or Magnitude
S. No. Particulars Details
1. Project Area (Existing 161.87 Ha.
+Proposed)
2. Production (After Expansion) Cement –7.0 MMTPA
Clinker – 5.0 MMTPA
WHRB – 30 MW
CPP – 25MW
Solar - 15.2 MW/Day
DG Set - 2.5 MVA.
3. Total Man Power (Nos.) 1110Nos.
(After Expansion)
DECEMBER’ 2019 51
(v)RAW MATERIAL (Quantity and Source), PRODUCT AND MODE OF TRANSPORT

Following raw materials will be required for the manufacturing of Cement.
Table 5: Details of Raw Material
S. No. Raw Material Existing Proposed Total Source Mode of
Consumption TPD transport
1 Limestone 10740 16968 27708 Captive Limestone Mine-1 & OLBC
2.
2 Additive 1010 2760 3770 Chittorgarh, Dariba, Road
(Red Ochre, Gandhinagar etc.
Alumina Clay,
China Clay, Slag,
Pond Ash,
Feldspar,
Siliceous
Sand/Stone Sand,
Laterite, Iron
Dust, Black
Cotton Soil,
Bentonite Clay)
3 Gypsum 510 740 1250 Bikaner, GandhiNagar Road
(Anhydrous/Hyd
rated)
4 Fly Ash 1000 2786 3786 From proposed CPP and Road
Nearby TPP’s (Kota,Gujarat
etc.)
5 Coal/Petcoke 1067 2100 3167 Open market Road/Rail
(Imported/Indige
nious)/AFR/MS
W/RDF/Haz.
Wastes/Biomass
DECEMBER’ 2019 52
(vi) PRODUCT
Table 6: Details of Product
S. Product Existing Proposed Total After
No. (MMTPA) (MMTPA) Expansion
(MMTPA)
1 Cement 2.85 4.15 7.0
(Ordinary Portland Cement (OPC),
Portland Pozzolana Cement (PPC),
Sulphate Resisting Portland Cement
(SRPC) and Composite Cement)
2 Clinker 2.00 3.0 5.0
Power Generation
3 CPP (CFBC) 0* 25 25
4 WHRB 12 18 30
5 Solar Power (MW/Day) 7.6 7.6 15.2
6 DG Set 0.5 2.0 2.5**
Note:
*Coal Based Captive Power Plant has not been installed as per the earlier
accorded EC vide letter No. J-11011/807/2007-IA II (I) (Dt.09/01/2008). Now
the proposed Installation is of new 25 MW Capacity.
(vii) SOURCE OPTIMIZATION/RECYCLING AND REUSE ENVISAGED IN THE PROJECT.

The unit will utilize all the flyash generated from the Captive Thermal Power Plant in
cement manufacturing process. UCWL is already having waste heat recovery based power
plant. Further, UCWL is proposing expansion in WHR based power generation capacity.
Domestic sewage is being / will be treated in STP. Treated waste water is being / will be
used in green belt / dust suppression / industrial cooling purposes. The unit will use water
from the existing Mine’s 1&2 pits located in DaroliLimestoneMine 1&2 of Udaipur Cement
Works Limited (UCWL).
DECEMBER’ 2019 53
(viii) AVAILABILITY OF WATER, ENERGY/ POWER REQUIREMENT AND SOURCE.
WATER DEMAND
The total water requirement after the proposed expansion will be6130KLD. The detailed
breakup of the same is given below:-
Table 7: Water Demand
Water Demand (KLD)
S. No. Particulars
Existing Total After Expansion
1 Domestic 295 385
2 Cement 1830 4070
3 CPP 405 930
4 WHRB 295 645
5 Green Belt 25 100
Total 2850 6130
POWER DEMAND
The total power requirement for the proposed expansion is as given below:-
Table 8: Power Demand
Phase Demand (MW) Expected Source
Operational 30 (Existing) RSEB, WHRB, CPP, Solar,
40(Proposed)
70 (Total) (DGSet of 2500 kVA for
Emergency Back-up to meet
requirement during any power
failure/breakdown.)
Note:In case WHR, CPP & Solar Plant operates on lower generation / are under break down, than
state grid (RSEB) power shall be used to meet out the gap.
DECEMBER’ 2019 54
MANUFACTURING PROCESS
Process Description of Clinker & Cement Manufacturing Unit
The dry process essentially consists of the following unit operations steps:-
 Drilling, Blasting &Crushing of limestone at the mine site.
 Transportation of crushed limestone by OLBC from mine site.
 Pre-blending of crushed limestone.
 Drying – cum-grinding of raw materials.
 Homogenization of raw meal in a blending silo.
 Grinding of solid fuel and Use of AFR in Co-processing.
 Clinkerisation of the raw meal in a rotary kiln with pre-heater and precalcinator.
 Grinding, storage and packing of cement.
Various operations of dry process plant are detailed as follows:-
1Crushing of Limestone
Crushing is the process of reducing boulders of rocks to smaller size (approx. 70 mm size).
UCWL shall have two stage crushing system for limestone –Jaw Crusher as Primary crusher
and Cone Crusher as Secondary Crusher. Crushed lime stone will be transported from mine to
the stock pile at plant through overland belt conveyor.
2 Limestone Handling and Transportation to stockpile

