The Proposednew Project PDF

ON
THE PROPOSEDNEW PROJECT

(Manufacturing of Dyes, Organic Pigments
&ChemicalsIntermediates)
Under Activity: 5(f), Category: B
(Synthetic Organic Chemical Manufacturing Industry)
OF
Located at:
Plot No A-2/2403, Chemical Zone, GIDC, Sarigam,
Tal.-Umbergaon, Dist.-Valsad, Gujarat-396155. (INDIA).
Prefeasibility Report M/s. Pawan Interchem Industries
INDEX
1. Executive Summary……………………………………………………………………………………….……………… 01
1.0 About Project 01
2.0 Highlights of the project 01
2. Introduction……………………………………………………………………………………..………….………………. 03
i. Identification of the Project and Proponent. 03
ii. Brief Description of the project 03
iii. Need of the project and its importance to the country and or region 04
iv. Demand –Supply Gap 04
v. Imports vs. Indigenous production 04
vi. Export Possibility / Domestic / export Markets 04
vii. Employment Generation (Direct and Indirect) due to the project. 04
3. Project Description………………………………………………………………………………………………………… 05
i. Type of Project including interlinked and interdependent projects, If any 05
ii. Location (map showing general location, Specific location, and project boundary & 05
project site layout) with coordinates
iii. Profile of Project site 06
iv. Site Layout Plan 07
v. Details of alternate sites considered and the basis of selecting the proposed site, 07
particularly the environmental considerations gone into should be highlighted
vi. Size or magnitude of operation 08
vii. Project description with process details (a schematic diagram/ flow chart showing 08
the project layout components of the project etc. should be given)
viii. Raw material required along with estimated quantity, likely source, marketing area 22
of final products/s, mode of transport of raw Material and finished product
ix. Resource optimization/ recycling and reuse envisaged in the project, if any, should
24
briefly outlined:
x. Availability of water its source, Energy/power requirement and source should be 25
given:
xi. Quantity of waste to be generated (liquid and solid) and scheme for their 25
Management/disposal
xii. Schematic representations of the feasibility drawing which give information of EIA 30
purpose
4. Site Analyses………………………………………………………………………………………………………………… 31
i. Connectivity 31
ii. Land Form, land Use and Land Ownership 31
iii. Existing Infrastructure/ land use pattern 31
iv. Soil Classification and Land Use Classification 31
v. Climate Data from secondary source 31
vi. Social Infrastructure 31
5. Planning Description……………………………………………………………………………………………………… 32
i. Planning Concept (Type of industries, facilities, transportation etc) Town and 32
Country Planning/Development authority classification:
Proposed Project i Manufacturing: Dyes ,Pigments& Chemicals
ii. Population Projection 32

iii. Land use planning (breakup along with green belt etc 32
iv. Assessment of Infrastructure demand ( Physical & Social) 32
v. Amenities/ Facilities 32
6. Proposed Infrastructure …………………………………………………………………………………………………….. 33
i. Industrial Area (Processing Area) 33
ii. Residential Area (Non Processing Area). 33
iii. Green belt 33
iv. Connectivity 33
v. Drinking Water management (Source& Supply of water) 33
vi. Sewerage System 33
vii. Industrial Waste Management 33
7. Rehabilitation and Resettlement (R&R) Plan…………………………………………………………………....... 33
Policy to be adopted (Central/ State) in respect of the project affected persons
i including home oustees, land oustees and landless laborers (a brief outline to be 33
given):
8. Project Schedule & Cost Estimates…………………………………………………………………….................... 33
i. Likely date of start of construction and likely date of completion 33
Estimated project cost along with analysis in terms of economic viability of the
ii. 33
project
9. Analysis of Proposal (Final Recommendations…………………………………………………..................... 34
i Financial and social benefits with special emphasis on the befit to the local people 34
including tribal population, if any, in the area:
Proposed Project ii Manufacturing: Dyes ,Pigments& Chemicals

1. EXECUTIVE SUMMARY
1.0 About project

M/s. Pawan Interchem Industries is having New Company its unit located at Plot No. A-2/2403,
Chemical Zone, GIDC, Sarigam, Tal.Umbergaon, Dist.-Valsad, Gujarat-396155. Manufacturing “Dyes
,Organic Pigments & Chemicals Intermediates @ 190MT/Month”.
2.0 Highlights of the project

Sr.
Particulates Description
No.
1. Project Location Plot No. A-2/2403, Chemical Zone, GIDC, Sarigam, Tal.
Umbergaon, Dist.-Valsad, Gujarat-396155.
2. Project Activity, Category as per Project Activity:-5(f)- Synthetic Organic Chemicals,
amendments Category:-B
3. Project Cost 3.10 crore
4. Total area of Project 1816.00Sq.m.
5. Products with capacity Sr. Production
No. Products Name Capacity
(TPM)
1 A. Synthetic disperse dyes 60 .00
Yellow series (i.e. 4 GLS, 7GLS,
SGLS etc...)/ Red series (i.e. F3BS,
2B, 6B etc.…)) / Scarlet series (i.e.
RR, 3R, BS, GS etc. ..)/ Navy. Blue
series (i.e. 2GDN, DBR, EXNS, GSL
etc…)/ Brown series & other dyes
Or
B. Organic Pigments
(Pigment Powders ,Pigment
Emulsion & Micro Fine paste)
Yellow 2G, Golden Yellow RM(0.5
G), Orange 5 GRed GR & Red
BBJ(R-122) ,Red wine CB (Red-32)
Blue B(Blue 15) ,Turquoise Blue B
,Magenta Pink R (Red 146) ,Violet
–R (Violet 23) ,Green B (Green 7)
Or
C. Food Colour
(EOSIN, URANINE, CARMOISINE,
ERYTHROSINE, CHOCOLATE BR HT,
SOLVANT GREEN, etc..)
2 Dispersing Agent naphthalene 100 .00
base (powder, Liquid & Liq.
Phenol base)
3 Dyes Intermediates 30.00
(Coupler-8/12/9/2EP etc…)
Total 190.00
6. Power Requirement Total: 150 HP
Proposed Project 1 Manufacturing: Dyes ,Pigments& Chemicals
7. Utilities (D.G. Sets, Boilers, Thermo Boiler:600 Kg/hr (2 no.)

pack etc...) Hot air Generator (8 lacs Kcal./hr)
D.G. Set : (Capacity: 75KVA)
8. Fuel Requirements NG:6 Nm3/hr for Boiler
HSD: 15 Lit/Hr for D. G. Set.
9. Man Power 19person
10. Air pollution Control Measures Adequate Stack height provides to D.G. Set, Steam boiler
Spray dryer.
Provide adequate scrubbing system
11. Water requirement & waste water Water Consumption: 23. KL/day (Domestic –2.00 KL/Day,
generation with mode of disposal Industrial- 20.00 KL/Day, and Gardening- 1.00 KL/Day). This will
be sourced from GIDC water supply.
Domestic waste water 1.50 KLD which will be disposed of

through adequate soak pit and septic tank and
Industrial waste water – 15.95 KL/day, which will be treated
using adequate ETP and then will be disposed of through
underground drainage to CETP, Sarigam.
12. Solid / Hazardous waste Generation Will be managed as per Hazardous Waste (Management,
Handling And Transboundary Movement) Rules-2008.
13. Nearest Highway NH-8: 5.30 SE (Approx.)
14. Nearest Railway Station Bhilad- 5.02 SE(Approx.)
15. Nearest Airport Daman 14.00 Km NW (Approx.)
Surat 96.00 Km N (Approx.)
16. Nearest Forest/ Sanctuary/Eco- None
sensitive zone.

