Manual+de+servicio+cf500+y+cf600 International Truck PDF

SERVICE MANUAL
SERVICE MANUAL SECTION
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL

CIRCUIT DIAGRAMS
Model: CF 500
Start Date: 09/01/2007
Model: CF 600
Start Date: 09/01/2007
S08332
03/18/2008
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Copyright © 03/18/2008 International Truck and Engine Corporation
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT i
DIAGRAMS
Table of Contents
1. TABLE OF CONTENTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2.1. ABBREVIATIONS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2.2. ACRONYMS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.7. LAMP BULB CHART, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.9. SCHEMATIC SYMBOL CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.10. SCHEMATIC SYMBOL CHART, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3. 12 VOLT DISTRIBUTION, GROUNDS, AND DATA LINKS (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

3.1. BATTERY FEEDS, POWER DISTRIBUTION BOX, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.4. KEY SWITCH, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.5. IGNITION FEEDS (RUN), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
3.6. IGNITION FEEDS (START), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3.7. IGNITION FEEDS (RUN-START), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.8. IGNITION FEEDS (RUN-ACCESSORY), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3.9. GROUNDS (MAIN CHASSIS), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
3.10. GROUNDS (MAIN CHASSIS), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
3.11. GROUNDS (REAR CHASSIS), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
3.12. GROUNDS (IP), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
3.13. GROUNDS (IP), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.14. CAB GROUNDS (ROOF, FLOOR), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.15. J1708 DATA LINK, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
3.16. J1939 DATA LINK, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.17. J2284 DATA LINK, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
3.18. DIAGNOSTIC CONNECTORS, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

4.1. CIGAR LIGHTER, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
4.2. POWER WINDOWS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
4.3. POWER DOORS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
4.4. HORN AND COMBINATION SWITCH B, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
4.5. RADIO, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
4.6. WINDSHIELD WIPER AND WASHER PUMP, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
4.7. DOOR AJAR SWITCH AND DOME LIGHT, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
5. CHARGING AND CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

5.1. CHARGING AND CRANKING — INTERNATIONAL V6 ENGINE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
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6. ENGINE ACCESSORIES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

6.1. HFCM MODULE — INTERNATIONAL V6 ENGINE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
6.2. FUEL TANKS — DUAL TANK, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
6.3. FUEL TANKS — LEFT AND AUXILIARY TANK, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
7. ELECTRONIC ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

7.1. INTERNATIONAL V6 POWER AND GROUND SYSTEM, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
7.2. INTERNATIONAL V6 CRUISE CONTROL, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
7.3. INTERNATIONAL V6 ACCELERATOR PEDAL, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
7.4. INTERNATIONAL V6 ENGINE SENSOR, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
7.5. INTERNATIONAL V6 GLOW PLUG AND ENGINE FAN, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
7.6. INTERNATIONAL V6 AFTERTREATMENT, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
7.7. INTERNATIONAL V6 INJECTORS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
7.8. INTERNATIONAL V6 INJECTORS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
8. CLUSTERS AND WARNING LIGHTS (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

8.1. CLUSTER CONNECTOR A, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
8.2. CLUSTER CONNECTOR A, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
8.3. CLUSTER CONNECTOR B, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
8.4. CLUSTER CONNECTOR B, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
8.5. MULTIPLEX SWITCH MODULE AND AFTERTREATMENT SYSTEM, P. 5. . . . . . . . . . . . . . . . . . . . . . .54
9. LIGHT SYSTEMS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

9.1. COMBINATION SWITCH A, HAZARD SWITCH, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
9.2. MARKER, FRONT PARK AND TURN LIGHTS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
9.3. REAR TAIL, TURN, STOP AND BACKUP LIGHTS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
9.4. REAR TAIL, TURN, STOP AND BACKUP LIGHTS, P. 3A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
9.5. FOG LIGHTS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
9.6. HEADLIGHTS, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
9.7. PANEL LIGHTS, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

10.1. ANTILOCK BRAKE SYSTEM (ABS), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
10.2. BODY BUILDER CUSTOMER ACCESS CIRCUITS (BOC), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
10.3. BODY BUILDER LIGHTING CIRCUITS (BOC), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
10.4. BODY BUILDER (EOF), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
10.5. BRAKE SYSTEMS: FLUID, PRESSURE AND PEDAL SWITCH, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .66
10.6. BRAKE SYSTEMS: ELECTRIC TRAILER BRAKES, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
11. TRANSMISSION (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

11.1. TRANSMISSION CONTROL MODULE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
11.2. TRANSMISSION CONTROL MODULE, P. 1A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
11.3. TCM TO TRANSMISSION BULKHEAD CONNECTOR, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
12. CLIMATE CONTROL (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

12.1. HVAC SYSTEM, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
12.2. A/C CLUTCH, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
12.3. PUSHER FAN, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74

13.1. CONNECTOR COMPOSITES (1), (2), (3), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
13.2. CONNECTOR COMPOSITES (71), (72), (101), (102), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
13.3. CONNECTOR COMPOSITES (103), (104), (105), (106), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
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13.4. CONNECTOR COMPOSITES (201), (202A), (202C), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77

13.5. CONNECTOR COMPOSITES (203), (204), (205A), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
13.6. CONNECTOR COMPOSITES (205B), (206), (207), (208), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
13.7. CONNECTOR COMPOSITES (211), (212), (213), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
13.8. CONNECTOR COMPOSITES (214), (215), (217A), (217B), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
13.9. CONNECTOR COMPOSITES (220), (222), (223), (225), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
13.10. CONNECTOR COMPOSITES (226), (227), (228), (229), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
13.11. CONNECTOR COMPOSITES (233), (234), (235), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
13.12. CONNECTOR COMPOSITES (236A), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
13.13. CONNECTOR COMPOSITES (236B), (237), (238), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
13.15. CONNECTOR COMPOSITES (244), (245), (246), (247), (248), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . .88
13.18. CONNECTOR COMPOSITES (301), (301A), (301B), (301D), (303), P. 18. . . . . . . . . . . . . . . . . . . . . .91
13.19. CONNECTOR COMPOSITES (304), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
13.27. CONNECTOR COMPOSITES (500), (503), P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
13.28. CONNECTOR COMPOSITES (506), (507), (508), P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
13.29. CONNECTOR COMPOSITES (509), (510), (602), P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
13.30. CONNECTOR COMPOSITES (700), P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
13.32. CONNECTOR COMPOSITES (702A), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
13.33. CONNECTOR COMPOSITES (702B), P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
13.34. CONNECTOR COMPOSITES (702D), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
13.35. CONNECTOR COMPOSITES (703), (704), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
13.38. CONNECTOR COMPOSITES (720), (720A), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
13.39. CONNECTOR COMPOSITES (720), (720A), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
13.40. CONNECTOR COMPOSITES (720), (720A), (829M), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
S08332
iv CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 1
DIAGRAMS
1. TABLE OF CONTENTS (CHAPTER 1)

2. INSTRUCTIONS AND CHARTS (CHAPTER 2)
2.1. ABBREVIATIONS, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAMCHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ABBREVIATIONS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

ACCESS ACCESSORY CRUS CRUISE PWR POWER
ACCUM ACCUMULATOR CUR CURRENT PRESS PRESSURE
AC AIR CONDITIONING DPNL DASHPANEL RAD RADIO
AIR CLNR AIR CLEANER DFTR DEFLECTOR RLY RELAY
ALT ALTERNATOR DFR DEFROSTER RES RESISTOR
ACCEL ACCELERATOR DEG DEGREE REGEN REGENERATE
AC ALTERNATING CURRENT DIAG DIAGRAM R RIGHT
AFTR AFTERTREATMENT DSL DIESEL RTR ROTOR
AMM AMMETER DIFF DIFFERENTIAL SNSR SENSOR
AMP AMPERE DIMR DIMMER SHLD SHIELD
AMP HR AMPERE HOUR ELEC ELECTRICAL SHFT SHIFTER
AMPL AMPLIFIER ELEX ELECTRONIC SLPR SLEEPER
ARM ARMATURE ENG ENGINE SLV SLEEVE
ARSR ARRESTER EXH EXHAUST SPKR SPEAKER
ASSY ASSEMBLY FL FLUID SPR SPRING
AUX AUXILIARY FWD FORWARD STD STANDARD
B/U BACK-UP FR FRONT STRG STEERING
BTRY BATTERY FREQ FREQUENCY STLITE SATELLITE
BM BENCHMARKING GA GAUGE SUNSH SUNSHADE
BLK BLOCK GEN GENERATOR SW SWITCH
BOOS BOOSTER GND GROUND SYS SYSTEM
BOT BOTTOM HARN HARNESS TACH TACHOMETER
BK BRAKE HDLP HEADLAMP TEMP TEMPERATURE
BRKR BREAKER HTD HEATED TERM TERMINAL
BRTHR BREATHER HT TR HEAT TREAT THROT THROTTLE
BRI BRIGHT HTR HEATER THRU THROUGH
BUZ BUZZER HP HORSEPOWER TRAC TRACTION
CA CABLE HYD HYDRAULIC TRLR TRAILER
CD CANDELA ID IDENTIFICATION XDCR TRANSDUCER
CP CANDLEPOWER IGN IGNITION XFER TRANSFER
CAP CAPACITOR ILLUM ILLUMINATION XFMR TRANSFORMER
CAT CATERPILLAR IND INDICATOR XSTR TRANSISTOR
CHAS CHASSIS INST INSTRUMENT XMSN TRANSMISSION
CH CHOKE INT INTERMITTENT XMTR TRANSMITTER
CIRC CIRCUIT L LEFT TRK TRUCK
CLK CLOCK LT LIGHT UPR UPPER
CW CLOCKWISE LTR LIGHTER VLV VALVE
CLSTR CLUSTER LWR LOWER VERT VERTICAL
CL CLUTCH MAG MAGNET VM VOLTMETER
COL COLUMN MOD MODULATOR VOL VOLUME
COMM COMMUTATOR MDL MODULE WSHR WASHER
CMPNT COMPONENT MOT MOTOR WHL WHEEL
CPRSR COMPRESSOR MTD MOUNTED WDO WINDOW
CONN CONNECTOR NEG NEGATIVE WSHLD WINDSHIELD
CONT CONTINUED N/ NOT WITH WPR WIPER
CSL CONSOLE NO. NUMBER W/ WITH
CONT CONTACT PASS PASSENGER W/O WITHOUT
CONT CONTROL POSN POSITION
CONV CONVERTER POS POSITIVE
CLR COOLER POT POTENTIOMETER
CTSY COURTESY
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00JAHP CIRCUIT DIAGRAM, LCF

CNA1 06SEP07 REVISED AND REDRAWN A 60785Z PART NO.
RELEASE NO. DATE SHEET
59053V 05FEB04 AE08055410 001
Figure 1 Abbreviations
S08332
2 CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
2.2. ACRONYMS, P. 2

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ACRONYMS
DESCRIPTION ACRONYM DESCRIPTION ACRONYM

ANTILOCK BRAKING SYSTEM ABS HEAVY DUTY DIESEL HDD
ANTENNA COMMUNICATION UNIT ACU HIGH PERFORMANCE TRUCK HPT
ALTERNATING CURRENT AC HIGH SIDE DRIVER HSD
AXLE TO BACK OF CAB AC HEATING, VENTILATION, AND
HVAC
AXLE TO FRAME AF AIR CONDITIONING
ACCELERATOR PEDAL MODULE APM INJECTOR DRIVE MODULE IDM
ACCELERATOR POSITION SENSOR APS INPUT/OUTPUT I/O
AUXILIARY POWER UNIT APU INTEGRATED MOBILE

IMCT
COMMUNICATION TERMINAL
AMERICAN TRUCKING ASSOCIATION ATA
INSTRUMENT PANEL I/P
AUTOMATIC TRACTION CONTROL ATC
INDEPENDENT POWER TAKE-OFF IPTO
AUDIO VIDEO INTERFACE AVI
INPUT SPEED SENSOR ISS
BAROMETRIC ATMOSPHERE PRESSURE BAP
LIGHT COMMERCIAL TRANSMISSION LCT
BRAKE HORSEPOWER BHP
LOW PRESSURE MODULE LPM
BACK OF CAB BOC
LOW SIDE DRIVE LSD
CITIZEN BAND CB
MEDIUM DUTY MD
COLD CRANKING AMPERES CCA
MOMENTARY ENGINE IGNITION
CLEAN POWER ELECTRICAL CONNECTOR CEC MEIIR
INTERRUPT RELAY
CENTRAL PROCESSING UNIT CPU MALFUNCTION INDICATION LAMP MIL
CAB OVER ENGINE COE MULTIPLEX SWITCH MODULE MSM
DIRECT CURRENT DC OUTPUT SPEED SENSOR OSS
DRIVER CONTROL MODULE DCM PYROMETER AMMETER MODULE PAM
DIGITAL DATA LINK DDL
POWER DISTRIBUTION CENTER PDC
DIESEL OXIDATION CATALYST INLET PROGRAMMABLE LOGIC CONTROLLER PLC
DOCT
TEMPERATURE
POWER TAKE-OFF PTO
DIESEL PARTICULATE FILTER DPF
PULSE WIDTH MODULATION PWM
DIESEL PARTICULATE FILTER
DPFDP REAR AXLE RA
DELTA PRESSURE
DIESEL PARTICULATE RADIO FREQUENCY RF
DPFT
FILTER TEMPERATURE ROLL STABILITY PROGRAM RSP
DIESEL TURBOCHARGED DT SEVERE SERVICE SS
DAY TIME RUNNING LIGHTS DTRL TRANSMISSION CONTROL MODULE TCM
ELECTRONIC CONTROL MODULE ECM TERRESTRIAL COMMUNICATION UNIT TCU
ELECTRONIC CONTROL UNIT ECU TERRESTRIAL MOBILE
TMCT
EXHAUST GAS RECIRCULATION EGR COMMUNICATION TERMINAL
EXHAUST GAS TEMPERATURE EGT THERMAL OVERCRANK PROTECTION TOCP
ELECTRO MAGNETIC INTEFERENCE EMI THROTTLE POSITION SENSOR TPS
END OF FRAME EOF TURBINE SPEED SENSOR TSS
ELECTRIC TRAILER BRAKE ETB VEHICLE SPEED OUTPUT VSO
FRONT AXLE FA VEHICLE SPEED SENSOR VSS
FRONT END FE WORLD TRANSMISSION

WTEC
ELECTRONIC CONTROLS
FRONT OF DASH FOD
ZERO VOLT REFERENCE ZVR
FULL POWER BRAKE FPB
GLOBAL POSITIONING SYSTEM GPS
HYDRAULIC CONTROL UNIT HCU
HEAVY DUTY HD

CNA1 06SEP07 REVISED AND REDRAWN A 60785Z PART NO.
59053V 05FEB04 AE08055410 002
Figure 2 Acronyms
S08332
DIAGRAMS
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT DIAGRAM INSTRUCTIONS
A - SWITCH AND RELAY POSITIONS AS SHOWN ON B - MULTIPLE CONNECTIONS ARE DISPLAYED

CIRCUIT DIAGRAMS INDICATE NORMAL POSITION ON SCHEMATIC AS SHOWN WITH R/D NUMBER
WITH IGNITION OFF UNLESS OTHERWISE NOTED. & CAVITY NUMBER. REFER TO CONNECTOR
COMPOSITE FOR MORE INFORMATION
R/D NUMBER CAVITY NUMBER
86
30 CAVITY NUMBER R/D NUMBER
B
(12-A) AND/OR D C B A (12)

87
A 87A
85
SWITCH, SINGLE IN-LINE CONNECTORS DISPLAYED

SOLENOID RELAY - SUPPRESSED
MECHANICAL AS SHOWN BELOW WITHOUT R/D NUMBER
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.

THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.
A B
LOCATION / CIRCUIT NUMBER
WIRE GAUGE / WIRE COLOR F1
20A
+
LOCATION IN FUSE RATING
VOLTMETER A B
PRINTED FUSE / CIRCUIT
CIRCUIT IN BREAKER F2
INSTRUMENT - CONNECTION 20A
CLUSTER
D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT

DISTRIBUTING CURRENT TO TWO CIRCUITS.
SPLICE
E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL

WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.
EXTERNAL WIRE
A12 A12A
CONNECTIONS
WIRE CONNECTION PIGTAIL
A B D C A B
A128
S IGN ACC F18
20A
OFF BUSSED CONTACT 16RD
A B
F19
20A 16WH
BATT
KEY SWITCH INTERNAL BODY CONTROLLER

(1101M) CONNECTION (1602)
F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT).ANY INDIVIDUAL
GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT
32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)
11-G R32-G
11-GA R32-GA
11-GB R32-GB
SUFFIX BEGINNING LOCATION SUFFIX BEGINNING

COMMON GROUND INDIVIDUAL GROUND WITH G INDICATES
WITH G INDICATES
CIRCUIT NUMBER CIRCUIT NUMBER A GROUND CIRCUIT
A GROUND CIRCUIT
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER

THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED

CNA1 28AUG07 REVISED AND REDRAWN A 60785Z
RELEASE NO. DATE PART NO. SHEET
59053V 05FEB04 AE08055410 003
Figure 3 Circuit Diagram Instructions
S08332
DIAGRAMS
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CIRCUIT NUMBER IDENTIFICATION AND COLOR
CIRCUIT
COLOR DESCRIPTION
NUMBER
1 LTBL ALTERNATOR - FIELD
2 RD ALTERNATOR - CHARGE
DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
3
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
DKBL SERIAL / DATA COMMUNICATION J1922 (+)
4
GY SERIAL / DATA COMMUNICATION J1922 (-)
5 YL SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (+)
GN SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7 RD ALTERNATOR - RESISTANCE
8
9 GY LOW VOLTAGE ELECTRONIC GROUND
10 WH CHASSIS / ENGINE GROUND
11 WH CAB / SLEEPER GROUND
12 LTBL ACCESSORY FEED
PK IGNITION FEED
13
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG / PREHEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22 TN TIRE PRESSURE MONITORING / CONTROL
23 TN ENGINE FAN / SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENTS AND GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38 GY LIFT AXLE
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTITHEFT WARNING

CNA1 28AUG07 REVISED AND REDRAWN A 60785Z PART NO.
59053V 05FEB04 AE08055410 004
Figure 4 Circuit Number Identification and Color
S08332
DIAGRAMS

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT NUMBER IDENTIFICATION AND COLOR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. (CONT)
CIRCUIT
COLOR DESCRIPTION
NUMBER
46 GY POWER TAKE-OFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING / MARKER LIGHTS
55 OR TURN SIGNAL - FEED
OR TURN SIGNAL LIGHTS - LEFT
56
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR TURN SIGNAL LIGHTS - RIGHT
57
LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58 BN CLEARANCE / IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY / DOME LIGHTS
64 YL FOG / DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHTS
66 YL DAYTIME RUNNING LIGHT
67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
OR STOP LIGHTS
70
RD STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACK-UP - LIGHTS
71
LTBL BACK-UP - LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRCULATION MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED, MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED
81 LTGN POWER DOOR LOCKS
82 GY WINDSHIELD WIPER
83 LTGN POWER WINDOWS
84 LTGN CIGAR LIGHTER
85 GY HORN

CNA1 28AUG07 REVISED AND REDRAWN B 60785Z PART NO.
59053V 05FEB04 AE08055410 005
S08332
DIAGRAMS

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT NUMBER IDENTIFICATION AND COLOR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. (CONT)
CIRCUIT
COLOR DESCRIPTION
NUMBER
86 LTGN RADIO - ENTERTAINMENT / CLOCK
87 GY WINDSHIELD WASHER
88 LTGN CLOCK / HOURMETER
89 VT AIR BAG
90 GY HYDRAULIC BRAKE PUMP
91 VT INTERCOMMUNICATION
92 TN TRANSMISSION CONTROLS - ELECTRONICS
93 TN AXLE SHIFT CONTROL
94 GY ANTILOCK BRAKE SYSTEM
95 TN EXHAUST EMISSION
96 YL SNOWPLOW LIGHTS / CRUISE CONTROLS
97 VT ENGINE CONTROLS - ELECTRONIC
98 BK DATALINK AND DIAGNOSTICS
99 VT ACCELERATOR POSITION SENSOR (APS)
100 GY AIR HORN (ELECTRIC SOLENOID ACTUATED)
101 TN BRAKE APPLICATION AIR
102 YL FLASH TO PASS
103 LTGN BODY BUILDER AUXILIARY FEED
104 DKBL REMOTE START / STOP
105 LTGN HEATED SEATS
106 OR HIGH VOLTAGE ALTERNATOR AC CHARGE
107 GY INSTRUMENT CLUSTER ELECTRONIC FEED (5V)
108 GY BRAKE PAD WEAR SENSOR
109 GY BRAKE STROKE / SLACK ADJUSTER
110 GY INSTRUMENT CLUSTER ELECTRONIC GROUND
111 TN FUEL FILTER RESTRICTION TRANSDUCER
112 GY LIFT GATE
PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B CAB - DRIVER CONTROL MODULE
C CAB - HEADER / CLEARANCE LIGHTS
D CAB - ROOF / REAR PANEL
E CAB - LEFT DOOR / DOORS
F CAB - RIGHT DOOR / DOORS
H CAB - SLEEPER
J CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L TRANSMISSION
M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR CROSS MEMBER)
P CHASSIS / WHEEL BASE SECTION
R CHASSIS / SUSPENSION / REAR AXLE / AXLES
S CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS
T TRAVEL DOORS
U HOOD MTD HEADLIGHTS / MARKER LIGHTS
V SLEEPER ROOF / BACK PANEL WIRING
W WARDROBE CABINET WIRING

59053V 05FEB04 AE08055410 006
S08332
DIAGRAMS
2.7. LAMP BULB CHART, P. 7

LAMP BULB CHART
BULB APPLICATION CANDLEPOWER OR WATTS BULB TRADE NUMBER

ASHTRAY 1.4 WATT 74T-5
DOME 15 WATT 211-2
FOG LIGHTS 55 WATT 64151
ROOF MARKER LIGHTS 5 WATT 0194
HIGH BEAM HEADLIGHT 65 WATT 9007 LL
LOW BEAM HEADLIGHT 55 WATT 9007 LL
PARK LAMP 27 WATT 1157NA
FRONT TURN SIGNAL 8 WATT 1157NA
SIDE MARKER LIGHTS 5 WATT 168
REVERSE LIGHT 32 WATT 1156
STOP / TAIL LIGHTS 32 WATT / 3 WATT 1157

CNA1 28AUG07 REVISED AND REDRAWN C 60785Z PART NO.
59053V 05FEB04 AE08055410 007
Figure 7 Lamp Bulb Chart
S08332
DIAGRAMS
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE RELAY FUNCTION AND WIRING DUIDE
RELAY VIEWED FROM INSERTION END RELAY SCHEMATIC
MINIATURE - ISO (1)

ENERGIZING COIL
86
NORMALLY CLOSED
87A CONTACT
30
NORMALLY OPEN
87 CONTACT
85
COMMON CONTACT
ENERGIZING COIL
MINIATURE - 280 (1)

30 86 86
30
87
85 87A 87 87A
85
MICRO - 280 (1)
30 86
85 87A 87
MICRO - ISO (1)

NORMALLY OPEN
ENERGIZING COIL CONTACT
1
2 3
5 3
NORMALLY CLOSED 4
CONTACT 5
1 COMMON CONTACT 4
ENERGIZING COIL 2
MICRO - 4 PIN (1)
30 86
85 87
86
30
MINI MICRO - 4 PIN (2) 87
30 86 85
85 87
NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR

59053V 05FEB04 AE08055410 008
Figure 8 Relay Function and Wiring Guide
S08332
DIAGRAMS
2.9. SCHEMATIC SYMBOL CHART, P. 9

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART
SYMBOL DESCRIPTION SYMBOL DESCRIPTION
F D E C A B
AMMETER
ACCEL PEDAL
POSN SENSOR
+ -
IDLE THROTTLE
BATTERY
+ -
F E D C A B
ACCEL PEDAL
BLUNT CUT CIRCUIT
POSN SENSOR
A B C BUSBAR
A B
AIR DRYER
CIGAR LIGHTER
ALARM TYPE 2 OR 3
TYPE 1
A A
CIRCUIT BREAKER
B
B
G ALTERNATOR
B
DIODE

CNA1 28AUG07 REVISED AND REDRAWN E 60785Z PART NO.
59053V 05FEB04 AE08055410 009
Figure 9 Schematic Symbol Chart
S08332
DIAGRAMS

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART (CONT)
DIODE, LIGHT
EMITTING HORN
FAN SOLENOID
BATT
KEY SWITCH
OFF
S IGN ACC
FEMALE TERMINAL A B D C
FUSE
S S S S
I A I A I A I A KEY SWITCH,
COMPLEX
OFF OFF OFF OFF
FUSIBLE LINK
F B A C E
FUSES W/ BUSBAR
LIGHT W/ SWITCH
GROUND N/ STUD
LIGHT, DOUBLE
FILAMENT
HEATER
HOLDER, FUSE
LIGHT, SINGLE
W/ BUSBAR
FILAMENT
300371 CIRCUIT DIAGRAM, LCF

CNA1 28AUG07 INITIAL RELEASE A 60785Z PART NO.
60785Z 10MAY07 AE08055410 010
S08332
DIAGRAMS

MALE TERMINAL RESISTOR
A B
MOTOR
SENDER - FUEL,
OIL, TEMP, WATER
PASS THRU
CONNECTION
SENSOR, PRESSURE.
ABS 6
PRESSURE SWITCH
SENSOR, MAGNETIC
86
30
RELAY, FIVE
TERMINAL
87
87A
85
86
30
RELAY, FOUR
TERMINAL SENSOR, YAW
87
85
SOLENOID
B1
RELAY, LATCHING
B2
SOLENOID W/ DIODE

60785Z 10MAY07 AE08055410 011
S08332
DIAGRAMS

SWITCH, PUSH
SPEAKER
BUTTON
OHMS
120
SPLICE TERMINATING RESISTOR
C
A
STUD
THERMISTOR
B M
G
S THERMOSTAT
START MOTOR
W/ TOCP
S
A B
B S
VALVE, ETHER
BOTTLE
SWITCH, MECHANICAL
(NORMALLY OPEN)
VALVE, MODULATOR
SWITCH, MECHANICAL C
(NORMALLY CLOSED)

60785Z 10MAY07 AE08055410 012
S08332
DIAGRAMS
3. 12 VOLT DISTRIBUTION, GROUNDS, AND DATA LINKS (CHAPTER 3)

3.1. BATTERY FEEDS, POWER DISTRIBUTION BOX, P. 1

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE BATTERY FEEDS, POWER DISTRIBUTION BOX (PDB)
1 2
F1 OPEN
1 2
N329 STARTER RELAY
F2
12PK (720A-57) CH5_01
30A
1 2 PARK LAMP RELAY

N1057A
F3 (720A-59)
16OR
CH8_04, CH9_01
20A
1 2
N1854A IDM RELAY
F4 (720A-55)
10WH
40A CH6_01,CH7_01
1 2
N1709 HEADLAMP RELAY
F5
12BN (236A-R2) CH9_05
30A
1 2
N364 BLOWER MOTOR RELAY
F6
12BK (236A-R2) CH12_01
40A
1 2
N1672 WIPER RELAY
F7
14DKBL (720A-56) CH4_06
BATTERY
25A
MEGA FUSE 2
F8 1 TRAILER BRAKE BLUNT
N1051
- + 2RD 2RD 12PK CUT CIRCUITS
200A CH10_06
30A
1 2
N1679
F9 DOOR LOCK TIMER
16WH
(212) CH4_03
20A
2/0BK
1 2
N10 BRAKE PEDAL SWITCH
F10 16LTGN (227) CH9-03, CH10_05
20A
1 2
N1059 FUEL PUMP RELAY
F11 16DKBL
2/0BK (720-48) CH6_01
20A
ENGINE BLOCK FRAME

1 2
GROUND GROUND N1050
F12 16LTGN
20A KEY SWITCH
(213) CH3_04
1 2
N1552
F13 16LTGN
20A
1 2
N460 HORN RELAY
F14 14YL (236A-R2) CH4_04
15A

59053V 05FEB04 AE08055411 001
Figure 13 Battery Feeds, Power Distribution Box
S08332
DIAGRAMS

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND BATTERY FEEDS,
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE POWER DISTRIBUTION BOX (PDB) (CONT)
1 2
N3049 CLUSTER CONN A
F15 18BK (217A) CH8_02
10A
1 2
N175 BACK-UP RELAY
F16 18BK (720-49) CH11_01A
15A
1 2
N475 FOG LAMP RELAY
F17 18WH (720A-54) CH9_04
15A
1 2
N1861A TCM / TRANSMISSION RELAY
F18 18RD (306 / 720-52) CH11_01A
15A
1 2
N1662 FUEL HEATER RELAY
F19 16YL (720A-51) CH6_01
20A
1 2
N601 ABS MODULE
F20 10LTBL (315) CH10_01
BATTERY
60A
MEGA FUSE 1 2
F21 N905 TRAILER BOX
- + 2RD 2RD 16LTGN (500) CH10_04
200A 20A
1 2
F22 OPEN
2/0BK
1 2 BODY BUILDER CUSTOMER

N49
F23 ACCESS BLUNT CUT CIRCUITS
12OR
CH10_02
40A
1 2
N40 CIGAR LIGHTER
F24 18LTBL (206) CH4_01
2/0BK 20A
FRAME 1 2 FLASHER
ENGINE BLOCK N383
GROUND (236B) CH9_01
GROUND F25 16RD HAZZARD SWITCH
20A (208) CH9_01
1 2 REMOTE KEYLESS
N2002
F26 18OR ENTRY RECEIVER
15A (211) CH4_03

59053V 05FEB04 AE08055411 002
S08332
DIAGRAMS

BATTERY FEEDS,
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. POWER DISTRIBUTION BOX (PDB) (CONT)
1 2
N1772 BASE AND PREMIUM RADIO
F27 18VT / CASSETTE RADIO
10A (202A / 202C) CH4_05
1 2
N54 DOME LIGHT RELAY
F28 18LTGN (236A-R1) CH4_07
10A
1 2
N534 ABS MODULE
F29 10YL (315) CH10_01
60A
1 2
N1153A PUSHER FAN RELAY
F30 14RD (236A-R1) CH12_03
60A
1 2 DIGNOSTIC CONNECTOR A /
N391
F31 DIGNOSTIC CONNECTOR B
18RD
BATTERY (237 / 238) CH3_18
20A
MEGA FUSE 1 2
F32 N170 POWER WINDOW RELAY
- + 2RD 2RD 12RD (236A-R2) CH4_02
200A 40A
1 2
N212 BODY BUILDER RELAY
F33
14DKBL (720-47) CH10_02
25A
2/0BK
1 2
N883 AC CLUTCH
F34
18PK (720A-53) CH12_02
20A
1 2
N3049A IGNITION RELAY
F35
18BK (236A-R1) CH3_07
2/0BK 20A
ENGINE BLOCK FRAME 1 2

GROUND GROUND F36 OPEN

CNA1 28AUG07 REVISED AND REDRAWN D 60785Z PART NO.
59053V 05FEB04 AE08055411 003
S08332
DIAGRAMS
3.4. KEY SWITCH, P. 4

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE KEY SWITCH
BATTERY FEED
CH3_01
2RD
1
1
F12 20A F13 20A
2 2
16LTGN
16LTGN
N1050
N1522
MAIN CHASSIS / IP
17 18
(702A)
12LTGN
12LTGN
A1050
A1522
KEY SWITCH
(213)
3 6
START ACC START ACC START ACC START ACC
RUN LOCK RUN LOCK RUN LOCK RUN LOCK
OFF OFF OFF OFF
2 1 5 4
12WH
A296A
12RD
A298
12PL
12BK
A32
A297
CH3_05
(RUN)
CH3_08
CH3_06
CH3_07
(START)
(RUN-ACCESSORY)
(RUN-START)
IGNITION FEED
IGNITION FEED
IGNITION FEED
IGNITION FEED

59053V 05FEB04 AE08055411 004
Figure 16 Key Switch
S08332
DIAGRAMS
3.5. IGNITION FEEDS (RUN), P. 5