To transport crushed limestone from Mine-1 & 2 to plant, UCWL has an Over Land Belt
Conveyor of 5.8 Kmfor transportation of crushed limestone from Mine lease area.
The transported material is/will be reached to Stackerby OLBC. Quality of material transport
to stacker through OLBC shall be monitored by Online Cross Belt Analyzer.
3 Pre-blending of Crushed Limestone

Pre blending is the process of stacking the crushed material layer by layer in a definite
manner through stacker unit, to reduce the variations. Proposed Project will have longitudinal
pile making system.
DECEMBER’ 2019 55
Reclaimer
Pre-blended limestone shall be extracted in cross sectional way by re-claimer and transported
to the hopper of Vertical Roller Mill.
4 Drying and Grinding of Raw Material

The crushed Limestone transported to the hopper by Reclaimer is extracted from Limestone
hopper and ground with other additives (i.e. Red ocher, Raw china clay, Aluminous Clay etc.)
to make a fine powder of definite fineness in vertical roller mill.
Additives materials which are minor ingredients for cement manufacturing shall be
purchased from nearby sources i.e. Chittorgarh, HZL Dariba&Gandhinagar etc. The required
materials including limestonewill be fed to vertical roller mill for grinding & proportion shall
be controlled through Weigh Feeders. This proportioning is based on raw mix design done
with the chemical analysis of raw materials.
After grinding fine material will go to Cyclone which collects fine material and air will go to
reverse air bag house. Dust is collected at reverse air bag house and material collected at
cyclone is transported to Controlled Flow Type Blending Silo by mechanical conveying
system. The fine powder produced from Raw Mills is called “Raw Meal”.
Quality of Raw meal is being monitored through X-Ray Analyzer at regular interval.
5 Blending of raw meal and Storage of kiln feed

From CF silo material is extracted through air slide and bucket elevator, and feed to Preheater
via bucket elevator for Pyro processing. Sample of material feed to kiln is monitored
periodically through X-Ray analyzer at X-ray Laboratory.
6 Pre-heater, Pre-calcinator
The raw meal is preheated before it enters into the kiln. The material passes through the
multiplestages pre-heater from top to bottom via pre-calciner before entering the kiln
DECEMBER’ 2019 56
Pre-calciner has fuel firing arrangement. Calcination is the clinker making process in which
the carbonates from limestone lose their carbon dioxide.Most of the calcination is completed
in this pre-heating section.
The material after pre-calcination in the Calciner enters the Kiln where burning or sintering
takes place at about 1250-1400 degree centigrade in the burning zone of the rotary kiln.
Clinker is formed as a result of burning and the strength giving compounds like C2S and C3S
are formed at this stage.
The hot clinker then falls in the cooler where it is rapidly cooled.The cooling is carried out by
forcing cold air through a bed of material by means of fans in the cooler compartments. Roller
Crusher provided at the end of Cooler make the uniform size of Clinker (approx. 3-mm to 25
mm).
Quality control Laboratory test the Material feed to The Kiln and Clinker Produced at X-Ray
Laboratory during the Pyro Process.
7 Solid Fuel Grinding

For the burning of Material, (Imported/Indigenous) Pet coke/Coal&AFR (Co-Procesing) are
being / will be used in suitable combination for firing in the kiln and Pre-calciner. Petcoke and
coal shall be purchased from either indigenous or imported as per economic viability and
suitable quality. AFR is being /will be sourced from nearby localities. Solid fuel will be ground
and stored into the bins. From the bins ground fuel will be transported to the kiln burner as
well as Pre-calciner.
8 Clinker Storage
The clinker discharged from cooler is being / will be stored in Clinker silo. The clinker silo
will have multiple extraction systems. One extraction system is dedicated to feed clinker into
cement mill. Second system transports the clinker to the clinker truck loading hoppers for the
direct sale of clinker and third extraction system will be a stand by between two extraction
systems. Storage of Clinker in silos will protect the clinker characteristics from environmental
impacts and minimize dust emissions.
DECEMBER’ 2019 57
9 Cement Grinding
Clinker and required additives is being / will be ground in Cement Mill. Further, UCWL will
install Ball Mills / VRPMs for cement grinding .Clinker from clinker silo will go to the Cement
Mill via hoppers through belt conveyor, where it will grind into a fine powder called cement.
Gypsum is added at this stage to control the setting of cement. In case of PPC Fly ash also will
be added.
Cement millwill be equipped with high efficiency separator. For the monitoring of quality
ofcement timer based auto sampler is/will be used.
From Cement mill final product goes to cement silo by mechanical transport system.
10Cement Storage & Packing

