IBR Thickness Calculation

CONSENT OF SIMON-INDIA LTD.
DEPARTURE FROM THE DETAILS SHOWN ON THIS DRAWING/SPECIFICATION WILL ONLY BE ALLOWED WITH THE EXPRESS PERMISSION OF AN
THE DRAWING IS CONFIDENTIAL AND IS THE PROPERTY OF SIMON-INDIA LIMITED. IT MUST NOT BE DISCLOSED TO A THIRD PARTY,COPIED OR LENT WITHOUT THE WRITTEN
PIPING THICKNESS CALCULATION FOR STEAM

AUTHORISED SIMON-INDIA REPRESENTATIVE. IN SUCH CASE THE SIMON-INDIA REPRESENTATIVE SHALL BE THE FINAL ARBITER.
LINES AS PER IBR
R1 3/3 AV 03.06.16 SR 03.06.16 KPD 03.06.16 Issued for approval

R0 ALL AV 22.04.16 SR 22.04.16 KPD 22.04.16 Issued for review & comments
Rev. Sheet Name Date Name Date Name Date
Remark, kind of revision
Prepared, revised Checked Approved
Project No.
Project Name: 50000 MTPY Caprolactam Quality Project (CQP)
I-30023
Document No. Sheet Revision
PIPING THICKNESS CALCULATION FOR STEAM LINES AS PER IBR
I-30023-EPP-102CAL -002 Cover Page R1
IBR REGULATION 350: CALCULATION FOR MAXIMUM WORKING PRESSURE ALLOWED ON STEEL PIPES
Class : C01F
Design Temp T(oC) : 75
Maximum Working Pressure (kgf/cm2) : To be Calculated by using formula….Eq (91)
Pipe Material Spec.: A53 GR. B-GALV.
a) Where the outside diameter is the basis for calculation.
W. P. = 2 f e (t - c) ...……..Equation 91
D-t+c
Where,
t = Minimum thickness
W. P. = Maximum working pressure
f = Allowable stress as provided under Regulation 271 (and Regulation 271 refers ASME BPVC II D)
= 1054.604 kgf/cm2 (REFER ASME B31.1-2001, TABLE-A1, PAGE-104)
D = Outside diameter of pipe
d = Inside diameter of pipe
e = Efficiency factor
= 1.0 for seamless and for electric resistance welded steel pipes and for electric fusion welded steel pipes complying with
the requirements of Chapter II in which the weld is fully radiographed or ultrasonically tested.
= 0.95 for electric fusion welded steel pipes complying with the requirements of Chapter II,
C = Corrosion Allowance (mm)
=3
NPS Thickness Selected Design

Tolerance for Max. W.P
Tolerance of Pipe Diameter D (mm) e t (mm) Pressure
Thickness (kgf/cm2 )
Inch D (mm) Sch. No. mm (kg/cm2)
4" 114.30 1.143 115.44 1 40 6.02 -12.50% 5.27 42.26

3" 88.90 0.889 89.79 1 40 5.49 -12.50% 4.80 43.24
2" 60.30 0.603 60.90 1 80 5.54 -12.50% 4.85 65.98
1 1/2" 48.30 0.4 48.70 1 80 5.08 -12.50% 4.45 64.50 10
1" 33.40 0.4 33.80 1 80 4.55 -12.50% 3.98 63.06
3/4" 26.70 0.4 27.10 1 80 3.91 -12.50% 3.42 33.30
1/2" 21.30 0.4 21.70 1 80 3.73 -12.50% 3.26 25.95
482410468.xls 3 of 4
Class : C01D-IBR
Pipe Material Spec.: ASTM A 106 Gr.B
W. P. = 2 f e (t - c) ...……..Equation 91
D-t+c
Where,
= 1203.265 kgf/cm2 (Refer ASME BPVC II D-2010, Table 1A, Page -10)
= 0.90 for welded steel pipes for values of t up to and including 22mm.
= 0.85 for welded steel pipes for values of t over 22mm and up to and including 29mm.
= 0.80 for welded steel pipes for values of t over 29 mm.
= 0.75