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE IGNITION FEED (RUN)
BATTERY FEED
CH3_04
KEY SWITCH
(213)
START ACC
RUN LOCK
5 OFF
A298
IP / MAIN CHASSIS 12PL
(702A-16)
N298E
12GY
N298B
N289A
12GY
N298F
12GY
12GY
1 1
F37 10A F39 10A
2 2
18OR
18TN
N165
N8
MAIN CHASSIS / IP MAIN CHASSIS / IP

(702B-19) (702D-3)
16OR
18TN
A8C
A165
WIPER RELAY
COMBI SWITCH A
TURN SIGNAL RELAY
(205A) CH9_01
(720A-56) CH4_06
(236A-R1) CH9_01

59053V 05FEB04 AE08055411 005
Figure 17 Ignition Feeds (Run)
S08332
DIAGRAMS
3.6. IGNITION FEEDS (START), P. 6

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE IGNITION FEED (START)
BATTERY FEED
CH03_04
KEY SWITCH
(213)
START ACC
RUN LOCK
4
OFF
12RD
A32
IP / MAIN CHASSIS
(702A-14)
12RD
N32 STARTER RELAY
(720A-57) CH5_01

59053V 05FEB04 AE08055411 006
Figure 18 Ignition Feeds (Start)
S08332
DIAGRAMS
3.7. IGNITION FEEDS (RUN-START), P. 7

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE IGNITION FEED (RUN - START)
BATTERY FEED
CH3_04
ECM / CRUISE ENABLE /

KEY SWITCH
THROTTLE POSITION SENSOR
(213) F46
N297J N1856C / BRAKE PEDAL SW
3 12GY 18GY (304/203/220/227)
1 2
5A CH7_01,02,03,
CH9_03, CH10_05
N297H BODY BUILDER RELAY
START ACC IP / MAIN CHASSIS
14BK (720-47) CH10_02
(702A-15)
N297E N297D TRANSMISSION RELAY
RUN LOCK 12BK 14BK (720A-52) CH11_01A
OFF N297C FUEL HEATER RELAY
14BK (720A-51) CH6_01
A297B
1
12BK
N297A ECM
18BK (304) CH7_01
N297B AC CLUTCH RELAY
A297 14BK (720A-53) CH12_02
12BK
IP / MAIN CHASSIS
(702D-7) F35
A297A
12BK
2 1
A3049D N3049A BATTERY FEED
2RD
18BK 18BK CH3_03
20A
A3 A4
86
30
IGNITION RELAY
(236A-R1)
87
85
B4 B3
A489RR REGEN INHIBIT
18BK (252) CH8_05
A57ED
16BK
A489E
16PK
A489PP PARKED REGEN

18PK (253) CH8_05
A2350A HEST LIGHT
18BK (254) CH8_05
A489B
18PK AC DEMAND RELAY
A57SZ
14BK
A489C (236A-R1) CH12_01

18PK
A489G BLOWER MOTOR RELAY

16PK (236A-R2) CH12_01
A489K HVAC AC SWITCH

A57JZ
14BK
18PK (239) CH12_01
A489D CLUSTER CONN A

A489Y
18PK
18PK (217A) CH8_01

PUSHER FAN
A489A PRESSURE SWITCH
18PK (249) CH12_03
A489F MSM MODULE
A57D
10BK
18PK (250) CH8_05

A489L TRANSHIFTER
18PK (1) CH11_01A
GROUND
REMOTE KEYLESS ENTRY
(LOCATED AT RIGHT SIDE A489N RECEIVER
BETWEEN HEADLIGHTS & 18PK (211) CH4_03
BEHIND RADIATOR GRILLE)
A489M
BRAKE PRESSURE SWITCH

18PK
A489P
(248) CH10_05
18PK
DAY TIME RUNNING
A489S
LIGHTS MODULE
IP / MAIN CHASSIS 18PK
(201) CH9_05
(702A-13)
N489C ABS MODULE
18PK (315) CH10_01
N489B
18PK N489E FUEL TRANSFER PUMP RIGHT
18BK (509) CH6_02

59053V 05FEB04 AE08055411 007
Figure 19 Ignition Feeds (Run-Start)
S08332
DIAGRAMS
3.8. IGNITION FEEDS (RUN-ACCESSORY), P. 8

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE IGNITION FEED (RUN - ACCESSORY)
BATTERY FEED
CH3_04
KEY SWITCH
(213) START ACC
RUN LOCK
OFF
12WH
A296A
POWER WINDOW RELAY A296B

(236A-R2) CH4_02 12WH
12WH
A296
IP / MAIN CHASSIS
(702B-8)
12WH
N296D
12WH
N296A
1
18WH
N296C
F42 10A
2
N137
18YL
BASE AND PREMIUM RADIO

BACK-UP RELAY
/ CASSETTE RADIO
(720-49) CH11_01A
(202A / 202C) CH4_05

59053V 05FEB04 AE08055411 008
Figure 20 Ignition Feeds (Run-Accessory)
S08332
DIAGRAMS
3.9. GROUNDS (MAIN CHASSIS), P. 9

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND (MAIN CHASSIS)
N57AF
12BK
RADIATOR GROUND
(MOUNTED ON THE STAY ROD)
N57C N57DD PUSHER FAN

12BK 16BK (318) CH12_03
CAB GROUND
(LOCATED ABOVE & TO THE
LEFT OF THE IP HARNESS
ENTRY INTO THE CAB) N57F HORN HIGH / LOW
16BK (308) CH4_04
N57S
8BK
N57J BODY BUILDER CUSTOMER

10BK ACCESS BLUNT CUT CIRCUITS
CH10_02
N57AD FUEL TRANSFER PUMP RIGHT

16BK (509) CH6_02
N530
18LTGN
ABS MODULE
(315) CH10_01
N57M N57K
8BK 10BK
GROUND
(LOCATED ON RIGHT FRAME N57WF WATER SENSOR
RAIL AT REAR OF CAB) 18BK (301D) CH6_01
N57B FUEL HEATER

16BK (301B) CH6_01
N57A FUEL PUMP

16BK (301A) CH6_01

59053V 05FEB04 AE08055411 009
Figure 21 Grounds (Main Chassis)
S08332
DIAGRAMS
3.10. GROUNDS (MAIN CHASSIS), P. 10

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND (MAIN CHASSIS) (CONT)
N57E
18BK
N57D
16BK
N57W
18BK
N57N TCM
N57X
10BK (306) CH11_01
18BK
N57Y
18BK
N57Z
18BK
N57V
18BK
MAIN CHASSIS /
N57G
REAR CHASSIS
12BK
(705) CH3_11
N57AA FUEL HEATER RELAY

18BK (720A-51) CH6_01
N57AB TRANSMISSION RELAY

18BK (720A-52) CH11_01A
N57H N57AC FOG LAMP RELAY

18BK 18BK (720A-54) CH9_04
N57AE WIPER RELAY

18BK (720A-56) CH4_06
N57T BODY BUILDER RELAY

N57R
14BK (720-47) CH10_02
10BK
GROUND
(LOCATED ON N574A
2
RIGHT FRAME 16BK
RAIL AT REAR
OF CAB) N574C ECM
4
16BK (304)
N574B N574D
6
10BK 16BK
MAIN CHASSIS / K57B EGR VALVE

ENGINE 18DKBL-LTGN CH7_01
(706-1)
N574E K57D MANIFOLD INTAKE
K57A
14BK 18BK AIR HEATER RELAY
16BK
CH7_01
K57C GLOW PLUG RELAY

18BK CH7_05
N57L AC CLUTCH DIODE / AC CLUTCH

18BK CH12_02

59053V 05FEB04 AE08055411 010
Figure 22 Grounds (Main Chassis)
S08332
DIAGRAMS
3.11. GROUNDS (REAR CHASSIS), P. 11

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND (REAR CHASSIS)
@R57A
16BK
TAIL LAMP LEFT
(503) CH9_03A
*R57C
18BK
N57R N57G R57H

10BK 12BK 12BK
GROUND MAIN CHASSIS / REAR CHASSIS

(LOCATED ON RIGHT (705-9)
FRAME RAIL AT
REAR OF CAB) *R57A TRAILER BOX
16BK (500) CH10_04
NOTE:
* - W/ END OF FRAME BODY BUILDER
@ - W/ BACK OF CAB BODY BUILDER

59053V 05FEB04 AE08055411 011
Figure 23 Grounds (Rear Chassis)
S08332
DIAGRAMS
3.12. GROUNDS (IP), P. 12

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND (IP)
A57GC DIAGNOSTIC CONN A

18BK (237) CH3_18
A57HC
18BK
DIAGNOSTIC CONN B
A57F A57JC (238) CH3_18
12BK 18BK
GROUND
A57NC MSM J1
(LOCATED AT LEFT SIDE
18BK (250) CH8_05
BETWEEN HEADLIGHTS &
10BK
A57E
BEHIND RADIATOR GRILLE) A57KC

18BK CLUSTER CONN B
A57LC (217B) CH8_03
18BK
A57RC
A57RH HEADLAMP RIGHT
14BK
16BK (223) CH9_05
A57DD CIGAR LIGHTER
18BK (206) CH4_01
A57CD HVAC AC SWITCH

18BK (239) CH12_01
A57MC
A57DC
A57CC
A57AC
18BK
A57FC
A19S
A57EC
18BK
A19D
18BK
18BK
18BK
A19F
18BK
18BK
20BK
18BK
A57BD COMBI SWITCH A

18BK (205A) CH9_01
A57AD COMBI SWITCH B

18BK (205B) CH4_04
A57C
10BK
RADIO
DTRL MODULE
CLUSTER CONN B
DOOR LOCK TIMER

CASSETTE RADIO
RKE RECEIVER
PARKED REGEN
GROUND
BASE AND PREMIUM
REGEN INHIBIT
(212) CH4_03
(217B) CH8_03
(201) CH9_05
(202C) CH4_05
(252) CH8_05
(202A) CH4_05
(211) CH4_03
(LOCATED AT RIGHT SIDE

(253) CH8_05

A57D
10BK
A57UD IP / ROOF
16BK (700) CH3_14
A57JZ A57FD DOOR LOCK TIMER

14BK 18BK (212) CH4_03
A57LD WASHER PUMP

18BK (226) CH4_06
A57CZ
A57BZ
A57DZ
A57AZ
18BK
A57EZ
A57GZ
18BK
18BK
18BK
18BK
18BK
(241)
HVAC LIGHT
HAZARD SWITCH
CRUISE ENABLE SW
ASH TRAY LIGHT
ASH TRAY LIGHT
(203) CH7_02
(215) CH9_06
(214) CH9_06
(204) CH7_02
CH9_06, CH12_01
CRUISE SET SWITCH
(208) CH9_01

CNA1 06SEP07 REVISED AND REDRAWN F 60785Z PART NO.
59053V 05FEB04 AE08055411 012
Figure 24 Grounds (IP)
S08332
DIAGRAMS
3.13. GROUNDS (IP), P. 13

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND (IP) (CONT)
A57YD BLOWER MOTOR SWITCH

12BK (240) CH12_01
A57B A57AE DRIVER POWER SWITCH

8BK 14BK (403) CH4_02
GROUND
A57A
10BK
A57LH LEFT HEADLAMP

16BK (222) CH9_05
A57JD
12BK
BRAKE FLUID
A57HD
LEVEL SWITCH
18BK
(247) CH10_05
A57VD CRUISE ENABLE SWITCH

A57SD
18BK
A57MD
A57TD
A57ND
18BK
18BK
18BK
18BK (203) CH7_02
A57GD TRAILER BRAKE BLUNT

18BK CUT CIRCUITS
CH10_06
A57ZD DRIVER DOOR SWITCH

18BK (404) CH4_03
FRONT COMB
FRONT COMB
LIGHT LEFT
LEFT FOG LIGHT
(233) CH9_04
LIGHT RIGHT
RIGHT FOG LIGHT
(228) CH9_02
(234) CH9_04
(229) CH9_02
A57RR RIGHT REAR RELAY

18BK (236A-R2) CH9_03
A57LR LEFT REAR RELAY

18BK (236A-R2) CH9_03
A57LF LEFT FRONT RELAY

16BK (236A-R1) CH9_02
A57RF RIGHT FRONT RELAY

16BK (236A-R1) CH9_02
A57D A57JZ A57SZ
10BK 14BK 14BK
A57TS TURN SIGNAL RELAY

GROUND
16BK (236A-R1) CH9_01
A57HZ POWER WINDOW RELAY

12BK (236A-R2) CH4_02
A57ED IGNITION RELAY

16BK (236A-R1) CH3_07
A57RZ PUSHER FAN RELAY

16BK (236A-R1) CH12_03

CNA1 06SEP07 REVISED AND REDRAWN D 60785Z PART NO.
59053V 05FEB04 AE08055411 013
Figure 25 Grounds (IP)
S08332
DIAGRAMS
3.14. CAB GROUNDS (ROOF, FLOOR), P. 14

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CAB GROUNDS (ROOF, FLOOR)
A57D SEAT BELT SWITCH

18BK (3) CH8_02
ROOF / FLOOR
(701-A)
A57C A57B PARK BRAKE SWITCH
18BK 20BK (2) CH8_02
A57A TRANSMISSION SHIFTER

18BK (1) CH11_01A
D57G
18BK
D57H DOME LIGHT

18BK (106) CH4_07
D57E MARKER LIGHT 5

18BK (105) CH9_02
IP / ROOF
(700-1)
A57D A57UD D57F D57D MARKER LIGHT 4
10BK 16BK 18BK 18BK (104) CH9_02
GROUND
D57C MARKER LIGHT 3
18BK (103) CH9_02
D57B MARKER LIGHT 2

18BK (102) CH9_02
D57A MARKER LIGHT 1

18BK (101) CH9_02

CNA1 06SEP07 REVISED AND REDRAWN C 60785Z PART NO.
59053V 05FEB04 AE08055411 014
Figure 26 Cab Grounds (Roof, Floor)
S08332
DIAGRAMS
3.15. J1708 DATA LINK, P. 15

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1708 DATA LINK
ECM
(304)
DIAGNOSTIC CONN A IP / MAIN CHASSIS
(237) (702D)
12
A914 N914
F 25
18TN 18TN
13
A915 N915
G 10
18PK 18PK

59053V 05FEB04 AE08055411 015
Figure 27 J1708 Data Link
S08332
DIAGRAMS
3.16. J1939 DATA LINK, P. 16

MSM J1
(250)
A1852D
6
18PK
A1851D
5
18WH
DIAGNOSTIC
CONN A CLUSTER CONN B
(237) (217B)
A1851B A1851A 17 J1939 INDICATOR

C
18WH 18WH LIGHTS
A1852B A1852A J1939 INDICATOR

D 16
18PK 18PK LIGHTS
A1852C
A1851C
18WH
18PK
IP / MAIN CHASSIS
(702D) 14 10
N1851C
N1852C
18WH
TCM ECM
18PK
(306) (304)
N1851B N1851A
9 61
18WH 18WH
N1852B N1852A
8 62
18PK 18PK

59053V 05FEB04 AE08055411 016
S08332
DIAGRAMS
3.17. J2284 DATA LINK, P. 17

CLUSTER CONN B
DIAGNOSTIC (217B)
CONN B
(238)
6 A1814D A1814A 15 ABS WARNING

18WH 18WH LIGHT
A1815D A1815A ABS WARNING

14 14
18PK 18PK LIGHT
A1814B
18WH
A1815B
18PK
IP / MAIN CHASSIS
12 7
(702B)
N1815B
N1814B
18WH
18PK
ABS MODULE
(315)
N1814A
3
18WH
N1815A
18
18PK
J2284 TERMINATING
RESISTOR
(301)
A
N1814C
18WH
OHMS
120
C
N1815C
18PK