Fine Cement Powder from Cement mill goes to Cement Silo for storage. While packing cement
is extracted from the silo and either packed into bags by packer machines or diverted to bulk
chutes which can fill loose cement bulkers.
11Waste Heat Recovery Boiler (WHRB)

Waste Heat from the pyro process will go to the Boilers namely PH boiler and AQC Boiler.
Steam will be generated by the boilers and this steam will be used to rotate the turbine to
generate the power.
The steam after losing its energy in turbine it get condensed at Air –cooled condenser and
stored in tank where water is extracted via pump and re-circulated through boiler feed pump.
12 Thermal Power Plant

The main inputs for a Captive Power Plant are water and coal and the output of a Captive
Plant is electricity along with air, water and solid waste (pollutants). Udaipur Cement is an
environmentally aware company since itsinception as an organizations policy Udaipur
Cement is committed to adopt the technologies with less generation of pollution and least
consumption of natural resources. In view of the above, the company proposes to install
Circulating Fluidized Bed Combustion (CFBC) type boiler, which has the following direct
advantages with fully condensing Turbo-Generator Sets:
DECEMBER’ 2019 58
 Ash with low un-burnt coal.

 More bottom ash rather than fly ash.
 Low stack gases temperatures and low SPM levels.
 No process steam requirement. Almost total steam exhausted from turbine
condensed and is re-circulated. Thus extremely low make-up water requirement.
The CFBC Boiler would mainly consist of super heater, convection and economizer
section. The CFBC Boiler will have suitable arrangement for feeding of coal & limestone
to minimize the sulphur dioxide emission. The fuel (Coal/AFR/MSW/RDF/Biomass)
combustion in the CFBC shall be controlled with the induced draft fan and combustion
air supply forced draft fans. The drafts shall be maintained in such a way that there
would be minimum generation of fly ash and SPM emissions from the stack. For the
effective control of stack emissions an Electrostatic Precipitator (ESP)/Bag House for
the treatment of exhaust gases would follow the CFBC Boiler. The exhaust gases after
recovering the fly ash particles shall be discharged into a suitably designed stack
through an induced draft fan. The ash generated in the CFBC shall be transported to fly
ash silo by dense phase pneumatic conveying system. The stored fly ash shall be used in
the cement plant for Pozzolana Portland Cement (PPC) manufacture and there won’t be
any nuisance from the fly ash. The steam generated in the CFBC steam generator shall be
transported to steam turbine generator with the help of steam pipe. The steam shall be
condensed in air-cooled condenser. The use of air-cooled condenser reduces water
requirement by about 90% and eliminates installation of huge cooling towers also. The
condensed steam shall be fed to de-aerator with the help of pumps to further feed in
Boiler.
The electricity generated from the Turbine Generator (TG) set shall be used for running
the cement plant.
Some of the equipment and system taken into consideration for process and
environment protection are listed below:
i. Circulating Fluidised Bed Combustion (CFBC) boiler for steam generator.
ii. Air-cooled condenser without water requirement and cooling towers.
iii. SO2 and NOxanalyser to monitor proper combustion of coal.
iv. Highly sophisticated digital process control system for boiler and turbine
operation.
DECEMBER’ 2019 59
v. Selective Non-Catalytic Reduction (SNCR)/ Flue Gas Desulfurization systems,

if required to meet out the standards.
High efficiency Electrostatic Precipitator (ESP) to virtually eliminate particulate matter
emission from the boiler stack.
Raw Mill
Figure 1.0: Manufacturing Process Clinker & Cement
DECEMBER’ 2019 60
(ix) QUANTITY OF WASTES TO BE GENERATED (LIQUID AND SOLID) AND SCHEME

FOR THEIR MANAGEMENT/ DISPOSAL.
SOLID
 No solid waste will be generated from the cement manufacturing process, hence zero
solid waste generation from the Cement Plant.
 The used oil is being / will be generated from the machineries; the same is being / will
be sold to CPCB authorized recycler.
 E –waste and Lead Acid Batteries is being / will be generated and same is being / will be
sold to CPCB authorized recyclers.
 Dust collected from Air Pollution Control Equipment is being / will be totally recycled
back in the process.
 Sludge from Sewage Treatment Plant (STP) will be used as manure for green belt
development.
 Solid waste generated from CPP is in the form of ash, will be utilized in cement
manufacturing process.
WASTE WATER
 Cement manufacturing is a dry based process. Hence, no industrial waste water is being
/ will be generated during cement manufacturing process.
 Waste water from CPP is being / will be generated and recycled & reused in industrial
cooling purposes after necessary treatment.
 No waste water will be disposed-off on ground outside the plant premises. ZLD will be
maintained.
DECEMBER’ 2019 61
4.0 SITE ANALYSIS