1 22.84
20" 508.00 3.18 511.18 10 6.35 -12.50% 5.56
1 25.44
18" 457.00 2.38 459.38 10 6.35 -12.50% 5.56
1 28.63
16" 406.40 2.38 408.78 10 6.35 -12.50% 5.56
1 32.75
14" 355.60 2.38 357.98 10 6.35 -12.50% 5.56
1 24.21
12" 323.80 2.38 326.18 10 4.57 -12.50% 4.00
1 25.76
10" 273.00 2.38 275.38 10 4.19 -12.50% 3.67
28.02
8" 219.10 1.59 220.69 1 10 3.76 -12.50% 3.29
7.11 80.08 8
6" 168.30 1.59 169.89 1 40 -12.50% 6.22
6.02 98.32
4" 114.30 0.79 115.09 1 40 -12.50% 5.27
5.49 113.92
3" 88.90 0.79 89.69 1 40 -12.50% 4.80
3.91 110.04
2" 60.30 0.79 61.09 1 40 -12.50% 3.42
197.58
1 1/2" 48.30 0.4 48.70 1 80 5.08 -12.50% 4.45
254.38
1" 33.40 0.4 33.80 1 80 4.55 -12.50% 3.98
430.84
3/4" 26.70 0.4 27.10 1 160 5.56 -12.50% 4.87
450.82
1/2" 21.30 0.4 21.70 1 160 4.77 -12.50% 4.17
482410468.xls 2 of 7
Class : BG55I
W. P. = 2 f e (t - c) ...……..Equation 91
D-t+c
Where,
= 3

14" 355.6 2.38 357.98 1 SCH 10 6.35 -12.50% 5.56 17.31

12" 323.80 2.38 326.18 1 SCH 20 6.35 -12.50% 5.56 19.01
10" 273.00 2.38 275.38 1 SCH 20 6.35 -12.50% 5.56 22.55
8" 219.10 1.59 220.69 1 SCH 20 6.35 -12.50% 5.56 28.20
6" 168.30 1.59 169.89 1 SCH 40 7.11 -12.50% 6.22 46.51
4" 114.30 0.79 115.09 1 SCH 40 6.02 -12.50% 5.27 48.37
3" 88.90 0.79 89.69 1 SCH 40 5.49 -12.50% 4.80 12.24
49.39
2" 60.30 0.79 61.09 1 SCH 40 3.91 -12.50% 3.42 16.71
1 1/2" 48.30 0.4 48.70 1 SCH 80 5.08 -12.50% 4.45 73.59
1" 33.40 0.4 33.80 1 SCH 80 4.55 -12.50% 3.98 71.95
3/4" 26.70 0.4 27.10 1 SCH 80 3.91 -12.50% 3.42 38.00
1/2" 21.30 0.4 21.70 1 SCH 80 3.73 -12.50% 3.26 29.61
1 of 3
482410468.xls
Class : BG55I
Pipe Material Spec.: ASTM A 672 Gr B 60 CL22
W. P. = 2 f e (t - c) ...……..Equation 91
D-t+c
Where,
=3

24" 610.0 3.18 613.18 1 - 8 -12.50% 7.00 15.80

20" 508.00 3.18 511.18 1 - 8 -12.50% 7.00 18.98
18" 457.00 2.38 459.38 - 8 -12.50% 7.00 12.24
1 21.14
16" 406.40 2.38 408.78 1 - 6 -12.50% 5.25 13.32
482410468.xls 2 of 3
Class : BG59WI
W. P. = 2 f e (t - c) ...……..Equation 91
D-t+c
Where,
=3

6" 168.30 1.59 169.89 1 SCH 40 7.11 -12.50% 6.22 41.39 39.76
1" 33.40 0.4 33.80 1 SCH 80 4.55 -12.50% 3.98 64.03 47.92
Note:
1. Calculation shown only for the lines applicable to this project
2. For other lines refer corresponding PMS which complies to the calculation according to Regulation 350,IBR,15th Edition
482410468.xls 3 of 3
Class : BG59WI
W. P. = 2 f e (t - c) ...……..Equation 91
D-t+c
Where,
=3