59053V 05FEB04 AE08055411 017
S08332
DIAGRAMS
3.18. DIAGNOSTIC CONNECTORS, P. 18

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE DIAGNOSTIC CONNECTORS
DIAGNOSTIC
CONNECTOR A
(237)
J1708 DATA LINK
A915 G
18PK
ECM
(304) CH3_15
A914
F
18TN
J1939 DATA LINK
A1852B
D
18PK
ECM / TCM /
CLUSTER CONN B / MSM J1
(304 / 306 / 217B / 250)
CH3_16
A1851B
C
18WH
A57GC A
18BK
A391A B
18RD
DIAGNOSTIC
CONNECTOR B
(238)
A57F A57JC
5
12BK 18BK
GROUND
BETWEEN HEADLIGHTS & A57HC
4
BEHIND RADIATOR GRILLE) 18BK
CHASSIS / IP
(702D-2)
PDB-F31 N391 A391C A391B
16
(720) CH3_03 18RD 18RD 18RD
A1815D 14
18PK
ABS MODULE / CLUSTER CONN B
/ TERMINATING RESISTOR
(315 / 217B / 301) CH3_17
A1814D 6
18WH
J2284 DATA LINK

59053V 05FEB04 AE08055411 018
Figure 30 Diagnostic Connectors
S08332
DIAGRAMS
4. CAB ACCESSORIES (CHAPTER 4)

4.1. CIGAR LIGHTER, P. 1

ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
CIGAR LIGHTER
BATTERY FEED
CH3_02
2RD
F24 20A
2
18LTBL
N40
MAIN CHASSIS / IP
(702A-5) CIGAR
LIGHTER
(206)
A
A40
18LTBL
C
A57DD
18BK
A57C
10BK
GROUND
UOOJAHP CIRCUIT DIAGRAM, LCF

59053V 05FEB04 AE08055412 001
Figure 31 Cigar Lighter
S08332
DIAGRAMS
4.2. POWER WINDOWS, P. 2

CHAPTER 4
POWER WINDOWS
KEY SWITCH
(RUN-ACCESSORY)
BATTERY FEED
(213) CH3_08
CH3_03
12WH
A296A
2RD
MAIN CHASSIS / IP
F32 (702B-17)
1 2 N170 A170 A296B
12RD 12RD 12WH
G4 G3
40A
86
30
POWER WINDOW
RELAY
(236A-R2)
87
87A
85
J3 J4
A57HZ A57SZ A57JZ A57D
12BK 14BK 14BK 10BK
GROUND
A170A
12RD

DRIVER POWER
RIGHT DOOR IP / LEFT SWITCH
/ IP DOOR (403)
PASSENGER (704) (703)
POWER SWITCH 5
5 5
(412) F170 A170C A170B E170
14RD 14RD 14RD 14RD
2 1 3
A57AE E57A
14BK 14BK
1 4
E227A
A57B
8BK
14YL
6
GROUND
5 (LOCATED AT
1
RIGHT E226A
3 SIDE BETWEEN 14WH
HEADLIGHTS &
BEHIND RADIATOR
AUTO
GRILLE)
9 9 2
F227 A227 E227
14YL 14YL 14YL
14WH
F226A
F227A
14YL
4 4 6
F226 A226 E226
14WH 14WH 14WH
2 1 2 1
PASSENGER DRIVER P0WER

POWER MOTOR MOTOR
(411) (402)

59053V 05FEB04 AE08055412 002
Figure 32 Power Windows
S08332
DIAGRAMS
4.3. POWER DOORS, P. 3

POWER DOORS
A6B A6C HORN RELAY

3 18YL 18YL (236-R1) CH4_04
A489N A489Y A489E IGNITION RELAY

1
18PK 18PK 18PK (236-R1) CH3_07
IP / MAIN CHASSIS
(702D-5) F26
A2002B A2002C N2002 2 1 BATTERY FEED
9 2RD
18OR 18OR 18OR CH3_02
REMOTE 15A
KEYLESS
ENTRY A2002A
H DTRL MODULE
RECEIVER 18OR
(201)
(211)
A57DC A57E GROUND

14 (LOCATED AT LEFT SIDE
18BK 10BK
119A BEHIND RADIATOR GRILLE)
2
18PK
7
A129 IP / MAIN
8 CHASSIS
18LTGN
(702A-19) F9
A1679 2 1 BATTERY FEED
1 N1679 2RD
16WH 16WH CH3_01
20A
IP / LEFT
DRIVER DOOR
DOOR
SWITCH
(703)
(404)
A120 7 E120 5
11 18PK 18PK
8 E119 6 LOCK
A119C A119B
4 18PK 18PK
18PK UNLOCK
13 1
A57JD A57ZD E57B
12BK 18BK 18BK
DOOR LOCK
A57B
8BK
TIMER GROUND
(212) (LOCATED AT RIGHT
SIDE BETWEEN
HEADLIGHTS
& BEHIND RADIATOR
GRILLE) 2 4
A117A A117B E117
7
18PK 18PK 18PK
3 3
A118B A118A E118
2
18PK 18PK 18PK
5
A118C
A117C
18PK
18PK
12
IP / RIGHT PASSENGER
A57EC
A57FD
18BK
18BK
DOOR DOOR SWITCH

(704) (413)
3 3
F118
18PK
1OBK
A57D
10BK
A57E
8 4
F117
18PK
GROUND GROUND
(LOCATED AT RIGHT SIDE (LOCATED AT LEFT SIDE
BETWEEN HEADLIGHTS & BETWEEN HEADLIGHTS &
BEHIND RADIATOR GRILLE) BEHIND RADIATOR GRILLE)

59053V 05FEB04 AE08055412 003
Figure 33 Power Doors
S08332
DIAGRAMS
4.4. HORN AND COMBINATION SWITCH B, P. 4

CHAPTER 4
HORN AND COMBINATION SWITCH B
BATTERY FEED
CH3_01
2RD
1
F14 15A
IP / MAIN CHASSIS
(702B-18)
A460A N460
14YL 14YL
A460B
A460C
14YL
14YL
C1 C2
86
30
HORN
RELAY
(236A-R1) 87 HORN
HIGH / LOW
85 IP / MAIN CHASSIS (308)
D2 D1 (702B-14)
A1 A
N1
16LTBL 16LTBL
B
N57F
16BK
N57C
12BK
A6C
16YL
COMBINATION
SWITCH B
(205B)
CAB GROUND
A6B REMOTE KEYLESS (LOCATED ABOVE & TO THE
A6A
13 18YL ENTRY RECEIVER LEFT OF THE IP HARNESS
18YL
(211) CH4_03 ENTRY INTO THE CAB)
1 A941 WASHER PUMP
18BK (226) CH4_06
A63
2
16RD
A1674 WIPER MOTOR
4
18DKBL (225) CH4_06
6 A1675
16BK
A1671C BATTERY FEED THROUGH
3 WIPER RELAY
16RD
(720A-56) CH4_06
A57AD
5
18BK
A57C
10BK
GROUND

59053V 05FEB04 AE08055412 004
Figure 34 Horn and Combination Switch B
S08332
DIAGRAMS
4.5. RADIO, P. 5

CHAPTER 4
RADIO
KEY SWITCH
BATTERY FEED (RUN-ACCESSORY)
CH3_03 (213) CH3_08
12WH
A296A
2RD
1
F27 10A
12WH
A296
2 MAIN CHASSIS
/ IP
(702B-8)
N1772
18VT
F42
2 1 N296A
N137 N296D
18YL 12WH 12WH
10A
IP / MAIN
CHASSIS 10 11
(702A)
BASE AND CASSETTE

A1772C
A137C
PREMIUM RADIO RADIO

18PL
18YL
(202A) (202C)
A1772A A1772D
7 18PL 20PL 12
A137A A137D
4 20YL 6
18YL
IP / LEFT DOOR LEFT SPEAKER

(703) (401)
11 2
A804C E804
18OR 18OR
6 1
A287AC E287
18BK 18BK
A804A A804D
13 1
18OR 20OR
A287AA A287AD
14 2
18BK 20BK
A805A A805D
11 7
18WH 20BK
A287BA A287BD
12 8
18BK 20WH
IP / RIGHT DOOR RIGHT SPEAKER
(704) (410)
11 2
A805C F805
18WH 18WH
6 1
A287BC F287
18BK 18BK
A57CC A57MC
8 20BK 5
18BK
A57RC
14BK
10BK
A57E
GROUND

59053V 05FEB04 AE08055412 005
Figure 35 Radio
S08332
DIAGRAMS
4.6. WINDSHIELD WIPER AND WASHER PUMP, P. 6

CHAPTER 4
WINDSHIELD WIPER AND WASHER PUMP
KEY SWITCH
(RUN) BATTERY FEED
(213) CH3_05 CH3_01
2RD
N57R
10BK
1
A298
12PL
N57H
18BK
F7 25A
WIPER MOTOR
GROUND 2 (225)
(LOCATED ON RIGHT
FRAME RAIL AT REAR
OF CAB)
14DKBL
N1672
A63
N57AE
18BK
16RD C
A1674
B
COMBI SWITCH B 18DKBL
(205B) CH4_04 A1675
86 A
30 16BK
IP / MAIN
CHASSIS
WIPER RELAY
(702A-16)
87 (720A-56)
87A
85
A1671C
16RD
N298E N298F
12GY 12GY
MAIN CHASSIS / IP
(702B-9)
N1671 A1671B A1671A
14RD 14RD 14RD D
2
A941 COMBI SWITCH B
WASHER 18BK (205B) CH4_04
PUMP
(226) 1
A57LD
18BK
A57D
10BK
GROUND

59053V 05FEB04 AE08055412 006
Figure 36 Windshield Wiper and Washer Pump
S08332
DIAGRAMS
4.7. DOOR AJAR SWITCH AND DOME LIGHT, P. 7

CHAPTER 4
DOOR AJAR SWITCH AND DOME LIGHT
BATTERY FEED
CH3_03
2RD
1
IP / MAIN
F28 10A
CHASSIS
(702B-13)
2
A54A N54
18LTGN 18LTGN
18LTGN
18LTGN
A54C
A54B
G4 G3
86
30
DOME LIGHT
RELAY
(236A-R1)
87
85
H3 H4
A159C
16RD
CLUSTER CONN A
(217A)
18LTGN
16LTGN
A54D
A54E
A159B 8
18RD
A159A
18RD
IP / ROOF
(700) 12 10 11
ROOF / FLOOR
(701-B)
*D159 A159C
@D159B
18RD 18RD
18RD
18LTGN
18LTGN
*D54B
*D54A
*D57H *D57F
18BK 18BK @D159C
18RD
ROOF / IP
A159A
18RD
A159B
18RD
@D159A
18LTGN
@D54
(700-1)
18RD
DOME
LIGHT C A B
*A57UD
16BK
(106)
DOME
1 2 LIGHT
(106)
ON/OFF
PASSENGER DRIVER DOOR
10BK
*A57D
PUSH
DOOR SWITCH SWITCH
SWITCH
NOTE : GROUND
* - W/ MARKET CAN, USA (LOCATED AT RIGHT SIDE
@ - W/ MARKET, EXP, MEX BETWEEN HEADLIGHTS &

CNA1 06SEP07 REVISED AND REDRAWN C 60785Z PART NO.
59053V 05FEB04 AE08055412 007
Figure 37 Door Ajar Switch and Dome Light
S08332
DIAGRAMS
5. CHARGING AND CRANKING SYSTEM (CHAPTER 5)

5.1. CHARGING AND CRANKING — INTERNATIONAL V6 ENGINE, P. 1

CHAPTER 5
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTERNATIONAL V6 ENGINE
ECM
ALTERNATOR
(304) BATTERY FEED
ALTERNATOR CH3_01
R ENGINE
SENSE
CRANK
INHIBIT
G B
ALT ALT 7
2RD
WARM SENSE
1 3
1
KEY SWITCH
(RUN) F2
6RD
30A
K36
(213) CH3_06
16WHBK
16RD
K36C
K1818
N1093
18TN
12PK
N329
ENGINE / MAIN CHASSIS
(706-3)
12RD
A32
18LTGN
N904
86
IP / MAIN 30
CHASSIS STARTER
LINKS)
(FUSIBLE
(702A-14) RELAY
MAIN CHASSIS / IP 87 (720A-57)
12RD
(702D-1)
N32
87A
85
18LTGN
A904
CLUSTER CONN A
(217A)
K36A
6RD N113
16YL
CHARGING 2RD 2RD
WARN LIGHT 6
GLOW PLUG MANIFOLD INTAKE
RELAY AIR HEATER RELAY MAIN CHASSIS /
ENGINE
MEGA FUSE (706-10)
200A
PDB STUD 2RD
CH3_01,02,03
16RD
K605
MEGA FUSE
2RD
200A
2RD
BATTERIES
B B
1/ORD
+ + 2/ORD
S S
S
CRANK MOTOR
M SOLENOID
1/OBK
- -
G CRANKING
MOTOR
2/0BK
ENGINE BLOCK FRAME

2/0BK
GROUND GROUND

59053V 05FEB04 AE08055413 001
Figure 38 Charging and Cranking — International V6 Engine
S08332
DIAGRAMS
6. ENGINE ACCESSORIES (CHAPTER 6)

6.1. HFCM MODULE — INTERNATIONAL V6 ENGINE, P. 1

CHAPTER 6
HORIZONTAL FUEL CONDITIONING MODULE -
INTERNATIONAL V6 ENGINE
KEY SWITCH BATTERY

(RUN-START) FEED BATTERY FEED
(213) CH3_07 CH3_02 CH3_01
2RD
2RD
12BK
A297
1 1 1
F19 20A F4 40A F11 20A

A297B
12BK
2 2 2
N1854A
10WH
IP / MAIN
CHASSIS
(702A-15)
16DKBL
N1059
N297E
12BK
N1662
16YL
FUEL PUMP
N1854C
N1854B
12WH
18RD
FUEL
N297C
RELAY
14BK
HEATER (720-48)
RELAY
(720A-51)
1 3 2 3
86 86 86
30 30 30
IDM
RELAY
(720A-55)
87 87 87 ECM
87A 87A 87A (304)
85 85 85
2 5 1 5 FUEL
N1842 PUMP
N1683A N1683J
N57AA
55
18BK
18OR CONTROL
10LTGN 18DKGN
N1769
70 IDM
18BN
N787B FUEL
28 PUMP
18PK
N787E
16PK
MONITOR
N57H
18BK
MAIN CHASSIS / ENGINE

ECM (76 WAY)
(706-7) WATER
K1280 7 IN FUEL
16GY-RD SENSOR
1OBK
N57R
N57M
8BK
N787D FUEL TRANSFER

16PK PUMP RIGHT
(509) CH6_02
N57WF
16DKBL
18BK
N787A
N57A
N57B
16BK
18BK
16BK
16PK
N653
N327
W/ DUAL TANKS
GROUND GROUND
(LOCATED ON (LOCATED ON
RIGHT FRAME RIGHT FRAME
RAIL AT REAR RAIL AT REAR
OF CAB) OF CAB)
WATER
FUEL 2 1 2 1 FUEL PUMP
1 SENSOR
HEATER 2 (301A)
(301D)
(301B)
HORIZONTAL FUEL CONDITIONING MODULE


59053V 05FEB04 AE08055414 001
Figure 39 HFCM Module — International V6 Engine
S08332
DIAGRAMS
6.2. FUEL TANKS — DUAL TANK, P. 2

CHAPTER 6
FUEL TANKS - DUAL TANK
IGNITION RELAY
(236A-R1) CH3_07
A489E
16PK
FUEL TRANSFER MAIN CHASSIS /
PUMP RIGHT REAR CHASSIS
A489Y
18PK
(509) (705)
MAIN CHASSIS / IP
(702A-13)
8
R489 N489E N489B A489M
E
16PK 18BK 18PK 18PK
11
R787 N787D FUEL PUMP RELAY
C
16PK 16PK CH6_01 (720-48)
GROUND
23
N57AD (LOCATED ON
D R57G N57M
16BK RIGHT FRAME
16BK 8BK
RAIL AT REAR
MAIN CHASSIS / IP OF CAB)
(702B-16)
10
R29A N29 A29 CLUSTER CONN A
10 (217A)
18YL 18YL 18YL
FUEL SENDER
LEFT
(507)
A
A R29C R29D
18YL 18YL
B
R57F
18BK
FUEL SENDER FUEL SENDER

GROUND RIGHT
(508)
B
R57E
18BK
A
B R29
18YL

59053V 05FEB04 AE08055414 002
Figure 40 Fuel Tanks — Dual Tank
S08332
DIAGRAMS
6.3. FUEL TANKS — LEFT AND AUXILIARY TANK, P. 3

