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5.1 General
Corrosion of metallic surfaces can be reduced or controlled by the
addition of chemical compounds to a metal surface or to its corrosive
environment. This process of corrosion control called inhibition and the
compounds added are known as corrosion inhibitors. Usually inhibitors can
reduce the rate of either anodic oxidation or cathodic reduction, or both, by
forming a protective film on the surface of the metal. It has been postulated
that the inhibitors are adsorbed into the metal surface either by physical
(electrostatic) adsorption or chemisorption (91).
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5.2 Experimental
5.2.1 The Composition of Alloys
Two types of alloys were used in this study, the first was carbon steel
(C1010) standard strips obtained from Alabama company, and the second was
Aluminum alloy 2024,T4 standard sheet which was obtained as square pieces
taken from Michigan state university, the composition of those alloys are
illustrated in Table (5-1).
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The specimens of Aluminum alloy 2024, T4 are shown in Figure (5-1B), they
cuts to small square pieces (1cm × 1cm). Before the corrosion tests each
specimen was grind and polished by 1500 grade resin paper, then ultrasonic
water bath used to clean samples before they re-polished with 0.3μm Micro
Polish Alumina powder until the metal surface become glossy an shiny.
Afterward the specimens immersed in distilled water in ultrasonic bath for 10
mint and dried with nitrogen gas. The specimens were stored under nitrogen
in a desiccator.
Figure (5-1): The Specimens Alloys; (A) Carbon Steel, (B) Aluminum
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For Tafel method, the electrochemical test cell was arranged as shown in
Figure (5-2A). The cell consists of 50mL vessel connected with three types of
electrodes as following:
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1- The working electrode (carbon steel specimen).
2- The Reference electrode (Silver in AgCl solution)
For EIS Impedance method, the arrangement of the test cell is shown in
Figure (5-2B). The cell consists of 25mL Pear-shaped vessel with three necks
as following:
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portion of anodic or cathodic polarization log current vs. potential plot is
extrapolated to linear sector of the corrosion potential line. This permits rapid
and high accuracy measurements of the extremely low corrosion rates
(0.001mpy).
From table (5-3) and figure (5-4) ,the formation water causing corrosive of
carbon steel due to contained the ions as shown in table (5-3), this ions made
the formation water behaves as a saline electrolyte causing corrosion of
carbon steel alloy with corrosion rate 9.5078 mpy.
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5.4.1 The Effect of Inhibitors Structures on Corrosion Rate of Carbon
Steel
The organic inhibitors affect the entire surface of a corroding metal when
present in sufficient concentration. Organic inhibitors will be adsorbed
according to the ionic charge to the inhibitor and the charge on surface.
Cationic inhibitors such as amines will be adsorbed preferentially depending
on the metal if charged positively. The strength of the adsorption bond is the
dominant factor for soluble organic inhibitors(107). Organic compounds
containing polar groups including nitrogen, sulfur, oxygen that inhibit the
metal surface due to their interaction with the metal surface via their
adsorption. Polar functional group is regarded as the reaction center that
stabilizes the adsorption process. The adsorption of an inhibitor on a metal
surface depends on many factors such as the nature as well as the surface
charge of the metal, the adsorption mode, its chemical structure and type of
electrolyte solution. In present study the inhibitors compounds divided into
two groups ; the first group belong to (EDA) like (D, F, H ). belong to (EA)
like ( E, G).
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For compound (D), Table (5-4) shows the optimum inhibition concentration is
20 ppm with efficiency 97% as in Table (5-9), whereas at lower (D)
concentration a decrease in efficiency can be observed due to its chemical
structure, in 5-15ppm (D) has lower solubility and that leads to a less
adsorption of (D) on metal surface lead to increasing Icorr then reduce its
efficiency. In high concentration (25-30ppm) the increasing of (D) molecules
which have a large chain that caused a steric hindrance on metal surface leads
to a difficulty in its adsorption process lead to increasing Icorr then reduce its
inhibition efficiency(133).For other compounds (E, F, G, H) followed the same
discussion to explain the concentration on inhibition efficiency. On the other
hand , the βc of compound (D) (Table(5-4) ) is larger than βc of Blank this
shows that compound (D) behaves as mixed inhibitor. The other inhibitor
compounds (E,F,G,H) acting as cathodic inhibitor resembles comound (D) as
showed in tables (5-6) to(5-7).
