You are on page 1of 17

i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 7 2 1 2 e7 2 2 8

Available at www.sciencedirect.com

journal homepage: www.elsevier.com/locate/he

Review

A Review on solid oxide fuel cell models

K. Wang a,*, D. Hissel a, M.C. Péra a, N. Steiner b, D. Marra c, M. Sorrentino c, C. Pianese c,


M. Monteverde d, P. Cardone d, J. Saarinen e
a
University of Franche-Comté, FEMTO-ST (UMR CNRS 6174), FCLAB, 90000 Belfort, France
b
EIFER, European Institute For Energy Research, Emmy-Noether Strasse 11, 76131 Karlsruhe, Germany
c
Department of Industrial Engineering, University of Salerno, 84084 Fisciano, SA, Italy
d
Faculty of Engineering, University of Genoa, 16145 Genoa, Italy
e
VTT Technical Research Centre of Finland, Biologinkuja, P.O. Box 1000, FI-02044 VTT, Finland

article info abstract

Article history: Since the model plays an important role in diagnosing solid oxide fuel cell (SOFC) system,
Received 10 December 2010 this paper proposes a review of existing SOFC models for model-based diagnosis of SOFC
Received in revised form stack and system. Three categories of modelling based on the white-, the black- and the
6 March 2011 grey-box approaches are introduced. The white-box model includes two types, i.e. physical
Accepted 10 March 2011 model and equivalent circuit model based on EIS technique. The black-box model is based
Available online 13 April 2011 on artificial intelligence and its realisation relies mainly on experimental data. The grey-
box model is more flexible: it is a physical representation but with some parts being
Keywords: modelled empirically. Validation of models is discussed and a hierarchical modelling
SOFC approach involving all of three modelling methods is briefly mentioned, which gives an
Modelling overview of the design for implementing a generic diagnostic tool on SOFC system.
Artificial intelligent Copyright ª 2011, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights
Neural network reserved.
Electrochemical impedance
spectroscopy
Model-based diagnosis

1. Introduction cells at altitude, the hybrid SOFC/gas turbine cycle is


a potentially attractive option for applications of auxiliary
Fuel cell systems are considered as an alternative to power unit ofaircraft [1,2] and vehicle as well as for industrial
conventional fuel combustion power generation, thanks to power supply, in stationary and even non-stationary elec-
their lower emissions and higher efficiency. Amongst various tricity generation applications [3,4]. Besides, SOFCs possess
types of fuel cell, solid oxide fuel cell (SOFC) at high other advantages, i.e.
temperature operation allows systems design that well uses
the fuel cell thermal output, which leads to higher system 1. Due to its high temperature operating condition, internal
efficiency than other fuel cell systems such as comparable reforming (IR) can be realised;
proton exchange membrane (PEM) fuel cell systems [1]. Due 2. Its insensitivity to gas contaminants enables utilisation of
to the importance of efficiency and the need to operate fuel unconventional fuels such as biomass or coal gas;

* Corresponding author.
E-mail address: kun.wang@utbm.fr (K. Wang).
0360-3199/$ e see front matter Copyright ª 2011, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.ijhydene.2011.03.051
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 7 2 1 2 e7 2 2 8 7213

Additionally, developers expect commercial SOFCs to have In fact, both physical and equivalent circuit fuel cell
lifetimes of 10e20 years, two to four times longer than other models are mainly based on the knowledge of physicochem-
fuel cells [5]. However, the capabilities of IR and gas insensi- ical characteristics (electrically, chemically and kinemati-
tivity lead to more complex electrochemical reactions inside cally), thus also called as “white” models. They presents a high
SOFCs. Moreover, carbon formation thermodynamically can generalisability level that enables modelling SOFC stacks of
take place on the anode material in hydrocarbon-fuelled case. different geometric features, but require a high computational
These disadvantages can make SOFC system suffer from a low effort. In contrast, there is another approach only based on
reliability. In order to avoid catastrophic system failures, an experimental database (no requirement for any physical
online diagnostic tool for assessing and tracking the state of property), known as the black-box modelling. Black-box
health of SOFC stack or/and system is very necessary. models are developed particularly for control-oriented appli-
Nowadays, the diagnosis technique mainly relies on model- cations, i.e. system monitoring, online control and diagnosis.
based method [6], by analysing the residuals/deviations of the This approach is appropriate for complex fuel cell system.
measured system response from the simulated one by model Nevertheless, the high dependency upon experimental data
[7]. Following this diagnostic concept, a reliable and general makes it less generalisable and the fourth approach is thus
model which is capable of predicting the normal performance developed. It falls in between white and black-box
of SOFC is required. approaches, named grey-box modelling. Models based on this
In the past decades, a great number of researchers had method are partially physical and partially empirical.
investigated in SOFC modelling and the internal process In the following 4 sections (from the 2nd to the 5th section),
simulation based on physical principles. By using physical and four modelling approaches for SOFC will be introduced by
analytical equations, they translated successfully the elec- presenting the models available in literature. It is worth
trochemical reactions, the electronic and ionic properties of noting that all models reviewed in this paper are with the aim
materials as well as gas flow process to detailed physical of proposing a state-of-the-art of existing models which may
models. These models range from zero-dimensional (0-D) to be useful for model-based SOFC system diagnosis. In addition,
three-dimensional (3-D) with different features and point to whichever modelling approach to be used, it should be kept in
different research objectives. From the viewpoint of model mind that since phenomena occurring in nature are too
function, 2-D and 3-D modelling is typically concerned with complex to be completely described by mathematical equa-
the cell and stack design issues while 0-D and 1-D modelling is tions, the required details to be described by the model must
aimed at control purposes (on system-level) such as predic- be goal-driven, i.e. the complexity of the model, and the
tion of both the transient and steady-state performance of related results, must be strictly connected to the main goal of
fuel cell/stack and establishing the optimal operating condi- the analysis itself [8]. In the 6th section, the functions of the
tions [5]. For the research target of setting up an online diag- reviewed models have been summed up and their application
nostic tool, low dimensional models (0- and 1-D) are more on SOFC stack and system diagnosis is proposed. The valida-
appropriate due to the less computational time in comparison tion of models is discussed, too.
with the high dimensional ones (2- and 3-D). Moreover, high
dimensional models require information about material
properties or electrochemical parameters that are not always 2. Physical models
available or might be difficult to determine. Even so, high
dimensional models are still helpful to learn the operation A great number of papers can be found on SOFC physical
behaviour of fuel cells of different geometry design and very modelling. Some were aimed at cell design modification or
useful for creating training data for black-box modelling material development. In this case, the models involve
which will be introduced in the fifth section. simulations for the temperature distribution, the heat gener-
Another method is AC impendence modelling. It is based ation, and the flow diffusion. Others focus on predicting cell
on electrochemical impedance spectroscopy (EIS) measure- performance which is expressed either in term of output
ments. The electrochemical information on an operating fuel current density at fixed potential or in term of potential at
cell system can be obtained from the measured EIS data and given applied current. Research objective determines the
interpreted by fitting this data to an impedance model. complexity and the dimension of model [9,10]. In this paper,
Recently, specific applications of EIS in SOFCs have appeared the focus is put on general models which depict cell perfor-
frequently in the literature. The obtained results demonstrate mance for system analysis. The physical models covered in
that this technique is an effective modelling approach. It is this section are classified into 4 categories on the basis of
worth noting that EIS is a tool used to acquire electro- model dimensionality and will be introduced in the order of
chemical parameters. It is also known as AC impedance dimension decreasing from 3-D to 0-D.
technique. When a perturbation signal (voltage or current) is Multi-dimensional (MD) models are set up in the consid-
imposed on a SOFC, a corresponding output signal (current or eration of spatial variation in the physical and chemical
voltage) can be obtained. This signal is the reaction of the variables such as gas concentration, temperature, pressure
SOFC to the perturbation. Comparing these two signals can and current density, for example [8]. In this review, the
give a characteristic impedance Z(u). In EIS measurement, covered MD models have an identical assumption that the
a series of Z(u) in various frequencies are collected. They are stack is made of repeating single cells stacked together thus
supposed to exhibit the SOFC characteristics and should give a single cell is simulated and its outcome is multiplied by the
information on physical behaviours inside the operating number of cells to obtain stack results. Such a cell model
fuel cell. usually consists of three sub-models, i.e. thermal model, fluid
7214 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 7 2 1 2 e7 2 2 8