CHAPTER 6
FUEL TANKS - LEFT AND AUXILIARY FUEL TANK
LEFT TANK
CLUSTER CONN A FUEL SENDER

(217A) MAIN CHASSIS / REAR CHASSIS LEFT
IP / MAIN CHASSIS (705-10) (507)
(702B-16)
A
A29 N29 R29
10
18YL 18YL 18YL
B
R57E
18BK
FUEL SENDER GROUND

(LOCATED AT LEFT FRAME
RAIL NEAR FUEL TANK)
AUXILIARY FUEL TANK
AUXILIARY
CLUSTER CONN A MAIN CHASSIS / REAR CHASSIS FUEL TANK
(217A) (705-10) (506)
IP / MAIN CHASSIS
(702B-16)
2
A29 N29 R29
10
18YL 18YL 18YL
4
R57E
18BK
FUEL SENDER GROUND

(LOCATED AT LEFT FRAME
RAIL NEAR FUEL TANK)

59053V 05FEB04 AE08055414 003
Figure 41 Fuel Tanks — Left and Auxiliary Tank
S08332
DIAGRAMS
7. ELECTRONIC ENGINES (CHAPTER 7)

7.1. INTERNATIONAL V6 POWER AND GROUND SYSTEM, P. 1

INTERNATIONAL V6 POWER AND GROUND SYSTEM
N297A MAIN CHASSIS / IP

ECM 18BK (702A-15)
(304) F46
N297J N297E A297B A297 KEY SWITCH
12GY 12BK 12BK 12BK (213) CH3_07
2 1
KEY 5A
N1856C
45
18GY
POWER MAIN CHASSIS / ENGINE INJECTION PRESSURE

(706) REGULATOR
2
KEY N1856A N1856B K1717D KEY
31 1 POWER
POWER 18GY 18GY 18PL-OR
INJECTION ECM (76 WAY)
K552
2 PRESSURE
18YL-RD
REGULATOR
INJECTION
43 PRESSURE
FUEL 6 FUEL PRESSURE SWITCH REGULATOR
N21 K549
PRESS 24 (LOCATED ON TOP OF
18LTGN 18BN-WH
SW INTAKE MANIFOLD LEFT
SIDE IN THE CENTER)
INTAKE
AIR 66
K57C GLOW PLUG RELAY
TEMP
18BK CH7_05
IDM 70
1 MANIFOLD INTAKE
N574B N574E K57A K57D
14BK 16BK 18BK AIR HEATER RLY
10BK
CH7_03
BATTERY
N57R
10BK
FEED
CH3_01
18DKBL-LTGN
GROUND
K57B
(LOCATED ON
2RD
RIGHT FRAME
INTAKE AIR
RAIL AT REAR
TEMPERATURE
1 OF CAB)
11 INTAKE
F4 40A N367 K1023
B AIR
2 18BN 18DKBL-LTGN TEMP
N1854A SIGNAL
K359B
10WH A RETURN
18GY-RD
1.1
N1854C
SIGNAL
N1854B
12WH
18RD
K359
28 RETURN
18GY-RD
TURBO
22 CONTROL
TURBO CONTROL BOOST
86 BOOST CONTROL CONTROL
30
TURBO
K1275 CONTROL
2
18WH-RD BOOST
87
87A CONTROL
85
IDM RELAY K1832B BTRY

1
18BK
N1769
+1.2
18BN
(720A-55)
10LTGN
N1683A
EGR VALVE
PWR
N1683B 5 GND 1.3
18LTGN
ECM K1832A BTRY 1.1
N1683C 6
(304) 18BK
18LTGN
CH7_05 16
N1683G K1832 4 CAN HI
N1683D
18LTGN 14LTGN 16BK
ENGINE FAN 3 CAN LO
(303) N1683H A
CH7_05 18DKGN
TERMINATING K70B
FUEL PUMP 10 CAN LO
OHMS
RESISTOR 18LTBL-WH
120
RELAY N1683J
(LOCATED IN K69B
(720-48) 18DKGN 11 CAN HI
ENGINE HARNESS 18RD-LTGN
CH6_01
ASSEMBLY NEAR C
EGR VALVE)

59053V 05FEB04 AE08055415 001
Figure 42 International V6 Power and Ground System
S08332
DIAGRAMS
7.2. INTERNATIONAL V6 CRUISE CONTROL, P. 2

INTERNATIONAL V6 CRUISE CONTROL
CRUISE ENABLE
SWITCH
(203) ECM
(304)
IP / MAIN CHASSIS
2
A57AZ A57JZ (702A)
4
18BK 14BK
3 23
A248B N248 CRUISE
A248A 15
18TN 18TN 18TN ON/OFF
7 6 24
A19A N133B N133A RESUME
49 ACCEL
18LTBL 18BK 18BK
SWITCH
A57D
10BK
A248C
A57VD
18BK
18TN
A57BZ
18BK
GROUND
CRUISE SET
SWITCH
(204)
A57JD
12BK
DIMMER SWITCH
G A (207) CH9_06
A19B
18LTBL
IP / MAIN CHASSIS
A57B
8BK
(702B)
SET
B 1 SET/
A2345 N2345B N2345A
68 COAST
18WH 18WH 18WH
D H SWITCH
A133
18BK
18DKGN
N1925
18PK
N1924
RESUME
GROUND
23
A298A A298E N298G
18PL 18PL 18VT
BODY BUILDER
CUSTOMER ACCESS
CIRCUITS
F46
N297J N1856C
12GY 18GY
1 2
5A
MAIN CHASSIS / IP
(702A-15)
KEY SWITCH
N297E A297B A297 (RUN-START)
12BK 12BK 12BK (213) CH3_07

59053V 05FEB04 AE08055415 002
Figure 43 International V6 Cruise Control
S08332
DIAGRAMS
7.3. INTERNATIONAL V6 ACCELERATOR PEDAL, P. 3

INTERNATIONAL V6 ACCELERATOR PEDAL
ECM MAIN CHASSIS / IP THROTTLE POSITION SENSOR

(304) (702B) (220) KEY SWITCH
B (RUN-START)
2
GROUND N359A A359 (213) CH3_07
34
THROTTLE
18GY 18GY
ACCELERATOR 5 A
N1283 A1283
PEDAL 33
12BK
A297
18TN 18TN
SENSOR
3 C
63 N351A A351
5V REFERANCE
IDLE
18BN 18BN
A297B
12BK
IDLE 4 D
N1285 A1285
VALIDATION 47
18RD 18RD
SWITCH
F MAIN
A298E A1857
CHASSIS / IP
IP / 18PL 18YL
(702A-15)
MAIN CHASSIS
(702B-23) F46
N298G N1856C 2 1 N297J N297E
18VT 18GY 12GY 12BK
5A
WARNING N658
22
LIGHT 18PK
REMOTE N2231
16
PRESET 18LTBL
BODY BUILDER
REMOTE N2232
60 CUSTOMER ACCESS
VARIABLE 18RD
BLUNT CUT CIRCUITS
VSS CAL N679
72
SPEEDO 18GY
TACH OUT N76
71
SIGNAL 18LTGN
OIL WATER N640
21
LAMP 18RD
MANIFOLD INTAKE
MANIFOLD INTAKE K1119
AIR HEATER POWER
AIR HEATER 6RD
ECM (76 WAY) CONNECTOR
2
INTAKE AIR K462 K367 INTAKE AIR ECM
59 49
HEATER COIL 18PL 18BN HEATER DRIVE (76 WAY)
85
87A
87 MANIFOLD INTAKE AIR HEATER RELAY
(LOCATED ON PDC BRACKET ON RIGHT
FRAME RAIL BEHIND CAB)
ENGINE / 30
86
MAIN 1
CHASSIS K57D MEGA FUSE
(706) 18BK 200A
CH7_01 STARTER SOLENOID
2RD 2RD
THROT POSN K1857A CH5_01
76
+ 1.2 18YL-WH
THROT POSN K1857B K1857A THROT POSN

58 F
+ 1.1 18YL-WH 18YL-WH + 1.0
THROT POSN K1858B
57
- 1.1 18PK-OR
THROT POSN K1858A K1858 THROT POSN ELECTRONIC

75 E - 1.0
- 1.2 18PK-OR 18PK-OR THROTTLE
THROTTLE THROTTLE MODULE
K49
POSITION 68 A POSITION
18RD-YL
SENSOR SENSOR
K351C K351
VREF (5V) 35 G VREF 1.3
18BN-WH 18BN-WH
SIGNAL K359 K359A SIGNAL
28 C
RETURN 18GY-RD 18GY-RD RETURN 1.4

59053V 05FEB04 AE08055415 003
Figure 44 International V6 Accelerator Pedal
S08332
DIAGRAMS
7.4. INTERNATIONAL V6 ENGINE SENSOR, P. 4

INTERNATIONAL V6 ENGINE SENSOR
ECM (76 WAY) ENGINE OIL TEMPERATURE
ENGINE OIL
K354 TEMPERATURE
ENGINE OIL 66 2
TEMPERATURE 18LTGN-RD
K359D SIGNAL RETURN

1
18GY-RD 1.7
ENGINE COOLANT
TEMPERATURE
K3076 ENGINE COOLANT

ENGINE COOLANT 33 2
18YL-WH TEMPERATURE
TEMPERATURE
K359 K359C SIGNAL RETURN
SIGNAL RETURN 28 1
18GY-RD 18GY-RD 1.6
MANIFOLD ABSOLUTE
TEMPERATURE
K359E MANIFOLD ABSOLUTE

A
18GY-RD TEMPERATURE
MANIFOLD ABSOLUTE 15 K42 SIGNAL RETURN

B
TEMPERATURE 18RD-WH 1.5
EXHAUST BRAKE
PRESSURE
K359J SIGNAL RETURN

1
18GY-RD 1.3
EXHAUST BRAKE 20 K553 EXHAUST BRAKE

3
PRESSURE 18PL-LTBL PRESSURE
K351E
2 VREF 1.2
18BN-WH
MANIFOLD ABSOLUTE
PRESSURE
VREF (5V) 35 K351C K351A

2 VREF 1.1
18BN-WH 18BR-WH
K359G SIGNAL RETURN

1
18GY-RD 1.2
MANIFOLD ABSOLUTE 48 K358
3 MANIFOLD ABSOLUTE
PRESSURE 18LTGN-BK PRESSURE
SHIELDED CABLE CRANK POSITION SENSOR
CRANK POSITION K349 CRANK POSITION

41 1
SENSOR (+) 18DKBL SENSOR (+)
CRANK POSITION K350 CRANK POSITION

25 2
SENSOR (-) 18GY SENSOR (-)
CAM INTERCONNECT
CRANK POSITION / K48 K48B K48C

26 B DRAIN 1.2
CAM POSITION SHIELD 18BK 18BK 18BK
CAM POSITION K50 CAM POSITION

42 A
SENSOR (+) 18RD SENSOR (+)
CAM POSITION K49
24 C CAM POSITION
SENSOR (-) 18OR
SENSOR (-)

60785Z 12APR07 AE08055415 004
Figure 45 International V6 Engine Sensor
S08332
DIAGRAMS
7.5. INTERNATIONAL V6 GLOW PLUG AND ENGINE FAN, P. 5

INTERNATIONAL V6 GLOW PLUG AND ENGINE FAN
ECM (76 WAY) LEFT BANK GLOW PLUG

CONNECTOR
K1118C GLOW PLUG

1 PWR 1.4
GLOW PLUG K1277 14RD
44
DRIVE 18WH-LTGN GLOW PLUG
K1118D 2
14RD PWR 1.5
GLOW PLUG
K1118E GLOW PLUG
CONNECTOR 3
GLOW PLUG 14RD PWR 1.6
2 RELAY
GLOW PLUG K1086 K1118
COIL 74
18PL-OR 6RD
RIGHT BANK GLOW PLUG
85 CONNECTOR
87A
87 K1118F GLOW PLUG
1
14RD PWR 1.1
K1118G GLOW PLUG

30 2
86 14RD PWR 1.2
1
K57C K1118H
3 GLOW PLUG
2RD
18BK 14RD PWR 1.3
K57A
16BK
MANIFOLD INTAKE MEGA FUSE

AIR HEATER RELAY 200A
2RD 2RD STARTER SOLENOID
(LOCATED ON PDC
CH5_01
BRACKET ON RIGHT
ENGINE / FRAME RAIL WATER SENSOR
MAIN CHASSIS BEHIND CAB) ENGINE / MAIN CHASSIS (301D)
(706) CH7_01 (706-7)
WATER 1
K1280 N327
IN FUEL 7
16GY-RD 18BK
SENSOR
GROUND
ECM (304)
2
K57M K57WF
27 N351
8BK 18BK
18BN
35 N359 BODY BUILDER

18GY ENGINE FAN
CUSTOMER ACCESS (303)
N2246 CIRCUITS
50
18OR
58 N1920
1
18DKBL
N386 4
26
18LTBL
N351D N351C 5
18BN 18BN
N359F N359G 3
37
18GY 18GY
N1683B
IDM 1
18LTGN
3 N1683C N1683H
IDM 2 IDM
18LTGN 18DKGN
N1683A IDM RELAY
5 N1683D
IDM (720A-55)
18LTGN 10LTGN
CH7_01
FUEL PUMP N787B N787E
28
MONITOR 18PK 16PK FUEL PUMP RELAY
FUEL PUMP (720-48) CH6_01
55 N1842
CONTROL 18OR
GROUND 2 N574A
16BK GROUND
(LOCATED ON
4 N574C N574B N57R
GROUND RIGHT FRAME
16BK 10BK 10BK
RAIL AT REAR
OF CAB)
GROUND 6 N574D
16BK
ENGINE STARTER RELAY
7 N1093
CRANK (720A-57) CH5_01
18TN
INHIBIT

60785Z 12APR07 AE08055415 005
Figure 46 International V6 Glow Plug and Engine Fan
S08332
DIAGRAMS
7.6. INTERNATIONAL V6 AFTERTREATMENT, P. 6

INTERNATIONAL V6 AFTERTREATMENT
MAIN CHASSIS / IP
ECM (304) (702D)
12
N914 A914
J1708 + 25
18TN 18TN
J1708 DATA LINK
13 CH3_15
N915 A915
J1708 - 10 18PK 18PK
17 N2342 1 DIESEL PARTICULATE

18PL FILTER TEMP 1
N359C SENSOR
2
18GY (321)
19 N2344 2
18PL CATALYZED PARTICULATE
N351B DIESEL FILTER / DELTA
51 N351D 3
18BN PRESSURE SENSOR
18BN
(323)
37 N359F N359E
1
18GY 18GY
DIESEL PARTICULATE
N359D
2 FILTER TEMP 2
18GY
SENSOR
67 N2343 1 (322)
18YL
N359B DIESEL OXIDATION

2 CATALYST INLET
18GY
TEMPERATURE SENSOR
(320)
N2341 1
8
18GY
MAIN CHASSIS / IP
(702A)
6
BRAKE PRESSURE N535 A535 BRAKE PRESSURE SWITCH
30
SWITCH 18LTBL 18LTBL (248) CH10_05
7
N2233 A2233 BRAKE PEDAL SWITCH
BRAKE ON / OFF 69
SWITCH 18OR 18OR (227) CH10_05, CH9_03
J1939- 61 N1851A
18WH J1939 DATA LINK
CH3_16
J1939+ N1852A
62
18PK
MAIN CHASSIS / IP
(702B-22)
N348 A348 HIGH PRESSURE SWITCH
AC DEMAND 64 18PL 18PL (244) CH12_01
AC CONTROL 76 N321 AC CLUTCH RELAY

18GY (720A-53) CH12_02
DRIVELINE DRIVELINE
N199 DISENGAGE TCM
DISENGAGE 65 12
18LTBL SIGNAL (306)
SIGNAL

60785Z 12APR07 AE08055415 006
Figure 47 International V6 Aftertreatment
S08332
DIAGRAMS
7.7. INTERNATIONAL V6 INJECTORS, P. 7

