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Issued by the

Administrator of Vehicle Standards


in consultation with the
Australian Motor Vehicle Certification Board
comprising Commonwealth, State and Territory representatives

CIRCULAR 0-l2-6

DEVICES FOR USE IN DEFINING AND MEASURING


MOTOR VEHICLE SEATING ACCOMMODATION

“A Guide for Inspectors”

This Circular is relevant to the Third Edition of the


Australian Design Rules gazetted as
National Standards under the Motor Vehicle Standards Act 1989

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TEST PROCEDURES CIRCULAR 0-12-6

CONTENTS

Page

1 SCOPE 5

2 BACKGROUND 5

3 APPLICATION OF DEVICES FOR AUSTRALIAN DESIGN RULE PURPOSES 5

4 SELECTION OF DEVICES 6

5 REQUIREMENTS 6
5.1 Dimensional Check 6
5.2 Tolerance 6

6 PROCEDURES 6
6.1 H-Point Template 6
6.2 H-Point Machine 7

7 OTHER DIMENSIONS AFFECTING AUSTRALIAN DESIGN RULES 9

8 EFFECT OF VERTICAL AND TILT ADJUSTMENT 9

9 REFERENCES 9

ANNEX A
(a) H-Point Template 10
(b) H-Point Machine 11

ANNEX B
Vehicle Dimensions Relating to Seating Reference Point 12

ANNEX C
H-Point Machine Installation Procedure for Short Coupled Vehicles 13

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dimensional device.
1 SCOPE - Introduction of the “Seating Reference Point” concept as
Australian Design Rules (ADRs) which contain defined in ADR definitions.
requirements related to the position an occupant takes up - Introduction of a positioning procedure for the ‘H-Point
in a vehicle make use of two devices - a two dimensional Template’.
drafting template and a three dimensional testing machine The April 1980 issue of the standard states that the
- which have been developed by the Society of Applications of the devices are:-
Automotive Engineers, Inc. (USA). They are part of a The H-Point Template aids in displaying :-
standard system of defining and measuring vehicle seating a. Passenger compartment space and seating attitude
accommodation using deflected seats rather than during conception, engineering and development stages of
undeflected seat contours. The standard dimensioning any new vehicle.
system involves the use of a ‘Seating Reference Point’ b. Passenger compartment space and seating attitude for
(SRP) for each seating position. The ‘SRP’ is used as the comparison and reporting purposes.
primary reference point in many ADRs and this Circular c. Data obtained from checks made with the H-Point
also describes typical procedures for using these devices Machine.
as part of compliance demonstration for those ADRs. The H-Point Machine is used to:-
Nothing in this Circular, however, absolves the a. Aid in the design and development of seats and seat
manufacturer from complying with the requirements materials.
specified in the ADR, which remain the primary b. Check vehicle seating compartments for conformance
reference. to design specifications, that is relationship of H-Point to
body structures, seats, controls, etc.
2 BACKGROUND Annex A shows the devices pictorially. Complete
SAE Standard J826 was originally issued in Nov 1962 drawings for manufacture of the devices or completed
entitled “Manikins for Use in Defining Vehicle Seating devices may be purchased direct from SAE. Inc. USA.
Accommodation”. The manikins described are:- 3 APPLICATION OF DEVICES FOR ADR
- A two dimensional drafting tool and PURPOSES
- A three dimensional representation of the weight and
contour of a fiftieth percentile adult male. While the devices have a number of applications during
Both manikins can be adjusted to provide upper and lower the conceptual, development and quality assurance phases
leg lengths equivalent to the 10th, 50th and 90th percentile of a manufacturer’s program, for ADR purposes the two
male figures and are complementary to each other in use. dimensional H-Point template is used in the design and
The two dimensional manikin is a drafting tool which:- conceptual phases to determine Seating Reference Point,
a. Establishes seating compartment space and occupant the Torso Reference Line and the Design Seat Back Angle
attitudes during the conceptual, engineering and
development stages of any new vehicle. The Seating Reference Point establishes the rearmost
b. Measures interior compartment space and occupant normal driving or riding position nominated by the
attitudes for comparison and reporting purposes. vehicle manufacturer after consideration has been given to
c. Aids in the recording and correlation of data obtained all modes of adjustment of the seat - horizontal, vertical
from checks made with the three dimensional manikin. and tilt and is usually determined by the 95th percentile
The three dimensional manikin is used to:- H-Point Template at the design stage. It should be noted
a. Check prototype and production vehicle seating that where seating positions rearward of that described
compartments for conformance to design specification, above are provided they are considered to be outside the
i.e. floor pan, seat, controls & roof relationships to the normal driving and riding position and such cases
occupants. manufacturers should exercise caution to ensure occupant
b. Aid in the design and development of seats and seat safety is not degraded.
materials in the laboratory. The “Torso Reference Line” and design “Seat Back
Later issues of the SAE Standard progressively introduced Angle” are also nominated by the ‘manufacturer’ and
refinements which were consistent with developments in these three parameters are represented on the vehicle
the standard dimensioning system. The refinements package drawing using the two dimensional H-Point
included:- Template.
- Name change to “Devices for use in defining and The three dimensional H-Point Machine is used by the
measuring motor vehicle seating accommodation”. manufacturer in the conceptual, design and quality
- Deletion of the word “manikin” and reference to the assurance phases to ensure that the H-Point is within the
devices as “Two Dimensional Drafting Template” and permitted spacial limits of the SRP. Where an ADR
“Three Dimensional H-Point Machine”, and later as requires that the actual H-Point be determined using a
“H-Point Template” and “H-point Machine”. representative trimmed seat, then the three dimensional
- Replacement of 90th percentile male leg lengths with H-Point Machine is used.
95th percentile male leg lengths. It should be noted that Right Hand Drive is used in
- More clearly defined procedures for installing the three Australia and therefore all references in SAE

