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Department of Biotechnology
Engineering School of Lorena
University of São Paulo
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10 9 8 7 6 5 4 3 2 1
v
Contents
3 C
haracterization of Lignocellulosic Biomass and Processing for Second-Generation
Sugars Production 29
Guadalupe Bustos Vázquez, Adrián Gonzalez Leos, Luis V. Rodríguez-Duran,
and Rodolfo Torres de Los Santos
7 B
iopolymers from Lignocellulosic Biomass: Feedstocks, Production Processes,
and Applications 125
Grazielle Machado, Fernando Santos, Rogério Lourega, Jaqueline Mattia, Douglas Faria,
Paulo Eichler, and Angenor Auler
9 L
ignocellulose as a Renewable Carbon Source for Microbial Synthesis
of Different Enzymes 185
Peyman Abdeshahian, Abudukeremu Kadier , Pankaj Kumar Rai, and Silvio Silvério da Silva
10 P
roduction of Organic Acids Via Fermentation of Sugars Generated
from Lignocellulosic Biomass 203
Lourdes Zumalacárregui de Cárdenas and Beatriz Zumalacárregui de Cárdenas
12 C
onversion of Lignocellulosic Biomass Through Pyrolysis to Promote a Sustainable
Value Chain for Brazilian Agribusiness 265
Genyr Kappler, Débora Machado de Souza, Carlos Alberto Mendes Moraes,
Regina Célia Espinosa Modolo, Feliciane Andrade Brehm, Paulo Roberto Wander,
and Luís António da Cruz Tarelho
14 L
ife Cycle Analysis of Lignocellulosic Conversion into Fuels, Energy,
and Chemicals 313
Mahdi Mazuchi
15 T
echnoeconomic Analysis of Biorefinery Processes for Biofuel and Other Important
Products 333
Harikishan R. Ellamla and Srinivas Appari
Index 353
vii
List of Contributors
Harikishan R. Ellamla
Akhil Garg
South African Institute for Advanced
Department of Mechatronics Engineering,
Materials Chemistry (SAIAMC),
Shantou University, Shantou, Guangdong,
University of Western Cape, Cape Town,
China
South Africa
However, the production potential of biochemicals from these agro‐residues have not yet
been investigated at large scale under biorefinery conditions (Sanford et al. 2016).
Considering the enormous potential of different lignocellulosic biomass types in
biorefinery, as mentioned above, we have attempted in this book to explore the high‐value
biorefining products which can be created using a variety of lignocellulosic biomass as
renewable and economically viable resources.
The book contains 15 chapters. Chapter 1 by Ingle et al., which is also the book pref-
ace, presents the overall impact of lignocellulose biorefineries in a nutshell in addition
to summarizing each chapter’s content. Chapter 2 by Ferrand and colleagues is broadly
focused on the various bulk and specialty chemicals present in the plant cell wall.
Special emphasis has been given to important aspects such as structure, function, and
chemical composition of the plant cell wall. In addition, all the promising valuable
chemicals and bioactive compounds present the plant cell wall are discussed in detail.
Chapter 3 by Bustos et al. provides details about the different components present in
the lignocellulosic biomass and their characterization; different approaches available
for processing lignocellulosic biomass into second‐generation sugars are also dis-
cussed. Sheetal et al. in Chapter 4 focus on the possibilities of utilization of lignocel-
lulosic feedstocks for the production of biohydrogen. It is well known that hydrogen
energy, particularly biohydrogen, is gaining a lot of interest as a sustainable and renew-
able alternative to fast‐depleting fossil fuels. It also provides an additional benefit of
not emitting any greenhouse gases (GHG), which provides an incentive to all countries
struggling to meet the GHG limitations as per the Paris agreement to combat climate
change to adopt this clean fuel. Various recent studies have proved that lignocellulosic
biomass sources can be used as an alternate feedstock for biohydrogen production as
they are abundant, cheap, and eco‐friendly.
Chapter 5 by Bhagat and co‐authors emphasizes the role of a variety of lignocellulosic
biomass in the production of another form of clean energy – biodiesel. In this chapter, the
authors briefly discuss the major constituents of lignocellulosic biomass, and the composi-
tion and structure of each of the components present in the biomass have been explained.
Most importantly, recent advances in the production of biodiesel using lignocellulosic
biomass through different fermentation approaches have been discussed. It is forecast that
the demand for renewable energy for transportation is likely to grow by 19% till 2023
whereas approximately a 15% rise in biofuel production is expected in the same time period.
In this context, biodiesel can be seen as a renewable energy source that can be used for
partial or even total replacement of diesel.
Chapter 6 by Kalita et al. covers the production of bioelectricity from lignocellulosic bio-
mass. Electricity is a vital form of energy which plays a significant role in defining human
development. On one side, industrial and economic developments are transforming our
way of living and therefore demand for electricity demand is continuously growing.
However, on the other side, this continuous increase in energy demand leads to fossil fuel
depletion and environmental degradation. Therefore, to resolve these issues, more empha-
sis is now being place on harvesting sustainable energy from different renewable energy
sources like solar, biomass, wind, etc. In this context, the authors have discussed the vari-
ous options which can be used in the conversion of lignocellulosic biomass into valuable
fuels through thermochemical conversion technologies.
Biorefining of Lignocellulose into Valuable Products 3
cross‐linked with different carbon and ether linkages. Lignin has broad scope for valorization
to aromatics, polymers, and other value‐added materials. However, in spite of the attractive-
ness of lignin as a natural source for the production of a wide range of products, there are vari-
ous technologic barriers which limit its ubiquitous use at the industrial level. Considering all
these concerns, Chapter 11 focuses on the potential of lignin in the creation of various high‐
value products. In addition, the chemistry of lignin, various approaches for its processing, and
economic and environmental concerns associated with lignin valorization are discussed.
Chapter 12 by Moraes and co‐authors provides a detailed explanation of pyrolysis and
carbonization, which are commonly used methods for the processing of biomass to develop
by‐products for energy and agriculture. Special emphasis has been given to the thermo-
chemical conversion of agricultural or lignocellulosic biomass to obtain a solid product like
biochar.
Chapter 13 by Perez et al. is about the integrated processes for thermochemical conver-
sion of biomass to produce pyrolytic sugars like levoglucosan required for biofuels and
other important bioproducts by fermentation. In this chapter, the authors discuss the inte-
grated processes of a biomass thermochemical conversion plant as a subprocess of an
autonomous bioethanol plant. Further, they emphasize that such technologic alternatives
can be inexpensive, eco‐friendly, and attractive in a country like Brazil where surplus
amounts of sugarcane bagasse are available.
Chapter 14 by Mazuchi is focused on a life cycle analysis of lignocellulosic conversion
into value‐added products. In order to study the impacts of different materials, products,
and processes on environmental sustainability, a life cycle assessment is required so vari-
ous aspects of such an assessment have been discussed in this chapter.
The last chapter, by Ellamla, covers the most important issues associated with the biore-
finery industries. It provides details about the technoeconomic analysis of biofuel produc-
tion and other important products. As far as biorefinery industries are concerned, a
technoeconomic analysis is essential to assess the feasibility of integrating lignocellulosic
biomass into various biorefinery products like biofuels and other high‐value compounds.
Lignocellulosic Biorefining Technologies is a collection of articles elucidating recent
advances in the utilization of a variety of lignocellulosic feedstocks for the production of
high‐value products including important forms of bioenergy and other industrially impor-
tant biorefining compounds like biopolymers, biosurfactants, enzymes, organic acids, etc.
The text in each chapter is supported by clear, informative tables and figures. Each chapter
contains relevant references to published articles, which offer a large amount of primary
information and further links to a nexus of data and ideas.
All the chapters in this book have been written by one or more specialists, experts in their
field, and are highly informative and detailed. In this way, we would like to offer a rich
guide for researchers, undergraduate or graduate students of various disciplines such as
agriculture, food science, biotechnology, biofuel and bioenergy industries, and allied sub-
jects. In addition, this book will be useful for those working in various industries, regula-
tory bodies, and global fuel and energy organizations.
The editors are very grateful to all the contributors for their outstanding efforts to provide
state‐of‐the‐art information on the subject matter of their respective chapters. Their efforts
will certainly enhance and update the knowledge of readers about lignocellulosic biorefin-
ing technologies. We express our sincere thanks to the publishers and authors whose
Biorefining of Lignocellulose into Valuable Products 5
research has been cited in the book. We are also thankful to Rebecca Ralf, Sindhuja
Sethuraman, and the team at John Wiley and Sons Ltd. for their generous cooperation and
efforts in producing this book.
Among the editors, Avinash P. Ingle is very grateful to the Research Council for the State
of Sao Paulo (FAPESP), Brazil, for providing financial assistance (Process No. 2016/22086‐2)
in the form of a postdoctoral fellowship. Anuj Kumar Chandel is grateful to the Brazilian
Federal Agency for the Support and Evaluation of Graduate Education (USP‐CAPES) for a
visiting researcher and professor fellowship. Silvio Silvério da Silva is grateful to the
Brazilian National Council for Scientific and Technological Development (CNPq) (Process
No. 303943/2017‐3) and FAPESP (Process No. 2016/10636-8) for providing support for research.
We hope that the book will be useful for all readers looking for information on the latest
research and advances in the field of lignocellulosic biorefining technologies.
References
2.1 Introduction
Plant cell walls are the most abundant renewable resource on our planet, representing 70%
of the annual biomass production by land plants worldwide (Pauly and Keegstra 2008). The
woody material of plant cell walls comprises three main types of carbon‐based poly-
mer – cellulose, hemicellulose, and lignin – which collectively are called lignocellulosic
biomass (LG) (Sanderson 2011). However, not only the woody material of plants is being
used as a natural source of cellulosic and noncellulosic materials, but also leaves, branches,
flowers, algae, seeds, fruits and vegetables, among others (Asgher et al. 2013; Bernaerts
et al. 2018). LG biomass can even come from organic wastes or by‐products from other
industries, contributing to the ecologic cycle that is being demanded around the globe
(Ekman et al. 2013; Ofori‐Boateng and Lee 2013; Faris et al. 2015; Petkowicz et al. 2017;
Ravindran and Jaiswal 2016; Chrysikou et al. 2018).
Despite agricultural practices and various agro‐based industries generating huge
amounts of LG biomass every year (about 933 million tons), only 2% of this resource is
utilized by humans (Pauly and Keegstra 2008; De Bhowmick et al. 2018). This means that
a considerable amount of such LG materials is sadly discarded. However, LG biomass is
gaining increasing research interest and special importance because of its renewable nature
and the great amount of lost resources (Lyu et al. 2018; Oyola‐Rivera et al. 2018; Mei et al.
2019; Luo et al. 2019). Furthermore, LG materials can potentially be converted into differ-
ent high‐value products such as biofuels, value‐added chemicals, and cheap energy sources
for microbial fermentation and enzyme production (Anwar et al. 2014; Naseem et al. 2016;
Cao et al. 2018; Ma et al. 2018). Since a great amount of these materials are generated from
atmospheric CO2, water, and sunlight through biological photosynthesis, biomass is con-
sidered to be the only sustainable source of organic carbon on Earth. Considering the
depletion of petroleum resources, the intensive utilization of fossil fuels and the awareness
of global warming, LG biomass appears to be the perfect substitute for petroleum for the
production of fuels and fine chemicals with net zero carbon emission. It also has a low
content of nitrogen, sulfur and ash, which results in lower emissions of NO, SO2 and soot,
compared to conventional fuels (Isikgor and Becer 2015; Dhyani and Bhaskar 2018).
From the first generation of biofuels obtained from energy crops to the second generation
originated from many types of biomass, many challenges have been overcome. Nowadays,
in Europe, more than 220 LG biorefineries are in operation, of which approximately 180 are
first generation, while the remainder belong to the second generation (Hassan et al. 2019).
Therefore, biorefineries which allow both bioethanol production and co‐production of
biochemicals are still in expansion, also being an environmentally friendly system to help
mitigate global climate change (Chrysikou et al. 2018).
The aim of this chapter is to explore the different value‐added chemicals that could be
extracted from cell wall polymers and used as platform chemicals or feedstock to obtain
high‐interest chemicals, pharmaceutical, biomedical or food products. To this end, we will
briefly survey the basics of plant cell wall structure and function. After a short description
of the chemical composition of the plant cell wall, a detailed overview of the valuable
chemicals that can be obtained from LG biomass is given.
This chapter could help chemists, biotechnologists, agronomists, and food technologists
to overview the LG biomass reutilization potential in order to obtain the high value added
from block units to bioactive products.
The plant cell wall is a complex matrix of polysaccharides that provides support and
strength, essential for plant cell survival. Polysaccharides perform a great diversity of func-
tions during plant life, including:
i) supporting the cell membrane and preventing it from bursting
ii) expanding under turgor pressure at a controlled rate and direction, facilitating and
regulating cell growth
iii) cooperating with adjacent cells under similar turgor pressure to build a mechanically
competent 3D tissue with every cell wall maintained in tension (Jarvis 2011)
iv) protecting against other organisms and environmental stresses.
The cell wall of higher plants is not a uniform structure and is composed of three major
layers (Figure 2.1):
i) the middle lamella or lamellum, which is a thin layer of approximately 50 nm thickness
sandwiched between the primary cell walls of neighboring cells. The lamellum is the
first formed layer that cements the cell walls of two adjacent cells and is composed of
calcium and magnesium pectates (Zamil and Geitmann 2017)
ii) the primary cell wall, which lies down the middle lamella, surrounds and protects the
cell, contributing to the wall structural integrity, cell adhesion, and signal transduction
(McCann and Carpita 2008);
iii) the secondary cell wall, located between the primary wall and the plasma membrane, is
produced only in some cells once cell elongation ceases. Secondary walls may be depos-
ited in a number of layers (S1, S2, S3) and are mainly found in tracheary elements
Bulk and Specialty Chemicals from Plant Cell Wall Chemistry 9
Pectin
Cellulose
Hemicellulose
Lignin
S3 S2 S1
Middle lamella
Primary wall
Secondary
wall
Cell membrane
Cytoplasm
The plant cell wall is a complex network of cellulosic, hemicellulosic, and pectic polysac-
charides and proteins (Altartouri and Geitmann 2015) whose composition depends on
plant species and cell type (Davison et al. 2013). However, from a general point of view,
they all have a conservative composition involving two phases: a fibrillar phase, which acts
as the skeleton and is composed mainly of cellulose microfibrils, and a matrix phase, which
contains a high proportion of noncellulosic polysaccharides that vary in their chemical
structures. Structural proteins, glycoproteins, and phenolic components, including lignin,
may also be present in the wall matrix (Harris 2006).
The matrix phase of primary walls is almost completely hydrated (65% water), con-
sisting of hemicelluloses and pectins, with some structural proteins (Brett and Waldron
1996). Primary cell walls are usually classified as type I or type II, according to their
polysaccharide composition. Type I walls contain cellulose, xyloglucan as the main
hemicellulose, and abundant amounts of pectin. These primary walls are present in
dicots and noncommelinoid monocots. Type II walls are present in grasses (Poales) cell
walls and contain a higher amount of cellulose with negligible percentages of pectin
and proteins. The major hemicellulose in type II walls is arabinoxylan (Carpita and
McCann 2000).
10 Lignocellulosic Biorefining Technologies
Secondary walls contain cellulose and arabinoxylan and glucomannans as the major
hemicelluloses (Brett and Waldron 1996). In secondary walls, the water in the matrix phase
is largely replaced by lignin, making them nearly impenetrable to solutes and enzymes.
OH OH
O O COOMe
O O HO
O
HO O O
HO
OH
OH OH
(a) (c)
H H H OH
HO O O OH OH OH
H HO
HO H OH HO H OH OH
H OH H H H
H
(i) (ii)
H OH OH
HO MeO MeO OMe
HO O H O
H H OH
HO H OH HO H H OH OH
H OH H H OH OH (i) (ii) (iii)
(iii) (iv)
(b) (d)
Figure 2.2 Chemical structure of the basic constituents of lignocellulosic biomass. Building blocks
of (a) cellulose: β‐d‐glucopyranose; (b) hemicellulose: (i) β‐D‐xylopyranose, (ii) β‐D‐mannopyranose,
(iii) β‐d‐glucopyranose, (iv) ɑ‐d‐galactopyranose; (c) pectin; (d) lignin: (i) p‐coumaryl alcohol, (ii)
coniferyl alcohol, (iii) synapyl alcohol.
Bulk and Specialty Chemicals from Plant Cell Wall Chemistry 11
food chain. Cellulose applications involve paper products, textiles, polymer composites,
and chemical precursors of pharmaceutics, food, drinks, and coatings (Deng et al. 2015b).
2.3.2.1 Hemicellulose
Hemicellulose is the second most abundant polysaccharide after cellulose in plant cell
walls, accounting for 15–30% of lignocellulosic biomass by weight (Kapu and Trajano
2014). Although hemicelluloses are found in both primary and secondary cell walls of both
monocotyledonous and dicotyledonous plant tissues, greater amounts of hemicellulose in
wood and woody biomass than in herbaceous and agricultural biomass have been reported
(Vassilev et al. 2012). Among the three main components in biomass, hemicellulose is a
promising material to produce value‐added chemicals. Hemicellulose consists of a short,
highly branched polymer of five‐ and six‐carbon polysaccharide units, such as xylan, man-
nan, β‐glucans, and xyloglucans (Cao et al. 2018; Luo et al. 2019). Compared to cellulose
and lignin, hemicellulose has a lower DP (100–200 U). Hemicellulose is more unstable than
cellulose and therefore degrades more easily when subjected to heat treatment. Although
there are many studies on the conversion of cellulose and lignin, those about hemicellulose
conversion are limited.
that the polysaccharide regions have covalent bonds and are ionically cross‐linked with
other pectin strands to form networks that branch throughout the primary cell walls.
The biosynthesis of pectin is known to be complex and our understanding is currently
characterized by much speculation (Chan et al. 2016; Adetunji et al. 2017). The diverse
properties of pectin at the microstructural and macromolecular levels form the basis for its
various food and nonfood applications, including reported health‐promoting benefits and
bioactivities. The major sources of commercial pectins are citrus wastes (pulp and peel:
85%), and apple pomace (14%), while some specific products may be extracted from sugar-
beet pulp (0.5%) (Ciriminna et al. 2015). This is due to the availability of these biomasses
and the quality presented by their pectins. Citrus peel and apple pomace are available in
large amounts as remainders from juice and essential oil production while sugarbeet pulp
is obtained from the sugar industry.
A schematic representation of the composition of the structural elements of cellulose,
hemicellulose, lignin, and pectin is given in Figure 2.2.
three types of substituted phenols connected by C─C or C─O bonds form the 3D irregular
polymer of lignin (Zhang 2018): p‐cumaryl alcohol, coniferyl alcohol, and synapyl alcohol
(noncondensate structure) (Figure 2.2) (Cao et al. 2018). Lignin can be classified as soft-
wood lignin, hardwood lignin, and grass lignin, depending on its origin. Softwood lignin is
formed by coniferyl alcohol and trace amounts of sinapyl alcohol‐derived units. Hardwood
lignin contains both coniferyl alcohol and sinapyl alcohol but in different ratios compared
to softwood lignin. Grass lignin contains mainly structural elements derived from
p‐coumaryl alcohol (Naseem et al. 2016).
Lignin can be separated from lignocellulose by physical, chemical, and biological meth-
ods (Hu et al. 2018). The physical method is to break the connection between lignin and
cellulose/hemicellulose structures by steam explosion or mechanical grinding (high tem-
perature and pressure), via which lignin with high purity can be obtained (Cao et al. 2018).
The biological method is carried out by enzymes under milder conditions, with the aim of
destroying the chemical connection between lignin and carbohydrate. Due to high separa-
tion efficiency and mild reaction conditions, chemical methods are widely used for indus-
trial production (Cao et al. 2018). Moreover, the production of fine chemical products from
lignin can help to reduce the consumption of fossil resources and constitutes one of the
environmentally friendly approaches of researchers.
Lignin depolymerization is the most complex, and its utilization for value‐added chemicals is
a severe challenge compared to cellulose and hemicelluloses. Despite being described as a ran-
dom construction of aromatic monomers, the scaling of lignin products is the limiting step to
obtain valuable chemicals such as phenols, aldehydes, carboxylic acids, alkanes, and arenes (Mei
et al. 2019). However, great effort should be directed to this because lignin is the most abundant
renewable natural aromatic biopolymer, which can be a sustainable candidate feedstock to pro-
duce aromatic chemicals and, in particular, to replace those ultimately derived from petroleum.
Lignocellulosic biomass is the most abundant renewable material in the world for the pro-
duction of biofuels (Cai et al. 2017). Bioethanol production via LG feedstock conversion
under a biorefinery system appears to be promising in mitigating global climate change
involving also the co‐production of biochemicals. Thus, in a biorefinery, a wide spectrum
of valuable chemical products can be obtained by combining biochemical conversion tech-
nologies. LG biomass from crops, paper residues, wood, and solid wastes constitutes a
potential sustainable resource for bio‐based fuels (Ekman et al. 2013).
As the first step in LG conversion to bioethanol, a pretreatment to remove contaminants
and reduce moisture is carried out. Dilute acid pretreatment followed by enzymatic hydrol-
ysis converts LG biomass to fermentable sugars. The fermentation of hexoses and pentoses
into bioproducts is then purified by physical treatments, such as distillation or filtration
(Borrion et al. 2012; Chrysikou et al. 2018). On the other hand, by using extraction and
processing methods, a broad range of functionalized molecules can be released from plants
waste: lipids, hemicellulose, bioactives/nutraceuticals, pectin, starch, phytochemicals,
phenols, nanoparticles, biodiesel, and activated carbon (Ravindran and Jaiswal 2016).
14 Lignocellulosic Biorefining Technologies
Formic acid
Polyols
Pyrulic acid
Alkanes Aldehydes CELLULOSE
Bioactive Lipids
Xylose
compounds
Flavonoids
Gums
Polysaccharides Dietary fibers Glucose
Furan
derivatives HEMICELLULOSE
PECTIN
Furfural Hydroxy- Biofuels
methylfurfural Xylan
Biofuels
Figure 2.3 Some valuable chemicals obtained from lignocellulosic biomass.
Figure 2.3 shows some of the most common value‐added products obtained from ligno-
cellulose sources, while a brief description of the most valuable products obtained from LG
biomass follows.
yields up to 90%, 94%, and 88% for bagasse, plantain peel, and spent barley from brewery
production, respectively.
Among the different value‐added products obtained, xylose and glucose are the most
abundant in the deconstruction of hardwood and softwood (Lutherbacher et al. 2014).
These sugars can be converted to many platform molecules for the production of fuels and
specialty chemicals using heterogeneous catalysts.
2.4.2 Polyols
Due to its structure, kraft lignin formed by phenyl propanol and aryl‐alkyl ether bonding
can be a good source of polyols. The multiple hydroxyl groups present in the lignin’s struc-
ture are essential raw materials for polyurethane production. Also, for polyolefins, polyeth-
ylene terephthalate (PET) and polycarbonate production, the plastics can be either replaced
or enriched with bio‐based components (Brodin et al. 2017). Considering sustainability
concerns and the fact that petroleum products are commonly used in the polyurethane
industry, bio‐based polyols and lignopolyols could be an environmentally friendly solution
(Mahmood 2014). Although a bioplastic is characterized by being produced from a renew-
able source, bioplastics are not necessarily biodegradable. As an example, biopolyethylene
(BioPe) is similar to the fossil‐based polyethylene and thus is not biodegradable. Hence,
plastic biodegradability is determined by the chemical structure rather than origin (Brodin
et al. 2017).
2.4.3 Furfural
Furfural (FF), identified by the US Department of Energy (DoE) as one of the top 12 value‐
added products, has a word market of around 300 000 tons per year. FF is a typical product
which could be obtained from hemicellulose in raw biomass and is also a key platform
chemical produced in LG biorefineries. The main advantage of FF, as for other block chain
compounds, is that it could further be transformed to fuels and useful chemicals. A wide
range of products can be derived using FF as starter material, as it is an essential intermedi-
ate product in the oil refining, plastics, pharmaceutical, and agrochemical industries.
Biofuels can be derived from furfuryl acetate, GVL, levulinic acid, 1,5‐pentanediol, bicyclo-
pentane, and furfuryl alcohol resins (diesel/kerosene). On the other hand, as value‐added
products for the chemical industry, FF can lead to the following derivatives: furan, furfural
resins, tetrahydrofurfuryl alcohol, 2‐methyl tetrahydrofuran, 2‐methyl furan, furoic acid,
succinic acid, and 5‐hydroxy 2(5H)‐furanone, among others (Luo et al. 2019).
2.4.4 Hydroxymethylfurfural
Hydroxymethylfurfural (HMF) is considered a versatile key value‐added chemical (or
platform molecule) which receives much attention in the petroleum and chemical indus-
tries. HMF has a high market value up to USD 300 per kg, depending on the final chemical
quality. Currently, commercial production of HMF relies on syrups extracted from energy
crops (Yu and Tsang 2017). HMF has excellent chemical reactivity that enables the synthe-
sis of diverse value‐added chemical products. In this respect, HMF has been identified as
16 Lignocellulosic Biorefining Technologies
a primary building block for the production of furanic polyesters, polyamides, and
polyurethanes analogous to those derived from the petroleum polymer industry
(Pagán‐Torres et al. 2012).
Six‐ and five‐carbon carbohydrate derived from biomass need to be transformed into
intermediates before being used for biofuel or chemical production (Abou‐Yousef et al.
2013). The conversion of biomass‐derived carbohydrate into furan derivatives such as HMF
and FF is frequently the first step. However, the decomposition behavior of the feedstock
depends on the interactions between the cellulose, hemicellulose, and lignin. Thus, diverse
HMF yields (2–60%) depend on the substrate composition and conversion systems (Yu and
Tsang 2017). Among the carbohydrate sources employed for HMF preparation, fructose is
the most popular due to ease of conversion and high selectivity through a simple dehydra-
tion reaction. Glucose, cellulose, starch, sucrose, and inulin are also used as starting
substances for HMF production (Agarwal et al. 2018). Hydrogenation reactions result in
synthesis of the following furan derivatives: 2,5 dimethylfuran, which is a bioderived trans-
portation fuel, 2,5‐bis(hydroxymethyl)furan (BHMF) (used in manufacture of polyure-
thane foam), 2,5‐dimethyltetrahydrofuran (used in polyester preparation) and others. Also,
HMF acts as an oxidative precursor to prepare FDCA (2,5‐furandicarboxylic acid), an alter-
native intermediate product in PET manufacturing and nylon preparations (van Putten
et al. 2013). Also, 2,5‐diformylfuran (DFF) finds application in the synthesis of diamine
and Schiff bases (Agarwal et al. 2018).
The complexity of cellulose structure causes complete insolubility in aqueous and most
common organic solvents. However, in the presence of ionic solutions at suitable condi-
tions, the conversion of glucose to HMF takes place. This is due to the specific properties of
ionic liquids, such as very low vapor pressure, no flammability, high thermal and chemical
stability, and efficient solvent power for organic and inorganic substances. The solubility of
cellulose in ionic liquids is related to its anion, which can dissolve cellulose by disrupting
its hydrogen bonds. Thus, the conversion reaction of cellulose to produce HMF passes
through three consecutive steps: hydrolysis, isomerization, and dehydration (Abou‐Yousef
et al. 2013). The hydrolyzation to oligosaccharides is mediated by ionic acids and then to
glucose in a short time. Glucose should be isomerized into fructose followed by dehydra-
tion of fructose molecules. Conversion of lignocellulose in ionic liquids into the furanic
compounds HMF and FF has produced yields up to 52% and 31%, respectively (Zhang and
Zhao 2010).
during this process, with the additional environment concerns. Moreover, the price of
lignin‐based vanillin is consistently higher than that of guaiacol‐based vanillin (Luo
et al. 2016).
Although vanillin is the star product derived from lignocellulose, other aldehydes and
ketones are of interest to the chemical, pharmaceutical, and food industries. Many research-
ers are focusing on the most efficient techniques to obtain high‐purity monomers from
lignocellulose. Recently, Gomes et al. (2018) reported a successful fractionation method for
alkali lignin mixtures by adsorption with SP700 resin based on a two‐eluent technique with
deionized water and ethanol. Several families of compounds, namely the acids, aldehydes
and ketones, were recovered and quantified: p‐hydroxybenzaldehyde, vanillic acid, vanil-
lin, syringic acid, syringaldehyde, acetovanillone, and acetosyringone.
Mansur et al. (2013) studied the recovering of ketones as high‐value chemicals from
woody biomass for char production, by using the pyroligneous acid (a by‐product from
slow pyrolysis) in water.
So, lignin has great potential to be employed as starting material for the production of
value‐added materials such as vanilla and others, reducing the utilization of petrochemical
derivatives.
produces short‐chain fatty acids, which provide a range of health benefits (gut and
microbiota health, antioxidant and antitumor activity, metabolic control of glucose and
lipid profile and immunomodulation) (Chimtong et al. 2016; Mohanty et al. 2018;
Katsimpouras et al. 2018). Xylan, an important constituent of hemicellulose, can serve
in medical applications such as drug delivery, inflammatory bowel disease, hydrogels,
and tissue engineering (Banerjee et al. 2017).
2.4.10 Pectins
Food sectors such as dairy, bakery, nutraceutical and functional foods (Rababah et al. 2015;
Schmidt et al. 2015; Zhuang et al. 2015; Li and Nie 2016) as well as pharmaceutical domains
like drug delivery (Liu et al. 2007) are interested in other polysaccharides from cell walls,
like pectins. Among the most studied functional and physicochemical properties of pectin
in different conventional and unconventional sources are water affinity properties (viscos-
ity increase and gelification) (Sousa et al. 2015; Hosseini et al. 2016; Nascimento et al. 2016;
Chan et al. 2017; Rasidek et al. 2018), surface properties such as emulsifying and emulsion
stabilizing (Ngouémazong et al. 2015) and elaboration of edible biodegradable films and
coatings (Oliveira et al. 2016; Penhasi 2017; Moreira et al. 2016; Rossi Márquez et al. 2017;
Muñoz‐Labrador et al. 2018). Health‐promoting benefits have also been reported: reduc-
tion of postprandial glycemic responses, maintenance of normal blood cholesterol concen-
trations, and antioxidant and antiinflammatory functions. It has been reported that pectin
with a low degree of esterification can inhibit tumor growth, induce apoptosis, suppress
metastasis, and modulate immune responses (Katzenmaier et al. 2014; Louis et al. 2014;
Almeida et al. 2015; Tan et al. 2018). Table 2.1 summarizes some interesting research about
chemical platform compounds, lignocellulosic sources, and feedstock of plant materials.
Table 2.1 High‐value chemicals obtained from lignocellulosic biomass.
Concern about global warming is promoting the replacement of carbon or fossil products
as well as the study of sustainable alternatives for the treatment, processing, extraction and
conversion of lignocellulose into monomers or intermediate compounds useful for the
chemical, pharmacologic, biomedical, and food industries. Every day, new ways of obtain-
ing platform chemicals are discovered, their sources being more diverse and original. In
this chapter, a wide range of highly valuable products derived from lignocellulosic biomass
were reviewed. Examples of chemical platforms for several industries and some of their
applications were discussed. The reuse of by‐products and the revalorization of waste are
emerging as part of the solution to meet the ecological problems facing the planet.
Bioutilization and conversion of agro‐industrial waste into useful products constitutes a
superior and eco‐friendly strategy for proper waste management.
The future offers even more promise. As an example, we need technology for the better
exploitation of LG biomass based on the cost‐effective production of important industrial
enzymes, like cellulases and hemicellulases, through fermentation of agro‐industrial waste
from microorganisms such as fungi. The importance of enzyme production also concerns
their utilization for the production of fuel ethanol from LG biomass through cellulose
hydrolysis.
Another aspect to consider is that recycling nutrient‐rich sources could reduce the
organic waste sent to landfill while producing specialty chemical products. In addition,
some chemical compounds present in by‐products, such as coffee by‐products, are of
eco‐toxicologic concern, as in the case of tannins, caffeine, and chlorogenic acid. These
compounds are thought to be harmful to aquatic organisms and also have negative
effects on seed germination and plant growth. Bioremediation for detoxifying coffee
by‐products can produce instead other valuable products such as enzymes. Thus, suc-
cessive steps of treatment or processing driven by environmental concern can lead to
the discovery of high added‐value products from LG biomass sources, not taken into
account previously.
Related to biomaterials, the field of biodegradable bioplastics for the replacement of
packaging is one of the most promising areas for ecologic research. However, to develop
efficient products that completely replace the nonbiodegradable products that we con-
sume daily will be a challenge. The bioplastic market represents a small percentage of
the total plastics market but it constitutes a future promising area for research and
development. Polylactic acid is one of the most promising elements for creating bio‐
based plastics. Its characteristics make it biocompatible with the human body and also
it may be reabsorbed. Other classes of bio‐based polyesters, such as polyhydroxyal-
kanoates, can be produced via biotechnologic routes by applying different microorgan-
isms. Depending on the processing conditions, the carbon source, the synthesis
microorganisms and the use of additives, a variety of polymers can be obtained with
different properties and characteristics, which increases the field of research in the
biotechnologic area. At the same time, the replacement of products which are deriva-
tives of the oil industry (nonrenewables, toxics) is also of vital importance. Based on
this need, one current research area is the ecologic wood adhesives coming from ligno-
cellulosic materials.
22 Lignocellulosic Biorefining Technologies
Also, new trends in biotechnology research aspire to modify specific plant targets in
order to obtain a lignocellulosic biomass according to our requirements. Plants can be
designed by engineering to improve their structures or genetic pathways and thus enhance
biomass composition.
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Bulk and Specialty Chemicals from Plant Cell Wall Chemistry 27
3.1 Introduction
In recent decades, the greenhouse effect has been concerning the scientific community.
Tropical deforestation and burning of fossil fuels and vegetation, including pruning wastes
which are usually burned in the field, releasing carbon dioxide to the atmosphere, are
increasing the production of greenhouse gases (Bustos et al. 2007; Paramanandham and
Ronald Ross 2015). This is important when we consider the large amount of pruning wastes
generated worldwide.
During some agro‐industrial processes, by‐products are generated which, when not recy-
cled or processed, may cause various environmental problems. Their elimination usually
poses a management problem for the producing companies. However, these materials are
especially attractive sources of various compounds (such as sugars, pigments, food fiber,
protein, polyphenols, lignin, etc.) and can be potentially useful when they are transformed
by appropriate reactions in products of higher added value (Moldes et al. 2002;
Paramanandham and Ronald Ross 2015). The use of these compounds would thus revalor-
ize the waste fraction, and would provide useful compounds for the food, medical, and
chemical fields.
The present chapter focuses on the use of lignocellulosic biomass to produce biofuels and
the great potential this holds for the food industry.
3.2 Lignocellulosic Biomass
Biomass is defined as the renewable organic matter of plant, animal or natural origin or
artificial transformation thereof (Tandon 2015). According to its origin, biomass is classi-
fied as livestock, agricultural, forestry, urban, and industrial. From energy, industrial, and
agricultural points of view, biomass can be transformed into a wide variety of important
liquid, solid or gaseous products.
Lignocellulosic biomass is the most abundant organic material on Earth constituted fun-
damentally of cellulose, hemicelluloses, and lignin (of macromolecular character, the
structural materials of the cell wall) (Figure 3.1), (Reddy and Yang 2005; Amador et al.
2012; Saini et al. 2015; Madadi and Abbas 2017). The rest of biomass, called the nonstruc-
tural materials, includes extracts, proteins, starch, and ashes. Fan et al. (1982) describs the
common chemical fractions as follows.
3.2.1 Cellulose
Cellulose, (C6H10O5)n, is a linear homopolymer consisting of units of β‐glucose linked by
bonds 1–4, which has a degree of polymerization that varies between 1000 and 10 000 units
(Chesson and Forsberg 1997; Saini et al. 2015). The breakage of this molecule requires the
presence of catalysts (acids or enzymes). The cellulose performs a supporting function in
OH OH OH
O O O
OH OH OH
p-Coumaryl alcohol Coniferyl alcohol Sinapyl alcohol
H G S
S
G
H H
S G
S
Macrofibril S
G G
Plant
H H H
S G
Plant cell
G H
Macrofibril G
Cell Lignin
wall
Lignin
Hemicellulose 10–20 nm
Pentose
Hexose
n-3 n-3
n-3
Crystalline
cellulose n-3
Glucose n-3
Hydrogen
Cellodextrin bond
Figure 3.1 Structure of lignocellulose. Source: Adapted from Madadi and Abbas (2017); an open
access article, distributed under the terms of the Creative Commons Attribution License.
Characterization of Lignocellulosic Biomass and Processing for Second-Generation Sugars Production 31
the plant, acting as a skeleton. The physicochemical properties of cellulose depend on its
origin and degree of polymerization. Linear cellulose chains are associated in subunits of
approximately 3–4 nm in length that establish intermolecular hydrogen bonds forming
microfibrils. These join, forming bundles, to give rise to alternate sequences of amorphous
zones and crystalline zones. The porosity is variable depending on the arrangement of the
fibers in the different tissues.
When hydrogen bonds are broken along the bundle of chains, amorphous regions that
allow their hydration and better accessibility to the enzymatic attack are formed. The
microfibrils have variable amounts of amorphous and crystalline components which
depend on the degree of polymerization, the extension of the hydrogen bonds and finally
the source of cellulose from which they derive (Scheller and Ulvskov 2010; Alvira et al.
2010; Amador et al. 2012; Arevalo‐Gallegos et al. 2017).
3.2.2 Hemicellulose
Hemicelluloses are polymers of different monosaccharides: hexoses (glucose, mannose,
galactose) or pentoses (xylose, arabinose, rhamnose) (Amador et al. 2012). The function of
hemicellulose in plants is to facilitate the chemical bonds of cellulose with lignin, acting as
a binding agent between the fibers (Saini et al. 2015; Quiroz et al. 2016). In turn, within
hemicelluloses, two fractions are distinguished: γ‐cellulose (constituted by sugars other
than glucose) and β‐cellulose (constituted by glucose units). β‐cellulose shows differences
with respect to cellulose in its configuration (branched chains instead of linear), in its
lower rate of polymerization (between 200 and 300 units), and in its lack of crystallization.
Hemicelluloses can be hydrolyzed to sugars more easily than cellulose, although the reac-
tion must also be catalyzed by acids or enzymes (Nigam 2001).
Among the hemicelluloses we can find two other chemical fractions.
●● Polyuronides or pectic substances, which are polymers that possess uronic acids (arising
from the oxidation of sugars) as constituent units.
●● Acetyl groups, which form a fraction associated with hemicelluloses from the esterifica-
tion of functional groups. Acetyl groups are hydrolyzed by treatment with strong acids to
acetic and formic acids which, by saponification with alkali, give rise to the correspond-
ing salts of these acids (Wilkie 1983; Scheller and Ulvskov 2010).
3.2.3 Lignin
The chemical structure of lignin corresponds to the function it performs in the plant.
Lignin has a polymeric structure, three‐dimensional and amorphous, consisting of oxygen-
ated phenylpropane units, linked together by ether or carbon–carbon bonds, with variable
polymerization rates. It has hydroxyl and methoxyl groups in its structure, in quantities
dependent on the material being considered (Hamelinck et al. 2005). The biological func-
tions of lignin include agglomerating cellulose fibers, giving them greater rigidity, protect-
ing them from external attacks (both environmental and microbiological), and giving them
hydrophobic character. Due to these functions, it presents great resistance to chemical and
biological attacks, being one of the most resistant natural polymers. All the methods used
to isolate it cause changes in its structure.
32 Lignocellulosic Biorefining Technologies
The fact that the chemical nature of lignin differs greatly from cellulose and hemicelluloses
determines its different reactivity (Watkins et al. 2015). Thus, the typical reactions of hydroly-
sis of polysaccharides hardly affect lignin, being little reactive against acids and enzymes,
while it is more sensitive than polysaccharides to oxidation reactions or the action of certain
organic solvents. The interest of the effective attack of lignin lies in the fact that it allows
obtaining of products derived from it, at the same time that the polysaccharide–lignin com-
plex is broken down, an essential step to obtain good yields in the use of cellulose.
3.3 Analysis and Characterization of
Lignocellulosic Biomass
One of the first steps for the development of processes for second‐generation sugars pro-
duction is the compositional analysis of the lignocellulosic biomass (Karimi and Taherzadeh
2016). Several methods have been developed for the analysis of lignocellulose. Most are
based on the fractionation of structural carbohydrates through a series of physical, chemi-
cal or enzymatic treatments. Then, the fractions obtained are analyzed by gravimetric,
volumetric or chromatographic methods. The composition of the fractions obtained by
each of these methods can differ significantly, which makes it difficult to compare the
results obtained by different methodologies.
A classic method for the analysis of lignocellulosic biomass is the determination of crude
fiber. This is part of the proximal chemical analysis and is accepted by the Association of
Official Agricultural Chemists (AOAC 2005a). For the determination of crude fiber, the
sample is defatted and then subjected successively to acid (1.25% H2SO4) and alkaline
hydrolysis (1.25% NaOH). The residue is dried, weighed, and the ash content determined.
Crude fiber is composed mainly of cellulose and lignin since hemicellulose, pectins, and
hydrocolloids are digested during acid and alkaline treatments.
Ven Soest (1963, 1967) developed the Acid Detergent Fiber (ADF) and Neutral Detergent
Fiber (NDF) methods for the fractionation and compositional analysis of plant‐based mate-
rials. NDF includes cellulose, hemicellulose and lignin while ADF includes only cellulose
and lignin. Hemicellulose contents may be calculated by the subtraction of ADF from NDF
values. Several modifications were made to improve the NDF method resulting in variabil-
ity among laboratories. Mertens (2002) conducted a collaborative study to standardize the
amylase‐treated NDF (aNDF) method. This modified technique was further adopted as an
official method by the Association of Official Agricultural Chemists (AOAC 2005b).
Southgate (1969) developed a method for the analysis of nonavailable carbohydrates that
provides values for the main components of the plant cell wall (water‐soluble polysaccha-
rides, hemicellulose, cellulose, and lignin). In this method, the sample is washed succes-
sively with methanol, water, and ether. The insoluble residue is then subjected to enzymatic
digestion with a commercial preparation of amylase followed by dilute acid (5% H2SO4)
and concentrated acid (72% H2SO4) hydrolysis. Simple sugars are measured by colorimetric
techniques. Englyst et al. (1982) modified the Southgate method and used gas chromatog-
raphy for the analysis of released sugars to improve the specificity of this technique.
However, the Englyst method does not measure lignin and uses indirect measurement‐by‐
difference techniques to estimate certain fractions (Dhingra et al. 2012).
Characterization of Lignocellulosic Biomass and Processing for Second-Generation Sugars Production 33
Currently, one of the most widely used methods for the analysis of the structural carbo-
hydrates of lignocellulosic biomass is known as the quantitative saccharification procedure
which was standardized by scientists at the National Renewable Energy Laboratory (NREL)
(Li and Xu 2013). This procedure involves a strong acid solution (72% H2SO4) in primary
hydrolysis, followed by dilution with water and a secondary high‐temperature (120 °C)
hydrolysis. This hydrolyzes the polymeric carbohydrates into soluble monosaccharides.
Monomers in the hydrolysate solution are measured by high‐performance liquid chroma-
tography (HPLC), and lignin is determined gravimetrically from lignin‐rich residue (Sluiter
et al. 2010).
In recent years, interest in the use of lignocellulosic biomass has grown due to the large
amount of agro‐industrial waste that is a cheap source of renewable raw material which
could be used in fermentation processes (Soni et al. 2018).
Table 3.1 Agricultural products and their agro-industrial wastes having high potential
for the production of second-generation sugars (Soltani et al. (2015) and SAGARPA (2016)).
Sugarcane 52 636 Cane bagasse 28–32% integral Food for pig and other animals
bagasse Bioethanol
Agave 1846 Agave bagasse 22% of agave Animal feed Fiberboard
production Bioethanol
Organic fertilizer Activated
carbon
Rice 10 165 Rice husk 28% of husk Rubber, insulator, absorben
and pigment
Corn 25.7 Stalk 27.5% from the Bioethanol, silage production
total plant and compost
Coffee beans 28 007 Coffee bean waste 90% of fruit Poultry food
Coffee as a means of lead and
cadmium absorption
Orange 4215 Orange peel 47.68% from the Essential oil
total fruit Pectin
Thanks to the variety of soils, climates and ecosystems, Mexico has ideal conditions for
growing a wide variety of products and rendering lignocellulosic biomass with a high
potential for second‐generation sugars production. The agricultural residues produced are
directly linked to the farming practices of each region and the technologies employed for
cultivating, transportation, storage, and processing of those residues (Carrillo‐Nieves et al.