14" 355.6 2.38 357.98 1 SCH 40 11.13 -12.50% 9.74 41.08

12" 323.80 2.38 326.18 1 SCH 40 10.31 -12.50% 9.02 40.27
10" 273.00 2.38 275.38 1 SCH 40 9.27 -12.50% 8.11 40.50
8" 219.10 1.59 220.69 1 SCH 40 8.18 -12.50% 7.16 41.12
6" 168.30 1.59 169.89 1 SCH 40 7.11 -12.50% 6.22 41.39 39.76
4" 114.30 0.79 115.09 1 SCH 40 6.02 -12.50% 5.27 43.04
3" 88.90 0.79 89.69 1 SCH 40 5.49 -12.50% 4.80 43.95
2" 60.30 0.79 61.09 1 SCH 80 5.54 -12.50% 4.85 66.78
1 1/2" 48.30 0.4 48.70 1 SCH 80 5.08 -12.50% 4.45 65.48
1" 33.40 0.4 33.80 1 SCH 80 4.55 -12.50% 3.98 64.03 47.92
3/4" 26.70 0.4 27.10 1 SCH 160 5.56 -12.50% 4.87 158.26
39.76
1/2" 21.30 0.4 21.70 1 SCH 160 4.78 -12.50% 4.18 123.42
482410468.xls 3 of 4
Class : BG59WI
W. P. = 2 f e (t - c) ...……..Equation 91
D-t+c
Where,
= 1.0 for seamless and for electric resistance welded steel pipes and for electric fusion welded steel pipes
complying with the requirements of Chapter II in which the weld is fully radiographed or ultrasonically tested.
=3
NPS Thickness Selected Tolerance Design

Max. W.P
Tolerance of Pipe Diameter D (mm) e for t (mm) Pressure
(kgf/cm2 )
Inch D (mm) Sch. No. mm Thickness (kg/cm2)
24" 610.0 3.18 613.18 1 - 18 -12.50% 15.75 45.47

20" 508.00 3.18 511.18 1 - 16 -12.50% 14.00 47.09
18" 457.00 2.38 459.38 - 16 14.00 39.76
1 -12.50% 52.53
16" 406.40 2.38 408.78 1 - 12 -12.50% 10.50 40.02
482410468.xls 4 of 4
Class : C01D
W. P. = 2 f e (t - c) ...……..Equation 91
D-t+c
Where,
=3

20" 508.00 3.18 511.18 1 SCH 40 15.08 -12.50% 13.20 42.92

18" 457.00 2.38 459.38 1 SCH 40 14.27 -12.50% 12.49 44.47
16" 406.40 2.38 408.78 1 STD 9.52 -12.50% 8.33 27.86
14" 355.60 2.38 357.98 1 STD 9.52 -12.50% 8.33 31.88
12" 323.80 2.38 326.18 1 STD 9.52 -12.50% 8.33 35.04
10" 273.00 2.38 275.38 1 STD 9.27 -12.50% 8.11 39.89
8" 219.10 1.59 220.69 1 STD 8.18 -12.50% 7.16 40.50
6" 168.30 1.59 169.89 1 STD 7.11 -12.50% 6.22 40.77 18
4" 114.30 0.79 115.09 1 STD 6.02 -12.50% 5.27 42.39
3" 88.90 0.79 89.69 1 STD 5.49 -12.50% 4.80 43.29
2" 60.30 0.79 61.09 1 80 5.54 -12.50% 4.85 65.78
1 1/2" 48.30 0.4 48.70 1 160 7.14 -12.50% 6.25 150.70
1" 33.40 0.4 33.80 1 160 6.35 -12.50% 5.56 172.57
3/4" 26.70 0.4 27.10 1 160 5.56 -12.50% 4.87 155.88
1/2" 21.30 0.4 21.70 1 160 4.77 -12.50% 4.17 120.61
482410468.xls 3 of 4
Class : C01E
W. P. = 2 f e (t - c) ...……..Equation 91
D-t+c
Where,
=3