2. INTRODUCTION
(i) Identification of Project and proponent.
Name of the project Proponent: M/s. Pawan Interchem Industries.
"Pawan Interchem Industries" will be establishing new unit at Plot No. A-2/2403, Chemical Zone, GIDC,
Sarigam, Tal.Umbergaon, Dist.-Valsad, Gujarat- 396155.
The company is a promoted by the five Partners. All the partners are having 10 to 25 + years of
experience in manufacture and Technical services in the field of Dyes and chemicals.A detail related to
them is given below:
Sr. No. Name of Partners Residential Address Background

M.SC (Chemistry)
Gokul Vihar, Plot No- A/16, NH Dyes & Chemical
1. G.K. Vaghela
No-8, Vapi Manufacturing Experience Of 27
Yrs.
B.SC (Chemistry)
Pramukh hill, Plot- No-B-701, Dyes & Chemical
2. H.K. Vaghela
Charavada, Vapi Manufacturing Experience Of 20
Yrs.
B.SC (Chemistry)
F- 804, Raj Residency-2, near
Dyes & Chemical
3. P.P. Kaneria Patel Samajvadi, Hariya Hospital
Manufacturing Experience Of 10
Road, Vapi Yrs.
F- 904, Raj Residency-2, near Dyes & Chemical
4. J.G. Zalavadia Patel Samajvadi, Hariya Hospital Manufacturing Experience Of 10
Road, Vapi. Yrs.
Dyes & Chemical
D-803, Pramukh Hills, Charvada
5. P.P.Ramoliya Manufacturing Experience Of 15
Road, Vapi
Yrs.
(ii) Brief description of nature of the Project

M/s. Pawan Interchem Industries is Propose Project their product manufacturing unit atPlot No. A-
2/2403, Chemical Zone, GIDC, Sarigam, Tal.Umbergaon, Dist.-Valsad, Gujarat-396155.
The proposed new project involves the production of “Dyes, Organic Pigments &Chemicals
Intermediates ” which are Synthetic Organic Chemicals, for the proposedproject, the company intends
to procure the available latest technology for manufacturing the proposed products.
The industrial sector in the past years has seen a drastic boom and also the keeping in mind the
globalization trend, we have identified the demand for the proposed products and with continuous R &
D found that it can be developedin-house and produce commercially for domestic market as well as an
eye more on export markets.
As per the EIA notification‐ 2006 as amended the proposed project involves the production of “Dyes,
Organic Pigments &Chemicals Intermediates” which falls under item no. “5(f) – Synthetics organic
Chemicals industries”as per the EIA notification- 2006, hence required Prior Environmental Clearance.
(iii) Need for the project and its importance to the country and or region
The proposed new project will provide a potential growth opportunity for the company. We have
identified the demand for the proposed products and it can be developed in-house and produce
commercially for domestic market as well as an eye more on export markets.Its export and also increase
the foreign revenue. The products are now well established and acceptable in the international markets.
(iv) Demand –Supply Gap

The products have very high demand in the domestic Textile industry, Dyeing industry, printing
industries, yarn division, infrastructure, oil and paints and other chemical industries. The proposed
new of unit will to some extent help to meet this consumption indigenously fulfil the demand supply
gap.
(v) Imports vs. Indigenous production

Proposed products manufacturing in the country will be very much economical compare to Imports of
the same and also the export of the same will earn extra revenue generation for our county.
(vi) Export Possibility / Domestic / export Markets

There is a huge demand of the proposed products in the export market. Our products are widely
used and are in demand in the domestic Textile industry, Dyeing industry, printing industries, yarn
division, infrastructure, oil and paints and other chemical industries etc...
(vii) Employment Generation (Direct and Indirect) due to the project

There will be very good opportunity of employment generation directly and indirectly due to
proposed new project. We anticipate employing up to15 operators and 4 office staff.

3. PROJECT DISCRIPTION
(i) Type of Project including interlinked and interdependent projects, If any :
The proposednew projectis not interlinkedand interdependentproject of the company.
(ii) Location (map showing general location, Specific location, and project boundary & project site layout)
with coordinates:
The map showing general location, specific location and project boundary and project site layout of
M/s. Pawan Interchem Industries. located at Plot No. A-2/2403, Chemical Zone, GIDC, Sarigam,
Tal.Umbergaon, Dist.-Valsad, Gujarat-396155.The latitude and longitude of the project site
is20.304885°N and72.850831°E.
Fig. 3.1: Location map showing the Project site in GIDC, Sarigam

(iii) Profile of Project Site:

Sr. No. Nearest Infrastructure Feature Distance from Project Site
1 Geographical Position Lat.: 20.304885°N, Long.:72.850831° E
2 Elevation above Sea Level 46 Meters (Approx.)
3 Nearest Village Sarigam (2.40 km SE)
4 Nearest Town Sarigam (2.40 km SE)
5 Nearest National Highway NH 8 (5.30 Km SE)
6 Nearest State Highway GJ SH 5 (0.20 Km SW)
8 Nearer RW Station Bhilad (5.02 km SE)
Daman (14.0Kms NW)
9 Nearest Airport
Surat (96 Km N)
Nearest Surface water Arabian Sea (11 Km W)
10
Resource/Reservoir Darotha River (3.50KmNE)
11 Forest Patches --
Location of Archaeologically /Historically
12 --
important places
National Park/Sanctuary or Ecologically
13 D & NH Wild Life Sanctuary Approx. 14 km E
sensitive Area
Dadra & Nagar Haveli – 7 Km E
14 National or State Boundary
Daman – 8 km N
Dadra & Nagar Haveli – 8.5 Km E
15 Tourist Places
Daman – 21 km N
Proposed project is in the GIDC Notified
Selection of project Site and Detail of Industrial area having proper industrial
16
alternate Site. infrastructure hence alternate site
consideration is not envisaged.
17 Size or Magnitude of Operation Small Scale
Plot site Area Statement:
Area After Proposed

Area Statement
Expansion (in m2)
Total Area 1815.36
Construction Area Factory Shed 913.00
Open Land Area 402.36
Greenbelt Area 500.00

(iv) Site Layout Plan:
(v) Details of alternate sites considered and the basis of selecting the proposed site, particularly the
environmental considerations gone into should be highlighted :
Land is acquired for the proposed newproject in the GIDC Notified Industrial area having proper
industrial infrastructure hence alternate site consideration is not envisaged.
(vi) Size or magnitude of operation:

As per the proposed new project cost the project is covered under Small Scale category of
manufacturing industries, it comes under SSI.
(vii) Project description with process details (a schematic diagram/ flow chart showing the project layout
components of the project etc. should be given):
Detailed project description with process details –
• LIST OF PRODUCTS
Sr. Production Capacity (MT/Month)

Products Name
No. Proposed Production
1 A. Synthetic disperse dyes 60 .00
Yellow series (i.e. 4 GLS, 7GLS, SGLS etc...)/ Red series (i.e.
F3BS, 2B, 6B etc.…)) / Scarlet series (i.e. RR, 3R, BS, GS etc.
..)/ Navy. Blue series (i.e. 2GDN, DBR, EXNS, GSL etc…)/
Brown series & other dyes
Or
B. Organic Pigments
(Pigment Powders ,Pigment Emulsion & Micro Fine paste)
Yellow 2G, Golden Yellow RM(0.5 G), Orange 5 G
Red GR & Red BBJ(R-122) ,Red wine CB (Red-32)
Blue B(Blue 15) ,Turquoise Blue B ,Magenta
Pink R (Red 146) ,Violet –R (Violet 23) ,Green B
(Green 7)
Or
C. Food Colour
(EOSIN, URANINE, ACID BLACK PN, CARMOISINE, ERYTHROSINE,
CHOCOLATE BR HT, SOLVANT GREEN, etc..)
2 Dispersing Agent naphthalene 100 .00
(powder, Liquid & Liq. Phenol base)
3 Dye Intermediates 30.00
(Coupler-8/12/9/2EP etc…)
Total 190.00
• The company shall either manufacture any one product out of 1 no. products (A,B ,C) with total
qty not exceeding 60 MT/Month or cumulative qty of 1 no products not exceeding 60
MT/Month.
• INFRASTRUCTURE, MACHINERIES, EQUIPMENT & TECHNOLOGIES

 Installation of the plants and machineries and latest technology will be required to manufacturing the
products.
 To get the best results in terms of quality and quantity,the company will invests in the latest available
plant and machinery and leverages state-of-the-art technologies to get excellent results.