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CIRCULAR 0-12-6 TEST PROCEDURES

Recommended Practices to ‘left’ and ‘right’ when foot positioning for any specified accelerator
referring to Left Hand Drive vehicles should be inverted heel point location.
to the opposite hand for Right Hand Drive. 6.1.2.1 Holding the torso portion of the Template
in position as outlined in paragraphs 6.1.1.1 to
4 SELECTION OF DEVICES 6.1.1.3, position the heel point of the template at
The manufacturer may choose either the 90th percentile the specified heel point location. This point on the
devices as defined in J826, NOV 1962 or the 95th layout is located on top of the heel pad or the
percentile devices as defined in later issues of the depressed floor covering surface at the lateral
standard. However, it should be noted that the later issues plane centreline of the accelerator pedal.
of the Standards only refer to the 95th percentile devices. 6.1.2.2 Holding the heel point at the specified
The 90th percentile devices should therefore only be used location, rotate the foot forward until the ball of
with the earlier issues of the standard to which they are the foot contacts the undepressed accelerator pedal
applicable. As the earlier issues contain limitations on the without infringing upon 87 degrees minimum foot
adjustability of seats, they are generally not suitable for angle.
use with seats which have a substantial range of 6.1.2.3 The undepressed accelerator pedal (point
adjustment. of contact with ball of foot) may be determined by
locating the heel point as described above and
5 REQUIREMENTS presetting and locking the foot angle to 87
5.1 Dimensional check degrees.
6.1.2.4 Draw in the Template outline and pivot
Australian Design Rules which relate to the position taken
centres.
by a seated occupant provide design requirements
6.1.3 Second row of seats - Side occupant
referenced from the SRP. In order to ensure that a vehicle
Position - Leg and Foot Positioning with the
has been designed and/or manufactured within the
front seat in its rearmost normal driving and
nominated dimensions a check may be made during Test
riding position.
Facility Inspections or Conformity Testing.
6.1.3.1 Holding the torso portion of the Template
5.2 Tolerances
in position as outlined in paragraphs 6.1.1.1. to
The relative positions of the SRP and the H-Point and the 6.1.1.3 but on the second row SRP, place the foot
relationship between the design torso angle and the actual (heel and ball) on the depressed floor covering
torso angle shall be considered satisfactory for the seating line. If the vehicle floor is not in a plane normal to
point in question if the H-Point, as measured, lies within a the vehicle vertical longitudinal plane, two foot
square of 50 mm side length with horizontal and vertical positions may be determined, on the depressed
sides whose diagonals intersect at the SRP, and if the floor covering line 127 mm to either side of the
actual torso angle is within 5 degrees of the design torso longitudinal plane through the SRP.
angle. This tolerance is identical to that specified for Note: Locating the foot either side of the lateral plane
r elevant EC E R eg ulation s b y ECE Document centreline of the occupant position will make the foot
TRANS/SC1/WP29/178 of 25 Feb 87. location compatible with the foot location in the existing
6 PROCEDURES H-Point Machine installation procedure.
6.1.3.2 Move the foot forward along the depressed
6.1 H-Point Template floor covering line to the nearest interference of
The following procedure is presented as typical of the toe, instep, lower leg or knee with the front
procedures which might be used to demonstrate that the seat. The foot angle is to be restricted to a
nominated ‘SRP’ is appropriate for all ADRs. maximum of 130 degrees.
6.1.1 Torso Positioning 6.1.3.3 Draw in the Template outline and pivot
6.1.1.1 Position the H-Point of the ‘H-Point centres.
Template’ on the Seating Reference Point location 6.1.4 Third row of Seats - Side Occupant
on the vehicle layout. Position. Follow the procedure outlined for
6.1.1.2 Set the seatback angle reference bar second seat.
quadrant, scribe line marked on the torso back 6.1.5 Rear Facing Seats - Side Occupant
angle quadrant to the specified back angle. Lock Position. Follow the procedure outlined for the
this quadrant in place. second seat except that the foot is positioned in the
6.1.1.3 Position the vertical reference scribe lines footwell to the interference with the rear end or
on the seatback angle reference bar parallel to the closure.
body grid lines on the layout drawing.
6.1.2 Front seat - Driver position - Leg and