20" 508.00 3.18 511.18 1 10 6.35 -12.50% 5.56 10.60

18" 457.00 2.38 459.38 1 10 6.35 -12.50% 5.56 11.80
16" 406.40 2.38 408.78 1 10 6.35 -12.50% 5.56 13.27
14" 355.60 2.38 357.98 1 10 6.35 -12.50% 5.56 15.17
12" 323.80 2.38 326.18 1 20 6.35 -12.50% 5.56 16.66
10" 273.00 2.38 275.38 1 20 6.35 -12.50% 5.56 19.76
8" 219.10 1.59 220.69 1 20 6.35 -12.50% 5.56 24.72
6" 168.30 1.59 169.89 1 40 7.11 -12.50% 6.22 40.77 6.5
4" 114.30 0.79 115.09 1 40 6.02 -12.50% 5.27 42.39
3" 88.90 0.79 89.69 1 40 5.49 -12.50% 4.80 43.29
2" 60.30 0.79 61.09 1 40 3.91 -12.50% 3.42 14.65
1 1/2" 48.30 0.4 48.70 1 80 5.08 -12.50% 4.45 64.50
1" 33.40 0.4 33.80 1 80 4.55 -12.50% 3.98 63.06
3/4" 26.70 0.4 27.10 1 80 3.91 -12.50% 3.42 33.30
1/2" 21.30 0.4 21.70 1 80 3.73 -12.50% 3.26 25.95
482410468.xls 3 of 4
Class : C01E
W. P. = 2 f e (t - c) ...……..Equation 91
D-t+c
Where,
=3

24" 610.0 3.18 613.18 0.95 SCH STD 3.91 -12.50% 3.42 1.57
20" 508.00 3.18 511.18 0.95 SCH STD 5.08 -12.50% 4.45 6.48
18" 457.00 2.38 459.38 0.95 SCH STD 4.55 -12.50% 3.98 4.89
16" 406.40 2.38 408.78 0.95 SCH STD 3.91 -12.50% 3.42 2.36
14" 355.60 2.38 357.98 0.95 SCH STD 3.73 -12.50% 3.26 1.69
482410468.xls 3 of 4
SERVICE: STEAM, CONDENSATE
Class : C03G (IBR)
W. P. = 2 f e (t - c) ...……..(Eq 91)
D-t+c
Where,
t = Minimum thickness(mm)
W. P. = Maximum working pressure(Kgf/cm2 )
f= Allowable stress as provided under regulation 271
D = Outside diameter of pipe(mm)
c= 0.75 (As per IBR regulation 350)
Minimum Tensile Strength (R), Kgf/cm2 : 4218.29 (B31.1 Page-120, Table A-2)
Yield Strength (YS ), Kgf/cm2 : 2460.74 (B31.1 Page-120, Table A-2)
Minimum Allowable Stress (f ), kgf/cm2 : 1640.49
Design Code : IBR
Minimum allowable stress is determined on the following basis:
For temperatures above 454 deg C, allowable stress is taken as lower

of the following two values:
a)
Yield Point (0.2% proof stress at the temperature)(Et) kgf/cm2 : 1640.49
1.5
b) Avg stress to produce rupture in 1,00,000 hours at temperature T (Sr) kgf/cm2 : 2045.49
1.5
c) Avg. stress to produce an elongation of 1% (creep) in 1,00,000 hours at temperature T kgf/cm2 : Not Available
In case Sc values are not

available in Material
Standard and such materials
Note: are known to have been
used in boilers in India or
abroad, then for such
materials the allowable
stress may be taken as the
lower of
d) Et kgf/cm2 : 1640.49
1.5
e) Sr kgf/cm2 : 2181.86
1.5
NPS Thickness Selected

Tolerance of Pipe Diameter D (mm) e Tolerance for Thickness t (mm) Max. W.P (kgf/cm2 ) System Working Pressure (kg/cm2)
Inch D (mm) Sch. No. mm
20" 508.0 5.08 513.08 1 40 15.08 -12.50% 13.20 81.56
18" 457.0 4.57 461.57 1 STD/40 9.52 -12.50% 8.33 54.78
16" 406.4 4.06 410.46 1 STD/40 9.52 -12.50% 8.33 61.73
14" 355.6 3.56 359.16 1 STD/40 9.52 -12.50% 8.33 70.74
12" 323.8 2.38 326.18 1 STD/40 9.52 -12.50% 8.33 78.06
10" 273.0 2.38 275.38 1 STD/40 9.27 -12.50% 8.11 90.11
8" 219.1 1.59 220.67 1 STD/40 8.18 -12.50% 7.16 98.12
6" 168.3 1.59 169.89 1 STD/40 7.11 -12.50% 6.22 109.18 45
4" 114.3 0.79 115.09 1 STD/40 6.02 -12.50% 5.27 134.05
3" 88.9 0.79 89.69 1 STD/40 5.49 -12.50% 4.80 155.31
2" 60.3 0.79 61.12 1 STD/40 3.91 -12.50% 3.42 149.95
1.5" 48.3 0.4 48.70 1 STD/40 3.68 -12.50% 3.22 175.30
1" 33.4 0.4 33.80 1 STD/40 3.38 -12.50% 2.96 229.26
3/4" 26.7 0.4 27.07 1 STD/40 2.87 -12.50% 2.51 228.33
1/2" 21.3 0.4 21.74 1 STD/40 2.77 -12.50% 2.42 273.67
HENCE DESIGN IS SAFE
Page 12 of 21
Class : S03H (IBR)
Pipe Material Spec.: ASTM A 335 Gr.P11
W. P. = 2 f e (t - c) ...……..(Eq 91)
D-t+c
Where,
Design Code : IBR