(i) CONNECTIVITY
Udaipur Cement Works Limited is an existing cement plant situated at Shripati Nagar,
Village- Dabok, Tehsil – Mavli, District – Udaipur (Raj.). The site has all possible amenities
that are feasible for industrial projects viability.
Table 9: Connectivity
S. No. Name Aerial Direction
Distance (Km)
Nearest Railway Station
1.(a) Khemli Railway Station 4.56 NW
(b) Debari Railway Station 8.0 WSW
Nearest Airport
2 Udaipur-Dabok 4.5 SSE
Nearest Highway
3 NH – 27 3.42 S
(Pindwara in Rajasthan to Allahabad in Uttar
Pradesh)
4. SH – 09 (Dabok in Rajasthan to Kapasan in 0.06 W
Rajasthan)
(ii) LAND FORM, LAND USE AND LAND OWNERSHIP

LANDFORM
The proposed expansion is planned within existing land area. No additional land is required
for the proposed expansion.
DECEMBER’ 2019 62
LAND USE
Table 10: Land Use of Project Site
S.No. Land Use Area (Hectare)

Existing Proposed Total After
Expansion
1. Cement Plant (includes Offices, 30 41.79 71.79
Paved Area, Road, Corridor,
Parking, Rail Line, Solar Power
Area, RWHs Area, OLBC, CTPP,
WHR)
2. Township Colony (includes STP, 31 0 31
Market, School, Guest House,
PHC, Pump House etc. ).
3. Green Belt Area 55 0 55
4. Open Area 45.87 -41.79 4.08

Total Area 161.87 161.87
LAND OWNERSHIP
The land ownership is as Industrial Land.
(iii) TOPOGRAPHY (ALONG WITH MAP)

Topographically, the project area comprises of slightly undulation land gently sloping
towards SEto NW. The highest elevation of the project area is540 MSL.The drainage of the
project area is towards SE to NW. Please Refer Page No. 18.
DECEMBER’ 2019 63
(iv) EXISTING LAND USE PATTERN (AGRICULTURE, NON-AGRICULTURE, FOREST,

WATER BODIES (INCLUDING AREA UNDER CRZ)), SHORTEST DISTANCES FROM
THE PERIPHERY OF THE PROJECT TO PERIPHERY OF THE FORESTS, NATIONAL
PARK, WILD LIFE SANCTUARY, ECO SENSITIVE AREAS, WATER BODIES
(DISTANCE FROM THE HFL OF THE RIVER), CRZ. IN CASE OF NOTIFIED
INDUSTRIAL AREA, A COPY OF THE GAZETTE NOTIFICATION SHOULD BE
GIVEN.
S. Particulars Details
No.
1. Nearest Town / City Dabok- 3.45 Km, SW
2. Nearest National/State  NH - 27 (~3.42 km in S direction)(Pindwara in

Highway Rajasthan to Allahabad in Uttar Pradesh)
 SH-09 (~0.06 km in W direction)(Dabok in Rajasthan
to Kapasan in Rajasthan)
3. Nearest Railway Station Khemli Railway Station-4.56 Km, NW
4. Nearest Airport Udaipur –4.5 Km, SSE
5. Plant Area (Land use) The total land area is 161.87 Ha. For plant, associated
facilities and township.
6. Archaeological Important Place None within 10 km radius
7. Ecological Sensitive Areas No National Park, Wildlife Sanctuary, Biosphere Reserve,
(National Park, Wild Life Protected Forest exists within 10 km radius
Sanctuary, Biosphere reserves,
Tiger Reserve, Elephant
Reserve etc.)
8. Reserved / Protected Forest 1. NaharMagra R.F. 2.0 Km ENE
within 15 km radius 2. Kantia R.F. 7.0 Km SW
3. Bara Mangra R.F. 9.0 Km SW
4. Panwari R.F. 9.0 Km SSW
5. Bhainsra R.F. 10.23 Km W
6. Dhenkli R.F. 10.41 Km W
7. Nuva R.F. 11.00 Km WNW

8. Bikharni R.F. 11.33 Km WNW
9. Kamlodia R.F. 11.30 Km WSW
DECEMBER’ 2019 64
10. Amberi P.F. 11.52 Km W

11. Bordi R.F. 12.66 Km WSW
12. Hinglashia R.F. 12.81 Km SW
13. Santu R.F. 14.20 Km SSW

14. Anand Forest 14.55 Km SE
9. Water Bodies
1 KhemliTalav 3.10 Km NW
2 SaleraTalai 4.00 Km NE
3 Berach River 5.66 Km S
4 Udaisagar 10.15 Km SW
10. Seismic Zone Zone II
(v) EXISTING INFRASTRUCTURE
Following infrastructure facilities are available at Udaipur Cement Works Limited:

 Workshop
A common mechanical and electrical workshop is located to take care of the regular
maintenance/ repair jobs in the plant.
 Machinery stores
A store building is available for storing tools, spare parts, consumables, etc. Open
area for storing machinery and construction materials for the proposed expansion
plant.
 Cranes, Monorails and Pulley blocks
Adequate sized maintenance cranes/ hoists, monorails and pulley blocks at all
suitable locations at the plant for ease of maintenance and operation.
 Time and Security office
At the entrance of the main plant, a time office and a security office has been
constructed.
 Dispensary
A small dispensary with first aid facilities has been provided in the plant premises.
 Weighbridge
Electronic weighbridges are envisaged to take care of the incoming and outgoing
materials in the existing plant premises.
DECEMBER’ 2019 65
 Bags godown
Space has been provided in the packing plant area for the storage of bags.
 Parking
Adequate parking space has been/will be provided in the plant premises for the
parking of vehicles.
 Residential Area (Non processing area)
Township colony for staff has been developed within the plant premises along with
all the required social amenities. Township colony area will be sufficient for
proposed expansion project.
 Storage facilities
Covered storage facilities have been/will be provided for the storage of raw
materials which are detailed below:
Table 11:Storage facilities

Type of Materials Type of Storage Capacity (MT) Total
Existing Proposed (MT)
Limestone Stock pile 44000 66000 110000
Raw meal Silo 12000 18000 30000
Coal/Pet coke Covered Storage yard 7000 10500 17500
(Imported/Indigenous)/AFR/M
SW/RDF/Haz. Wastes/Biomass)
Gypsum Covered Storage yard 2500 3750 6250
Clinker Silo 30000 45000 75000
Cement Silo 14000 21000 35000
Fly ash Covered Storage yard 1610 4080 5690
Additives Additive storage yard 5000 7500 12500
(vi) SOIL CLASSIFICATION

Most of the soil varies from clay loam to Heavy clay. The distribution of the soils in the
district is given below:
Table 12: Classification of Soils distribution in Udaipur district
S. No. Type of Soil Tehsil
1. Clay Loam Mavi, Girwa, VallabhNagar
2. Red Clay Salumbar, Kotra, Sarada, Kherwara and Rashabdev
3. Heavy Clay Gogunda, Jharol and Girwa
DECEMBER’ 2019 66
(vii) CLIMATE
The climate of the district is dry except SW monsoon season. The cold season isfrom
December to February and is followed by summer from March to June. Period from mid of
September to end of November constitutes post monsoon season.
Average annual rainfall of the site (UCWL) is 655 mm. Average Maximum Temperature is
recorded 40 deg. C and Average Minimum Temperature is 7 deg. C. Maximum Humidity is
80% and Minimum Humidity is 20%.
(viii) SOCIAL INFRASTRUCTURE AVAILABLE

The well-established social infrastructure like hospitals, temple, community center, roads,
telecommunication and others similar are available/ existing within 15 km radius which is
tabulated in point no. 1.1
5.0 PLANNING BRIEF

(i) PLANNING CONCEPT (TYPE OF INDUSTRIES, FACILITIES, AND
TRANSPORTATIONETC.) TOWN AND COUNTRY PLANNING/ DEVELOPMENT
AUTHORITY CLASSIFICATION.
The Existing Industry is Cement industry (Red Category) & Proposed Expansion includes
Installation of new line.Transportation of raw material and final product will be done via
existing road and rail network and cement concrete road will be developed within the
existing plant premises.
(ii) POPULATION PROJECTION

There will be recruitment of few workers as per the requirementin operational phase.
Operation phase will require recruitment of skilled workers. Hence, there will be no change
in the population projection of the most nearest & farther most villages of the project. There
are approximately 21 villages in the study area as follows:-
Population Profile of the study area (10.0 Km):-
DECEMBER’ 2019 67
Table13: Population Projection

S. No. Name of Villages No. of Households Total Population Male Female
1 BhalawatonKaGurha 99 507 255 252
2 NaharMagra 361 1749 886 863
3 Asana 425 2152 1107 1045
4 Dhana 147 744 393 351
5 Dhana 44 251 124 127
7 Joonawas 238 1147 585 562
8 Merta 495 2391 1244 1147
9 SaleraKalan 601 3108 1575 1533
10 SolankiyonKaKhera 19 71 35 36
11 SuwawatonKaGurha 38 206 110 96
12 BamaniyaKhet 245 1195 612 583
13 Bhimal 296 1482 733 749
14 Dabok 957 5087 2590 2497
15 Dewali 206 1040 528 512
16 Dewali 302 1499 717 782
17 Ghanoli 463 2289 1175 1114
18 Khemli 455 2446 1229 1217
19 Malanawas 10 44 21 23
20 Mandesar 355 1740 869 871
21 Namri 372 1877 961 916
*Source: Census of India, 2011
(iii) LAND USE PLANNING (BREAKUP ALONG WITH GREEN BELT ETC.)
The Land Break-up along with Green belt etc. is given in the table no 10. Accordingly 55 ha area has
already been developed as greenbelt and plantation. Proposed Expansion will be done in the
existing plant premises. No additional land will be acquired.
DECEMBER’ 2019 68
(iv) ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL AND SOCIAL)