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6.2 H-point Machine 6.2.7.1 Front seat - Driver position The right
Where the actual H-Point of a representative seat is to be foot and leg assembly is placed on the undepressed
determined, the following procedure, taken from later blocked or mechanically restrained accelerator
issues o f the SAE Standard, is recommended. pedal with the sole of the foot on the pedal and the
Manufacturers are, however, at liberty to use earlier issues heel as far forward as allowable. The heel may not
of the standard in which procedures are not as detailed. be placed on the toe board. However, the foot
6.2.1 Set the front seats in the rearmost normal angle is never less than 87 degrees. The 87 degree
driving and riding position nominated by the limit can be fixed by inserting the pin into the foot
manufacturer. For seats with seat back angle assembly.
adjustment, set the seat back to provide the The left foot is positioned on the floor or toe pan
specified seat back angle. Use 25 degrees if not and located approximately the same distance to the
specified. If tilt adjustment is provided it should left of the H-Point Machine centreline as the right
be set to the design position. foot is to the right. The T-bar should be
6.2.2 Sufficient time shall be allowed to ensure maintained parallel to the ground.
that the seat material reaches room temperature to 6.2.7.2 Front seat - occupant in Vehicle
avoid extreme temperature variations. If the seat Centreline Position The H-Point Machine is
to be checked has never been sat upon, a 68-79 kg installed in the front seat vehicle centreline
person shall sit on the seat twice for 1 min to flex position with both legs extended at the specified
the cushion and back. All seat assemblies are to percentile, one on either side of the tunnel. The
remain unloaded for a minimum period of 1/ 2hr left foot is placed on the undepressed accelerator
(1 hr preferred) prior to the H-Point machine pedal and the right foot is located to the right of
installation. the tu nn el, approximately opposite and
6.2.3 Place a piece of muslin cotton cloth over the symmetrical in a manner that levels the knee joint
seat area to be checked. The muslin cloth should T-bar. A T-bar extension may be required to
be 900 mm square and be of a quality comparable straddle the knee segments on either side of the
t o a g rad e d escribed as a weave of 0.07 tunnel. In vehicles having no tunnel, the feet are
threads/mm2 and density of 1.9 m/Kg. The muslin set approximately 254 mm apart. The leg comfort
should be tucked in a sufficient amount to prevent angles are determined from the H-Point Machine’s
hammocking of the material. If the test is run in a left leg.
buck, suitable floor covering sections, or 6.2.7.3 Second Seat - side occupant position
equivalent, are to be placed under the H-Point The H-Point Machine is installed in the second
Machine’s feet. seat outboard occupant position 381 mm outboard
6.2.4 Place seat and back assembly of the H-Point from the vehicle centreline, unless otherwise
Machine at the centreline of occupant (C/LO). specified by the manufacturer. ‘Left’ and ‘Right’
C/LO is also the centreline of H-Point Machine are interchanged for Right Hand Drive vehicles.
and is, 381 mm outboard from the vehicle Check applicable seating arrangement drawing for
centreline on the driver’s side, unless otherwise specified location. The two feet are placed
specified by the manufacturer. The C/LO is moved together and positioned to the nearest interference
inboard from the 381 mm line when the H-Point of the toe, instep or lower leg with the front seat,
Machine is sitting far enough outboard that the unless otherwise specified by the manufacturer. In
seat edge will not permit leveling of the H-Point instances where one foot reaches interference
Machine and the new dimension from centreline before the other, the one with the nearest
o f vehicle to C/LO noted in recording interference will be used for dimensioning
measurements. In vehicles with bucket front seats purposes. For additional H-Point Machine leg
or individual auxiliary seats, the centreline of the location conditions and restrictions, see Section
seat is the basis for interior dimensions relating to 6.2.15 and 6.2.16 for H-Point Machine installation
these seats. in short and long coupled vehicles.
6.2.5 Use 95th percentile leg and thigh segments. 6.2.7.4 Second seat - occupant in Vehicle
6.2.6 Attach foot and lower leg assemblies to the Centreline Position. The H-Point Machine is
seat pan assembly, either individually at the knee installed in the second seat-vehicle centreline
joint or by using the T-bar lateral segment and position with both the foot and lower leg
lower leg assembly. assemblies placed astride the tunnel on the normal
The T-bar lateral segment should be parallel to the floor. Both leg assemblies are extended to the
ground and perpendicular to the longitudinal nearest interference of the toe, instep, or lower leg
vertical Y plane of the vehicle unless otherwise with the front seat.
specified by the manufacturer. If necessary, in order to clear lateral obstructions
6.2.7 The feet and leg positions of the H-Point such as seat belt anchors, tunnel width, etc, the
Machine for the various individual seat positions T-bar may be extended. In vehicles with no tunnel
to be checked are as follows: set the H-Point Machine’s feet approximately 254