a)
1.5
1.5

c) Standard and such materials Avg. stress to produce an elongation of 1% (creep) in 1,00,000 hours at temperature T kgf/cm2 : Not Available
are known to have been
Note: stress may be taken as the
lower of
d) Et kgf/cm2 : 1406.14
1.5
e) Sr kgf/cm2 : 1870.17
1.5

20" 508.0 5.08 513.08 1 20 9.53 -12.50% 8.34 42.22
18" 457.0 4.57 461.57 1 20 7.92 -12.50% 6.93 38.16
16" 406.4 4.06 410.46 1 20 7.92 -12.50% 6.93 42.99
14" 355.6 3.56 359.16 1 20 7.92 -12.50% 6.93 49.24
12" 323.8 2.38 326.18 1 20 6.35 -12.50% 5.56 42.06
10" 273.0 2.38 275.38 1 20 6.35 -12.50% 5.56 49.96
8" 219.1 1.59 220.67 1 20 6.35 -12.50% 5.56 62.62
6" 168.3 1.59 169.89 1 STD/40 7.11 -12.50% 6.22 93.58 23
4" 114.3 0.79 115.09 1 STD/40 6.02 -12.50% 5.27 114.90
3" 88.9 0.79 89.69 1 STD/40 5.49 -12.50% 4.80 133.12
2" 60.3 0.79 61.12 1 STD/40 3.91 -12.50% 3.42 128.53
1.5" 48.3 0.4 48.70 1 STD/40 3.68 -12.50% 3.22 150.26
1" 33.4 0.4 33.80 1 STD/40 3.38 -12.50% 2.96 196.51
3/4" 26.7 0.4 27.07 1 STD/40 2.87 -12.50% 2.51 195.71
1/2" 21.3 0.4 21.74 1 STD/40 2.77 -12.50% 2.42 234.58
Page 13 of 21
Class : C01D (IBR)
W. P. = 2 f e (t - c) ...……..(Eq 91)
D-t+c
Where,
Design Code : IBR

a)
1.5
1.5
c) Avg. stress to produce an elongation of 1% (creep) in 1,00,000 hours at temperature T kgf/cm2 : Not Available

Standard and such materials
Note: are known to have been
stress may be taken as the
lower of
d) Et kgf/cm2 : 1640.49
1.5
e) Sr kgf/cm2 : 2181.86
1.5

20" 508.0 5.08 513.08 1 20 9.53 -12.50% 8.34 49.26
18" 457.0 4.57 461.57 1 20 7.92 -12.50% 6.93 44.53
16" 406.4 4.06 410.46 1 20 7.92 -12.50% 6.93 50.15
14" 355.6 3.56 359.16 1 20 7.92 -12.50% 6.93 57.44
12" 323.8 2.38 326.18 1 20 6.35 -12.50% 5.56 49.07
10" 273.0 2.38 275.38 1 20 6.35 -12.50% 5.56 58.28
8" 219.1 1.59 220.67 1 20 6.35 -12.50% 5.56 73.05
6" 168.3 1.59 169.89 1 STD/40 7.11 -12.50% 6.22 109.18 12
4" 114.3 0.79 115.09 1 STD/40 6.02 -12.50% 5.27 134.05
3" 88.9 0.79 89.69 1 STD/40 5.49 -12.50% 4.80 155.31
2" 60.3 0.79 61.12 1 STD/40 3.91 -12.50% 3.42 149.95
1.5" 48.3 0.4 48.70 1 STD/40 3.68 -12.50% 3.22 175.30
1" 33.4 0.4 33.80 1 STD/40 3.38 -12.50% 2.96 229.26
3/4" 26.7 0.4 27.07 1 STD/40 2.87 -12.50% 2.51 228.33
1/2" 21.3 0.4 21.74 1 STD/40 2.77 -12.50% 2.42 273.67
Page 14 of 21
Class : S01B
Pipe Material Spec.: SS304L
W. P. = 2 f e (t - c) ...……..Equation 91
D-t+c
Where,
= 653.8547 kgf/cm2 (REFER ASME B31.1-2001, TABLE-A3, PAGE-138) Note 1
= 0.76