model and electrochemical model. The former two (combined channels and solid parts were taken into account. A potential
together as a thermo-fluid model in some literature) are used drop at the electrode/electrolyte interfaces due to electro-
for the evaluation of temperature profile and molar flux of one chemical reactions was considered. The potential at solid parts
or more dimensions inside the fuel cell: the first calculates was equal to Nernst potential. Faraday’s law depicts the
temperatures of each component (electrodes and electrolyte); correlation between the electric current and the mass flux at
the second calculates gas flow rates as well as their partial these interfaces. This model could be used as a design tool to
pressures at each electrode. The third is an electrical model analyse the cell efficiency in different geometries (tubular and
for predicting cell voltage. It is based on the following relation planar) and configurations (co-, counter-flow and cross-flow
at a given current density: designs for a planar geometry). According to the analysis of
Ferguson et al., the counter-flow design was considered to be
Ucell ¼ Uocv  ðiR þ hact þ hconc Þ (1)
the most efficient for planer geometry which showed less
ohmic loss in comparisons with the tubular geometry.
where Ucell is the cell voltage, Uocv is the open circuit voltage
However, the effect of radiation was not considered in the
(OCV), iR is the ohmic drop (or the ohmic polarisation) and
model.
hx are the activation and concentration polarisations. The
Yakabe et al. (2001) [15] took into account the radiation
three polarisations contribute to irreversible losses in an
mechanism which was regarded as an essential effect on the
operating fuel cell. The OCV equals theoretically to the Nernst
heat exchange inside the channels while the stack operating
potential, related with the local temperature and gas partial
at 900e1000  C. At such high temperatures, the excess thermal
pressures. However, in practise, it deviates from this ideal
stress would lead to the non-homogeneous temperature
value during cell operation due to concentration drop of
distributions and the mismatch on cell components due to the
reactants. For an overall cell reaction, the cell potential
different thermal expansion coefficients. Therefore, the con-
increases with an increase in the activity (concentration) of
ducted model in [15] was used to estimate the thermal
reactants and a decrease in the activity of products [11].
stresses in the cell components, so as to optimise operating
Zero-dimensional (ZD) models are often used when fuel
conditions to decrease the temperature gradients of PEN
cell is regarded as a single component of a bigger system, for
(positive-electrolyte-negative). Paying attention on electrical
capturing the general operating behaviour/performance of
performance simulation, in the electrochemical model, the
fuel cell and meeting the requirement of fast computation.
concentration polarisation was included in the Nernst
When the main purpose of this type of model is to analyse the
potential; the activation polarisation was divided into
whole system, the physical-chemical variables variations are
a constant term and a current-dependent term. The later was
not relevant, however, the performances, in terms of power,
integrated into a formula of ohmic resistance. The cell resis-
heat and input requirements are important [12]. Therefore,
tance, with the contact resistances included, was estimated
spatial variation of the parameters considered in MD models
from the experimentally measured IeV data of a unit cell. The
can be not taken into account in ZD ones.
electric current density was expressed by the Faraday’s law
like in [14]. This model is applicable for SOFCs of counter- and
2.1. 3-D models co-flow geometries.
Recknagle et al. (2003) [13] proposed a 3-D model for planar
In a SOFC system, the fuel utilisation and the average cell SOFC, aiming at investigating the effects of cell flow configu-
temperature can be controlled by the delivery rate and the ration on the distribution of temperature, current density and
temperature of the gases into the cell. If the fuel concentration fuel distribution. The model can predict the fuel utilisation,
is high at a cell area, the local electrochemical reaction is the electric current density, and the temperature distribution.
active, leading to increased local temperatures and thereby In the thermal model, the radiant heat exchange was small
yielding faster reaction rate; in reverse, for a case of fuel and neglected due to the large aspect ratios of the flow
depletion, the reaction is inactive, thus a decreased local channels in the studied stack (length-to-height, roughly 100:1
temperature and a slower reaction rate [13]. Although on the cathode side and 200:1 on the anode side). The elec-
increased fuel flow tends to increase uniformity of the reac- trochemical model could predict local electrical responses to
tion rates across the active area, it decreases fuel utilisation changes in fuel flow rate, local fuel composition, and local
[13]. Therefore, management of the flow and the inlet temperature. Three geometric configurations were examined
temperature of gases is critical to stable cell operation. A 3-D on the model and it was concluded that the co-flow case had
model allows simulating fuel cell internal behaviours and the most uniform temperature distribution and the smallest
giving information about the temperature and the fuel thermal gradients. The same investigation was performed by
distributions on three physical dimensions. The finite-volume Wang et al. (2007) [16] and the relevant modelling equations
method is usually employed to separate a unit cell into several can be found in [16].
parts and thus to simplify the calculation.
Ferguson et al. (1996) [14] presented a 3-D SOFC model which 2.2. 2-D models
could predict the voltage, the mass and electrical distribution
at cell-level. The heat source consisted of two terms, i.e. the The 2-D model is simplified one from the 3-D model by
ohmic heat and the heat from shift and reforming reactants. neglecting one dimension. It prompts to some assumptions
Since discontinuities of the potential and heat flux at the and simplifications, causing a reduction in the resulting
electrode/electrolyte interfaces exist due to the surface elec- information [17]. There are two ways for choosing a 2-D
trochemical reactions, the heat and mass transfer between gas section and they are shown in the following figure (see Fig. 1).
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 7 2 1 2 e7 2 2 8 7215

Fig. 2 e SOFC equivalent circuit [18].

study. The model was validated against empirical data as well


as another 1-D model in [20]. Furthermore, the transient
behaviour of this model was compared against that of another
Fig. 1 e 2-D cross-sections representation of an SOFC unit. two-dimensional dynamic model with tubular cell configura-
tion in [21] and the planar stack configuration was found to
adapt faster to the operating condition changes.
Chnani (2007) [23,22] also took the second case for model-
The first case takes the x-z plane, assuming that all ling a planar SOFC with co-flow channels. He developed the
parameters (such as the temperature, the gases concentra- thermal and the fluidic sub-models through electrical
tions and pressures, etc) are uniform in y direction. In the analogy. This method allowed exhibiting gas flows and ther-
second case, the current collectors are separated from PEN by modynamic behaviours in term of equivalent circuit so that
gas channels; thereby, the electrical potential on electrode multiple identical models could be connected together to be
boundary is not constant. The ohmic resistance variation a stack-level model. For a stack module, therefore, this
along the neglected  direction needs to be taken into account advantage is obvious: the thermal circuit can describe
in the model formulation [17]. temperature gradient along cells. Fig. 3 shows the schematic
Xue et al. (2005) [18] developed a dynamic quasi-2D model diagram for overall cell modelling. The transient thermal
for a tubular counter-flow SOFC. It was capable of character- model was used to compute the solid and the gas tempera-
ising the transient/time- and spatial-dependent properties of tures. The fluidic model calculated the partial pressures of
critical state variables. The studied section belonged to the chemical species. The electric (electrochemical) model
second case and was separated, by applying the control computed the stack voltage and the polarisations with the
volume (CV) method, into four CVs, i.e. anode channel, cell, parameters from these two sub-models.
cathode channel and thermal insulator. the section. Physical In thermal behaviour modelling [23], the cell was firstly
properties, within each CV, were assumed to be uniform, but divided into 7 isothermal volumes (as shown in Fig. 4),
they changed in different CVs. The mass/species balance including anode interconnect, anode channel, electrolyte/
equation was used to describe the mass/species conservation anode interface, electrolyte, electrolyte/cathode interface,
in each CV. The momentum effect on the main flow stream cathode channel and cathode interconnect. Fig. 5 shows the
caused by electrochemical reaction was neglected. The radi- 2-D thermal equivalent circuits for each volume. They were
ation heat transfer between the gas CVs (anode and cathode connected by temperature nodes to be a nodal network. In
channel) and the solid CVs (cell and thermal insulator) was order to capture thermodynamic behaviours inside the cell,
not considered but that between the cell CV and its adjacent both heat generation and heat transfer were considered. The
thermal insulator CV was taken into account in the thermal former referred to chemical reactions and ohmic losses; it was
model. As considering the case that the external load potential represented by thermal source symbols. The later was due to
was higher than the cell Nernst potential, the fuel cell in this three fundamental heat transfer mechanisms (convection,
research was regarded as a combination of a Nernst potential conduction and thermal radiation) as well as mass transfer
source and a capacitor as shown in Fig. 2. Moreover, the three (heated gas transportation in channels); these four mecha-
polarisation resistances were calculated based on the instant nisms were expressed by temperature drops on the corre-
conditions. As a result, a dynamic model of a tubular SOFC sponding thermal resistances (Rx_conv, Rx_cond, Rx_ray and Rin/out_x
was implemented and it was useful for studying both the illustrated respectively by blue, green, red and black resis-
steady-state and the transient cell behaviours. It concluded tance symbols in Fig. 5). The heat capacities at particular
that this model could be used in system optimisation and nodes indicated thermal energy stored between and inside
dynamic controlling. volumes. In this model, the heat source of chemical reaction is
In [19], a model-based study focused on transient operation only located at the interface anode/electrolyte.
was carried out based on a dynamic 2-D model. The possibility For the fluidic model, an equivalent circuit based on the
for improving the cell/stack performance by proper gas flow electric fluid analogy (as shown in Fig. 6) was built to depict
configuration was confirmed. The possible degradation effects the fluidic behaviour in gas channels. The gas flow was
due to increased thermal stresses were pointed out in the homologous to the electrical current while the pressure to the
7216 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 7 2 1 2 e7 2 2 8