INTERNATIONAL V6 INJECTORS
INJECTION CONTROL
ECM (36 WAY) PRESSURE
INJECTION CONTROL K359F INJECTION CONTROL

14 1
PRESSURE GND 18GY-RD PRESSURE GND
INJECTION CONTROL K351B INJECTION CONTROL

15 2
PRESSURE +5V 18BN-WH PRESSURE +5V
K812 INJECTION CONTROL

INJECTION CONTROL 13 3
18DKBL-LTGN PRESSURE
PRESSURE
INJECTOR1
K1
CLOSE_COIL_PWR INJ1 8 3 CLOSE COIL PWR
16DKBL
K2
CLOSE_COIL_GND INJ1 7 4 CLOSE COIL GND
16WH-LTBL
OPEN_COIL_PWR INJ1 2 K4
1 OPEN COIL PWR
16WH-BK
OPEN_COIL_GND INJ1 K3
1 2 OPEN COIL GND
16LTGN-WH
INJECTOR5
K9
16LTGN-OR
K10
16LTGN-RD
K12
OPEN_COIL_PWR INJ5 4 1 OPEN COIL PWR
16LTGN-BK

3 2 OPEN COIL GND
16TN-YL
INJECTOR3
K5
16OR-LTBL
K6
16YL-LTGN
OPEN_COIL_PWR INJ3 K8
6 1 OPEN COIL PWR
16OR-YL
K7
OPEN_COIL_GND INJ3 5 2 OPEN COIL GND
16LTGN-YL
SHIELDED CABLE
K48 K48L
16BK 18BK
INJECTOR SHIELD
GROUND

60785Z 12APR07 AE08055415 007
Figure 48 International V6 Injectors
S08332
DIAGRAMS
7.8. INTERNATIONAL V6 INJECTORS, P. 8

INTERNATIONAL V6 INJECTORS (CONT)
ECM (36 WAY)

INJECTOR4
36 K21
CLOSE_COIL_PWR INJ4 3 CLOSE COIL PWR
16DKGN-LTGN
K22
16LTBL-BK
K24
16DKBL-OR
OPEN_COIL_GND INJ4 29 K23

2 OPEN COIL GND
16TN-LTGN
INJECTOR2
CLOSE_COIL_PWR INJ2 32 K17 3 CLOSE COIL PWR

16WH
K18
16OR-YL
K20
16WH-LTBL

25 2 OPEN COIL GND
16LTBL-RD
INJECTOR6
K25 CLOSE COIL PWR

CLOSE_COIL_PWR INJ6 34 3
16DKGN-PL
K26
16WH-PL
OPEN_COIL_PWR INJ6 K28

28 1 OPEN COIL PWR
16BK-PK

27 2 OPEN COIL GND
16OR-LTGN
SHIELDED CABLE
K48 K48M
16BK 18BK
INJECTOR SHIELD
GROUND

60785Z 12APR07 AE08055415 008
Figure 49 International V6 Injectors
S08332
DIAGRAMS
8. CLUSTERS AND WARNING LIGHTS (CHAPTER 8)

8.1. CLUSTER CONNECTOR A, P. 1

CLUSTER CONNECTOR A
CLUSTER CONN A
(217A)
HIGH-BEAM A1718 HIGH-LOW RELAY

INDICATOR 11 (236A-R2) CH9_05
16RD
A19G DIMMER SWITCH

7
18LTBL (207) CH9_06
A159B DOME LIGHT RELAY

8
18RD (236A-R1) CH4_07
ALTERNATOR
SENSE
IP / MAIN CHASSIS MAIN CHASSIS / ENGINE
(702D-1) (706-3)
CHARGING A904 N904 K36C ALT
6 1
WARN LIGHT 18LTGN 18LTGN 16RD WARM
RIGHT TURN A1720 RIGHT FRONT RELAY

4
INDICATOR 18DKBL (236A-R1) CH9_02
LEFT TURN A1719 LEFT FRONT RELAY

INDICATOR 3
18GY (236A-R1) CH9_02
A489D A489E IGNITION RELAY

1
18PK 16PK (236A-R1) CH3-07

REVISED AND REDRAWN F 60785Z PART NO.
59053V 05FEB04 AE08055416 001
Figure 50 Cluster Connector A
S08332
DIAGRAMS
8.2. CLUSTER CONNECTOR A, P. 2

CLUSTER CONNECTOR A (CONT)
BATTERY FEED
CH3_02
CLUSTER CONN A
(217A)
KEYLESS
SWITCH
(235)
2RD
9 A1414
18LTGN 2 1
1
A3049B
18BK F15 10A
IP / MAIN CHASSIS 2
(702A-8)
A3049A A3049C N3049

2
18BK 18BK 18BK
DAY TIME RUNNING

LIGHT MODULE
(201)
A162A E
18LTGN
PARK BRAKE
IP / ROOF ROOF / FLOOR SWITCH
(700-8) (701-J) (2)
PARK BRAKE A162B A162C D162 A162 A57B
12
INDICATOR 18LTGN 18LTGN 18LTGN 20LTGN B 20BK
A
SEAT BELT
SWITCH
IP / ROOF R00F / FLOOR (3)
(700-2) (701-C)
A57D
A57C
18BK
SEAT BELT A85 D85 A85
5 18BK
INDICATOR 18BN 18BN 18BN 2 3
FLOOR / R00F
(701-A)
A29 FUEL TRANFER PUMP RIGHT

10
D57G
18BK
18YL (509) CH6_02
IP / R00F
(700-1)
A57D A57UD D57F
10BK 16BK 18BK
GROUND

59053V 05FEB04 AE08055416 002
Figure 51 Cluster Connector A
S08332
DIAGRAMS
8.3. CLUSTER CONNECTOR B, P. 3

CLUSTER CONNECTOR B
CLUSTER CONN B
(217B)
J1939 INDICATOR A1852A

LIGHTS 16
18PK J1939
DATA LINK
J1939 INDICATOR A1851A CH3_16
17
LIGHTS 18WH
A1815A
ABS WARNING LIGHT 14 18PK J2284
DATA LINK
ABS WARNING LIGHT 15 A1814A CH3_17
18WH
BRAKE FLUID
LEVEL SWITCH
(247)
BRAKE FLUID A B A57JD A57B
12 A128 A57HD
LEVEL INDICATOR 18PL 18BK 12BK 8BK
GROUND
A57LC BETWEEN HEADLIGHTS &
GROUND 3
18BK A57F BEHIND RADIATOR GRILLE)
12BK
GROUND 2 A57KC
18BK
A57FC A57E
GROUND 1
18BK 10BK
GROUND

59053V 05FEB04 AE08055416 003
Figure 52 Cluster Connector B
S08332
DIAGRAMS
8.4. CLUSTER CONNECTOR B, P. 4

CLUSTER CONNECTOR B (CONT)
BATTERY FEED
CH3_01
2RD
1
F3 20A
2
N1057A
16OR
N1057C
N1057B
16OR
16OR
1 3
86
30
PARK LAMP
RELAY
(720A-59) 87
87A
85
2 5
CLUSTER CONN B
18WH
N1032
(217B)
MAIN CHASSIS / IP
(702A-2)
N14C N14A A14F A14J CLUSTER BACKLIGHT
IP / MAIN CHASSIS 16BN 9
16BN 16BN 16BN ILLUMINATION
(702D-4)
MSM J2 A2351 CLUSTER BACKLIGHT

10
18WH
(251)CH8_05
A1032
18BN ILLUMINATION
14
COMBINATION SWITCH A
(205A)

59053V 05FEB04 AE08055416 004
Figure 53 Cluster Connector B
S08332
DIAGRAMS
8.5. MULTIPLEX SWITCH MODULE AND AFTERTREATMENT SYSTEM, P. 5

MULTIPLEX SWITCH MODULE AND
AFTERTREATMENT SYSTEM
MSM J1
(250)
A489F A489Y A489E IGNITION RELAY

7
18PK 18PK 16PK (236A-R1) CH3_07
5 A1851D
18WH J1939 DATA LINK
CH3_16 REGEN INHIBIT
6 A1852D (252)
18PK
A2346
2 2B
18RD
A2349 7
18YL
A489RR
1
18PK
A19R
3
18BK
3
A19P
8
18LTBL
DIMMER
SWITCH A19F
(207) 10
18BK
CH9_06
A57RC
14BK
A57NC
8
18BK PARKED REGEN
(253)
IGNITION
12BK
A57F
RELAY
18LTBL
A19N
(236A-R1) A19S
18BK 9
CH3_07
10BK
A57E
A19D
GROUND 10
18BK
(LOCATED AT LEFT
SIDE BETWEEN
A489E
16PK
HEADLIGHTS & BEHIND

GROUND
RADIATOR GRILLE)
MSM J2 (LOCATED AT LEFT
(251) SIDE BETWEEN
HEADLIGHTS &
BEHIND RADIATOR
GRILLE)
A19L 8
18LTBL
A489PP
1
18PK
A2347 2B
18LTGN
4 A2348 7
18DKBL
5 HEST LIGHT
(254)
A2351 A2350A
7 CLUSTER CONN B 9
18BN 18BK
(217B) CH8_04
A2350
6 7
18BK

60785Z 03MAY07 AE08055416 005
Figure 54 Multiplex Switch Module and Aftertreatment System
S08332
DIAGRAMS
9. LIGHT SYSTEMS (CHAPTER 9)

9.1. COMBINATION SWITCH A, HAZARD SWITCH, P. 1

COMBINATION SWITCH A, HAZARD SWITCH
COMBINATION SW A IP / MAIN MAIN CHASSIS

(205A) CHASSIS / IP HAZARD
(702D-3) F39 (702A-16) SWITCH
A165 N165 2 1 A298 KEY SWITCH (RUN) (208)
N298B N298E
5
18TN 18TN 12GY 12GY 12PL (213) CH3_05
10A
A3A A3B
1 1
18LTGN 18LTGN
A3E LEFT REAR RELAY DIMMER SWITCH A19C 8

18LTGN (236A-R2) CH9_03 (207) CH9_06 18LTBL
A3C LEFT FRONT RELAY
18LTGN (236A-R1) CH9_02 A57JZ A57CZ 9
14BK 18BK
A57D
10BK
A2C RIGHT FRONT RELAY GROUND
18WH (236A-R1) CH9_02 (LOCATED AT RIGHT
SIDE BETWEEN
A2E RIGHT REAR RELAY HEADLIGHTS &
18WH (236A-R2) CH9_03 BEHIND RADIATOR
A2B GRILLE)
3 A2A 2
18WH 18WH MAIN CHASSIS /IP
F25 (702B-20)
BATTERY FEED 1 2 N383 A383C
2RD A383A
4
CH3_02 16RD 16RD 16RD
20A
FLASHER
(236B)
RIGHT FRONT RELAY A385D A385A A383B
(236A-R1) CH9_02 16WH 16RD KEY SWITCH (RUN)
16WH 5
4 (213) CH3_05
RIGHT REAR RELAY A385E
(236A-R2) CH9_03 16WH
A298
12PL
LEFT REAR RELAY A385C A385B LEFT FRONT RELAY
(236A-R2) CH9_03 16WH 16WH (236A-R1) CH9_02
MAIN CHASSIS
/ IP
(702A-16)
30 G2 A8A
N298E
12GY
IP / MAIN
18OR
CHASSIS
A44 H1
2 87 TURN SIGNAL (702B-19) F37
16LTBL 2
RELAY A8C N8 1 N298A
(236A-R1) 16OR 18OR 12GY
A57TS 10A
16BK
H2 86 BATTERY FEED
G1
A57SZ
CH3_01
14BK
85 A8B
18OR GROUND
(LOCATED AT RIGHT
2RD
SIDE BETWEEN
A57JZ A57D HEADLIGHTS &
14BK 10BK BEHIND RADIATOR F3
N1057A 2 1
GRILLE)
16OR
A477 FOG LAMP RELAY 20A
11
18LTBL (720A-54) CH9_04
N1057B
N1057C
16OR
BODY BUILDER
16OR
A1669 DTRL MODULE

10 PARK LIGHTING BLUNT
18OR (201) CH9_05
LAMP RLY CUT CIRCUITS
A1708B (720A-59)
13 N14D
18LTGN HEADLAMP RELAY 1 3 16BN
A1708A
(236A-R2) 86
16LTGN 30
A196 CH9_05
8 N14B TAIL LAMP LEFT
18DKBL
16BN (503)CH9_03A
87
A1708D HIGH - LOW RELAY 87A
17 85
16DKBL (236A-R2) CH9_05 MAIN CHASSIS
2 5 / IP
(702A-2)
A1032 N1032 N14C N14A
14
18WH 18WH 16BN 16BN
IP / MAIN CHASSIS
16BN
A14F
(702D-4) GROUND
A57BD A57C
16 BETWEEN HEADLIGHTS &
18BK 10BK
COMBINATION LIGHT, MARKER LIGHT
(101,102,103,104,105,228,229) CH9_02

CNA1 28AUG07 REVISED AND REDRAWN F 60785Z PART NO.
59053V 05FEB04 AE08055417 001
Figure 55 Combination Switch A, Hazard Switch
S08332
DIAGRAMS
9.2. MARKER, FRONT PARK AND TURN LIGHTS, P. 2

MARKER, FRONT PARK AND TURN
COMBI
SWITCH A FLASHER
(205A)CH9_01 (236B)CH9_01
CLUSTER
A14F
18WH
16WH
A385D PARK LAMP RELAY
A2C
CONN B
16BN (720-59) CH9_01
(217B)
CH8_04
FRONT COMBINATION
E1 F1 LIGHT RIGHT
86 (229)
30
RIGHT FRONT 4 PARK
16BN
A14C
A14J
RELAY
16BN
(236A-R1)
87
85
F2 E2 1 CLEARANCE
A2F A2D
18WH 18WH
2
A14H A14B
CLUSTER CONN A 16BN 16BN
A57RF
(217A) 3
16BK
A57ND
18BK
TURN
RIGHT TURN A57A
4 A1720 DIMMER
INDICATOR 10BK
18DKBL SWITCH
(207) CH9_06 GROUND FRONT
(LOCATED AT RIGHT SIDE COMBINATION
BETWEEN HEADLIGHTS & LIGHT LEFT
16BN
A14E
BEHIND RADIATOR (228)

LEFT TURN A1719 GRILLE)
INDICATOR 3 TURN
18GY 3
A57MD
18BK
2
A57SZ A14A
14BK 16BN
1
A3F A3D
A57JZ
14BK
18LTGN 18LTGN
A57LF
16BK
CLEARANCE
LEFT FRONT
RELAY 4
(236A-R1) F4 E4 A14D
16BN
85 PARK
1OBK
A57D
IP / ROOF
87 (700-9) 1
D14A
16BN MARKER
LIGHT 1
30 3
86 D57A (101)
16BN
D14F
E3 18BK
F3
GROUND 1
D14B
18LTGN
16WH
A385B
A3C
(LOCATED AT RIGHT SIDE 16BN MARKER

BETWEEN HEADLIGHTS & 3 LIGHT 2
BEHIND RADIATOR GRILLE) D57B (102)
18BK
D14C 1
COMBI FLASHER 16BN MARKER
SWITCH A (236B)CH9_01 LIGHT 3
3
D57C (103)
(205A)CH9_01
18BK
1
D14D
16BN MARKER
3 LIGHT 4
D57D
(104)
18BK
D14E 1
GROUND 16BN MARKER
(LOCATED AT RIGHT LIGHT 5
3
IP / ROOF (105)
SIDE BETWEEN
(700-1)
HEADLIGHTS & D57E
A57D A57UD D57F
BEHIND RADIATOR 18BK
10BK 16BK 18BK
GRILLE)

59053V 05FEB04 AE08055417 002
Figure 56 Marker, Front Park and Turn Lights
S08332
DIAGRAMS
9.3. REAR TAIL, TURN, STOP AND BACKUP LIGHTS, P. 3

CHAPTER 9
REAR TAIL, TURN, STOP AND BACK-UP
BATTERY FEED
CH3_01 BRAKE PEDAL
SWITCH
2 (227)
1 5 6
2RD
16LTGN
16LTGN
A298C
18OR
A2233
A511B
18PL
A10
1
F10 20A ECM