2019). However, for the use of lignocellulosic materials, a pretreatment must be performed,
which is an essential step in the pyrolysis of lignocellulosic biomass. The effects of different
pretreatment processes on lignocellulose composition and sugar yield have been exten-
sively investigated (Chen et al. 2017). Though several pretreatment regimes are available,
biological pretreatment seems to be promising, with the added benefit of being an eco‐
friendly process with no inhibitor generation (Sindhu et al. 2016).
called cellulases (Szakäcs‐Dobozi et al. 1985; Li et al. 2011), which are very specific and
able to hydrolyze the β‐1,4‐glucosidic bonds of the cellulose chains in a reaction that shows
inhibition by the reaction products (Bisaria 1991; Béguin and Aubert 1994, 2000; Duff and
Murray 1996; Sreenath et al. 2001; Schimper et al. 2004; Medina et al. 2010).
The constant increase in energy demand and the global concern about greenhouse gas
emissions and climate change have motivated the search for renewable and environmen-
tally friendly energy sources. Several biofuels can be produced from plant resources, such
as ethanol, butanol, and biodiesel. Among these, bioethanol has attracted attention due to
its potential as a fuel in motor vehicles (Robak and Balcerek 2018). Bioethanol can be used
as a pure fuel or mixed with gasoline in different proportions. Mixtures of 90% gasoline and
10% ethanol can be used in most internal combustion engines, while mixtures with higher
ethanol content can only be used in modified engines (Jeuland et al. 2004).
Bioethanol can be produced from different feedstocks. First‐generation ethanol is
obtained mainly from plant sugars or starches and utilizes food crops such as corn, wheat,
and sugarcane directly. In Brazil, most of the fuel ethanol is produced by fermentation of
Table 3.2 Raw materials, hydrolysis technologies, and composition of hemicellulosic hydrolyzates used as fermentative media.
Raw material Hydrolysis Xylose Glucose Arabinose Acetic acid Furfural HMF References
HMF, 5‐hydroxymethylfurfural.
sugarcane, while in North America and Europe, most is produced from corn but also from
other grains (Niphadkar et al. 2018).
The use of first‐generation bioethanol can contribute to reducing the emission of green-
house gases. For example, in 2016 the use of corn‐derived ethanol in the United States
reduced greenhouse emissions from transportation by 43.5 million metric tonnes CO2
equivalent (Robak and Balcerek 2018). However, the sustainability and economy of first‐
generation bioethanol have been severely questioned. The main concerns about the pro-
duction of the first generation of biofuels are related to competition for land and water used
for food and fiber production (Fargione et al. 2008), as well as the high production and
processing costs that often require government subsidies in order for them to compete with
petroleum products (Sims et al. 2010).
Concerns about the sustainability of first‐generation biofuels have motivated the devel-
opment of the second generation. Second‐generation bioethanol uses renewable and inex-
pensive nonfood lignocellulosic biomass as feedstock. The production of ethanol from
forestry and agricultural residues does not directly compete with food/feed and has negli-
gible effects on their prices (Zhou et al. 2018).
The production of second‐generation bioethanol involves a series of steps to convert the
lignocellulosic biomass to ethanol. In the classic approach, lignocellulose is subjected to a
physical, chemical or biochemical pretreatment that makes the fibers more accessible to
hydrolysis; then, the pretreated biomass is hydrolyzed chemically or enzymatically to
release fermentable sugars; finally, the sugars are fermented by yeasts to ethanol (Niphadkar
et al. 2018). Different integrative strategies have been proposed for the production of
second‐generation ethanol, such as Simultaneous Saccharification and Fermentation (SSF)
and Consolidated Bioprocessing (CBP). SSF involves the enzymatic hydrolysis of cellulose
and alcoholic fermentation in a single step. This approach may reduce processing time and
energy consumption (de Araujo Guilherme et al. 2019). CBP refers to the combining of four
biological events required for the conversion of lignocellulose to ethanol (production of
saccharolytic enzymes, hydrolysis of polysaccharides present in pretreated biomass, fer-
mentation of hexose sugars, and fermentation of pentose sugars) in one reactor (Van Zyl
et al. 2007).
Ethanol production from sugar derived from starch and sucrose has been commercially
dominated by the yeast Saccharomyces cerevisiae. However, sugar derived from lignocellu-
losic biomass is a mixture of hexoses (primarily glucose) and pentoses (primarily xylose)
and most wild‐type strains of S. cerevisiae do not metabolize xylose (Gray et al. 2006).
are modified by genetic engineering linking genes from several organisms to create modi-
fied cells of Escherichia coli, S. cerevisiae, or Zymomonas mobilis (Martins et al. 2018).
Metabolic engineering allows the design of biochemical pathways that do not exist in the
natural world, as well as the redesign of biochemical pathways (Robak and Balcerek 2018).
Metabolic engineering applied to fermentative microorganisms improves their resistance
to fermentative conditions and enhances their resistance to inhibitors generated during
pretreatment, as well as their tolerance to ethanol and high concentrations of sugar, mak-
ing ethanol production more profitable (Kim et al. 2010).
Xylose is one of the main derivatives of lignocellulosic biomass hydrolyzate, essential
for the bioconversion of lignocellulose to fuels and other chemical products. Certain very
specific microorganisms can metabolize xylose into xylulose using enzymes such as oxi-
doreductase xylose reductase and xylitol dehydrogenase or isomerase such as xylose
isomerase, and finally through the Pentose Phosphate Pathway (PPP) (Moysés et al. 2016;
Robak and Balcerek 2018). The fermentation of xylose remains a challenge due to the
complexity of cellulosic hydrolyzate (Zhang and Geng 2012); in this sense, applying tech-
niques of metabolic engineering has added a pathway for the conversion of pentose or
other sugars into a yeast strain that produces natural ethanol, such as S. cerevisiae or the
bacterium Z. mobilis (Robak and Balcerek 2018). Z. mobilis genetically modified xylose
fermentation has been developed through the introduction of enzymes (such as transaldo-
lase and transketolase) in the pentose phosphate pathway and operons responsible for the
adaptation of xylose.
The second mode of recombination involves the genetic modification of microorganisms
that metabolize multiple sugars, to allow them to produce ethanol in the path of glycolysis
(Gamage et al. 2010). Attempts to use genetic engineering to allow the simultaneous use of
mixed sugars for the production of ethanol have focused mainly on the yeast S. cerevisiae
and the bacteria Clostridium cellulolyticum, Lactobacillus casei, Z. mobilis, E. coli, and
Klebsiella oxytoca (Robak and Balcerek 2018). Methods to obtain microorganisms capable
of simultaneously consuming glucose and xylose include mutagenesis and the introduc-
tion of a heterologous metabolic pathway for the utilization of xylose in conventional well‐
known strains such as S. cerevisiae.
Zhang and Geng (2012) modified the genome of modified S. cerevisiae strain ScF2
through the shuffling method and achieved an ScF2 strain that used both glucose and
xylose at a higher rate and produced more ethanol. Although the rate of glucose consump-
tion for ScF2 was slower compared to the control, de Figueiredo Vilela et al. (2015) demon-
strated that the heterologous expression of a bacterial xylose isomerase gene (xylA) from
Burkholderia cenocepacia allowed a strain of S. cerevisiae to ferment the xylose anaerobi-
cally, without accumulation of xylitol. However, the recombinant yeast fermented the
xylose slowly. In this study, an evolutionary engineering strategy was applied to improve
the fermentation of xylose by means of the yeast strain that expresses xylA, which involved
the sequential cultivation of batches in xylose. The resulting yeast strain co‐fermented glu-
cose and xylose rapidly and almost simultaneously, exhibiting improved ethanol yield and
productivity. It was also observed that when the cells were cultured in a medium contain-
ing higher glucose concentrations before being transferred to the fermentation medium,
higher rates of xylose consumption and ethanol production were obtained, demonstrating
that the use of xylose is not regulated by catabolic repression.
40 Lignocellulosic Biorefining Technologies
3.7 Conclusion
Agro‐industrial wastes are especially attractive sources of various compounds (sugars, pig-
ments, food fiber, proteins, polyphenols, lignin, etc.) and can be potentially useful when
they are transformed by appropriate reactions into high added‐value products. Obtaining
these compounds would thus revalorize a proportion of the residues and originate useful
compounds for the food, medical, and chemical fields. Nowadays, lignocellulosic biomass
is considered as the future raw material for biofuels production because their potential
characteristics such as natural abundance, renewal and recycling capacity and ease of
access throughout the year, all over the world, make residual biomass an eco‐attractive
alternative energy source.
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44 Lignocellulosic Biorefining Technologies
4.1 Introduction
Fossil‐based fuels have been the main energy source since the Industrial Revolution.
However, the current situation of climate change with increasing concentrations of green-
house gases (GHG), mainly CO2, demands an alternate cleaner fuel, particularly for vehi-
cles, which contribute a major share to GHG levels (Balat and Kırtay 2010; Prasad et al.
2014). Here we can take the example of a developing country like India, where the trans-
portation sector alone consumes more than 75% of its diesel and petrol and contributes 60%
of the GHG emissions from related activities (Sheetal et al. 2017). If we are able to provide
a clean, renewable, domestically produced fuel in place of fossil fuels, it would be a major
breakthrough toward the low carbon economy. Moreover, with limited reserves worldwide,
crude oil is a nonrenewable fuel resource that is rapidly becoming limited and more expen-
sive. These factors, combined with environmental and political concerns, have led to stead-
ily growing interest in the eco‐friendly biofuels.
Biofuels may be liquid or gaseous fuels obtained mainly from biomass which can easily
replace conventional fossil fuels in vehicles (Sarma et al. 2013; Prasad et al. 2017, 2019),
offering a chance to switch to renewable, sulfur and aromatics free, lower emission fuels
(Prasad et al. 2012; Das et al. 2017). Recent advances in their production technologies are
also helping to make biofuels cost‐competitive with fossil fuels and playing a major part in
the future of transport.
A fuel currently gaining momentum is hydrogen, one of the cleanest renewable fuels
which does not emit oxides of carbon or any other harmful compounds and also releases
much more energy (2.75 times higher) than fossil fuels (Balat and Kırtay 2010). It is a flex-
ible energy carrier that may be produced from any primary energy source that is locally
abundant, and transformed into other energy forms for use in transport, power generation,
and industry, supporting the low carbon economy (IEA 2018). With an energy density vary-
ing from 120 to 142 MJ per kilogram of hydrogen, one unit (kg) can replace the energy
obtained from 3.55 L of diesel (Sarma et al. 2013). It can also be utilized for electricity gen-
eration via fuel cells. However, being a gas under normal conditions creates a problem in
storage and transport, which can be reduced by storage in solid or liquid compounds
through chemical or physiochemical means (Shakya et al. 2005).
To achieve a low‐carbon economy and energy source, hydrogen production needs to be
shifted from its current feedstock comprising the fossil fuels (as discussed in later sections)
to the more eco‐friendly and green biomass (Demirbas 2009; Das et al. 2017). Only when
renewable sources like biomass become a feedstock will hydrogen energy become a sus-
tainable and carbon‐free energy carrier, which can meet future energy needs. Similar to
other biofuels, hydrogen can be sustainably produced from lignocellulosic biomass which,
in addition to being more climate friendly, also makes hydrogen production renewable, as
the lignocellulosic biomass is composed primarily of agricultural wastes and residues
(Prasad et al. 2012; Bajpai 2016).
This chapter discusses the potential of lignocellulosic biomass for hydrogen production,
different conversion routes, their advantages and limitations along with examples of stud-
ies conducted using these methods and also how production may be made more economi-
cal. However, these production technologies are still under development, and only small
amounts of data about plants and their operation are currently available (Singh and
Rathore 2017). Therefore, it may be difficult for energy policy decision makers to identify
the advantages and disadvantages of production technologies based on biomass
feedstock.
With global production of more than 50 million tons annually, hydrogen has become an
essential feedstock for its users (US DoE 2013). Currently, almost all the hydrogen pro-
duced in the world comes from fossil fuels. Natural gas accounts for about 50% of the base
material for hydrogen production, followed by heavy oils, naphtha, and coal. However,
hydrogen production from these sources poses the risk of higher GHG (mainly CO2) emis-
sions during the production process, which partially offsets the benefits from using hydro-
gen as fuel. In addition to the production stage, the extraction processes, such as fracking
to extract oil and gas from subterranean sources, create pollution and also release huge
amounts of methane, which is a more potent GHG. The ideal feedstock would thus be
renewable biomass as well as solar and/or wind energy. Biomass accounts for only 1% of
hydrogen production presently, indicating the huge potential that this resource has for fur-
ther utilization (Balat and Kırtay 2010). Current annual worldwide hydrogen use ranges
from 400 to 500 billion Nm3 (Demirbas 2009), increasing at the rate of almost 23 mt annu-
ally. Worldwide hydrogen production is given in Figure 4.1.
Present hydrogen consumption comprises around 3% of total energy use, and an annual
growth rate of 5–10% is projected (Mohan et al. 2007). As of 2015, hydrogen demand was 8
EJ (IRENA 2018). The highest hydrogen demand comes from the industrial chemical sector
Production of Biohydrogen from Lignocellulosic Feedstocks 49
40
Worldwide Total Production [1]*
20
10
0
2005 2006 2007 2008 2009 2010
Figure 4.1 Worldwide hydrogen production. Source: CryoGas International; February 2006; February
2007; February 2008; February 2009; April 2010, February 2011. Note: [1]* Excludes hydrogen
production from syngas, by-product gases, and on-site plants not owned and operated by the
end-user. “Merchant” hydrogen production is defined here to mean any hydrogen produced by one
company for consumption by another company.
Table 4.1 Properties of hydrogen versus other conventional fuels (NHEB 2007).
for ammonia production (55%), fuel refining (25%), and methanol production (10%). Other
users include the glass, iron and steel, electronics, food, and chemicals industries, account-
ing for about 10% of hydrogen use. In 2018, the hydrogen generation market was expected
to be valued at $135.5 billion and grow further to $199 billion by 2023 (Markets and Markets
Report 2018), showing an annual growth rate of 8% during this period.
The advantages of hydrogen fuel in transportation include that it can be used directly as
a transportation fuel, unlike solar or wind energy. With high octane number, good burning
speeds, and its pollution‐free status, hydrogen can be a great alternative transportation fuel
(Table 4.1). It has much wider limits of flammability in air (4–75% by volume) than meth-
ane (5.3–15% by volume) and gasoline (1–7.6% by volume) (Das et al. 2017).
50 Lignocellulosic Biorefining Technologies
Biomass is the organic material derived from plants or animals, such as crop residues,
waste wood, crop processing wastes, municipal waste, algae, etc. that is not fossilized.
Humans have been using biomass since the beginning of history for heat energy produc-
tion through direct combustion, and even now it accounts for 90% of bioenergy use (WEC
2016). Forest residue or fuelwood is the oldest form of energy used by humans. Biomass is
now gaining popularity as a renewable energy source, through conversion into other energy
forms like biofuels or biohydrogen, which can easily replace petrol and diesel fuels in vehi-
cles. Biofuels are considered to have net zero CO2 emission because it is believed that only
the CO2 absorbed during its growth is emitted during its use. Due to scarcity of fossil fuels
and the increasing environmental concerns, the use of abundant renewable sources for
energy/fuel production will become inevitable. Potentially the largest and most sustainable
renewable resource (Jekayinfa and Scholz 2009), in 2012 bioenergy accounted for 14% of
global energy use, with approximately 2.6 billion population dependent on biomass for
traditional uses (World Energy Resources 2016).
The largest renewable energy source, biomass now accounts for 10% of global energy
supply. Biomass‐derived energy is generally obtained from sugars or glucose units that
make up the biomass structure (Prasad et al. 2007). Biomass resources for the production
of energy can be categorized as first‐generation biomass (crops and grains), second‐
generation biomass (lignocellulosic wastes), and third‐generation biomass (algae). For food
and energy security concerns, nonfood biomass, also called lignocellulosic biomass, is
mainly taken into consideration for energy production (Olsson and Hahn‐Hagerdal 1996;
Prasad et al. 2007; Alves et al. 2013).
Lignocellulosic biomass may be categorized into the following types.
●● Agriculture residues – includes crop residues such as straw from crops like rice or wheat,
stover of maize or sorghum, etc.
●● Residues from forest trees – harvesting and other operations like pruning lead to genera-
tion of residues such as branches, foliage, and roots which can be utilized for energy
production.
●● Wastes from food processing – kitchen wastes, wastes (solid or liquid streams) from food
processing industries, municipal solid wastes, and market wastes are included under this
section.
The major difficulty in the use of lignocellulosic biomass compared to other biomass is
its recalcitrant structure. Understanding of the chemical conformation and structure of
lignocellulosic biomass is important to develop processes for further production of fuels
and chemicals. Lignocellulosic biomass is made of three polymers – cellulose (36–61%),
hemicellulose (13–39%), and lignin (6–29%) – with the composition of these three com-
ponents varying with the type of biomass, plant species, age, and other factors (Olsson
and Hahn‐Hagerdal 1996; Prasad et al. 2007). These three components are integrated
into a complex heteromatrix (Bajpai 2016), requiring a mechanical/physical/chemical
step (pretreatment) to separate them, so that they become accessible to chemicals,
microbes or enzymes facilitating breakdown into simpler sugars/by‐products which can
be easily converted to the end energy sources (Sheetal et al. 2013). Depending on the
Production of Biohydrogen from Lignocellulosic Feedstocks 51
conversion method, the end energy carrier may be gaseous/liquid/solid fuels, heat or
electricity.
Fuel production, be it biofuels or biohydrogen, from lignocellulosic biomass provides
several benefits to the producing nation. Besides helping to meet CO2 targets, biologically
produced fuels help to meet oil demands domestically as they can be produced from region-
ally available materials. Currently, a major part of the generated lignocellulosic biomass is
not utilized but has great potential for use in energy generation activities.
With an annual worldwide availability of about 220 billion tons or about 4500 EJ, on an
energy basis, of primary production, lignocellulosic biomass accounts for the largest uni-
versal energy source (Balat and Kırtay 2010). Considerable focus has been placed on biohy-
drogen production in recent years. The starchy and sugary substrates that comprise the
first‐generation biomass provide greater hydrogen yields compared to second‐ and third‐
generation biomass. However, it is less favored as it competes with nutrition security. In
this chapter, focus has been on the second‐generation biomass or lignocellulosic wastes.
Lignocellulosic biomass, such as residues, forestry wastes, organic wastes (municipal or
industrial), food processing wastes or effluents, provides an environmentally friendly,
renewable, economic and sustainable feedstock for biohydrogen production (Prasad et al.
2007; Jekayinfa and Scholz 2009; Balat and Kırtay 2010). Several materials have been stud-
ied for their hydrogen production, including peanut shells, crop straw, municipal solid
wastes, manure, biogas, etc. (Demirbas 2001; Ntaikou et al. 2010; Alves et al. 2013), through
various production routes in several studies described later. Energy crops (e.g., Miscanthus,
poplar), forestry wastes, and residues may also serve as feedstocks for hydrogen produc-
tion. However, unlike hydrogen from fossil fuels which has an established method, further
refinement in the lignocellulosic biomass‐to‐hydrogen technology is required to help make
it more economical.
Based on the dry weight and hydrogen content of biomass, the hydrogen yields obtained
vary from 16% to 18% and are quite low (Demirbas 2001; Balat and Kırtay 2010). Studies
have looked at different feedstocks and different production routes for hydrogen produc-
tion from biomass, which currently accounts for only 1% of hydrogen production globally.
There are two main processes for the production of biohydrogen: thermochemical and bio-
logical. Thermochemical conversion processes include gasification, direct liquefaction,
pyrolysis and steam reforming of bio‐oils and biogas while biological conversion may be
done generally via fermentation and application of microbial electrolysis. Figure 4.2 shows
the different conversion routes of biomass to hydrogen.
Lignocellulosic Biomass
Fermentation
Direct Biomass Biomass Biogas,
liquefaction pyrolysis gasification bioethanol
H2
Hydrocarbon gases and vapors produced may be steam reformed (Eq. 4.2), followed by
water–gas shift reaction (Eq. 4.3) for 5–7% higher biohydrogen yields.
CH 4 H 2O CO 3H 2 (4.2)
CO H 2O CO2 H 2 (4.3)
Production of Biohydrogen from Lignocellulosic Feedstocks 53
The bio‐oils produced along with the gases can also be treated for production of hydro-
gen. The bio‐oil is composed of two fractions based on water solubility: a monomer‐rich
water‐soluble fraction and a lignin‐derived oligomer‐rich water‐insoluble fraction, both of
which can be used in steam reforming reactions for hydrogen production.
Selection of appropriate reactor type (ablative, fluidized bed, circulating fluidized bed,
entrained flow), catalysts and heat transfer modes helps to regulate temperatures, heating
rates, and residence time which influence product yields (Bridgwater 1999; Balat and
Kırtay 2010; Garcia‐Nunez et al. 2017; Sobamowo and Ojolo 2018). Among different reac-
tors for biomass pyrolysis, studies show that the fluidized bed reactor seems to be the most
suitable for hydrogen production. The maximum hydrogen yields could touch 90% in
experiments when a Ni‐based catalyst was used, which may be improved by further steam
reforming and water–gas shift reactions. Table 4.2 lists some studies done by pyrolysis.
As discussed in the previous section, the product gases can be further reacted through
steam reforming and water–gas shift reactions for higher yields. As the products are
predominantly vapors, the gasification process is more promising than pyrolysis for the
production of biohydrogen.
54 Lignocellulosic Biorefining Technologies
Gasification reactors can be divided into several types (autothermal gasifiers, allothermal
gasifiers, fluidized‐bed reactors, entrained flow reactors), depending on the method of heat
transfer and the gasification medium (Hannula 2009). Supercritical water gasification is
another process which promises to solve key issues in biomass gasification and is ideal for
wet biomass containing as much as 99% water, eliminating the need to dry materials prior
to processing. The normal gasification process requires drying of biomass to a moisture
content below 35% (Demirbas 2002).
One of the major limitations to the gasification process is the formation of tar and ash
during the process. The undesirable tar fraction results in the formation of tar aerosols
and polymerization to a more composite structure, which may block heat exchangers or
pipes and reduce hydrogen production during steam reforming (Mishra et al. 2015;
Sikarwar et al. 2016). Studies have helped identify ways in which tar formation may be
reduced such as maintenance of optimum operating parameters like temperature, gasify-
ing agent and residence time inside the gasifier, plus proper design of gasifier. Temperatures
above 1273 K are reported to thermally crack tar (Sikarwar et al. 2016). Use of additives
such as char, dolomite, olivine, etc. reduces tar formation inside the gasifier. Dolomite is
the best eliminator of tar. The addition of catalysts (such as Ni‐based catalysts, nonmetal-
lic oxides, alkaline metal oxides) also reduces tar formation as well as increasing gas
yields, quality, and conversion efficiency (Corella et al. 1999). Tar reduction can also be
possible by a slight modification in methodology by two‐stage gasification and secondary
air injection in the gasifier. Ash deposition is also a problem that can be resolved by frac-
tionation and leaching. Fractionation may decrease ash quality, while leaching improves
ash quality by removing inorganic fraction from the biomass. Table 4.3 looks at some
studies done by pyrolysis.
Pinewood Conical spouted bed reactor, and further 117 g/kg Arregi et al.
sawdust steam reforming of the pyrolysis vapors in a biomass (2016)
fluidized bed reactor on a Ni‐based catalyst
Pine Continuous‐feed supercritical water 41.7% Faires (2003)
gasification at 800 K and 5% biomass
concentration
Palm kernel Fluidized‐bed gasifier 5.52% dry wt. Ghani et al.
Coconut shell 5.04% dry wt. (2009)
Sawdust Downdraft reactor at 870 °C 35.39% vol. Pengmei
et al. (2007)
Sawdust Fluidized‐bed gasifier 850 °C 57.4% vol. Turn et al.
(1998)
Rice straw Air gasification 103 MNm3 Cardenas
Woody biomass 409 MNm3 et al. (2007)
Olive oil residue 24 MNm3
Production of Biohydrogen from Lignocellulosic Feedstocks 55
CH 4 2H 2O 4H 2 CO2 (4.6)
4.5.1 Photofermentation
Photofermentation requires optimization and maintenance of strict environmental condi-
tions (light source type, light intensity, lighting regime) and media composition (Argun
and Kargi 2010). In addition, essential elements which need to be added to the fermenta-
tion media include Fe and Mo for better hydrogen yield (Kars and Ceylan 2013). Hydrogen
evolution by photosynthetic bacteria is mediated by nitrogenase activity. Purple nonsulfur
bacteria are the main hydrogen‐producing photofermentative microorganisms: Rhodobacter
sphaeroides, Rhodobacter capsulatus, Rhodospirillum rubrum, etc. (Argun et al. 2016).
Organic acids such as acetate, butyrate, and lactate are the main substrates for photofer-
mentative hydrogen production (Doucek et al. 2007; Keskin et al. 2011; Kars and Ceylan
2013). A wide variety of effluents rich in organic acids can be used in this process. Azwar
et al. (2014) noted that although theoretically high yields can be obtained from the process,
low light conversion efficiency (3–10%) and production volumes may be obstacles in pho-
tofermentation. Hydrogen generation rates of the order of 145–160 mmol/h/L have been
reported in the literature (Levin et al. 2004). Budiman and Wu (2018) have reported that
certain chemicals like iron, molybdenum, EDTA, vitamins, buffer solution, etc. have sig-
nificant beneficial effects on biohydrogen production rates. Table 4.4 shows the hydrogen
yields obtained by photofermentation in the literature.
However, nearly 2.0–2.5 mol of hydrogen yield from 1 mol of glucose is achieved (Kapdan
and Kargi 2006), which is less than theoretical yield estimations. The low yield of hydrogen
might be due to the production of a mix of acetate and butyrate reaching to almost 2.5 mol
of hydrogen/mol of glucose yield, production of nonhydrogen‐forming or hydrogen‐
consuming end‐products, or the utilization of feedstock substrate as an energy source for
microbial growth rather than expected organic acid formation (Argun et al. 2016).
The fermentation process can be done through a wide array of microorganisms (e.g.,
Clostridium spp., Enterobacter, Thermoanaerobacterium spp., Thermotoga spp.), which
vary in their substrate, pH and temperature requirements, and subsequently the metabolic
pathway followed and hydrogen yields obtained (Ntaikou et al. 2010). Studies done on fer-
mentation processes claim a higher yield of hydrogen using extremophilic bacteria reported
to produce up to 4 mol of hydrogen and 2 mol of acetate in pure cultures due to improved
reaction kinetics at high temperatures, resistance to higher hydrogen partial pressure in
media, and less sensitivity to contaminants, while mesophilic and moderate thermophilic
bacteria produce reduced by‐products such as ethanol, lactic or butyric acids under high
hydrogen concentrations in media (Sveinsdottir et al. 2011).
Dark fermentation uses anaerobic bacteria to convert organic matter into hydrogen,
along with other by‐products like carbon dioxide, organic acids, and solvents, which
58 Lignocellulosic Biorefining Technologies
Anaerobic bacteria produce organic acids, energy, and electrons through biomass degra-
dation. Photosynthetic bacteria use these organic acids in the presence of light energy to
produce hydrogen. However, the sensitivity of photofermentative organisms to higher
organic acids and ammonia levels in media and lower photosynthetic efficiency requiring
larger surface area and cost are factors to be taken into consideration during the operation
of this dual system (Ntaikou et al. 2010). Hydrogen yield obtained by the hybrid system is
shown in Table 4.6.
Cathode : 8H 8e 4H 2 (4.13)
Table 4.5 Hydrogen yields obtained by dark fermentation in literature.
COD, chemical oxygen demand; DW, dry weight; TVS, total volatile solids.
e– Power e–
CO2 Supply
H2
H+
Bacteria
Anode Cathode
PEM
Using this process, end‐products like acetate from fermentative processes, when used as
the substrate, give eight hydrogen molecules in place of four obtained via fermentation
(Geelhoed et al. 2010; Brar and Sarma 2013). Studies by Liu et al. (2005) and Rozendal et al.
(2006) noted yields up to 73% and 53% with an external supply of 250 mV and 500 mV,
respectively.
4.6 Production Costs
Steam methane reforming (SMR) is currently the most popular and least expensive method
for generating hydrogen from natural gas. Chemically, the content of hydrogen (H) in bio-
mass is comparatively less (6–6.5%), compared to nearly 25% in natural gas. As the material
has a low content for generating hydrogen, it cannot compete on a cost basis with the well‐
developed commercial technology for SMR of natural gas. Table 4.7 presents a comparison
of hydrogen production cost via various methods.
Production of Biohydrogen from Lignocellulosic Feedstocks 61
Conversion
Process efficiency (%) Production cost References
GJ, gigajoule; MBTU, million British thermal units; NA, not applicable; PV, photovoltaic.
An integrated process, in which a portion of the biomass is used to produce more valua-
ble substances or chemicals and the residual fractions are utilized to generate hydrogen,
may be an economically viable option (Balat and Kırtay 2010).
4.7 Conclusion
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69
5.1 Introduction
The world is presently confronted with two important crises related to energy: continuous
depletion in our fossil fuel resources and environmental degradation due to emission of
greenhouse gases. Therefore, there is an immediate necessity to research alternative,
renewable, safer and sustainable fuel resources to produce clean energy which should be
nontoxic, efficient, economically viable, and environmentally friendly. The production of
clean energy has attracted a great deal of attention worldwide because it can be used for the
transportation of people and commodities and to perform mechanical work.
It is expected that renewable energy for transportation is likely to grow by 19% until 2023
whereas approximately 15% rise in biofuel production is expected in the same time. Among
biofuels, ethanol production still makes up two‐thirds of total production and the rest is
contributed by biodiesel and hydrotreated vegetable oil (HVO). As far as world biofuel pro-
duction is concerned, Asian countries including India, China, and the ASEAN countries
are expected to contribute huge growth in the same period (IEA 2018).
In this context, liquid biofuels such as bioethanol and biodiesel obtained from renewable
sources are considered as a potential option to address the energy issue and they also reduce
greenhouse gas emissions which cause global warming (Mohammed et al. 2018). Fuels
derived from biological material or biomass are called biofuels and can be used to replace
petrol, diesel, and other fossil‐based fuels. Biofuel derived from natural products has sev-
eral advantages and is considered an attractive, sustainable alternative to fossil fuels
(Ahorsu et al. 2018; IEA 2018). Organic substances used to create biofuels are easily and
naturally broken down and are less toxic than fossil fuels. Moreover, the manufacturing
process for biofuel is much safer than the fossil fuel production process. In addition to the
above‐mentioned concerns about fossil fuel, other key concerns include no proper supply
chain with complete dependency on oil‐exporting countries and volatility in energy prices.
These factors act as a driving force for production as well as consumption of biofuels.
Among the liquid biofuels, in this chapter special emphasis has been given to biodiesel.
Biodiesel is a renewable energy source that can be used for partial or even total replace-
ment of diesel (Ramalingam et al. 2018). Chemically, it consists of monoalkyl esters of
long‐chain fatty acids, obtained through transesterification of biological matter (Lapuerta
et al. 2008). It is considered eco‐friendly as it emits fewer gases than fossil fuels. It reduces
carbon dioxide emission by 78% in comparison with conventional fuel (Nasreen et al.
2018). It is biodegradable and is easily degraded by biological agents within a short period
of time. Biodiesel can be produced from different conventional and nonconventional
sources. Blends of biodiesel can be used in engines without modification or with only slight
modification to achieve fossil fuel‐like performance.
Various microbial sources such as bacteria, fungi, yeasts, and algae have the ability to
accumulate oils (Li et al. 2008; Meng et al. 2009; Musa et al. 2018). Among these, algae are
the most promising source for biodiesel production (Chisti 2010; Liandong et al. 2017). The
biodiesel produced from microbial sources has certain advantages over conventional fuels
in terms of environmental benefits and they are also economically competitive (Sharma
and Singh 2017). On the other hand, there are a few demerits of microbial biodiesel pro-
duction such as higher production cost and advanced methodologies required for large‐
scale biomass production (Arenas et al. 2016).
Currently, biodiesel is produced from several raw materials like oil from rapeseed, can-
ola, soybean, palm, etc. Animal wastes like poultry oil, animal fat, and fish oil are also used
as feedstocks (Adewale et al. 2015; Kudre et al. 2017; Kirubakaran and Selvan 2018). Other
plant‐based biodiesel sources include almond, andiroba, barley, coconut, Jatropha curcus,
kanranja, cumaru, etc. (Pinto et al. 2005; Nasreen et al. 2018). Major biodiesel‐producing
countries utilize different oils as raw material depending on availability. Rapeseed oil and
soybean oil are preferably used as feedstocks for biodiesel production in European coun-
tries and the United States, respectively, whereas coconut oil and palm oil are used as pri-
mary sources in countries like Malaysia and Indonesia. India and Southeast Asian countries
mainly use jatropha tree, karanja and mahua as important sources of biodiesel production
(Atabani et al. 2013; Mohammed et al. 2018).
Challenges associated with biodiesel production technologies include the high cost of
raw materials like oilseeds or animal fats and their lower availability. The cost of biodiesel
mainly depends on raw material costs which account for 60–75% of the total cost of bio-
diesel fuel processing (Katabathini et al. 2007). Industrial‐scale production of biodiesel
largely depends on the availability of vegetable oils, such as soybean and canola. Abundant
production of these raw materials requires excessive land use for oilseed farming (da Costa
Cardoso et al. 2018). All these limitations drive the search for a low‐cost raw material
source with large‐scale supply so as to bridge the gap between the realistic needs of bio-
diesel and current production. A great deal of attention has focused on the use of lignocel-
lulosic biomass for biodiesel production. The biodiesel obtained from lignocellulosic
biomass can replace transportation fuels such as petroleum, diesel, and gasoline and pro-
vide viable options for improving energy security and reducing greenhouse emissions
(Wyman 1999; Rubin 2008). Biodiesel production technologies based on lignocellulosic
substrate are economical as well as eco‐friendly and also address key environmental issues
(de Bhowmicka et al. 2018).
Recent Advances in the Production of Biodiesel Using Lignocellulosic Biomass 71
The aim of this chapter is to discuss possibilities for the use of various lignocellulosic
biomasses as feedstocks for the production of biodiesel. In addition, other important
aspects are covered including different types and composition of lignocellulosic biomass,
approaches to the pretreatment of lignocellulosic biomass, common fermentation methods
used for biodiesel production, etc.
Hemicellulose is the second most abundant polymer in the world, consisting of short
linear and branched polymers. It is a short, highly branched polymer with β‐1,4‐glucosidic
bonds as the main chains and β‐1,3; β‐1,6‐glucosidic bonds as side chains with a lower
degree of polymerization (200–300 units) compared to cellulose (10 000 units) (Brandt et al.
2013). It is an amorphous, complex heteropolymer comprising polyxylose, galactoglu-
comannan, and glucomannan polymers. Xylan and mannan are the main hemicellulosic
components of hardwood and softwood respectively. Acid hydrolysis of hemicelluloses
results in many products such as xylose, mannose, glucose, galactose, arabinose, and trace
amounts of rhamnose, glucuronic acid, methylglucuronic acid, and galacturonic acid
(Dworzanski et al. 2006; Kucharska et al. 2018). Hemicellulose is hydrolyzed quickly owing
to its amorphous and branched nature compared to cellulose.
Lignin is the main structural component of lignocellulose. It is one of the constituents of
the plant cell wall and plays an important role in protection of the plant from microbial
invasion (Hallenbeck 2012). Lignin is a heterogeneous, aromatic polymer whose main aro-
matic components are trans‐coniferyl, trans‐sinapyl, and trans‐p‐coumaryl alcohols
(Brandt et al. 2013; Saini et al. 2015). Basic subunits of lignin are p‐hydroxyphenylpropane,
syringylpropane, and guaiacylpropane, and the majority of phenylpropane units are linked
by ether bonds (mainly b‐O‐4) and the rest with carbon–carbon bonds (Kucharska et al.
2018). Lignin bonds the cellulose and hemicellulose fibers through different linkages
(Dworzanski et al. 2006). It is supposed to be the toughest part of the lignocellulose due to
its structural complexity. Cellulose and hemicellulose can be degraded by microorganisms
whereas lignin is resistant to microbial degradation (Birhanli and Yeşilada 2013) and chem-
ical degradation as well. Extractives represent a smaller fraction of wood component, up to
5% m/m. They include lipophilic and hydrophilic compounds such as terpenoids and ster-
oids, fats and waxes, phenolic constituents, and inorganic components (Kuhad et al. 2010;
Karimi and Taherzadeh 2016).
The large‐scale production of biofuels from lignocellulosic biomass is anticipated to ben-
efit society and the environment in various ways. Biomass feedstock for energy can be
derived from plant material like food crops, wood, grassy and woody plants, agriculture
and forestry residues, high oil‐containing algae, household waste (municipal), and indus-
trial waste. Fuel generated from biomass includes liquid fuels such as bioethanol and bio-
diesel. Anaerobic fermentation of lignocellulosic biomass results in production of
biohydrogen and biogas (Kucharska et al. 2018). The components of lignocellulosic bio-
mass serve as the potential energy source.
This characteristic creates a physical barrier to protect the carbohydrate polymers from
degradation by microorganisms or enzymes (Zhao et al. 2012). Therefore, pretreatment of
lignocellulosic biomass helps to degrade its complex structure and release the fermentable
sugars which can be further converted to biodiesel through different fermentation
approaches (Maurya et al. 2015).
In recent decades several pretreatment approaches have been routinely used for different
types of biomass. The main objective of each pretreatment approach is to break the physical
barriers of the biomass and make the carbohydrate polymers available for enzymatic digest-
ibility by altering the chemical composition and physical structure of the biomass feedstock.
Therefore, knowledge of the chemical composition and physical structure of biomass and
how it affects enzymatic hydrolysis plays a key role in the improvement of existing pretreat-
ment technologies and also helps to develop novel pretreatment processes.
Different conventional pretreatment approaches like physical, chemical, physicochemi-
cal, biological, and biochemical methods are commonly used for a variety of lignocellulosic
feedstocks. Among these, important physical pretreatments include mechanical extrusion
(Lamsal et al. 2010; Zheng and Rehmann 2014), milling and grinding (Kumar et al. 2009;
Kim et al. 2018), microwave (Hassan et al. 2018), ultrasonication (Bussemaker and Zhang
2013), pyrolysis (Oudenhoven et al. 2016), and application of pulsed electric field (Kumar
and Sharma 2017). Chemical pretreatment approaches mainly include use of various
chemical agents like dilute acids (Liu et al. 2018), alkali (Kim et al. 2018), ozone (Fang et al.
2018), etc. In addition, other chemical methods are used like organosolv (Ichwan and Son
2011), ionic liquids (Behera et al. 2014), deep eutectic solvents (Zhang et al. 2012), and
natural deep eutectic solvents (Dai et al. 2013). Physicochemical pretreatment methods like
steam explosion (Pielhop et al. 2016), liquid hot water (Yu et al. 2010), ammonia fiber
explosion (Teymouri et al. 2004), ammonia recycle percolation (Kim and Lee 2005), and
supercritical fluid pretreatment (Gu et al. 2013), etc. are used.
Apart from these, biological pretreatments are considered as the most effective methods
due to their eco‐friendly and economically viable nature. They generally involve the use of
different white‐ and brown‐rot fungi and a variety of bacteria (Akhtar et al. 2016). The
enzymes produced by these microorganisms are responsible for the degradation of carbo-
hydrate polymers present in lignocellulosic biomass. For some lignocellulosic biomass, a
combination of two or more different approaches may be most effective. Bioorganosolv and
bioozonolysis are combinational approaches used for the pretreatment of some biomass
(Ingle et al. 2019). Table 5.1 summarizes the different pretreatment methods.
Different fermentation processes are commonly used for the biotechnological production
of single cell oil from lignocellulosic feedstocks; this mainly involves submerged/liquid
fermentation (Zhu et al. 2008; Huang et al. 2009) and solid‐state fermentation (Peng and
Chen 2008; Fakas et al. 2009). In the submerged fermentation process, the substrate used
for fermentation is always in liquid state which contains the nutrients needed for growth.
Therefore, when used for biomass, it requires prior sugar extraction from the biomass
feedstock to the bulk liquid which makes the process expensive and time‐consuming.
74 Lignocellulosic Biorefining Technologies
Pretreatment
methods Brief description of process
Physical pretreatments
Mechanical Heating of biomass at high temperature (>300 °C) under shear mixing
extrusion
Milling Chipping and grinding of biomass
Microwave Degradation of biomass through microwave irradiation
Ultrasound Degradation of biomass with the application of ultrasound/ultrasonic
waves
Pyrolysis Biomass is subjected to high‐temperature treatment (500–800 °C) in the
absence of oxidizing agent
Pulsed electric field Biomass is subjected to a sudden burst of high voltage (5.0–20.0 kV/cm)
for short durations
Chemical pretreatments
Acids Use of dilute acids like sulfuric acid, oxalic acid, and maleic acid for
biomass pretreatment
Alkali Use of different alkalis such as sodium hydroxide, potassium hydroxide,
calcium hydroxide, and ammonium hydroxide, for biomass pretreatment
Ozonolysis Degradation of biomass using ozone treatment
Organosolv Application of aqueous organic solvents such as ethanol, methanol,
ethylene glycol, acetone, etc.
Ionic liquids Use of various derivatives of imidazolium salts
Deep eutectic Biomass exposure with solvents made up of two or three components
solvents capable of self‐association through hydrogen bond interactions
Natural deep Application of choline, urea, sugars, amino acids, some organic acids,
eutectic solvents etc.
Physicochemical pretreatments
Steam explosion LB is subjected to high pressure and temperature for a short residence
time followed by rapid depressurization enabling fiber explosion
Liquid hot water LB is treated with water at high temperatures (160–240 °C) and high
pressure
Ammonia fiber LB is subjected to liquid hydrous ammonia under high pressures and
explosion moderate temperatures (60–100 °C) followed by rapid depressurization
Ammonia recycle Ammonium hydroxide (5–15% wt), at high temperature (140–210 °C)
percolation compared to ammonia fiber expansion (AFEX) where the moderate
temperature is about 60–100 °C
Supercritical fluid Use of supercritical fluid materials in liquid or gaseous form
pretreatment
Biological pretreatments
White‐rot fungi Punctularia spp., Irpex lacteus, Ceriporiopsis subvermispora, Phlebia
brevispora, P. floridensis, P. radiata, Echinodontium taxodii, Gonoderma
spp., Oxysporus spp., Trametes versicolor, Pleurotus sajor‐caju and
Trichoderma reesei
Recent Advances in the Production of Biodiesel Using Lignocellulosic Biomass 75
Pretreatment
methods Brief description of process
Source: Adapted from Ingle et al. (2019) with permission from John Wiley & Sons Ltd.
Table 5.2 The different lignocellulosic feedstocks and their fermentation process to accumulate
lipid by oleaginous microorganism.
Source: Adapted and modified from Yousuf (2012) with permission from Elsevier.
However, solid‐state fermentation is considered most suitable for biomass like bran,
bagasse, and paper pulp. In this process, the desired microorganisms are generally grown
on moist, solid materials in the absence of free‐flowing water, so that limited lipid accumu-
lation can be obtained (Yousuf 2012).
Compared with submerged fermentation, solid‐state fermentation has many advantages
such as simple processing, a bioreactor with small capacity is sufficient, simple down-
stream processing, less energy required, low wastewater output and, most importantly,
economic viability (Pérez‐Guerra et al. 2003; Yousuf 2012). Economou et al. (2010) demon-
strated that a small modification of solid‐state fermentation, making it into a semi‐solid
fermentation system by increasing the water content, encouraged easy growth of the
desired fungus and also enhanced the production of single cell oil. According to Pandey
et al. (2000), solid‐state fermentation can use various natural resources like agricultural
waste, wood residues, energy crops, and by‐products of the food industry. Table 5.2 lists the
76 Lignocellulosic Biorefining Technologies
of lipid production from a broad range of carbon sources with a complementary ability to
tolerate inhibitors normally generated in the course of preprocessing of lignocellulosic
materials, especially in the hydrolysis step. With the yeast R. graminis, using undetoxified
corn stover hydrolysate as substrate, Galafassi et al. (2012) have shown a lipid productivity
of 0.21 gL/h and a total lipid content of 34% w/w. Their corresponding results with crude
glycerol as the carbon source were 0.15 gL/h and 54% w/w, respectively. Work with
R. graminis has thus revealed a suitable candidate for fermentation processes involving
renewable resources.
In another interesting study investigating biodiesel production from cheap, nonedible
and abundant lignocellulosic biomass, a novel oleaginous yeast Rhodosporidium kratoch-
vilovae HIMPA1 was identified, having the ability to grow and accumulate high amounts of
triacylglycerides as large intracellular lipid droplets of 4.35 μm size, total lipids
(4.86 ± 0.54 g/L) with lipid content of 53.18% (w/w) from aqueous extract of Cassia fistula
L. fruit pulp as the sole nutritional source (Patel et al. 2015). The lipid profile revealed pal-
mitic acid (C16:0) 43.06%, stearic acid (C18:0) 28.74%, and oleic acid (C18:1) 17.34% as
major fatty acids. High saturated fatty acids content (72.58%) can be blended with high
polyunsaturated fatty acids (PUFA) feedstocks to make an industrially viable renewable
energy product.