• MANUFACTURING PROCESS
The company shall use the latest available process technology for the production. This section includes the
manufacturing process of the product, chemical reactions, and mass balance of each product.
01. Product: Synthetic Disperse Dyes (60.0 MT/Month) or

a. Manufacturing Process:
Diazotisation: Taken stirrable water in small HDPE Tank charged PCONA (para choroOrtho Nitro Aniline) ,
charged HCl (31 %) stirring- cooling O °C by ice addition of NaNO 2 solution C.R S.T positive prepare diazo.
Coupling: In HDPE tank taken stirrable water and charged soda ash heated to 70 °C and charged HMQ (n
methyl 4 hydroxyQuinoline) stirring cooling and received diazo from small wooden vet adjusted pH -7 to 8
by soda – heated to 90 °C cooling filtration Washing- sand milling -spray drying and packing.
b. Process Flow Diagram:
Raw material: Raw material:

Water+ ice, Water,
PCONA/PNA/OCPNA/6bromo 2-4 Copluer-3A/5/MD-7/2 ethyle pyridine
nitro aniline/DBPNA etc.., etc…, HCl, NaOH
HCl/H2SO4,NaNO2
Diazotization Natural Coupler

Solution
Coupling
Neutralisation
Water for washing Filtration Waste water
Phenol base Dispersing K.D.Milling

Agent Liquid
Nephatheline base Sand Milling

Dispersing Agent Liquid
& powder
Spray Drying Water evaporation
Packing finished product

c. Mass Balance:
1. Disperse Dyes yellow series 211 (4GLS-200 %)

Sr.No. INPUT QTY (kgs) OUTPUT QTY (kgs) REMARK
1 HCl 800 Disperse Dyes yellow series 1000 Product
4GLS-200 %
2 NaNO 2 100 Water vapour 3722 During slurry
spray drying
3 PCONA, PNA,etc 250 Waste water 5583 To ETP
4 2 ethylepyridone 255
5 Water+ Ice 8000

6 NaOH 150
7 N methyl 4 hydroxyquiniline- HMP 00
8 Disp. Agent Liq. & Powder 750
Total 10305 10305
2. Disperse Dyes Red series dark red- 167 ( 2B-100%)

HCL 450 Disperse Dyes Red series 1000 Product
1.
dark red- 2B-100%
NaNO2 61 Water vapour 3608 During slurry
2.
spray drying
OCPNA, 6bromo 2-4 nitro aniline, 150 Waste water 5800 To ETP
3.
etc...
4. Couplev-3 A/1/5/7/8 272
5. Water + ice 8500
6. Soda Ash- CH3COOH 200
7. Disp. Agent Liq. & Powder 775
Total 10408 10408
3. Disperse Dyes Scarlet RR series-100%-(Red 54)

HCL 500 Disperse Dyes Scarlet RR 1000 Product
1.
series-100%
2.
spray drying
3. OCPNA, PMA, ETC.. 145 Waste water 5848 To ETP
4. Coupler-Sodium Acetate 200
5. Water + Ice 8000
6. Coupler MD -7 (Real) 194
7. Disp. Agent Powder & Liq. 875
Total 9973 9973
4. Disperse Dyes Nevy blue (GNS-200 %)

1. Sulphuric Acid 790 Disperse Dyes Nevy blueGNS- 1000 Product
200 %
2. NaNO 2 57 Water vapour 3254 During slurry
spray drying
3. 6 Bromo, 2-4 DNA, DBPNA, etc… 185 Waste water 6400 To ETP
4. NaOH 415
5. Water + Ice 8300
6. Coupler- 5 287
7. DBP. Agent Powder & Liq. 620
Total 10654 10654

RD
5. Disperse Dyes Brown (3 -150%)
Sulphuric Acid 1275 Disperse Dyes Brown-(3REL- 1000.00 Product
1.
150%)- Red 118
2.
spray drying
3. DCPNA etc… 275 Waste water 7200 To ETP
4. 2 NaoH 770
5. Water 9450
6. Coupler-7 (E.O base) 391
7. HCL 175
8. Disp. Agent Powder & Liq. 540
Total 12975 12975
Note: raw material will be changed as per product manufacturing
d. Chemical Reaction:
Disperse Dyes yellow series 211 (4GLS-200 %)

O H3C
NO 2 O 2N
CN HO
H2N Cl
HCl + NaNO 2 Cl N N + H3C N Cl N N
N O
HO CH3 NO 2
H3C CN
Coupler-
Para chloro ortho Diazo (1-Ethyl-3-cyano-4-methyl- Disperes Dye Yellow - 211
nitro aniline 6-hydroxy-2-pyridinone
Disperse Dyes Red series dark red 167 ( 2B-100%)

O
Cl Cl Cl
CBH O N N(C 2H4OCOCH 3)2
CH3
NO 2
HCl + NaNO 2 N N + N NH N
H2N O 2N O H2N
H N
C2H5
O
O CH3 O
Ortho chloro pera

Nitro Aniline Diazo Coupler-MD-3A Disperes Dye Red 167
Disperse Dyes Scarlet RR series-(red 54)100%

Cl C2H4OCOCH 3
Cl NC Cl
N N
H2N NO 2
HCl +NaNO 2 O 2N N N + H3OC N
O 2N N
CH 2CH 2CN
Coupler-7 Disperes Dye Scarlet RR series (Red-54)

Ortho Chloro Para
Nitro Aniline Diazo (N-(2-cyanoethyl)-N-pheny
l-,methyl ester)
Disperse Dyes Nevy blue 79 (GNS-200 %)

O H3C O CH 2CH 3
NO 2 H3C Br
NO 2 O O N N(C 2H4OCOCH 3)2
O 2N NH2
HCl + NaNO 2 O 2N N N + N
N
O O 2N
CH3 H N
Br Br NO 2 COCH 3
O CH3
NH
2,4-Dinitro-6-bromoaniline Diazo O Disperes Dye Navy Blue -79
Coupler-M7

Disperse Dyes Brown (3REL -150%)-Red 118

Br
Br Br
Cl
O 2N NH2
HCl + NaNO 2 O 2N N N + OH O 2N N
N N N(CH 2CH 2OH) 2
Cl
Br Br OH Br
2,6-Dibromo-4-nitroaniline Coupler- M1 Disperes Dye Brown 3REL- (red 118)

Diazo
Product: Organic Pigments (60.00 MT/Month) Or
Diazotisation:HDPE Vessel taken HCl- then charged NaNO2 very slowly & stirring & heating to 70 °C –
maintain & stirring, cooling O °C to 5 °C they charged 3,3'-dichlorobiphenyl-4,4'-diamine very slowly &
checked C.R, S.I +ve ready diazo & they transfer to coupling vessel.
Coupling:- In HDPEvessel taken stirrable water then charge H 2 SO 4, charged Ice & charged 3 Oxo N Butyl
Amino stirring, they charge Sulphuric Acid - cool to O °C & they received diazo from M.S Jacketed-
Stirring coupling O.K- stirring 8 to 10 hrs- they filtration, washing, Drying&blending& packing.
b. Process Flow Diagram
Raw material: Raw material:

Water, Sodium Diazotization Natural Coupler Water, 3-oxo-N-
Nitrite, 3,3'- Solution phenylbutanami
dichlorobiphenyl- de, sulphuric
4,4'-diamine, HCl, Acid
Caustic Flaks
Coupling
Neutralisation
Water for washing Filtration Waste water
Drying Water evaporation
Blending
Packing finished
product

c. Mass Balance
SR. QTY.
INPUT QTY. (KG.) OUTPUT REMARK
NO. (KG.)
Organic Pigments
1. Sodium Nitrite Products
285 (Yellow 12) 1000
2. 3,3'-dichlorobiphenyl-4,4'-diamine 352 Water Vapour 4847 In slurry drying
3. 3-oxo-N-phenylbutanamide 678 Waste water 7270 To ETP
4. Caustic Flakes 252
5. HCl/Sulphuric Acid 1050
6. Water + ice 10500
Total 13117 13117
d. Chemical Reaction:
Organic Pigments –Yellow 12

H3C
Cl Cl O
Cl Cl
Cl OH N H
HCl + NaNO 2 O O
H2N NH2
0o C N N N N + N N N N
H3C NH H N HO
3,3'-dichlorobiphenyl-4,4'-diamine O Cl
Diazo 3-oxo-N-phenylbutanamide
CH3
Organic Pigement Yellow-12
Organic Pigments –Red 32

OH 3C NH O
OH 3C
HO
H2N O
NH HCl + NaNO 2
NH N OH O
O
NH N N +
O CH 3O N
N
H
3-amino-4-methyl-N-phenylbenzamide Diazo
3-hydroxy-N-phenylnaphthalene-2-carboxamide
Organic pigment (red-32)
Organic Pigments –Red 8

CH3
HO Cl
H3C NH
H3C NH2 N N OH
O N
HCl + NaNO 2 +
O 2N N
O
Cl NH
NO 2 NO 2
2, methyl ,5 nitrobenzine Diazo N-(4-chlorophenyl)-3hydroxy

Amine ,2-napthamide Organic pigments (red-8)
Organic Pigments –Blue-15
N
CN CN O +
N N
-
Cu N
CN HCl +NaNO 2 CN NH + O + N
N
N
0o C
O N
benzene-1,2-dicarbonitrile 2-benzofuran-1,3-dione
Organic pigments (Blue 15)

Organic Pigments –Orange 5G

NO 2
O 2N O 2N HO
OH
H2N NO 2
HCl + NaNO 2 N N NO 2 + O 2N N
0o C N
2,4-dinitrobenzen Diazo naphthalen-2-ol

amine
Organic Pigments –Violet 23
H3C
H3C
O Cl
N
N Cl Cl
N O CH 2CH 3
HCl + NaNO 2 + N
N
NH2 Cl Cl O N
N N H3CH 2C
9-ethyl-9H-carbazol-3-amine
O Cl
Diazo
2,3,5,6-tetrachlorocyclohexane-1,4-dione Organic pigment (Violet-23)
Product: Food Colours (60.00 MT/Month)
In S.S.K. vessel taken resorcinol (Eluosoreinol) & add phallic anhydride & under strring then heat to 180°C
in 2 hrs strring-1 hr & cooling it & remove condense product it is flurocenccwde, dissolve it in caustic lye,
filtterit, then in filtrate add 30% HCl to pH=3.0 to 3.5, filtter it to flurocene add water =+ Acetic acid &
then charge liquid bromine at 35°C after comlietion at Bromine temp will be <50°C, then heat to 75°C
charge H 2 O 2 in 3-2 hrs then filter it P/c dicossve in caustic lye & clear slurry for Spray drying
Raw material:
Eluosoreinol, Phalic anhydride Reaction vessel
Condensation
Caustic lye Stirring
HCl, Filtration Waste water
Water, Acetic Acid,

Blending
Bromine,
Spar drying Water evaporation
Packing finished product

c. Mass Balance
SR.NO. INPUT QTY. (KG.) OUTPUT QTY. (KG.) REMARK

Acetic Acid/ Sulphuric Acid,
1 453 Food Colour (EOSIN) 1000 Products
N.W. Acid
Eluozescein/ Phalic
2 480 Slurry mass 2675
anhydride …etc….
Bromine/soda
3 278 Waste water 3527 To ETP
ash/Iodine/Cobbe Salt
4 NaOH/KOH/NaNO 2 /H 2 O 2 143 Water vapour 2351 In slurry drying
5 Ice 2800
6 Water 4500
7 Salt.KOH 900
Total 9554 9554
d. Chemical reactions
1. EOSIN
Br Br
Br Br
HO O HO O
O O Nao O
O
C C
H H pH Adjustment C
Bromination Br H H
Br
COOH COOH Br Br
COONa
Eluorescein
2. URANINE
HO O
O Nao O
O
C
H C
COOH Hydrolysis
COONa
Fluorescein
Uranine
3. CARMOISINE
N N OH
OH
+ Nao 3S N
SO 2H SO 2H SO 3Na
Diazo Na-Naphthionate N.W. Acid

Carmoisine

4. ERYTHROSINE
I I
I I
HO O HO O
O O Nao O
O
C C
H H Isolation C
Iodination H H
I I I
COOH I
COOH COONa
Fluorescein
Ezythrosine
02. Product: Dispersing Agent naphthalene (100.0 MT/Month)

Liquid Sulphonated Naphthalene Formaldehyde (SNF) is manufactured in a batch process. As first step
Naphthalene mixed with Sulphuric Acid and Formaldehyde at desired temperature which is then
treated with caustic soda solution to achieve desired final product Sulphonation of naphthalene with
sulphuric acid producing b-naphthalene-sulphonic acid, 9 Sulphonated Naphthalene Formaldehyde
.Finished products stored in storage tanks. In the process of production whatever off-gases comes out
of process go to Scrubber and clean vent gases before discharged to atmosphere. There is no other
waste or effluent from the unit. SNF process is a total recycle process, has no hazardous waste
generated from the unit SNF powder is produced by spray drying of SNF liquid in a Spray Dryer.
Drying air is passed through an air heating system to drying unit for drying the liquid SNF. SNF liquid is
fed to atomization system in Dryer for uniform atomization and particle formation. The feed material
and hot air come in contact and drying takes place.
a. Process Flow Diagram
Raw material:
Naphthalene, Formaldehyde, Sulphonation
Sodium bicarbonate, Water,
Sulphuric Acid, Caustic Flaks
Formulation
Neutralization
Spray Drying Water evaporation
Packing finished
product

c. Mass Balance
SR.NO. INPUT QTY. (KG.) OUTPUT QTY. (KG.) REMARK

Dispersing Agent
1. Napthaline 375 1000 Products
powder
During slurry
2. Formaldehyde 180 Water Vapour 1230
spray drying
3. water 550
4. Sulphuric Acid 800
5. Caustic Flaks 325
Total 2230 2230
d. Chemical Reaction
Dispersing Agent Powder & Liquid (naphthalenebase).
SO 3
H2SO 4 HcHO + NaOH
o
130 C Condensation
CH2
naphthalene naphthalene Sulphanate
SO 3 O 3SNa
1-methylene,Di naphaline 2,2-
Di Sulfonic Acid Sodium salt
Dispersing Agent Liquid (Phenol base)/045

OH OH
CH2
Na 2SO 3 HcHO
o o
75 C 110 C
Na 2SO 3
SO 3Na
phenol Phenol Sulphanate
Phenol Formaldyhyde
Sodium Salt 45%
03. Product: Dye Intermediates(Coupler-8/12/9/2EP etc…) (30.00 MT/Month)
a. Manufacturing Process: Coupler-8(N- Ethyl N Cyano ethyl Aniline)

In S.S.K.Vessel taken NEthyle Aniline from drumslowly under stirring then charge Acrylo Nitrile then heat
in 1hr at 90°C, maintain for 3 hr then charge Acetic Acid &Anthro Quinone as a agent, then heat it to
110°C -120°C & refluxion it 30 hrs & heat to 130° C & recover extra N-EthyleAniline then cool to 30°C and
taken for use.