IP / MAIN CHASSIS (304)
(702A-7)
2 N10
N2233 69 BRAKE ON /
16LTGN
18OR OFF SWITCH
A298E
18PL
MAIN CHASSIS / IP
(702B-15)
IP / MAIN CHASSIS
(702B-23)
N298G N1856C 2
KEY SWITCH
18VT 18GY
(RUN-START)
F46 5A (213) CH3_07
FLASHER
1
(236B) CH9_01 FLASHER
(236B) CH9_01
12GY
N297J
12BK
A297
COMBI SWITCH COMBI SWITCH
(205A) CH9_01 (205A) CH9_01
16WH
A385E
16LTGN
18WH
A511A
A2E
16LTGN
18LTGN
16WH
A385C
A511D
A3E
A297B
12BK
B3
N297E
A1 B1 A3 C3
12BK
C1
85 85
87A 87A
RIGHT REAR 87 LEFT REAR 87
RELAY RELAY
(236A-R2) (236A-R2) MAIN
30 30 CHASSIS / IP
86 86
(702A-15)
C2 A2 C4 A4
18WH
18LTGN
A57RR
A57LR
18BK
18BK
A5
A9
IP / MAIN CHASSIS
(702A-3)
A57SZ
14BK
18LTGN
IP / MAIN CHASSIS
N3B
(702A-4)
18WH
N2B
A57JZ
14BK
18LTGN
N9C
18LTGN
N9A
18OR
N5A
18OR
N5C
A57D
10BK
TAIL LAMP LEFT

TAIL LAMP LEFT (503) CH9_03A
(503) CH9_03A
GROUND BODY BUILDER LIGHTING

(LOCATED AT RIGHT SIDE BLUNT CUT CIRCUITS

59053V 05FEB04 AE08055417 003
Figure 57 Rear Tail, Turn, Stop and Backup Lights
S08332
DIAGRAMS
9.4. REAR TAIL, TURN, STOP AND BACKUP LIGHTS, P. 3A

REAR TAIL, TURN, STOP AND BACK-UP (CONT)
LEFT REAR RELAY

(236A-R2) CH9_03
PARK LAMP RELAY
18LTGN
(720A-59) CH9_01
N9C
N140A BACK-UP RELAY

18BK (720-49) CH11_01A
N140C
BODY BUILDER LIGHTING
N14B
16BN
N140B
18BK
18BK
BLUNT CUT CIRCUITS

N5C RIGHT REAR RELAY
18OR (236A-R2) CH9_03
MAIN CHASSIS / REAR CHASSIS

2 3 6 1
(705)
18LTGN
*R14D
16BN
18OR
TRAILER BOX
*R140A
*R9C
18BK
*R5C
(500)
R9A
2 TRLR L TURN
18LTGN
R14A TRLR RUNNING
7
16BN LAMPS
R140B
10 BACK-UP LT
18BK
18LTGN
@R9
R5A
8 TRLR R TURN
@R57A 18OR
16BK
*R57H N57G N57R
12BK 12BK 1OBK
@R5
18OR
@R14
*R57C
18LTGN
*R14B
18OR
16BN
18BK
@R140
*R5B
16BN
18BK
*R9B
*R140C
18BK
REAR CHASSIS /
MAIN CHASSIS
(705-9) GROUND
(LOCATED ON RIGHT FRAME
TAIL LAMP RAIL AT REAR OF CAB)
LEFT B D E A C TAIL LAMP LEFT
(503) (601) (602)
A A
S140
18BK
BACK-UP
ALARM
E B
S57
18BK
W/ OMIT TAIL LIGHTS
W/ TAIL LIGHTS
LEFT TAIL RIGHT TAIL

B D E A C LIGHT LIGHT
(71) (72)
C C
S57B
14LTGN
B B
S68C
14BN
E S10-GC E
S10-GD
14WH 14WH
A S71C S71K A
14LTBL 14LTBL
S71-GD
14WH
14LTBL
S71D
BACK-UP
TAIL
STOP / TURN A B (829M) BACK-UP
STOP / TURN
TAIL
NOTE:
* - W/ END OF FRAME BODY BUILDER
@ - W/ BACK OF CAB BODY BUILDER
BACK-UP
ALARM

60785Z 03MAY07 AE08055417 03A
Figure 58 Rear Tail, Turn, Stop and Backup Lights
S08332
DIAGRAMS
9.5. FOG LIGHTS, P. 4

FOG LIGHTS
BATTERY COMBINATION
FEED SWITCH A
CH3_02 (205A) CH9_01
2RD
18LTBL
A477
1
F17 15A
IP / MAIN CHASSIS
2 (702B-21)
18WH
18LTBL
N475
N477
3 1
86
30
FOG LAMP RELAY

(720A-54)
87
87A
85
5 2
N57AC
18LTBL
18BK
N1721
IP / MAIN CHASSIS
(702B-10)
N57H
18BK
A1721C
18LTBL
1OBK
N57R
GROUND
RAIL AT REAR OF CAB)
A1721A
18LTBL
A1721B
18LTBL
A57TD A57SD
18BK 18BK
1 2 2 1
A57A
10BK
RIGHT FOG LEFT FOG

LIGHT LIGHT
(234) (233)
GROUND

59053V 05FEB04 AE08055417 004
Figure 59 Fog Lights
S08332
DIAGRAMS
9.6. HEADLIGHTS, P. 5

HEADLIGHTS
IP / MAIN CHASSIS
(702B-11) F5
A1709C N1709 2 1 BATTERY FEED
2RD
16BN 12BN CH3_01
30A
A1709A
A1732C
A1709B
16BN
A1732B
16BK
IGNITION RELAY
16BN
16BK
(236A-R1) CH3_07
F2 D2 D4 F4
A1732A
16BK
A489E
16PK
86 86
30 30
HEADLAMP HIGH - LOW
RELAY RELAY
(236A-R2) (236A-R2)
87 87
87A 87A DAY TIME RUNNING
85 85
LIGHTS MODULE
A489Y
18PK
D1 F1 E3 F3 D3 (201)
16LTGN
12LTGN
16DKBL
A1708A
A1708D
16RD
A13A
A12B
A489S
G
18PK
COMBINATION
SWITCH A A1669
A
(205A)CH9_01 18OR
COMBINATION SW A COMBINATION SW A
(205A) CH9_01 (205A)CH9_01
A57E A57AC
18BK D
1OBK
GROUND
HEADLAMP RIGHT BETWEEN HEADLIGHTS &
(223) BEHIND RADIATOR GRILLE)
C
A12E A12A
14LTGN C
12LTGN
A
A13C A13E B
14RD 12RD
B REMOTE KEYLESS
A57RH A57C
ENTRY RECEIVER
16BK 10BK
(211)
GROUND
(LOCATED AT RIGHT A2002B A2002A
9 18OR H
SIDE BETWEEN 18OR
HEADLAMP LEFT HEADLIGHTS &
(222) BEHIND RADIATOR
C GRILLE) PARK BRAKE A162C
A12D SWITCH 18LTGN
14LTGN (2) CH8-02
A A162B A162A
A13B E
18LTGN 18LTGN
14RD
B
A57LH A57JD
16BK 12BK
CLUSTER CONN A
A57B
8BK
(217A)
PARK BRAKE
12
INDICATOR
GROUND
BETWEEN HEADLIGHTS & A1718 HIGH BEAM
11
BEHIND RADIATOR GRILLE) 16RD INDICATOR

59053V 05FEB04 AE08055417 005
Figure 60 Headlights
S08332
DIAGRAMS
9.7. PANEL LIGHTS, P. 6

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE PANEL LIGHTS
PARK LAMP RELAY

(720A-59) CH9_01
N14C
16BN
DIMMER SWITCH
(207) MAIN CHASSIS / IP
(702A-2)
C A14H A14F N14A

16BN 16BN 16BN
A19C HAZARD SWITCH
A19M 18LTBL (208) CH9_01
A
16LTBL
A19N A19L PARKED REGEN
18LTBL 18LTBL (253) CH8_05
A19P REGEN INHIBIT

18LTBL (252) CH8_05
A19A CRUISE ENABLE SWITCH

18LTBL (203) CH7_02
A19B
CRUISE SET SWITCH
18LTBL
(204) CH7_02
(214)
A
A19D
18LTBL
ASH TRAY LIGHT
B
A57DZ
18BK
A19G 7 CLUSTER CONN A

18LTBL (217A)
18LTBL
A19E
HVAC AC
A19H 6 SWITCH
18LTBL
(239)
ROOF / IP FLOOR / ROOF

(700-6) (701-H)
A19K D19 A19 TRANS SHIFTER
18LTBL 18LTBL 18LTBL (1) CH11_01A
(215)
A
A19F
18LTBL ASH TRAY LIGHT
B
A57EZ
18 BK
(241)
1
A19J
18LTBL
2 HVAC LIGHT
A57D A57JZ A57GZ
10BK 14BK 18BK
GROUND

59053V 05FEB04 AE08055417 006
Figure 61 Panel Lights
S08332
DIAGRAMS
10. CHASSIS ACCESSORIES (CHAPTER 10)

10.1. ANTILOCK BRAKE SYSTEM (ABS), P. 1

ANTILOCK BRAKE SYSTEM
ABS MODULE
(315)
F20
N601 2 1 BATTERY FEED
BATTERY POWER 2 2RD
10LTBL CH3_02
60A
F29
BATTERY POWER 31 2RD
10YL CH3_03
60A
MAIN CHASSIS / IP
(702A-13)
N489C N489B A489M A489Y A489E IGNITION RELAY
IGNITION 32
18PK 18PK 18PK 18PK 16PK (236A-R1) CH3_07
N1814A
J2284 + 3
18WH
J2284 DATA LINK
N1815A CH3_17
J2284 - 18
18PK
(316)
1
FR LEFT WHL N498
12
SPEED SNSR 18PK FRONT LEFT
SPEED SENSOR
2
FR LEFT WHL N495
13
SPEED SNSR 18TN
(317)
1
FR RIGHT WHL N497
26
SPEED SNSR 18WH FRONT RIGHT
SPEED SENSOR
2
FR RIGHT WHL N510
27
SPEED SNSR 18TN
MAIN CHASSIS /
REAR CHASSIS
(705) (510)
REAR SPEED 20 2
N494 R494
SENSOR 41
18TN 18TN REAR SPEED
1 SENSOR
19
REAR SPEED N492 R492
42 18BN
SENSOR 18BN
N57K N57M
GROUND 45 8BK
10BK
GROUND
GROUND 16 N530
18LTGN

59053V 05FEB04 AE08055418 001
Figure 62 Antilock Brake System (ABS)
S08332
DIAGRAMS
10.2. BODY BUILDER CUSTOMER ACCESS CIRCUITS (BOC), P. 2

BODY BUILDER CUSTOMER ACCESS CIRCUITS (BOC)
KEY SWITCH
(RUN-START) CUSTOMER ACCESS CIRCUITS
(213) BLUNT CUT CIRCUITS
TCM BACK OF CAB OPTION
CH3_07
(306)
PTO N2334
28
12BK
A297
ENABLE 18BN
PTO N2335
74
REQUEST 18PK
PTO N2336
77 18RD
ENGAGED
A297B
12BK
F23
BATTERY FEED 1 2 N49
BATTERY 2RD
CH3_02 12OR
FEED 40A
CH3_03
IP / REAR CHASSIS /
MAIN CHASSIS MAIN CHASSIS
(702A-15) (705-7)
TRAILER BOX R1043C
2RD
N1043C
(500) CH10_04 14LTGN 18DKGN
N297E
12BK
N1043A N1043B
1 14LTGN 14LTGN
F33 25A ECM RESUME

ACCEL N133A
(304) 49
SWITCH 18BK
2
IP / MAIN CHASSIS N1924

14DKBL
N297H
14BK
18DKGN
N212
(702A-24)
A133 N133B
CRUISE SET SW 18BK 18BK
(204) CH7_02
1 3 A2345 N2345B
86 18WH 18WH
30 IP / MAIN CHASSIS
N1925
BODY BUILDER (702B-1)
18PK
RELAY
SET / COAST N2345A
(720-47) 87 68
SWITCH 18WH
87A
85 TACH OUT N76
71
2 5 SIGNAL 18LTGN
VSS CAL N679

14BK
N57T
72
SPEEDO 18GY
ECM
(304) N2231
REMOTE PRESET 16
18LTBL
REMOTE N2232
60
VARIABLE 18RD
N57H
18BK
N658
WARNING LIGHT 22
18PK
N640
OIL WATER LAMP 21
18RD
N2246
50
180R
N57R
10BK
27 N351
18BN
N359
35 18GY
TRAILER BRAKE BLUNT N43B

CUT CIRCUITS 14DKBL
GROUND
CH10_06
RAIL AT REAR OF CAB) N57M N57J
8BK 10BK
GROUND

59053V 05FEB04 AE08055418 002
Figure 63 Body Builder Customer Access Circuits (BOC)
S08332
DIAGRAMS
10.3. BODY BUILDER LIGHTING CIRCUITS (BOC), P. 3

BODY BUILDER LIGHTING CIRCUITS (BOC)
IP / MAIN CHASSIS
(702A-4)
RIGHT REAR RELAY A5 N2B N5A
(236A-R2) CH9_03 18WH 18WH 18OR
IP / MAIN CHASSIS
(702A-3)
LEFT REAR RELAY A9 N3B N9A
(236A-R2) CH9_03 18LTGN 18LTGN 18LTGN
BODY BUILDER
LIGHTING CIRCUITS
BACK OF CAB OPTION
PARK LAMP RELAY N14D
(720A-59) CH9_01 16BN
BACK UP RELAY N140A N140C

(720-49) CH11_01A 18BK 18BK

59053V 05FEB04 AE08055418 003
Figure 64 Body Builder Lighting Circuits (BOC)
S08332
DIAGRAMS
10.4. BODY BUILDER (EOF), P. 4

BODY BUILDER (EOF)
TRAILER BOX REAR CHASSIS /

(500) MAIN CHASSIS
(705-12) F21
TRAILER R905 2RD
1
POWER 16RD 16LTGN CH3_02
20A
TRAILER
RUNNING 7 R14A
LAMPS 16BN
TRAILER R5A
8
RIGHT TURN 18OR
TAIL LAMP LEFT
(503) CH9_03A
TRAILER R9A
2 18LTGN
LEFT TURN
BACK-UP R140B
10
LIGHTS 18BK
IGNITION R1043C BODY BUILDER RELAY

9
POWER 14LTGN (720-47) CH10_02
TRAILER TRAILER BRAKE BLUNT

R43
BRAKE 12 CUT CIRCUITS
14DKBL
CONTROL CH10_06
REAR CHASSIS /
MAIN CHASSIS
(705-9)
TRAILER R57A R57H N57G N57R
4
GROUND 16BK 12BK 12BK 10BK
GROUND

59053V 05FEB04 AE08055418 004
Figure 65 Body Builder (EOF)
S08332
DIAGRAMS
10.5. BRAKE SYSTEMS: FLUID, PRESSURE AND PEDAL SWITCH, P. 5

BRAKE SYSTEM - FLUID LEVEL,
PRESSURE AND PEDAL SWITCH
BRAKE FLUID LEVEL SWITCH BRAKE PRESSURE SWITCH

BRAKE FLUID
INDICATOR
CLUSTER CONN B
LEVEL
(217B)
IGNITION RLY
A489Y A489E (236A-R1)
18PK 16PK CH3_07
12
A489P
18PK
BRAKE
A128
18PL
1 PRESSURE
SWITCH
(248)
2
A
BRAKE FLUID
LEVEL SWITCH
18LTBL
A535
(247)
B
A57HD
18BK
IP / MAIN CHASSIS
(702A-6) ECM
(304)
A57JD A57B
BRAKE
12BK 8BK N535
30 PRESSURE
18LTBL
GROUND SWITCH
BRAKE PEDAL
BRAKE PEDAL SWITCH SWITCH KEY SWITCH
(227) (RUN-START)
(213) CH3_07
BATTERY FEED
CH3_01
12BK
1 2
A297
5 6
2RD
16LTGN
16LTGN
A298C
18OR
A2233
A511B
18PL
A10
A297B
12BK
20A IP / MAIN
F10 ECM
CHASSIS IP / MAIN
(304)
(702A-7) CHASSIS
2 MAIN CHASSIS / IP
(702B-15) (702A-15)
N2233 BRAKE ON
A298E
N297E
69
18PL
12BK
N10 18OR / OFF SW

