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• Nitrogen (N), the main constituent of proteins, is essential
for growth and development in plants. Supply of nitrogen
determines a plant’s growth, vigour, colour and yield
• Phosphorus (P) is vital for adequate root development and
helps the plant resist drought. Phosphorus is also
important for plant growth and development, such as the
ripening of seed and fruit
• Potassium (K) is central to the translocation of
photosynthesis within plants, and for high-yielding crops.
Potassium helps improve crop resistance to lodging, disease
and drought
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They are all important to photosynthesis, the process by
which plants manufacture their food.
NPK fertilizers can be in the form of powder and liquid. There
may also be a granular structure. These fertilizers can be
used dripping and leaves. NPK fertilizer production is not
very difficult. You need to know what materials will be used
and in what amounts. Therefore, there is need for a good NPK
fertilizer formulations and manufacturing methods.
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Components of NPK Production Line:
Weighing & Blending System
Belt conveyor
Furnace
Rotary drum granulator
Rotary dryer
Rotary cooler
Rotary coating machine
Packing machine
Cyclones & dust collector
Vibrating screen
Bucket elevator
Scrubbers
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The demand for fertilisers is divisible into three nutrients:
nitrogen (N), phosphates (P2O5) and potash (K). Potash is used
in the mineral form and is mainly imported for India's fertiliser
requirements. Some plants produce only nitrogenous
fertilisers, a few phosphatic and others mixed.
NPK fertilizer plants are used for production of complex with
different concentrations and types, such as inorganic
fertilizers and biological fertilizers. The agriculture industry
relies heavily on the use of NPK fertilizer.
There are in the country some 56 large fertilizer plants (29
producing urea, 21 producing DAP and complex fertilizers, 5
producing straight nitrogenous fertilizers), while the rest 9
units produce ammonium phosphate.
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Besides, another 72 medium and small units are
producing single super phosphates (SSP). The sector has
grown to attain a market size of around Rs. 300 bn.
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The Indian Fertilizers industry is the most energy intensive
sectors according to the context of environmental
discussion. As there is increasing productivity through the
implementation of competent and pollution free
technologies in the manufacturing sector it would be
desirable in combining economic, environmental and social
development. Today the Indian fertilizer Industry has grown
in size and stature as it ranks 3rd in the world.
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All India Demand Projections of Fertilizer 2015-16 to 2019-20
MOP*
Year Urea DAP NP/NPKs
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Nitrogenous Fertilisers
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Urea
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Few Indian Major Players are as under
• IFFCO
• NFL
• RCFL
• KHRIBCO
• Chambal Fertilisers (CFCL)
• FACT
• GNFC
• GSFC
• Nagarjuna
• Oswal
• Indo-Gulf
• SPIC
• Tata Chem
• Zuari
• MFL
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Project at a Glance
PROJECT AT A GLANCE (` in lacs)
Land & Site Development Exp. 0.00 455.00 455.00 Capital 0.00 1736.59 1736.59
Plant & Machineries 0.00 2745.09 2745.09 Other Type Share Capital 0.00 0.00 0.00
Motor Vehicles 0.00 40.00 40.00 Reserves & Surplus 0.00 0.00 0.00
Office Automation Equipments 0.00 1411.00 1411.00 Cash Subsidy 0.00 0.00 0.00
Long/Medium Term
Franchise & Other Deposits 0.00 0.00 0.00 Borrowings 0.00 5209.78 5209.78
Preliminary& Pre-operative Exp 0.00 10.00 10.00 Debentures / Bonds 0.00 0.00 0.00
Provision for Contingencies 0.00 280.00 280.00 Unsecured Loans/Deposits 0.00 0.00 0.00
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Project at a Glance
Year Annualised Book Debt Dividend Retained Payout Probable P/E Ratio Yield Price/ Book
Value Earnings Market Value
Price
No.of
Times
EPS CEPS Per Share Per Share Per Share
` ` ` ` ` % ` % ` %
1-2 4.00 8.36 14.00 24.00 0.00 100.00 4.00 0.00 4.00 1.00 0.00
2-3 7.28 11.07 21.28 18.00 0.00 100.00 7.28 0.00 7.28 1.00 0.00
3-4 10.53 13.82 31.81 12.00 0.00 100.00 10.53 0.00 10.53 1.00 0.00
4-5 13.69 16.56 45.50 6.00 0.00 100.00 13.69 0.00 13.69 1.00 0.00
5-6 16.74 19.25 62.24 0.00 0.00 100.00 16.74 0.00 16.74 1.00 0.00
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Project at a Glance
1-2 1.25 1.25 1.71 1.71 2.92 13.84% 4.09% 3.03% 8272.45 36.13% 2.49 0.99
2-3 1.59 1.41 0.85 0.85 1.76 15.70% 7.12% 4.73% 9441.30 35.34% 2.70 1.19
3-4 1.99 1.59 1.99 0.38 0.38 1.07 17.02% 9.30% 5.99% 10785.06 35.33% 2.73 1.45
4-5 2.47 1.78 0.13 0.13 0.67 17.98% 10.88% 6.92% 12128.82 35.32% 2.64 1.76
5-6 3.05 1.99 0.00 0.00 0.44 18.68% 12.04% 7.62% 13472.58 35.31% 2.49 2.56
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Project at a Glance
BEP
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Niir Project Consultancy Services (NPCS)
can provide Detailed Project Report on
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Major Queries/Questions Answered in the Report?