Slininger (2016) reported four robust oleaginous yeast strains able to produce high lipid
concentrations from both acid‐ and base‐pretreated biomass. The screening involved a two‐
tier arrangement involving a primary screening medium of undetoxified enzyme hydrolyz-
ates of ammonia fiber expansion (AFEX)‐pretreated corn stover and a secondary screening
medium applied to strains passing the primary screen obtained from acid‐pretreated switch-
grass. Three of these reported isolates are novel bioconverters of lignocellulose to lipids.
Among the various current approaches employed to efficiently convert lignocellulose to
biofuel, the potential of mass spectrometry‐based metabolomic analysis of biofuel‐
producing microbes is being explored. Identifying a robust next‐generation enzyme is key
for a cost‐effective biofuel production industry. Metabolic engineering focused on inhibitor
tolerance and evolutionary engineering have been able to obtain microbes with the desired
tolerance (Wang et al. 2018). Information acquired from metabolomic analysis has been
utilized to improve the stress tolerance of biofuel producers, produce unique bioproducts,
characterize the metabolism of emerging biofuel producers, and enable efficient utilization
of lignocellulosic biomass and productivity of engineered pathways (Martien and Amador‐
Noguez 2017).
One of the major classes of inhibitory compounds derived from lignocellulosic biomass
pretreatment has been identified as aldehydes that interfere with microbial growth and
subsequent fermentation for advanced biofuel production (Wang et al. 2017a). Wang et al.
(2017a) demonstrated and identified five different uncharacterized putative aryl‐alcohol
dehydrogenase genes (AADs) from Scheffersomyces stipitis (Pichia) as a new source of
resistance against biomass fermentation inhibitor, 2‐furaldehyde (furfural) by gene expres-
sion, gene cloning, and direct enzyme assay analysis using partially purified proteins.
Analysis revealed that genes SsAAD2, SsAAD3, and SsAAD4 are inducible and displayed
significantly enhanced levels of expression in response to the challenge of furfural. Their
encoding proteins also showed higher levels of specific activity toward furfural and were
suggested as core functional enzymes contributing to aldehyde resistance in S. stipitis.
78 Lignocellulosic Biorefining Technologies
The implementation of any new technology greatly depends upon its inclusiveness of the
“whole system.” The technology can be considered successful if it has a positive impact on
the stakeholders and society. Therefore, there is always a need to pinpoint and meet the
Recent Advances in the Production of Biodiesel Using Lignocellulosic Biomass 79
challenges which can make a technology successful. Biodiesel production has also socio-
economic challenges which need to be considered before it can achieve worldwide
implementation.
5.7 Future Prospects
Many big industries are demonstrating interest in biofuel. However, before investing their
capital, there is a need to focus on some aspects related to its production. The concerned
research and development team should preferably try to run a pilot‐scale project of sustain-
able biofuel production. The challenges of the separation and purification processes need
to be addressed so that they can generate highly pure biofuel without or with only a
minimum quantity of other unwanted residues. However, significant focus is required on
deciding the type of pretreatment method, lignocellulosic biomass, and catalyst for effi-
cient biofuel production. Additionally, we need more in‐depth analysis of the effects of this
technology at the societal and environmental levels, so that biofuel can become a great
alternative to fossil fuel at large scale.
5.8 Conclusion
As the natural resources of fuel are diminishing, there is a pressing need to look for a truly
viable alternative, a technology which can produce fuel sustainably and at an affordable
price. In this context, biodiesel technology has the potential to meet the global energy
demand. It has been found that biofuel, especially made from lignocellulosic biomass, has
the edge over other options. It can be obtained via various routes, purified and used like
conventional diesel.
This technology looks promising but negative factors associated with its use need to be
taken into consideration. The first and foremost is the social and environmental challenges,
including the exploitation of productive land for biomass substrate and high production of
greenhouse gases. Hence, before adopting this technology for worldwide application, there
is a need to consider all aspects of boons and banes associated with it. Therefore, there is
huge responsibility on the shoulders of concerned scientists to develop it so that it can be a
greatly needed resource for humankind.
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87
6.1 Introduction
society and necessitate a shift toward new options which are less harmful to the environ-
ment and also sustainable (Saidur et al. 2011). In this context, electricity generation from
renewable energy sources will play a crucial role in meeting a variety of primary and sec-
ondary energy needs along with improvement of energy diversity and security, local pollut-
ant and GHG emissions reduction, regional and rural development by providing
employment opportunities, fostering social structure and adding value at the local and
regional level.
Biomass comprises combustible organic materials mainly derived from plant and animal
origin, present in land and aquatic environments (Panwar et al. 2012). It includes a vast
range of feedstocks such as wood and wood waste, farming crops, their residues and by‐
products, municipal solid and animal wastes, by‐products and wastes of process industries,
aquatic plants and algae (Balat et al. 2009a). These are carbon‐neutral, low‐emission, low‐
cost and the most abundantly available renewable sources, with the potential to produce
heat, electricity, fuel, chemicals, and other products (Wang et al. 2017). Biomass is consid-
ered to be carbon neutral because the amount of carbon it releases during its lifetime is
equivalent to the amount it absorbs. Hence, as a renewable source, conversion of biomass
to fuel also supports environmental protection and energy security (Xu et al. 2009;
Kobayashi and Fan 2011). On the other hand, compared to fossil fuel, biomass has lower
heating value on a similar weight basis (e.g., the heating value of biomass, agro‐residues,
and wood materials is in the range of 15–19 GJ/t, 15–17 GJ/t, and 18–19 GJ/t respectively, in
comparison with 20–30 GJ/t for coal). The bulk density or energy density of biomass is
10–40% that of fossil fuels (Zhang et al. 2010).
Another useful way of comparing biomass and fossil fuel is in terms of their H/C and
O/C ratios which can be represented using the van Krevelen diagram, shown in Figure 6.1.
3.3
3.0 Ethanol
2.7
2.4 Gasoline
Atomic H/C ratio (×10–1)
2.1 Kerosene
Treated MSW Juliflora
Diesel
1.8
Ta
1.5 rg et Bio-oil s
asse
Biom Refuse
1.2
te derived
Coal Ligni Sewage sludge fuel
0.9
0.6 Wood
Anthracite
0.3 Bio-char
0.0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Atomic O/C ratio
Figure 6.1 Van Krevelen diagram for various conventional and nonconventional fuels. Source:
Adapted from Reddy and Vinu (2018) with permission from Springer Nature.
Bioelectricity Production from Lignocellulosic Biomass 89
It is evident from the figure that biomass has higher oxygen content compared to coal and
petroleum. Also, the lower the ratios of O/C and H/C, the higher the energy content of the
material (McKendry 2002a).
Application of various conversion routes can enhance the quality of biomass in the form
of bio‐derived fuel and can be utilized in different ways. Direct conversion biomass results
in high‐value end‐products (biochar, biodiesel, biogas, etc.) and with different conversion
technologies, it is possible to obtain fuels in three different forms (solid, liquid, gas) which
is an added advantage over the use of other renewable sources (Hamelinck and Faaij
2006). These biomass‐derived fuels depend on the biomass conversion technologies and
the technologies rely on the type of feedstocks used (Demirbas 2001). There are other fac-
tors which determine the choice of biomass conversion pathway, such as the availability
of biomass, end‐use of the derived fuel, economic and environmental standards etc.
(Saidur et al. 2011).
There are two main routes used to transform biomass into an operational form of
energy: thermochemical conversion and biochemical conversion. In the first, four differ-
ent techniques – combustion, gasification, pyrolysis, and liquefaction – can be used to
harness biomass energy. The second route includes fermentation and anaerobic digestion
which involves microbial activity to release energy from biomass (Zhang et al. 2013). Each
conversion technology has specific criteria which need to be fulfilled by the biomass feed-
stock in order to select the proper conversion route. Identification of feedstock character-
istics is crucial at this point because it not only helps in matching biomass with technology
but also determines to what extent it can be used. Fundamental characterization of feed-
stock also identifies the risks associated with each technology and can be classified into
four groups or classes, “most desirable” as class 1 to “least desirable” as class 4, as pre-
sented in Table 6.1.
Three major products can be obtained from conversion of lignocellulosic biomass: heat/
power generation, transportation fuel, and chemicals. This chapter mainly concentrates on
the thermochemical conversion technologies for generating clean power from lignocellu-
losic biomass. First, the different types of lignocellulosic biomass, its fundamental
composition, and various thermochemical properties are explained briefly. Then the pre-
treatment methods related to these conversion processes are discussed. Different technolo-
gies of thermochemical conversion have also been covered.
6.2 Lignocellulosic Biomass
Lignocellulosic biomass is a term which mainly refers to perennial herbaceous plant spe-
cies and woody crops, covering all forms of agriculture, forestry, agro‐industrial residues,
and energy crops (e.g., cardoon, miscanthus, switchgrass). These feedstocks are abundantly
available in many regions across the globe and do not compete with food sources (Cotana
et al. 2015; Patel et al. 2016). As these biomasses are available from natural resources, feed-
stock cost is less and it is considered to be one of the most sustainable sources of energy for
production of fuels and chemicals around the world. It has been estimated that about
2.2 × 1011 tons of dry lignocellulosic biomass is available annually, out of which only
1.2 × 1010 dry tons are from sustainable sources, and it is predicted that about 38% of the
90 Lignocellulosic Biorefining Technologies
Classification
Relevant conversion
Property Unit 1 2 3 4 technology
Thermal conversion
Chlorine content wt% d.m. <0.02 0.02–0.1 0.1–0.4 >0.4 Thermal conversion
Ash DT °C >1200 1000– 800– <800 Thermal Conversion
1200 1000
Ash content wt% d.m. <1 1–3 3–10 >10 Thermal and
biochemical conversion
Nitrogen content wt% d.m. <0.3 0.3–1 1–2.5 >2.5 Thermal conversion
Biological conversion
Carbohydrates wt% d.m. >65 50–65 30–50 <30 Biochemical conversion
Lignin content wt% d.m. <10 10–25 25–35 >35 Biochemical conversion
and anaerobic digestion
Anaerobic digestion
Biogas yield m3/ton >300 150–300 50–150 <50 Anaerobic digestion
a.r.
Does the digested Yes No Anaerobic digestion
material have an application?
wt% d.m., weight percentage dry matter (dry basis); a.r., as received (wet basis).
Source: Adapted from Elbersen et al. (2017) with permission from Elsevier.
world’s direct fuel and about 17% of its electricity can be provided using lignocellulosic
biomass (Feng and Lin 2017; Zhao et al. 2017).
Wood Softwood bark, ground softwood, pine, sawdust woodchips, hardwood, mixed
hardwoods
Forest residues Bark waste, peat moss, treetops, limbs
Agricultural Bagasse, cashew nut shell, corn bran
residues
Industrial Lignin from newsprint, paper waste, creosote‐treated wood waste, birch wood
residues waste, wood industry residues, black pulping liquor
Industrial Organosolv lignin, lignin from steam explosion of birch, lignosulfonate
lignins
Source: Adapted from Effendi et al. (2008) with permission from Elsevier.
Grasses are completely different from woods with respect to pore structure. Both annual
and perennial grasses are considered as low‐maintenance feedstocks highly utilized for
production of biofuel. Xylose is the major hemicellulose material present in grass which is
easily degradable. Perennial grasses are more productive but resistant in nature in compari-
son to annual grasses like rice straw, wheat straw, corn stalks, sugarcane bagasse, etc. The
low lignin content present in grasses makes them preferable feedstocks for biorefineries
(Bhowmick et al. 2017; Hassan et al. 2018). Different types of lignocellulosic biomass are
shown in Table 6.2.
lignin, at 10–30% and 3–15% respectively (Zabed et al. 2017; Paul and Dutta 2018). Lignin
is mainly responsible for the impermeability and rigid structure of the cell walls of plants
and also acts as a biochemical and physical barrier that impedes the conversion processes
of biomass to useful bioenergy (Sawatdeenarunat et al. 2015; Dhyani and Bhaskar 2018).
The composition of lignocellulosic biomass is presented in Table 6.3.
Biomass name Cellolose (%) Hemicellulose (%) Lignin (%) Carbon/nitrogen ratio
Source: Adapted from Paul and Dutta (2018) with permission from Elsevier.
Bioelectricity Production from Lignocellulosic Biomass 93
Physicochemical
properties Areas of application
Source: Adapted from Cai et al. (2017) with permission from Elsevier.
94 Lignocellulosic Biorefining Technologies
is the inorganic residue that remains after combustion which may contain SiO2 and CaO and
trace amounts of Al, Mg, K, and P oxides. The ash content varies depending on the type of
biomass. It may be very low (0.5%) for some biomass on a dry basis or up to 20% for cereal and
agriculture waste. The ash content of biomass helps to predict the erosion and abrasion of the
different plant components where a biomass system is used (Nunes et al. 2016). The proxi-
mate analysis of some lignocellulosic biomass feedstocks is presented in Table 6.5.
Table 6.7 Correlated higher heating value (HHV) equation based on proximate and ultimate
analysis of different biomass feedstocks.
1 HHV = 19.914 − 0.2324 Ash HHV = 0.4373 C − 1.6701
2 HHV = − 3.0368 + 0.2218 HHV = − 0.763 + 0.301 C + 0.525 H + 0.064 O
VM + 0.2601 FC
3 HHV = 0.3536 FC + 0.1559 HHV = 0.3259 C + 3.4597
VM − 0.0078 Ash
4 HHV = 354.3 FC + 170.8 VM HHV = 3.55 C2 − 232 C − 2230 H + 51.2 C * H
+ 131 N + 20600
5 HVV = 35430 − 183.5 VM − 354.3 Ash HHV = 0.3491 C + 1.178 H + 0.1005 S −
0.10340 O − 0.015 N − 0.0211 * Ash
6 HHV = − 10.8141 + 0.3133 (VM + FC) HHV = 0.2949 C + 0.8250 H
7 HHV = 0.1905 VM + 0.2521 FC
6.2.3.2.2 Density
The density of biomass is the measurement of mass of all particles divided by the volume.
The particle density and bulk density are used to characterize the lignocellulosic biomass.
For the calculation of particle density, the pore space volume of the particle is not consid-
ered whereas for the calculation of bulk density, the total volume of particles includes the
pore space volume between and within the biomass particles. This property is important in
designing the system for biomass handling, storage requirements, and transport (Cai et al.
2017) and also for investigation of the behavior of material during thermochemical or bio-
logical processing (McKendry 2002a). Calculation of the bulk density of a biomass sample
can be conducted in accordance with the American Society for Testing and Materials
(ASTM) standard E873‐82 (Cai et al. 2017).
6.2.3.2.3 Grindability
The grindability of a material is a measure of its resistance to grinding. Lignocellulosic
biomass is not easy to grind because it contains very fibrous materials like cellulose and
lignin. Various researchers have reported that there is no standard test for the investigation
of grindability for biomass. However, the Hardgrove Grindability Index (HGI) and Bond
Work Index (BWI), which were developed to determine the resistance of coal and petro-
leum coke, are widely used to find the grindability of biomass. The grindability of biomass
can be greatly improved via the process of torrefaction because it increases brittleness and
reduces cellulose fiber length (Cai et al. 2017).
6.2.3.2.4 Flowability
The investigation of flowability of biomass feedstocks, which measures how biomass flows
from point to point, is also necessary for storage, handling, and transportation (Miccio et al.
2011; Miao et al. 2014). Various researchers have reported that parameters including angle of
response, cohesion coefficient, compressibility index, and flow index (FI) are important to
characterize the flowability of biomass (Lumay et al. 2012; Cai et al. 2017). According to ASTM
standards C144‐00 and D6128‐16, flowability can be calculated in terms of angle of response
(φ) and FI respectively. The angle of response (φ) and FI lie between 0–90° and 1–10°
respectively. Based on these parameters, flowability of biomass can be generally classified as
cohesive, very cohesive, high flowing, medium flowing, and low flowing (Cai et al. 2017).
Bioelectricity Production from Lignocellulosic Biomass 97
physical and chemical pretreatments are very costly, have high energy consumption and
produce environmental pollution whereas biological methods consume less energy and
produce less environmental impact but the process is very slow. A comparative study of
various treatment techniques is presented in Table 6.8.
Mechanical Reduce particle size and cellulose Cannot remove lignin and
splintered crystallinity hemicelluloses, high energy
Microwave Simple operation, energy High cost
Physical efficient, short time
pretreatment Ultrasonic Improve accessibility and Negative to enzymatic
reactivity of cellulose hydrolysis
High‐energy Reduce cellulose polymerization High cost
electron degree
radiation
High‐ Decompose cellulose rapidly Energy consumption, low
temperature productivity
pyrolysis
Concentrated High sugar conversion High toxic and corrosive,
acid corrosive to equipment,
high cost
Dilute acid Fast and do not need to recycle High temperature and
Chemical acid pressure, formation of
pretreatment inhibitors
Alkali Room temperature, destroy lignin Less sugar degradation
pretreatment
Oxidation Environmental, remove lignin High cost
pretreatment effectively
Organosolv Obtain pure lignin, cellulose, and High cost, certain effects
pretreatment hemicelluloses on environment and
fermentation
Ionic liquid Environmentally friendly, large High cost
pretreatment temperature range
Steam Lignin transformation, High temperature and
explosion hemicellulose solubilization pressure
AFEX Cost‐effective, increase surface High cost, not efficient for
Physicochemical method CO2 area of cellulose, no inhibition raw high lignin content
pretreatment explosion substances formed material
Electrical Does not produce inhibition High pressure, do not affect
catalysis compounds, cost‐effective, lignin and hemicelluloses
increase surface area, effective Lower efficiency
removal of lignin, clean
Biological Degrade lignin and hemicellulose Low rate of hydrolysis
pretreatment — Low energy consumption
Source: Adapted from Chen et al. (2017) with permission from Elsevier.
AFEX, ammonia fiber expansion.
Bioelectricity Production from Lignocellulosic Biomass 101
Extraction
Chemicals
Charcoal
Upgrading
Pyrolysis
Biofuels
Lignocellulosic Biomass
Turbine
Liquid
Liquefaction
Synthesis
Methanol
Gasification
Fuel Gas
Engine
Electricity
Combustion
Heat Fuel Cell
Ammonia
Boiler
Thermochemical Conversion
Primary Products Secondary Product
Process Technology
Figure 6.2 Different thermochemical conversion routes for electricity generation. Source: Adapted
from Molino et al. (2016) with permission from Elsevier.
102 Lignocellulosic Biorefining Technologies
6.4.2 Liquefaction
Liquefaction is a low‐temperature, high‐pressure thermochemical process used to convert
biomass into liquid fuel in the presence of hydrogen with the help of a catalyst (Demirbas
2001; McKendry 2002b; Goyal et al. 2008). It is also known as hydrothermal or aqueous
liquefaction because water plays a vital role in this conversion. In this process, biomass
disintegrates into small molecules in water or another solvent. These fragments, which are
light, unstable, and reactive in nature, then repolymerize to form oily hydrocarbon com-
pounds with different kinds of molecular weight.
Direct liquefaction is somewhat similar to pyrolysis in terms of target products (i.e., liq-
uid fuel) but there are several differences between them in terms of operational conditions.
In direct liquefaction, a pressure of 5–20 MPa is applied whereas in pyrolysis applied pres-
sure ranges from 0.1 to 0.5 MPa. Another advantage of liquefaction over pyrolysis and gasi-
fication is that dried feedstock is not necessary for liquefaction which reduces energy
consumption as well as the number of operations required to convert biomass into liquid
fuels. Moreover, the presence of water also allows the reaction to occur at a lower tempera-
ture compared to flash pyrolysis. The operating temperature of liquefaction is between 300
and 400 °C and it has a longer residence time than gasification and pyrolysis (0.2–1.0 h)
with a high water:biomass ratio of 3:1–10:1 (Zhang et al. 2010; Patel et al. 2016; Ibarra‐
Gonzalez and Rong 2018). For liquefaction, catalysts are always necessary but for pyrolysis
they are not important. Liquefaction is a less commercial thermochemical conversion pro-
cess because compared to pyrolysis, it requires more complex and expensive equipment
Bioelectricity Production from Lignocellulosic Biomass 103
and fuel feeding mechanisms (Zhang et al. 2010). Moreover, bio‐oil viscosity is higher and
production yield is lower in liquefaction in comparison with fast pyrolysis and catalytic
upgradation of these oils could lead to hydrocarbon‐rich organic distillates and useful
chemicals (Naik et al. 2010).
Liquefaction begins with the depolymerization of biomass into monomers which then
repolymerize or condense to form undesirable solid char through high‐order solid‐state
reactions. Addition of solvent slows down this harmful condensation reaction (Zhang et al.
2010). The heavy oil produced from liquefaction is insoluble in water and viscous in nature
which sometimes causes problem during handling. This can be reduced by adding organic
solvents like propanol, butanol, acetone, etc. to the reaction system. Along with the sol-
vents, some solvent‐reducing gases such as CO or H2)and/or catalysts are also necessary.
Presence of a catalyst reduces the temperature required for liquefaction, improves reaction
kinetics and also enhances the oil yield during the process up to 63% whereas with non-
catalytic liquefaction, an average of 31% is reported (Naik et al. 2010). Some solvents and
catalysts used by various researchers are shown in Table 6.9.
6.4.3 Pyrolysis
Pyrolysis is the thermal degradation of biomass by application of heat in the absence of
oxygen/air which in turn results in production of three phases of products: biochar (solid),
bio‐oil (liquid), and fuel gas (gaseous) (Naik et al. 2010). There are various operating condi-
tions such as temperature, heating rate, residence time, particle size, and use of catalyst
which determine the main output products of biomass pyrolysis. Generally, the product of
woody biomass pyrolysis consists mainly of hydrogen (H2) along with CO, CO2 and meth-
ane (CH4). Other organic compounds are also present in the product (Saidur et al. 2011).
Desired products from biomass pyrolysis can be obtained by varying the operational condi-
tions. To obtain a high yield of liquid fuel, low temperature with high heating rate and
short residence time is preferred. For higher yield of charcoal, low temperature and slow
heating rate would be chosen. To obtain the maximum yield of gaseous fuel, high tempera-
ture, long residence time and low heating rate would be used (Demirbas 2001).
Crop residues, corn stover, rice straw, Ethylene carbonate, ethylene glycol, Sulfuric acid
wheat straw polyethylene glycol
Pine wood, poplar wood Ethanol and small amount of phenol Sulfuric acid,
sulfonic acids
Sawdusts of white birch, Japanese cedar, Ethylene glycol, ethylene carbonate, Sulfuric acid
Japanese cypress propylene carbonate
Wood meal of birch and aspen, Phenol Alkalis or salt
thermomechanical pulp, kraft pulp,
cotton, jute fiber, kenaf plant meal
Source: Adapted from Zhang et al. (2010) with permission from Elsevier.
104 Lignocellulosic Biorefining Technologies
Based on the operating conditions, pyrolysis can be categorized into three classes: slow
or conventional pyrolysis, fast pyrolysis, and flash pyrolysis.
Product yield
in engines and turbines for power production (Naik et al. 2010). Flash pyrolysis can be
done in hydrogen medium which is known as flash hydropyrolysis. In solar flash pyrolysis,
various solar devices such as solar tower, concentrated solar dish, etc. are used for heating.
Vacuum flash pyrolysis conducted in vacuum atmosphere enhances oil yield (Goyal et al.
2008). Table 6.10 presents the product yield of different types of pyrolysis.
6.4.4 Gasification
Gasification is a form of pyrolysis performed in partial oxidation conditions with the appli-
cation of high temperature (800–900 °C or even higher) in order to maximize the production
of combustible gas (Demirbas 2001; McKendry 2002b). The gasification process includes
several chemical reactions of biomass with air/oxygen or steam to form a gaseous product
which is a mixture of CO, H2, CO2, CH4, and N2 generally known as producer gas, syngas or
synthesis gas with respect to the ratios of these gas components (Rowlands et al. 2008).
The gasification process comprises four steps: drying, devolatization/pyrolysis, reduc-
tion, and combustion. In the drying stage, removal of moisture from the biomass feedstock
takes place. Then in the pyrolysis zone, volatiles present in the feedstock are removed
resulting in the formation of tar composed of liquid long chain hydrocarbons along with
light hydrocarbons, CO, and CO2. The operating conditions, nature of feedstock, and gasi-
fying medium highly influence the production of tar. A series of endothermic reactions
occurs to form producer gas in the reduction zone in the presence of gasifying medium
(air/oxygen/steam) which is considered to be the major zone of gasification. Finally, in the
combustion stage, residual char undergoes oxidation to form more gaseous products along
with heat which is utilized in the reaction of reduction zone (Damartzis and Zabaniotou
2011). Gasification composed of various oxidation and reduction reactions is shown in
Table 6.11.
There are several operating parameters which influence the composition of producer gas
obtained from gasification: fuel composition, MC of feedstock, operating pressure and tem-
perature, gasifying medium, and flow direction of gasifying medium. Prediction of the
exact composition of producer gas coming out of a gasifier is difficult but the water–gas
equilibrium concept gives the opportunity to determine the exact producer gas composi-
tion theoretically (Balat et al. 2009b). Two different approaches can be followed to produce
106 Lignocellulosic Biorefining Technologies
Exothermic reactions
C(s) + O2 ↔ CO2 ΔHR = − 393kJ/mol
1 ΔHR = − 110kJ/mol
Cs O2 ↔ CO
2
1 ΔHR = − 242kJ/mol Combustion reactions
H2 O2 ↔ H2O
2
1 ΔHR = − 283kJ/mol
CO O2 ↔ CO2
2
C(s) + 2H2 ↔ CH4 ΔHR = − 74kJ/mol Hydrogasification reaction
CO + H2O ↔ CO2 + H2 ΔHR = − 42kJ/mol Shift reaction
Endothermic reactions
C(s) + CO2 ↔ 2CO ΔHR = + 173kJ/mol Boudouard reaction
C(s) + H2O ↔ CO + H2 ΔHR = + 132kJ/mol Water‐gas reaction
CH4 + H2O ↔ CO + 3H2 ΔHR = + 206kJ/mol Steam‐methane reforming reaction
syngas from biomass: catalytic and noncatalytic process. The catalytic method operates at
low temperature whereas for the noncatalytic process, higher temperature of about 1300 °C
is required. With the advancement of catalysis, the higher temperature can be expected to
fall to about 900 °C (Naik et al. 2010). Producer gas has very low energy density, about half
that of natural gas, and primarily can be utilized for steam cycle, gas engine, gas turbine
cycle, or fuel cell to produce electricity. It can also act as intermediate feedstock for the
production of various fuels and chemicals which include hydrogen, diesel, methanol,
ammonia, dimethyl ether, etc. (Ibarra‐Gonzalez and Rong 2018).
According to the interaction of gasifying medium and solid fuels, gasifiers can be
classified into three main categories: fixed bed gasifier, fluidized bed gasifier, and
entrained flow gasifier. The fixed bed gasifier can be further classified into three types
on the basis of direction of flow of the gasifying agent into updraft, downdraft, and
cross‐draft gasifiers. Based on the velocity of flow of gasifying agent, fluidized‐bed gas-
ifiers can be distinguished into two different types: circulating fluidized bed (CFB) and
bubbling fluidized bed. Among all the gasifiers, downdraft, updraft, bubbling bed, and
CFB gasifiers are most commonly used in the industry. Commercially, about 75% of
gasifiers used are downdraft, 20% fluidized bed, 2.5% updraft, and 2.5% of the other
types (Jayah et al. 2003). Various operating characteristics of all these types are pre-
sented in Table 6.12.
The various types of combustible fuel generated from the thermochemical conversion
process can be utilized to generate electricity through different conversion technologies.
On the basis of market potential and overall technology reliability, Molino et al. (2016)
Table 6.12 Characteristics of different types of gasifier.
(Continued)
Table 6.12 (Continued)
●● More expensive
Gasifier type Characteristics Schematic diagram
forms producer gas which ●● Large bubbles may create problem as result of gas
leaves upwards bypassing through the bed Solid par ticle Solid
below 900 °C to avoid ash chemical equilibrium because of relatively short Gas Distributor
melting and sticking residence times
●● Tar formation is more than downdraft gasifier
(without catalyst)
Dual fluidized ●● System has two Advantages
air reactor fuel reactor
bed chambers – gasifier and ●● Gasification and combustion reactions are exhaust exhaust
combustor separated
●● Biomass is fed into the CFB/ ●● Nitrogen‐free product gas is possible
BFB gasification chamber F
●● No external heat supply is required A U
●● The char is burnt in air in the ●● Circulation of hot particles supplies heat for I E
CFB/BFB combustion gasification R L
chamber, heating the
●● Gasification of high volatiles is possible R R
accompanying bed particles
●● Possibility to scale up E E
●● Hot bed material is fed back A Steam A
into the gasification chamber, Disadvantages C
upper
loop seal C
providing the indirect ●● Difficult to maintain continuous circulation of T T
reaction heat particles O lower O
loop seal internal
R R loop seal
●● Temperatures below 900 °C ●● Relatively complex construction makes it expensive
steam
●● Difficult to avoid slight gas mix between chambers
steam
air fuel
(Continued)
Table 6.12 (Continued)
●● burns some of the biomass, ●● Low tar yield due to high‐temperature operation
providing large amounts of
●● Short residence time
heat, at high temperature
(1200–1500 °C) Disadvantages
●● Very high quality producer ●● Fuel preparation cost is high due to very fine
Water cooled
radiation screen
Source: All images in the table are modified from Loha et al. (2018) with permission from Springer Nature.
BFB, bubbling fluidized bed; CFB, circulating fluid bed.
Bioelectricity Production from Lignocellulosic Biomass 111
Co-firing
Engine
IGCC
Low
Steam cycle
Fuel cell
Biofuels
Figure 6.3 Status of various power generation technology. IGCC, integrated gasification combined
cycle. Source: Adapted from Molino et al. (2016) with permission from Elsevier.
6.5.2 Co-Firing
Co‐firing or co‐combustion of biomass and coal has three different approaches: direct co‐
firing, indirect co‐firing and parallel co‐firing, as shown in Figure 6.4. In direct co‐firing,
blending the biomass and coal occurs in the fuel handling system and is then fed to the boiler.
In indirect co‐firing, syngas produced from biomass gasification is either burned with coal in
a boiler or utilized in a combine gas turbine cycle for power generation. In parallel co‐firing,
biomass handling and feeding is done separately without hampering the coal handling sys-
tem and then injected to the boiler (Saidur et al. 2011). These methods are important from the
standpoint of achieving maximum use of biomass for electricity generation. For this technol-
ogy, very few modifications are required in existing coal‐based plants which makes it cost‐
effective compared to other thermochemical processes of biomass conversion, including
single biomass‐based combustion (Zhang et al. 2010). Out of these three types, direct co‐fir-
ing is the most common approach because it is low cost, simple and, most importantly, with-
out any significant expenditure; approximately 3% (energy basis) co‐firing is possible. On the
other hand, indirect co‐firing enables a high degree of fuel flexibility. Moreover, combustion
of cleaned syngas does not affect the performance of the boiler (Saidur et al. 2011).
A significant improvement has been achieved with this technology with an overall electrical
efficiency of about 35% if the fuel replacement by biomass‐derived primary product is restricted
to 5–15 wt% (Molino et al. 2016). This is mainly due to the low‐grade properties of biomass
such as low bulk densities, high MC, etc. Co‐combustion of biomass and coal results in reduc-
tion of fouling and corrosion compared to single biomass combustion because the alkali met-
als present in biomass are diluted and consumed during the interaction with sulfur or silica
present in coal (Ericsson 2007). Fuel gas derived from low‐grade biomass (with higher MC
>60%) can also be co‐fired with natural gas in the indirect co‐firing approach which is another
way of utilizing bioenergy (Rodrigues et al. 2003; Fiaschi and Carta 2007). Table 6.13 presents
the co‐firing combination of various biomass feedstocks with coal and natural gas.
Biomass
Biomass Syngas
Gasifier
Biomass Coal
Coal Coal
Boiler Boiler Boiler Boiler
Figure 6.4 Co-firing of coal and biomass. (a) Direct co-firing. (b) Indirect co-firing. (c) Parallel
co-firing.
Bioelectricity Production from Lignocellulosic Biomass 113
Wheat straw, sewage sludge, wood chip, and WPOS (woody matter Federal and Bellambi coals
from olive stones)
Foot cake (waste from the olive oil industry) Coal (lignite and anthracite)
Sludge and hog fuel Subbituminous coal
Paper mill sludge Coal
Gasified sugarcane residues Natural gas
Cellulose biomass and nonhazardous waste (institutional/ Natural gas
household waste with plastics and food‐related paper components)
Source: Adapted from Zhang et al. (2010) with permission from Elsevier.
2012). Producer gas can be processed in both a spark ignition engine as a single fuel mode
and a compression ignition (CI) engine as a dual fuel mode. The gasifier combined IC
engine system can deliver an overall electrical energy conversion in the range of 35–45%
(Yassin et al. 2009). A schematic diagram of a gasifier system coupled with an engine is
shown in Figure 6.5. The complete conversion technology comprises a biomass feeding
mechanism, gasifier, gas cooling and cleaning system, engine fuel injection system, engine,
and generator.
Prior to the utilization of producer gas in an engine, it is essential to optimize the operation
of the engine so that successful implementation of the system can be achieved. For the well‐
matched performance of producer gas in an IC engine, biomass with density of >300 kg/m3,
MC up to 20%, particle size of 20–50 mm must be used, and also the impurities in the pro-
ducer gas must be lowered down to acceptable levels (dust, tar, and acids <50 mg/m3) (Yaliwal
et al. 2014). Moreover, the gaseous fuel must be cleaned before it is injected into the engine.
Wet scrubbing is preferred where the gas is cooled to below 150 °C before it is passed to the
scrubbing stage. Wet scrubbing is an established cleaning technology which removes alkali
metals, ammonia, particulates, and tar. In order to retain the chemical energy of the gaseous
Biomass
Gas Mixer
Fuel Tank
To Loading
Engine Generator System
Filter
Cooler
Figure 6.5 Schematic diagram of gasifier system coupled with engine. Source: Adapted from
Ramadhas et al. (2008) with permission from Elsevier.
114 Lignocellulosic Biorefining Technologies
fuel, incorporation of catalytic or thermal cracking of the tar before wet scrubbing is prefer-
able (Bridgwater et al. 2002).
Producer gas has a better knocking property compared with other combustible gases
which makes it suitable to be utilized in an IC engine. This is because the presence of H2 in
producer gas increases the laminar flame velocity which reduces the knocking tendency.
Another reason for lower knocking is the suppression of preflame reaction due to the pres-
ence of higher fractions of inactive gases such as CO2 (12–15%) and N2 (48–50%) in producer
gas (Sridhar et al. 2005). A host of researchers have found that application of producer gas
in a CI engine under dual fuel mode has a significant effect on the performance, combus-
tion, and emission characteristics of the engine. Under dual fuel mode, the producer gas
(derived from biomass) is used as primary fuel and diesel is used as the pilot liquid fuel,
thereby replacing diesel with a renewable energy source. A dual fuel engine shows better
performance along with lower smoke and NOx emissions at higher load in comparison
with a diesel engine (Yaliwal et al. 2014).
The major challenge with this technology is that current engines are designed for either
petrol or diesel due to which utilization of producer gas results in derating of the system.
Further modification of the injection system can improve the engine performance.
Moreover, producer gas can also be mixed with biogas produced from anaerobic digestion.
by the gasifier and in addition, the exhaust heat of the gas turbine is utilized for producing
steam to run the conventional steam turbine. In this technology, gas and steam turbines
operate in combination which holds the promise of clean, efficient, and cost‐effective
technology for power production from biomass (Krigmont 2001; Balat et al. 2009a). The
BIGCC comprises three processes: gasification process, gas power cycle, and steam power
cycle. A schematic diagram of the BIGCC is shown in Figure 6.6.
The gasification processes have already been discussed in previous sections. In the later
stage, the hot and clean fuel gas from the gasifier enters the gas turbine fuel injection sys-
tem and burns to produce electricity. Exhaust heat coming from the gas turbine is pro-
cessed through a heat recovery system to produce superheated steam which is expanded
in the steam turbine, resulting in combined cycle power generation without using any
additional fuel (Krigmont 2001). There are several issues to be considered for running a
gas turbine with a low heating value gaseous fuel including the optimum mixing of air
and fuel to achieve the correct temperature at the inlet of the turbine, operation and con-
trol of the gas turbine compressor, limitations of emission, limitations of fuel injection
system and also possible redesign of early stages of the gas turbine in order to meet the
increased flow rate which will rise due to firing of gas with low heating value (Bridgwater
et al. 2002).
Syngas
Gas Cleanup
Biomass
Air/oxygen Gasifier
Clean Fuel Gas
Combustor
Steam
To Gasifier
Ash
Gas
Compressor Turbine
Air
Water
Exhaust Heat
Chimney
Recovery Unit
Steam Steam
Turbine
Flue Gas
Water
To Gasifier
Figure 6.6 Schematic diagram of a biomass integrated gasification combined cycle (BIGCC).
116 Lignocellulosic Biorefining Technologies
The BIGCC has several advantages when considering operational, economic, and social
concerns. It shows excellent environmental performance in terms of removal of NOx, SO2,
and particulate matter. Sulfur present in the coal is removed to 99%, NOx reduced to about
90–35% and CO2 reduction is achieved. Another attractive feature of BIGCC power genera-
tion is that it allows the application of various types of fuel such as coal, natural gas, oil, etc.
This feature enables the plant to run even during unavailability or disruption of fuel supply,
as the plant can be switched from coal to natural gas or even to oil. This technology also
allows repowering of already existing fossil fuel‐based plants which are low efficiency and
highly polluting. BIGCC plants allow integration of additional stages in blocks ranging
from 100 to 450 MW. An efficiency of about 42–52% could be achieved with this technology
in the near future which would be higher compared to coal‐based plants. Furthermore, the
amount of water required for the BIGCC is only 50–70% that of a pulverized coal‐based
plant. Application of the BIGCC could provide a new direction for the problems associated
with other wood combustion technologies and also holds promise for the effective utiliza-
tion of waste woody biomass at lower cost. Combination of a BIGCC with a fuel cell is
another future technology which could enable further reductions of CO2 emissions per
unit of electricity (Krigmont 2001).
operating temperatures compared to SOFCs, this type of fuel cell can be considered to be
the most promising fuel cell which can directly convert producer gas at higher efficiency.
But MCFCs demand purification of producer gas up to a certain level in order to prevent
material deterioration from tar or particulate matter (Iaquaniello and Mangiapane 2006;
Molino et al. 2019).
On the other hand, in SOFCs, solid oxide ceramic electrolytes are used which are made
of zirconium oxide (ZrO2) stabilized with yttrium oxide (Y2O3) and are considered to have
immense potential for being utilized in a combined cycle. SOFCs works at a temperature
range of 900–1000 °C. This higher temperature is required due to ionic conductivity values
and this in turn abolishes the evaporation and corrosion possibilities of solid components,
which are more prevalent for the cells that work on liquid electrolytes. Internal reforming
of fuel gas is possible in SOFCs because of their high temperature operation which allows
reforming of hydrocarbons directly in the anode chamber. Therefore, handling of a wide
range of hydrocarbons is possible for this type. Hence, suitability for higher temperature,
high efficiency, solid‐state design, and ability to reform fuel gas internally make this type
more promising than MCFCs (Kempegowda et al. 2012; Molino et al. 2019).
From the above description, it is obvious that due to the ability to perform direct reform-
ing of hydrocarbon without any limit to CO and CO2 content, MCFCs and SOFCs are the
most reliable and promising option for producing electric power from renewable sources.
6.6 Conclusion
c onsidered to be more expensive and also produces highly viscous bio‐oil compared to fast
pyrolysis. Depending upon the operating temperature, heating rate and residence time,
pyrolysis can deliver three different forms of fuel. Slow pyrolysis is preferable for the pro-
duction of char and fast and flash pyrolysis are considered to be more attractive options for
generating liquid fuel with higher production yield. Bio‐oil generated from pyrolysis has
comparative chemical characteristics to those of conventional petroleum oil and can be
used as an alternative for engine application.
Biomass gasification can be considered as the most multipurpose thermochemical conver-
sion method as the derived gaseous fuel, producer gas, can be utilized in many directions. Based
on operation principles, gasifiers are classified in three types. Fixed‐bed gasifiers are generally
used for small‐scale operations whereas fluidized‐bed and entrained‐bed gasifiers are suitable
for large‐scale application. Producer gas can directly be injected into an IC engine or can be
utilized in a CI engine with dual fuel mode for generating power. Moreover, electricity can be
generated through a BIGCC where an additional steam cycle can be operated with a gas turbine
exhaust heat recovery unit. Gasification can also be combined with fuel cell technology in order
to enhance electrical efficiency as compared to engine or gas turbine technologies.
Utilization of lignocellulosic biomass for energy generation has several socioeconomic
advantages such as creation of market value for biomass, local skill development and job
opportunities, rural development through environmentally friendly technologies, proper utili-
zation and control of local resources, etc. Proper utilization of biomass through various con-
version processes can lead to production of high‐quality fuel which could mitigate dependence
on fossil fuel and also could help in improving the economic structure of developing nations.
Acknowledgment
The authors gratefully acknowledge the financial support extended by the Science and
Engineering Research Board, Government of India (Grant number: ECR/2016/001830),
and the Centre for Energy, IIT Guwahati, for providing all research facilities.
R
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125
7.1 Introduction
In the current scenario, there is a great demand for plastics manufacturing since these
materials are used in a variety of applications, especially for packaging, leading to the
generation of enormous amounts of waste. Most of the plastics used in commercial appli-
cations are derived from petroleum, which is a nonrenewable resource. Besides that, after
their use, usually only a small fraction is recycled, while the largest fraction of plastic resi-
dues is disposed of, often improperly, leading to serious environmental hazards (Osman
et al. 2016; Emadian et al. 2017). In this context, an emerging trend is the conversion of
lignocellulosic biomass into high value‐added products, including biopolymers. Research
involving new materials development has been growing in recent years, focusing mainly
on high‐performance eco‐friendly materials at affordable costs, such as biopolymers
(Satyanarayana et al. 2009; Grewal and Khare 2018).
Biopolymers are polymers synthesized by living organisms, such as plants, fungi, bacte-
ria, and archaea, which are a promising alternative to replace conventional plastics. The
advantages of employing biopolymers include that they are biodegradable, reducing accu-
mulation of waste in the environment, while their biodegradation normally leads to the
formation of less toxic products. In addition, in most cases, smaller amounts of pollutants
are generated during their production process, and they can be produced from waste or
by‐products (Fasciotti 2017). There are many biopolymers that can be obtained from ligno-
cellulosic biomass; some examples are methylcellulose, carboxymethylcellulose, cellulose,
cellulose acetate, polylactic acid (PLA), acrylic acid, polyhydroxybutyrate (PHB), polyeth-
ylene (PE), furfural resins, and phenolic resins (Boneberg et al. 2016).
This chapter is focused on biopolymers obtained from lignocellulosic biomass. In addi-
tion, other important topics including types of biopolymers, biodegradability, production
7.2 Biopolymers in General
Polymers are macromolecules constituted of small and simple repeating structural units
called monomers. There are a few different definitions postulated by acknowledged organi-
zations regarding biopolymers. According to the International Union of Pure and Applied
Chemistry( IUPAC), a biopolymer is a polymer produced by living organisms, including
proteins, polysaccharides, and nucleic acids (DNA and RNA). Biopolymers are the “build-
ing blocks of life,” that is, they are the most important components of cell infrastructure
and play essential roles in cell regulation and replication. The three main classes of biopol-
ymers synthesized by living organisms are proteins (formed by amino acids), polysaccha-
rides (sugar polymeric chains), and nucleic acids (formed by nucleotides) (McNaught and
Wilkinson 1997).
Another important definition is regarding biodegradable polymers which, according to
the American Society for Testing and Materials (ASTM) D883 regarding Standard
Terminology Relating to Plastics (2019), are “a degradable plastic in which the degradation
results from the action of naturally occurring microorganisms such as bacteria, fungi, and
algae.” In this context, biodegradable polymers are materials whose degradation in natural
processes leads to their conversion in CO2, H2O, and nontoxic inorganic compounds (ASTM
2019). Regarding this standard, there are two categories of degradable polymers: polymers
which are degraded by microorganisms, so‐called biodegradable polymers, and oxo‐degra-
dable polymers, which contain inorganic additives that activate polymer degradation
initiated by oxygen (Boneberg et al. 2016).