Fig. 3 e Schematic of stack modelling [22].

voltage. The fluidic resistance was regarded as the electrical planar SOFC, the dimension is following along the gas channel
resistance. It was considered that the pressure drop between and the direction is determined by the gas flow. It is necessary
the air and the fuel sides was linear with the gas flow rate. to note that the fuel cell of cross-flow design cannot be
In the electric model, three modes of polarisation were simulated by 1-D models. For tubular SOFC, the kept dimen-
considered but the resistance of contact was ignored due to its sion is usually the tube axis which coincides with the direc-
little contribution to the ohmic resistance, when compared tion of the fuel and oxidant flow [17].
with the electrolyte resistance. Finally, a group of the cell-level Magistri et al. (2004) [24] built a one-dimensional model for
model could be easily connected in parallel or in series to tubular SOFC, where the cell coordinate x is the axis of the tube
obtain a stack-level model. and its origin corresponds to the bottom of the cell. The main
hypotheses of the single cell model are: 1) the cell is adiabatic, 2)
2.3. 1-D models the cell voltage is uniform and all the chemical reactions within
the anodic stream are at equilibrium, 3) the electrochemical
In 1-D model, the fuel cell is usually treated as a set of layers reaction of H2 is taken into consideration; the electrochemical
including interconnects, air channel, electrodes, electrolyte reaction with CO is neglected. The cell model includes: electro-
and fuel channel [8], just like the case shown in Fig. 4 but chemical performance, equilibrium of reforming and shifting
neglecting physical variations at vertical axis. Both gas chemical reactions, mass balances of anodic and cathodic,
composition and flow rate in each channel are assumed to be energy balances of gaseous flows, energy balance of the tube
constant and their mean values are used in the simulation. For and of the solid PEN structure. In the paper, the 1-D model was

Fig. 4 e Heat transfer and heat sources in 7 volumes [22].


i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 7 2 1 2 e7 2 2 8 7217

Fig. 5 e Cell-level thermal model [23].

described and the results were compared to the 0-D model reactor; and the thermodynamic and electrochemical parame-
simulation proposed in [25]. In both two models, the input data ters were thus uniform along the cell coordinate. Both the
are geometrical characteristics, operating conditions, inlet flow models were integrated through a relaxation method for the
conditions and gas and material properties. The 1-D model evaluation of the cell performance and were included into
represented the cells as a plug-flow reactor, so it integrated a whole system model. The model comparison showed how
along the cell coordinate the values of the operating. The 0-D discriminating the simulation accuracy could be in studied
model considered the tubular cell as a continuous stirred-tank cases. Under some operating condition, it was possible that not
great difference was there between the average simulation
results from the detailed and the simplified SOFC models; at
a first glance, the results seemed reasonable and compatible
with the technological limits of the components of the hybrid
system. But a deep analysis of the results from the detailed
model revealed that the temperature inside the stack was not
uniform and, although the average value was acceptable, the
maximum values were too high. The comparison of two
different SOFC models is very important for investigating how
the study of the whole system is affected by the approximations
Fig. 6 e Electrode fluidic model [22]. of SOFC models. Indeed, detailed fuel cell models require a long
7218 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 7 2 1 2 e7 2 2 8

computational time and knowledge about geometrical data, a useful tool for optimisation of fuel cell systems, in aspects of
materials and lay out of the fuel cell, which are rarely available. both operating conditions and design parameters. The model
For these reasons, simplified fuel cell models are generally used involved different levels of simulation: electrode, single cell,
in HS simulations, but in this way critical aspect such as hot spot tube, bundle, stack and block. At the electrode level, the main
temperature of the SOFC cannot be investigated, and the phenomena taken into account were the electrochemical
calculation could give results very different from the real reaction, the charge conduction and the mass transfer. At the
performance of the fuel cell and whole system. On the other tube and bundle level, the models included the mass balances
hand, there are several cases where the results of the two types of the gaseous streams and energy balances of the gaseous
of simulation coincide, and it is difficult to have information streams and of the solid.
a priori on the range of operating conditions where this occurs. Jiang et al. (2006) [30] set up a 1-D dynamic model for
In [26,27], a so-called dynamic behaviour model of an SOFC a tubular SOFC with external reforming. The cell was divided
was developed and verified. The model was capable of solving into elements along the flow direction, like shown in Fig. 7. For
the I-V-behaviour and the temperature distribution in the gas each element, there were 4 CVs separated along perpendicular
flow direction inside a cell operating under either co- or axis (see Fig. 8): the fuel, the solid, the reaction air and the pre-
counter-flow mode and it was found to be sufficiently accu- heated air CVs. Several assumptions were made for the
rate for rapid system simulation [28]. The model enabled, e.g., thermal model: 1) for every element, the temperature within
designing the gas flow rates accordingly in respect to the each CV was uniform; 2) the radiation and the conduction
maximum drawn current density and, thereby, to prevent heat transfer were not taken into account; 3) the convection
overheating of cell. heat transfer was assumed as the only reason for the
Aguiar et al. (2004) [29] developed a 1-D dynamic anode- temperature gradient of gas streams in the flow. The heat
supported intermediate temperature planar SOFC with direct generation due to the reactions (shifting, reforming and
internal reforming. This model predicted the SOFC charac- electrochemical) and the ohmic losses was calculated. The cell
teristics both in the steady and the transient states. It con- voltage at each element was uniform. An equivalent circuit
sisted of mass and energy balances, and an electrochemical (see Fig. 9) was built to evaluate the influence of the current
model. For the mass balance the molar flux in the gas chan- path length to the ohmic loss. This model was capable of
nels was considered convective in the flow direction. It was predicting SOFC characteristics in both the steady and the
assumed that only hydrogen was electrochemically oxidised transient states and showed a good reliability. Results from
and that all of CO was converted through the shift reaction, the model showed that elevated pressure could improve the
considered to be at equilibrium. In the fuel channel, three cell performance whereas higher operating temperature
reactions are taken into account: 1) methane steam reforming; decreased both the Nernst potential and the irreversible losses
2) water gas-shift; 3) and hydrogen electrochemical oxidation. (ohmic, activation and concentration losses).
In the air channel, only the reduction reaction of O2 was Zhang et al. (2006) [32] developed a 1-D non-linear, control-
considered. Faraday’s law related the flux of reactants and oriented dynamic model for planar SOFC. Two kinds of fitting
products to the electric current arising from an electro- function, namely the exponent decay function and the expo-
chemical reaction. In the energy balance were included the nent associate function were introduced to fit the distribution
released heat from electrochemical reactions and ohmic los- characteristics of the gaseous molar fractions and the
ses; the convective heat transfer between cell components temperature along the streamwise direction. The spatial
and gas streams; and the in-plane heat conduction through effect was lumped into the dynamic model by fitting the three
cell components. The thermal fluxes were supposed to be parameters of the used function. These parameters were
conductive and radiate between the PEN and the interconnect determined through numerical simulations.
components. However, in the gas channels, they were Sorrentino (2006) [33] developed a 1-D steady-state model
assumed to be convective in the gas flow direction and from for co-flow planar SOFC. The model was divided into three
the gas channels to the solid parts. In the electrochemical sub-models: 1) mass balance model; 2) energy balance model;
model the OCV was calculated by the Nernst equation and the 3) voltage model. The model was based on the control volume
SOFC stack was considered isopotential. (CV) approach, according to which the cell was discredited in
Costamagna et al. (2004) [31] studied an innovative fuel cell CVs in the flow direction and divided into three layers: anode
concept, the Integrated Planar Solid Oxide Fuel Cell (IP-SOFC) channel, cathode channel and cell (solid layer). The cell was
which was substantially a cross between tubular and planar assumed to be isopotential and the pressure drop across the
geometries, seeking to borrow thermal compliance properties fuel and air channels was neglected. The radiant heat transfer
from the former and low cost component fabrication and
short current paths from the latter. In this new concept,
several cells of small dimension were deposited over a vertical
porous substrate and electrically connected in series, in order
to obtain high voltages and low electrical currents. The scope
of IP-SOFC modelling was multi-fold: to better understand the
physical-chemical phenomena occurring in the electrodes, in
the fuel cell and in the stack, to predict the local behaviour of
the cell and to identify dangerous effects (for example, hot
spots) which might lead to damage. This model could serve as
the basis for planning experimental campaigns and provide Fig. 7 e Schematic of gas flows in a tubular SOFC [30].
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 7 2 1 2 e7 2 2 8 7219