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5. What is the structure of the Complex NPK
Fertilizer Processing Business and who are
the key/major players ?
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9. Who are the Suppliers and Manufacturers of
Plant & Machinery for setting up a Complex NPK
Fertilizer plant ?
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13. What is the total size of land required for setting
up a Complex NPK Fertilizer plant ?
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18. What are the Personnel (Manpower)
Requirements for setting up a Complex NPK
Fertilizer Business?
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23. What are the Profitability Ratios of a Complex
NPK Fertilizer plant?
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27. What are the Market Opportunities for setting
up a Complex NPK Fertilizer plant?
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Table of Contents
of the
Project Report
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1. DISTRICT PROFILE & GEOTECHNICAL SITE CHARACTERIZATION
1.1. General
1.2. Climate & Rainfall
1.3. Map
1.4. Transportation and Communications
1.5. Economy & Industry
2. INTRODUCTION
5. PROPERTIES
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6. MARKET SURVEY
6.1. Nitrogenous Fertilisers
6.2. Urea
6.3. Di-ammonium Phosphate (DAP)
6.4. Biotechnology Products
6.5. India’s Position in Global Fertiliser Market
6.6. Agricultural Outlook
6.7. Demand for Fertilizer Nutrients
6.8. List of Manufacturers of Granular/Physical Fertiliser
Mixture
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7.4. Total Assets
7.5. Net Cash Flow from Operating Activities
7.6. Section – I
7.6.1. Name of Company with Contact Details
7.6.2. Name of Director(S)
7.6.3. Plant Capacity
7.6.4. Location of Plant
7.6.5. Name of Raw Material(S) Consumed with Quantity
& Cost
7.7. Section – II
7.7.1. Assets
7.7.2. Cash Flow
7.7.3. Cost as % ge of Sales
7.7.4. Forex Transaction
7.7.5. Growth in Assets & Liabilities
7.7.6. Growth in Income & Expenditure
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7.7.7. Income & Expenditure
7.7.8. Liabilities
7.7.9. Liquidity Ratios
7.7.10. Profitability Ratio
7.7.11. Profits
7.8. Return Ratios
7.8.1. Structure of Assets & Liabilities (%)
7.8.2. Working Capital & Turnover Ratios
9. PRESENT MANUFACTURERS
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11. MANUFACTURING PROCESS
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Project Financials
• Project at a Glance Annexure
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• Plant & Machinery……………………………………………..……..5
Indigenous Machineries
Other Machineries (Miscellaneous, Laboratory etc.)
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• Overheads Required Per Month and Per Annum………….…….…8
Utilities & Overheads (Power, Water and Fuel Expenses etc.)
Royalty and Other Charges
Selling and Distribution Expenses
• Share Capital…………………………………………………….....11
Equity Capital
Preference Share Capital
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• Annexure 1 :: Cost of Project and Means of Finance
Revenue/Income/Realisation
Expenses/Cost of Products/Services/Items
Gross Profit
Financial Charges
Total Cost of Sales
Net Profit After Taxes
Net Cash Accruals
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• Annexure 3 :: Assessment of Working Capital
requirements
Current Assets
Gross Working Capital
Current Liabilities
Net Working Capital
Working Note for Calculation of Work-in-
process
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• Annexure 5 :: Projected Balance Sheets
D.S.C.R
Earnings Per Share (EPS)
Debt Equity Ratio
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• Annexure 7 :: Break-Even Analysis
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• Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume
Resultant N.P.B.T
Resultant D.S.C.R
Resultant PV Ratio
Resultant DER
Resultant ROI
Resultant BEP
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• Annexure 12 :: Shareholding Pattern and Stake Status
Equity Capital
Preference Share Capital
• Annexure 13 :: Quantitative Details-Output/Sales/Stocks
Determined Capacity P.A of Products/Services
Achievable Efficiency/Yield % of Products/Services/Items
Net Usable Load/Capacity of Products/Services/Items
Expected Sales/ Revenue/ Income of Products/ Services/
Items
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• Annexure 14 :: Product wise Domestic Sales
Realisation
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• Annexure 21 :: Employees Expenses
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• Annexure 29 :: Depreciation Charges – as per Books
(Total)
• Annexure 30 :: Depreciation Charges – as per Books
(P & M)
• Annexure 31 :: Depreciation Charges - as per IT Act
WDV (Total)
• Annexure 32 :: Depreciation Charges - as per IT Act
WDV (P & M)
• Annexure 33 :: Interest and Repayment - Term Loans
• Annexure 34 :: Tax on Profits
• Annexure 35 :: Projected Pay-Back Period and IRR
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Reasons for buying our report:
size, market potential of the product and reasons for investing in the
product
• This report helps you market and place the product correctly by
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• This report helps you understand the viability of the project by
decisions
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Scope of the Report
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• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period
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