Moreover, the European Bioplastics Organization classifies bioplastics (biopolymers)
in two different groups: bio‐based and biodegradable polymers. According to this defini-
tion, bio‐based or partially bio‐based bioplastics are polymers that possess the same
properties as conventional forms; that is, they are technically equivalent to oil‐based
plastics but are produced from renewable resources. Whereas biodegradable plastics are
polymers derived from either renewable or nonrenewable resources, which are certified
as compostable according to international standards, such as EN13432. Figure 7.1 shows
some examples of biodegradable, bio‐based, and both biodegradable and bio‐based
bioplastics (E‐Bioplastics 2018).
7.3 Biodegradability
Biodegradation of polymers generally occurs through various processes involving biologi-
cal, chemical, and mechanical activities which lead to a modification in the polymer chem-
ical structure, resulting in the formation of simple metabolites, as illustrated in Figure 7.2
(Boneberg et al. 2016).
Biopolymers from Lignocellulosic Biomass 127
Bioplastics
Biodegradable
plastics
PES PE
PHB
PCL PLA NY II
Bio-based
plastics
Figure 7.1 Bioplastics including biodegradable and bio-based plastic. AcC, acetylcellulose; NY II,
nylon II; PBS, polybutylene succinate; PCL, polycaprolactone; PE, polyethylene; PES, polyethylene
succinate; PHB, polyhydroxybutryrate; PLA, polylactic acid. Source: Adapted from Boneberg et al.
(2016); open access article, copyright permisison provided under Creative Commons Attribution 4.0
International License.
Mechanical
strain H2O/O2 Microorganisms
Biomass
Polymer + CO2 + H2O
volatiles
Sunlight Hydrolysis/ Biodegradation
oxidation
Figure 7.2 Polymer biodegradation involving mechanical, chemical, and biological processes.
Source: Adapted from Boneberg et al. (2016); open access article, copyright permisison provided
under Creative Commons Attribution 4.0 International License.
There are three main steps involved in polymer biodegradation: biodeterioration, bio-
fragmentation, and assimilation. Biodeterioration is the modification of mechanical,
chemical, and physical properties of the polymer due to microbial growth on the surface
or inside the polymer. Biofragmentation is the conversion of polymers into oligomers
and monomers by microbial metabolism. Assimilation is the final step in which micro-
organisms, supplied by carbon, energy and nutrient sources from the fragmentation
step, are able to convert these components to carbon dioxide, water, and biomass
(Emadian et al. 2017).
Factors that influence polymer biodegradation include chemical structure, polymer
chain, crystallinity, and complexity of polymeric formula. The degradation carried out by
microorganisms involves enzymatic reactions, so that a specific enzyme is required for
each functional group in the polymeric structure. In this context, polymers which have a
shorter chain, more amorphous regions and a less complex formula are easy to degrade by
microorganisms. Also, environmental conditions play a significant role in biodegradation,
including pH, temperature, moisture, and oxygen content (Emadian et al. 2017).
128 Lignocellulosic Biorefining Technologies
7.4 Types of Biopolymer
There are four main types of biopolymer that can be obtained from lignocellulosic biomass:
(i) natural biopolymers (e.g., cellulose, hemicellulose, lignin); (ii) biopolymers obtained
through modification of naturally occurring polymers (e.g., nanocellulose and carboxym-
ethylcelullose); (iii) biopolymers synthesized by microorganisms (e.g., polyhydroxyal-
kanoates); (iv) biopolymers obtained through polymerization of biomonomers derived
from lignocellulosic feedstock (e.g., PLA) (Satyanarayana et al. 2009). Figure 7.3 shows
examples of some biopolymers and Figure 7.4 shows the routes used to obtain all these
biopolymers from lignocellulosic feedstock (Brodin et al. 2017).
Biodegradable
Polymers
Intermediate, Monomer,
Lignocellulosic e.g. lactic Chemical e.g. ethylene,
Pretreatment Fermentation
feedstock acid, ethanol conversion lactide
Monomer or Biobased or
Lignin or Chemical Polymerization
precursor, Polymerization bioenriched plastic,
tannin conversion
e.g. phenolic e.g. PF, PUR
Biobased plastic,
Possible e.g. PE, PLA
additional
monomer
Figure 7.4 The main routes for production of biopolymers from lignocellulosic feedstock. PE, polyethylene; PF, phenol formaldehyde resin; PHA,
polyhydroxyalkanoates; PLA, polylactic acid; PUR, polyurethane. Source: Adapted from Brodin et al. (2017) with permission from Elsevier.
OH OH OH
OH HO OH
HO HO O
O O O O O O
O O O
O HO O
HO
HO OH OH OH
OH OH OH n
Figure 7.5 Cellulose structure. Source: Adapted from Machado et al. (2016); open access article,
copyright permisison provided under Creative Commons Attribution 4.0 International License.
HO2C
O
H3CO
HO Xylose
OH
O H
HO HO OH
O
O O O O
O HO O
OH
n
Figure 7.6 An example of hemicellulose structure. Source: Adapted from Machado et al. (2016);
open access article, copyright permisison provided under Creative Commons Attribution 4.0
International License.
CHO
CH
CH
H3CO OCH3
H3CO
CH2OH O
CH2OH
O CH HC CH2OH
CHOH HC CH
CI CHOH
CH2OH
CH2OH OCH3
HC
HC O OH OCH3
C O CH2OH HC O
HC
CHOH
H3CO CH2OH H3CO OCH3 CH2OH
O CH O CH
O CH2OH H3CO OCH3 CH2
HC O
O CH
H3CO OCH3 H3CO OCH3
OH CH2OH CH2OH O
OCH3 HC CH
O CH CH
Figure 7.7 Lignin structure. Source: Adapted from Boneberg et al. (2016); open access article,
copyright permisison provided under Creative Commons Attribution 4.0 International License.
Biopolymers from Lignocellulosic Biomass 131
HO HO HO
Figure 7.8 Building blocks of lignin p-hydroxyphenyl (H), guaiacyl (G), and syringyl (S) residues.
Source: Adapted from Sen et al. (2015) with permission from the Royal Society of Chemistry.
syringyl (S) residues (Figure 7.8) in this natural polymer respectively (Faria et al. 2016;
Machado et al. 2016; Santos et al. 2017a).
based on the extraction method used to isolate it. Based on the most used extraction meth-
ods, lignin can be classified as kraft lignin, lignosulfonate, lignin by enzymatic hydrolysis,
and organosolv lignin. These different types of lignin can be modified to produce several
types of biopolymers. Some examples of biopolymers that can be obtained by lignin
modification are shown in Table 7.3 (Agrawal et al. 2014; Naseem et al. 2016).
Table 7.3 Biopolymers derived from lignin.
CH2OH CH2OH
O O
OH
O
O n
O
OH OH
CH2OCCH3
O
OH
OH
COO–M+
H2 O O
C
OH
+M–OOC O O O
OHOH
C OH
H3C O
Figure 7.9 Xanthan gum structure. Source: Reprinted from Pu et al. (2018) with permission from
Elsevier.
Biopolymers from Lignocellulosic Biomass 135
The lignocellulosic feedstock can be converted to a wide range of high value‐added prod-
ucts through biorefinery processes. Many of the chemicals derived from lignocellulosics
are known as building blocks or platform chemicals as a variety of other products, includ-
ing biopolymers, can be produced from them. For example, glucose, derived from cellulose,
can be fermented to ethanol by yeast and bacteria in anaerobic conditions, which can be
further dehydrated to ethylene, the monomer for polyethylene, or it can be dehydrogenated
and dehydrated to produce 1,3‐butadiene, the monomer for synthetic rubber. Another
example is that glucose can be converted to lactic acid by lactic acid bacteria, which is the
monomer to produce PLA. Some examples of high value‐added products obtained from the
main lignocellulosic components are shown in Figure 7.11 (Liu 2012).
Biomass
Feedstock
Platform
Conversion/refining
Nylon
Vitamin c Sorbitol resins PHAs
Furfural Methanol
Figure 7.11 Some high value-added products obtained from lignocellulosic feedstock. Source:
Adapted from Boneberg et al. 2016; open access article, copyright permisison provided under
Creative Commons Attribution 4.0 International License).
Table 7.4 Chemical composition of different types of lignocellulosic biomass (Lee et al. 2014;
Boneberg et al. 2016; Machado et al. 2016; Santos et al. 2017a).
physical (mechanical breaking of fibers), chemical (acid hydrolysis), and biological (enzyme
hydrolysis) treatments and purification of the polymer of interest. For the second method,
the feedstock needs to have enough resources for the microbial transformation of simple
compounds into the polymer. Polymerization is done by a microorganism or a biocatalyst
(enzyme) in a controlled environment, and a final separation step of the polymer from other
compounds in the medium is required (Kawaguchi et al. 2016).
In Table 7.5, there are some examples of biopolymers obtained by each type of conver-
sion method used for production of biopolymers, along with their possible current indus-
trial application. Technology development around new biopolymers and new applications
of renewable products brings great promise in this industry for the near future (Rehm 2010;
Brodin et al. 2017).
Table 7.5 Examples of biopolymers split by type of production process and their applications.
Carboxymethylation of OH
Aqueous NaOH
OR Ali et al. (2013)
cellulose with aqueous O HO OH ClCH2COONa
O O
O O
NaOH and ClCH2COONa HO O
O RO O
OCH2COONa
OH
OH n n
Cellulose
R = H or R =CH2COONa
Sodyum Carboxymethyl Cellulose
OH OH
HO OH H2O HO OH
O O O O O
HO O HO O
HO OH HO O
OH OH2
OH n OH n
(Continued)
Cellulose
Milling
Acid
Lignocellulosic
Steam hydrolysis
biomass Fractionation
explosion
NCC Glucose
Sonication Dialysis Centrifugation NCC
suspension Acid
Source: Images in this table are adapted from mentioned references with permission from respective publishers.
Biopolymers from Lignocellulosic Biomass 141
time, acid concentration, and acid/cellulose proportion leads to a partial rupture in the
polymer, releasing cellulosic microcrystals presenting a linear rigid arrangement due to
acid penetration in amorphous regions. The most used acids are sulfuric and hydrochloric
acid, and combinations of these two acids are also used in order to produce polymers with
different physical and chemical properties. Although acid hydrolysis is the most common
isolation method, other processes like alkali hydrolysis, steam explosion, extrusion, and
radiation‐enzymatic processes can also be employed (Trache et al. 2016; Ismail et al. 2018;
Kian et al. 2018).
Nanocellulose is categorized into two groups: nanocrystalline cellulose (NCC) and
nanofibrillated cellulose (NFC). Both types exhibit similar chemical characteristics but the
difference is the physical characteristic of their colloidal forms – NCC resembles cellulosic
“rice” while NFC resembles cellulosic “spaghetti.” Nanocellulose production processes are
very similar to those involved in MCC production. A scheme of steps for nanocellulose
production from lignocellulosic biomass is shown in Table 7.6 (Lee et al. 2014).
O O N
O O O O
C + O +
HO R HO n HO n N
O H O
C C
R O R O
O
N C
O R
N R
C
O O O
O Hemicelluloses ester derivatives
O n
O
C C
R O R O
Transesterification O
O O
O O O Peng et al.
HO
OH n O O + HO (2012)
Xyl
Xylose Transesterification O
Acetylation O O
O O H 3C O CH3 O O O Farhat et al.
O HO
HO O (2017)
OH C O
n
CH3 n
Hemicelluloses
Acetylated hemicelluloses
Benzylation of
O
hemicelluloses O O
O
CH2Cl O
O
O Junli et al.
with benzyl HO
OH CH2
O
n (2012)
n
chloride NaOH CH2
Hemicelluloses
Benzylated hemicelluloses
(Continued)
CMC HC
O
OH
HOOC
H3CO O HOH2C OH
HO OCH2COOH
OH
OH HO OH HO HO O N O
HO O O O
HO O O O O
O O O
OH OH OH OH OH
Thermo-crosslinking O HOH2C NHCOCH3
OH O
HOOC O
H3CO O HOH2C OH
HO OCH2COOH
OH
OH OH HO HO O N O
HO O HO O O
HO O O O O O
O O
OH OH OH OH OH
HOH2C NHCOCH3
O
O
CMCH
Source: Images in this table are adapted from mentioned references with permission from respective publishers.
atmospheric oxygen after the bleaching process which results in the lignin darkening to a
black or brown color, as time goes by (Naseem et al. 2016).
In order to overcome these limitations, chemical and structural modifications have been
proposed in several studies. Some of the modifications applied to lignin that allow its use
in a wider range of applications include alkylation and alkoxylation, esterification, co‐poly-
mer in polyurethane synthesis, lignin‐based phenol‐formaldehyde resin synthesis, and
grafting. Some examples of the most important chemical modifications used in lignin are
shown in Table 7.8 (Sen et al. 2015).
H3CO
OCH2CH2O–
Esterification Synthesis of OH
lignin‐based Improved flow
thermoplastic properties. Saito et al.
polyesters O O
(2012)
co‐polymerized O
n
O
with carboxy R2 R1
KOH
terminated OH
telechelic 1, 4-Dioxane,100°C, 24h
+
polybutadiene R2 R1 R1 R2
HOOC COOH OH OH
n
Polyurethane Synthesis of OH
Polybutadiene diisocyanate
synthesis block co‐polymers Lignin segment
O
using lignin and O
provides mechanical Saito et al.
soft elastomeric + N O O N strength to the (2013)
H3CO H H
material to form NCO polymer and the soft
O
thermoplastic 1, 4-dioxane
synthetic polymer
L
elastomers Dibutyltindilaurate delivers rubbery flow
24h characteristics
O O O O
O N N O O N N O
H H H H
n
H3CO OCH3
O O
L L
(Continued)
Laccase
Lignin
H2O O H
R O
O
OH
O
Grafting
O R
H2N nO
O OH
O O NH2
+ O R
H2N n O O OH
Lignin O NH2
Lignin
Polysaccharide Xanthan Glucose, mannose and Xanthomonas spp. Food additive (thickener),
glucuronate drugs, and emulsifier
Polysaccharide Dextran Glucose Leuconostoc spp. and Streptococcus spp. Blood plasma extender and
chromatography media
Polysaccharide Nanocellulose D‐glucose Gluconacetoobacter spp., Rhizobium spp., Food additive, diaphragms of
Agrobacterium tumefaciens and Sarcina acoustic transducers, wound
ventriculli dressing, and drugs
Polysaccharide Alginate Mannuronic acid and Pseudomonas spp. Biomaterial, drug delivery, and
glucuronic acid and Azotobacter tissue scaffold
spp.
Polyester Polylactic acid Lactic acid Lactobacillus spp. Packaging, plastics and
mulching films
Polyester Polyhydroxyalkanoates (R)‐β‐hydroxyacyl CoA Cupriavidus necator, Pseudomonas spp. and Bioplastic, biomaterial and
Bacillus megaterium matrices for displaying or
binding proteins
Polyanhydrides Polyphosphate ATP Alcaligenes spp., Trypanosoma spp. and Replacement of ATP in
Saccharomyces cerevisiae enzymatic synthesis and flavor
enhancer
new applications. This continued advance in technologies aiming to increase and optimize
biopolymer production is expected to facilitate the establishment of sustainable biorefinery
processes. Also, research focused on utilization of agro‐industrial waste for biopolymer
production will further encourage its use in industrial processes, decreasing costs in pro-
duction and environmental impacts.
7.8.4 Polyhydroxyalkanoates
A class of biopolymers exhibiting different characteristics based on type of biopolymer, raw
material used as feedstock, and microorganism that synthesized the biopolymer. PHAs
produced from Bacillus species have properties more similar to propylene than PHAs
Biopolymers from Lignocellulosic Biomass 151
roduced from other genera, such as better melting stability, crystallinity, tensile
p
strength, and elongation‐to‐break (Mohapatra et al. 2017). Some examples of PHAs that
present different properties are polyhydroxybutyrate (PHB) and polyhydroxybutyrate‐
co‐hydroxyvalerate (PHBV). Regarding mechanical properties, PHB is stiffer and more
brittle than PHBV. Also, their chemical properties differ; PHB solvent resistance is inferior
but it has better natural resistance to ultraviolet (UV) weathering. PHB’s thermochemical
properties can be related to the polymer molecular weight. Melting temperatures, crystal-
lization, and degradation initially increase with a higher molecular weight, but higher
molecular weights exhibit cold crystallization and reduction in melting temperature
and melting enthalpy, suggesting difficulty of crystallization. The properties of PHBV are
closely related to valerate content present in its structure; once its presence reduces poly-
mer crystallinity and melting point, it can lead to a decrease in stiffness but a higher tough-
ness or impact resistance (Bastioli 2005; Domínguez‐Díaz et al. 2015).
7.9 Biocomposites
7.10 Advantages and Challenges
Global polymer consumption has been continuously rising in recent decades, since these
materials are widely applied in various industries, for example in the production of chemi-
cals, electronic equipment, automotive supplies, packages, and many others. Conventional
plastics are petroleum based, a nonrenewable resource, contribute to greenhouse gas emis-
sions, and as they are not biodegradable, the waste generates a problem, since its accumula-
tion and degradation resistance cause environmental hazards. A huge amount of
conventional plastics is improperly disposed into landfill which not only could be used as
carbon feedstock to generate energy by burning theses residues, but also can harm the
environment by potentially causing groundwater pollution by leaching of toxic additives
(Osman et al. 2016; Trache et al. 2016; Dietrich et al. 2017).
Biopolymers from Lignocellulosic Biomass 153
7.11 Conclusion
R
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158 Lignocellulosic Biorefining Technologies
8.1 Introduction
Surfactants are molecules with amphipathic structures (one polar and one apolar region)
and for this reason, they are responsible for two extremely important phenomena: the
reduction of surface and interfacial tensions and emulsification of liquids with different
polarities. The development of modern society is totally dependent on these substances
since they are applied in distinct industrial sectors, from the production of agro‐chemicals
to formulations in the pharmaceutical industry, such as sulfonated olefins, ethoxylated
alkyl phenols, ethoxylated alcohols, alcohol sulfates, alkylbenzene sulfonates, and salts of
fatty acids (soaps). Despite the requirements for these products, synthetic surfactants have
been the subject of criticism, especially in by environmental lobby, since they have low
biodegradability and high toxicity and their synthesis is dependent on petroleum and its
derivatives. Generally, these synthetic products have long carbonic chains, branched or
aromatic groups that hinder biodegradation and lead to numerous environmental prob-
lems, such as eutrophication of rivers and lakes, increase of phosphate concentration, solu-
bilization of toxic organic compounds, and formation of foam (Marchant and Banat 2012;
Kosaric and Vardar‐Sukan 2015). Figure 8.1 represents the schematic structure of the dif-
ferent regions present in biosurfactants.
To overcome the environmental problems caused by synthetic surfactants, production of
biological surfactants, or biosurfactants, using enzymatic and microbiological pathways has
attracted a great deal of attention all over the world. The concept of biosurfactants has become
more popular nowadays which can be clearly seen from the increase in the publication of
scientific papers in the last two decades (Figure 8.2). The eco‐friendly and superior physico-
chemical characteristics of biosurfactants, such as high biodegradability, low toxicity, envi-
ronmental compatibility, possibility of production from agro‐industrial by‐products, higher
foaming, specific activity under extreme conditions such as temperature, pH, and salinity,
make them potential substitutes for synthetic surfactants (Sudhanshu et al. 2015).
500
450
Number of published articles
400
350
300
250
200
150
100
50
0
00
02
20 3
20 4
20 5
20 6
20 7
20 8
09
01
12
13
14
15
16
17
18
10
11
0
0
0
0
0
0
20
20
20
20
20
20
20
20
20
20
20
20
20
Year
Figure 8.2 Number of articles published on biosurfactants in the period between 2000 and 2018
Source: Elsevier’s Scopus (2018).
For the production of biosurfactants, carbon and nitrogen sources are used in the culture
medium. The main sources of carbon are carbohydrates and lipids. With the arrival of the
concept of biorefinery, many renewable sources are being used as raw material in the pro-
duction processes. More specifically, lignocellulosic sources such as sugarcane bagasse
have been used. Some studies report the use of lignocellulosic biomass as a source of car-
bon in the production of biosurfactants, for example the use of a hemicellulosic hydrolyz-
ate of sugarcane bagasse as a source of carbon for the production of glycolipids (Marcelino
et al. 2017). In this chapter, we present the basic concepts of biosurfactants, their synthesis,
raw materials, industrial applications, and sustainable production in the context of ligno-
cellulosic biorefineries.
structure (erythritol, mannitol, ribitol or arabitol) (Morita et al. 2015). Unlike SPLs, MELs
biosurfactants are mainly applied in the formulation of beauty products and personal care.
Among the lipopeptide group, surfactin is the most popular biosurfactant. It is an amphi-
pathic cyclic heptapeptide that can be formed by L‐glutamine, L‐leucine, D‐leucine, L‐
valine, L‐asparagine, D‐leucine, and L‐leucine residues linked by peptide bonds and a fatty
acid chain with 13–16 carbons, resulting in a molecular weight of 1036 Da (Vedaraman and
Venkatesh 2011; Wu et al. 2017). Surfactin has potential biomedical applications due to its
antimycoplasmal, antiviral, antibacterial, and antitumoral activities. In addition, it induces
Mannosylerythritol lipid
OH H3C
CH3
HO
O O CH3
H3C n OH O
O H2N O
OAc O HO N
N
n O H3C NH H HN CH3
O
OH R NH H HN NH2
O HO
O CH3
O O O H3C O O
AcO O O
NH NH NH
O O H3CO
O NH H
n = 6 - 10 NH CH3
H H3C H N
N N H2N N
Rhamnolipid HO O O O CH3
OH H3C OH
O OH O
O
H3C O
O O OH
NH2
OH CH3
HO O O Surfactin
O O Iturin NH2
HO
H3C OH
CH3 OH O O O
HO H H H
HO N N N
N N
H H
CH3 CH3 O O O
O NH
O
Sophorolipids O OH H3C
O
N
HO HO O O
O CH3 O O HN
HO HO H H
HO O HO O N
HO H3C N
O HO O H
O O H3C O O
O HO H3C
HO HO H2N
OH OH HO
C Fengycin
O
HOOC
formation of ion channels in lipid bilayer membranes, has antiinflammatory activity, and
inhibits biofilm formation due to its antiadhesive properties. This biosurfactant is also
commonly used for environmental bioremediation, enhanced hydrocarbon biodegrada-
tion, heavy oil transportation, and biocontrol (Chen et al. 2015; Wu et al. 2017).
In addition to these biosurfactants, obtained naturally or by chemical synthesis, there are
those that may be obtained by enzymatic/chemical transformation in a preexisting struc-
ture, called semi‐synthetic or modified biosurfactants (Recke et al. 2013). These modifica-
tions not only allow the structural change of the molecule but also help in the modification
of their physicochemical and biological properties. Lang and Wagner (1987) and Zinjarde
and Ghosh (2010) reported the important role of enzymatic systems, such as lipases and
glycosidases, in the structural modification of biosurfactant precursors, like carbohydrates
and lipids. Delbeke and collaborators (2015) synthesized a quaternary ammonium
sophorolipid from a sophorolactone produced by fermentation; organic reactions were per-
formed in order to insert an amine group into the biosurfactant molecule. The modified
sophorolipid obtained was tested against pathogenic bacteria, proving to have excellent
antibacterial properties.
The biosurfactants are applied in several industrial sectors, but the reasons why the micro-
organisms produce these compounds are still unknown. In many cases, biosurfactants
have physiologic functions such as emulsification, solubilization and intracellular trans-
port of aqueous insoluble compounds, cell release in biofilms, antimicrobial activity, and
quorum sensing (Nitschke and Pastore 2002).
Currently, biosurfactants are produced by fermentation processes, both in laboratories
and in industries. The success of the production of these bioproducts depends on the
microorganism chosen as the fermenting agent, the culture medium, and the way of con-
ducting the process, as described below.
8.3.1 Microorganisms
Bacteria and yeasts are the microorganisms generally used for the production of biosur-
factant. The bacterial members of the genus Bacillus (B. subtilis, B. mojavensis, B. pumilus, B.
brevis, B. salmalaya, B. licheniformis, and B. amyloliquefaciens) (Mulligan et al. 2001;
Fernandes et al. 2007; Sudhanshu et al. 2015), Pseudomonas genus (P. aeruginosa, P. fluores-
cens, P. chlororaphis, P. marginalis, and P. maltophilia) (Desai and Banat 1997; Jadhav et al.
2011), Thiobacillus thiooxidans (Christofi and Ivshina 2002), Gluconobacter spp., Paenibacillus
polymyxa, Flavobacterium spp. (Bodour et al. 2004), Rhodococcus erythropolis (Christofi and
Ivshina 2002), Brevibacterium brevis, Agrobacterium spp., Acinetobacter calcoaceticus (Choi
et al. 1996), Leuconostoc mesenteroides and Lactobacillus fermentum are responsible for the
production of lipopeptides, glycolipids, polymeric surfactants, fatty acids, phospholipids,
neutral lipids, and particulate biosurfactants (Sudhanshu et al. 2015; Sarwar et al. 2018).
Sustainable Production of Biosurfactants and Their Applications 165
Although bacteria are well reported as biosurfactants producers, some authors consider
yeasts the best fermentation agents to produce these biomolecules. According to Monteiro
et al. (2009), when compared to bacteria, yeasts have cell structures that are more resistant
to the biosurfactants secreted in the culture medium. In addition to cellular resistance, the
yeasts used in biosurfactant production in majority have GRAS status (Generally Regarded
As Safe), eliminating risks of toxicity and pathogenicity and allowing applications in the
food and pharmaceutical industries without restrictions (Barth and Gaillardin 1997; Fontes
et al. 2008). The most used yeasts in biosurfactant production include members of the
genus Candida (C. bombicola) (Gobbert et al. 1984; Felse et al. 2007), C. utilis (Shepherd
et al. 1995), C. ingens (Amezcua‐Vega et al. 2007), C. batistae, C. stellata, C. bogoriensis, C.
riodocensis, C. tropicalis, C. apicola (Hommel et al. 1994), C. lipolytica (Cirigliano and
Carman 1984) and C. antarctica (Kitamoto et al. 1992), Starmerella (S. bombicola)
(Marcelino et al. 2019) and Pseudozyma (P. rugulosa, P. aphidis, P. siamensis, P. fusiformata,
P. parantarctica, and P. tsukubaensis). However, in the literature there are reports of biosur-
factant production by Rhodotorula, Pichia, Debaromyces, Aureobasidium (Brumano et al.
2017), Kluyveromyces, Issatchenkia, Cryptococcus, Yarrowia lipolytica (Zinjarde et al. 1997;
Beopoulos et al. 2009), Trichosporon (Christofi and Ivshina 2002; Das et al. 2008;
Kulakovskaya et al. 2010), Cutaneotrichosporon, and Ustillago (Christofi and Ivshina 2002).
It should be noted that, recently, the yeasts described as oleaginous (accumulators of intra-
cellular lipids) and positive lipase yeasts have been highlighted as the best biosurfactant
producers.
In addition to bacteria and yeasts, there are some reports in the literature of filamentous
fungi (Penicillium chrysogenum, P. spiculisporum and Aspergillus versicolor) and microalgae
(Porphiridium cruentum, Spirulina platensis, S. maxima, Dunaliella bardawil, Chlorella
minutissima, Phaeodactylum tricornatum, Cylindrotheca closterium, Stichococcus bacillaris
and Scenedesmus spp.) being used for biosurfactant production (Szuhaj 1989; Shepherd
et al. 1995; Bigogno et al. 2002; Xue et al. 2002; Lin et al. 2003; Gao et al. 2011).
processing (frying edible oils and fats, olive oil, potato peels, rape seed oil, sunflower, veg-
etable oils), fruit processing (banana waste, apple and grape pomace, carrot industrial
waste, pineapple) and oil processing mills (coconut cake, canola meal, olive oil mill waste
water, palm oil mill waste water, peanut cake effluent, soybean cake, soap stock, waste from
lubricating oil) (Fox and Bala 2000; Thompson et al. 2000; Thompson et al. 2001; Das and
Mukherjee 2007; Colak and Kahraman 2013; Makkar et al. 2011; Thavasi et al. 2007; Banat
et al. 2014; Felix et al. 2019).
Sugars and lipids used as substrates by the microorganisms are directed to the metabolic
pathways responsible for cell growth and biosurfactant biosynthesis. Studies have reported
that hydrophobic substrates act as inducers in biosynthesis of microbial surfactants. Thus,
oils and hydrocarbons can be used strategically in the production of these bioproducts and
even regulate the anabolic pathways (Desai and Desai 1993). Other studies showed satisfac-
tory yields in biosurfactant production when carbon sources with different polarities were
mixed (Fontes et al. 2008). It should be noted that in the microbial synthesis of biosur-
factants there are complex processes that require integration of metabolic pathways, since
intermediates and products of catabolic pathways, such as those obtained in glycolysis,
pentoses‐phosphate pathway, amino acid degradation and β‐oxidation of fatty acids, will be
the precursors of biosurfactant synthesis reactions.
In biosurfactant biosynthesis, four possibilities are accepted (Siñeriz et al. 2009).
1) Hydrophilic and hydrophobic moieties are synthesized de novo via independent
pathways.
2) The hydrophilic moiety is synthesized de novo and the substrate induces the hydropho-
bic moiety.
3) The synthesis of the hydrophilic moiety is substrate dependent while the hydrophobic
moiety is synthesized de novo.
4) The synthesis of both residues depends on the carbon substrate used.
The carbon source used in biosurfactant production is of extreme importance because it
influences the structure of the molecule and consequently the physicochemical properties
(Santos et al. 2016a). Besides the carbon sources, nitrogen sources are essential for biosur-
factant production and nucleic acids, amino acids, and protein/enzyme biosynthesis are
needed for cellular metabolism. Several compounds can be used as nitrogen sources in the
production of biosurfactants, such as corn steep liquor, urea, peptone, yeast extract, meat
extract, malt extract, rice bran extract, soybean meal extract, ammonium sulfate, ammo-
nium nitrate, and sodium nitrate (Marcelino et al. 2017). The nitrogen source commonly
used in biosurfactant production is yeast extract and its concentrations vary according to
the culture medium and microorganism (Fontes et al. 2008).
In the selection of nitrogen source for biosurfactant production, it is recommended to
use organic compounds with a complex constitution, since their consumption does not
cause large changes in pH. The use of inorganic salts can cause hydrolysis of cations or
anions and alter the pH of the culture medium, thus impairing the fermentation process.
In biosurfactant production, the C:N ratio is generally high. Thus, the nitrogen source is
used strategically as a limiting factor in this bioprocess and for biosynthesis regulation.
According to Albrecht et al. (1996), high C:N stresses the microbial cells and causes a
decrease in the activity of the enzyme isocitrate dehydrogenase, responsible for isocitrate
Sustainable Production of Biosurfactants and Their Applications 167
oxidation to α‐ketoglutarate in the Krebs cycle. Thus, there is isocitrate and citrate accumu-
lation in the mitochondria and both are transported to the cytosol, where the citrate is
cleaved by the enzyme citrate lyase, originating acetyl‐CoA, the precursor metabolite of
fatty acids, increasing biosurfactant production.
In addition to carbon and nitrogen sources, micronutrients are also required in culture
media to obtain biosurfactants. Generally, multivalent cations act as co‐factors in various
enzymatic reactions and may favor biosurfactant biosynthesis (Fontes et al. 2008). Iron
(Fe2+) limitation stimulates biosurfactant production in P. aeruginosa (Guerra‐Santos et al.
1986; Ramana and Karanth 1989). Recently, Niu et al. (2017) reported the significative
influence of manganese (Mn2+) and calcium (Ca2+) cations in MEL production by the fun-
gal endophyte Ceriporia lacerate.
Physicochemical properties and operational factors such as temperature, pH, agitation,
and aeration can also interfere with biosurfactant production. Temperature and pH may
impair the enzymatic activities of microorganisms used as biosurfactant producers.
Generally, these microorganisms produce biosurfactants in temperatures between 25 and
40 °C. Kitamoto et al. (1992) demonstrated that C. antarctica increased MEL production
when grown at 25 °C. Recently, Cryptococcus, Rhodotorula, Candida, and Tremella yeasts,
isolated from the Antarctic continent, have been reported to produce biosurfactants at
25 °C (Chaves 2017). The P. aeruginosa strain 44 T1 produced RMLs at 37 °C (Robert et al.
1989). Perfumo and collaborators (2018) reported that several species of psychrophilic bac-
teria and yeasts are capable of producing biosurfactants in a temperature range between 4
and 35 °C. As for the effect of pH, RML production by Pseudomonas spp. was highest when
the pH was maintained between 6.0 and 6.5; above pH 7.0, production decreased to low
levels (Guerra‐Santos et al. 1984). According to van Bogaert et al. (2011), in the case of
sophorolipids produced by yeasts, pH values between 7 and 7.5 can disorganize their
structure.
Agitation and aeration are important parameters in biosurfactant production since,
beyond culture medium homogenization, they also supply the oxygen demand, being
directly related to the rate of oxygen transfer in culture medium (represented by the volu-
metric coefficient of oxygen transfer – kLa). The kLa is important for definition of the
metabolic pathways adopted by the cell, favoring cell growth, through the respiratory
chain, or catabolic and anabolic pathways of interest for biosurfactant production.
According to Yeh et al. (2006), biosurfactant production by yeasts increased when the agita-
tion and aeration rates were high. However, vigorous aeration and agitation during fermen-
tation may cause problems with foaming (Joshi et al. 2013).
performed on bench and pilot scale (BBEPP 2015; Coppe 2009). Submerged fermentations
in stirred tank reactors (STR) are the most popular way of obtaining biosurfactants
(Table 8.2).
Although STRs are the most common reactors used in biosurfactant production by sub-
merged fermentation, in this kind of reactor there is the possibility of foam formation
which can be a major problem (Figure 8.4). The excess of foam during fermentation is a
limiting factor for biosurfactant production by the submerged process since, together with
the foam, there is loss of nutrients, products, and biomass, reducing productivity or, in
extreme cases, making fermentation unfeasible (Winterburn and Martin 2012).
In order to mitigate foaming in submerged processes of biosurfactant production in STR
bioreactors, strategies such as the use of mechanical, acoustic and ultrasonic methods,
“switchable foam control” (using the pH sensitivity of certain biosurfactants), membranes
and foam fractionation are adopted (Stocks et al. 2005; Winterburn and Martin 2008, 2012;
Pereira et al. 2013). In addition, solid‐state fermentation (SSF) has also been used in biosur-
factant production in order to avoid foaming, due to its simplicity and cost. SSF can be
defined as the growth of a microorganism on a solid substrate, with a minimum amount of
free water in the system. In other words, the water forms a thin layer on the substrate sur-
face (Pandey 2003; Pinto et al. 2005). Therefore, the water retained in the matrix must be
enough to allow the growth and metabolism of microorganisms. However, it cannot affect
the matrix maximum retention capacity (Muso‐Cachumba 2017).
Biosurfactant Production
Reactor Microorganism type (g/L) References
In SSF, microorganism growth occurs in a similar way to its natural habitat which leads
to better adaptability and higher metabolite production. Moreover, inhibition caused by
substrate is not likely to occur. Another relevant fact is that agro‐industry by‐products can
be used as substrate in SSF, which reduces production costs, lowering the price of the final
product and also avoiding environmental problems (Durand 2003; Ashok et al. 2017; Soccol
et al. 2017). Apart from this, the costs involved in recovery will be lower, due to more con-
centrated products, and there will be decreased generation of effluents (Pandey 2003;
Krishna 2005; Rodríguez‐Couto and Sanromán 2005).
Most recent work regarding SSF focuses on the production of enzymes, mainly cellu-
lases and xylanases (Soccol et al. 2017). However, this is a promising method for biosur-
factant production, because it can solve the foam formation problem, a great advantage
over submerged fermentation (Pandey et al. 2000; Pinto et al. 2005; Jiménez‐Peñalver
et al. 2018). Different studies have shown the potential of biosurfactant production in
SSF. Slivinski et al. (2012) described production of surfactin with yield of 809 mg/L by
employing B. pumilus using a mixture of okra and sugarcane bagasse as a solid matrix in
a column reactor with forced aeration. Ghribi et al. (2012a) reported biosurfactant pro-
duction of 20.8 mg/g using millet as substrate and B. subtilis as fermentative agent in
flasks. Moreover, Camilios‐Neto et al. (2011) studied rhamnolipid production by P. aer-
uginosa using a mixture of sugarcane bagasse and corn bran as substrate, yielding 45 g/L
of biosurfactant.
170 Lignocellulosic Biorefining Technologies
Recently, the European Commission has enforced the idea of a “circular economy” that
aims to prevent waste generation or, when this cannot be avoided, that waste should be
used for bioeconomical purposes (Satpute et al. 2017). Considering this background, in the
last few years, with the arrival of the biorefinery concept, a broad range of products have
been developed using renewable sources as raw material, more specifically from lignocel-
lulosic sources like sugarcane bagasse and various sorts of brans.
In Brazil, for example, there is a vast sugarcane bagasse surplus, that is not used by the
sugar mills for energy production. Therefore, researchers like Marcelino et al. (2017) have
focused on converting this biomass into biosurfactants. These authors used hemicellulosic
sugarcane bagasse hydrolyzate as a raw material for glycolipid production by Scheffersomyces
stipitis NRRL Y‐7124, obtaining an emulsifying index of 70%, and evaluated its larvicidal
effect against Aedes aegypti.
Chen et al. (2019) applied xylose‐rich corncob hydrolyzate as substrate for surfactin pro-
duction by B. subtilis BS‐37, achieving 0.523 g/L and, beyond that, the microorganism was
able to tolerate several inhibitory compounds from the hydrolyzate. Samad et al. (2014)
reported sophorolipid production (3.6 g/L) by the microorganism Candida (Starmerella)
bombicola growing on hydrolyzates from sweet sorghum bagasse. The same authors
reported that addition of soybean oil can promisingly increase production to 84.6 g/L.
Mercadé et al. (1993) analyzed rhamnolipid production by Pseudomonas sp. JAMM using
olive oil mill effluent as the carbon source in a 2‐litre bioreactor with yield of 1.4 g/L.
Monteiro et al. (2007) also evaluated rhamnolipid production, obtaining a yield of 3.9 g/L
using P. aeruginosa DAUPE 614 as fermenting agent and glycerol as substrate. Another
study showed that P. aeruginosa was able to produce 3.2 g/L of rhamnolipids using corn
steep liquor (10% [v/v]) and molasses (10% [w/v]) as culture medium (Gudiña et al. 2015).
Kim et al. (2005) employed soybean dark oil as a carbon source for Candida bambicola (ATCC
22214); the microorganism produced 90 g/L of sophorolipid. Thavasi et al. (2009) studied the
conversion of peanut oil cake by Azotobacter chroococcum that yielded 4.6 g/L of lipopeptide.
8.5 Markets for Biosurfactants
Biosurfactants are considered versatile molecules due to their physicochemical and bio-
logical properties, guaranteeing a wide range of industrial applications. These bioproducts
can be used in the oil, chemical, food, pharmaceutical, and agricultural industries, among
Sustainable Production of Biosurfactants and Their Applications 171
others (van Dyke et al. 1991; Nitschke and Pastore 2002; Nitschke and Costa 2007; Lourith
and Kanlayavattanakul 2009; Gharaei‐Fathabad 2011; Campos et al. 2013; Sachdev and
Cameotra 2013; Silva et al. 2015).
The market for biosurfactants is constantly expanding. According to forecasts, up to 2020
a 4.3% increase will occur in production, reaching 462 000 tons. and approximately 2.2 bil-
lion dollars will be collected. Developed countries, such as Europe and North America,
account for 75–80% of global consumption of biosurfactants, while the emerging countries
and the Asia‐Pacific region have 20–25% consumption (GVR 2015). Table 8.3 shows the
main companies producing biosurfactants around the world.
8.6 Applications of Biosurfactants
Biosurfactants are reported to have a wide range of applications in various fields, including
bioremediation, oil recovery, medicine, cosmetic, food industries, biorefineries, etc. All
these are briefly discussed below.
8.6.1 Bioremediation
One of the most studied applications of biosurfactants is bioremediation of water and soil. It
has been noted that these molecules enhance the contaminant removal rate compared to
normal methods that do not add them, reaching high rates within 24 hours (Silva et al. 2018).
172 Lignocellulosic Biorefining Technologies
8.6.5 Cosmetics
Modern consumers are giving preference to products containing natural components.
Therefore, the cosmetic industry has given special attention to replacing synthetic sur-
factants with microbial ones. Their applications are extensive in this field, as they can act
Sustainable Production of Biosurfactants and Their Applications 173
as detergents, emulsifiers, foaming, wetting and dispersion agents (Ferreira et al. 2017;
Vecino et al. 2017). The addition of biosurfactant to sunscreen formulations containing
mica greatly increases the sunscreen protection factor (SPF) in comparison to those with-
out this biomolecule (Rincón‐Fontán et al. 2018).
8.6.7 Insecticides
Agriculture also benefits from biosurfactants. Apart from soil remediation, the application
of these biomolecules increases the bioavailability of nutrients for plant‐associated micro-
organisms and eliminates phytopathogens, which enhances soil quality and productivity.
Biosurfactants can act as substitutes for other surfactants which are commonly added to
pesticides, fungicides, and herbicides (Sachdev and Cameotra 2013). Furthermore, biosur-
factants themselves have been described with insecticidal properties. Many species from
the aphid superfamily and lepidopteran order have been reported as susceptible to these
molecules (Kim et al. 2011; Ghribi et al. 2012b; Mnif et al. 2013). As far as larvicidal activity
is concerned, biosurfactants have been reported to be efficient in eliminating A. aegypti
larvae, by desroying the waxy cuticle, and emerging as a green pesticide for vectors of
neglected tropical diseases such as dengue and zika (Marcelino et al. 2017).
8.7 Conclusion
The search for sustainable and eco‐friendly products has increased interest in the develop-
ment of biosurfactants. Although sugars are considered a good source of carbon, their pro-
duction potential is low. Therefore, it is necessary to continue the search for alternatives to
reduce the cost of production. In this context, the use of renewable raw materials such as
lignocellulosic biomass in the production of biosurfactants is very promising.
174 Lignocellulosic Biorefining Technologies
Acknowledgments
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185
9.1 Introduction
Biomass might be regarded as the organic material from a biological source. A wide variety
of biomass resources are available which could be successfully converted into bioproducts.
Biomass may include whole plants or plant materials like seeds and stalks or plant compo-
nents such as starch, lipids, proteins, and fiber. Furthermore, processing by‐products (dis-
tiller’s grains, corn soluble), materials from the marine ecosystem, animal‐origin waste,
and waste obtained from municipal and industrial sectors are considered as biomass
(Howard et al. 2003).
Plant‐derived biomass is composed of carbohydrate and lignin and is known as lignocel-
lulose (Naik et al. 2010). Lignocellulose is the most abundant biomass produced during
photosynthesis and contributes more than 60% of plant biomass. The global annual pro-
duction of lignocellulose has been estimated to be 1 × 1010 MT (Tengerdy and Szakacs 2003;
Li et al. 2010). Lignocellulose is the most widely utilized feedstock on Earth and is the main
structural component of woody and nonwoody plants. Lignocellulosic biomass may be
obtained from the forestry and agricultural sectors, paper and pulp industries, timber
industries, and various agro‐industrial sectors (Howard et al. 2003; Martins et al. 2011). In
this context, the huge amounts of lignocellulosic substances are considered as waste and
are often burned.
Ever increasing human industrial activity had led to the generation of an enormous
amount of lignocellulosic residue from woody trees, herbaceous plants, agricultural crops,
forestry, and municipal sectors (Sánchez 2009). Although these residues are considered as
waste, they could be effectively converted into a wide range of value‐added products such as
biofuels, chemical feedstocks, biofertilizers, and animal feeds, and are utilized in the pro-
duction of organic acids, enzymes, biodegradable plastics, paper, and animal and human
nutrients (Howard et al. 2003; Tengerdy and Szakacs 2003; Ravindran and Jaiswal 2016).
Enzymes are the biological compounds that catalyze different biochemical reactions,
and thus they have a vital role in many biochemical processes. They are biodegradable and
therefore have an eco‐friendly impact. Enzymes enhance the rate of reaction via reducing
activation energy, thus helping to lessen the cost of production. All these characteristic
features add to their advantage compared to chemical processes (Panesar et al. 2016).
Enzyme production is an important field of biotechnology (Couto and Sanroman 2005) and
enzymes have many applications and biotechnologic potential for various industries such
as chemicals, fuels, food, brewery and wine, animal feed, textile and laundry, pulp and
paper, and agriculture (Howard et al. 2003).