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Figure (5- 6): Tafel plot with Optimum Value (30ppm) of Inhibiter E
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Those tables show that these inhibitors have some effects on both, the
cathodic and anodic processes. This indicates a modification of the
mechanism of cathodic hydrogen evolution as well as anodic dissolution of
iron, which suggests that the above inhibitors can be, inhibited the corrosion
process of CS, and their suppression of cathodic process by the covering of
CS surface with monolayer due to the adsorbent of inhibitors molecules. It
can also be that anodic Tafel constant (βa) slopes has variation values
between increasing and decreasing values whereas the decreasing may be
described to the changes in charge transfer resistance. From figure (5-10) and
table(5-10), the compound D shown that the increasing corrosion rate with
increasing the temperature as well as increasing in Icorr lead to decreasing Rct
and decreasing inhibition efficiency and decreasing in both βa and βc with
increasing temperature refers to increasing in both anodic and cathodic
reactions respectively. The decreasing in inhibition efficiency as temperature
decreased can be interpreted due to that desorption is aided by increasing the
corrosion . Also decreasing in efficiency as temperature increased result from
decreasing in viscosity of the inhibitor solution then increasing the diffusion
of ions in solutions and decrease the stability of protective film on metal
surface that leads to decrease the activity of the inhibitor(119). Increasing
temperature also increase the diffusion of ions in solutions and decrease the
stability of protective film on metal surface which leads to decrease activity of
the inhibitor(119). The increasing efficiency with increasing temperature can be
observed in Figure (5-10) at 45C₀, the adsorbed by chemical mode due
increasing efficiency with increasing temperature, where CR decreased as
temperature increased due to chemical adsorbed for inhibitor(D). the shifting
in Ecorr value toward positive direction can be shown in Figure (5-
10).Inhibitor (D), has increasing in efficiency as temperature increased, where
CR decreased as temperature increased due to chemical adsorbed for inhibitor
(D). These results would indicate that hydrogen evolution reaction was
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controlled, but the addition of the inhibitor did not modify the mechanism of
proton discharge reaction.
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Table (5-12) Effect Temperature on Corrosion Rate of Compound F at
Optimum Value (25ppm)
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Table (5-14) Effect Temperature on Corrosion Rate of Compound H at
Optimum Value(15ppm)
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Fig (5-17) Electrical Equivalent Circuit Used to fit the Impedance data
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5.6.1 Measured EIS Impedance for Corrosive Environment without
Inhibitor
Figure (5-16) shows that the Aluminum alloy has Rct of about (0.09E-4Gohm)
which is reveals it has a highly corrosion rate.
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Where ( R0ct) and (Rct) are the charge-transfer resistance values in the absence
and presence of the inhibitor, respectively.
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Figures (5-18) to (5-22) showed impedance plots recorded for Aluminum
alloy in aerated 0.5M Na2S2O3 solutions in the presence of optimum inhibitor
concentration in compered with the blank. The inhibition efficiency was
evaluated by Rct of the impedance. The more densely packed the inhibitor
surface film, the larger the diameter of the Bode plots related to Z mode in
ohm, which results in higher Rct with low Icorr and corrosion rate lead to high
inhibition efficiency.
From Table (5-15) compound D, indicate that the values of Rct increase by
increasing the inhibitor concentration. At 5ppm, compound D has the highest
Rct value of 1Gohm with 99.99% inhibition efficiency. Also Figure (5-18)
shows that clearly in compare with the blank.
The results of compound (F) are listed in Table (5-17) and Figure (5-20)
shows the plot of the optimum concentration of compound (F) 10 ppm with
efficiency of 99.9%.
EIS study of compound (H) as inhibitor for Aluminum alloy in aerated 0.5M
Na2S2O3 solution is summarized in Table (5-19). The optimum concentration
of compound (H) was at 10ppm with 99.85% efficiency. Figure (5-22) is
representing the comparison between the presence of 10ppm of compound
(H) and the blank.
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From the above results it can be notice that the all prepared compounds has
great inhibition efficiency on Aluminum alloy in aerated 0.5M Na2S2O3
solution and the optimum concentrations of those compounds are listed in
Table (5-20).
= ……….. (5-4)
But some time found that when increasing concentration of the other
compound it was leads to decreasing in Rct and inhibition efficiency, as
showed in Table (5-15) of compound D at concentration 10ppm the Rct is 3E-
4 Gohm, and at 25 ppm is 5E-4 Gohm. This was happened due to a high
concentration of compound (D) cause increasing in compound molecules
which have a large chain that might caused a steric hindrance on metal
surface, and leads to a difficulty in its adsorption process and then reduce the
double layer (protective layer) between the charged metal surface and the
solution. Also it will increases its electrical capacity and increase in Cdl
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subsequently decreasing Rct , decreasing inhibition efficiency and increasing
corrosion rate(141).
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Table (5-16) The Effect Increasing Concentration of Inhibitor E on EIS
Impedance
0 - 0.09 -
5 1 - 91.00
10 0.9 - 90
15 8 - 98.87
20 8 - 98.87
25 1 - 91.00
30 1 - 91.00
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Table (5-17) The effect of increasing Concentration of Inhibitor F on EIS
Impedance
0 - 0.09 -
5 6 - 98.5
10 1000000 - 99.99
15 1000000 - 99.99
20 0.8 - 88.75
25 100000 - 99.99
30 0.7 - 87.14
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Table (5-18) The effect of Increasing Concentration of Inhibitor G on EIS
Impedance
0 0.09 -
5 3 - 97.00
10 80 - 99.88
15 7 - 98.71
20 7 - 98.71
25 10 - 99.10
30 10 - 99.10
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Table (5-19) The effect of Increasing Concentration of Inhibitor H on EIS
Impedance
0 0.09 -
5 9 - 99.00
10 70 - 99.85
15 0.9 - 90
20 0.7 - 87
25 0.3 - 70.00
30 10 - 99.10
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E 15 8 91.00 39800
G 10 10 99.10 3980
H 10 70 99.85 1590
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