Raw material:
N Ethyle Aniline,
Acrylo Nitrile, Reaction Vessel
Acetic Acid
Anthro Quinone
Refluxing for 30 hrs

Recover
At 130°C
N Ethyle Aniline
Cooling
Final product
c. Mass Balance
SR. QTY.
INPUT QTY. (KG.) OUTPUT REMARK
NO. (KG.)
Coupler-8 (N- Ethyl N Cyano
1 N Ethyle Aniline 1000.00 Product
714.28 ethyl Aniline)
N Ethyle Aniline Recover& reuse
2 Acrylo Nitrile 353.56
535.71 to next batch
3 Acetic Acid 100.00
4 Anthro Quinone 3.57
Total 1353.56 1353.56
Coupler-8
H
CH2 CH2 CN
N
N
C2H5 + H3C CH2 CN
C2H5
N-ethylaniline propanenitrile N- ethyl N-Cyno Ethyl Aniline
a. Manufacturing Process:Coupler 12(N-N Diethyl m-Amino Acetanilide)

In S.S. reactor taken stirrable water then charge Meta Amino Acetanilide-98% in 2 hrs then charge
sodium bi carbonate up to pH-10 to 10.5, heat to 45°C, stirring 2 hrs then addition of Di ethyl Sulphate in
5 to 6 hrs at temp. 45°C very slowly, stirring it 3-4 hrs,& heat to 45°C and maintain 3 hrs then check TLC
then cool it and slurry mass is taken for use.

Raw material:
Water,
Meta Amino Acetanilide, Reaction Vessel Recover
Sodium bi carbonate, Di ethyl Sulphate
Di ethyl Sulphate
Cooling
Final product
c. Mass Balance
SR.
INPUT QTY. (KG.) OUTPUT QTY. (KG.) REMARK
NO.
Coupler-12( N-N Diethyl m-
Meta Amino
1 Amino Acetanilide )- 1000.00 Product
Acetanilide
229.60 Slurry(45%)
As by product and
Sodium bi Sodium Sulphate
2 234.70 reuse in other product
carbonate
173.50 mfg.
Di ethyl Sulphate Recover & reuse to
3 Di ethyl Sulphate 131.00
261.90 next batch
4 Water 700.70 0.00
Total 1365.70 1365.70
Coupler 12(N-N Diethyl m-Amino Acetanilide)

NHCOCH3
NHCOCH3
+ (C2H5)2SO 4 + Na 2CO3
N C2H5
Meta Amino Acetanilide Di Ethly Sulphate Soda Ash C2H5

N--N Di ethyl m -Amino-Acetanilide
a. Manufacturing Process:Coupler 9( N-N Diethyl m-Amino propionilide )

In S.S. reactor taken stirrable water to heat 60°C & then charge meta Amino propionide in 30 minutes -
then charge soda Ash for clear solution, heat to 45°C then addition of, Di ethyl Sulphate in 5 to 6 hrs
under stirring & heat to 55°C and maintain 3 hrs, then check TLC then cool it and slurry mass is taken for
use.

Raw material:
Water,
Meta Amino propionide, Reaction Vessel Recover
Soda Ash, Sodium Sulphate
Di ethyl Sulphate
Cooling
Final product
c. Mass Balance
SR.
NO.
Meta Amino Coupler-9 ( N-N Diethyl m-Amino
1 1000.00 Product
propionide 261.15 propionilide )
2 Soda Ash Sodium Sulphate 219.75 Reuse

162.43
3 Di ethyl Sulphate 245.22
4 Water 550.95
Total 1219.75 1219.75
Coupler 9 ( N-N Diethyl m-Amino propionilide )
NHCH 2COCH 3
NHCH 2COCH 3
+ (C 2H5)2SO 4 + Na 2CO 3
C2H5
N
NH2 C2H5
Meta Amino Propionaide Di Ethly Sulphate Soda Ash

N--N Di ethyl m -Amino-propionilide
a. Manufacturing Process:Coupler-2EP (2 ethyl pyridone)

In S.S.K.Vessel taken mono ethyl Amine under stirring then charge methyl Ester , cool to 0°C to 5°C in
jacket then charge ethyl cyano acetate in 3 to 4 hr at 0°C to 5°C slowly, then heat to 50°C maintain
temp. for 4 hrs, check TLC, cool to 25°C and taken for use.

Raw material:
Mono ethyl Amine ,
Methyl acetor, Reaction Vessel
Ethyl cyano acetate,
Cooling
Final product
c. Mass Balance
SR.
NO.
1 Mono ethyl Amine 164.23 2EP (2 ethyl pyridone)Slurry-39% 1000.00 Product
2 Methyl Ester 423.35
3 Ethyl cyano acetate 412.42
Total 1000.00 1000.00
Coupler-2EP (2 ethyl pyridone)/45% liq.
CH3
CN
NH 2CH 2CH 2OH + CH 3COOCH 2COOCH 3

O N O
CH 2CH 3
Mono EthanolAmine Methyl ester
Cyno ethyl acetate

(vii) Raw material required along with estimated quantity, likely source, marketing area of final
products/s, mode of transport of raw Material and finished product :
Detailed raw material requirement along with estimated quantity, likely source, marketing are of final
products mode of transport of raw material and finish product
• Raw material requirements:
Product-wise list of Raw-materials

Sr. Raw Materials Raw material Consumption
No. MT/ Month
1. Para Chloro Ortho Nitro Aniline (PCONA)/ 6 Bromo,2-4 di nitro 27.00
Aniline (6Br,2-4DNA)/ Ortho Chloro Para Nitro Aniline (OCPNA)/Di
bromo Para Nitro Aniline (DBPNA)/ Di Chloro Para Nitro Aniline
(DCPNA)/ Para Nitro Aniline (PNA)/ N- ethyl Aniline/Acrelo Nitrite /
Meta Amino Acetamilide / Meta Amino propionilide/ Mono ethyl
Amine/
2. Sodium nitrite (NaNO 2 )/ Pyrene 6.00
3. Hydro chloric Acid (HCl)/ Sulphuric Acid 63.00
4. Sodium Hydroxide (NaOH) 9.00
5. Sodium Hydroxide (NaOH) lye 9.00
6. Acetic Acid (CH 3 COOH) 4.20
7. Dispersing agent liquid & powder 46.50
8. Coupler- 1 to 18/MD-7/ Para methyl phenol (PMP)/ 2 ethyl pryidone 23.40
(EP)/ Acetyl Aceto Acid/ Sodium Acetate
9. Napthaline/ Di-chloro Benzene/Fast Scarlet G Base 22.50
10. Formaldehyde 10.8
11. Caustic Flakes 19.50
12. Bromine / Iodine 16.70
13. Soda Ash 12.00
14. KOH 8.40
15. Fluozescein, Na-Naphthionate, Resoscinol/ Oleum 28.80
16. 1:7 Cleave’s Acid/ Acetyl K Acid/ N.W. Acid/ Sulphinic Acid/ 27.00
17. Salt/ Sodium Sulphate(Na 2 SO 4 ) 10.55
18. Charcol 0.32
19. Hydrogen peroxide (H 2 O 2 ) 0.13
20. Anthraquinone 0.19
21. Di ethyl Sulphate 7.35
22. Methyl acetor/ Ethyl cyano acetate 12.70
• Marketing area of final products:

The products are used inthe domestic Textile industry, Dyeing industry, printing industries, yarn division,
infrastructure, oil and paints and other chemical industries and the product has very good potential in local
market as well as the export of the same. The product can be exported to the other countries. Company has a
wider customer base.