Researchers have studied the further utilization of lignocellulose‐derived products such
as bioethanol, xylitol, and microbial enzymes (Chandel et al. 2010). Lignocellulosic bio-
mass, as a low‐cost raw material, could be utilized for cost‐effective production of enzymes
due to its low commercial value. The utilization of lignocellulosic materials in enzyme
production has an ecologically beneficial role in decreasing environmental pollution cre-
ated by the detrimental production of enormous amounts of lignocellulosic material
(Soccol et al. 2014). In natural ecosystems, microorganisms such as bacteria and fungi
thrive on natural lignocellulose. White‐rot fungi and other mushrooms are among the most
efficient decomposers of wood and other natural lignocelluloses. Lignocellulose‐degrading
fungi are now used at industrial scale, mostly for the production of enzymes (Tengerdy and
Szakacs 2003). The industrial demand for novel enzymes with different catalytic properties
has augmented the isolation and selection of new microbial strains capable of using vari-
ous lignocellulosic feedstocks. This chapter provides an overview of lignocellulose and its
utilization in biotechnologic enzyme production.
9.2 Lignocellulose
Source: Sánchez (2009), Kumar et al. (2014), and Sadh et al. (2018).
the cells together to create tissue. In the primary cell wall, the microfibrils make up an
interwoven network. The development of a cell wall begins in the primary wall, and then
proceeds in the secondary wall, which is usually composed of cellulose fibrils arranged in
a crossing or parallel pattern (Mitchell et al. 1992).
Cellulose and hemicelluloses are macromolecules composed of various sugars, while
lignin is an aromatic polymer made from phenylpropanoid precursors (Sánchez 2009). In
the following sections, various important fractions of lignocellulose structure are described
in detail.
9.2.1 Cellulose
Cellulose is the most common skeletal polysaccharide, constituting about 50% of the cell
wall content of plants. In addition to hemicellulose and lignin, cellulose represents the
main component of agricultural waste and municipal residues (Petre et al. 1999). It is one
of the most essential sources of carbon on the planet and its yearly production by both
plants and marine algae is estimated to be 0.85 × 1011 tons (Niranjane et al. 2007). Cellulose
is a linear polymer containing d‐glucose subunits linked by β‐1,4 glycosidic bonds which
188 Lignocellulosic Biorefining Technologies
constitute the dimeric cellobiose. These kinds of long chains (or elemental fibrils) are
linked together by hydrogen bonds and van der Waals forces. Cellulose usually is found as
a crystalline structure and a small quantity of nonorganized cellulose chains make up
amorphous cellulose (Malherbe and Cloete 2002; Sánchez 2009).
Cellulose molecules contain long slender bundles of long chains of β‐d‐glucopyranose
residues linked by 1‐4 glucosidic bonds which are referred as elementary fibrils. Each ele-
mentary fibril has cellulose molecules that are laterally bound, while the adjacent mole-
cules are parallel, placed in opposite directions with different degrees of orientation (Petre
et al. 1999).
9.2.2 Hemicellulose
Hemicellulose accounts for 35% of lignocellulosic biomass (Chandel et al. 2010). It is a
polysaccharide with a lower molecular weight than cellulose. It is composed of a number
of simple sugars (pentoses and hexoses) and glucouronic acid, including D‐xylose,
D‐mannose, D‐galactose, D‐glucose, L‐arabinose, 4‐O‐methylglucuronic, D‐galacturonic,
and D‐glucuronic acids. The major difference between cellulose and hemicellulose is
attributed to branches with short lateral chains of different sugars in hemicelluloses,
whereas cellulose contains oligomers that are easily hydrolyzed. It is noteworthy that
hemicellulose is more soluble than cellulose (Malherbe and Cloete 2002; Sánchez 2009).
9.2.2.1 Xylan
Xylan is a main hemicellulosic constituent of plant cell walls which represents the second
most abundant polysaccharide in Nature after cellulose. In woody tissues, xylan is present
mainly in the secondary cell wall. Xylan along with lignin constitutes an amorphous matrix
that surrounds cellulose microfibrils (Javier et al. 2007).
Xylan is the major hemicellulose in hardwoods and is found in smaller amounts in soft-
woods, accounting for approximately 20–25% and 7–12% of their total dry weights, respec-
tively (Senthilkumar et al. 2008). Xylan comprises a β‐1,4‐linked D‐xylosyl residue backbone
branched with a low portion of arabinose, glucuronic, and arabinoglucuronic acids linked
to the D‐xylose backbone (Katapodis et al. 2007; Lakshmi et al. 2009; Abdeshahian et al.
2010b). In this regard, arabino glucuronoxylans include a β‐1,4‐linked xylopyranose back-
bone substituted by α‐L‐arabinofuranosyl and glucuronic acid or its methyl ether (Gomes
et al. 2000).
Xylans are available as by‐products from the forestry, agriculture, wood, some seaweed,
pulp and paper industries in large quantities (Ebringerova et al. 2005). Xylan is normally
found in hardwoods and softwoods as glucuronoxylan and glucuronoarabinoxylan, respec-
tively (Javier et al. 2007).
9.2.2.2 Mannan
Mannan is an essential part of the hemicellulosic content of plants and is found primarily
in softwood, with four forms: linear mannan, glucomannan, galactomannan, and galacto-
glucomannan (Moreira and Filho 2008). The chemical structures of these polysaccharides
are arranged according to a backbone of (1,4)‐linked β‐D‐mannosyl residues (Kote et al.
2009). Linear mannans are homopolysaccharides consisting of linear main chains of
Lignocellulose as a Renewable Carbon Source for Microbial Synthesis of Different Enzymes 189
9.2.3 Lignin
Lignin accounts for up to 30% of lignocellulose biomass. Lignin is joined to both hemicel-
lulose and cellulose, making an impenetrable barrier in the plant cell wall of. The lignin
present in the cell wall provides structural support, impermeability, and resistance to oxi-
dative reactions and microbial attacks. As far as its biochemical properties are concerned,
lignin has an amorphous structure which is watersoluble and an optically inactive heter-
opolymer. Lignin is a resinous substance that is composed of phenylpropane units attached
together by nonhydrolyzable linkages. Moreover, lignin is a noncrystalline structure which
has been seen as analogous to a gel or foam and thus is capable of binding cellulose fibers
(Sánchez 2009; Irmer 2017).
consume carbohydrate polymers of lignocellulose for their growth and metabolic activities.
In order to use the polymeric structure of carbons in cellulosic and hemicellulosic frac-
tions, extracellular enzymes are secreted to hydrolyze polysaccharides for release of sugar
monomers as a simple nutrient source. In this way, microorganisms use the carbon content
of lignocelluloses for growth and synthesize of cellular metabolites (Pandey et al. 2001).
Sanroman 2005), since SSF has been reported to give higher yields and is economically
more suitable due to low input, higher output, and decreased streaming costs and capital
investment (Rajoka et al. 2006; Gao et al. 2008).
and Trichoderma spp. have received more attention from industry due to their high xylanase
production. In recent years, the production of xylanases by the genus Penicillium has gained
much interest due to the particular properties and applications of these kinds of xylanase
(Fang et al. 2007; Katapodis et al. 2007; Li et al. 2007; Lakshmi et al. 2009).
Potentially abundant and inexpensive lignocellulosic wastes, especially agricultural resi-
dues such as wheat bran, corn cobs, rice bran, wheat straw, rice husks and other similar
substrates, are widely used by microorganisms to produce xylanases (Motta et al. 2013).
Xylanases have been applied in various industries but are mainly used to clarify fruit juice,
in the wine, malting, and beverage industries, and in the production of baked goods, wheat
bread, and biscuits. Xylanases could be used to extract vegetable oil and raise the nutri-
tional value of coffee, starch, and feed for animals. Use of xylanases for the biobleaching of
paper pulp has been demonstrated (Park et al. 2002; Sá‐Pereira et al. 2003; Milagres et al.
2004; Azin et al. 2007; Li et al. 2007). In recent years, xylanases have gained much interest
due to their application in biofuel and bioenergy production from a wide range of lignocel-
lulosic feedstocks (Sá‐Pereira et al. 2003; Xin and He 2013; Thomas et al. 2016; Prasertsan
et al. 2017).
9.5.5 Lipase
Triacylglycerol‐acylhydrolases or lipases (E.C. 3.1.1.3) are multifunctional enzymes which
are capable of catalyzing many reactions including esterification, transesterification, and
interesterification of lipids. Lipase can also catalyze complete or partial hydrolysis of tria-
cylglycerols (Panesar et al. 2016).
A group of microorganisms such as bacteria, yeast, fungi, actinomycetes, and archaea
have been exploited for lipase synthesis. Various strains of Candida spp., Aspergillus spp.,
Rhizopus spp., Neurospora sitophila, Penicillium candidum, Mucor spp., Bacillus spp.,
Yarrowia lipolytica, Pseudomonas aeruginosa, Acinetobacter calcoaceticus have been uti-
lized in lipase production (Pandey et al. 2000; Soccol et al. 2014).
A wide range of lignocellulosic wastes from agriculture has been used for the production of
lipase, including wheat bran, peanut press cake, coconut oil cake, and rice bran. Furthermore,
lignocellulosic substances obtained from agro‐industrial waste water such as the effluent
from palm oil mills are potential substrates for lipase production (Pandey et al. 2001; Panesar
et al. 2016). Lipases possess great potential in the food industry, especially for the manufac-
ture of mono‐ and diglycerides, the production of lipids with high levels of polyunsaturated
fatty acids, flavor development, and for cheese maturation (Panesar et al. 2016).
9.5.6 Protease
Protease is a hydrolytic enzyme which acts on the hydrolysis of peptide bonds between
amino acids in the polypeptide chain. There are six families of proteases known: serine
proteases (EC 3.4.21), serine carboxyl proteases (EC 3.4.16), cysteine proteases (EC 3.4.22),
aspartic proteases (EC 3.4.23), metalloproteases I (EC 3.4.24), and metallocarboxy pro-
teases (EC 3.4.17). Alkaline proteases, which typically have either a serine center or a metal
part, have been extensively used in industrial sectors and account for 89% of total protease
business (Soccol et al. 2014; Panesar et al. 2016; Sharma et al. 2017).
Numerous microorganisms have been investigated for the production of proteases,
including Aspergillus spp., Penicillium spp., Rhizopus spp., Bacillus spp., Album engyodon-
tium, Synergistes spp., and P. aeruginosa (Pandey et al. 2000; Soccol et al. 2014). Proteases
can be produced from a wide range of lignocellulosic precursors including wheat bran,
sunflower flour, coffee husk, soybean meal, rice bran, corn bran, rice hull, aspen wood,
196 Lignocellulosic Biorefining Technologies
c otton cake, mustard cake, maize bran, and cane bagasse (Pandey et al. 2000; Panesar et al.
2016). Proteases are used in the detergent, leather, pharmaceutical and chemical industries
in various ways. They have great potential in the food industry, for meat tenderization,
cheese production, and bakery products (Pandey et al. 2001; Panesar et al. 2016).
9.5.7 Amylase
Amylases are categorized as hydrolytic enzymes that split starch into glucose units.
Amylases are divided into three types: α‐amylase, β‐amylase, and glucoamylases (amylo-
glucosidase) which are responsible for complete starch hydrolysis (Pandey et al. 2001;
Panesar et al. 2016). Different strains of Aspergillus spp., Rhizopus spp., Mucor spp., Bacillus
spp., and Saccharomyces spp. have been reported to utilize lignocellulosic biomass for
amylase production (Pandey et al. 2000).
A variety of agro‐industrial lignocellulosic waste, such as wheat bran, rice bran, rice
husk, coconut cake, tea waste, cassava, cassava bagasse, sugarcane bagasse, banana waste,
corn flour, sawdust, soy meal, sweet potatoes, potatoes, rice hull, and sugarbeet pulp, has
been used as substrate for the production of amylases (Pandey et al. 2000). Amylase
enzymes possess great potential for the baking, brewing, fruit, textile, and paper industries
(Pandey et al. 2001; Panesar et al. 2016).
9.5.8 Phytase
Phytases (myoinositol hexakisphosphate phosphohydrolase, EC 3.1.3.8 and EC 3.1.3.26)
are in the subclass of histidine acid phosphatases which affect the hydrolysis of myoinosi-
tol hexakisphosphate (phytic acid) to release inorganic phosphate, myoinositol phosphate
esters and free myoinositol (Pandey et al. 2001; Soccol et al. 2014). Numerous studies have
reported that some microbes are capable of producing phytases from lignocellulosic bio-
mass, including Aspergillus niger, Bacillus subtilis, Thermoascus aurantiacus, Klebsiella
spp., Aspergillus ficuum, Mucor indicus, Nocardia spp., Schizophyllum commune, and
Aspergillus carbonarius (Pandey et al. 2000; Soccol et al. 2014).
Agricultural residues such as wheat bran, rice bran, and rice mill waste have been used
as lignocellulosic substances for the production of phytases (Pandey et al. 2000; Soccol
et al. 2014). Phytases have been extensively applied in animal feed to enhance access to
phosphorus and minerals (Soccol et al. 2014; Panesar et al. 2016).
9.5.9 Pectinase
Pectinase (EC 3.3.1.15) is a hydrolytic enzyme that can catalyze hydrolysis of pectic bonds,
particularly in the plant cell wall. Several microbial strains such as T. aurantiacus, A. niger,
Saccharomyces cerevisiae, and A. oryzae have been used for pectinase synthesis (Soccol
et al. 2014; Panesar et al. 2016; Ravindran and Jaiswal 2016). Lignocellulosic substances
like deseeded sunflower head, wheat bran, and coconut bran have been reported to be good
substrates for pectinase production by microorganisms (Pandey et al. 2001; Soccol et al.
2014; Panesar et al. 2016; Ravindran and Jaiswal 2016). Pectinases have been utilized in the
processing of starch, wine, and juice (Ravindran and Jaiswal 2016).
Lignocellulose as a Renewable Carbon Source for Microbial Synthesis of Different Enzymes 197
9.5.10 Glutaminase
The enzyme glutaminase (L‐glutamine amidohydrolase, E.C. 3.5.1.2) acts as deamidating
L‐glutamine and plays a pivotal role in cellular metabolism. Various bacteria, actinomy-
cetes, yeast, and fungi are capable of producing glutaminase. Bacteria Pseudomonas fluo-
rescens, Vibrio costicola, V. cholerae, Bacillus spp., and fungi A. oryzae, Actinomucor
elegans, and A. taiwanenesis have been studied for glutaminase production (Pandey et al.
2000, 2001).
Lignocellulosic biomass including wheat bran, rice husk, sawdust, and coconut oil cake
has been utilized for microbial production of glutaminase. Glutaminase has been used in
the food industry as a flavor enhancer particularly for fermented foods such as soy sauce,
miso, and sufu. It has been used in the pharmaceutical industry for cancer therapy (Pandey
et al. 2000, 2001; Binod et al. 2017).
9.5.11 Inulinase
Inulinase (2,1‐β‐D fructan fructanohydrolase, EC 3.2.1.7) is an inulin hydrolyzing enzyme
that acts by cleaving glycosidic linkages for cutting terminal fructosyl units (D‐fructose).
Microbial strains of Staphylococcus spp., Kluyveromyces marxianus, Aspergillus kawachii,
Pencillium rugulosum, Saccharomyces spp., and Staphylococcus spp. have been used for
inulinase production (Pandey et al. 2001; Ravindran and Jaiswal 2016).
Lignocellulosic substances such as wheat bran, coconut oil cake, rice bran, chicory roots,
and bagasse have been utilized as a substrate for inulinase production by microorganisms
(Pandey et al. 2001; Ravindran and Jaiswal 2016). Inulinase enzyme is used in the food
industry for production of pure fructose syrup from inulin‐rich substances (Fernandes and
Jiang 2013).
9.5.12 Invertase
Invertase (β‐fructofuranosidase, EC 3.2.1.26) catalyzes the hydrolysis of sucrose into
D‐glucose and D‐fructose. Microorganisms reported to produce invertase are Aspergillus,
Bacillus, Saccharomyces, and Fusarium. The most commonly used microorganisms for
inulinase synthesis in sucrose fermentation process are S. cerevisiae, S. carlsbergensis, A.
niger, and Cladosporium cladosporioides (Panesar et al. 2016; Ravindran and Jaiswal 2016).
Sugarcane bagasse is a suitable lignocellulosic biomass for inulinase production.
Moreover, the invertase enzyme has many potential applications in the food industry,
including candy, syrups, condensed milk, infant food, and artificial honey production. In
addition, it is used in cosmetics as well as in the analytical laboratory for making sucrose
biosensors (Panesar et al. 2016; Ravindran and Jaiswal 2016).
9.6 Conclusion
Acknowledgment
Peyman Abdeshahian is grateful to the Research Council for the State of Sao Paulo
(FAPESP), Brazil, for providing financial assistance (Process No. 2018/14095‐7) in the form
of a postdoctoral fellowship, and Silvio Silverio da Silva is grateful to the Brazilian National
Council for Scientific and Technological Development (CNPq) (Process No. 303943/2017‐3)
and FAPESP (Process No. 2016/10636-8) for providing financial support for research.
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202 Lignocellulosic Biorefining Technologies
10
10.1 Introduction
enzymes are molecules of protein, able to catalyze chemical reactions; enzymes can
locate a chemical specific group and act selectively in a single enantiomer or diastere-
omer, without secondary reactions. The activity can be regulated by inhibitors or activa-
tors (Gil et al. 2010).
Many enzymes have been studied, as well as genetically modified fungus and bacteria
that ferment all the biomass into sugars (Taherzadeh and Karimi 2008; Matano et al. 2012).
The high specificity of enzymatic reactions is sensitive to changes in the structural proper-
ties of the cellulosic substrates. Research demonstrates that differences in the structural
properties such as porosity (superficial accessible area), pore dimension, cellulose crystal-
linity, humidity, polymerization grade, and lignin and hemicellulose content (Gil et al.
2010) influence the enzymatic degradation process, hindering the accessibility of the
enzymes and reducing the efficiency of the hydrolysis (Alvira et al. 2010; Eisentraut 2010).
Biological methods have some advantages such as selectivity, higher yield without the
inconvenience of the formation of collateral products, low energy demands, low chemical
reagent consumption, and eco‐friendliness. For these reasons, the use of enzymes has
proliferated for the conversion of cellulose to units of glucose. The main limitations of
enzymatic hydrolysis are the high cost of the enzymes and the need for big reactors due to
the slowness of the reaction. Biorefinery processes based on microbial fermentation need
to be economically competitive with petroleum refinery processes so it is important to
maximize the performance of microorganisms with respect to titer, productivity, and yield
of desired product.
Different strategies have been investigated for enzymatic hydrolysis to overcome these
limitations. Genetic engineering, enzyme recycling, high solid loadings, pretreatment tech-
nologies, bioreactor designs, and nanomaterials to improve the thermal and pH stability of
cellulases are being studied. In order to improve commercial scale‐up, bioreactor configu-
rations are being studied, considering efficient mixing, sufficient mass transfer, low shear
stress, low foaming problems, and low consumption of water and energy. Bioreactor types
including stirred tank, rotating tubular, airlift, membrane, reciprocating plate, and solid‐
state fermentation have been reviewed for cellulase production (Shokrkar et al. 2018).
Currently, economical commercial production of biochemicals and biofuels with is
still insufficient. Efforts to produce chemicals are under way by companies like DSM
(succinic acid, cellulosic ethanol), Dow‐DuPont (1,3‐propanediol, 1,4‐butanediol),
Clariant‐Global Bioenergies‐INEOS (bio‐isobutene), Braskem (ethylene, polypropylene),
Raizen, Gran‐Bio and POET‐DSM (cellulosic ethanol), Amyris (farnesene), and others
(Chandel et al. 2018).
Production of organic acids by fermentation is a fast‐moving field. Acids such as glyceric,
glucaric, succinic, butyric, xylonic, fumaric, malic, itaconic, lactobionic, propionic, and
adipic are being studied through innovative fermentation strategies, mainly at laboratory
scale (Alonso et al. 2015). Industrial organic acids, as citric acid and lactic acid, are being
produced by fermentation of lignocellulosic materials (Liu et al. 2014; Chandel et al. 2018).
Metabolic engineering strategies could produce new strains with high performance, such
as those developed for succinic acid and 3‐hydroxypropionic acid production (Chandel
et al. 2018). More research is necessary at laboratory and commercial levels, in order to
produce these emerging bioproducts via large‐scale fermentation and fulfill the petroleum
refinery role.
Production of Organic Acids Via Fermentation of Sugars Generated from Lignocellulosic Biomass 205
Material products of a biorefinery are those that are not used for energy purposes, but that
could be converted into valuable materials to reduce dependence on the production of
chemicals from fossil fuels. The different biomass transformation technologies are inte-
grated into platforms. The platform of sugars and lignocellulose interacts with the other
three platforms (thermochemistry platform, lipid platform (oils and fats) and other plat-
forms (proteins, biogas, etc.), showing alternative routes and synergy between them.
Several platforms can coexist in the same biorefinery.
In the sugars and lignocellulose platform, there are several stages that can be integrated
(de la Rosa 2015).
●● Hydrolysis of polysaccharides (cellulose and hemicellulose) to monosaccharides of five
and six atoms, such as xylose or glucose.
●● Conversion of glucose to intermediate chemical compounds such as ethanol, butanol,
organic acids, using fermentation and other conventional chemical transformations.
●● Conversion of xylose to products such as ethanol, xylitol, and furfural, using fermenta-
tion and other transformations.
●● Valorization of lignin and other waste.
As seen in Figure 10.1, the hydrolysis of cellulose and hemicellulose generates mono-
meric sugars, which are the main actors in biorefineries, obtaining value‐added products
by chemical, thermochemical or biological processes. However, hydrolysis of the biomass
is a reaction that, depending on the conditions and type of pretreatment, could degrade the
monosaccharides, forming organic acids such as formic acid, levulinic acid, furfural, and
5‐hydroxymethylfurfural (Ramos 2003).
The use of biocatalyst technologies can broaden the catalog of chemical products that
can be produced in a biorefinery, starting from either the sugars obtained from the biomass
Lignocellulosic material
Carboxylic acids are high‐value compounds used in large volumes mainly as precursors for
the chemical industry (Liew et al. 2016). The production of these chemicals from microor-
ganisms has been normal practice, and they are the third largest class of bulk chemicals in
the global market obtained via biological means, with a projected growing demand (Daniell
et al. 2012; Liew et al. 2016).
Short‐chain carboxylic compounds such as acetic, propionic and butyric acids can be
synthesized naturally during the biodegradation of organic substrates (Kim et al. 2011).
Similarly, these compounds can be produced by metabolism mainly as intermediate prod-
ucts or occasionally as the major products by microorganisms using inorganic substrates
such as syngas (Henstra et al. 2007; Daniell et al. 2012). Syngas is a term used to describe a
gaseous mixture that consists mainly of CO and H2 (Bain and Broer 2011). It is generated
during a thermal process known as gasification that transforms any carbon‐based material
into gaseous products without burning it. Depending on the process conditions, the final
Production of Organic Acids Via Fermentation of Sugars Generated from Lignocellulosic Biomass 207
product of gasification may also contain CO2, CH4, N2, traces of other low molecular weight
hydrocarbons, tars, and ash (Munasinghe and Khanal 2010; Bain and Broer 2011).
Production of acetic acid from a gaseous substrate was first reported in 1939. A mixture
of H2 and CO2 was converted biologically into acetic acid by Clostridium aceticum. The
optimum pH range for this process was reported as 8–9, which is higher than the range
recommended for the fermentation of organic materials (Visioli et al. 2014). In another
report, Sim et al. (2007) found that C. aceticum can also consume CO to produce acetic acid.
This study concluded that the fermentation time significantly influenced the amount of
biomass and the total acetic acid produced.
The 10 most promising organic acids from that list that can be obtained from biomass
are:
●● succinic acid
●● levulinic acid
●● fumaric acid
●● L‐aspartic acid
●● L‐malic acid
●● itaconic acid
●● glucaric acid
●● 3‐hydroxypropionic acid
●● 2,5‐furan‐dicarboxylic acid
●● L‐glutamic acid
Other organic acids including gluconic and adipic have also been studied. A more exten-
sive report of this analysis can be found in Chandel and Silveira (2018). This chapter will
focus on the processes that are carried out enzymatically to obtain the above‐mentioned
organic acids. The chemical structures of each of these acids are presented in Table 10.1.
Succinic acid O
HO
OH
O
Levulinic acid O
OH
Fumaric acid O
HO
OH
O
L‐aspartic acid O
HO
OH
O NH2
L‐malic acid O
HO
OH
O OH
Itaconic acid O
HO
OH
O
Glucaric acid OH OH O
HO
OH
O OH OH
3‐Hydroxypropionic acid O
HO OH
2,5‐Furan‐dicarboxylic acid HO OH
O
O O
L‐glutamic acid O O
HO OH
NH2
Gluconic acid OH OH O
HO
OH
OH OH
Production of Organic Acids Via Fermentation of Sugars Generated from Lignocellulosic Biomass 209
ydrolyzate containing 30 g/L total sugar, 23.7 g/L SA concentration was achieved with a
h
79% SA yield.
The use of SCB hemicellulosic hydrolyzate for SA production by A. succinogenes was also
reported by Borges and Pereira (2011). In their study, hemicellulosic acid hydrolyzate contain-
ing 52 g/L xylose was fermented with a continuous supply of carbon dioxide into the medium
at 0.05 vvm for 24 hours at 37 °C, pH 7.0, and 150 rpm. In that condition, the SA concentration
and product yield in relation to substrate were 22.5 g/L and 0.43 g/g, respectively.
An engineered M. succiniciproducens strain LPK7 was developed, producing 52.4 g/L suc-
cinic acid with yield 0.76 g/g glucose and productivity 1.8 g/L/h in a complex medium. A
higher yield (0.86 g/g glucose) was obtained in a defined medium later with the same strain.
Further metabolic engineering of M. succiniciproducens strain allowed homosuccinic acid
production with titer, yield, and productivity about 90–100 g/L, 0.9–1.0 g/g glucose or
sucrose, and 5–30 g/L/h, respectively. For B. succiniciproducens, the highest yield reported
was 0.76 g/g glucose obtained using an encoding lactate dehydrogenase (ldhA) and encod-
ing pyruvate formate lyase (pflB) deleted mutant (Choi et al. 2015).
Under large‐scale conditions, recombinant E. coli has been chosen as the preferred strain
for succinate production due to its high substrate tolerance and ease of cultivation (Thakker
et al. 2012). Sugarcane molasses (Chan et al. 2012) or soybean meal hydrolyzate (Thakker
et al. 2013) have been used as carbon sources by an engineered strain of E. coli.
Succinate titer of 56 g/L with volumetric productivity of 0.78 g/L/h under anaerobic con-
ditions was reported by Chan et al. (2012). In addition to these approaches, a wheat‐based
biorefining strategy has been proposed as an innovative approach for the fermentative pro-
duction of SA (Lin et al. 2011). However, the fact that the saccharification process has yet
to be optimized may constitute a drawback for high yield of the proposed strategy.
An engineered E. coli strain was employed for SA production in a one‐step fermentation
process, deleting ldhA, encoding alcohol dehydrogenase (adhE), pflB, encoding formate
transporter (focA), pta‐ackA, methylglyoxal synthase (mgsA), encoding pyruvate oxidase
(poxB), encoding threonine decarboxylase (tdcD), encoding 2‐ketobutyrate formate‐lyase
(tdcE), encoding citrate lyase (citF), encoding aspartate aminotransferase (aspC) and
encoding malic enzyme (sfcA) genes in order to eliminate by‐products. The engineering
strain produces 71.6 g/L succinic acid with yield and productivity of 1.00 g/g glucose and
0.75 g/L/h (Jantama et al. 2008).
Saccharomyces cerevisiae was engineered by the deletion of encoding pyruvate decar-
boxylase (pdc), encoding fumarate hydratase (fum) and GPD (encoding glycerol 3‐phos-
phate dehydrogenase (gpd) genes with overexpression of encoding malate dehydrogenase
(mdh) and encoding pyruvate carboxylase (pyc) genes. 13 g/L of succinic acid with 0.14 g/g
glucose and 0.108 g/Lh at pH 3.8 was obtained (Yan et al. 2014).
Patent EP 2297297 (Jansen and Verwaal 2017) shows the process for the preparation of
SA at low pH, which comprises yeast fermentation with a carbohydrate substrate and low
amounts of oxygen at a pH value (2–4) which is below the lowest pKa of SA, wherein the
oxygen is supplied at a specific oxygen absorption rate ranging from 8 to 0.2 mmol oxygen/g
dry weight biomass/h. The acid production is preceded preferably by a biomass production
phase at pH 4–5. The yeast used in the process is genetically modified.
Microbial production of SA has been successfully transferred to the industrial scale.
Some industrial facilities are shown in Table 10.2.
210 Lignocellulosic Biorefining Technologies
From a chemical point of view, the compound of renewable origin is identical to the one
manufactured in a conventional manner, so it has the same properties and can be used in
the same applications. Succinic acid has a multitude of potential uses.
●● Production of polybutylene succinate (PBS), a modern biopolymer whose applications
(compostable films, disposable cups, plastic bags, etc.) are still being studied.
●● Production of plasticizers for the manufacture of PVC. It can also be used to cover the
growing demand for plasticizers for bioplastics.
●● Replacement of the petrochemical products derived from adipic acid used in the produc-
tion of polyester polyols for polyurethanes (adhesives, coatings, sealants, shoe soles, flex-
ible and rigid foams).
●● Production of 1,4‐butanediol (BDO) for subsequent production of tetrahydrofuran (elas-
tane fibers) and polybutylene terephthalate (electrical equipment, wheel covers, etc.).
●● Production of dimethyl‐succinate (DMS), a green solvent, miscible with alcohols,
ketones, and most of the hydrocarbons. It is used as a coalescing agent for emulsion of
paints with low contents of volatile organic compounds
Succinic acid can also be used as a chemical platform to be transformed by simple chemi-
cal processes into 1,4‐butanediol (1,4‐BDO), γ‐butyrolactone (GBL), tetrahydrofuran
(THF), and N‐methylpyrrolidone (NMP) (Choi et al. 2015; Tsuge et al. 2016).
especially from cellulose and raw biomasses feedstocks, due to the solid–solid mass trans-
fer limitation (Jeong 2014). Homogeneous catalysts with mineral acids have the disadvan-
tages of equipment corrosion and difficulty in recycling.
The controlled degradation of C6 sugars by acids is the most commonly used process to
prepare LA from lignocellulosic biomass. Other methods have been studied, including the
hydrolysis of acetylsuccinate esters, acid hydrolysis of furfuryl alcohol, and oxidation of
ketones. However, these methods require high‐cost raw materials and give rise to relatively
high quantities of by‐products.
When cellulose or raw lignocellulosic biomasses are used as starting materials, LA is usu-
ally produced by the acid‐catalyzed conversion of cellulose, following a reaction pathway
in which cellulose is hydrolyzed into glucose via enzymatic or acid‐catalysis methods, and
the generated glucose is dehydrated to 5‐hydroxymethylfurfural (HMF), followed by a
rehydration step converting HMF to LA.
The following companies have developed technologies following this model: Biofine,
DSM, GFBiochemicals, and Segetis (acquired by GFBiochemicals). The Biofine process
involves the use of dilute sulfuric acid as a catalyst but it differs from other dilute‐acid lig-
nocellulosic‐fractionating technologies in that free monomeric sugars are not the product.
Instead, the 6‐carbon and 5‐carbon monosaccharides undergo multiple acid‐catalyzed
reactions to give the platform chemicals LA and furfural as the final products.
Hydroxymethylfurfural is an intermediate in the production of levulinic from 6‐carbon
sugars in the Biofine process. The process then consists of two distinct acid‐catalyzed stages
that give optimal yields with a minimum of degradation products and tar formation. The
maximum theoretical yield of LA from a hexose is 71.6% w/w and formic acid makes up the
remainder. The Biofine process, due to its efficient reactor system and the use of polymeri-
zation inhibitors that reduce excessive char formation, achieves from cellulose LA yields of
70–80% of the theoretical maximum. These claims have been supported by process data
from a pilot plant located in Glens Falls, New York State. This processes one dry ton of
feedstock per day and has been operational for several test run periods since 1996 (Hayes
et al. 2006).
Cow dung has been used as feedstock for the production of a high value‐added chemical
LA in dilute HCl acid aqueous solutions. Crude cow dung could afford a LA yield of 135 g/
kg at 180 °C in a 210 minute reaction time, and the LA yield could be improved to 338.9 g/
kg after the cow dung was pretreated with KOH aqueous solution, ascribed to enhance-
ment of the accessibility of cow dung to the acid sites in the catalytic reaction, due to the
removal of the lignin fraction from the lignocellulose structure of the dung by the KOH
solution in the pretreatment step. In addition, a formic acid yield of c.160 g/kg could be
achieved in the process, indicating that a total yield of c.500 g/kg could be obtained for LA
and formic acid from pretreated cow dung in the proposed reaction system. For LA, the
value is 80.5% based on the theoretical maximum yield and for formic acid this value is
95.6% of the theoretical maximum yield. Compared with the conventional utilization
method for cow dung, this work provides a promising strategy for the value‐increment
utilization of cow dung (Su et al. 2017).
Recently, a United States patent has been published showing a fermentation route for the
production of LA, levulinate esters and valerolactone and derivatives thereof. The method
comprises multiple enzymatic steps integrated into a single metabolic pathway in a
212 Lignocellulosic Biorefining Technologies
f ermentation host such as Sacharomyces spp., Pichia spp., Pseudomonas spp., Bacillus spp.,
Chrysosporium spp., and E. coli. The invention converts two molecules of pyruvate into one
C5 molecule such as LA and 4‐valerolactone. For C6 sugars, the carbon yield can be 80%.
For C5 sugars, the carbon yield can be theoretically 100%. The direct fermentation of sugars
to LA, 4‐valerolactone or any other C5 derivatives could be produced, if the microbial strain
could transform C5 and C6 such as recombinant S. cerevisiae and Pichia stipitis. The mole-
cule yield is considerable higher than for the chemical transformation (40% molar yield or
less) (Zanghellini 2017).
Levulinic acid is a very versatile platform for obtaining chemical products and materials
derived directly from biomass. It is used as a precursor in the following processes.
●● Fuel additives: levulinate esters are additives for diesel and gasoline. Methyltetrahydrofuran
(MeTHF), a derivative of LA, can be mixed with up to 50% gasoline to increase vehicle
performance and reduce emissions of polluting gases.
●● Solvents: the esters of LA, γ‐valerolactone (GVL), and MeTHF are suitable solvents for
many applications. GVL can replace ethyl acetate and MeTHF can be used as a substitute
for tetrahydrofuran (THF) in fine chemistry and in the pharmaceutical industry.
●● Resins and coatings: LA can be used in polyester resins and polyester polyols to increase
the scratch resistance of coatings for exteriors and interiors. Diphenolic acid (DPA) is
used in finishes for protection and decoration.
●● Agrochemicals: δ‐aminolevulinic acid (DALA) is used as a herbicide for pastures and
certain crops.
●● Polymers and plasticizers: esters of ketals derived from LA can replace most phthalate‐
based plasticizers. Methylbutanediol (MeBDO) has potential as a monomer for polyure-
thanes. GVL can be a monomer for polyesters and a precursor of the isomers of
pyrrolidone.
●● Pharmaceutical products: LA is used in antiinflammatory medications, antiallergenic
agents, mineral supplements, and transdermal patches. DALA is used in the diagnosis
and treatment of cancer.
●● Cosmetic products: LA and its derivatives are used in organic and natural cosmetics for
perfumes, skin conditioners, and pH regulators.
CO2 Ethanol
Glucose
Glucose Ethanol
CO2 CO2 CO2
Fumarate
Alternative substrates such as corn straw hydrolyzates, composed mainly of glucose and
xylose, have also been used for fumaric acid production by R. oryzae, obtaining a fumaric
acid titer of 27.8 g/L, yield of 0.35 g/g glucose, with a volumetric productivity of 0.33 g/L/h
(Zhang et al. 2007). For enhancement of the bioconversion ability of R. oryzae, both endog-
enous pyruvate carboxylase and exogenous phosphoenolpyruvate carboxylase were overex-
pressed in order to increase yields by 26% (24 g/L) (Zhang 2012). This strong overexpression
has specifically enabled an increase in the carbon flux toward fumaric acid production,
suggesting that further metabolic engineering improvements may lead to industrially sig-
nificant fumaric acid titers from renewable sources (Xi et al. 2013).
Rhizopus oryzae ATCC 20344 can use dairy manure hydrolyzate (lignocellulosic materi-
als) supplemented with glucose to produce 31 g/L fumaric acid with a yield of 31% (La Roe
1959). In this process, enzymatic hydrolysis of pretreated lignocellulosic material was per-
formed before fermentation by R. oryzae in what was described as separated hydrolysis and
fermentation (SHF). However, SHF may have several problems, such as end‐product inhi-
bition of enzymatic hydrolysis, slow hydrolysis rate, and low yield and product concentra-
tion. A simultaneous saccharification and fermentation (SSF) process could afford
enzymatic hydrolysis of lignocellulose and fermentation of released sugars in the same
vessel and hence overcome the problems associated with SHF.
Production of fumaric acid from alkali‐pretreated corncob (APC) at high solids loading
was investigated using a combination of SHF and fed‐batch SSF by R. oryzae, the most effi-
cient fumarate producer strain. Four different fermentation modes were tested to maxi-
mize fumaric acid concentration at high solids loading. The highest concentration of
41.32 g/L fumaric acid was obtained from 20% (w/v) APC at 38 °C in the combined SHF and
Production of Organic Acids Via Fermentation of Sugars Generated from Lignocellulosic Biomass 215
fed‐batch SSF process, compared with 19.13 g/L fumaric acid in batch SSF alone. The
results indicated that a combination of SHF and fed‐batch SSF significantly improved pro-
duction of fumaric acid from lignocellulose by R. oryzae than that achieved with batch SSF
at high solids loading (Li et al. 2016).
Fumaric acid can be used in corn tortillas, wheat, sourdough, fruit juice, rye breads, refrig-
erated biscuit dough, nutraceutical drinks, gelatin desserts, pie fillings gelling aids, wine, and
as a supplement in animal feed. Fumaric acid increases value and decreases costs of most
food items and beverage products. It also increases feed efficiency for poultry and pigs. A very
different application of fumaric acids is in a medicine to treat psoriasis (Khan et al. 2017).
otentially cheaper. Producing fumaric acid at lower cost could have a near term impact on
p
reducing the cost of aspartic acid. This strategy would have the advantage of using existing
capital and infrastructure. Productivity improvements are required to reduce the capital
and operating costs of the fermentation. The existing enzyme route through fumaric acid
achieves productivities which are satisfactory for specialty applications but for commer-
cial‐scale applications, further improvements in productivity will be required.
By enzymatic synthesis, a one‐phase process for the fermentative production of L‐aspartic
acid in a medium containing fumaric acid and ammonia was developed by Chibata in 1965.
The microorganisms were Pseudomonas trifolli B269‐PY‐5 and yield was higher than 35%
(Praveen et al. 2017). The best known biological method to obtain L‐aspartic acid is by an
enzymatic process using fumaric acid as the starting material in the presence of ammo-
nium and with the action of the enzyme aspartase or an aspartase‐producing microorgan-
ism. A long list of microorganisms have aspartase activity, including E. coli, Pseudomonas
fluorescens, Proteus vulgaris, Serratia marcescens, Salmonella spp., Vibrio spp.,
Staphylococcus spp., Aerobacter spp., Bacterium cadaveris, Lactobacillus helveticus, and
Alcaligenes metalcaligenes. Figure 10.3 shows fumaric acid metabolism. Fumaric acid can
be converted to aspartic acid (target product) by the activity of aspartase and to L‐malic
acid (by‐product) by the activity of fumarase (Tajima et al. 2015).
The aspartic acid production process by fermentation requires pH control by the addition
of calcium hydroxide to produce a precipitate of calcium fumarate. Subsequently, the
ammonium fumarate is produced by separating the calcium fumarate precipitate from the
fermentation broth and reacting it with a reagent selected from ammonia, ammonium car-
bonate, ammonia in combination with CO2 and mixtures thereof, to form ammonium
fumarate and a co‐product which is calcium carbonate and calcium hydroxide, depending
on the amination reagent used. The energy of the indirect neutralization of fumaric acid by
ammonia is a driving force for calcium fumarate conversion to ammonium fumarate prod-
uct and for regeneration of a calcium‐based reagent. Diammonium fumarate is converted
enzymatically into an ammonium aspartate and acidified to form aspartic acid.
In 1974, at the Lomonosov Moscow State University, researchers began to use immobi-
lized microorganism cells to obtain natural amino acids. Several bacterial strains with
aspartase activity were selected; subsequently, the activation and immobilization condi-
tions of E. coli cells were studied. A technique was developed by Chibata et al. (1986) using
κ‐carrageenan as the immobilizing matrix for E. coli (ATCC 11303) cells. The aspartase
activity was about seven times higher than that of the parent cells. Mutant bacterial strains
Aspartase
Aspartic acid
NH3
Fumaric acid
Fumarase
Malic acid
H2O
optimized for efficient aspartic acid biosynthesis and low fermentation levels of by‐products
have been patented, such as E. coli TA5003, E. coli TA5004, and E. coli TA5005. As the car-
bon source, carbohydrates such as glucose, fructose, sucrose, molasses containing these,
starch and starch hydrolyzates, organic acids such as acetic acid, fumaric acid, lactic acid,
and propionic acid, and alcohols such as ethanol, glycerin, propanol, etc. can be used
(Takano and Kino 1999). In 2000 at the Autonomous University of Nuevo Leon, the isola-
tion of two bacterial strains was achieved – Bacillus cereus and Enterobacter cloacae – with
high activity to be used as biocatalysts in the biotransformation process of fumaric acid in
the amino acid L‐aspartic acid, in batch‐type reactors (Garza 2000).
In 2009, researchers from the microbiology laboratory of the Universidad Pontificia
Bolivariana produced amino acid L‐aspartic acid at 1.5 mmol/L using the native strain of
Pseudomonas fluorescens and fumaric acid as a source of carbon and energy. L‐aspartic acid
is formed in a submerged fermentation process. Under the laboratory conditions studied,
in a culture medium with 1% fumaric acid, the growth of P. fluorescens native strain of the
UPB is consistent with the Monod model, with a maximum specific growth rate (μmax) of
0.0097/h and half‐velocity constant (Ks) of 0.013 g/L (Oviedo et al. 2009). Free and immo-
bilized thermostable aspartase of Bacillus sp. YM55–1 expressed in E. coli could yield over
430 mmol/L aspartic acid after 24‐hour fermentation (Cárdenas‐Fernández et al. 2012).
Derbikov et al. (2017) report the construction of E. coli strain MG1655 derivatives with
deleted genes that encode fumarases (fumAC, fumB, and fumABC). When the E. coli
strains with deleted fumarase genes were used to catalyze L‐aspartic acid synthesis from
ammonium fumarate (1.5 mol/L), it was observed that only the simultaneous loss of both
the fumA and fumC genes led to an at least 20% increase in aspartic acid yields and a con-
current decrease in the content of the by‐product malic acid in the reaction mixture from
40 to 1.5–2 g/L. The results obtained in this work may be used to generate more efficient
novel biocatalysts of L‐aspartic acid synthesis.
The main uses of aspartic acid include the following.
●● Interest in the production of the amino acid L‐aspartic acid, from the point of view of its
application in pharmacology, increased significantly after 1958 related to its physiologic
and therapeutic action. Aspartic acid participates in transamination reactions that are of
vital importance for the cell, since it is transformed into oxalacetic acid, an important
intermediate in the tricarboxylic acid cycle, by transamination with α‐ketoglutaric acid.
Oxalacetic acid is one of the final stages of oxidative catabolism. In addition, it is an
ancestor of the pyrimidic nucleotides; in the organism, it serves as a basis for orotic acid
synthesis, an ancestor of uridine. In combination with glucose and sorbitol, it is used for
the cure of liver diseases. Its derivatives are used in the treatment of alcohol intoxication.
Aspartate potassium and magnesium are used to treat fatigue and heart failure and iron
aspartate is used to treat anemias.
●● Different derivatives of L‐aspartic acid are used in the food industry; for example, sodium
aspartate is a component of spices to improve the flavor of some food products. Aspartame
(L‐aspartyl‐L‐phenylalanine methyl ester) is a dipeptide formed by L‐aspartic acid and
the methyl ester of phenylalanine, which is marketed as a low‐calorie sweetener.
●● Aspartic acid is useful as an initial or intermediate material for the formation of sur-
factants, metal ion sequestrants, detergents, cosmetics, peptide synthesis, pharmaceutical
218 Lignocellulosic Biorefining Technologies
products and coatings and for the formation of the biodegradable polymer of polyaspar-
tic acid (PAA). The latter can be used as a co‐builder or as a sequestrant in detergents and
as a superabsorbent polymer in addition to other applications
●● In agriculture, aspartic acid in combination with lysine is used as a fungicide stabilizer.
is also used as one component of an antimicrobial agent against Salmonella enteric ser.