10" 273.00 2.4 275.40 0.95 10S 4.19 -12.50% 3.67 13.25
8" 219.10 1.6 220.70 0.95 10S 3.76 -12.50% 3.29 14.41
6" 168.30 1.6 169.90 0.95 10S 3.4 -12.50% 2.98 16.41
4" 114.30 0.8 115.10 0.95 10S 3.05 -12.50% 2.67 20.95
3" 88.90 0.8 89.70 0.95 10S 3.05 -12.50% 2.67 27.01
2" 60.30 0.8 61.10 10S 2.77 -12.50% 2.42 10
0.95 34.78
1 1/2" 48.30 0.4 48.70 1 40S 3.68 -12.50% 3.22 69.57
1" 33.40 0.4 33.80 1 40S 3.38 -12.50% 2.96 90.93
3/4" 26.70 0.4 27.10 1 40S 2.87 -12.50% 2.51 90.34
1/2" 21.30 0.2 21.50 1 40S 2.77 -12.50% 2.42 109.68
NOTE: 1. For seamless pipe the MASV is 773.37654 kgf/cm2 and for welded 653.8547 kgf/cm2 as per standard ASME B31.1-2001, Table A3, Page-138 & 148 respectively.
So are considering the lowest value.
482410468.xls 3 of 4
MAXIMUM WORKING PRESSURE ALLOWED ON CARBON STEEL PIPES
Class : C01F
Maximum Working Pressure (kgf/cm2) : Refer table 6,IS-1239 (Part 1):2004
OD and thickness (mm) Refer table 5,IS-1239 (Part 1):2004
Pipe Material Spec.: IS 1239, HEAVY W
Max. Permissible Pressure Max. Design Pressure

[As per IS-1239 (Part 1):2004] Permissible (As per line list)
Temprature (0C) Remarks
[As per IS-1239
Inch D (mm) Sch. No. mm Mpa kgf/cm2 (Part 1):2004] Bar kgf/cm2
1/2" 21.30 HVY 3.2 1.2 12.24 260 10 10.19
3/4" 26.70 HVY 3.2 1.2 12.24 260 10 10.19
1" 33.40 HVY 4.0 1.2 12.24 260 10 10.19
1 1/2" 48.30 HVY 4.0 1.03 10.51 260 10 10.19
Not suitable for

2" 60.30 HVY 4.5 0.86 8.77 260 10 10.19
design pressure
Not suitable for
3" 88.90 HVY 4.8 0.86 8.77 260 10 10.19
design pressure
Class : S01C
Pipe Material Spec.: SS316
W. P. = 2 f e (t - c) ...……..Equation 91
D-t+c
Where,
= 0.76

3" 88.90 0.8 89.70 1 10S 3.05 -12.50% 2.67 49.53

2" 60.30 0.8 61.10 1 10S 2.77 -12.50% 2.42 63.76
1 1/2" 48.30 0.4 48.70 1 40S 3.68 -12.50% 3.22 121.19
1" 33.40 0.4 33.80 1 40S 3.38 -12.50% 2.96 15
158.40
3/4" 26.70 0.4 27.10 1 40S 2.87 -12.50% 2.51 157.37
1/2" 21.30 0.2 21.50 1 40S 2.77 -12.50% 2.42 191.06
482410468.xls 3 of 4
Class : S01C
Pipe Material Spec.: SS316
W. P. = 2 f e (t - c) ...……..Equation 91
D-t+c
Where,
= 0.76