the PEN. The heat conduction was negligible in the fluid phase
due to the fact that the thermal conductivity is much higher in
the solid regions than in the fluid phases. The 1-D model with
21 nodes was proven to require 3.8 ms of computational time
for each iteration. The model validation showed that the
limiting assumptions did not lead to the significant simulating
difference when comparing with a more comprehensive 1-D
model without these assumptions. Moreover, the proposed
model was capable of predicting more accurately the trans-
port phenomena.
Kang et al. (2009) [36] modified a 1-D dynamic model for
a planar internal reforming SOFC also by integrating two
simplifications: 1) the PEN, interconnects and gas channels
were integrated together along the perpendicular direction,
that is, the SOFC is considered to have only one temperature
layer; 2) the current density distribution is considered to be
uniform within the SOFC, and the cell voltage is determined
by the average gas molar fractions and cell temperature.
These two simplifications are similar to the assumptions in
Fig. 8 e Control volume definitions for one element [30].
Cheddie’s modelling. In fact, by introducing them, the SOFC
model was greatly simplified in form. This model contained
100 nodes and its computational time was decreased
and the heat conduction in the solid layer were neglected. The comparing with the lumped one. Moreover, it showed an
stack was assumed to be adiabatic. The heat convection improvement with regard to accuracy because it took into
between solid layer and gas streams and the energy transfer account the spatially distributed nature of SOFCs to a certain
due to the reactants and products were considered dominant extent.
in the energy balance. The model showed a good accuracy in
the simulation of SOFC states and variables. It was adopted to 2.4. 0-D models
generate SOFC stack data to be used in a hierarchic modelling
approach to implement a control-oriented model [34]. The 0-D model is the simplest one. No dimension is deter-
Cheddie et al. (2007) [35] upgraded a 0-D real time model to mined; and thereby spatial variations are not taken into
a dynamic 1-D model in order to predict more accurately the account. The transformations are considered to define output
temperature and pressure variations along the gas flow variables from input ones. 0-D models are simplified based on
direction. The real time capability was maintained by setting assumptions and practical information. They can be used for
up several simplifications: the current density distribution numerical analysis of fuel cells in energy systems such as
was considered uniform and there was no need of calculating SOFC/gas turbine hybrid system. In such a system, the single
the cell current iteratively, therefore resulting in reduction of elements, for instance, compressors, heat exchangers, fuel
computational effort. The overpotentials at each node were reformer, partial oxidisers, and contaminant removal appa-
replaced by the average one across the cell. It was assumed ratus are simulated through independent box models [17].
that the voltage immediately responded to changes in current Furthermore, they allow being easily calibrated and modified
so the transient states were not taken into account. The gas for new developed materials.
concentration was considered dependent only on partial Costamagna et al. (2000) [25] described a hybrid system
pressure rather than both pressure and temperature. In where the SOFC was simulated with the 0-D model approach.
thermal model, all heat generations were assumed to occur in The balance equations were written as macroscopic balances,
in form of finite equations. Those equations expressed
a balance between inlet and outlet flows of mass and energy in
each component of the group; under suitable assumptions,
they allowed the evaluation of the average values of the
physical-chemical variables of each components and the
electrochemical performance of the group itself.
In Campanari’s 0-D SOFC model (2001) [37], the cell voltage
was a function of the current density, the operating temper-
ature and pressure as well as the reactants and product
composition. Bove et al. (2005) [12] built a macro model in
which the ohmic polarisation depended only upon the mate-
rial properties. The open circuit voltage and the activation
polarisation were related to gas concentration while the
concentration polarisation was ignored. The mean current
Fig. 9 e Equivalent circuit for the tubular SOFC cross [30].
density was regarded as an input variable. Three different
modes of gas composition, i.e., inlet gases composition, outlet
7220 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 7 2 1 2 e7 2 2 8

gases composition and a mean value between the previous thus being suitable to perform, at low computational cost,
two, were respectively used in the simulation for estimating accurate balance of plant analyses, including heat exchangers
the cell voltage. The simulated results showed that if the first sizing [3]. Thus, Sorrentino and Pianese [44] proposed to extend
mode was considered, the effect of fuel utilisation variation the lumped approach presented in [34] to the modelling of
could not be estimated; on the contrary, the cell voltage might a fully integrated SOFC-APU (i.e. auxiliary power unit). This
be underestimated if with the second mode. Therefore, as latter contribution was also proven to be valid for the devel-
a conclusion, the third mode seemed as the best, which could opment of model-based diagnostics tools for mobile SOFC-
get a compromise between these two aspects. APUs [45]. The 0-D approach was also applied to transient
Magistri, Ferrari et al. [38e40] made a transient analysis of modelling of tubular SOFC by Hajimoliana [46], to develop
hybrid system based on SOFC. This system was mainly suited strategies aimed at controlling voltage and cell-tube
composed of three parts: the stack, the anodic recirculation temperature by properly acting on both temperature and
system with fuel feeding and the cathodic side (air side) where pressure of the inlet air flow.
turbo-machinery and heat exchangers were installed. These
transient researches allowed a deep investigation of the Fuel
Cell Stack complete with reformer and post-combustor
models. In this way it was possible to define the start-up and 3. Equivalent circuit models with EIS
shut-down procedures, avoiding risks for the whole plant. The technique
tubular SOFC was considered as a stand-alone unit in order to
understand its behaviour without taking into account the EIS is a powerful technique which is usually used to assess the
influence of the other components of the plant. This model data on the internal resistance, degradation and failure within
was developed in the MATLAB-Simulink environment with an electrochemical system. The approach of EIS relies on
the TRANSEO [41] tool and was successfully verified at design measuring the impedance of a system at different frequencies
and off-design conditions. Moreover a special time charac- by superimposing a small voltage/current AC perturbation
terisation of the transient phenomena was introduced in onto the voltage/current operating point. The measured
order to automatically suggest to the user the proper inte- impedances are a function of frequency. This data is then
gration time step (Dt) to employ. Analysing the results of the used for impedance modelling, including model structure and
model, they observed, during transients condition, unex- parameter identification. For fuel cell systems, the measured
pected fluctuations could occur and need to be carefully AC impedances Z(u) are usually displayed through the
monitored, in order to avoid the system running into impedance plot method such as Nyquist plot or Bode plot and
“forbidden” or “dangerous” areas. three-dimensional perspective plot like in [47].
Modelling the dynamic behaviour of SOFCs is nowadays Impedance modelling is a critical procedure because it is
a highly strategic research area to well address safe operation the basis of data interpretation. After data fitting, the param-
as well as degradation prevention of SOFC stacks. Bhatta- eters in the model will be identified. In some cases, the
charyya and Rengaswamy, in their extended literature [3], parameters can intuitively provide the information about the
reviewed SOFC dynamic models, highlighted the importance processes inside the system; in other cases, however, an
of simulating SOFCs in transient conditions in order to opti- interpreting action should be carried out. This phase has
mise design, control and diagnosis of SOFC systems. With a function equal to that of mapping, i.e. transferring from the
particular regard to these latter goals, on field of performance identified model parameters to the investigated characteris-
monitoring, as well as the management of energy and mass tics of the system [48]. In SOFC performance diagnosis,
flows during system start-up and load changes, it is required equivalent circuit models are often constructed with electrical
that the development of modelling tools meeting the elements such as a parallel ReC circuit in the simplest case
compromise between satisfactory accuracy and affordable [49]. Each discrete element is supposed to have corresponding
computational burden. physical meanings and thereby, the interpreting action is not
The above compromise can be easily achieved by 0-D (i.e. necessary. Once the values of these elements (parameters) are
lumped) modelling approaches, thus explaining the increasing identified in various operating condition, they can be used as
number of such scientific contributions that recently appeared an estimated data set for fitting physical models. This model-
in the SOFC literature [3]. An Interesting lumped approach was ling method is explicated in detail in [50].
followed by Sedghisigarchi and Feliachi [42] for control and Takano et al. (2004) [51] investigated specially the imped-
stability enhancement of SOFC-based distributed generators ance corresponding to mass transfer, usually called gas-
[43]. Nevertheless, in [42] average cell temperature was diffusion impedance (GDI). In their work, it was assumed that
assumed as state variable, thus not allowing to provide some the solid electrolyte, the electrodes, and the current collectors
basic information for balance of plant analysis, such as were all of homogeneous composition with uniform thick-
temperature of exhaust gases (i.e. outlet SOFC temperature). ness. The pressure and the temperature inside the cell were
Sorrentino et al. [34] proposed hierarchical modelling approach uniform. The ECM with GDI shown in Fig. 10 consists of the
to derive a lumped, control-oriented model of planar SOFC resistance (Rwg) and capacitance (Cwg) for GDI, the reaction
capable of accurately simulating temperature and voltage resistance (Rr), the double layer capacitance (Cd), the elec-
dynamics as function of the main operating variables (i.e. tronic resistance (Re), the ionic resistance (Ri) and the ohmic
current density, fuel and air utilisations, inlet and outlet resistance (Rs). The simulation results showed that the GDI
temperatures). The contribution [34], differently than [42], does was significantly dependent on the fuel utilisation. The GDI
take into account temperature variation across the channels, became larger as the fuel utilisation approached both 0 and
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 7 2 1 2 e7 2 2 8 7221

a grey-box model allows us to extract rules that describe the


behaviour of a device.
Sorrentino and Pianese [45] presented a grey-box model of
a SOFC unit. The core part of the model is the fuel cell stack,
made of planar co-flow SOFCs and surrounded by a number of
auxiliary devices, namely air compressor/blower, regulating
pressure valves, heat exchangers, pre-reformer and post-
burner. As a consequence of low thermal dynamics charac-
terising SOFCs, a lumped-capacity model is proposed to
describe the response of fuel cell and heat exchangers to load
change.