Saintpaul and E. coli O157:H7 in sterile and fresh orange and mango juices.
Cultures with A. terreus strains with the same process showed no significant differences.
An engineered A. niger has been explored as an itaconate‐producing strain by localizing
and co‐overexpressing the key enzymes of the production pathway (cis‐aconitate decar-
boxylase and aconitase) in the mitochondria. Productivity doubled the value for native
A. niger (Blumhoff et al. 2013).
This acid is used in the manufacture of acrylic plastics, acrylate latex, detergents, coat-
ings, and rubber, and perhaps its greatest expansion is to produce superabsorbent polymers
such as poly(acrylamide‐co‐itaconic acid), with the great characteristic of absorbing large
amounts of water that could be used in feminine care products. The company Itaconix has
been successfully producing poly(itaconic acid) commercially. Due to its chemical struc-
ture, IA can be considered as an α‐substituted acrylic or methacrylic acid, so it can compete
with methyl methacrylate and other acrylates, as well as in the field of pressure‐sensitive
adhesives. In addition, its conversion into methyl methacrylate, also known as Plexiglass®,
represents an attractive alternative for the industry (Jang et al. 2012; Choi et al. 2015).
The basic chemistry of IA is similar to that of the petrochemical compound maleic acid
(and its anhydride), so that compounds such as 2‐methyl‐1,4‐butanediol,3‐methyl
tetrahydrofuran, 3‐ and 4‐γ‐butyrolactone, and 2‐methyl‐1,4‐butanediamine can be derived
from it by hydrogenation/reduction reactions. It can also be converted into pyrrolidone‐
type derivatives. Most IA has been produced by Chinese companies including Qingdao
Kehai Biochemistry, Zhejiang Guoguang Biochemistry, and Jinan Huaming Biochemistry.
strain BL21 (DE3) in LB medium supplemented with 10 g/L glucose. In this process,
co‐expression of the genes encoding Ino1 from S. cerevisiae and MIOX from mice led to
production of glucuronic acid through the intermediate myo‐inositol. Glucuronic acid con-
centrations up to 0.3 g/L were measured. The activity of MIOX was rate limiting, resulting
in the accumulation of both myo‐inositol and glucuronic acid. Inclusion of Udh from
P. syringae facilitated the conversion of glucuronic to glucaric acid. Thus, improving the
stability and activity of MIOX is crucial for optimizing glucaric acid production.
Saccharomyces cerevisiae was also investigated for glucaric acid production because of its
satisfactory acid tolerance. The same biosynthetic pathway was used with codon‐optimized
MIOX. Applying a fed‐batch fermentation strategy, production was increased to 1.6 g/L
from glucose supplemented with myo‐inositol (Kang and Gong 2016). MIOX activity and
myo‐inositol availability were rate limiting in glucaric acid production, not only in E. coli
but also in S. cerevisiae. Therefore, changes in MIOX are required in order to increase glu-
caric acid production. By expressing a more stable MIOX4 from A. thaliana and integrating
the target genes into the delta sequence of the genomes, the glucaric acid titer in S. cerevi-
siae was increased. Delta sequence‐based constitutive expression increased both the num-
ber of target gene copies and their stability and can be used for a wide range of metabolic
pathway engineering projects in S. cerevisiae. The final strain produced 6.0 g/L glucaric
acid, which is the highest titer reported in S. cerevisiae (Chen et al. 2018).
In a fed‐batch fermentation process with Komagataella phaffii (previously Pichia pasto-
ris) and after optimization of the expression of MIOX and Udh with a fusion expression
strategy, the titer of glucaric acid was significantly increased to 6.61 g/L from glucose and
myo‐inositol. The inefficient biosynthesis of myo‐inositol affects the production of glucaric
acid from glucose (Lui et al. 2016). More efforts are needed to construct a novel synthetic
pathway toward glucaric acid. Glucaric acid titers and yields could be improved by control-
ling the phosphofructokinase (Pfk) activity in the production of glucaric acid from glucose
in a semi‐defined medium under batch and fed‐batch conditions. Modified E. coli strain
IB1486‐GA was used and was compared with wild‐type MG1655. Timed knockdown of Pfk
activity produces a maximum improvement of up to 42% (Brockman et al. 2015). Kalion, a
biotechnology company, is using this type of low‐cost fermentation technology to obtain
D‐glucose in recombinant E. coli D‐glucaric acid.
The main uses of glucaric acid are as follows (Figure 10.4).
1,6-hexanediol
D-saccharic acid 1,4-lactone Glucaric acid
Hexamethylenediamine
●● A wide range of other biodegradable polymers are also possible including methacrylate
hydroxylase, nylons, and other ester/amide polymers. Glucaric acid acetate (GAA),
which is acyclic, was synthesized in an acetic anhydride/sulfuric acid mixture. GAA
was converted to glucaric acid chloride acetate (GACA) and then polymerized with
various diols and diamines in dimethylacetamide solution or by interfacial polymeriza-
tion in water and chloroform solutions. The polyesters and polyamides were amphi-
philic and soluble in water and common organic solvents. Differential scanning
calorimetry showed that the polyamides were thermoplastic and melted at c.140 °C,
indicating crystallinity; the melting points increased with increasing number of
diamine alkyl carbons. Novel biobased crystalline amphiphilic polymers were synthe-
sized from glucaric acid.
●● Glucaric acid itself has a diverse market potential with uses ranging from detergents (as
it exhibits useful chelating properties for cations) to polymers, to food additives (due to
its health benefits).
●● Dicarboxylic acid functionalization also makes it an attractive bio‐derived precursor to
adipic acid, which could be used as a more sustainable alternative to fossil fuel‐derived
adipic acid in nylon production plants.
●● Corrosion inhibition properties have been recognized for glucaric acid.
●● Glucaric acid is a potential cancer prevention agent.
Succinic acid can be produced from glucose by the propionyl‐CoA pathway. It can be
transformed into propionic acid by the action of succinate decarboxylase, followed by the
conversion of propionate to propionyl‐CoA by propionyl‐CoA synthetase. Propionyl‐CoA
is changed to acryloyl‐CoA by the enzyme propionyl‐CoA dehydrogenase, which is con-
verted to 3‐hydroxypropionyl‐CoA by 3‐hydroxypropionyl‐CoA dehydratase and finally to
3HP by the enzyme propionate‐CoA transferase or the enzyme 3‐hydroxyisobutyryl‐CoA
hydrolase (Luo et al. 2016). Klebsiella pneumoniae, Lactobacillus reuteri, and L. collinoides
produce 3HP by oxidizing 3‐hydroxypropionaldehyde (3‐HPA).
The glycerate pathway has not yet been constructed in a host microorganism (Matsakas
et al. 2018). The lactate pathway is not recommended because conversion of lactate into
3HP is not so favorable (Borodina et al. 2015). Another option to convert glucose (or other
sugars) to 3HP is by initially producing glycerol from the central metabolism and then con-
verting the glycerol to 3HP with strategies that have been established for glycerol, instead
of directly converting the glucose (Matsakas et al. 201). Engineered E. coli and native and
engineered Klebsiella strains are frequently used to transform glycerol into 3HP via glycerol
dehydratase and aldehyde dehydrogenase. There are two main routes to the production of
3HP from glycerol that have been investigated during recent years: CoA‐dependent path-
way and CoA‐independent pathway (Kwak et al. 2013).
Kildegaard et al. (2015) engineered S. cerevisiae producing 3HP from glucose and
xylose. Researchers introduced the 3 HP biosynthetic pathways via malonyl‐CoA or β‐
alanine intermediates into xylose‐consuming yeast. Using controlled fed‐batch cultiva-
tion, 7.37 g 3HP/L in 120 hours with an overall yield of 71% mol/mol of xylose was
achieved. Borodina et al. (2015) optimized a synthetic pathway for de novo biosynthesis
of β‐alanine and its conversion into 3HP using a novel β‐alanine‐pyruvate aminotrans-
ferase discovered in B. cereus. 13.7 g/L of 3HP and 0.14 mol/mol (on glucose) yield was
achieved using a batch fermentation at pH 5 and 30 °C. Main results for 3HP production
at laboratory scale (less than 5 L), using glucose and xylose as substrates, are shown in
Table 10.3.
With glucose as a substrate, only a few studies have been reported, while there is a patent
on high‐level 3HP production from glucose, fructose, sucrose, lactose, and dextran as car-
bon sources and different recombinant strains, modified to increase enzymatic activity in
the malonyl‐CoA reductase (mcr) pathway (Lynch et al. 2011). Unfortunately, it is still far
from commercial application. 3HP production should be above 100 g/L with a yield higher
than 50% and productivity over 2 g/L/h, to be economically feasible (Vidra and Németh
2018). For these, more research is required. 3HP acid can be used as a precursor for many
compounds such as acrylamide, 1,3‐propanediol acrylic acid, and methyl acrylate. Also, it
can be used to synthesize chemical intermediates such as malonic acid, propiolactone, and
alcohol esters of 3HP. Novozymes and Cargill are working to develop microorganisms that
can convert renewable feedstock into 3HP in an economically feasible process.
i nsoluble in water and completely dissolves only in DMSO. It was first detected in human
urine; in fact, a healthy human produces 3–5 mg/day. It is a very stable compound with a
melting point of 342 °C and a boiling point of 420 °C. It has a density of 1.604 g/cm3. This
substance has two pKa values: 2 and 28.
2,5‐Furan‐dicarboxylic acid was first prepared from mucic acid by Fittig and Heinzelmann
in 1876 by reacting with fuming hydrobromic acid under pressure. FDCA is a monomer
that is not commonly found in Nature. It is synthetically produced by the dehydration of
hexoses, mainly fructose, to 5‐hydroxymethyl furfuraldehyde and its subsequent oxidation
through chemical processes (Shuguo et al. 2015). 5‐HMF is not stable and degrades upon
storage. It may undergo rehydration in aqueous phase, thereby originating by‐products
such as levulinic and formic acid, or even condense into polymers called humins. So, the
use of stable intermediates (for instance, alkoxy derivatives) or the direct conversion of
fructose into FDCA are preferred. Since FDCA has no polymerizing action, it cannot be
used as such as a polymer unless it is combined with ethane‐1,2‐diol (monoethylene glycol)
through esterification. This esterified or combined polymer, known as polyethylene
Production of Organic Acids Via Fermentation of Sugars Generated from Lignocellulosic Biomass 225
the acid pH. When glycerol is used as carbon source, 276 ± 89 μmol/g cell dry weight
(CDW)/h of FDCA was obtained (Koopman et al. 2010a,b).
As a cheaper biomass, the marine macroalgae Gracilaria verrucosa and Gelidium aman-
sii were used as substrates for the production of HMF after thermal acid treatment and
successfully transformed this algal hydrolyzate containing HMF into FDCA. Burkholderia
cepacia H‐2 was inoculated in zero‐fold and twofold diluted acid hydrolyzate form and
989.5 and 1031 mg/L FDCA production was reported after 24 hours at pH of 7 and tempera-
ture 28 °C. This is the first report of the production of FDCA from a biomass containing
HMF (Yang and Huang 2016).
For a fed‐batch fermentation process, preculture of genetically engineered P. putida S12
(0.2 g/L CDW) is inoculated into a 1 l fermenter with modified media containing 4 mol/L
glycerol, 0.1 mol/L MgCl2, and 1 mol/L HMF. HMF was increased and in order to avoid
that, the rate of HMF feed was reduced to 0.09 mmol/g CDW/h after 72.8 hours and stopped
after 117.4 hours. To increase the rate of oxidation and product formation from HMF, the
feed rate of glycerol was increased to 12 mmol/L/h. Oxygen was supplied at 11 mL/min for
the first 25 hours after which it was changed ito 200 mL/min. pH was maintained at 7 by
adding NH4OH and NaOH. FDCA was obtained with 97% conversion and concentration of
30.1 ± 0.7 g/L (Koopman et al. 2010a,b).
Wierckx and group engineered HmfH and HmfT1 into P. putida S12 B‐38 and HmfH, and
HmfT1 and aldehyde dehydrogenase into P. putida S12 B‐51 for co‐expression of these
genes for the production of FDCA from HMF ina fed‐batch fermentation process, in a
medium supplemented with glycerol, producing 150 g/L FDCA with a CDW of 28 g/L after
90 hours (Wierckx et al. 2012, 2015).
Enzymatic oxidation of 5‐HMF and its oxidized derivatives was studied using three fun-
gal enzymes: wild‐type aryl alcohol oxidase (AAO) from three fungal species, wild‐type
peroxygenase from Agrocybe aegerita (AaeUPO), and recombinant galactose oxidase
(GAO). Experiments were done at laboratory scale and need optimization and further
research (Karich et al. 2018). An enzymatic cascade involving three fungal oxidoreductases
has been developed for the production of FDCA from 5‐methoxymethylfurfural (MMF).
Previously, it was obtained from HMF, but yields are higher with MMF. Aryl alcohol oxi-
dase and unspecific peroxygenase act on MMF and its partially oxidized derivatives, yield-
ing FDCA, as well as methanol as a by‐product. Methanol oxidase takes advantage of the
methanol released for in situ production of H2O2 that, along with that produced by aryl
alcohol oxidase, fuels the peroxygenase reactions. In this way, the enzymatic cascade pro-
ceeds independently, with the only input of atmospheric O2, to attain a 70% conversion of
initial MMF. The addition of exogenous methanol to the reaction further improves the
yield to attain an almost complete conversion of MMF into FDCA (Carro et al. 2018).
Several microorganisms used to produce any of the furfural or HMF derivatives after fer-
mentation include Amorphotheca resinae ZN1, C. basilensis HMF14, Arthrobacter nicotiana,
Telluriamixta, Burkholderiales, Rhizobiales, and Coniochaetales (Rajesh et al. 2018). Even
though microbial and enzyme‐assisted production of FDCA has been reported, there is no
report of the biological production of FDCA from industry. However, the newest plant planned
by Synvina (joint venture between Avantium and BASF) should produce by 2023–2024 50
ktons FDCA from sugars, using dehydration and oxidation (Bio Refineries Blog 2018). Corbion
is developing 100% biobased FDCA for the production of high‐performance PEF resin.
Production of Organic Acids Via Fermentation of Sugars Generated from Lignocellulosic Biomass 227
Glucose is one of the major carbon sources for production of GA. GA has been produced
from various kinds of raw materials, including submerged fermentation of palm waste
hydrolyzate, cassava starch, SCB, and date waste. GA is commercially one of the most
important amino acids produced mainly by fermentation. GA biosynthesis is an aerobic
process that requires oxygen throughout the fermentation. It was shown that the absence
of ammonium ions, but with sufficient oxygen supply, resulted in the accumulation of α‐
ketoglutaric acid instead of GA.
As for other organic acids, a very low‐cost fermentation route is necessary. There are cur-
rently several fermentation routes for the production of MSG which are all based on the
production of the sodium salt. One of the major challenges for the expansion of low‐cost
fermentation is to develop an organism that can produce GA as the free acid. This would
eliminate the need for neutralization and substantially reduce the costs of purification and
conversion of the sodium salt to the free acid. Additional improvements in the fermenta-
tion would include increasing the productivity of the organism and improving final fer-
mentation titer. A minimum productivity of 2.5 g/L/h needs to be achieved in order to be
economically competitive on a commodity scale.
Glutamic acid can be synthesized from different precursors and reactions. Yelamanchi
et al. (2016) reported the sequences of chemical reactions, enzymes involved, and thermo-
dynamic parameters for the production of L‐glutamate. The metabolism of pyruvic acid via
acetyl‐CoA leads to the formation of citrate by condensation with oxaloacetate in the Krebs
cycle. The most important step in this cycle for the present context is that the α‐ketoglutar-
ate (α‐KG) acid, one of the intermediates, can exit the cycle to form glutamate. The reaction
by which GA can be generated is transamination. The enzymes of the glutamate metabo-
lism pathway are tightly controlled by regulators. Each enzyme reported is regulated by
different activators and inhibitors. Enzymes such as ALDH4A1, GOT1, GOT2, GPT1,
GPT2, GLS, and CAD are subject to regulation via feedback inhibition by GA. In addition
to product inhibition, substrate inhibition at different concentrations were also docu-
mented in glutamate metabolic pathway; α‐ketoglutarate is the substrate inhibitor of GOT2,
which inhibits the enzyme at high concentration. It has been found that enzymes that
metabolize glutamate are also regulated by interactions with proteins. Interactions between
the GLS enzyme and protein phosphatase 2, catalytic subunits, and ATCAY inhibit the
catalytic activity of the enzyme (Yelamanchi et al. 2016).
Methods for induction of GA production such as biotin limitation, Tween 40 addition,
and penicillin addition were also developed. It is well known that biotin has a marked
effect on L‐glutamic acid fermentation. Oleic acid‐requiring mutants were obtained from a
strain of Brevibacterium thiogenitalis which is an auxotroph for biotin. Palmitoleic acid and
linoleic acid could be used (Kanzaki et al. 1967). Recently, metabolic regulation during GA
production has been investigated at the molecular level. Moreover, novel microorganisms
such as Corynebacterium efficiens, which can produce glutamic acid at high temperatures,
and Pantoea ananatis, which can produce glutamic acid under acidic conditions, were iso-
lated (Hirasawa and Shimizu 2016).
A study on immobilization and reusability of cells was presented by Yelamanchi et al.
(2016). The production medium was inoculated with C. glutamicum and mixed culture of
C. glutamicum and Pseudomonas reptilivora with appropriate inoculum size. First, GA
Production of Organic Acids Via Fermentation of Sugars Generated from Lignocellulosic Biomass 229
yield was calculated for 24–72 hours. The preliminary study results showed that the mixed
culture of C. glutamicum and P. reptilivora produced higher yield than C. glutamicum
alone. The higher yield was 5.42 g/L with C. glutamicum and 7.96 g/L with mixed culture.
The optimized medium (glucose 50 g/L, urea 10 g/L, salt solution 19.24%) was used along
with standard concentration of biotin. Moreover, the optimized medium was chosen for
immobilization studies.
Also, experimental investigations were carried out on continuous and direct production
of L‐glutamic acid in a hybrid reactor system that integrated a conventional fermentative
production step with downstream membrane‐based separation and purification in flat
sheet cross‐flow membrane modules. Overcoming the substrate–product inhibitions of tra-
ditional batch production systems, this new compact, flexible, and largely fouling‐free
design ensured steady and continuous production of L‐glutamic acid directly from a renew-
able carbon source at the rate of about 8.4 g/L/h. Provisions of continuous product with-
drawal, separation, and recycling of unconverted sugar and microbial cells ensured almost
inhibition‐free production under high cell concentrations. Well‐screened nanofiltration
membranes with high selectivity helped achieve over 97% product purity while ensuring
recovery and recycling of more than 95% unconverted carbon source, resulting in a high
yield of 0.95 g/g. The direct production scheme involves no phase change or use of harsh
chemicals (Vikramachakravarthi et al. 2014).
Industrial production of GA is predominantly by microbial processes, although it is also
produced chemically. The direct fermentation method uses different carbon sources (glu-
cose, fructose, molasses, starch hydrolysates, n‐alkanes, ethanol, glycerol, acetate, propion-
ate); nitrogen (urea, ammonia salts, macerated corn liquid or soybean meal); and inorganic
salts of calcium, iron, manganese, zinc, cobalt, and biotin. C. glutamicum gave a higher
production of GA. Other industrially important strains belong to the genera Corynebacterium,
Brevibacterium, Mycobacterium, and Arthrobacter. Essential in the fermentation process is
the abundant supply of an adequate nitrogen source such as ammoniacal salts, since NH3
is incorporated into the amino acid molecule. However, the concentration of ammonium
ions should remain stable in the medium since too high concentrations are detrimental to
cell growth and product formation. In addition to the ammonia salts, it can be used as a
source of ammonium nitrogen (gaseous or in aqueous solution). In industrial production,
the addition of ammonium allows the control of pH and eliminates the problem of its tox-
icity. Most of the GA‐producing bacteria possess urease activity, so urea is also frequently
used as a source of nitrogen.
The concentration of oxygen must be balanced; lactate and succinate secretion occurs in
O2 deficiency, while excess oxygen with low concentration of ammonium leads to the inhi-
bition of growth and production of α‐ketoglutarate. Temperature affects the microbial
growth; fermentations are generally carried out in the mesophilic range (15–35 °C) and the
appropriate temperature must be chosen to achieve maximum growth and optimal product
formation. Since microorganisms have an optimum pH in which they have a higher growth
rate and yield, that value should be adopted. For C. glutamicum, it has been found that at
pH values between 6 and 9, the microorganism reaches homeostatis and maintains an opti-
mum internal pH of 7.5 ± 0.5. The Ajinomoto Group from Japan produces L‐glutamic acid
by fermentation.
230 Lignocellulosic Biorefining Technologies
The main uses of L‐glutamic acid and its derived products are as follows.
●● GABA precursor: glutamate also serves as the precursor for synthesis of inhibitory
γ‐aminobutyric acid (GABA) in GABA‐ergic neurons. This reaction is catalyzed by gluta-
mate decarboxylase (GAD), which is most abundant in the cerebellum and pancreas.
Stiff person syndrome is a neurologic disorder caused by anti‐GAD antibodies, leading to
a decrease in GABA synthesis and, therefore, impaired motor function such as muscle
stiffness and spasm. Since the pancreas has abundant GAD, direct immunologic destruc-
tion occurs in the pancreas and the patient will have diabetes mellitus.
●● Flavor enhancer: as a constituent of protein, GA is present in foods that contain protein,
but it can only be tasted when it is present in an unbound form. Significant amounts of
free GA are present in a wide variety of foods, including cheese and soy sauce, and are
responsible for umami, one of the five basic tastes. Glutamic acid is often used as a food
additive and flavor enhancer in the form of its sodium salt, known as MSG.
●● Nutrient: all meats, poultry, fish, eggs, dairy products, and kombu are excellent sources
of GA. Some protein‐rich plant foods also serve as sources. Thirty to 35% of gluten (much
of the protein in wheat) is GA. Ninety‐five percent of dietary glutamate is metabolized by
intestinal cells in a first pass.
●● Plant growth: Auxigro is a plant growth preparation that contains 30% glutamic acid.
●● Health: GA may treat personality and childhood behavioral issues. It may also aid in
epilepsy, muscular dystrophy, and intellectual disorders.
(a)
Glucose dehydrogenase
PQQ PQQH2
H2O
FAD FADH2
Catalase
H2O2 O2
Figure 10.5 Metabolic routes for gluconic acid in (a) bacterium (Gluconobacter suboxidans) and
(b) fungus (Aspergillus niger).
the rate of oxygen transfer in the fermentation medium governed the process. The oxygen
mass transfer limitations required vigorous agitation, leading to important shear stresses,
which sharply affected the rate of GA production.
Based on renewable raw materials like maize, Roquette’s production plant in Italy pro-
duces an extensive range of gluconic derivatives: gluconic acid, glucono‐δ‐lactone (GDL)
and sodium gluconate. Gluconic acid is used in the manufacture of metals, stainless steel
and leather, as it can remove calcareous and rust deposits. It is also used as an additive to
foods and beverages since it acts as an acidulant with a delayed effect. This acid is used in
the dairy industry to delay sedimentation in milk. It is utilized in the manufacture of highly
resistant (to frost and cracking) concrete. Moreover, gluconic acid has pharmaceutical
applications for calcium and iron therapy. Sodium gluconate is used as a sequestering agent
in many detergents.
AA, using glucose as a raw material. The technology uses heterogeneous catalysis, which
first produces glucaric acid through aerobic oxidation of glucose followed by catalytic
hydrogenation to AA (van de Vyver and Román‐Leshkov 2013).
In a biochemical alternative route, strains of E. coli have been constructed to produce AA
from D‐glucose. The enzymatic method proceeds via an aerobic pathway in which
D‐glucose is transformed into the intermediates catechol and cis,cis‐muconic acid
(cis,cis‐2,4‐hexadienodioic acid), respectively. The conversion to AA is performed in a chem-
ocatalytic step by hydrogenating cis,cis‐muconic acid (MA) with Pt/C, bimetallic RuPt nan-
oparticles, or titania‐supported Re catalysts. The conversion of MA into AA provides a yield
of 97%. However, the production of MA from glucose has a low yield (24%), combined with
difficulties in its purification. In fermentations carried out in fed‐batch mode, cis,cis‐
muconic acid production close to 37 g/L has been described, corresponding to 22% yields (in
mol/mol of consumed glucose), which is approximately 50% of the theoretical maximum.
A recombinant microorganism has been created, specifically by introducing three exog-
enous genes: those that encode the enzymes dehydroshikimate dehydratase and proto-
catecuate decarboxylase of K. pneumoniae, and catechol 1,2‐dioxygenase of Acinetobacter
calcoaceticus. In the recombinant microorganism, the carbon flux directed toward the com-
mon route of synthesis of aromatic amino acids is sidetracked toward the synthesis of
cis,cis‐muconic acid. The MA obtained in the fermentation is finally hydrogenated to AA
at high pressure by means of a platinum catalyst, a process that has a yield of 97%.
More recently, the total biosynthesis (the conversion of substrate to final product in a
single process) of AA directly from biomass feedstock has been the focus of much attention
in the biotechnology sector. A total of eight unique pathways are proposed in four patents
(Picataggio et al. 1992; Baynes and Geremia 2010; Burgard et al. 2010; Raemakers‐Franken
et al. 2010) (Table 10.4).
The current industrial process for the production of AA relies on the catalytic oxida-
tion of a mixture of cyclohexanol and cyclohexanone, also referred to as KA oil. A
review by Cavani and Alini (2009) describes different methods to produce the KA oil,
Table 10.4 Yields reported for several processes to produce adipic acid from glucose.
10.4 Downstream Processes
Separation and purification of the target compound and the elimination of wastes from the
fermentation process and others are included in downstream processing. The first step
should be the removal of dead cells from fermentation, mainly by filtration or centrifuga-
tion. To upgrade purity, ion exchange columns, extraction with solvents or other processes
with high selectivity could be included. Finally, crystallization of the broth, together with a
centrifugation and drying process, make up the purification stage of the product.
Some classic technologies for purification processes include distillation, adsorption,
liquid–liquid extraction, extraction with supercritical fluids, pervaporation, ionic exchange,
crystallization, membrane separation technologies, and chromatography. Application for
the purification of acid organic products from feedstocks requires more research in order
to diminish process costs. Low‐cost process is necessary in a biorefinery, mainly because of
low concentration of the target product during fermentation, requiring several purification
steps that diminish the overall yield.
Especially in fermentative processes with high product concentration, volumetric pro-
duction can be limited by either the inhibition of the products themselves or by degrada-
tion. In these cases, rapid reduction of the compounds formed is required to prevent
interactions between the products and the cell medium. An example of an environmentally
friendly application is the separation of salts of organic acids produced by fermentation by
electrodialysis with bipolar membranes (electrohydrolysis) to obtain an aqueous stream of
organic acid that can be subsequently isolated by, for example, evaporation and crystalliza-
tion, and also, an aqueous stream of the alkaline agent that is recycled to the fermentation
process (Huang et al. 2006). Specific purification processes have been reported in patents
and papers.
For itaconic acid downstream process, a filtration process could be used to remove the
medium, then the clarified liquid could pass to an evaporation process. The last step could
be crystallization, or an alternative process such as ionic exchange or extraction with sol-
vents. Separation of itaconic acid relies on operations such as crystallization, precipitation,
extraction, electrodialysis, diafiltration, and adsorption.
Everything considered, there are two main directions for the recovery of IA from fer-
mented broths: the use of chemical‐demanding, reaction‐based separations, and the use of
236 Lignocellulosic Biorefining Technologies
with high purity (Anastassiadis and Rehm 2006). For glutamic acid, the produced crude glu-
tamic acid is filtered, purified, and neutralized to MSG. After further purification, crystalliza-
tion and drying, the glutamate is in the form of white crystals ready to be packaged.
Numerous separation techniques, such as precipitation, ion exchange adsorption, solvent
extraction and electrodialysis, have been successfully established for the downstream pro-
cessing of fermented organic acids such as succinic acid (Xu et al. 2010). The recovery tech-
niques for fumaric acid production have not been well developed. The most common
mechanism of fumaric acid recovery is precipitation, but the concentration of fumaric acid in
the broth needs to be limited to 50 g/L to prevent complications during the separation pro-
cess. This process has no special equipment requirements, and the apparatus used in citric
acid and lactic acid production can also be used for fumaric acid production (Xu et al. 2010).
Various methods may be practiced to remove biomass and/or separate 3‐HPA from the
culture broth and its components. Methods to separate and/or concentrate the 3‐HPA
include centrifugation, filtration, extraction, chemical conversion such as esterification,
distillation (which may result in chemical conversion, such as dehydration to acrylic acid,
under some reactive‐distillation conditions), crystallization, chromatography, and ion
exchange, in various forms. Additionally, cell rupture may be conducted as needed to
release 3‐HPA from the cell mass, such as by sonication, homogenization, pH adjustment
or heating. 3‐HPA may be further separated and/or purified by methods including any
combination of centrifugation, liquid–liquid separations, including extractions such as sol-
vent extraction, reactive extraction, two‐phase aqueous extraction and two‐phase solvent
extraction, membrane separation technologies, distillation, evaporation, ion exchange
chromatography, adsorption chromatography, reverse phase chromatography, and crystal-
lization (Lynch et al. 2011).
10.5 Conclusion
Several organic acids can be obtained from lignocellulosic biomass. Although many chemi-
cal conversion technologies are in use, biological technologies require more research. Only
a few acids can currently be produced by these biological technologies. Research necessary
to improve the processes are related to sugars fermentation, such as development of known
or new microorganisms with higher productivity, resistance to stress, and tolerance to high
concentrations of substrates, products and by‐products; development of microorganisms
capable of fermenting various C6 and C5 sugars; manipulation of microbial metabolism
(genetic and metabolic engineering) to direct it toward the synthesis of products of high
interest (natural or not); development of microorganisms capable of simultaneous sac-
charification of biomass and fermentation of products obtained in saccharification;
increase in the volumetric productivity of fermentations; design of more efficient ferment-
ers and improvement of the fermentation processes and their control; reduction of enzyme
cost; development of continuous fermentation; improvement of reaction yields through
the development of more specific and selective biocatalysts; optimization of processes;
improvements in the immobilization of enzyme technologies.
For the purification process, researchers need to study new concepts of separation tech-
nology different from those used in oil refineries and petrochemicals, such as extraction
238 Lignocellulosic Biorefining Technologies
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247
11
11.1 Introduction
Interest in the use of bio‐based resources is continuously increasing due to the limited
availability of fossil fuels and the price of a barrel of oil. Resources of fossil origin are run-
ning out and there are problems related to the political instability of oil‐producing coun-
tries. In addition, global dependency on fossil resources leads to environmental concerns
such as global warming and resulting climate change (Cherubini 2010; Boudet 2011;
Ahorsu et al. 2018).
A vital long‐term alternative is to develop products derived from renewable natural
resources. This solution is environmentally friendly and a great indicator of sustainable
development. In fact, several governments have recently approved legislation on the expan-
sion of gross domestic energy and chemical production from renewable resources, espe-
cially biomass (Ahorsu et al. 2018; Ramesh et al. 2019). As one of the most abundant
renewable carbon sources on earth, lignocellulosic biomass attracts most interest.
The chemical composition of lignocellulosic materials consists mainly of cellulose
(semicrystalline homopolymer), hemicellulose (group of totally amorphous heteropoly-
mers), and lignin (a polyphenolic macromolecule). Among these, lignin is responsible for
the mechanical resistance of plants and is intertwined between the cellulose and hemicel-
lulose molecules, giving rigidity to the plant (Tobimatsu and Schuetz 2019).
Lignin has the most complex structure and its utilization for value‐added chemicals is a
severe challenge compared to the use of cellulose and hemicelluloses (Shen et al. 2017).
Even so, great attention is given to lignin because it is the only abundant renewable natural
aromatic macromolecule, which can be used as a sustainable feedstock to produce aro-
matic chemicals. Indeed, researchers are recognizing the importance of lignin and hence
studies on lignin conversion into platform chemicals and alternative fuels have proliferated
in the last decade.
There are several countries which are rich in different lignocellulosic materials. For
example, Brazil has a lot of agro‐industrial activities that produce great quantities of agri-
cultural residues. Sugarcane is abundant in Brazil and it is considered as a raw material
with high potential for full use of all its constituents in industrial processes. For historical
and cultural reasons, Brazil is the world’s largest producer of sugarcane, which is mainly
destined for the sugar and alcohol industries. In this sector, the juice extracted from the
sugarcane is used to obtain sugar and ethanol, and sugarcane bagasse is used by the indus-
try to generate electricity and steam. Even after this use, there is an excess of bagasse and
thus the use of this by‐product in different processes has become the target of many
research studies.
In recent years, efforts have been made to develop viable multiproduct integrated indus-
trial facilities for the processing of lignocellulosic materials, commonly called “biorefiner-
ies.” They use a range of production techniques and facilities for the processing of biological
and renewable raw materials, operating in a fully integrated manner. Through chemical,
enzymatic or fermentative physical processes, biorefineries propose to transform these raw
materials into products that meet the needs of modern society, in a sustainable way and
with minimum environmental impact (NOVACANA 2013).
The lignin fraction in lignocellulosic biomass like sugarcane bagasse is about 20–25%
(Sporck et al. 2017) and has been used mainly in the production of energy due to its high
calorific value. However, there are several reports demonstrating other applications for this
fraction which can contribute to the economic feasibility of biorefinery with the generation
of different products of interest (Aro and Fatehi 2017). Lignin can be used as a green alter-
native in many petroleum‐derived substances such as fuels, resins, rubber additives, ther-
moplastic blends, nutra‐ and pharmaceuticals. It can be used in many fields due to its
dispersing, binding, complexing, and emulsion‐stabilizing properties.
One of the most recent applications of lignin, reported by Lee et al. (2019), is its use as a
natural UV adsorption agent. In that study, lignin obtained from Miscanthus sacchariflorus
via mild organosolv conditions was applied in the formulation of sunscreens and cosmetics
products in liquid and cream formulations, resulting in high absorption of UV light.
The main applications of lignin are divided into three groups.
●● Fuel (power): to produce energy.
●● Macromolecules: polymers, carbon fibers, and binders.
●● Aromatics: phenols, vanillin, and polymer building blocks.
The diversity and complexity of the lignin molecule are a great challenge and the possi-
ble applications of lignin are dependent on the way it is obtained after biomass pretreat-
ment. The type of process used to produce lignin will determine the value of the products
that can be derived from it. Although efforts have been put into lignin valorization and
considerable progress has been made in this field, fully unlocking lignin’s potential for the
economical production of high value‐added products faces multiple challenges.
The aim of this chapter is to discuss the potential of lignin as an important source to
obtain various interesting products. In addition, aspects like the chemistry of lignin and
various processes for its extraction are discussed.
Valorization of Lignin Into Value-Added Chemicals and Materials 249
11.2 Composition
Lignin is a high molecular weight (MW) macromolecule that presents ring‐shaped struc-
tures in a complex network composed of polyphenols. It is constituted of three main units,
namely monolignols linked together with an array of different intrinsic bindings. These
units, guaiacyl (G), syringyl (S), and p‐hydroxyphenyl (H), are the most common ones and
thus participate in lignin construction in most plants (Fengel and Wegener 1984; Calvo‐
Flores and Dobado 2010). The quantity as well as the proportions of units in lignin vary
depending on different plant species (Table 11.1). Usually, lignin found in conifer types of
wood has more G units than the other two monolignols; broad‐leaf wood only has G and
S units; and lignin found in grass, interestingly, has a mixture of the three monolignols
(Mei et al. 2019).
Because of the composition and abundance, lignin can be classified into three main cat-
egories: G‐lignin, G‐S‐lignin and G‐S‐H‐lignin. These basic building blocks of lignin are
further connected to a series of bonds of C─O and C─C linkages, these more specifically
including the bond types of β‐O‐4 (β‐aryl ether), 4‐O‐5 (diaryl ether), α‐O‐4 (α‐aryl ether),
β‐5 (phenylcoumaran), β‐β (resinol), β‐1 (spirodienone) or 5‐5, and thus form a more com-
plicated macromolecule (Zakzeski et al. 2010). Figure 11.1 depicts the basic structures of
lignin and its various linkages.
One of the most significant obstacles in utilization of lignin for high‐value products is its
structural heterogeneity, which varies depending on the biomass source, type, and even
some growing parameters. Breakdown of lignin macromolecules into their main mono-
meric constituents provides an opportunity to generate products with manageable and
consistent quality. However, selective depolymerization of lignin to valuable compounds
has been a well‐recognized challenge (Beson et al. 2014).
Although it has been investigated for decades, the native lignin structure is still uncer-
tain; several works have been directed to the development of lignin isolation protocols.
Lignin isolation and purification methods usually produce structural modification of the
lignin macromolecular matrix, to varying degrees, and this obscures the lignin native
structure. Aiming to facilitate subsequent conversion, the ideal lignin isolation proce-
dure requires low temperature, high yield, and less condensation of lignin structures
(Li et al. 2019).
Table 11.1 Typical composition of lignin monomers in different types of lignocellulosic species.
O
R
R
HO R
HO R O OH R
HO O O O
O HO HO O HO R
OH O O
R R
O
R O
R R R R R R R O
R R R
O O O R R O R
O
11.3 Lignin Extraction
The branched structure of lignin contains various functional groups (carbonyl, carboxyl, and
even methoxy) and some common linkages including α‐O‐4, 4‐O‐5, β‐O‐4, etc. (Hatakeyama
and Hatakeyama 2009). This lignocellulosic fraction is connected with other major sugars of
cellulose and hemicellulose and, collectively, this linkage is called a lignin‐carbohydrate com-
plex (LCC) (Yuan et al. 2011). Lignin can be extracted from biomass by numerous methods,
but its chemical structure is modified in the process. The classic technique is that used in the
pulp and paper industry but other technologies, specifically in the context of pretreatment of
biomass for biorefineries, have been developed and are discussed below.
The application of lignin in the production of different materials is envisaged as one accept-
able strategy for a sustainable world (de Wild et al. 2012). The potential uses of lignin are
illustrated in Figure 11.2. For example, lignin from the pulp and paper industry has been
used for the production of lignosulfonates, value‐added materials due to their capacity to
retain water. Lignosulfonates can be used for concrete mixtures, as surfactants in dyes, pig-
ments, coatings, lubricants, in detergent formulation, as animal feed, and in the formula-
tion of urea and formaldehyde (Stewart 2008).
11.4.1 Biocomposites
The concept of sustainability is always associated with the application of renewable raw
materials for a biodegradable end‐product (Ragauskas et al. 2006). For the production of
sustainable materials, such as bioplastics, blends, or biocomposites, lignin has been used as
a binding matrix for natural fibers. A well‐known material produced in this way is
Arborform, which is composed of a matrix based on lignin (~60%) and flax (natural fibers).
It has been made via a typical fossil‐based thermoplastic polymer manufacturing technique
at the German Fraunhofer‐Institut für Chemische Technologie (Wegener et al. 2006).
Lignin has also been used in the formulation of bioplastics or composites (Spiridon et al.
2015; Dorrstein et al. 2018). Spiridon et al. (2015) used lignin obtained from softwood and
hardwood for the manufacturing of polylactic acid (PLA)‐based composite. The resulting
materials increase the strength and thermal stability of PLA and, by using softwood lignin,
the water sorption capacity was increased. Lignin obtained by organosolv of a grass (Poacae)
silage press cake (PC) batch was also used in a bioplastic (lignin/polyethylene‐co‐vinyl
acetate ‐EVA) composite (Dorrstein et al. 2018). In that study, an increase of dynamic stiff-
ness Cdyn from φL = 0.59 (Cdyn ≈ 350 N/mm) to φL = 0.71 (Cdyn ≈ 550 N/mm) was observed
when using high lignin content (75 wt%).
Biocomposites
Thermosetting
Carbon fiber polymers
Activated carbon
Chemicals
Thermoplastic blends and composite materials are improved by the addition of lignin
(Akato et al. 2015). Microbial characteristics of lignin are of particular interest for the produc-
tion and preparation of packing materials for foodstuff (Akkus et al. 2014). For example, lignin
nanoparticles (LNP) and chitosan (CH) were used as filler in polyvinyl alcohol‐chitosan (PVA‐
CH), as reported by Yang et al. (2016). In that study, the mechanical (tensile strength and
Young’s modulus) and thermal properties of PVA‐CH blend were enhanced using LNP (3%).
Additionally, in binary (PVA/3LNP and CH/3LNP films) and ternary nanocomposite systems
(PVA/CH/3LNP blend), a remarkable antibacterial activity was observed on plant pathogenic
bacteria Pectobacterium carotovorum subsp. odoriferum (Pco) (CFBP 1115).
Recently, blow‐molded containers made of high‐density polyethylene containing 5 wt%
of 1:5 ratio ZnO/lignin (dual fillers) were prepared with a single‐screw extruder
(Klapiszewski et al. 2019). The filler obtained using a 1:5 ratio of ZnO/lignin showed higher
antimicrobial activity on Staphylococcus and Bacillus compared to a positive control (anti-
biotic tetracycline). Besides, a significant twofold increase in the compression force for
blends with a ZnO:lignin ratio of 1:5 was reported in the blow‐molded container.
kraft lignin, and olive stone by chemical activation with H3PO4, (ratio of 1 H3PO4/raw
material) and they were used in electrochemical applications.
Lignin, due to its aromatic structure and relatively high energy density, has been used for
production of many lignin‐based products in a biorefinery context. Conventionally, after its
Valorization of Lignin Into Value-Added Chemicals and Materials 257
recovery from the biorefinery waste, the lignin is merely subjected to energy production by
combustion, thus restricting its economic worth to no more than $50/dry ton on a market
competitive basis (Ragauskas et al. 2014).
Lignin could contribute much more to the bioeconomy if it was utilized for other applica-
tions beyond combustion only. In this regard, a mammoth challenge would be the produc-
tion of high‐value chemicals to replace their petroleum‐based counter parts in the
forthcoming bioeconomy market. For example, BTX (benzene, toluene and xylene) alone is
a $100 billion market with an ever‐increasing demand of 100 million tons per year with a
$1200 per ton market price (Biddy et al. 2016; Niziolek et al. 2016). In addition to BTX, phe-
nols are another attractive chemical feedstock that can be produced from lignin. The current
phenol market, on an annual production of 8 million tons, is ~$1500 per ton per annum and
is expected to expand at a 3.9% compound annual growth rate in the next decade (Biddy
et al. 2016). Phenols extracted from lignin are sustainable raw materials for the production
of value‐added materials such as composites, activated carbon and carbon fibers with utili-
zation in manufacturing, energy production, and pollutant removal (Li et al. 2015).
Carbon fiber is another key player with a worth of $4.5 billion market value and is
expected to rise in near future. The extent of its worth can be imagined when in a previous
report the United States Department of Energy mentioned that almost half of the indige-
nous passenger vehicle steel could potentially be replaced by utilizing only 10% of the
lignin available in the country.
Life cycle analysis (LCA) is a technique that compiles and evaluates the inputs (materials
and energy) and outputs (pollutants, emission, product and by‐product) of a product in
order to estimate and finally measure its potential impact on the environment (Manandhar
and Shah 2017). Investigations on the potential environmental impact (PEI) of lignin‐based
products of four lignin extraction processes – kraft, organosolv, soda, and sulfite pro-
cesses – were performed. Among these processes, organosolv was found to have the highest
total PEI per kg of lignin with a value of 0.25 PEI per kg, followed by the kraft process with
approximately 0.09 PEI per kg of product (Wang et al. 2007). The soda process had the low-
est pollution potential with a PEI value of 0.02 per kg compared with the sulfite process
that had a value of 0.03 PEI per kg of lignin. Moreover, lignin extraction via different strate-
gies considers various economic factors as well.
Beyond the costs associated with lignin‐based products and their environmental impacts,
the choice of extraction method is also strongly linked to the value addition of extracted
lignin (Benali et al. 2013).
11.6 Conclusion
Lignin is the one of the most abundant macromolecular fractions of lignocellulosic biomass
feedstocks; it has a rigid structure due to the presence of various intermolecular linkages in
the cell wall matrix. Pretreatment of lignocellulosic material is essential to release it from
the complex structure of biomass. Among the various pretreatment approaches, organosolv
methods allow the recovery of high‐quality lignin but incur high costs. Kraft and sulfite
approaches are considered cost‐effective but the lignin thus obtained contains impurities. In
contrast, soda extraction is considered an economically viable approach for the production
258 Lignocellulosic Biorefining Technologies
of pure lignin with a very low environmental impact. Recently, other sustainable processes
involving the use of IL have been proposed for lignin extraction with better properties.
However, their technical and economic viability in large‐scale processes is still uncertain.