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CIRCULAR 0-12-6 TEST PROCEDURES

mm apart. and the ball (sole) of the foot is to be in contact


6.2.8 Apply lower leg and thigh weights and level with the floor, toe board or undepressed
the the H-Point Machine. accelerator pedal.
6.2.9 Tilt the back pan forward against the forward (b) Second Seat - Alternately move each foot
stop and draw the H-Point machine away from the forward by applying a forward load to the heel of
seatback using the T-bar. Reposition the machine the foot, sliding the feet forward until the feet or
on the seat by one of the following methods: leg interfere with the rear of the front seatback.
6.2.9.1 If the H-point Machine tends to slide This operation releases any accumulated foot
rearwards, use the following procedure: allow the friction and movement incurred during the lateral
H-Point Machine to slide rearwards until a rocking step.
forward horizontal restraining load on the T-bar is If the seat pan is not level at the completion of this
no longer required due to the seat pan contacting step, apply a sufficient lateral load to the top of the
the seatback. seatback pan to level the H-Point Machine seat
6.2.9.2 If the H-point Machine does not tend to pan on the seat.
slide rearward, use the following procedure: Slide 6.2.13 Holding the T-bar to prevent the H-Point
the H-Point Machine rearward by a horizontal Machine from sliding forward on the seat cushion,
rearward load applied at the T-bar until the seat proceed as follows:
pan contacts the seatback. a) Return the back pan to the seatback.
6.2.10 Apply a l00 Newton load twice to the back b) Apply a rearward force perpendicular to the
and pan assembly positioned at the intersection of back angle bar just above the torso weights using
the hip angle quadrant and the T-bar housing. see either one of the following methods:
Annex A(b) H-Point Machine. The direction of 1. Sufficient force to increase the hip angle by 3
load application should be maintained along a line degrees or
from the above intersection to a point just above 2. Increasing the hip angle up to 3 degrees by
the thigh bar housing. Then carefully return the increasing the applied force up to a maximum of
back pan to the seat back. Care must be exercised 66 N.
during the remainder of the procedure to prevent Alternately apply and release this force until the
the H-Point Machine from sliding forward. hip angle readout indicates that the back pan has
6.2.11 Install the right and left buttock weights reached a stable position after the applied force
and then alternately the eight torso weights. has been released, that is, repeated identical hip
Maintain H-Point Machine level. angle readouts. Care shall be exercised to
6.2.12 Tilt the back pan forward until the stop is minimise exterior downward or side forces applied
contacted. Rock the H-point machine from side to to the H-Point machine. If an H-point Machine
side over 10 degrees (5 degrees to each side of the level adjustment is necessary, rotate the back pan
vertical centreline) for three complete cycles to forward, re-level, and repeat the H-Point Machine
release any accumulated friction between the back rocking.
H-Point Machine and the seat. During the 6.2.14 If a rerun of the H-point Machine
rocking, the T-bar of the H-Point Machine may installation is desired, the Seat assembly should
tend to change from the specified horizontal and remain unloaded for a minimum period of 1/2
vertical alignment: therefore the T-bar must be hour prior to the rerun. The loaded H-Point
restrained and properly aligned by applying an Machine should not be left on the assembly longer