5. Black-box models
Fig. 10 e ECM with GDI [51].
The black-box model is a behavioural model that is derived
through statistical data-driven approach. Contrary to the
100% and had the inversive relationship with the gas flow physical models, they are not based on explicit physical
rates. equation definitions but the measured database which is
Lang et al. (2008) [52] used EIS to measure the different capable of reflecting the relationship between inputs and
kinds of resistances which contribute to the area specific outputs.
resistance (ASR) value (or the slope the I-V curve), due to the As stated in the previous sections, SOFC is a non-linear,
fact that it is not possible to distinguish them via the IeV dynamic system with multiple inputs and outputs. So far,
curves. Their essential idea is varying the gas composition so most of existing models are based on physical conversion
that the different processes can be ordered to the different laws and governing equations. Although being useful for
frequency ranges. The measured resistances were fitted into analysis and optimisation of SOFC, they are too complex for
the equivalent circuit (see Fig. 11) so as to simulate the elec- model-based control system. This drawback impelled some
trochemical behaviours of the cells. Among, the impedance of researchers [54e65] to attempt black-box method which is
the current collector wires is taken into account by the based on mapping inputs to the appropriate outputs. The
inductive element ZL; the three terms combining a resistance black-box model is constructed without any physical laws but
and a constant phase element (CPE) represent the polarisation only a set of input-output pairs for training procedure. It has
of electrodes and the gas conversion impedance; the ohmic been verified that the black-box models based artificial intel-
resistance is connected in series with these terms. ligent are very suitable for non-linear dynamic systems [6].
However, such a model requires an amount of database/
experimental data which should well represent a specific
feature of the system. Therefore, the experimental time for
4. Grey-box models collecting data is very long.
The following paragraphs will give a summary of this kind
The aim of the grey-box modelling is to develop model-based of SOFC models most of which aim to predict the cell perfor-
tools aiming at optimal design, management and diagnosis of mance in terms of voltage and/or electric power.
SOFC units destined to a wide application area [45].
The grey-box method is based on a priori knowledge con- 5.1. ANN (artificial neural network)
cerning the process and on the mathematical relations which
describe the behaviour of the system. This means that the Artificial neural network is a statistical data-driven approach.
starting point is a specific model structure based on physical It is inspired by the central nervous system, exploiting features
relations. The construction procedure of a grey-box model such as high connectivity and parallel information processing,
based on mathematical relations can be divided into different exactly like in the human brain. An ANN is capable of
sub-procedures: basic modelling, conduct experiment of the producing a response to a specific combination of input data.
process, calibration and validation [53]. The flexibility of With a great number of measured data from a system, the ANN
can be trained to learn the internal relationships that govern
the system, and then to predict its behaviour at a given input.
Across the whole modelling, no relevant physical equation is
used. Moreover, the highly parallel connectivity of ANN can
reduce the computational time.
Arriagada et al. (2002) [54] proposed a non-linear fuel cell
model by utilising ANN for evaluating SOFC performance. This
model is a two-layer feed-forward network (see Fig. 12). The
outputs are air flow, current density, air outlet T (tempera-
ture), fuel outlet T, mean solid T, fuel outlet T, mean solid
Fig. 11 e ECM for a SOFC stack [52]. T and the reversible voltage. The model was trained with
7222 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 7 2 1 2 e7 2 2 8

Fig. 12 e Feed-forward 2-layer neural network.

a reduced amount of input and correct output data pairs as well as the determination of the number of hidden layer
generated by a physical cell model. The BP (backpropagation) nodes, etc.
algorithm was used to modify the weights, which requires the
use of differentiable transfer functions (logistic-sigmoid and 5.2. RBFNN (radial basis function neural network)
tanh-sigmoid). Comparing the outputs of the ANN model with
that of the physical model, the average values of the errors are Compared with the general form of ANN as stated above,
well below 1% and the maximum below 4%. Besides the radial basis function neural network has a number of advan-
numerical accuracy, the ANN model is much faster and easier tages, such as better approximation properties, simpler
to use, which makes it suitable for the generation of perfor- network structures and faster learning algorithms. The RBF
mance maps. neural network is a feed-forward neural network and can
Milewski et al. (2009) [61] applied an ANN with the same uniformly approximate any continuous function to a pre-
configuration to simulate the SOFC behaviour, using experi- specified accuracy (Warwick, 1996) [63]. It consists of an input
mental data for training and testing process. This ANN-based layer, a non-linear hidden layer and a linear output layer (see
SOFC model had 9 input parameters (current density, Fig. 13). The input variables are each assigned to nodes in the
cathode inlet O2 and N2 flow densities, anode H2 and He flow input layer and connected directly to the hidden layer without
density, anode thickness, anode porosity, electrolyte thick- weights. The hidden layer nodes (RBF units) calculate the
ness and electrolyte temperature) according to which cell Euclidean distances between the centres and the network
voltage could be predicted. A hyperbolic tangent sigmoid input vector, and pass the results through a non-linear func-
transfer function was used as the neuron activation function tion. The output layer nodes are weighted linear combinations
in the first layer, whereas a linear transfer function was used of the RBF in hidden layer.
in the output layer. The testing results show that ANN can be The most used non-linear function for RBF units is
successfully used in modelling of the singular solid oxide fuel Gaussian activation function. For realising the RBF algorithm,
cell. However, its practical design suffers from some draw- it is very important that how to choose the optimum initial
backs such as the existence of local minima and over-fitting values of the three parameters: the output weights, the
centres and the widths of the Gaussian function. If these
parameters are not appropriately chosen, the RBF neural
network may degrade validity and accuracy of modelling [64].
The standard training method determines the hidden centres
by clustering approach which usually results in a large
number of selected centres. In addition, this kind of training
method is time-consuming, since it requires examining many
different network structures by using a trial and error proce-
dure. Chakraborty built RBF neural networks with 3, 4, 5 and
10 hidden neurons, respectively, in order to find the optimal
network structure for the SOFC modelling [55].
Wu et al. (2007) [64] built a 2-3-1 RBF neural network and
utilised a genetic algorithm (GA) to optimise the parameters of
the network. The optimum values are regarded as the initial
values of the RBFNN parameters and the gradient descent
Fig. 13 e RBF neural network. learning algorithms were used to adjust them. GA is a kind of
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 7 2 1 2 e7 2 2 8 7223

self-adaptive global searching optimisation algorithm based 1. A rule base containing a number of fuzzy if-then rules;
on the mechanics of natural selection and natural genetics 2. A database which defines the membership functions of the
[57]. Different from conventional optimisation algorithms, fuzzy sets used in the fuzzy rules;
GA is based on population, in which each individual is evolved 3. A decision-making unit which performs the inference
parallel, and the ultimate result is included in the last operations on the rules;
population [64]. 4. A fuzzification interface which transforms the crisp inputs
The similar work was done by Huo et al. (2008) [59] for into degrees of match with linguistic values;
realising a Hammerstein model of the SOFC in which the non- 5. A defuzzification interface which transform the fuzzy
linear static part was approximated by an RBFNN and the results of the inference into a crisp output [60].
linear dynamic part was modelled by an autoregressive with
exogenous input model. Such a model aimed at controlling Entchev et al. (2007) [56] applied the Fuzzy Logic Toolbox of
fuel utilisation and output voltage of a SOFC stack so that the MATLAB to build an ANFIS model which could predict SOFC
stack could be protected and the voltage demand of DC type stack current and voltage. This model initialled the parame-
loads could be meted. The natural gas input flow, the oxygen ters in membership function and then they were adjusted by
flow, the operating temperature and the stack current were applying a combination of the least squares estimate (LSE)
chosen as the model inputs. The fuel utilisation was kept method and the back propagation (BP) gradient decent
constant. The gas input flow was controlled according to the method. Similarly, Wu et al. (2008) [65] applied ANFIS to build
stack current which was proportional with the load. Through a dynamic model of SOFC stacks for predicting stack voltage.
a large number of tests, an RBFNN with 6 hidden nodes was Note that at MATLAB, the ANFIS usually applies a hybrid
proven for obtaining a better performance. learning algorithm in which the consequent parameters are
According to Chakraborty [55], the number of hidden layer identified by the LSE and the antecedent (premise) parameters
neurons in RBFNNcan be determined from the training data by by the BP.
a learning algorithm while optimising the number of Gaussian
neurons with a global search algorithm, such as genetic
algorithm or differential evolution, would cause more 6. Validation and application of models
computational time to be spent.
6.1. Validation of models