• Transport of Raw material:

Sr. Storage Mean of Place of Source of Means of
Name of Raw material
No. Capacity storage Storage Supply Transport.
10 MT HDPET Raw Material Local By Tanker
1. Hydro chloric Acid
Storage Area
5 MT M.S. Tank Raw Material Local By Tanker
2. Sulphuric Acid
Storage Area
3 MT Bags Raw Material Local By Truck
3. Caustic Flaks
Storage Area
4. OCPNA
Storage Area
PCONA 1 MT Bags Raw Material Local By Truck
5.
Storage Area
PNA 2 MT Bags Raw Material Local By Truck
6.
Storage Area
7. DCPNA
Storage Area
2 MT Bags Raw Material Local/Import By Truck
8. 6 Bromocyano PNA
Storage Area
5 MT Bags Raw Material Local/Import By Truck
9. Naphthalene
Storage Area
3 MT Drum Raw Material Local/Import By Truck
10. Phenol
Storage Area
11. Coupler 1 to18
Storage Area
12. Formaldehyde
Storage Area
13. Acetyl Aceto Acid
Storage Area
0.5MT Drum Raw Material Local/Import By Truck
14. Di-chloro Benzene
Storage Area
1 MT Bags Raw Material Local/Import By Tempo
15. Fast Scarlet G Base
Storage Area
Para methyl phenol (PMP) 0.5 MT Bags Raw Material Local/Import By Tempo
16.
Storage Area
2 ethyl pryidone (EP) 2 MT Bags Raw Material Local/Import By Tempo
17.
Storage Area
Sodium nitrite (NaNO 2 ) 1.5 MT Bags Raw Material Local/Import By Tempo
18.
Storage Area
Sodium Hydroxide (NaOH) 2 MT Bags Raw Material Local/Import By Truck
19.
Storage Area
Sodium Hydroxide (NaOH) 5 MT Tank Raw Material Local/Import By Tanker
20.
lye Storage Area
Acetic Acid (CH 3 COOH) 1MT Drum Raw Material Local By Tempo
21.
Storage Area
Dispersing agent liquid & 2 MT Bags Raw Material Local By Tempo
22.
powder Storage Area
Sodium Acetate 0.5 MT Bags Raw Material Local By Tempo
23.
Storage Area

Sr. Storage Mean of Place of Source of Means of

Name of Raw material
No. Capacity storage Storage Supply Transport.
Napthaline 5 MT Bags Raw Material Local By Truck
24.
Storage Area
Formaldehyde 2.5 MT Drum Raw Material Local By Tanker
25.
Storage Area
Acetyl Aceto Acid 0.5 MT Drum Raw Material Local By Tanker
26.
Storage Area
Bromine 0.25 MT Cartoon Raw Material Local By Tanker
27.
Storage Area
Soda Ash 1 MT Bags Raw Material Local By Tanker
28.
Storage Area
Solidum Sulphate 2 MT Bags Raw Material Local By Truck
29.
Storage Area
Iodine/ Charcol 0.1 Bags Raw Material Local By Tempo
30.
Storage Area
N- ethyl Aniline 1 MT Drum Raw Material Local By Tempo
31.
Storage Area
Acrelo Nitrite 0.10 MT Carboys Raw Material Local By Tempo
32.
Storage Area
Anthraquinone 0.50 MT Bags Raw Material Local By Tempo
33.
Storage Area
Meta Amino Acetamilide 0.50 MT Bags Raw Material Local By Tempo
34.
Storage Area
Di ethyl Sulphate 1 MT Drum Raw Material Local By Truck
35.
Storage Area
Meta Amino propionilide 0.50 Bags Raw Material Local By Tempo
36.
Storage Area
Mono ethyl Amine 1.5 MT Drum Raw Material Local By Tempo
37.
Storage Area
Methyl acetor 2 MT Drum Raw Material Local By Tempo
38.
Storage Area
Ethyl cyano acetate 1.5MT Drum Raw Material Local By Tempo
39.
Storage Area
(ix) Resource optimization/ recycling and reuse envisaged in the project, if any, should briefly outlined:
The raw materials packed in drums and stored in the warehouse.

 By adoption continuous improvement in technology and process the reduction in process waste
generation will be achieved.
By proper and efficient handling of raw materials, wastages of raw materials will be reduced.

(x) Availability of water its source, Energy/power requirement and source should be given:
Availability of water its source, Energy/power required and its source.
• Water Requirement
Sr. Proposed Quantity
Particulars
No. (KL per day)
1 Domestic 2.00
2 Gardening 1.00
3 Industrial
Process & Washing 18.00
Boiler 1.00
Cooling 1.00
Sub-total (Industrial) 20.00
Grand Total 23.00
Source: Fresh water requirement will be catered from GIDC water supply dept.
• Energy Requirements and its source:

Sr.
Particulars Proposed Source
No.
Steam Will be obtained by installation of Boiler

1 600 Kg/hr having steam generation capacity 600
Requirement
Kg/Hr- 2 no.
Heat Will be obtained by installation of Hot air
2 8 lacs Kcal/Hr generator having steam generation
Requirement
capacity 8 lacs Kcal/Hr.
• Power Requirements and its source:

Sr.
Particulars Proposed Source
No.
1 Power – Electricity requirement 225 HP Will be sourced from G.E.B
(xi) Quantity of waste to be generated (liquid and solid) and scheme for their Management/disposal:
• Quantity of Waste Water (liquid waste) generation and its management :

Proposed Quantity
Sr. No. Particulars
(KL per day)
1 Domestic 1.50
2 Industrial
Process & Washing 15.00
Boiler 0.95
Cooling 0.00
Sub-total (Industrial) 15.95
Grand Total 17.40

Note:-
• Domestic effluent passes through septic tank/soak pit of adequate capacity.
• Process water & ice water with product washing comes out as effluent
• Boiler condensate is recycled. Only DM rejection & blow down comes out as
effluent. Live steam comes out as effluent.
• Generated waste water will be treated by adequate effluent treatment plant and treated water will be
disposed off through underground drainage to CETP, Sarigam.
Details of Effluent Treatment Plant
• Design Criteria :
• Product : Dyes , intermediates & Chemicals
• Source of Effluent : Industrial activity.
• Design Flow of Effluent : 20 KL/day Max.
• Design Parameters : As under
• Effluent Characteristics:
No Effluent Parameter Unit Untreated Treated
1. pH -- 2.00 to 7.50 6.5 to 8.5

2. Colour pt. Co -- 800.00 (max) <100
3. Suspended solids mg/l 600.00 (max) <100

4. Total dissolved solids mg/l 5800.00 (max) <2100
5. Oil and grease mg/l 30.00(max) <10

6. BOD mg/l 165.00 (max) <30
7. COD mg/l 4000.00 (max) <250
Based on the above criteria Effluent Treatment Plant having under mentioned specification is required to
install.
No Name of the unit Capacity MOC No Detention Remarks

in m3 time Adequacy
1 Oil/grease trap 1.0 RCC 1 1 min Adequate
2 Collection with sparger 25 RCC 1 5 hrs Adequate
3 Flocculator 4.0 MS 1 10 min Adequate
4 P.E dosing tank 2.0 HDPE 1 -
5 Primary Lamella separator 4.0 MS 1 15 min Adequate
with tube deck packing
6 Secondary Aeration Tank 15 RCC 1 24 hrs Adequate
with build in clarifier with
tube deck