The valorization of lignin in high‐value products is a necessity for the economic viability
of lignocellulosic biorefineries. The potential of this lignocellulosic fraction is great, with
different possibilities of use beyond burning for energy generation. For example, lignosul-
fonates can be obtained from lignin and used for concrete mixtures, as surfactants in dyes,
pigments, coatings, lubricants, in detergent formulation, as animal feed, and in the formu-
lation of urea and formaldehyde. Biocomposites can be produced using lignin to modify
the mechanical and thermal properties of materials in a desirable way, including the use of
nanolignin as a filler. Other interesting applications include the use of lignin to produce
carbon fiber for use as electrodes for batteries. Active carbon can be produced from lignin
and used to remove pollutants from effluents and for electrochemical applications. Other
alternatives for valorization of this biomass polyphenolic fraction include its use for polyu-
rethane, resins, and aerogel production. Biodegradable foams with different rigidity prop-
erties and aerogels for energy storage can be obtained.
The economic and environmental benefits of different uses of lignin have been recog-
nized and in the near future, the potential of this raw material will be fully exploited to aid
the transition of society from a fossil‐based economy to an environmentally friendly
bioeconomy.
Acknowledgment
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265
12
12.1 Introduction
The global population is currently around 7.37 billion, and it is estimated that it is growing
at the rate of 0.87% per year, which represents an increase of 673 million people in the next
10 years (USDA 2018). The growing demand for food explains the impressive 1.87 billion
hectares used for this purpose on the planet. For this reason, the production of different
types of biomass reaches 1.8 trillion tons (ANEEL 2008). Although there is no world rank-
ing of biomass producers by country, several nations have adopted measures to reuse these
biomaterials. The USA leads in the generation of electrical energy from biomass, Germany
stands out as an important producer of biodiesel, and Brazil is the second largest producer
of ethanol (Minas and Energia 2016).
In Brazil, about 77 million hectares of land is under cultivation which generates plenty
of agricultural waste and hence the country set the implementation of new technologies to
reuse and optimize such biomass waste as a priority. One of the most important agricul-
tural crops in Brazil is sugarcane, in third place in volume produced after soybean and
maize. Approximately 700 million tons of sugarcane was harvested in the country in 2017,
most of which was used to produce sugar, ethanol, and a typical Brazilian alcoholic bever-
age called cachaça (IBGE 2017a,b). The processing of sugarcane generates about 12–15% of
bagasse, which is classified as agro‐industrial organic waste (Cortez et al. 2008). In addition,
yearly production of about 11.7 million tons of rice plays an important role in the country’s
economy, placing it seventh in the list of rice‐producing nations. Rice is another important
source of plant biomass: the husk accounts for roughly 20% of the raw weight of the
roduct. Rice husk mainly contains cellulose (50%), lignin (30%), and an inorganic fraction
p
(20%) (Pouey 2006).
Coconut is another important agricultural product in Brazil; annual coconut production
was reported to be approximately 1.7 million tons, which usually reaches the market in
the form of dehydrated coconut and coconut water. The production cycle of fresh coconut
is six months while the time necessary to produce dehydrated coconut products may be
around 11–12 months (Martin 2013). Approximately 50% of the coconut produced in Brazil
is used to produce coconut water, and around 80–85% of the initial mass is represented by
the shell.
The above‐mentioned three types of biomass are commonly used for the production of
biochar in Brazil using different processes, although the major focus has been on thermo-
chemical conversion.
Briefly, biochar is produced by the thermal decomposition of organic materials in an
oxygen‐starved atmosphere and at fairly low temperatures, usually below 700 °C. The
chemical composition of biochar varies with the biomass used as raw material and the
pyrolysis conditions. In addition to the carbon‐rich organic fraction, biochar has an inor-
ganic fraction that may contain elements like calcium, magnesium, potassium, and inor-
ganic carbonates. Reports have shown that biochar may play an important role in the
development and implementation of measures to improve soil quality (Lehmann et al.
2006), influencing important parameters such as productivity, carbon retention capacity,
and water filtration potential (Lehmann and Joseph 2009). Due to its large specific surface
area, biochar functions as an absorbent, controlling the mobilization of organic and inor-
ganic pollutants (Tong et al. 2014).
The production of biochar from different kinds of lignocellulosic biomass is a promising
alternative in the development of strategies to reuse waste on a local basis (Kumarathilaka
et al. 2016). However, this advantage may only become feasible when the material is
obtained as a co‐product of pyrolysis or gasification. The economic feasibility of these pro-
cesses is a consequence of the fact that these biomasses generate not only biochar itself but
also energy, which may actually be the most important variable in an organization’s com-
petitive edge in its market (Rajapaksha et al. 2016). As a mechanism to sequester carbon,
biochar is a feasible alternative that can contribute to decreasing greenhouse gas emissions.
Due to its molecular structure, which is similar to that of graphite, biochar functions as a
carbon sink in the soil for thousands of years, avoiding the emission of these elements to
the atmosphere (Rezende et al. 2011).
The wide application spectrum of biochar has prompted considerable research across the
globe. Biochar is produced from different kinds of biomass for commercial applications in
an increasing number of countries. As a rule, forest biomass is the most used for the pro-
duction of biochar. However, organic waste from maize farming as well as rice husk, wal-
nut shell, and bagasse are also used, though on smaller scales, depending on the agricultural
profile of the region (UC Davis 2017).
The aim of this chapter is to discuss the potential of the thermochemical conversion of
agricultural residues under slow pyrolysis processes to improve the use of raw lignocellu-
losic biomass. The chapter covers the current panorama of biomass production in Brazil,
the concepts of lignocellulosic biomass and its thermochemical conversion, the products
obtained through slow pyrolysis process, and a thorough examination of some potential
Conversion of Lignocellulosic Biomass Through Pyrolysis 267
Plants absorb atmospheric carbon in the form of carbon dioxide (CO2), converting the
molecule into macromolecules based on an intricate chain of specialized reactions called
“photosynthesis” (Rocha et al. 2009). For this reason, the elemental composition of plant
biomass mainly includes carbon, hydrogen, and oxygen (Dufour 2016). During the forma-
tion of plant material, the atoms of these elements bind to form complex chemical
structures such as hemicellulose, cellulose, and lignin (Gómez et al. 2008).
A thermal process can be carried out in the absence or presence of small amounts of
oxygen. This conversion transforms the chemical energy in organic matter and then into
thermal energy. Primary and secondary reactions induce the degradation of biomass,
breaking down lignocellulosic molecules into carbon, gases, and vapors used in the genera-
tion of commercially viable products (Schmal 2017). Table 12.1 shows the reactions taking
place during the degradation of the main molecules in plant biomass (Luengo et al. 2008).
The main thermochemical conversion processes used are roasting, liquefaction, pyroly-
sis, combustion, and gasification (Gómez et al. 2008). Roasting is considered as a thermal
pretreatment of biomass. It is carried out between 200 °C and 300 °C, which characterizes
the devolatilization of hemicellulose and the partial degradation of lignin and cellulose.
The moisture is removed, followed by other compounds of low calorific value. Roasting is
conducted in an inert atmosphere or low oxygen levels in the reaction medium (Gonçalves
et al. 2008). The process reduces oxygen and hydrogen levels in the biomass, increasing its
calorific value and hydrophobicity. In liquefaction, liquid fuels are generated from biomass.
Biomass has always been an important source of materials and energy. It was the main
source of energy until the mid‐nineteenth century when 70% of the world used it as a raw
material in processes devised to produce energy (Grubler and Nakicenovic 1987). However,
recently, biomass has been more extensively used as a result of the development of more
sophisticated processes and technologies to convert it into useful forms of energy, for example
heat and electricity (Gent et al. 2017). One of the oldest processes applied for the conversion
of biomass was carbonization to produce charcoal for combustion purposes (FAO 2018).
From the energy standpoint, biomass is all the renewable resources obtained from non-
fossil organic matter that may be employed to produce useful energy (Brasil 2007; EIA
2011). In this context, biomass includes wood, agricultural crops, grass and woody species
grown for energy, municipal organic waste, and manure. As far as it used as a raw material
source, biomass is the only renewable source of carbon, which highlights it against other
sources of renewable energy. In other words, the technologic applications of biomass are
not restricted to energy generation but also include the production of chemicals
(Bridgewater and Bridge 1991; Hakeem et al. 2015).
Bioproducts may be obtained by either biochemical, physicochemical, or thermochemi-
cal processes. The selection of the method is based mainly on the kind of biomass used and
the final product desired. In biochemical methods, generally enzymes and microorganisms
are used in processes which can take place at only a few dozen Celsius degrees above the
environment temperature (which may take hours or even days to finish, even in the pres-
ence of biocatalysts), whereas thermochemical processes occur at high temperatures (start-
ing at 200–1000 °C). Most thermochemical processes use a variety of raw materials and
convert carbohydrates and lignin into commercially viable products and produce an array
of fuels (Brown 2011). Nevertheless, although they have only recently been developed, pro-
cesses based on pyrolysis afford the extraction of both energy and chemical products from
the biomass, increasing its value.
Despite its enormous potential, biomass by itself does not meet the world’s demand for
energy. However, it has been estimated that biomass will meet the demand for raw materials in
the generation of products used in the synthesis of carbon since its unique composition means
that biomass is especially suitable to play a similar role to that of petrochemical compounds
(Shafizadeh et al. 1976; Klass 1998). New technologies are continuously being researched and
developed to improve the value of biomass, and the drop in fossil fuel resources that is accom-
panied by the rise in prices of these commodities will eventually prompt the move toward
replacing oil refineries by biorefineries in the following decades, with important impacts on all
industrial sectors based on raw material processing (Wild 2011; Pandey et al. 2015).
Agriculture
Lignocellulose is the main component of such biomass, accounting for roughly half the
amount of the plant material produced by photosynthesis. The material is the most abun-
dant renewable organic resource (Pérez et al. 2002; Basu 2013). Lignocellulosic biomass is
formed largely by agriculture waste like shells, bagasse, and straw as well as wood scraps
like sawdust, residues from pruning, and general forest residues (Figure 12.1). Lignocellulose
represents an excellent opportunity in the generation of carbon products and second‐
generation primary renewable energy, also shown in Figure 12.1, since this raw material is
generated in large amounts and it does not compete with the food chain. Improving the
value of this biomass raises important issues in the development of sustainable energy and
the mitigation of climate change (ETH 2014; Embrapa 2018).
Generally, these studies are based on gravimetric analysis and bench‐top tests (Neves et al.
2011; Collard and Bin 2014).
Lignocellulosic biomass is formed mainly by three elements: carbon, hydrogen, and oxy-
gen. Together, these elements account for over 95% of the total mass of a plant (de Jong and
van Ommen 2015; Wang and Luo 2017). The atoms of these elements are bound as complex
carbohydrate molecules such as cellulose and hemicellulose as well as aromatic compounds
like lignin, forming the structure of plants. The nonstructural part of plants is formed by
extractives, including waxes, lipids, resins, tannins, sugars, starches, pigments, fatty acids,
phenols, and phytosteroids in addition to ashes, which represent the inorganic fraction of
the plant biomass that remains after total oxidation at high temperatures. Ashes are com-
posed of the main elemental nutrients, like phosphorus and potassium in addition to
smaller levels of sulfur, chlorine, silicon, alkaline earth metals, transition metals, and sev-
eral oligoelements (Lehmann and Joseph 2009; Basu 2013; Wang and Luo 2017). The main
biomass macrocomponents are shown in Figure 12.2.
Another compound found in biomass is water. The removal of water is one of the main
obstacles in the thermochemical conversion of the material, and humidity may potentially
consume, directly or indirectly, most energy contained in biomass. Two forms of water are
present in biomass: free water (or external water) and chemically bound water. Free water
is detected in cell invaginations and intercellular voids in biomass, influencing density,
combustion settings, and permeability of the material. Chemically bound water is detected
in cell walls and comprises roughly 30% of the weight of the dry biomass, affecting most
physicochemical properties of the material.
Pyrolysis (dry distillation) is an efficient thermochemical process compared to other bio-
chemical processes. It converts lignocellulosic materials into products that have an addi-
tional conversion potential: they may be converted into fuels and chemicals that enjoy
increasing commercial importance (Basu 2013; Pandey et al. 2015). During pyrolysis, the
transient heat added to the reactor is conducted by the surrounding gas to the fuel particles,
causing the thermal decomposition of the biomass components. Besides lignin, hemicellulose,
Components of
lignocelulosic biomass
Cell wall
Extractives Ash
components
and cellulose, lipids and starches are thermally broken down into three fractions, namely
bio‐oil (condensed vapors), char (the solid fraction), and noncondensable gases (Mohan
et al. 2006). The yield of each of these fractions depends on process settings (heating rate,
reactor temperature, residence time), characteristics of the biomass (particle size, volatiles,
free humidity, ash, fixed carbon), and type of reactor.
The pyrolysis process is carried out in three steps. In the first, the particle is gradually
heated, and, with the increasing temperature, humidity evaporates (drying stage). Next, the
pyrolytic volatiles are progressively released while the chemical bonds of biomass
constituents, such as cellulose, hemicellulose, lignin, and extractives, are broken down
(primary pyrolysis stage).
Pyrolytic gases are composed of permanent gases like CO2, CO, and CH4 and species that
condense at environment temperature and pressure (such as water and a number of organic
compounds). Although each constituent of the biomass decomposes following a specific
temperature and reaction rate profile, primary pyrolysis is completed at relatively low tem-
peratures that generally do not exceed 500 °C. Primary pyrolysis produces a nonvolatile
solid rich in carbon called “char,” or “biochar.” This solid fraction also contains all required
mineral materials which are present in the original biomass fuel. However, if the process is
carried out at high temperatures, some of the primary volatiles that are released inside the
structure of the particle may take part in a variety of secondary reactions, such as cracking,
reforming, dehydration, condensation, polymerization, oxidation, and gasification.
Figure 12.3 shows the products obtained from primary and secondary pyrolysis reactions
(Fagbemi et al. 2001).
Water
Chemical Bio-oil
Moisture bond and
free water
Tar
Light gases
Dry
biomass
Permanent gas
Char Char
As-received Torrefied
biomass particle biomass
2015). When the objective is to use char as biocoke, its physical properties should be favora-
ble to allow using it in a blast furnace. For instance, the compressive strength of char
should be high enough to withstand the heavy load of solids in the blast furnace. In addi-
tion, the material should exhibit good fracture toughness and thus maintain the permeabil-
ity of the load in the furnace to the air blast (FAO 1985). One of the main advantages of
biocoke in blast furnaces is the possibility to use it to replace mineral coal, which in turn
enables the reduction of net CO2 emissions from the steel industry.
The research performed by Dr Wim Sombroek in the 1950s represented an important step
in the investigation of the potential applications of charcoal. Recent studies have looked into
its use as a substrate to improve the physical and chemical characteristics of the soil and
stock carbon (Woods et al. 2009). This was the foundation for the concept of “biochar”
(Lehmann et al. 2003, 2006). For Lehmann and Joseph (2009), the term may be used to high-
light the biological origin of char and thus differentiate it from the carbonized material
originating from plastic and nonbiological materials (Lehmann and Joseph 2009). The
European Biochar Certificate (EBC) defines biochar as a heterogeneous substance rich in
carbon and aromatic compounds produced from the pyrolysis of biomass obtained from
sustainable processes carried out under controlled conditions and using clean technologies.
Moreover, biochar has a variety of applications that do not require fast realization to form
CO2 and may be used to improve soil attributes in some cases (EBC 2012). The EBC also
explains that biochar is produced by pyrolysis under controlled temperature conditions
between 350 °C and 1000 °C. However, although roasting, hydrothermal carbonization, and
charcoal production are pyrolysis processes, the product formed cannot be named biochar.
The characteristics of biochar are quite varied and depend on the source material and
production settings. In the effort to compare the effect of process settings on specific
biomass, Crombie et al. (2013) carried out several studies and concluded that stability of
biochar is a function of the content of fixed carbon in the material. The amount of fixed
carbon, in turn, is affected mostly by heating rate and temperature and the residence time
of the material in the reactor. In other words, if the temperature at which pyrolysis is con-
ducted is higher, the level of fixed carbon and the stability of the product in the soil will be
higher. Ralebitso‐Senior and Orr (2016) assessed the behavior of biochar produced using
pyrolysis processes carried out at low and high temperatures. In the first scenario, the
authors observed that biochar increased agricultural productivity; however, fixed carbon
was less recalcitrant due to the higher reactivity of biochar. In turn, the biochar produced
at high temperature exhibited better water retention capacity values, larger specific area,
higher cation exchange capacity (CEC), and higher recalcitrance. These characteristics
show that the material performs well in sequestering carbon, despite the decrease in the
ability to retain nutrients in soil.
The current climate panorama underscores the need to develop more diversified energy
sources based on efficient processes and renewable materials. Nevertheless, although several
countries have been developing and implementing clean energy policies, fossil fuels remain
the main energy source across the globe (WEC 2018). In 2016, bioenergy, that is, the energy
Conversion of Lignocellulosic Biomass Through Pyrolysis 275
obtained from biomass, accounted for approximately 14% of the primary energy on the planet
(WEC 2016). As a flexible form of energy, bioenergy may be converted into solid fuels or
refined for use as solid, gaseous, or liquid biofuel (WEC 2016). However, the properties of
natural biomass do not ensure its direct use. One example of this situation is the restricted use
of the material as solid fuel since the low density, high level of humidity, and difficulties in
transportation mean that it has to be treated prior to use (Ibrahim et al. 2013). Biochar, which
is produced by thermochemical conversion of biomass, changes some specific attributes of
biomass like moisture and density. This advantage widens the array of applications of the
material, whether it is used as a product or by‐product in energy conversion. This potential of
biochar explains the number of studies carried out about this subject in several countries.
A recent study conducted in the King Abdulaziz University in Saudi Arabia presented
the promising results observed when biochar produced from agricultural biomass is used
in the optimization of energy conversion processes such as anaerobic digestion (Wagas
et al. 2018). The samples analyzed had alkaline pH, high porosity level, and good thermal
stability. According to the study, the alkaline pH of biochar may be a useful characteristic
in the production of methane, neutralizing acidity of the raw material during anaerobic
digestion. In turn, silica, aluminum hydroxide, and other compounds present in the car-
bonized biomass improve degradation and bonds in plastic polymers. These advantages
explain the use of the material as a catalyst (Wagas et al. 2018).
Another study was carried out in China on the production of biodiesel in which the effi-
ciency of CaO catalysts obtained from biochar of rice husks was analyzed. The maximum
yield observed was 93.4%, and the authors ascribed this promising value to the possible
bonding between CaO molecules and the silicon atoms present in the biochar obtained
from rice husk. Additionally, the catalysts had good performance with minimal loss, and
could be reused through 120 cycles (Zhao et al. 2018).
In Greece, the potential of biochar obtained from three kinds of biomass (pistachio
shells, nut shells, and sawdust) used as fuel in direct carbon fuel cells (DCFC) or hybrid
carbon fuel cells (HCFC) was tested. The characterization of materials and the electro-
chemical assays carried out showed that DCFC running on biochar from pistachio shells
had the best yield. This advantage was explained based on the appropriate physicochemical
attributes of the material, such as acidity and levels of volatiles (Konsolakis et al. 2014).
Moreover, a study carried out in the University of Saint Andrews, UK, in partnership
with the Instituto Nacional del Carbon in Spain, investigated the performance of char, bio-
char, and graphite in HCFC. The results showed that graphite produced the best results,
since the material is crystalline, has low sulfur content, and its volatiles and humidity con-
tents do not affect the efficiency of the system. The biochar produced from forest biomass
presented very low sulfur levels, although the content of volatiles and humidity affected
performance negatively. This led the authors to conclude that it may be a feasible alterna-
tive material as long as it undergoes pretreatment (Chien et al. 2014).
Other studies on biochar describe additional features. Since biochar has low production
costs and biomass is widely available, it is suitable to produce catalysts. Kastner et al. (2012)
found that catalysts obtained from biochar present high stability in alkaline and acidic
media, which is an advantage over other catalysts. Lee et al. (2017) suggested that biochar
may be used as catalyst support in transesterification reactions due to its large surface area
and suitable thermal stability (Lee et al. 2017).
276 Lignocellulosic Biorefining Technologies
As an essential element for life on the planet, the soil is a nonrenewable natural resource.
The main cycles of elements such as the carbon, nitrogen, and oxygen cycles depend on the
soil. Besides being the essential substrate for food production, the soil plays various
important roles; for example, it contributes, though indirectly, to the regeneration of water
sources. It is also fundamental in the hydrologic cycle, nutrient cycling, and support to
biodiversity. In addition, the soil has more obvious functions, such as the base for every
construction ever built by humans.
Nevertheless, the prolonged use of inappropriate practices negatively affects the intrinsic
properties of the soil. As a result, the condition of 30% of the soils on the planet has
degraded a great deal in the second decade of the twenty‐first century (FAO 2015). These
practices worsen compaction, erosion, loss of biota, and of organic matter. In addition,
water retention capacity and pH of soils are also influenced. These issues underscore the
need for rational management and use of soil and the development and implementation of
technologies to optimize the use of natural resources extracted from it.
In the effort to meet the demand for food for the over 7 billion inhabitants of the planet,
currently, almost 1.87 billion hectares are used for cultivation worldwide (USGS 2018).
However, the efficiency of cultivation is a direct function of soil fertility, which is character-
ized by favorable environmental conditions and adequate amounts of nutrients for the spe-
cies cultivated. The bioavailability of macronutrients like carbon, hydrogen, oxygen,
nitrogen, phosphorus, potassium, calcium, and magnesium as well as micronutrients such
as boron, manganese, copper, zinc, iron, molybdenum, and chlorine is essential for the
growth and development of plant species (Lehmann and Joseph 2009). In this effort, the
use of substrates and soil conditioners represents an attempt to meet the physical, chemi-
cal, and biological needs of soils.
The properties of biochar may improve soil quality by increasing soil fertility and the
efficiency of plants to use the available nutrients (Ronquim 2010). The main relationships
between biochar and soils are described below.
12.5.1 pH
Briefly, pH indicates the amount of hydrogen ions in the soil. High levels of hydrogen ions
accompanied by low levels of calcium, magnesium, and potassium ions indicate that the
soil is acidic (Manahan 2010). In agriculture, pH is an important parameter because most
plant species require almost neutral media to develop (Ronquim 2010). Generally, the pH
of biochar is higher than 7, which means that adding it to acidic soils helps to increase the
pH (Mukome and Parikh 2016).
The use of charcoal and biochar is a very old custom, which is making a comeback. One of
the main advantages of biochar is its wide array of applications, which sometimes are
adopted as a chain, to optimize and recycle material, nutrient, and energy flows (Schmidt
and Wilson 2014). The main applications of biochar may be used in conjunction with new
organic agriculture systems, in addition to its uses in construction, electronics, and a whole
array of consumer goods. Other applications include heating, lighting, food preparation,
metallurgy, and waste confinement. Biochar is also used in medicine and as an additive in
food products (EBC 2012). Today, biochar is considered one of the most important materi-
als in the development and implementation of sustainability strategies across the world.
The interest in biochar has been growing and, due to the large diversity of technologies
and raw materials used to produce it, certification guidelines and production and quality
control mechanisms have been developed based on recent research and empirical observa-
tion of the uses of biochar. In this sense, the European Biochar Certificate (EBC 2012)
defines the guidelines for the sustainable production of biochar in the European
Community. The adoption of these guidelines is not compulsory, except in Switzerland,
where they have to be complied with by agricultural organizations. The International
Biochar Initiative (IBI) has fostered research, development, implementation, and commer-
cialization of technologies to produce biochar since 2006 in many countries. Established in
the USA and relying on its own research groups across the globe, the IBI launched a volun-
tary certification program for biochar aiming at the sustainable development of the indus-
try (IBI 2015).
Biochar is a stable carbon source with singular properties. Besides being an effective
means to implement carbon sequestration, it has high capacity to absorb elements and a
porous structure that may work as habitat for microorganisms. The electrical and thermal
conductivities of biochar have become the object of extensive research. These attributes
explain the recent interest manifested by researchers and policy makers to mitigate some of
the most pressing problems worldwide, such as soil degradation, food security, and climate
change (Woolf et al. 2010).
However, one of the disadvantages of biochar is its high final cost, due to the considera-
ble investment in equipment required to meet certification criteria. On the other hand,
the material is marketed for a wide array of applications. Schmidt and Wilson (2014)
278 Lignocellulosic Biorefining Technologies
mentioned 55 different uses for biochar and pointed out that their list is not exhaustive.
Several of the applications listed have been extensively adopted, such as use in composting
and as a filtering element to obtain drinking water, industrial adsorbent to treat waste
water, effluents, and gases, food additive in cattle farming, and ingredient in cleaning for-
mulations in animal farming facilities. Nevertheless, a number of applications of biochar
in the production of technologic materials should be investigated in greater depth, such as
its use in the electronics and cosmetics industries, in medicine, well‐being, food preserva-
tion, construction, textiles, and energy (Schmidt and Wilson 2014).
Production of certified biochar uses renewable biological materials and emits very low lev-
els of pollutants. Biochar is used in the manufacturing of carbon‐based products, and it is
an energy source promoting carbon neutrality. Concerning applications in the improve-
ment of soil quality and minimization of CO2 accumulation in the atmosphere, the sustain-
ability of biochar production depends on factors that affect the whole production chain, the
logistics of distribution, and use of the product. In this sense, the use of biochar following
a hierarchy of environmental and economic values is gaining increasing relevance today. It
has also been claimed that biochar is too valuable to be added to the soil before its eco-
nomic and environmental potentials are fullyexplored.
The cascade use of biochar adds a series of advantages to the product. For instance, the
production cost is spread across the chain of applications such as the production of animal
feed and the treatment of manure followed by composting and application on the soil. In
these processes, the material adds further benefits, such as the high level of adsorbed nutri-
ents and microbial activation. This adds environmental management advantages and
includes clean production concepts by removing smells and other contaminants from the
source material, while materials that were considered contaminants become products with
other applications.
In addition, considering that biochar closes the loop in agricultural activities by return-
ing its residues to the origin, the idea of a circular economy becomes yet another variable
in this discussion. The circular economy is based on the premise of the efficient use of
materials throughout their life cycle, therefore reducing environmental impacts. These are
key issues in the implementation of sustainability in agribusiness practices. Therefore, the
adoption of technologies that enable the efficient management of materials following cir-
cular economy premises establishes a new value chain. The production of biochar from
residual biomass and its use in several potential environmental applications is an edge
topic in this context.
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285
13
13.1 Introduction
The sugar and alcohol industries traditionally use co‐generation systems in which sugar-
cane bagasse is burned in boilers to produce steam and electricity, but there is still a large
surplus of bagasse available, and this excess has become an economic and environmental
problem. However, this by‐product can be effectively used for the production of second‐
generation ethanol, and nowadays intense research efforts are ongoing for the development
and/or improvement of the several stages involved in this process and hence, it is believed
that it is possible to increase bioethanol production without expanding the cultivation areas.
In Brazil, the technology adopted for second‐generation bioethanol production is based on
the hydrolysis of biomass. However, this process presents many drawbacks encountered in the
pretreatment methods for total delignification of lignocellulosic biomass to obtain the sugars
present in its structure (Sarkar et al. 2012; Shahsavarani et al. 2013; Tran et al. 2013). Thus, the
main technologic challenges are focused on pretreatment of the biomass, its hydrolysis to
obtain the sugars (from cellulose and hemicellulose) and the stage of fermentation (i.e., find-
ing microorganisms for the conversion of sugars, mainly pentoses, into bioethanol).
On the other hand, biomass thermochemical conversion is commonly used as alternative
technology to make these sugars available for fermentation. In this process, biomass decom-
poses into three main products, bio‐oil, biocarbon, and noncondensable gases, and depending
on the process parameters, different proportions of these products can be obtained. Table 13.1
shows the different types of thermochemical processes as well as the percentage of the forma-
tion of their principal products. Among the thermochemical processes, combustion, roasting,
pyrolysis, and gasification are considered most important. These represent more than 95% of
Table 13.1 Product formation during the different biomass thermochemical conversion processes.
biomass energy valorization (Ortiz et al. 2013). However, among these technologies, pyrolysis
and gasification are the most advantageous because it is possible to achieve a greater conver-
sion of energy compared with combustion processes (Garcia‐Perez et al. 2002). In addition,
fast pyrolysis optimizes the production of liquid product (bio‐oil), gasification maximizes gas
formation (syngas), and roasting maximizes the formation of solids and biochar.
Pyrolysis is a thermal decomposition process that occurs at moderate temperatures with a
high heat transfer rate to the biomass particles and a short hot vapor residence time in the reac-
tion zone (Czernik and Bridgwater 2004). The pyrolysis process can be slow or fast and is prom-
ising for converting biomass into several compounds of industrial interest. The reactor type to
be used in the pyrolysis depends on the product desired. Reactors used for a fast pyrolysis sys-
tem can be a fluidized bed, rotating cones, entrained flow, vacuum, and ablative (Roy and Dias
2017; Perkins et al. 2018; Sharifzadeh et al. 2019). Various types of biomass such as agricultural
residues, forestry and city wastes are abundantly available and can be used for energy produc-
tion in several ways (Asadullah et al. 2007). With this technology, large volumes of bio‐oil are
produced, approximately 80% on a dry biomass basis (Czernik and Bridgwater 2004; Montoya
et al. 2015; Wang et al. 2018b). The yield and quality of products obtained by pyrolysis depend
on several factors, such as the pyrolysis technology used, the configurations of equipment, oper-
ating conditions, type of sample, pretreatment conditions, etc. (Roy and Dias 2017).
This chapter deals with the general aspects of obtaining pyrolytic sugars from sugarcane
bagasse by fast pyrolysis in order to obtain bioethanol in a process that can be integrated
with an autonomous first‐generation ethanol production plant.
Cellulose is usually the most abundant component of lignocellulosic biomass and thus it
can provide significantly higher yields of anhydrosugars (Lu et al. 2018). An important
product of cellulose pyrolysis is 1,6‐anhydro‐β‐D‐glucopyranoside (levoglucosan). These
anhydrosugars exhibit a cyclic 1,6‐anhydro ring structure in addition to the canonical pyra-
nose ring of six‐membered carbohydrates containing five carbons and one oxygen atom
(Bacik and Jarboe 2016). Understanding of the mechanisms of levoglucosan formation
during fast pyrolysis is essential for the development of efficient pyrolysis techniques.
There are four mechanistic proposals for the pyrolysis of biomass reaction: free‐radical
mechanism, glucose intermediate mechanism, levoglucosan chain‐end mechanism, and
degradation of cellulose (Meier and Faix 1999; Zhang et al. 2013).
However, fast pyrolysis of raw biomass produces a much lower amount of levoglucosan
than the yield from pure cellulose (Li et al. 2013). Hence, to increase the conversion of cellu-
lose from biomass to levoglucosan, it is essential to perform a pretreatment on the lignocellu-
losic material, seeking to improve the levoglucosan yield during pyrolysis. The depolymerization
of cellulose leads to the formation of a high proportion of anhydrooligosaccharides and anhy-
drosaccharides, especially of levoglucosan whose yield can reach up to 60% (Collard and Blin
2014). The acid treatment removes alkali ions known to decrease levoglucosan yields by two
connected pathways. Ions hinder cellulose depolymerization into anhydrous sugars, and, once
depolymerized, ions serve as catalysts in anhydrosugar fragmentation reactions (Luque et al.
2014). Molecular modeling techniques explain that alkaline and alkaline earth metals
(AAEMs) alter the electronic structure of the carbohydrate by interacting with oxygen, affect-
ing the stereochemistry of the molecules during reactions; because of this, rearrangement and
dehydration reactions are enhanced, followed by fragmentation reactions. It is thought that
AAEMs can directly attack the cellulose chain before and during depolymerization reactions
as well as catalyze reactions in the liquid intermediate phase (Pecha et al. 2015). The observed
effects confirm established opinions about the inhibiting action of metals on the depolymeri-
zation process of cellulose during pyrolysis (Dobele et al. 2005; Pecha et al. 2015).
During the pyrolysis of biomass, the AAEMs alter the carbohydrate structure by interacting
with the oxygen atoms, affecting the stereochemistry of the molecules during the reactions,
where rearrangement and dehydration reactions are intensified, followed by the fragmentation
reaction as explained previously. In consequence, bio‐oil and levoglucosan yields decrease
(Hameed et al. 2019). Haddad et al. (2017) studied the pyrolysis mechanism of lignocellulosic
biomass decomposition with and without presence of AAEMs. It was observed that potassium
and sodium accelerated the thermal degradation of hemicellulose and modified the catalytic
effects on cellulose degradation followed by condensation of low molecular weight compounds
and consequently an increase in the yield of biochar. In this sense, pretreatment with a Bronsted
acid, for instance acetic acid, is able to remove this negative interference, leading to a ninefold
improvement of levoglucosan production when compared with the untreated biomass (David
et al. 2018).
24 OH
2 OH
Absorbance
Levoglucosan
18
3 14 34
11
28 38
7
5 33
9 30
22
6 10 26
35 36 39 40
13 19 20 42
41 43
Time (min)
O
O
OH
OH
Absorbance
24 OH
Levoglucosan
11 20
21 28
4 23
7
2 10 29
1 3 17 26
25 30
6 89 14 15 16 18 22 27 31 32
12 13 33
Time (min)
investigation is essential to develop new and low‐cost pretreatments suitable for yield of
levoglucosan from lignocellulosic biomass by fast pyrolysis (Jiang et al. 2019).
Pyrolysis Fermentation
Feedstock Pretreatment conditions Treatment Strain process Product yield References
Pinewood H3PO4 solution Pyrolysis Extraction with n‐butanol + hydrolyzed Saccharomyces Fermentation 0.5 g of ethanol/ g of Sukhbaatar
particles (0.1 wt%) and vapor with H2SO4 (0.5 M) autoclaved at 125 °C pastorianus flask glucose; 98% of the et al. (2014)
heating to stream for 44 min + neutralization with NaOH theoretical yield
100 °C for 1 h (5 M) and CaCO3 + filtered by reverse
osmosis
Poplar wood Acid wash Pyrolysis at LGA extracted with ethyl acetate/ Saccharomyces Erlenmeyer 0.473 g ethanol/g Lian et al.
500 °C in a biodiesel blends + hydrolysis with cerevisiae ATCC flask glucose (2010)
fluidized‐ H2SO4 (0.5 M) at 00062
bed reactor 120 °C/240 min + neutralization by
Ba(OH)2 + detoxification with activated
carbon
Bio‐oil None None LGA hydrolysis at 120 °C with H2SO4 S. cerevisiae T2 Flask in 0.19 g ethanol/g Chan and
(0.5 M) + overliming with Ca(OH)2 shaker glucose at 50% volume Duff (2010)
hydrolyzate and 0.45 (g
ethanol/g glucose) at
40% volume
hydrolyzate
Loblolly pine Acid Pyrolysis at Water extraction + hydrolysis at 120 °C S. pastorianus Erlenmeyer 0.4 g of ethanol/g of Wang et al.
pretreatment 450 °C in an with H2SO4 (0.5 M) for ATCC 2345 flasks glucose; 79% yield (2012)
auger 240 min + activated carbon
reactor
Waste cotton None Pyrolysis at H2SO4 (0.2 M) hydrolysis + Ba(OH)2 S. cerevisiae Stirred 89% theoretical yield; Islam et al.
388 °C in a neutralization + ethyl acetate extraction 2.399 fermenter 14.78 g/L of ethanol (2018)
stainless‐ + activated carbon
steel tube
furnace
LGA, levoglucosan.
Cotton None Pyrolysis at None Aspergillus Flask Citric acid 87.5% of citric acid Zhuang et al.
cellulose 388 °C in a niger‐CBX‐209 (2001)
stainless‐
steel tube
furnace
Levoglucosan None None None Engineered Flask Styrene 0.24 g/L styrene; Xiong et al.
Escherichia 0.021 g/g LG (2016)
coli
Pure None None None Rhodotorula Flask Lipid R. glutinis: 2.7 g Lian et al.
levoglucosan glutinis lipid/L medium (2013)
(20 g/L)
Douglas fir Acid wash Pyrolysis at LGA extracted with ethyl R. glutinis Flask Lipid 0.78 g lipid/ L Lian et al.
500 °C in a acetate/biodiesel blends + medium (20 g/L) (2013)
fluidized‐ hydrolysis with H2SO4 (0.5 M) at
bed reactor 120 °C/240 min + neutralization
with Ba(OH)2 + detoxification
with activated carbon
Poplar wood Acid wash Pyrolysis at LGA extracted with ethyl Cryptococcus Flask Lipid C. curvatus: 68% Lian et al.
500 °C in a acetate + hydrolysis with H2SO4 curvatus or R. lipid mass/cell (2010)
fluidized‐ (0.5 M) at glutinis mass (0.167 g
bed reactor 120 °C/240 min + neutralization lipids/g sugar); R.
with Ba(OH)2 + detoxification glutinis 46% lipid
with activated carbon mass/cell mass
(8.9 g lipid/100 g
glucose)
LGA, levoglucosan.
From the technologic point of view, an attractive alternative for Brazil would be the inte-
gration of processes, considering as a starting point an autonomous first‐generation etha-
nol production plant, generically represented in Figure 13.3, as this technology is well
established. In this process, the excess sugarcane bagasse can be used as raw material for a
thermochemical biomass conversion subprocess (Figure 13.4), in which fast pyrolysis for
biomass conversion is adopted.
Initially, the sugarcane bagasse is pretreated for the removal of AAEMs, its moisture
content is reduced and then it is subjected to milling before the pyrolysis step. The
pyrolysis reactor uses a technology developed in Canada (Pyrovac Process, Pyrovac Inc.,
Canada) and operates under vacuum conditions, using molten salts (HITEC) as a form
of indirect heating of the biomass inside it. However, different prototypes are under
intensive development seeking scale‐up for industrial application (Sharifzadeh et al.
2019). Thereafter, the biocoal produced can be used to generate synthesis gas (syngas),
which is required as a fuel to maintain the salts in their molten form. In addition, two
streams are also generated in the condensation steps of the pyrolytic vapors: the bio‐oil
stream in the first condenser and an aqueous fraction containing the short‐chain organic
C1–C4, very rich in acetic acid, in the second condenser (Shen et al. 2009; Westerhof
et al. 2011). The following steps are related to bio‐oil refining processes and the produc-
tion of bioproducts that add value to this technology. Figure 13.5 shows the refining
steps of the bio‐oil, from which the pyrolytic sugars are initially separated and then
bioethanol is obtained.
At this point, ethanol fermentation and distillation steps can be conducted at the autono-
mous ethanol plant without any technologic change, thus reducing investment costs.
Sugarcane
bagasse Turbine for energy
cogeneration
Steam (480°C)
Electricity
Boiler for steam
generation
Fermentation stage Steam (128 °C)
Juice
pretreatment
Ethanol
(94%)
Figure 13.3 The conventional process for ethanol production from sugarcane (autonomous bioethanol plant).
Aqueous phase (C1-C4)
T = 353 K H2SO4 (1%)
P = 101.3 kPa T = 273 K
P = 101.3 kPa T- 01 05
17
Biomass
G - 01
01 P - 03 02
08
W - 01 Ground biomass
Wet biomass Size: 3–10 mm
50 wt%moisture PR - 01
Aqueous phase
P - 01 P - 02 (C1-C4) Pyrolytic gas
Biomass
03
T=
T= 16
P = 101.3 kPa
08 P = 101.3 kPa 14 P - 07
Air
T = 298 K T = 298 K
Pyrolytic T = 353 K C - 02 P=
P = 101.3 kPa vapors C - 01
17
P=
T = 773 K
22 Founded salt P= H2O
T = 843 K H2O T = 298 K
10 T = 298 K
B - 02 Salt
FH - 01 T = 273 K
P = 101.3 kPa E - 02
R - 01
Pyrolytic gas 23 E - 01
09 H2O
H2O P - 05 T=
Syngas T - 02 T=
(CO2, CO, N2, H2) P - 04
12
20
15
Figure 13.4 Flow diagram for biomass fast pyrolysis processing under vacuum operation. Symbols: B 01–03 Blowers; C 01–02 Condensers; E 01–02
Heat exchangers for bio-oil and aqueous phase; E 03–04 Heat exchangers for air; FH 01 Firer heater; G 01 Grinder; P 01–05 Centrifugal pumps; P 06
Positive displacement pump; P 07 Vacuum pump; PR 01 Presser; R 01 Vacuum pyrolysis reactor; R 02 Gasification reactor; SC 02 Screw conveyor;
T 01–03 Tanks; W 01 Biomass washer.
Microorganisms
Other substrates
(Nitrogenous and mineral sources)
H2O 36 Air
Ba(OH)2 35
37
Detoxified 30
33 H2O
H2O pyrolytic sugars T=
24 29 H2O
25
Pyrolytic sugars
T=
Crude bio-oil ST - 01 T = 303 K
T =298 K T - 01 pH = 5
P = 101.3 kPa H2O
T - 02 120 rpm
T= F - 01
15 38
H2O Inoculum
T = 277 K 31 (10–20%)
Substrates
CO2
Neutralized H2O 39
26 FT - 01 aqueous 40 41
28 phase
27 Pyrolytic 34
sugars
Aqueous phase Phenols
P - 03
P - 01 (pyrolytic sugars) P - 02 FT - 02
32
Bio-oil Precipitated
salts
42
F - 02
CT - 01 Yeast biomass
(Single cell protein)
Fermentation broth
(8–10% ethanol content)
for distillation in the
Autonomous plant
Figure 13.5 Flow diagram for bio-oil processing to pyrolytic sugars extraction. Symbols: CT 01 Centrifuge; F 01–02 Fermenters; FT 01–02 Filters;
P 01–02; Centrifugal pumps; RB 01–03 Reboilers; ST 01 Sedimentation tank.
Integrated Process of Biomass Thermochemical Conversion 299
about 10% in gasification (Qambrani et al. 2017; Zhu et al. 2018; Mutsengerere et al.
2019). Some authors distinguish biochar from hydrochar, which results from
hydrothermal carbonization, and from other biocarbons, restricting the definition of
biochar only to that obtained by pyrolysis (Kambo and Dutta 2015; Liu et al. 2015;
Zhang et al. 2019).
Although biochar is mostly composed of carbon and ash, its overall elemental composi-
tion and properties are highly variable. Usually, the carbon content is 45–60 wt%, the
hydrogen content 2–5 wt%, and the oxygen content about 10–20% (Muhammad et al. 2018).
Compared with other typical amorphous carbon materials (Table 13.4), biochar usually has
abundant surface functional groups (C─O, C═O, COOH, OH, etc.), which being highly
modifiable act as a platform for the synthesis of various functionalized carbon materials
(Liu et al. 2015; Xiong et al. 2017).
The biochar quality can be greatly affected by conditions and circumstances such as
feedstock materials, catalysts, reaction conditions, reactor types, temperature, pressure,
additives, hot vapor residence time, and solids residence time (Kambo and Dutta 2015;
Muhammad et al. 2018; Zhu et al. 2018; Zhang et al. 2019). For example, slow pyrolysis,
in general, tends to produce biochar with greater nitrogen, sulfur, available phosphorus,
calcium, magnesium, surface area, and catalytic exchange capacity than fast pyrolysis
(Lehmann and Joseph 2015). High heating rates are characterized by biochar with high
oxygen content and low calorific value, probably as a result of the relatively short particle
residence time. High temperatures tend to produce greater concentrations of condensed
aromatic carbon, while lower process temperatures may produce biopolymers (Duman
et al. 2011). According to Bridgwater (2018), depending on the reactor configuration and
gas velocities, a large part of the char will be of a comparable size and shape as the bio-
mass feed.
Char Carbon
type Main source Preparation method content Structure
In pyrolysis, biochar acts as a vapor cracking catalyst and reduces liquid yield (~20%);
for this reason, fast and effective removal is essential. Liquid filtration is very difficult
due to the nature of char and pyrolytic lignin, so typically, cyclones are used with fines
passing through and collected in the liquid product. Hot vapor filtration is another
separation process that gives a high‐quality char‐free product from bio‐oil (Sharifzadeh
et al. 2019). It requires careful handling and storage of the fresh biochar because of its
pyrophoric characteristic of spontaneously combusting when exposed to air. This prop-
erty decreases with time due to oxidation of active sites on the char surface (Bridgwater
2018).
The physicochemical characterization of biochar, by a range of techniques, indicates
beneficial characteristics such as high surface‐to‐volume ratios, porosity, easily tuned sur-
face functionality by its abundant surface functional groups and minerals such as nitrogen,
sulfur, magnesium, phosphorus, calcium, and potassium, as well as strong affinity for non-
polar substances such as furans, dioxins, polycyclic aromatic hydrocarbons, and other com-
pounds (Kan et al. 2016; Muhammad et al. 2018; Zhu et al. 2018). In addition, it is known
that biochar has adsorption potential for toxic substances, such as manganese and alu-
minum in acidic soils, and arsenic, nickel, copper, cadmium, and lead in heavy metal‐
contaminated soils (Rizwan et al. 2016; Ho et al. 2017).