5.3. LS-SVM (least squares support vector machine)


Model validation is the last step of model development that
should always be carried out only after the modelled physical
LS-SVM was proposed by Suykens and Vandewalle [62] as
set up is fixed. It is usually done by comparing the simulated
a modification of the standard SVM. It possesses prominent
results with the actual measurement data which were never
advantages over ANN, such as few occurrence of over-fitting
presented in model parameterisation and tuning. What
through the structural risk minimisation principle, and the
results to be selected for comparing is dependent on model-
capability to get the global optimal solution by solving a set of
ling objectives. For system simulation and optimisation, the
linear equations [65].
following parameters may be chosen to be verified:
A non-linear model of SOFC was established in [58], based
on LS-SVM. Fuel utilisation and cell current were chosen as
1. the polarisation curves (IV curves) or/and the impedance
the two inputs and cell voltage as the output. The training data
spectrum (only for AC impedance modelling approach)
was generated by a mathematical cell model operating at
where steady-state operating point (such as gas flow rates
steady-state regime. The RBF function was used as the kernel
and compositions, operating temperature, fuel inlet and
function of LS-SVM, in which the two important parameters,
outlet temperatures) are required;
regularisation parameter and kernel width, were tuned
2. fuel cell performance (such as electrical power or efficiency,
rapidly with a 10-fold cross-validation procedure and a grid
operating voltage and temperature profile) at different load
search mechanism by LS-SVM toolbox. In comparison with
and operating conditions;
the RBFNN approach, simulation results in this research
3. transient behaviour of the stack (stack temperature evolu-
showed that the LS-SVM yielded higher prediction accuracy.
tion against time, voltage or current profile) during load
changes.
5.4. ANFIS (adaptive neural-fuzzy inference system)
If a model can reproduce the same results (at a given level
ANFIS is a fuzzy inference system (FIS) implemented in the of confidence) with the experimental ones, this model is
framework of adaptive networks. It was put forward by considered valid.
Dr. Jang while various combinations of methodologies in However, some degree of uncertainty in experiments and
“soft” computing emerged. It integrates the advantage of both also in calculations always exists [8] which might result in
neural networks and fuzzy system, which not only has good large deviation between the computed and the measured
learning capability but can also be interpreted easily [65]. values. In practise the data obtained from even repeated
The architecture of ANFIS and the methods to update experiments are never identical while in simulation the model
parameters in membership functions during learning process should always produce the same output when given the same
have been introduced in detail in [60]. The FIS is composed of input. Due to this fact, the uncertainty of measurement data
five functional blocks (see Fig. 14): should be considered when validating a model. In [18], the
7224 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 7 2 1 2 e7 2 2 8

conducted model was validated at steady-state condition by model validation. It should be ensured on one hand that none
verifying the correlation of the experimental polarisation and of points in such a data set is involved in the training data set
power density curves with the simulated ones. The model was and on the other hand that this validation data set should be
finally considered valid because the simulation results had involved in the mathematical space of the training one.
a consistent trend when compared to experimental data. Therefore, validation of black-box model permits to assess
Furthermore, due to high temperature operating, there is how well the model can explain the significant information
a large chance of having some variation in materials resulting in the training data and how it will generalise to an inde-
in defects in the SOFC structure. Hence, a lower experimental pendent data set with the same or similar information
performance must be expected. In [31], the authors considered involved in.
during model validation the effects of micro-cracks which
lead to 1) a not perfect adherence between cell components 6.2. Application of models for SOFC system diagnosis
and 2) some cross-over of the reactant gases between two
electrode sides. These effects were simulated respectively As stated in the introduction, this review is aimed to propose
1) by introducing an additional constant resistance into the a state-of-the-art of existing SOFC models for system model-
model and 2) by considering occurrence of a chemical reaction based diagnosis. The design for a fault-diagnosis system
between oxygen and hydrogen which causes the presence of begins frequently with mathematical modelling of the process
water in both the anodic and the cathodic flow rates. The [68], following the idea of comparing the measured response
polarisation curves obtained from the simulations and the of system with the simulated normal one to determine
experiments are compared to verify the agreement of these whether or not a fault has occurred during the real process. In
results. our case, the diagnosed object will be the FC system with
Besides the uncertainty of experiment, another difficulty of potential failures in operation that yield a sudden drop of
SOFC model validation is due to limited resources and performance. The stack will be treated as a sensor. The output
measurement techniques such as the difficulties of measuring deviation from the model will be analysed in order to assess
variables like local current density, temperature or gas system performance. Setting up such a generic diagnostic tool
composition, especially for multi-dimensional SOFC models. requires an intensive model use for example by combining
In this case, an indirect validation can be performed by fast models with a statistical representation of both operative
comparing the predictions of two or more independent and state variables, and in this case black-box and grey-box
models for an identical test case [8]. Achenbach (1994) [66] models are more appropriate than physical ones [45].
compared eight independent models for a predefined bench- Black-box model is very suited for interpreting and pre-
mark test. The values of three outputs from these models, i.e. dicting the performance of SOFC at both normal and abnormal
the maximum solid temperature, minimum solid tempera- operating conditions and of different geometric designs,
ture and the air exit temperature, were analysed by statistical avoiding using complicated differential equations to describe
method. The 2-D model in [19] was validated against a 1-D the stack [64]. As long as the input-output data for depicting
model as well as empirical data. The validation of the 2-D the studied process is available, an accurate model of this type
model in [67] was carried out with measurements and a 3-D can be achieved relying upon optimisation on training algo-
computational fluid dynamics model. The 1-D model in [24] rithm or/and model architecture. Unfortunately, the avail-
was validated by being compared with a 0-D model. In [12], ability of experimental data that should be enough
the authors compared three 0-D models with different gas representative for the modelled phenomena is always a major
composition modes as an input for simulating SOFC perfor- problem of black-box modelling, especially in SOFC modelling
mance evaluation. Through analysing the results with phys- for diagnostic application due to the high risk of fuel cell
ical and empirical knowledge on SOFC system, it was damage and experimental failure when a system fault occurs
concluded that using the average composition rather than (for example a low flow rate of input or a too high operating
inlet or outlet gases composition when the fuel utilisation is temperature which may be catastrophic for fuel cell and lead
low, the SOFC behaviour could be approximated well. to system shut-down). Overcoming this problem needs to
For black-box models, before modelling, experimental borrow validate white-box models to supplement the experi-
data are divided into three parts the third of which is for mental data matrix. In [54,55,58,59,64,65], the black-box
models were trained and validated by using pure data
produced from physical models. These models showed a good
congruence with the physical ones and to be generic to
knowledge base
various operational conditions as well. The performances of
database rule base them are, however, limited by the accuracy of the applied
physical models and should be thus further validated and
input output
fuzzification defuzzification modified with experimental data.
interface interface It is worth noting that all the reviewed black-box models in
this paper are straightforward type aiming at simulating static
SOFC processes. However, the application of neural networks
fuzzy decision-making unit fuzzy to the modelling or fault diagnosis of control systems requires
taking into account the dynamics of processes or system
Fig. 14 e Fuzzy inference system [60]. considered [6]. Hence, SOFC recurrent neural network models
that include feedback loops from output would be very
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 7 2 1 2 e7 2 2 8 7225

Fig. 15 e Interactions and Applications of different model types in online SOFC system diagnosis.