3" 88.90 0.8 89.70 1 10S 3.05 -12.50% 2.67 49.53

2" 60.30 0.8 61.10 1 10S 2.77 -12.50% 2.42 63.76
1 1/2" 48.30 0.4 48.70 1 40S 3.68 -12.50% 3.22 121.19
1" 33.40 0.4 33.80 1 40S 3.38 -12.50% 2.96 30
158.40
3/4" 26.70 0.4 27.10 1 40S 2.87 -12.50% 2.51 157.37
1/2" 21.30 0.2 21.50 1 40S 2.77 -12.50% 2.42 191.06
482410468.xls 3 of 4
MAXIMUM WORKING PRESSURE ALLOWED ON CARBON STEEL PIPES
Class : C01A
Maximum Working Pressure (kgf/cm2) : Refer table 6,IS-1239 (Part 1):2004
OD and thickness (mm) Refer table 5,IS-1239 (Part 1):2004
Pipe Material Spec.: IS 1239, MEDIUM W
Max. Permissible Pressure Max. Design Pressure

[As per IS-1239 (Part 1):2004] Permissible (As per line list)
Temprature (0C) Remarks
[As per IS-1239
Inch D (mm) Sch. No. mm Mpa kgf/cm2 (Part 1):2004] kgf/cm2
1/2" 21.30 HVY 3.2 1.2 12.24 260 8
3/4" 26.70 HVY 3.2 1.2 12.24 260 8
1" 33.40 HVY 4.0 1.2 12.24 260 8
1 1/2" 48.30 HVY 4.0 1.03 10.51 260 8
2" 60.30 HVY 4.5 0.86 8.77 260 8
3" 88.90 HVY 4.8 0.86 8.77 260 8
4" 114.30 HVY 5.4 0.83 8.46 170 8
Not suitable for

6" 168.30 HVY 5.4 0.5 5.10 160 8
design pressure
Class : C01A
Pipe Material Spec.: IS3589
W. P. = 2 f e (t - c) ...……..Equation 91
D-t+c
Where,
f = Allowable stress as specified in Table 3 of Sec. 343
Minimum Tensile Strength (R), Kgf/cm2 3365.06

Yield Strength (YS ), Kgf/cm2 1988.45
Minimum Allowable Stress (f ), kgf/cm2 1246
Corrosion Allowance c (mm) 1.6
Design Code IBR
For temperatures at or below 454 deg C, allowable stress is taken as lower

a)
Minimum yield strength at working temperature (YS) (as per section ii. D.) kgf/cm2 : 1325.633
1.5
b) Minimum tensile strength of steel at room temperature (R)

kgf/cm2 : 1246.319
2.7
NPS Thickness Selected Steam system

Tolerance of Pipe Diameter D (mm) e t (mm) design Pressure
20" 508.0 3.81 511.81 0.95 11 -10.00% 9.90 39.03

18" 457.00 3.4275 460.43 0.95 10 -10.00% 9.00 38.68
16" 406.4 3.048 409.45 0.95 8.8 -10.00% 7.92 37.12
14" 355.6 2.667 358.27 0.95 8 -10.00% 7.20 37.60
12" 323.80 2.4285 326.23 7.1 -10.00% 6.39 8
0.95 35.29
10" 273.00 2.0475 275.05 0.95 6.3 -10.00% 5.67 35.57
8" 219.10 1.64325 220.74 0.95 6.3 -10.00% 5.67 44.48
6" 168.30 1.26225 169.56 0.95 4.5 -10.00% 4.05 34.72
482410468.xls 3 of 4
Class : S03H-IBR
Pipe Material Spec.: ASTM A 335 Gr.P11
W. P. = 2 f e (t - c) ...……..Equation 91 2 f e (t - 0.03)
D-t+c d + t - 0.03
Where,
= 782.1223 kgf/cm2 (Refer ASME BPVC II D-2010, Table 1A, Page -34) 1203.27 17114.47
d = Max. Inside diameter of pipe
= 0.03