7 Twin Lobe Air Blower 300 nm3/hr CI 1 - Adequate

8 Holding tank 7 RCC 1 5 hrs Adequate
9 Mix bed filter 1.0 KL/Hr MSFRP 1 - Adequate
10 Activated Carbon filter 1.0 KL/Hr MSFRP 1 - Adequate
11 Sludge Drying bed 2.0mx2.0m PP 1 - Adequate
1.0m
Flow diagram Proposed effluent treatment plan
MBF ACF
• Water Balance Diagram after proposed expansion (in 23.00KL/Day)
Fresh water
23.00 KL/Day
2.00 KL/Day 18.00 KL/Day 1.00 KL/Day 1.00 KL/Day 1.0 KL/Day
Domestic Process &Washing Cooling Evap. Loss
2.00 KL/Day 18.00 KL/Day 1.00 KL/Day 1.00 KL/Day
1.50 KL/Day
15.00 KL/Day
Evap. Loss
Boiler 0.05 KL/Day
1.00 KL/Day Gardening
1.00 KL/Day
0.95 KL/Day
Septic/Sock pit
1.50 KL/Day To proposed ETP Discharge through
(15.00 + 0.95) 15.95 KL/Day underground
drainage to CETP

• Utility Emission & Control Measures:
Sr. Probable Pollutants &

Particulars Fuel / Power &it’sQty Control Measures
No. Limits
SteamBoiler PM <150 mg/Nm3 Chimney
NG- 6 Nm3 /hr
1. (2 Nos.) SO 2 < 100 ppm Height: 11m
Capacity:600 kg/hr NOx< 50 ppm Diameter: 200 mm
PM <150 mg/Nm3 Chimney
Hot air Generator NG- 94 Nm3 /hr
2. SO 2 < 100 ppm Height: 11 m
Capacity: 8 lacsKcal/hr
NOx < 50 ppm Diameter: 200 mm
PM <150 mg/Nm3 Chimney
D.G. Set
3. HSD: 15L/Hr SO 2 < 100 ppm Height: 09 m
Capacity: 75 kVA
NOx< 50 ppm Diameter: 100mm
• Process Stack Emission & Control Measures:

Sr. Stack attached to Stack Ht. (in m) Probable pollutants Air pollution Control
No. & limits System
1 Spray dryer(750 Stack ht: 11 mtr. PM <150 mg/Nm3 Cyclone with Single stage
lit./hr) Diameter: 100 mm Water Scrubber
2. S.S. Reactor Stack ht: 11 mtr. SO 2 < 40 mg/Nm3 Single stage Water
Diameter: 100 mm Scrubber
• Detail diagram of Spray Dryer and Scrubbing system
1. Spray dryer with cyclone separator and wet scrubber:

2. Wet scrubber:
• Quantity of Solid Waste generation and its management:
Types of Waste Source of Quantity Method of

Storage Method
& Category Generation (Proposed) Disposal
ETP Waste Will be stored at Disposal to TSDF
ETP 15.00 MT/Yr
(34.3) the separate area. site.
Will be sent to
Plant Stored into the
Used oil (5.1) -- registered recycler
machineries closed container.
/Reused
Consumed Will be sold to
Discarded Stored at a specify
Raw materials authorized scrape
containers/bags 2500 no. /Yr. area as per the
and Product dealers/ recyclers
(33.3) rule.
packaging. as a scrap.

(xii) Schematic representations of the feasibility drawing which give information of EIA purpose:
A schematic representation of the feasibility drawing
Type of Industry
Proposed mfg. unit of “Synthetic Organic
Chemicals”
Type of category as per EIA

notification:Synthetic Organic Chemicals
(Activity -5(f) - Category-B)
Proposed Activity: Site Location:

The proposed new project involves the The company located Plot A-2/2403,
production of " Dyes , Intermediates & Chemical Zone, GIDC, Sarigam, Tal.
Chemical” Umbergaon, Dist.-Valsad, Gujarat-396155.
Public consultation: Not required as

Submission of Form-1 and Pre-Feasibility the project is located in notified
Report & Draft TOR Industrial Zone
Resource requirements
• Raw Material: Sourced from Manufacturer / Traders of the same. Presentation before the SEAC for
• Land: Acquired land for proposed new project, At GIDC, Sarigam. TOR
• Water: Will be sourced through GIDC water supply.
• Power: Power will be sourced through G.E.B
• Fuel : Local dealer
Env. Mgt. Plan (EMP)

• Air Pollution Control Measures: Air Pollution control system will be provided.
• Greenbelt Areaabout 27 % of the Total Area will be developed.
• Health & Safety measures will be followed properly
• Soak pit/ Septic Tank and proposed ETP for Industrial waste water.
• No Process waste will be generated from the proposed project.
• Flue Gas emissions: Adequate chimney height will be provided.
• Fugitive emission: Adequate scrubbing system will be provided.

4. SITE ANALYSIS
4.0 Site Analysis

(i) Connectivity:
The project is located in notified Industrial Estate of Sarigam which is very well connected to National
Highway no.8 and Western Railways. And the nearest airport (Mumbai) and port are 150 KM away from
the project site by road.
(ii) Land Form, Land use and Land ownership:

The land is in the form of industrial shed owned by Gujarat Industrial Development Corporation. The
total plot area (1816.00Sq.m.) is belonging to M/s Pawan Interchem Industries. The existing land is located
in the notified industrial area of GIDC Sarigam (notification no.GHU/98(16)GID/1093/2391 G-1, dated:
05-05-1997.
(iii) Existing Infrastructure/ land use pattern

Proposed project will be located within the GIDC notified industrial area of Sarigam which has available
infrastructure like water, electricity, roads, rail, transportation and drainage system, CETP and TSDF Site.
Surrounding area is consisting with agriculture, other industrial units.
(iv) Soilclassification and Land use classification:

General soil classification of the area is as under:
The area, being of basaltic formation, falls under the broad soil group of red loams and black clay soils.
The transmission of water through similar parent material seems to have influenced the development of
different physiographic characteristics of the soils in the area.
The area in between the hills with sloping lands contains dark yellowish brown to very dark grayish
brown gravelly clay loam to clayey soils of shallow to moderate thickness. The dissected hill and steep
slopes suffer from severe erosion hazards. The steep hill slopes are almost devoid of soil.
(v) Climate data from secondary sources:
Rainfall Data:
The climate here is tropical. The winter months are much rainier than the summer months in Valsad.
This climate is considered to be as according to the Köppen-Geiger climate classification. The
temperature here averages 26.9 °C. Rain fall about 1963 mm of precipitation falls annually during 2013.
(vi) Social Infrastructure available:

Sarigam infrastructure owes itself largely to the initiatives of G.I.D.C., in building the Industrial
infrastructure and in attracting young entrepreneurs from Gujarat and other states. Equally, the growth
of the social infrastructure - School, Colleges, Hospital, vocational training - stems from the bold
initiatives of the Laxmi Vidhya Peeth.National Highway No. 8 passes through Bhilad. It is connected to all
major cities. Bhilad and Vapi railway stations on the Mumbai-Ahmedabad rail link of Western Railway
(India) has become the direct beneficiary in terms of revenues due to daily commuters. The Union
territories as well as Vapi, Bhilad, Umbergaon, and Pardi, only 12–40 km from Sarigam, There are good
residential and commercial areas. Daman and Silvassa (the capital of Dadra and Nagar Haveli) attract
both Indian and international tourists.