M/s. Udaipur Cement Works Limited has assessed the demand of infrastructure (Physical &
Social) within the plant & in nearby area of the plant site and development activities are
being undertaken under corporate social responsibilities program for rural development
initiatives for the upliftment of the nearby communities from time to time. The existing
infrastructure facilities available at the plant shall be utilized for the proposed expansion
project. Same will be expanded as per requirement.
(v) AMENITIES/ FACILITIES

The company has constructed township, dispensary, shopping complex, canteen etc. for the
employees. If required above amenities will be expanded.
6.0 PROPOSED INFRASTRUCTURE

(i) INDUSTRIAL AREA (PROCESSING AREA)
No additional area will be required for the proposed expansion projectas the proposed
expansion project will be done in the existing plant premises as per the Breakup given in
table No. 10.
(ii) RESIDENTIAL AREA (NON PROCESSING AREA)

The unit is already having housing facility for operational employee adjoining to the cement
plant premises.Residential quarters, temple, children parks, shopping complex, Guest
House, School Building, Dispensary and Garden have been constructed in the township.
Existing facilities will beutilized for the proposed expansion project. If required above
amenities will be expanded.The proposed expansion project will be done in the existing
plant premises as per the Breakup given in table No. 10.
(iii) GREEN BELT

The existing unit has already developed green belt & plantation in55 Ha which will be
further maintained in expansion project.
DECEMBER’ 2019 69
(iv) SOCIAL INFRASTRUCTURE

The existing project is situated at Shripati Nagar, Near Village Dabok, Tehsil – Mavli, District
– Udaipur (Rajasthan). Local population will be employed by the company in the proposed
expansion project. Further, indirect means of earnings have been created in the area of
contractual jobs, vehicle driving, shops, construction etc. Therefore, this project will bring a
positive impact on the adjoining society. There is well developed social infrastructure in the
area.
(v) CONNECTIVITY (TRAFFIC AND TRANSPORTATION ROAD/ RAIL/

METRO/WATER WAYS ETC.)
Table 14: Connectivity

S. No. Name Aerial Direction
Distance (Km)
Nearest Railway Station
1.(a) Khemli Railway Station 4.56 NW
(b) Debari Railway Station 8.0 WSW
Nearest Airport
2 Udaipur-Dabok 4.5 SSE
Nearest Highway
3 NH – 27 3.42 S
(Pindwara in Rajasthan to Allahabad in Uttar
Pradesh)
4. SH – 09 (Dabok in Rajasthan to Kapasan in 0.06 W
Rajasthan)
(vi) DRINKING WATER MANAGEMENT (SOURCE AND SUPPLY OF WATER)

Water from Bore Wells (Ground Water) and Mine’s 1 & 2 Pits is being / will be used for
drinking purposes after require treatment. Drinking water supply station is available in
existing township, from where water is being / will be supplied to all the residents of
township and the plant.
DECEMBER’ 2019 70
(vii) SEWERAGE SYSTEM

STP (Cap. 250 KLD) has already been installed for treatment of domestic sewage generated
from plant and township. Same will be used for expansion project.
(viii) INDUSTRIAL WASTE MANAGEMENT
 Cement manufacturing is dry based process. Hence, no waste water is being / will be
generated from cement manufacturing process.
 Water used for cooling at various stages of cement manufacturing is being / will be
partially evaporated and partially recirculated; hence, no waste water is being / will be
discharged from the process.
 Domestic waste water generated from Plant is being / will be treated in STPs and
treated water is being / will be used for greenbelt development/ plantation/Dust
Suppression/Industrial cooling.
 Used or Spent oil (Cat 5.1) is being / will be generated and sold to Authorized recycler.
 Lead Acid Batteries and E-waste are being/ will be sold to manufacturers/ dealers/
CPCB Authorized Recyclers on buyback basis.
 Waste water generated from CPP will be recycled & reused in industrial cooling after
necessary treatment.
(ix) SOLID WASTE MANAGEMENT
 Dust collected from Air Pollution Control Equipment is being/ will be totally used back
in the process.
 Sludge from Sewage Treatment Plant (STP) is being / will be used as manure for green
belt development.
 Solid waste generated from CPP is in the form of ash, will be utilized in cement
manufacturing process.
DECEMBER’ 2019 71
(x) POWER REQUIREMENT AND SUPPLY/ SOURCE
Phase Demand (MW) Expected Source

