GE Energy

Endcover and Fuel Nozzle Assembly Repair

for E- and F-class Gas Turbines fact sheet
GE Energy offers sophisticated endcover and fuel nozzle repairs for
both E- and F-class heavy-duty gas turbines. Parts associated with
the combustion process, as well as those exposed to high
temperatures from hot gases discharged from the combustion
system, are unique to GE’s gas turbines and require precision
repair and refurbishment. The components of the combustion
system include combustion liners, end caps, endcover and fuel
nozzle assemblies, crossfire tubes, transition pieces and flow
sleeves. Of these components, endcover and fuel nozzle
assemblies, in particular, are critical to engine performance.

During the life of the gas turbine, any performance issues

resulting from typical wear may call for fuel nozzle inspection.
GER-3620 (Heavy Duty Gas Turbine Operating and Maintenance
Considerations) recommends scheduled repair intervals for each
turbine to increase life expectancy.

GE’s Fuel Nozzle Repair Process

The endcover and fuel nozzle assembly in GE’s E- and F-class gas
turbines is a complex assembly of many components that must
be carefully disassembled, cleaned, and inspected with precision
equipment. Endcover and fuel nozzle assemblies are typically
inspected during combustion service intervals upon arrival at a
GE service center. Each endcover and fuel nozzle assembly
component must be disassembled and cleaned before receiving
its individual inspection. Special repairs—including braze and/or
weld repairs—that emerge from component inspection, are
performed. The components are then reassembled, a flow test
is performed, and the fuel nozzle and cover assembly set is
returned to the customer. GE ensures proper reassembly and
flow, including precision tuning of each fuel nozzle to fit and
match around the entire unit. This careful repair process renders
an endcover and fuel nozzle assembly that is returned to Original
Equipment Manufacturer (OEM) specifications for flow and pressure.
At GE service centers, repair technicians use a calibrated sonic
flow bench that tests liquid and gas flow requirements and
meets GE’s standardized specifications. Performance, reliability,
and emissions concerns could result if the endcover and fuel
nozzle assembly and its components are not accurately tested.
GE’s global network of service centers provides repair services
for every component in E- and F-class turbines, including
auxiliary equipment. GE services power generating turbines, as
well as mechanical drive units, from any OEM; and most in-shop
services also can be performed onsite.

For more information please contact your GE Energy sales person

or representative, or visit www.ge.com/energy.

© 2008 General Electric Company. All Rights Reserved.

Printed on recycled paper. GEA-17076 (08/08)