appropriate lateral load during the rocking than the time required to perform the test.
motions. Care shall be exercised in holding the 6.2.15 Second Seat Installation Procedure for
T-bar and rocking the H-Point Machine to Short- Coupled Vehicles. If the H-Point couple
minimise inadvertent exterior loads applied in a distance is such that the H-Point Machine with
vertical or fore and aft direction. The H-Point 95th percentile leg will not fit into the second seat
Machine’s feet are not be be restrained or held with the front seat in the rearmost normal driving
during this step, and if the feet change position, and riding position (that is, the leg interferes with
they should be allowed to remain in that attitude at the front seatback), install the Machine in the
this time. Due to the movement of the feet during second seat in accordance with either of the
the H-point Machine rocking operation, the feet methods (A or B) detailed in Annex C.
are re-positioned as follows: 6.2.16 H-Point Machine Second Seat Installation
(a) Front seat - Alternately lift each foot off the for long coupled vehicles. In large vehicles where
floor the minimum necessary amount until no the ankle or foot does not normally touch the
additional forward foot movement is obtained. nearest interference with the front seat, the sole of
During this lifting, the feet are to be free to rotate the H-Point machine’s foot is placed on the foot
and no forward or lateral loads are to be applied. support and the heel is located as indicated on the
When each foot is placed back in the down seating arrangement drawing. All angles are
position, the heel is to be in contact with the floor measured with the H-Point Machine in this

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TEST PROCEDURES CIRCULAR 0-12-6

position. If foot support does not exist, extend the ADJUSTMENT


H-Point Machine legs to the full limit of the seat
deflection with both feet flat on the floor. The foot Where either or both of these adjustments are provided,
the SRP and the horizontal and vertical H-Point travels as
angle should not exceed l30 degrees.
represented by dimensions L 23 and H 59 should be
7 OTHER DIMENSIONS AFFECTING ADRS achievable for at least one combination within the range
of vertical and tilt adjustments.
Some ADRs employ SAE Recommended Practice
J 941 - Passenger Car Driver’s Eye Range which is valid 9 REFERENCES
only for a certain range of drivers accommodation
SAE Standard
dimensions. The package drawing should be checked to
ensure that the following H-Point related dimensions - see SAE J 826 Nov 62 - Manikins for use in defining
Annex B - are within the range shown below: vehicle seating accommodation.
Dimension Range SAE J 826a Aug 70 - Devices for use in defining
L 40 Back angle 50 - 40 degrees and measuring motor vehicle seating accommodation.
H 30 Vertical - SRP to l27 mm - 457 mm SAE J 826b Jan 78 - Devices for use in defining
Heel point and measuring motor vehicle seating accommodation.
H 59 Vertical Design H- 0.0 mm - 38 mm SAE J 826 Apr 80 - Devices for use in defining and
Point rise measuring vehicle seating accommodation.
L 23 Normal driving and l0l mm -165 mm Other references - SAE Recommended Practice
riding seat track travel SAE J 1100 Jun 84 Motor vehicle dimensions
L 53 - L 23 Foremost design 508 mm minimum SAE J 941 Mar 81 Motor vehicle driver’s eye range
H-Point to heel point Other references - General
Australian Design Rule Definitions - Part 2.(issued with
Early issues of SAE J941 are more restrictive and are the Third Edition Australian Design Rules)
covered in Circular 0-12-7 Circular 0-l2-7 - Motor Vehicle Driver’s Eye Range.
8 EFFECT OF VERTICAL AND TILT