20" 508.00 5.08 513.08 1 40 15.08 -12.50% 13.20 41.19

18" 457.00 4.57 461.57 1 40 14.27 -12.50% 12.49 43.38
16" 406.40 4.064 410.46 1 40 12.7 -12.50% 11.11 43.41
14" 355.60 3.556 359.16 1 20 7.92 -12.50% 6.93 30.64
12" 323.80 2.38 326.18 1 20 6.35 -12.50% 5.56 26.96
10" 273.00 2.38 275.38 1 40 9.27 -12.50% 8.11 47.29
8" 219.10 1.59 220.69 1 40 8.18 -12.50% 7.16 52.21
6" 168.30 1.59 169.89 1 40 7.11 -12.50% 6.22 59.16 21
4" 114.30 0.79 115.09 1 40 6.02 -12.50% 5.27 74.58
3" 88.90 0.79 89.69 1 40 5.49 -12.50% 4.80 87.94
2" 60.30 0.79 61.09 1 40 3.91 -12.50% 3.42 91.94
1 1/2" 48.30 0.4 48.70 1 80 5.08 -12.50% 4.45 155.95
1" 33.40 0.4 33.80 1 80 4.55 -12.50% 3.98 207.07
3/4" 26.70 0.4 27.10 1 80 3.91 -12.50% 3.42 223.75
1/2" 21.30 0.4 21.70 1 80 3.73 -12.50% 3.26 273.93
482410468.xls 3 of 4

IBR Thickness Calculation

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

IBR Thickness Calculation

Uploaded by

Copyright:

Available Formats

CONSENT OF SIMON-INDIA LTD.

PIPING THICKNESS CALCULATION FOR STEAM

LINES AS PER IBR

R1 3/3 AV 03.06.16 SR 03.06.16 KPD 03.06.16 Issued for approval

a) Where the outside diameter is the basis for calculation.

NPS Thickness Selected Design

4" 114.30 1.143 115.44 1 40 6.02 -12.50% 5.27 42.26

a) Where the outside diameter is the basis for calculation.

NPS Thickness Selected Design

a) Where the outside diameter is the basis for calculation.

NPS Thickness Selected Design

14" 355.6 2.38 357.98 1 SCH 10 6.35 -12.50% 5.56 17.31

a) Where the outside diameter is the basis for calculation.

NPS Thickness Selected Design

24" 610.0 3.18 613.18 1 - 8 -12.50% 7.00 15.80

a) Where the outside diameter is the basis for calculation.

NPS Thickness Selected Design

a) Where the outside diameter is the basis for calculation.

NPS Thickness Selected Design

14" 355.6 2.38 357.98 1 SCH 40 11.13 -12.50% 9.74 41.08

a) Where the outside diameter is the basis for calculation.

NPS Thickness Selected Tolerance Design

24" 610.0 3.18 613.18 1 - 18 -12.50% 15.75 45.47

a) Where the outside diameter is the basis for calculation.

NPS Thickness Selected Design

20" 508.00 3.18 511.18 1 SCH 40 15.08 -12.50% 13.20 42.92

a) Where the outside diameter is the basis for calculation.

NPS Thickness Selected Design

20" 508.00 3.18 511.18 1 10 6.35 -12.50% 5.56 10.60

a) Where the outside diameter is the basis for calculation.

NPS Thickness Selected Design

a) Where the outside diameter is the basis for calculation.

For temperatures above 454 deg C, allowable stress is taken as lower

In case Sc values are not

NPS Thickness Selected

HENCE DESIGN IS SAFE

a) Where the outside diameter is the basis for calculation.

For temperatures above 454 deg C, allowable stress is taken as lower

In case Sc values are not

NPS Thickness Selected

HENCE DESIGN IS SAFE

a) Where the outside diameter is the basis for calculation.

For temperatures above 454 deg C, allowable stress is taken as lower

In case Sc values are not

NPS Thickness Selected

HENCE DESIGN IS SAFE

a) Where the outside diameter is the basis for calculation.

NPS Thickness Selected Design

Max. Permissible Pressure Max. Design Pressure

1/2" 21.30 HVY 3.2 1.2 12.24 260 10 10.19

3/4" 26.70 HVY 3.2 1.2 12.24 260 10 10.19

1" 33.40 HVY 4.0 1.2 12.24 260 10 10.19

1 1/2" 48.30 HVY 4.0 1.03 10.51 260 10 10.19

Not suitable for

a) Where the outside diameter is the basis for calculation.

NPS Thickness Selected Design

3" 88.90 0.8 89.70 1 10S 3.05 -12.50% 2.67 49.53

a) Where the outside diameter is the basis for calculation.

NPS Thickness Selected Design

3" 88.90 0.8 89.70 1 10S 3.05 -12.50% 2.67 49.53

Max. Permissible Pressure Max. Design Pressure

1/2" 21.30 HVY 3.2 1.2 12.24 260 8

3/4" 26.70 HVY 3.2 1.2 12.24 260 8

1" 33.40 HVY 4.0 1.2 12.24 260 8