Operational 30 (Existing) RSEB, WHRB, CPP, Solar,
40(Proposed)
70 (Total) (DG Set of 2500 kVA for
Emergency Back-up to meet
requirement during any power
failure/breakdown.)
Note:In case WHR, CPP & Solar Plant operates on lower generation / are under break down, than
state grid (RSEB) power shall be used to meet out the gap.
7.0 REHABILITATION AND RESETTLEMENT (R & R PLAN)

(i) POLICY TO BE ADOPTED (CENTRAL/STATE) IN RESPECT OF THE PROJECT
AFFECTED PERSONS INCLUDING HOME OUSTEES, LAND OUSTEES AND
LANDLESS LABOUR (A BRIEF OUTLINE TO BE GIVEN)
Since, the proposed expansion will be done in the existing plant premises & no additional
land will be acquired for the expansion project; hence R& R plan is not applicable for the
proposed expansion project.
8.0 PROJECT SCHEDULE AND COST ESTIMATES

(i) LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATE OF
COMPLETION (TIME SCHEDULE FOR THE PROJECT WILL BE GIVEN).
The Project will start only after obtaining necessary statutory approvals i.e. Environmental
Clearances and all other required clearances. An implementation period for thisplant from
the date of signing/effectiveness of the main equipment supply contract is foreseen for this
project. The gestation period will be approx. 24 months.
DECEMBER’ 2019 72
(ii) ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF ECONOMIC

VIABILITY OF THE PROJECT.
The expected capital investment for the proposed expansion will be Rs.1600Crore.
The expected Cost for the Environmental protection Activities will be Rs.180 Crore
The recurring cost for Environmental protection Activities will be Rs.4 Crore/Annum.
Based on the financial analysis considering Internal Rate of Returns on total investment and
Internal Rate of Returns on Equity the project seems to be financially viable.
9.0 ANALYSIS OF PROPOSAL

(i) FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE
BENEFITS TO THE LOCAL PEOPLE INCLUDING TRIBAL POPULATION, IF ANY, IN
THE AREA.
The proposed expansion project aims to continue the sustainable social development. The
Project authorities are committed towards fulfilling its corporate social responsibility.
The CSR activities were identified on the need based requirement of the study area.
However after the analysis of the baseline data generation and socio – economic survey, and
the public hearing, the appropriate sustainable development plan will be contributed on the
basis of need based analysis.
Major Highlights of CSR Initiative:
1) Health, Water & Sanitation:
S.No. Major Areas Coverage/ Beneficiaries

Drinking water facility through water tanker/Pipeline to
1 Drinking water facility nearby villages in the vicinity of 8-10 KMs.
Beneficiaries: About 5000 populations.
Periodical Dental Health Check Up Camps organized for school
Dental health Checkup
2 Children on periodical basis.
camp
Beneficiaries: 327 Students
DECEMBER’ 2019 73
Eye checkup camp organized with collaboration of

3 Eye checkup camp AlakhNayan.
Beneficiaries: 564 school children
Conducted Eye Check-up &Cataract Camps in various
Eye Checkup Camp &
4 Beneficiaries: 239 people benefitted
Cataract Camp
Surgeries: 15 Cataract surgeries were conducted.
Collaborated with Blood Banks and organized various Blood
5 Blood Donation Camp Donation Camps
Participants: 240 apart from Company Employees
a) PradhanMantri Jan DhanYojana/ PradhanMantri Jan Yogi
Yojana for unorgansied sector people – 89 people were
benefitted.
b) Handwash Training – 793 Students were covered in 9
schools
General Awareness c) Farming Skills & Agricultural Tools – 60 Farmers were
6
Sessions covered.
Many other Awareness sessions like Reproductive child
Health, family Planning, Antenatal Care, Training to Lactating
mother’s Personal hygiene and ARSH (Adolescent
Reproductive and Sexual Health) issues with total coverage of
3250 beneficiaries.
Hygiene Kit to School Hygiene kit (Brush, Paste, Soap, Nail cutter, shampoo,
7
Going children’s sanitizer) were provided to 106 school going children.
Total 60 No. of camps were organized for general health
8 General Health Check-up checkup at nearby areas.
Beneficiaries: 1214
DECEMBER’ 2019 74
Free Health Checkup & Medical Camp
Hand Wash Awareness Initiatives
Hygiene Kit
DECEMBER’ 2019 75
Eye & Cataract Camps
Veterinary Camps
Dental Camps
DECEMBER’ 2019 76
Women Empowerment
Woman’s Day Celebration NirmalUday – An Imitative for Waste