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ANNEX A

DIMENSION 90 PERCENTILE 95 PERCENTILE

A 443 460

B 455 455

(a) H - Point Template

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ANNEX A

Line in the vehicle


lo ng itudinal plane
p as si n g th rou gh the
intersection of the hip
angle quadrant and T bar
housing and passing just
over the thigh bar

(b) H - Point Machine

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ANNEX B

L-40

H - POINT WITH SEAT


IN MOST FORWARD
POSITION

TORSO LINE
H-59
H-30
L- 23

L-53
H-POINT WITH SEAT IN MOST REARWARD NORMAL
DRIVING AND RIDING POSITION

Vehicle Dimensions Relating to Seating Reference Point

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ANNEX C

H-POINT MACHINE INSTALLATION PROCEDURE FOR SHORT-COUPLED VEHICLES

Either Method A or B may be used to install the H-Point arrangement drawing: or the amount required to clear the
Machine in the second seat of short-coupled vehicles. foot and leg assembly.
These procedures are both currently in use, and while they 3. Tilt the front seatback forward out the way to facilitate
will not necessarily produce the same seating dimensions, H-point Machine installation and loading.
there is no strong technical basis that exists thus far to 4. Resume the general installation procedure except when
favour one method over the other. rocking the H-Point machine as outlined in paragraph
METHOD A 6.2.12.
1. Follow the installation procedure through paragraph 5. Restrict the rearward movement of the feet during the
6.2.5. rocking motion to prevent jack-kniving of the legs which
2. Detach one of the lower leg-foot assemblies of the causes forward movement of the seat pan on the seat
H-Point and place it on the second seat floor covering in cushion.
as close to an expected second seat passenger foot 6. Upon completion of the rocking motion and
position as possible. repositioning the H-Point machine’s feet under the seat,
3. Slide the lower leg and foot forward on the floor until move the front seat back to its normal riding position.
it is obstructed by the front seat cushion structure and Check for front seatback to H-Point Machine’s knee
mark a lateral line at the rear of the heel point. Move the and/or leg clearance. If an interference does exist, move
front seat forward out of the way. the front seat forward as much as may be necessary one
4. Resume the general installation procedures except seat adjuster position at a time repositioning the feet under
when positioning the feet on the floor in paragraph the front seat cushion frame.
6.2.7.3. The shoe should be located with the rearmost 7. Resume the general installation procedure, paragraph
point on the heel at the lateral line drawn on the floor in 6.2.13.
the paragraph 3 above. 8. Determine L48, minimum knee clearance, as the
5. Determine L48, minimum knee clearance, as the distance from the knee joint less 51 mm and less the
distance from the knee joint less 51 mm to the back of the longitudinal movement of the front seat at a tangent to the
front seat in its rearmost position. In most cases, it is top of the rear cushion.
necessary to determine this graphically. 9. Determine L51, minimum effective leg room, by
6. Determine L51, minimum effective leg room, by measuring the diagonal distance from the ankle point
measuring the diagonal from the ankle pivot centre to the centre to the H-Point plus a constant of 254 mm less the
H-Point plus a constant of 254 mm. longitudinal movement of the front seat at a height tangent
7. Other second seat component dimensions are recorded to the top of the rear seat cushion.
directly with the H-Point Machine as positioned in 10. Other rear compartment dimensions are recorded
paragraphs 1-4 above, except that L50, ‘SRP’ couple directly with the H-Point machine positioned as outlined
distance, is determined using the front seat in its normal in steps 1-7 except that the L50 dimension, H-Point
driving and riding position. couple distance, is determined using the rearmost normal
METHOD B. driving and riding front seat position. Comfort angles are
1. Follow the general installation procedure through not adjusted.
paragraph 6.2.5.
2. Move the front seat forward as indicated on the seating

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