necessary to be considered and developed. In fact, this type of a fuel cell unit. The 3-D and 2-D models are complicated and
model had been developed for proton exchange membrane time-consuming in spite of their considerable accuracy. The
(PEM) fuel cell dynamic modelling by Jemei et al. (2004) [69] improved 1-D and 0-D models by being integrated several
and Puranik et al. (2010) [70] but at present, there is no such simplifications are regarded as the most pertinent for real
model for SOFC dynamics in the available literature. Accord- time simulation applications. These simplifications (or
ingly, recurrent neural network for SOFC dynamic modelling assumptions) are required to not only reduce the computa-
will carry more weight in the future work. tional time but improve the model reliability as well. They are
Different from black-box model, grey-box model requires suitable for those applications requiring a satisfactory
both the knowledge on the process or studied system (repre- compromise between accuracy and computational time, such
sented by mathematical relations) and empirical data. More- as model-based control and diagnostics. The equivalent
over, the more the model is detailed, the more data/ circuit models can be used to simulate the AC impedance
information is required, especially with respect to geometric spectrum of SOFCs, providing information about the indi-
design and material properties. However, a reliable grey-box vidual behaviours inside a cell or a stack. However, due to the
model for fuel cell can be realised also with a general knowl- complexity and coupling of physicochemical processes in
edge of the geometry and an empirical definition of the losses SOFCs, it remains technical gaps in the AC impedance
as a function of stack operating temperature, e.g. area specific modelling and simulation in terms of fundamental under-
resistance. The existing dynamic 2-D and 1-D models can be standing [48]. The grey-box method is based on a combination
used as a starting point in the development of a grey-box of a priori knowledge concerning the process and the math-
model. For diagnosis application, it can be assumed in such ematical relations which describe the behaviour of a SOFC
a model that SOFC behaves as a first-order system and system. Its flexibility allows us to extract rules that describe or
thermal dynamics is much slower and thus dominant with interpret the behaviours. The black-box models can predict
respect to the dynamics of electrochemistry and mass trans- the fuel cell performance without knowledge of numerous
fer. In this case, SOFC is simulated by applying the conserva- physical, chemical and electrochemical parameters. The
tion of energy principle (heat balance) for a lumped control underlying self-learning process ensures adapting the model
volume, which includes air and fuel channels, as well as to new situations. The black-box models based on artificial
interconnect and solid tri-layer (i.e. electrolyte and electrodes) intelligence are flexible and pertinent for the non-linear
[33,44,34]. dynamic FC system [6]. The disadvantages are that 1) the
collection of experimental database should be perform in
a long time and 2) a raw data processing is necessary in order
7. Conclusion & prospective to reduce the training time and improve the fidelity of the
model.
In this paper four modelling approaches for SOFC are pre- The validation of models of each type has been discussed.
sented. The physical models have been greatly developed in With the aim of setting up a generic model-based diagnostic
recent decade. They are constructed based on the physical tool for SOFC systems, the roles of models within the diag-
laws in thermo-fluid and electrochemical courses, which can nostic algorithm development have been pointed out.
describe the internal physical and chemical behaviours inside Dynamical simulation of system process is required for
7226 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 7 2 1 2 e7 2 2 8

realising online fault diagnosis, which may lead to selecting [9] Murshed AM, Huang B, Nandakumar K. Control relevant
recurrent neural network for SOFC modelling. Considering the modeling of planer solid oxide fuel cell system. Journal of
limited information level retained by the experimental data, it Power Sources 2007;163:830e45.
[10] Petruzzi L, Cocchi S, Fineschi F. A global thermo-
will be taken into account the extension of the available data
electrochemical model for SOFC systems design
set by means of hierarchical modelling approach in future and engineering. Journal of Power Sources 2003;118:
work. An overall prospective for real time model-based diag- 96e107.
nosis of SOFC system is sketched in Fig. 15. The black-box [11] Eg Services G. Fuel cell handbook [electronic resource] /
model is expected for static and especially dynamic simula- EG&G Technical Services, Inc. Morgantown, WV: U.S. Dept. of
tion of SOFC responses to inputs. The grey-box model devel- Energy, Office of Fossil Energy, National Energy Technology
Laboratory; 2004.
oped from 1-D or 2-D physical models is aimed to describe
[12] Bove R, Lunghi P, Sammes MN. SOFC mathematic model for
thermal dynamics of fuel cell and to represent the balance of systems simulations. Part one: from a micro-detailed to
plant, providing details in physical sense. 3-D and 0-D models macro-black-box model. International Journal of Hydrogen
are two extremes in physical models and they will be used to Energy 2005;30:181e7.
supplement experimental data matrix (set up based on design [13] Recknagle KP, Williford RE, Chick LA, Rector DR, Khaleel MA.
of experiment (DOE)) for reinforcing the black-box model Three-dimensional thermo-fluid electrochemical modeling
applicability. The former aims at various geometries of SOFCs of planar SOFC stacks. Journal of Power Sources 2003;113:
109e14.
and the later at different operating conditions. In addition,
[14] Ferguson JR, Fiard JM, Herbin R. Three-dimensional
these data may also be useful for knowledge/feature extrac- numerical simulation for various geometries of solid oxide
tion of considered faults, serving for fault identification and fuel cells. Journal of Power Sources 1996;58:109e22.
localisation (refer to [68]) in the last diagnosis step. The [15] Yakabe H, Ogiwara T, Hishinuma M, Yasuda I. 3-D model
equivalent circuit models based on EIS technique will be used calculation for planar SOFC. Journal of Power Sources 2001;
for stack degradation analysis in frequency domain to know in 102:144e54.
[16] Wang G, Yang Y, Zhang H, Xia W. 3-D model of thermo-fluid
what frequency range a given fault can be observed. These
and electrochemical for planar SOFC. Journal of Power
results can be used for signal-based diagnosis (refer to [68]).
Sources 2007;167:398e405.
[17] Bove R, Ubertini S. Modeling solid oxide fuel cell operation:
approaches, techniques and results. Journal of Power
Sources 2006;159:543e59.
Acknowledgements [18] Xue X, Tang J, Sammes N, Du Y. Dynamic modeling of single
tubular SOFC combining heat/mass transfer and
The financial support of the European Commission for the electrochemical reaction effects. Journal of Power Sources
GENIUS Collaborative Project is gratefully acknowledged. 2005;142:211e22.
[19] Kemm M, Selimovic A, Assadi M. A dynamic model of an
Atmospheric solid oxide fuel cell system for stationary
power generation, 4th International ASME Conference on
references
fuel cell Science, engineering and Technology. Irvine, CA,
United States: ASME Press; 2006.
[20] Kemm M. Dynamic solid oxide fuel cell modelling for non-
[1] Freeh JE, Pratt JW, Brouwer J. Development of a solid-oxide steady State simulation of system applications, Faculty of
fuel cell/gas turbine hybrid system model for aerospace engineering LTH Department of energy Sciences Division of
applications, In: proceedings of ASME Turbo Expo, Power for thermal power engineering; 2006.
Land, Sea, Air 2004, June 14e17, Vienna, Austria. [21] Kemm M, Stiller C, Selimovic A, Thorud B, Torisson T,
[2] Steffen Jr CJ, Freeh JE, Larosiliere LM. Solid oxide fuel Cell/Gas Bolland O. Planar and tubular solid oxide fuel cells:
turbine hybrid cycle Technology for auxiliary Aerospace a comparison of transient process behaviors. Pennington, NJ:
power. Reno, Nevada: Prepared for AMSE Turbo Expo; 2005. Electrochemical Society; 2005 [ETATS-UNIS].
June 6-9, 2005. [22] Chnani M, Péra M-C, Glises R, Kauffmann JM. Transient
[3] Bhattacharyya D, Rengaswamy R. A review of solid oxide fuel thermal behaviour of a solid oxide fuel cell, the 5th
cell (SOFC) dynamic models. Industrial & Engineering International Conference on fuel cell Science.
Chemistry Research 2009;48:19. Engineering and Technology. Fuel Cell; 2007. 2007, [New
[4] Yamada T, Chitose N, Akikusa J, Murakami N, Akbay T, York].
Miyazawa T, et al. Development of intermediate- [23] Chnani M. Modélisation macroscopique de piles PEFC et
temperature SOFC module using doped lanthanum gallate. SOFC pour l’étude de leur couplage, Thèse de doctorat,
Pennington, NJ: Electrochemical Society; 2003. ETATS-UNIS, Institut FEMTO-ST-Département ENISYS UMR CNRS 6174;
pp. XX, 1520 pp. UFC-UTBM-ENSMM, 2008.
[5] Braun RJ. Optimal design and operation of solid oxide fuel [24] Magistri L, Bozzo R, Costamagna P, Massardo AF. Simplified
cell systems for small-scale stationary applications, Doctoral versus detailed solid oxide fuel cell reactor models and
Dissertation. University of Wisconsin-Madison; 2002. influence on the simulation of the design point performance
[6] Patan K. Artificial neural networks for the modelling and of hybrid systems. New York: American Society of
fault diagnosis of technical process, Lecture notes in control Mechanical Engineers; 2004 [ETATS-UNIS].
and information Sciences, vol. 377. Springer; 2008. p. 206. [25] Costamagna P, Magistri L, Massardo AF. Design and part-load
[7] Chen J, Patton RJ. Robust model-based fault diagnosis for performance of a hybrid system based on a solid oxide fuel
dynamic systems. Norwell, MA, USA: Kluwer Academic cell reactor and a micro gas turbine. Journal of Power Sources
Publishers; 1999. ª. 2001;96:352e68.
[8] Bove R, Ubertini S. Modeling solid oxide fuel cells: methods, [26] Gubner A. Non-isothermal and dynamic SOFC voltage-
procedures and techniques. In: Bansal NP, editor. Fuel cells current behavior. Pennington, NJ: Electrochemical Society;
and Hydrogen energy. Springer; 2008. 2005 [ETATS-UNIS].
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 7 2 1 2 e7 2 2 8 7227