Other important properties of biochar include chemical stability, cost‐effectiveness,
water‐retaining capacities and retention of soil nutrients and microbial accumulation
(Ahmad et al. 2014; Xie et al. 2015; Shaheen et al. 2019). It can also be used as a fertilizer
while simultaneously acting as a carbon sequestration medium (Qambrani et al. 2017;
Muhammad et al. 2018), or as a feedstock for the production of activated carbon and other
industrial catalysts (Azargohar and Dalai 2006; Xiong et al. 2017). However, biochar
generally contains various heavy metals and other contaminants, depending on the types
of feedstock and methods used for its production, which carries risk during its application
(Hilber et al. 2017; Zhang et al. 2018a).
The rapid growth in publications on biochar since 2008 is a consequence of the
above‐mentioned characteristics that make biochar a promising platform for the syn-
thesis of many other functional materials and has attracted a great deal of attention
mainly in catalysis, energy storage, and environmental protection. Biochar production
technologies and their general application have been reviewed by many authors includ-
ing Laird et al. (2009), Meyer et al. (2011), Manyà (2012), Meier et al. (2013), Kambo
and Dutta (2015), Qian et al. (2015), Lee et al. (2017), Wang et al. (2018a), and Zhang
et al. (2019),
More specific reviews of biochar utilization for addressing several environmental man-
agement issues have been published by Ahmad et al. (2014), Hyland and Sarmah (2014),
Lehmann and Joseph (2015), Xie et al. (2015), Rizwan et al. (2016), Qambrani et al. (2017),
Muhammad et al. (2018), Zhang et al. (2018a), and Shaheen et al. (2019). Inyang et al.
(2016) and Ho et al. (2017) reviewed the use of biochar in heavy metals removal, while
Elkhalifa et al. (2019) reviewed the use of food wastes to produce biochar. Biofuel produc-
tion using biochar has been reviewed by Xiong et al. (2017), Perkins et al. (2018), and Zhu
et al. (2018). Table 13.5 summarizes some studies that use biochar as a catalyst in transes-
terification and esterification reactions.
Table 13.5 Biochar as a catalyst in transesterification and esterification reactions.
Surface area
(m2/g1)/
pore volume Catalysis recycling and
Biochar origin Catalysis activation (cm3/g) Reactants, reaction conditions, and yields reuse Reference
A mixture of wood KOH and carbonization at 640–990 Canola oil and oleic acid with methanol, 3 h, Successfully with a Yu et al. (2011),
waste, white wood, 675 °C and sulfonation with /0.35–0.90 150 °C, 1.52 MPa. Yield up to 44% slight decrease in the Dehkhoda and
bark, and shavings H2SO4 (>20 wt% free SO3) for reaction yield Ellis (2013)
15 h at 150 °C
Karanja (Pongamia None 0.015–0.027 120 °C, glycerol: acetic acid: 1:5, catalyst Can be reused with Rafi et al. (2015)
pinnata) seed shells /3.877–7.963 weight: 0.2 g. consistent activity
Conversion 83–85.5%
Peat KOH solution, mixed with 48.38–73.25 Palm oil and methanol, 65 °C Slight deactivation Wang et al.
CaO impregnating solution, at /39.51–90.58 Yield 90.1–93.4 due to leaching of (2019)
600 °C and 800 °C Ca2+
Rice husk Sulfonation with H2SO4 4.0 Simultaneous esterification and Li et al. (2014)
/7.7 transesterification of waste cooking oil. Yield:
87.57% after 15 h
Palm kernel shell Calcined at 800 °C for 2 h Sunflower oil: methanol (9:1), 3 wt% catalyst, Reused three times Kostic et al.
65 °C. Best FAMEs content of 99% with little drop in (2016)
catalytic activity
Pine chips Sulfonation with H2SO4. 365 Methanol and palmitic and stearic acids, Remained >90% after Kastner et al.
Heating at 100 °C for 12–18 h /0.2 spiked soybean oil or rendered poultry fat 6 cycles (2012)
after decantation (37:1 and 54 : 1). 2 h, 65 °C, 3 and 6 wt%
catalyst, -90–100% conversion
Douglas fir wood Sulfonation with H2SO4 for 3.51 Methanol: refined microalgal oil and FFAs Reused for 10 cycles Dong et al.
chips 24 h at 150 °C produced by hydrolysis of Chlorella without a dramatic (2015b)
sorokiniana refined oil (5:1–30:1), 3–7 wt% loss in activity
catalyst, 80–120 °C, 10–90 min
13.6 Conclusion
Acknowledgments
We are grateful to the Natural Sciences Graduate Program for the Postdoctoral Position
Grants (No. 001/2018) and Plant Production Program, both from the State University of
Northern Rio de Janeiro, Coordination for the Improvement of Higher‐Level Personnel‐
Brazil (CAPES Finance Code 001), National Council for Scientific and Technological
Development (CNPq – Process No. 433235/2016‐0), Grants Program of the Estácio
University for Research Productivity and Foundation for Research and Innovation Support
of the Espírito Santo (FAPES, Process No. 355/2018) for financial support.
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313
14
14.1 Introduction
Environmental sustainability as well as value creation are the goals of process development
by producing energy and materials from various lignocellulosic residues. Major concerns
including declining fossil resources, excessive usage of gasoline, and increasing environ-
mental problems are increasing. Bioresources such as lignocellulosic biomass have a posi-
tive impact on aspects of environmental sustainability and economy (Vohra et al. 2014;
Chandel et al. 2018). According to Biddy et al. (2016), the biotech market share will increase
from 2% in 2016 to 22% in 2025. Based on the current scenario, commercialization should
lead from pilot research to a fully commercial level, which will reduce the capital and oper-
ational costs and also needs a details technoeconomic analysis (Chandel et al. 2019). Raw
materials in the first‐generation biorefinery are mainly crops, grains or juice and in the
second generation biorefinery are agro‐residues and forestry wastes. However, their judi-
cious utilization with a balance between food/feed and fuel should be assessed for the reali-
zation of biorefineries in the near future. However, rising food prices, energy security, and
land use changes should be addressed in legitimate manner (Menon and Rao 2012; Chandel
et al. 2019).
The use of residual biomass (which is not primarily for human consumption and cattle
feed) can be more feasible for second‐generation biorefineries. The usage of biomass
resources such as wheat straw, sugarcane straw, and rice straw which are considered as
food/ fodder should be evaluated properly. According to the analysis by ePURE (2017),
bioethanol from lignocellulosic material represents a 4% share, whil others such as corn,
wheat, sugar, and other grains produce 39%, 30%, 20%, and 7%, respectively. For example,
Granbio, a company in Brazil, has established a cellulosic ethanol production facility which
can produce 21 million gallons of cellulosic ethanol per year from bagasse and straw.
However, this amount is less than 1% of the total bioethanol production in Brazil (AFDC
2018; Granbio 2014).
14.2.1 Cellulose
Cellulose is a well‐known organic polymer with the molecular formula (C6H10O5)n. It is clas-
sified in the polysaccharide category with a linear chain of many glucose linkages. Cellulose
is a vital component of the primary cell wall of green plants and algae (Ladisch et al. 2010).
14.2.2 Hemicellulose
Hemicellulose is a polysaccharide composed of sugars and commonly found with cellulose
in almost all plant cell walls. Cellulose crystals are robust, while hemicellulose has a
random structure, which is weak and amorphous. For this reason, it is easily hydrolyzed.
Typical hemicelluloses include glucuronoxylan, arabinoxylan, glucomannan, and xyloglu-
cans (Cheng et al. 2008; Scheller and Ulvskov 2010). Hemicellulose is often accompanied
by cellulose, but their molecular structures are different. Hemicellulose consists of several
simple sugars, but cellulose has only glucose. In addition to glucose, hemicellulose con-
tains many sugar monomers including xylose, arabinose, rhamnose, galactose, and
mannose (Cheng et al. 2008; Scheller and Ulvskov 2010).
Life Cycle Analysis of Lignocellulosic Conversion into Fuels, Energy, and Chemicals 315
14.2.3 Lignin
Lignin surrounds the cellulose and hemicellulose to protect them. Lignin is a complex
combination of polymers connected to each other. Strong interaction of lignin with other
polymers makes the structure recalcitrant. In addition, the composition of lignin varies
from plant to plant.
Other components of lignocellulosic biomass have no specific structure and therefore do
not affect the initial treatment process. The composition of lignin, cellulose, and hemicel-
lulose varies from biomass to biomass, cultivation conditions, and geographical distribu-
tion. Reliable composition data of lignocellulosic biomass can help in accurate LCA
(Ohgren et al. 2007; Li et al. 2008).
Lignocellulosic materials are the largest renewable biosources available. They include
agro‐residues such as sugarcane bagasse, corn stover, rice straw, wheat straw, sorghum
straw, forest residues like wood, hardwood, softwood, sawdust, prunings, and other MSWs.
Figure 14.1 represents the total percentage of lignocellulosic biomass obtained from vari-
ous sources (USDE 2009).
Biomass
4% 4% Agricultural Residues
6%
Forest Resources
31%
Energy Crops
28%
Figure 14.1 Annual total tonnage of biomass for biofuel. Source: Modified from USDE (2009).
316 Lignocellulosic Biorefining Technologies
choice for biorefinery. Other wastes like sawdust from sawmills, wood chips, and dead tree
parts can also be used as feedstock. However, differences in biomass composition analysis
should be considered in the process of LCA (Demirbas 2005; Hu et al. 2008).
always scope for further development of attractive commercial processes for the efficient
conversion of these feedstocks to various basic chemicals like bio‐based polymers (biocom-
patible polymers). It is proposed that when the different products are obtained from such
materials, the entire value chain will be covered (Rajendran and Murthy 2017; Chandel
et al. 2019). A wide range of biorefining products can be produced using a variety of ligno-
cellulosic feedstocks (Chandel et al. 2019). Some of these products are discussed here.
14.4.3 Bio-oil
Biodegradable oils are commonly known as bio‐oils, which are produced using pyrolysis.
Bio‐oils can be used as a fuel or raw material for the production of various other chemical
intermediates. Usually, the rapid pyrolysis process produces bio‐oil from lignocellulosic
biomasses. Unfortunately, the effect of low oil prices will inevitably lead to low market
value of biofuels (Bridgwater 2012). Moreover, technical and economic analysis of bio‐oil
production and its development pathway as a fuel have not been commercially evaluated
yet. Bio‐oils look profitable, but not attractive enough for investment.
The production of valuable chemicals from bio‐oil can improve its production process as
well as sustainability by reducing process wastes. A significant part of the bio‐oil is the frac-
tion which has phenolic compounds derived from lignin (also known as pyrolytic lignin).
Therefore, a fraction of bio‐oil can be used for bio‐based phenolic resin production. In this
approach, lignin usage can improve sustainability (Brown et al. 2011; Bridgwater 2012; Hsu
318 Lignocellulosic Biorefining Technologies
2012). Zheng et al. (2018) studied a technoeconomic approach for the production of levo-
glucosan, phenol formaldehyde resins, and noncorrosive bio‐oil from fast biomass pyroly-
sis. In addition to technical and economic studies, they also paid a lot of attention to LCA
and investigation its higher environmental impacts.
14.4.5 Bioethanol
Bioethanol is generally produced from grains or molasses, but several researchers have sug-
gested that production of cellulosic bioethanol has more environmental benefits compared
to bioethanol from grains. According to LCA, bioethanol produced from agricultural waste
or cellulosic materials significantly reduces greenhouse gas emissions and has higher sus-
tainability than ethanol produced from grains. Most of the research in this field is aimed at
improving and optimizing production methods based on various feedstocks. Efforts have
been directed to develop economically viable processes for production of bioethanol from
both cellulosic and hemicellulosic sources. The main component of cellulose hydrolyzate
is glucose which is a fermentable sugar and essential in the production of ethanol. Xylose
is a pentose sugar present in the hemicellulosic hydrolyzate. The bioconversion of xylose
into ethanol is possible with a satisfactory yield. However, longer fermentation times and
low ethanol titers are the major challenges in xylose conversion into ethanol (Borrion et al.
2012; Brown and Brown 2013).
14.5 Production Process
The biorefinery is based on production of various valuable products like biofuel, renewable
energy, and different biochemicals from lignocellulosic feedstocks. One of the critical steps
in this process is biomass pretreatment. The ideal process should include production of
new by‐products with generation of zero waste (Kumar et al. 2009). Various biochemical
and thermal processes have been employed for processing of feedstocks but there are still
some technical challenges which limit the commercialization of the biorefinery concept.
Therefore, there is a need to develop “green chemistry” processes which can efficiently
convert raw materials into bioenergy and other important products in a sustainable man-
ner (Drapcho et al. 2008).
Currently, the National Renewable Energy Laboratory (NREL) is targeting “advanced
green chemistry” to facilitate its wider deployment. Modern biorefineries are trying to
achieve the target through:
●● improved understanding of lignocellulosic structure
●● lignocellulosic structure engineering and its composition to facilitate the removal of
lignin and increase the efficiency of biomass decomposition processes
●● development of advanced biocatalysts to increase the efficiency and reduce the chemical
and biological risks of biofuels
●● methods development for the full usage of all raw biomass, including waste streams or
unused products to complete the production chain (Gnansounou and Dauriat 2010; de
Jong and Jungmeier 2015).
Thermochemical and biochemical methods are mostly commonly used in biorefineries. In
biochemical conversion, carbohydrate polymers (cellulose and hemicellulose) of biomass are
hydrolyzed and broken down into simple sugars (glucose and xylose) which are further fer-
mented to produce bioethanol and various biochemicals. Lignin, which cannot be hydro-
lyzed, is usually combusted to produce heat and electricity. However, in thermochemical
processes, heat is used to break down the raw biomass to syngas (a mixture of carbon monox-
ide and hydrogen), which is further reacted in the presence of a catalyst to produce ethanol
and higher molecular weight alcohols (Demirbas 2007; Ohgren et al. 2007; Mu et al. 2010).
As far as lignocellulosic ethanol production technology is concerned, utilization of the
appropriate approach and its environmental impact are the most important decision‐
making factors. The most common method used for the assessment of environmental
impacts of a product or a process is the LCA method which provides a comprehensive view
of environmental indicators, thus allowing a more precise vision of the real environmental
interactions in order to make decisions (Demirbas 2007; Mu et al. 2010).
assuming the target product was ethanol based on cellulose with hydrolysis. The NREL model
can be used in case of both acid and enzyme hydrolysis (ASPEN 2000). A novel computer
program, QSAR, was developed to generate and validate QSAR or QSPR (quantitative struc-
ture‐activity or ‐property relationships) models. It is useful for the determination of carcino-
genicity which occurs due to any specific material production process (Fjodorova et al. 2010).
LCA Framework
Interpretation
Impact Assessment
Classification, Characterization,
Weighting
Figure 14.2 Phases of life cycle assessment (LCA), as per ISO 14040. The phases of LCA are
iterative and repetitive. Source: Hyder et al. (2016).
322 Lignocellulosic Biorefining Technologies
14.6.4 Interpretation
In this stage of the LCA, findings obtained from the second stage (inventory analysis) and
third stage (impact assessment) of LCA are combined with the defined goal and scope in
order to reach relevant conclusions and recommendations. One of the key goals of the criti-
cal interpretation is to evaluate the assurance level of the obtained value. The interpreta-
tion of any LCA is not as simple as just suggesting a product and process. It also describes
the concepts that can be determined according to the objectives. Sensitivity analysis is a
tool used to assess the sensitivity of any effective data as well as the sustainability of any
investigation (Menten et al. 2013).
After interpretation, the critical data analysis is validated by the quantity and quality of
the data presented so it is very important that the data used to complete the analysis of the
cycle should be accurate. It is worth mentioning that sufficient data should be available to
compare any production process. The Research and Development (R&D) wing of compa-
nies presents new materials and production methods with updated information obtained
from the LCA. However, new data generation is time‐consuming, and it cannot be extended
to other times and places. If most environmentally harmful things are recognized, then
there is need to focus on production methods. For example, in the biorefinery, the pretreat-
ment of lignocellulosic feedstocks is a crucial process step that can be of major concern
(Finnveden et al. 2009; Menten et al. 2013; Muench and Guenther 2013).
Most LCA is supporting the development of new bio‐based products as raw materials for
the production of conventional bioproducts. Most companies nowadays apply LCA in new
product development research. Governments need to invest in the development of national
databases, so they can support LCA. For example, data about industrial and natural
resources (forests) and land use can be obtained from local governments. Also, information
on demand for products will be required from central governments for strategic planning
(Singh et al. 2010; Muench and Guenther 2013).
are some disadvantages in the pretreatment phase. Well to wheel is the most important
approach used in previous studies for bioethanol production from a variety of lignocellu-
losic biomass but the results of LCA are different for each study with regard to factors such
as system boundaries, functional units, and allocation. It is obvious that choosing a func-
tional unit is very important as the same studies with different functional units will show
different results. About 35% of LCA studies include utilization of wood and forest wastes
for the production of alcohol and in 25% of studies agricultural residues are used
(McKechnie et al. 2011; Silalertruksa and Gheewala 2011).
and environmentally feasible or not. Therefore, together, utilization of LCA and TEA can
result in optimum environmental and economical outcomes.
In this context, various models have been proposed and after a technical and economic
review, it was found that most widely accepted scenarios are based on environmental indi-
cators. For example, among different bioethanol pretreatment processes, chemical meth-
ods may be beneficial as far as economic viability is concerned, but biological or
biotechnological methods are found to be environmentally friendly. Moreover, microbio
engineering sustainability and process economics (ESPE) is a commercially available
model which allows engineers to simplify this complex process and to ensure that custom-
ers can make decisions when upgrading or starting a new production line (Lundquist et al.
2010; Guinee et al. 2011).
material or energy. By integrating the process lines, energy consumption will be optimized
and therefore fuel usage will be reduced. For example, if after process integration a boiler
in a sugarcane mill uses less bagasse, the extra bagasse can be used to produce second‐gen-
eration ethanol. The important point is that under different conditions, in this case, etha-
nol and electricity can be flexibly managed according to demand (Moncada et al. 2014;
Oliveira et al. 2018). In a recent study, Oliveira and co‐workers have provided an environ-
mental assessment of the whole biojet production chain from sugarcane in addition to
technical and economic analysis (Oliveira et al. 2018).
In another study, Moncada and colleagues recently examined the possibility of integrat-
ing bio‐based products based on all generations (first, second, and third), considering the
ability to use CO2 for the development of algal third‐generation biomass. In this regard, the
growth of microalga, recovery of oil, and then production of biodiesel from oil are impor-
tant factors. To achieve this goal, a technoeconomic and environmental analysis of two
sugar‐based biophysical scenarios were determined. The scenario of joint production of
sugar, ethanol, electricity, biodiesel, and glycerol has also been studied. The integration of
these processes has the potential to use all of its capacity to reduce environmental hazards
and increase sustainability (Moncada et al. 2014). Figure 14.3 showed a schematic repre-
sentation of an integrated biorefinery.
Air Gases
Cogeneration CO2 Capture Glycerol
Sugarcane Sugar Production Cane bagasse Gases
System Purification
Water Water
Waste Water
Gases Dilute
CO2 Raw Ca(OH)2
Microalgae Glycerol
Waste Water
Paste
Molasses Gases
Waste Water Waste Water
Anhydrous Anhydrous Anhydrous
Ethanol Ethanol Ethanol
Figure 14.3 Schematic representation of an integrated biorefinery. Source: Reproduced from Moncada et al. (2014) with permission of Elsevier.
328 Lignocellulosic Biorefining Technologies
14.11 Conclusion
Lignocellulose feedstock is the base in biorefineries for the production of fuels, materials,
energy, and commodity chemicals. Life cycle assessment employing process configuration
and product analysis is a key element in the sustainability of lignocellulose biorefineries.
Reviews of this assessment using various raw materials and process comparisons for the
production of bioethanol and biochemicals are widely available in the literature. However,
research on nonfuel bioproducts needs more attention. Creating a biorefinery with multi-
ple fuels and products requires optimization of processes with the process integration
approach. Integration can help in reducing operational and capital expenditure and thus
development of a sustainable process in automated biorefineries. This can be accomplished
using process simulation tools. Environmental assessment is not just needed at the begin-
ning of the process, but over time, by changing the decision conditions that are required by
the LCA approach. A DSS can be a decisive tool for achieving and maintaining sustainabil-
ity in the future.
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333
15
15.1 Introduction
A biorefinery is a facility that converts biomass into biofuels, power and/or heat, and other
useful bio‐based value‐added products such as food, feed, chemicals, and other materials.
The biorefinery concept is similar to the petroleum refinery (Banerjee et al. 2013; Jungmeier
et al. 2014). As for petroleum refineries, biorefineries can provide an array of chemicals by
separating the initial biomass into various intermediates such as carbohydrates, proteins,
and triglycerides that can be further treated to obtain more value‐added chemicals
(Jungmeier et al. 2013; Shafiei et al. 2013; Davis et al. 2014; Mejdell et al. 2014; Quinn and
Davis 2015; Soleymani and Rosentrater 2017). The use of biomass as feedstock not only
reduces dependence on oil imports but also significantly minimizes impacts on the envi-
ronment (Kumar et al. 2018).
The biorefinery process is classified into primary and secondary processes. The primary
refining process includes biomass pretreatment, preparation, and separation of constituent
elements in the biomass. The primary refining products are subsequently processed in sec-
ondary refining. The primary refining step involves the pretreatment conditioning of the
biomass and its constituents into intermediates such as cellulose, lignin, plant fibers,
starch, sugar, vegetable oil, biogas, and synthesis gas. In the secondary refining process,
further conversion of intermediate products from primary refining involves various steps to
produce a variety of products. During the first conversion stage, the intermediate materials
are partially or fully converted into more intermediates, and these are further fully or par-
tially converted into refined products. The products from biorefineries can be both finished
and semi‐finished. The intermediates produced as a result of the refining process are used
to supply process energy or are further converted into food or feed.
The conversion of raw material into products requires a different unit operation that
requires various forms of energy such as current, heat in the form of steam, cooling water,
refrigeration, etc. From the choice of reaction path, the quality of the product and number
of unit operations can be defined with related costs and incoming streams. The setting up
of input and output streams and overall material and energy balances play a vital role in the
process economy. Further, the optimization of a process from an economic perspective is
complicated and requires trade‐offs between competing factors.
A variety of technically feasible solutions are available in the literature to meet a particu-
lar objective for a process plant. Methods to evaluate these economics in a standardized
format to facilitate decision making on plant and optimization of designs have been devel-
oped. Technoeconomic evaluations allow organizations to decide on which projects to con-
tinue and how to optimize design to maximize profits. The material and energy balances of
each processing technology are required to approximate the size of process units and the
capital cost. The direct and indirect overhead cost factors along with the equipment costs
are required to calculate the capital investment. Further, plant operating expenses are cal-
culated from the fixed capital investment (FCI) of the inlet/outlet flow of the material of
the plant. Discounted and nondiscounted cash flow estimations are useful to predict the
rate of return and net present value (NPV), and are further useful for the evaluation of a
precommercial process product price. In this chapter we describe the technoeconomic
modeling approach for biomass conversion into various products.
15.2 Biorefinery Classification
Many approaches are used to systematize biorefinery concepts (Wang et al. 2014;
Vijayakumar and Saravanan 2015). Depending on the approach, the biorefinery is classi-
fied into four main categories: platforms, products, feedstocks, and processes. A schematic
representation of a biorefinery process is shown in Figure 15.1. The blend of these catego-
ries indicates each biorefinery system. The various combinations of process systems pro-
vide a summary of the most viable process in a refinery network.
15.2.1 Platforms
The platforms are considered to be the main blocks of the biorefinery system. Platforms
are the intermediates in the refining process that connect various input and output
streams of the processing equipment. Different processing techniques are used in the
platforms to convert the intermediates into marketable products. The energy‐driven plat-
form is considered to be the essential platform in the biorefineries system as shown in
Table 15.1.
15.2.2 Products
The products derived from the biorefinery are classified into energy‐driven and material‐
driven that includes both energetic and nonenergetic products. The secondary energy car-
riers such as transportation biofuels, power and/or heat are considered to be an energy‐driven
biorefinery system. The primarily generated bio‐based products such as food, animal feed,
fine chemicals, biomaterials, lubricants, and other process residues are treated as a mate-
rial‐driven biorefinery system. The residues generated during the process are further
employed or treated to produce a useful form of energy.
Technoeconomic Analysis of Biorefinery Processes for Biofuel and Other Important Products 335
Feedstock
Legend
Primary refining
Secondary refining
Pre-treatment of biomass
Platform
Conversion/Refining
process
15.2.3 Feedstocks
Biomass feedstock is considered to be a renewable energy source that can be treated to
produce various forms of fuels and/or energy products. The composition of feedstock
depends on the source of origin and has different ratios of primary components such as
cellulose, hemicellulose, lignin, starch, etc. and the three elements carbon, hydrogen, and
oxygen. Moisture content, calorific value, and specific volume of the material also vary for
each feedstock source. Biomass feedstocks are plant (corn, sugarcane, and other crop resi-
dues) and aquaculture materials (algae, seaweed) which are also used to produce various
green hydrocarbon fuels such as alcohols (ethanol, butanol) and biodiesel.
15.2.4 Processes
An array of technologies have been adapted to convert the various biomass feedstocks into
marketable products. Biorefinery processes can be classified based on final products (e.g.,
fuels, chemicals, materials, food, feed) and can be classified into four main subgroups. The
first classification is based on thermochemical conversion (fast/slow pyrolysis, gasification,
hydrothermal upgrading) that uses heat as the dominant mechanism to convert biomass
into a more valuable fuel (Cherubini et al. 2009). The second classification is based on
chemical conversion that includes processes such as hydrolysis, transesterification, hydro-
genation, oxidation, etc. where a substrate is subjected to chemical changes. The third clas-
sification is based on biochemical conversions, such as anaerobic digestion, aerobic and
anaerobic fermentation, and enzymatic conversion. These processes are generally carried
336 Lignocellulosic Biorefining Technologies
●● Hydrogenation
●● Hydrolysis
●● Methanization
●● Steam
reforming
●● Water
electrolysis
●● Water gas shift
IV) Mechanical/
physical
●● Extraction
●● Fiber separation
●● Mechanical
fractionation
●● Pressing/
disruption
●● Pretreatment
●● Separation
out at low temperature and pressure. Finally, the fourth classification includes mechani-
cal/physical processes in which there is no change in the chemical structure of the biomass.
A size reduction or a separation of feedstock components occurs by utilizing various unit
operations such as mechanical pressing, pretreatment, milling, separation, filtration,
extraction, crystallization, adsorption, sieving, and distillation.
Technoeconomic Analysis of Biorefinery Processes for Biofuel and Other Important Products 337
The biorefinery process transforms raw materials into more marketable products and
therefore, more valuable materials that provide benefits to the end‐users (Brown 2015;
Gubicza et al. 2016). In its simplest form, a biorefinery process consists of a series of raw
material and heat flows which can be represented by a simple block diagram as shown in
Figure 15.2.
The material and energy flows in and out have an economic value either as a cost or a
source of income. The energy consumed in the process will have a cost which reflects its
generation and transmission, but some processes may generate waste that can be utilized
as an energy source within the plant or sold to a third party to make an income.
Transformation of raw material into products can be represented with simple stoichio-
metric chemical reactions. The stoichiometry and thermodynamics of a biochemical
reaction determine the maximum possible conversion of raw materials into products as
well as the energy requirements. The output material from a reactor will contain uncon-
verted raw material, products, and impurities. Unconverted raw material and waste prod-
ucts are separated from the useful products, and unconverted raw material may be reused
to improve overall product yield. Waste products will need to be treated such that they
can be reused, recycled, burned to generate heat energy or disposed of in an environmen-
tally sound manner.
The conversion of feedstock into products requires different unit operations which have
energy requirements in the form of current, heat in the form of steam, cooling water, refrig-
eration, etc. The requirements of steam and electricity in the plant may be generated on site
or may be imported from third parties. The quantity and quality of the feedstock and prod-
ucts are calculated from each process. The amount of feedstock requirement is a function
of the reaction yield and product quantity. The quality of the feedstock/product is defined
by its purity. Undesired by‐products and/or waste products from the reaction can be mini-
mized by maintaining the proper quality of feedstock and operating conditions. Based on
the reaction path, the process flowsheet consists of all necessary unit operations that can be
defined with associated costs and income streams.
The material and energy streams play an important role in the process economy. The set-
ting of the overall energy and material balance is, therefore, a critical step in the manufac-
turing process. Further, the optimization of a process from an economic perspective is
complex and requires trade‐offs between competing factors. In some cases, the selection of
reaction path may require the choice between a process that requires more expensive feed-
stock but is less energy intensive and one for which the feedstock is inexpensive but could
Feedstock
Products
Energy
Energy
require high temperature and high pressure for the reaction and may involve more
downstream processing steps to separate the final products from a waste product.
There are a variety of technically feasible options available in the literature to meet a
particular process objective for a biorefinery plant (Gutiérrez et al. 2017; Olcay et al. 2018).
Methods to evaluate these economics in a standardized format to facilitate decision making
on required plant and optimization of designs have been developed (Silva et al. 2017).
Technoeconomic evaluations allow organizations to decide on which projects to continue
and how to optimize the design to maximize profits (Shafiei et al. 2011; Vlysidis et al. 2011;
Quintero et al. 2013; Rajendran and Murthy 2017). Figure 15.3 describes the technoeco-
nomic modeling approach used for biomass conversion into products, including process
design and modeling (Davis et al. 2014). This approach is widely used in most of the case
studies, although with a reduced timeline and with extra extrapolations relating to geo-
graphical areas.
A process flow diagram (PFD) is commonly used to represent the flow of inputs and
outputs of a process stream along with the processing equipment. The PFD shows the con-
nectivity between the processing equipment of a plant and a description of the equipment
but not providing piping dimensions and designations. All process flow input and output
streams are identified by a number. All utility streams of the equipment and basic control
strategies are shown in the PFD. The material and energy requirements of each piece of
equipment are needed for estimation of equipment size and capital cost. The thermody-
namic models can be further explored for rigorous evaluation of material and energy bal-
ances of the process. Once the process unit’s costs are known, direct and indirect overhead
cost factors are used to calculate the total capital investment.
Economic model
estimation
Minimum product
selling price
Technoeconomic Analysis of Biorefinery Processes for Biofuel and Other Important Products 339
Further, plant operating expenses can be estimated from a fixed capital investment of the
inlet/outlet of the flow of the material of the plant. Discounted and nondiscounted cash
flow estimations are useful to predict the rate of return and NPV, and are further useful to
estimate the precommercial process product cost.
Preproject study and analysis Engineering and Auxiliary buildings Contractor fees
expenses supervision Land and land Contingencies
Equipment free on‐board cost Construction improvement
Equipment installation expenses Offsite and utilities
Piping (installed) Freight, insurance,
Instrumentation and control and taxes
Electrical installation Construction
(including
Starting‐up costs services)
Interest during
construction
340 Lignocellulosic Biorefining Technologies
Preliminary economic studies, like market surveys, transportation, laboratory and pilot
plant, are generally carried out before taking a decision or supporting the construction of a
plant. It is necessary to identify the factors that have a significant influence on cost perfor-
mance in the preproject planning phase. Equipment costs at the manufacturer’s site are
provided by the vendor in the form of pro‐forma invoices which give the most accurate
estimate of the equipment cost. The next alternative is to compare the costs of previously
purchased equipment of a similar nature. Another approach, which is sufficient for study
and preliminary estimates of the equipment costs, utilizes summary graphs available for
different types of conventional equipment.
Equipment installation charges are estimated as 20% of total equipment cost. The cost of
installation also includes payment to qualified personnel. In many cases, piping, electrical,
instrumentation, and control installation cost components are calculated separately from
the rest of the equipment. Piping installation cost calculations are made with the help of
diagrams of pipes and their locations. All these installation costs consist of labor charges
and the type of material used. Start‐up costs are also considered between a period from a few
weeks to several months during the formal completion of construction and commencement
of normal production. This cost can be divided into two main groups: one is construction
costs during start‐up, which include loss on construction lines and equipment, mistakes in
design to be solved, need for additional equipment, etc. This is always included in fixed capi-
tal which is depreciating with time in the plant’s useful life. The other main group is start‐up
operational costs that include raw materials, finished or semi‐finished products falling out-
side specifications, salaries, etc. These start‐up costs can be reducible with better design.
Engineering and consultation expenses include payment for technical and administra-
tive services, engineering work, and blueprints of the various jobs or equipment.
Construction expenses are paid for smooth plant operation and usually include field engi-
neering supplies, construction equipment, and temporary services. Freight charges include
all shipping costs for the equipment and material transfer to the site. Insurance cost con-
sists of all insurances associated with the shipping of process units. Sometimes taxes are
added on top of the purchased cost.
Interest to be paid during construction can be established in two situations. First is the
capital required for the development of the project, and the second is that some of the
funds come from external sources. The interest is compounded from the moment the credit
is received until completion of the plant construction. It will be added to the loan amount
to make up the total investment component.
Contractor fees vary according to the condition of the project and can be zero when the
same firm is in charge of the building of the project. Contractor fees differ from one plant
to another. Contingencies are funds which cover unexpected incidents such as sudden
weather changes like storms, or hurricanes. This amount varies and depends on the accu-
racy of the estimation, which also includes unexpected strikes, modifications in the process
design, and unanticipated increases in prices. The contingency can vary from 3% to 10% of
the total direct cost (Humbird et al. 2011). The contingency factors are generally in the
range 5–15% of the fixed capital investment for a plant (Peters and Timmerhaus 1991).
The auxiliary building cost includes administrative and security infrastructure, work-
shop, control rooms, storage, and service buildings for personnel, which consist of the caf-
eteria, meeting rooms, and medical facilities.
Technoeconomic Analysis of Biorefinery Processes for Biofuel and Other Important Products 341
The purchase cost of land varies from location to location and country to country. The
land cost can range from 30% to 50% cost factor between a rural area and an industrial area.
The value of land always appreciates with time so the land cost is excluded from the annual
cost of depreciation. Industrial land costs account for 1–2% of total capital investment
(Peters and Timmerhaus 1991). The land improvement cost is part of the investment and is
used for land improvement such as the cost of materials for fences, leveling of the land,
roads, parking lots, electrical, water, and sewer systems, and other similar expenses.
Offsets and utility cost include feedstock and product storage and loading and unloading
amenities, all unit operation utilities (cooling water, steam, fuel, compressed air, electrical
power, etc.), fire protection systems, and other environmental control systems (wastewater
treatment, incinerators, air conditioning systems, etc.).
Ct It (15.1)
Cb Ib
where Ct is a purchased cost of the equipment at a time “t,” It is a cost index value at a base
time “t,” Cb is a purchased cost of the equipment at the base time “t” and Ib is a cost index
value at the base time.
The present equipment cost can be estimated based on previous data, which vary depend-
ing on equipment size.
Effect of capacity on purchased equipment cost can be defined as:
n
Cr Ar
(15.2)
Cb Ab
C BM C p0 FBM (15.3)
where CBM is an equipment bare module cost, FBM is an equipment bare module cost factor
(which depends on construction material and operating pressure), and C p0 is a purchased
cost of equipment at base conditions.
Percentage of
annual sales
Production costs
ts
cos ut
tur
ing itho
sw
nuf
ac ost
gc
Sal ma urin
es i rect u fact
D an
d m on
Fixe reciati
dep
Biorefinary
Cash flow
Depreciation
er
Oth me Gro
ss p
n c o rofit
i Net Profit
Ta
xe
s
Direct costs
Raw material These costs vary with
Direct labor production rate.
Supervision At low production rate, they are
Maintenance directly proportional to the
production rate
Utilities
Supplies
Royalties and patents
Packaging
Fixed manufacturing
costs
Depreciation These costs do not vary with
Property taxes production rate
Insurance
Credit (financing)
Other obligations
General expenses
Research and development Costs associated with
Public relations management and
Accounting and auditing administrative activities
Legal advice and patents
Technoeconomic Analysis of Biorefinery Processes for Biofuel and Other Important Products 345
where CRM is the total raw materials cost, QRM is the raw material quantity needed to make
one unit of the product, PRM is the raw material price of one unit, “N” is the number of
units produced in the process, and “n” is a number of different raw materials involved in
the process.
The operating labor cost varies from 10% to 25% of the total production cost. For highly
mechanized processes, it may be less than 10%. Supervision costs are the salaries paid to
those directly responsible for supervising operations. In most of cases, it is taken as 18% of
the total labor cost. The utility cost includes the cost of electricity, water, and steam, which
are directly influenced by fuel cost. The maintenance cost consists of the materials and
persons employed in regular or subsidiary maintenance in the plant and in some cases, the
renovation of plant equipment and project buildings. In most cases, the maintenance cost
can vary between 4% and 6% of the fixed capital investment. Supplier cost can be taken as
6% of the total labor cost plus 15% of plant maintenance costs. Royalties and patents can be
taken as 1–5% of the total sale price of the product. Packing cost is sometimes estimated
separately, and sometimes is considered as part of the raw material costs.
where COL is the cost of operating labor, NOS is the number of operators required per shift,
NOOS is the number of operators needed for several operating shifts in a year, Ch is the labor
cost per hour, and NOy is the number of working hours in the year per person.
The total number of operators needed for the plant is calculated based on the number of
working hours in a year and the number of plant working days in a year. If one operator
works an average of 49 weeks in a year with five eight‐hour working shifts a week, the
number of shifts per operator in a year is 245 (49 weeks per year × 5 shifts per week). If the
plant runs throughout the year (365 days/year × 3 shifts/day), then the total is 1095 operat-
ing shifts in a year and the total number of operators needed for the plant is 4.5 [(1095
shifts/year)/ (245 shifts/operator/year)].
where FCIL is a fixed capital investment not including land value, S is a salvage value, and
n is the expected useful life of the plant.
The double declining balance method is an accelerated depreciation method. It results in
lower income tax payments for earlier years.
n j k 1
DkDDB FCI L j 0
dj (15.8)
2
The sum of the year’s digits method is based on the sum of the number of years in the plant
asset’s useful life. It can be calculated as:
FCI L S n 1 k
DkSL (15.9)
n
n 1
2
The sinking fund method will provide an amount of depreciation as well as funds for the
replacement of the asset.
Property taxes vary widely according to current laws and location of the plant. The overall
taxation rate varies from 30% to 50%. Insurance is obtained to cover the property, personnel
and merchandise, drop in wages, etc. Credit financing is the compensation paid for the use of
loaned capital. Other obligations include rent of land/equipment, contributions, etc.
Sale and distribution costs are estimated at 1% of total sales or 10–11% of total manufactur-
ing costs. Research and development costs are estimated at 5% of total manufacturing costs.
15.3.8 Investment
The investment goal is to make more money which can be achieved by manufacturing
high‐value products from low‐value material (biomass). The biorefinery industry produces
costly chemicals from the waste of low‐value raw materials or biomass, and these are used
Technoeconomic Analysis of Biorefinery Processes for Biofuel and Other Important Products 347
25.0
Land
20.0 +
Project construction starts Working Capital
15.0 +
Construction completed Salvage value
Project value
10.0 +
Plant start-up
5.0
0.0
Land
–5.0 Project completed
Fixed Capital or plant shutdown
10.0 Depreciation period
Working Capital
Project life for economic comparisons
–15.0
–1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Figure 15.5 A cumulative cash flow diagram of a new production plant after taxes.
348 Lignocellulosic Biorefining Technologies
Cumulative cash position is an estimation method, which is the worth of the project at the
end of its life.
Sum of theall positive cash flows
Cumulative cash position (15.13)
Sum
m of theall negative cash flows
Projects with cumulative cash ratios >1 are potentially profitable and those with values <1
cannot be profitable. The NPV is a cumulative discounted cash position at the end of the
project life. The PBP and internal rate of return of the normal manufacturing plant is
shown in Table 15.6.
to be discounted for the NPV of the plant to be equal to zero. A trial and error method is
used to estimate the interest rate, such that the initial investment cost would be reduced to
zero during the useful life of the project.
A discounted PBP estimates the number of years needed to break even considering the
initial expenses, discounting future cash flows and the future value of money with respect
to time. The most feasible plant should have the shortest discounted PBP.
The total revenue is the product of the selling price of the product and production rate.
Technoeconomic evaluation of plant can be estimated based on the three cost management
system types: target costing, value engineering, and combined target costing and value engi-
neering. The value engineering technique aims at reduction of the production cost of a product
or specific service (Ellram 2006; Gnansounou and Dauriat 2010). It allows identification of the
main cost reduction possibilities, making cost enhancement replacements and determining the
best among them. For example, in the lignocellulosic production of ethanol, the pretreatment
stage is recognized as one of the vital steps for minimizing overall plant cost. Ammonia fiber
explosion, hot water treatment, and explosion with CO2 are considered as the most promising
pretreatment methods, because improved effectiveness of the process and reduction in pretreat-
ment costs enhance the flexibility of raw materials use and by‐product valorization.
15.4 Conclusion
In this chapter, we described the technoeconomic modeling approach for the conversion of
biomass into products. This approach is widely used in most case studies, although with a com-
pact timeline and additional extrapolations related to geographical area. A standard method of
technoeconomic analysis was presented, which allows organizations to decide on which pro-
jects to continue and how to optimize design to maximize profits. Methods of estimating plant
capital cost, working, and operating expenses were discussed. Discounted and nondiscounted
probability criteria were also discussed for estimation of rate of return, PBP, and NPV.
R
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353
Index
m p
malic acid (C4H6O5) 218 panel on climate change 87
malonyl‐coa pathway 222 pectin 11, 12, 19
manganese peroxidase 195 pectinase 196
mannan 188 perennial grasses 91
mannooligosaccharides 299 pervaporation 235
mannosylerythritol lipids 161 phenolic compounds 17
materia‐driven biorefinery system 334 phenolic resins 125
matrix phase 9 photofermentation 56, 58
membrane separation technologies 235 photosynthesis 267
metabolic engineering 77, 204 physical pretreatments 97
metallocarboxy proteases 195 physicochemical pretreatment 99
metalloproteases 195 phytases 196
methylcellulose 125, 150 plant cell wall 9, 32
2‐methylenebutanedioic acid 219 plant‐derived biomass 185
methylene succinic acid 219 polyacrylonitrile 255
microbial digestion 291 polyesters 134
microbial electrolysis cell 58 polyethylene 125, 151
microcrystalline cellulose (MCC) 138 polyhydroxyal‐kanoates 134, 150
microfibrils 187 polyhydroxybutyrate 125
middle lamella 8, 186 polylactic acid 125, 151
molten oxide carbonate fuel cell 116 polymers 126
polyols 15
n polysaccharides 8, 11, 12
nanocellulose/nanocrystalline cellulose pretreatment 55, 73, 97
138, 141 primary cell wall 8
natural biopolymers 128 primary refining process 333
natural gas 48 process flow diagram (PFD) 338
net present value 334 process simulation 319
neutral detergent fiber (NDF) 32 protease 195
nitric oxidation 220 proximate analysis 93
noncellulosic polysaccharides 11 purple nonsulfur bacteria 56
noncondensable gases 285 pyrolysis 89, 103, 266, 267–268, 272
nondiscounted profitability criteria 348 pyrolytic sugars 286
o r
oligosaccharides 299 recalcitrant 50
operating costs estimation 343 renewable resources 269
Index 357
s t
saccharic acid 220 tecnoeconomic assessment (TEA) 324
Saccharomyces cerevisiae 38 thermal conductivity 97
saponins 16 thermochemical conversion processes 4, 51,
secondary cell wall 8 89, 106, 112, 267, 335
secondary refining process 333 thermochemical decomposition 273
second‐generation biofuels 76 third‐generation biomass 50
second‐generation biomass 50 transesterification 70
second‐generation biorefinery 313
second‐generation ethanol/bioethanol 38, 285 u
separation techniques 237 ultimate analysis 94
serine carboxyl proteases 195 urban and domestic wastes 316
serine proteases 195
v
short‐chain carboxylic compounds 206
valeric biofuels 317
simultaneous saccharification and
valorization of lignin 258
fermentation (SSF) 38
value‐added products 333
slow pyrolysis 104
vanillin 17, 18
social challenges 79
softwood 90 w
solid oxide ceramic electrolytes 117 wastes from food processing 50
solid oxide fuel cell (SOFC) 116, 318 well to wheel 323
solid substrate/state fermentation 73, white‐rot fungi 195
168, 192 working capital estimation 342
solvent extraction 291
sophorolipids 161 x
steam cycle 111 xanthan 134
steam explosion 100 xylan 188
steam methane reforming (SMR) 60 xylanase 193
stirred tank reactors (STR) 168 xylooligosaccharides 299
submerged/liquid fermentation 73, 192 xylose 39, 78, 91