Management
DECEMBER’ 2019 77
Community Infrastructure Development
1. Construction of toilet facility for boys and girls separately at Govt. School, Bajajnagar.
2. Construction of Steel Shed for pilgrim at Dhunimata Temple with can accommodates 1000
people at a time.
3. Provided drinking water facility by installation of water tank and Tap at Manderia
government school as a result 251 children are getting safe drinking water.
4. Construction of 30,000 liters of RCC water Tank at Bicchiawada village of
Majawadapanchayat, which will ensure water availability to 250 Household.
5. Construction of Overhead Tank with Bore well facilities at MeghwalBasti, Village Manderiya
for 56 Households.
6. Construction of water tank at BanjaraBasti which provided access of water to 60
households.
7. Construction of Bridge on Canal Construction of bridge (pathway) over irrigation canals for
300 school going children.
8. Construction of 3 Nos. of Water Tank for cattle.
9. Construction of Overhead Concreate Tank.
10. 10 Nos. of Green Board at Schools
DECEMBER’ 2019 78
Provided Green board to Schools 30000 Ltrs Water Tank
Construction of Bridge over Canal
Construction of metal Shed
DECEMBER’ 2019 79
Farmer’s training /awareness Scholarship to Meritorious Students

program
program
Inauguration of Skill development Centre

program
DECEMBER’ 2019 80
CSR Activities in 2018-19
 15 Cataract Surgery of Patients. Improved eye visibility, reduce dependency on other

and perform day to day activity/ work perfectly by own.
 136 people are computers literate and operate computer with confidence Under
Swavlamban Initiative.
 110 women learn Stitching and Tailoring skill and able to stitch their own and
neighbour clothes Under Swavlamban Initiative.
 60 farmers enhance knowledge on Scientific method of agriculture practice on Rabi
crop.
 Behavioural Change among 732 school children on personal Hygiene practice.
 Library Kit Support to 14Govt. Schools
 40 girls trained on Beauty Culture Under Swavlamban Initiative
10.0 CONCLUSION
Udaipur Cement Works Limited is proposing an expansion of Cement, Clinker, WHRB and
Installation of new CPP in the existing manufacturing unit. Clinker from 2.0 MMTPA to 5.0
MMTPA, Cement from 2.85 MMTPA to 7.0 MMTPA, WHRB from 12.0 MW to 30.0 MW and
new CPP of 25 MW will not only contribute to the growth of Indian economy but also
strengthen the local socio-economic values/ status in the area. All the latest and
environment friendly development will be adopted. Moreover, UCWL has already in process
to commission renewable energy from Solar Power to the tune of capacity 7.6 MW/Day.
Further, UCWL will explore possibilities for increasing Solar Power of capacity 7.6 MW/DAY
in addition to present capacity 7.6 MW/Day Solar Power. The unit will adopt all measures
like; pollution control equipment, effective EMP to prevent harm/ damage to the
environment.Adequate green belt is developed which will be further maintained.
*****************
DECEMBER’ 2019 81

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Proposed Expansion of Integrated Cement Plant-Clinker (2.00 MMTPA to 5.00 MMTPA), Cement (2.85 MMTPA to 7.

PRE – FEASIBILITY REPORT

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

(v) EXISTING INFRASTRUCTURE 65

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

1.0 EXECUTIVE SUMMARY

The proposed brownfield expansion of cement plant is categorized under3 (b)column

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

1.1 SALIENT FEATURES OF THE PROJECT

Nature of the Project Expansion

**DG Sets will be used as an Emergency Backup only.

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

Cost for Environment  Capital Cost – Rs.180 crores.

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

Sanjeevani Surgical 3.63 SW

R V Homoeopathic Medical College 3.60 SW

L-Soldiers Sr. Sec. School,Dabok 3.60 SW

Govt School ,Naharmagra 3.70 N

Govt School , Bajajnagar 0.80 W

Govt School , Dhunimata 2.30 SE

Govt School , Dabok 4.70 S

Dhuni Mata Temple 1.95 S

(Source: All distances are taken with respect to Google Earth).

1 Domestic 295 385 Existing

5 Green Belt 25 100

Total 2850 6130

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

S. No. Particulars Distance (Km) Direction

8. Bikharni R.F. 11.33 Km WNW

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

1.2 PROPOSED PLANNING

S. Product Existing Proposed Total After Expansion

**DG Sets will be used as an Emergency Backup only.

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

Table 1: Land Use of Project Site

2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

(ii) BRIEF DESCRIPTION OF NATURE OF THE PROJECT

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

(iv) DEMAND - SUPPLY GAP& IMPORTS VS. INDIGENOUS PRODUCTION

(v) EXPORT POSSIBILITY

(vi) DOMESTIC/ EXPORT MARKETS

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

(vii) EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT

Table 2: Manpower Details

3.0 PROJECT DESCRIPTION

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

Project is interlinked withUdaipur Cement Works Limited’s Daroli-1&2 Limestone Mines

Environmental Clearance for Daroli- Limestone Mining-2 Project (ML-No.-64/79) was

(ii) LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION, AND

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

(iii) DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS OF SELECTING

(iv) SIZE OR MAGNITUDE OF OPERATION

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

(v)RAW MATERIAL (Quantity and Source), PRODUCT AND MODE OF TRANSPORT

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

**DG Sets will be used as an Emergency Backup only.