5. Planning Description
5.0 Planning Brief.
(i) Planning Concept (Type of industries, facilities, transportation etc) Town and Country Planning
/Development authority Classification:
There is a cluster of numerous large-scale, medium-scale and small-scale industries, engaged in
manufacture of variety of products in the Gujarat Industrial Development Corporation (GIDC) notified
area of Sarigam. GIDC notified industrial area of Sarigam has the entire available infrastructure like
water, electricity, roads, rail, and transportation, availability of raw material, CETP, TSDF Site and
drainage system.
(ii) Population Projection:
Not applicable
(iii) Land use planning (breakup along with green belt etc.):
The proposed new project is located within the Notified Industrial Area by Government of Gujarat and
due to the proposed project there will not be any change in the land use pattern of the region.
Plot Area Statement:
Area After Proposed
Area Statement 2
Expansion (in m )
Total Area 1815.36
Construction Area Factory Shed 913.00
Open Land Area 402.36
Greenbelt Area 500.00
(iv) Assessment of Infrastructure demand (Physical & Social):

The proposed infrastructure to manufacture products will be built with standard engineering design
considering all the relevant parameters related to environment, health and safety.
Facilities like road and communication are good.Banks, ATM's and medical facilities are also adequate.
(v) Amenities/ Facilities:

Education- schools including middle, secondary and higher secondary schools, Collages, social welfare
hostels.
Medical and Health- Community Health Centre, & Primary Health centre are available near villages
Power and water- All the villages are electrified and drinking water facilities are extended to all villages.
Rail and Road- The project site is very well connected by road through State Highway no. 8, Western
railways.

6. Infrastructure Details
6.0 Proposed Infrastructure:
(i) Industrial Area (Processing Area).
Basic infrastructure developed already and the required plant and machineries will be installed after
getting statutory clearance.
(ii) Residential Area (Non Processing Area):

No residential area is involved in the proposed new project. The employs are accommodated in nearby
Residential areas
(iii) Green Belt:

Green belt area will be provided and maintain at the tune of about 27% of the total land area as the
project site is within the developed industrial area.
(iv) Connectivity (Traffic and Transportation Road/ Rail/ Metro/ Water ways etc) :
The project site is very well connected by road through National Highway no. 8 and western railways.
(v) Drinking Water management (Source& Supply of water):

Water requirement will be fulfilled through GIDC water supply.
(vi) Sewerage System:

GIDC has provided sewerage system to dispose the sewage effluent.
(vii) Industrial Waste Management:

Industrial waste water 15.95 KL/daygenerated mainly from the washing and boiler blow down.
Generated waste water will be treated by adequate effluent treatment plantand treated waterwill be
disposed of through underground drainage to CETP, Sarigam.
7. Rehabilitation and Resettlement (R&R) Plan:

(i) Policy to be adopted (Central/ State) in respect of the project affected persons including home
oustees, land oustees and landless laborers (a brief outline to be given):
The proposed Industry does not envisage any disturbance to local community or the village since the
land is acquired and fully owned by GIDC Sarigam Notified industrial Area. The proposed new project
will not affect the home oustees, land oustees and landless laborers. Hence there is no R & R plan
required.
8. Project Schedule & Cost Estimates:

(i) Likely date of start of construction and likely date of completion (Time schedule for the project to be
given):
After obtaining Environmental clearance and Consent to Establish from GPCB, the company shall start
the proposed construction and commissioning of the project.
(ii) Estimated project cost along with analysis in terms of economic viability of the project:
Estimated project cost along with the analysis in terms of economic viability of the project

Plant & Machinery, Pipeline & Fittings, Electrical Installation, Safety systems, etc. are the major heads
considered in the Capital Cost Projection for the proposed new project. Environment Protection has also
been considered in planning the Cost Projection, which will include Green belt development, safety
systems, etc.
Capital Cost Projection

Sr. Proposed Cost
Purpose
No. (Rs. In crore)
1. Land 0.25
2. Building and Civil Works 1.00
Plant & Machinery and other fittings
3. 1.50
and electricals service
4. Environmental protection measures 0.35
TOTAL : 3.10
The proposed investment will be made by company only.
The company will provide budgetary provision for the recurring expenses for environmental issues while
planning the allocation of funds during the annual budgetary planning.
Recurring Cost per annum

Sr. Proposed
Component
No. (Rs. in Lacs/annum)
1. Environment & Safety Management System 5.00
2. Greenbelt Maintenance 1.50
3. Enterprise social contribution 1.00

Total 7.50
9. Analysis of Proposal (Final Recommendations):
(i) Financial and social benefits with special emphasis on the befit to the local people including tribal
population, if any, in the area:
Proposed new project activity will provide benefits to the local people in terms of financial and social
welfare.
• Local people will get direct financial benefit by way of employment.
• Local people will get some contracts of supply and services to get indirect income.
• Company will contribute in improving education and health facilities in nearby area.

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ON

THE PROPOSEDNEW PROJECT

Under Activity: 5(f), Category: B

(Synthetic Organic Chemical Manufacturing Industry)

ii. Population Projection 32

Proposed Project ii Manufacturing: Dyes ,Pigments& Chemicals

1.0 About project

2.0 Highlights of the project

7. Utilities (D.G. Sets, Boilers, Thermo Boiler:600 Kg/hr (2 no.)

Domestic waste water 1.50 KLD which will be disposed of

Proposed Project 2 Manufacturing: Dyes ,Pigments& Chemicals

Sr. No. Name of Partners Residential Address Background

(ii) Brief description of nature of the Project

(iv) Demand –Supply Gap

(v) Imports vs. Indigenous production

(vi) Export Possibility / Domestic / export Markets

(vii) Employment Generation (Direct and Indirect) due to the project

Proposed Project 4 Manufacturing: Dyes ,Pigments& Chemicals

Proposed Project 5 Manufacturing: Dyes ,Pigments& Chemicals

(iii) Profile of Project Site:

Plot site Area Statement:

Area After Proposed

Proposed Project 6 Manufacturing: Dyes ,Pigments& Chemicals

(iv) Site Layout Plan:

(vi) Size or magnitude of operation:

Sr. Production Capacity (MT/Month)

• INFRASTRUCTURE, MACHINERIES, EQUIPMENT & TECHNOLOGIES

Proposed Project 8 Manufacturing: Dyes ,Pigments& Chemicals

01. Product: Synthetic Disperse Dyes (60.0 MT/Month) or

b. Process Flow Diagram:

Raw material: Raw material:

Diazotization Natural Coupler

Water for washing Filtration Waste water

Phenol base Dispersing K.D.Milling

Nephatheline base Sand Milling

Spray Drying Water evaporation

Packing finished product

1. Disperse Dyes yellow series 211 (4GLS-200 %)

5 Water+ Ice 8000

2. Disperse Dyes Red series dark red- 167 ( 2B-100%)

3. Disperse Dyes Scarlet RR series-100%-(Red 54)

4. Disperse Dyes Nevy blue (GNS-200 %)

Proposed Project 10 Manufacturing: Dyes ,Pigments& Chemicals

Disperse Dyes yellow series 211 (4GLS-200 %)

Disperse Dyes Red series dark red 167 ( 2B-100%)

Ortho chloro pera

Disperse Dyes Scarlet RR series-(red 54)100%

Coupler-7 Disperes Dye Scarlet RR series (Red-54)

Disperse Dyes Nevy blue 79 (GNS-200 %)

Proposed Project 11 Manufacturing: Dyes ,Pigments& Chemicals

Disperse Dyes Brown (3REL -150%)-Red 118

2,6-Dibromo-4-nitroaniline Coupler- M1 Disperes Dye Brown 3REL- (red 118)

Product: Organic Pigments (60.00 MT/Month) Or

b. Process Flow Diagram

Raw material: Raw material:

Water for washing Filtration Waste water

Drying Water evaporation

Proposed Project 12 Manufacturing: Dyes ,Pigments& Chemicals

Organic Pigments –Yellow 12

Organic Pigments –Red 32

Organic Pigments –Red 8

2, methyl ,5 nitrobenzine Diazo N-(4-chlorophenyl)-3hydroxy

Organic Pigments –Blue-15