[27] Gubner A, Froning D, Haart BD, Stolten D. Complete [46] Hajimolana SA, Soroush M. Dynamics and control of
modeling of kW-range SOFC stacks. Pennington, NJ: a tubular solid-oxide fuel cell. Industrial & Engineering
Electrochemical Society; 2003 [ETATS-UNIS]. Chemistry Research 2009;48:6112e25.
[28] Gubner A, Saarinen J, Ylijoki J, Froning D, Kind A, Halinen M, [47] Nahir TM. Impedance spectroscopy: Theory, experiment,
et al. Dynamic co-simulation of a solid oxide fuel cell (SOFC) and applications. 2nd ed Edited by Evgenij Barsoukov (Texas
and the balance of plant (BoP) by combining an SOFC model Instruments Inc.) and J. Ross Macdonald (University of North
with the BoP-modelling tool APROS, 7th European fuel cell Carolina, Chapel Hill). John Wiley & Sons, Inc.: Hoboken, NJ.
Forum; 2006 (EFCF 2006) 2006, Lucerne, Switzerland. 2005. xvii þ 596 pp. $125.00. ISBN 0471-64749-7. Journal of the
[29] Aguiar P, Adjiman CS, Brandon NP. Anode-supported American Chemical Society 2005;127:12431.
intermediate temperature direct internal reforming solid [48] Huang Q-A, Hui R, Wang B, Zhang J. A review of AC
oxide fuel cell. I: model-based steady-state performance. impedance modeling and validation in SOFC diagnosis.
Journal of Power Sources 2004;138:120e36. Electrochimica Acta 2007;52:8144e64.
[30] Jiang W, Fang R, Khan JA, Dougal RA. Parameter setting and [49] Singhal SC, Kendall K. High-temperature solid oxide fuel
analysis of a dynamic tubular SOFC model. Journal of Power cells: Fundamentals, design and applications. 1 edition ed.
Sources 2006;162:316e26. Elsevier Science; 2003.
[31] Costamagna P, Selimovic A, Del Borghi M, Agnew G. [50] Leonide A, Apel Y, Ivers-Tiffee E. SOFC modeling and
Electrochemical model of the integrated planar solid oxide parameter identification by means of impedance
fuel cell (IP-SOFC). Chemical Engineering Journal 2004;102: spectroscopy. ECS Transactions 2009;19:81e109.
61e9. [51] Takano K, Nagata S, Nozaki K, Monma A, Kato T, Kaga Y,
[32] Zhang X, Li J, Li G, Feng Z. Development of a control-oriented et al. Numerical simulation of a disk-type SOFC for
model for the solid oxide fuel cell. Journal of Power Sources impedance analysis under power generation. Journal of
2006;160:258e67. Power Sources 2004;132:42e51.
[33] Sorrentino M. Development of a hierarchical structure of [52] Lang M, Auer C, Eismann A, Szabo P, Wagner N. Investigation
models for simulation and control of planar solid oxide fuel of solid oxide fuel cell short stacks for mobile applications by
cells. Italy: Department of Mechanical Engineering, electrochemical impedance spectroscopy. Electrochimica
University of Salerno; 2006. Acta 2008;53:7509e13.
[34] Sorrentino M, Pianese C, Guezennec YG. A hierarchical [53] Sohlberg B. Grey box modelling for model predictive control
modeling approach to the simulation and control of planar of a heating process. Journal of Process Control 2003;13:
solid oxide fuel cells. Journal of Power Sources 2008;180: 225e38.
380e92. [54] Arriagada J, Olausson P, Selimovic A. Artificial neural
[35] Cheddie DF, Munroe NDH. A dynamic 1D model of a solid network simulator for SOFC performance prediction. Journal
oxide fuel cell for real time simulation. Journal of Power of Power Sources 2002;112(7).
Sources 2007;171:634e43. [55] Chakraborty UK. Static and dynamic modeling of solid oxide
[36] Kang YW, Li J, Cao GY, Tu HY, Li J, Yang J. A reduced 1D fuel cell using genetic programming. Anglais 2009;34:12.
dynamic model of a planar direct internal reforming solid [56] Entchev E, Yang L. Application of adaptive neuro-fuzzy
oxide fuel cell for system research. Journal of Power Sources inference system techniques and artificial neural networks
2009;188:170e6. to predict solid oxide fuel cell performance in residential
[37] Campanari S. Thermodynamic model and parametric microgeneration installation. Journal of Power Sources 2007;
analysis of a tubular SOFC module. Journal of Power Sources 170:8.
2001;92:26e34. [57] Goldberg DE. Genetic algorithms in search, optimization and
[38] Ferrari ML, Traverso A, Massardo AF. Transient analysis of machine learning. Addison-Wesley Educational Publishers
solid oxide fuel cell hybrids: Part B e Anode recirculation Inc; 1989.
model. ASME Conference Proceedings 2004; 2004. 399e407. [58] Huo HB, Zhu XJ, Cao GY. Nonlinear modeling of a SOFC stack
[39] Magistri L, Ferrari ML, Traverso A, Costamagna P, based on a least squares support vector machine. Journal of
Massardo AF. Transient analysis of solid oxide fuel cell Power Sources 2006;162:6.
hybrids: Part C e Whole-Cycle model. ASME Conference [59] Huo HB, Zhu XJ, Hu WQ, Tu HY, Li J, Yang J. Nonlinear model
Proceedings 2004; 2004. 525e532. predictive control of SOFC based on a Hammerstein model.
[40] Magistri L, Trasino F, Costamagna P. Transient analysis of Journal of Power Sources 2008;185:7.
solid oxide fuel cell Hybridse-Part I: fuel cell models. Journal [60] Jang JSR. ANFIS: adaptive-network-based fuzzy inference
of Engineering for Gas Turbines and Power 2006;128:288e93. system. Systems, Man and Cybernetics, IEEE. Transactions
[41] Traverso A. TRANSEO Code for the Dynamic Performance on 1993;23:665e85.
Simulation of Micro Gas Turbine Cycles. ASME Conference [61] Milewski J, Swirski K. Modelling the SOFC behaviours by
Proceedings 2005; 2005, 45e54. artificial neural network. International Journal of Hydrogen
[42] Sedghisigarchi K, Feliachi A. Dynamic and transient analysis Energy 2009;34:8.
of power distribution systems with fuel Cells-part I: fuel-cell [62] Suykens JAK, Vandewalle J. Least squares support vector
dynamic model. Energy Conversion, IEEE Transactions on machine Classifiers. Neural Processing Letters 1999;9:
2004;19:423e8. 293e300.
[43] Sedghisigarchi K, Feliachi A. Dynamic and transient analysis [63] Warwick K, Craddock R. An introduction to radial basis
of power distribution systems with fuel Cells-part II: control functions for system identification. A comparison with other
and stability enhancement. Energy Conversion, IEEE neural network methods. Proceedings of the 35th IEEE 1996.
Transactions on 2004;19:429e34. In: Decision and Control, vol. 461; 1996. 464e469.
[44] Sorrentino M, Pianese C. Control oriented modeling of solid [64] Wu XJ, Zhu XJ, Cao GY, Tu HY. Modeling a SOFC stack based
oxide fuel cell auxiliary power unit for transportation on GA-RBF neural networks identification. Journal of Power
applications. Journal of Fuel Cell Science and Technology Sources 2007;167:145e50.
2009;6:041011. [65] Wu XJ, Zhu XJ, Cao GY, Tu HY. Nonlinear modeling of a SOFC
[45] Sorrentino M, Pianese C. Grey-Box modeling of SOFC unit for stack based on ANFIS identification. Simulation Modelling
design, control and diagnostics applications. Lucerne, Practice and Theory 2008;16:399e409.
Switzerland: European Fuel Cell Forum; 2009. June 29-July 2 [66] Achenbach E. Status of the IEA-Bench Mark test 1 on stack
2009. modelling. Feb. 22-25. Rome: IEA. Workshop; 1994.
7228 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 7 2 1 2 e7 2 2 8

[67] Larrain D. Solid oxide fuel cell stack simulation and [69] Jemei S, Hissel D, Pera MC, Kauffmann JM. Dynamical
optimization, including experimental validation and recurrent neural network towards modeling of on-board fuel
transient behavior, Ph.D Thesis, Institut des science de cell power supply. Industrial Electronics 2004;vol. 471:471e6.
l’énergie; Ecole polytechnique fédérale de lausanne, IEEE International Symposium on 2004.
Lausanne, 2005. [70] Puranik SV, Keyhani A, Khorrami F. Neural network
[68] Isermann R. Fault-Diagnosis systems: an introduction from modeling of proton exchange membrane fuel cell.
fault Detection to fault Tolerance. Springer; 2005. Energy conversion. IEEE Transactions on 2010;25:474e83.

You might also like