16LTGN
F46
TRAILER BRAKE A511E N298G N1856C 2 1 N297J
BLUNT CUT CIRCUITS 16LTGN 18VT 18GY 12GY
CH10_06 5A
IP / MAIN CHASSIS
(702B-23)
LEFT REAR RELAY A511D
(236A-R2) CH9_03 16LTGN
IP / ROOF ROOF / FLOOR
(700-7) (701-D)
RIGHT REAR RELAY A511A A511C D511 A511 TRANSSHIFTER
(236A-R2) CH9_03 16LTGN 16LTGN 16LTGN 16LTGN (1) CH11_01A

59053V 05FEB04 AE08055418 005
Figure 66 Brake Systems: Fluid, Pressure and Pedal Switch
S08332
DIAGRAMS
10.6. BRAKE SYSTEMS: ELECTRIC TRAILER BRAKES, P. 6

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. BRAKE SYSTEM - ELECTRIC TRAILER BRAKES
MAIN CHASSIS / IP
F8 (702A-21)
BATTERY FEED 1 2 N1051 A1051
CH3_01 2RD
12PK 14PK
30A
BRAKE PEDAL SWITCH A511E

(227) CH10_05 16LTGN
MAIN CHASSIS / IP TRAILER BRAKE

(702A-22) BLUNT CUT
BODY BUILDER BLUNT N43B N43A A43 CIRCUITS
CUT CIRCUITS 14DKBL 18DKBL 18LTBL
CH10_02
14DKBL
N43C
REAR CHASSIS /
MAIN CHASSIS
(705-13)
TRAILER BOX R43
(500) CH10_04 14DKBL
A57B A57JD A57GD

8BK 12BK 18BK
GROUND

59053V 05FEB04 AE08055418 006
Figure 67 Brake Systems: Electric Trailer Brakes
S08332
DIAGRAMS
11. TRANSMISSION (CHAPTER 11)

11.1. TRANSMISSION CONTROL MODULE, P. 1

TRANSMISSION CONTROL MODULE
TCM
(306)
J1939 - 8 N1852B
18PK J1939 DATA LINK
N1851B CH3_16
J1939 + 9
18WH
DRIVELINE DISENGAGE DRIVELINE

N199 ECM
SIGNAL 12 65 DISENGAGE
18LTBL (304)
SIGNAL
XMSN TURBINE SPEED SENSOR (TSS)

/ INPUT SPEED SENSOR (ISS)
(310)
N970 TSS HALL

TSS HALL SENSOR 63 3
18LTGN SENSOR
N134 ISS HALL
ISS HALL SENSOR 61 4
18GY SENSOR
N1876C IGNITION
1
18YL POWER
N570B
2 GROUND
18BK
TRANSMISSION
N371
BULKHEAD
18PK
(313) CH11_02 XMSN OUTPUT
SPEED SENSOR (OSS)
(309)
N1876A N1876B IGNITION

IGNITION POWER 30 1
18YL 18YL POWER
N136 OSS HALL
OSS HALL SENSOR 87 2
18LTBL SENSOR
N570D N570C
TRP INPUT GROUND 36 3 GROUND
18BK 18BK
TRANSMISSION
N570A
BULKHEAD
18BK
(313) CH11_02
GROUND 3 N57D
16BK
GROUND 33 N57E
18BK
GROUND 62 N57V
18BK
N57W N57N
GROUND 65
18BK 10BK
N57X GROUND
GROUND 83
18BK (LOCATED ON RIGHT FRAME
N57Y
GROUND 84
18BK
N57Z
GROUND 85
18BK

59053V 05FEB04 AE08055419 001
Figure 68 Transmission Control Module
S08332
DIAGRAMS
11.2. TRANSMISSION CONTROL MODULE, P. 1A

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE TRANSMISSION CONTROL MODULE (CONT)
TCM
(306)
F18
BATTERY N1861C N1861A 2 1 BATTERY FEED
11 2RD
POWER 18RD 18RD CH3_02
15A
KEY SWITCH
87A 30 3
N1861B (RUN-START)
XMSN
18RD (213) CH3_07
RELAY DIODE
IGNITION 5
1 N462 (720A-60)
87 XMSN
POWER 18PL
RELAY
12BK
A297
2 (720A-52)
MAIN CHASSIS / IP
2 1 (702A-15)
86 1
85 N297F N297D N297E A297B
N57AB
18BK
14BK 14BK 12BK 12BK
KEY SWITCH
GROUND
(RUN-ACCESSORY)
(LOCATED ON
N57H N57R (213) CH3_08
RIGHT FRAME
18BK 10BK
RAIL AT REAR
OF CAB)
12WH
A296A
BACK-UP
RELAY MAIN CHASSIS / IP
(720-49) (702B-8)
1 N296C N296D A296
85 18WH 12WH 12WH
2 86
REVERSE N1789
67
LAMP RELAY 18PL
5
87
F16
3 2 1 BATTERY FEED
N175 2RD
18BK CH3_02
87A 15A
30
N140A N140B TAIL LAMP LEFT

18BK 18BK (503) CH9_03A
N140C BODY BUILDER LIGHTING
18BK BLUNT CUT CIRCUITS
IP / ROOF ROOF / FLOOR

(700) (701)
MAIN CHASSIS / IP
(702D-6)
4 E
PARK A22 D22 A22
72 N22
INTERLOCK 18LTBL 18LTBL 18LTBL
18LTBL
TOW / HAUL 3 G A224
N224 A224 D224
CONTROL 78 18TN
18TN 18TN 18TN
SW INPUT
MAIN CHASSIS / IP
(702A-12) D B
E
DIMMER SWITCH A19
IP / ROOF TRANS
(207) CH9_06 18LTBL
(700-1) SHIFTER
A57UD D57F A57C A57A F (1)
D57G
16BK 18BK 18BK 18BK 18BK
ROOF / FLOOR C A
A57D
10BK
(701-A)
A489L
18PK
GROUND
16LTGN

A511

BEHIND RADIATOR GRILLE) FLOOR / ROOF
(701-F)
BRAKE PEDAL
IP / ROOF SWITCH
(700-5) (227) CH10_05
IGNITION RELAY A489E A489Y A489L D489L
(236A-R1) CH3_07 16PK 18PK 18PK 18PK

60785Z 03MAY07 AE08055419 01A
Figure 69 Transmission Control Module
S08332
DIAGRAMS
11.3. TCM TO TRANSMISSION BULKHEAD CONNECTOR, P. 2

TCM TO TRANSMISSION BULKHEAD CONNECTOR
TRANSMISSION
BULKHEAD
(313)
N371 21 IGNITION POWER

18PK
TCM
(306) CH11_01
TCM
N570A
(306) 17 TRP INPUT GROUND
18BK
XMSN SOLENOID
N1876F
7 POWER CONTROL
N1876E 18YL
XMSN SOLENOID 6
POWER CONTROL 18YL XMSN SOLENOID
N1876G
20
18YL POWER CONTROL
N1875 RETURN GROUND

RETURN GROUND 14 22
18OR
N199A
RANGE PWM SIGNAL 37 15 RANGE PWM SIGNAL
18LTBL
N923
XMSN FLUID TEMP 38 18 XMSN FLUID TEMP
18OR
N236 PCA 4 DIRECT

PCA 4 DIRECT CLUTCH 48 4
18BK CLUTCH
N924 PCA 6 OVERDRIVE

PCA 6 OVERDRIVE CLUTCH 49 8
18BN CLUTCH
N315 PCA 2 CONVERTER

PCA 2 CONVERTER CLUTCH 70 3
18PL CLUTCH
PCA 7 LINE N480 PCA 7 LINE

89 10
PRESSURE CONTROL 18PL PRESSURE CONTROL
PCA 5 LINE N125 PCA 5 LINE

90 1
PRESSURE CONTROL 18DKBL PRESSURE CONTROL
PCA 3 LOW/ N971 PCA 3 LOW/

REVERSE CLUTCH 91 18PK 5
REVERSE CLUTCH
PCA 1 INTERMEDIATE N237 PCA 1 INTERMEDIATE

92 18OR 12
CLUTCH CLUTCH
TRANSMISSION SOLENOID TRANSMISSION

73 N1876H 24
POWER CONTROL SOLENOID
18YL
POWER CONTROL
PTO ENABLE 28 N2334

18BN
N2335 BODY BUILDER CUSTOMER

PTO REQUEST 74 ACCESS CIRCUITS
18PK
PTO ENGAGED 77 N2336

18RD

59053V 05FEB04 AE08055419 002
Figure 70 TCM to Transmission Bulkhead Connector
S08332
DIAGRAMS
12. CLIMATE CONTROL (CHAPTER 12)

12.1. HVAC SYSTEM, P. 1

HVAC SYSTEM
(245)
HVAC BLOWER
IGNITION RELAY B MOTOR
(236A-R1) CH3_07
A489E
16PK
BLOWER MOTOR
SWITCH
(240)
A489C A489G 12OR

A515B
18PK 16PK
BLOWER MOTOR
AC DEMAND
A489B
18PK
RELAY
RELAY (236A-R2) MED MED
(236A-R1) HI HI LO LO
A371
J1 12PK
A2 A1 J2 B F E C A
D
86 85
30
87A
A57YD
12BK
87
A753C
A515A
12OR
18YL
87
85 30
86
14DKBL
16BN
A755
A751
A752
16YL
B1 B2
G1 G2
A57B
8BK
BATTERY
16WH
A790A
A753A
12BK
16YL
A364
FEED
A515C
12OR
CH3_01
A489K
16WH
18PK
A790B
IP / MAIN
2RD
CHASSIS
(702B-24) GROUND
1 (LOCATED AT
12BK
N364
RIGHT SIDE
HVAC 40A BETWEEN
F6
THERMOSTAT HEADLIGHTS &
2 BEHIND
RADIATOR
16TN
A439
GRILLE)
B A D C
1 LOW
A19H
A753B
18YL
PRESS
18LTBL
SWITCH
2 (243) A57CD
18BK
HVAC
A57C
10BK
RESISTOR
4 3 5 6 1 (241)
18RD
A1811
(246)
1
A19J
18LTBL
2 HVAC
A57JZ A57GZ LIGHT
HVAC GROUND 14BK 18BK
AC SWITCH (LOCATED AT RIGHT
A57D
10BK
(239) SIDE BETWEEN

A HIGH HEADLIGHTS &
PRESSURE BEHIND RADIATOR
SWITCH GRILLE)
B (244) ECM
IP / MAIN CHASSIS (304)
(702B-22)
A348 N348 AC GROUND
64
18PL 18PL DEMAND (LOCATED AT RIGHT SIDE

59053V 05FEB04 AE08055420 001
Figure 71 HVAC System
S08332
DIAGRAMS
12.2. A/C CLUTCH, P. 2

AC CLUTCH
BATTERY FEED
CH3_03
MAIN CHASSIS / IP
(702A-15) KEY SWITCH
A297B A297
(RUN - START)
12BK 12BK
2RD
(213) CH3_07
N297E
12BK
1
F34 20A
N297B
18PK
14BK
N883
3 1
86
30
AC CLUTCH RELAY
(720A-53)
87
87A
85
5 2
18GY
18LTGN
N321
N1810
N57R N57L ECM

10BK 18BK (304)
MAIN CHASSIS /
ENGINE 13 12 AC
76
(706) CONTROL
GROUND
16DKBL-YL

16RD-WH
K3028
K3027
AC
AC
CLUTCH
CLUTCH
DIODE
A
K3028B K3027A
1 AC(+)1.2
16DKBL-YL 16RD-WH
K3028A 2 AC(-)1.2
C 16DKBL-YL
K3027B
16RD-WH

59053V 05FEB04 AE08055420 002
Figure 72 A/C Clutch
S08332
DIAGRAMS
12.3. PUSHER FAN, P. 3

PUSHER FAN
BATTERY FEED
CH3_03
2RD
F30 60A
MAIN CHASSIS / IP
2 (702D-15)
N1153A A57SZ A57JZ
14RD 14BK 14BK
A57D
10BK
A57RZ
16BK
A1153B
14RD
D3 D4
85
GROUND
PUSHER FAN
87 (LOCATED AT RIGHT SIDE
RELAY
(236A-R1)
30
86
C4 C3
18LTGN
A1153A
A3850
14RD
IP / MAIN CHASSIS
(702D-16) PUSHER FAN
B
PRESSURE
SWITCH
A (249)
A1153B
14RD
A489A A489Y A489E IGNITION RELAY

18PK 18PK 16PK (236A-R1) CH3-07
N57DD N57C
16BK 12BK
A B
PUSHER FAN
(318)
CAB GROUND
(LOCATED ABOVE & TO THE
LEFT OF THE IP HARNESS
ENTRY INTO THE CAB)

59053V 05FEB04 AE08055420 003
Figure 73 Pusher Fan
S08332
DIAGRAMS
13. CONNECTOR COMPOSITES (CHAPTER 13)

13.1. CONNECTOR COMPOSITES (1), (2), (3), P. 1

CHAPTER 13
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CONNECTOR COMPOSITES - MATING VIEW SHOWN
TRANSSHIFTER
(1)
(LOCATED INSIDE SHIFTER HOUSING)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A A511 16 LTGN 1661875C1 1661872C1
F A B A22 18 LTBL 1661875C1 3568570C1
E B C A489L 18 PK 1661875C1 3568570C1
D A224 18 TN 1661875C1 3568570C1
D C
E A19 18 LTBL 1661875C1 3568570C1
F A57A 18 BK 1661875C1 3568570C1
CONNECTOR 2011340C1
BODY LOCK 2011364C1
PARK BRAKE SWITCH

(2)
(LOCATED INSIDE PARK BRAKE HANDLE HOUSING)
B
CAV CIRCUIT GAUGE COLOR TERMINAL
A A57B 20 BK 3535805C1
B A162 20 LTGN 3535805C1
A
CONNECTOR 3590393C1
SEAT BELT SWITCH

(3)
(LOCATED ON THE FLOOR BY DRIVER SEAT)

3 1 1 - - - -
4 2 2 A85 18 BN 3591651C1
3 A57D 18 BK 3591651C1
4 - - - -
CONNECTOR 3591644C1

- - REVISED AND REDRAWN D 60785Z
59053V 05FEB04 AE08055421 001
Figure 74 Connector Composites (1), (2), (3)
S08332
DIAGRAMS
13.2. CONNECTOR COMPOSITES (71), (72), (101), (102), P. 2

CHAPTER 13
LEFT TAIL LIGHT CONNECTOR

(71)
(LOCATED AT THE END OF LEFT FRAME
RAIL BY LEFT TAIL LIGHT)
E
D A S71C 14 LTBL 2033816C1 0589391C1

B S68C 14 BN 2033816C1 0589391C1
C C S57B 14 LTGN 2033816C1 0589391C1

D PLUG - - 0587579C1 -
B E S10-GC 14 WH 2033816C1 0589391C1
CONNECTOR 1661375C2
BODY LOCK 1661376C1
RIGHT TAIL LIGHT CONNECTOR

(72)
(LOCATED AT THE END OF RIGHT FRAME
RAIL BY RIGHT TAIL LIGHT)
E CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A S71K 14 LTBL 2033816C1 0589391C1
D
B S68C 14 BN 2033816C1 0589391C1
C S57B 14 LTGN 2033816C1 0589391C1
C
D PLUG - - 0587579C1 -
E S10-GD 14 WH 2033816C1 0589391C1
B
CONNECTOR 1661375C2
BODY LOCK 1661376C1
MARKER LIGHT 1
(101)
(LOCATED IN FRONT ROOF) CAV CIRCUIT GAUGE COLOR TERMINAL
1 D14A 16 BN 2018639C1
3 2 - - - -
3 D57A 18 BK 2018639C1
1
CONNECTOR 3578942C1
MARKER LIGHT 2
(102)
(LOCATED IN FRONT ROOF)
1 D14B 16 BN 2018639C1
3
2 - - - -
1 3 D57B 18 BK 2018639C1
CONNECTOR 3578942C1

59053V 05FEB04 AE08055421 002
Figure 75 Connector Composites (71), (72), (101), (102)
S08332
DIAGRAMS

CHAPTER 13
MARKER LIGHT 3
(103)
1 D14C 16 BN 2018639C1
3 2 - - - -
3 D57C 18 BK 2018639C1
1
CONNECTOR 3578942C1
MARKER LIGHT 4
(104)
(LOCATED IN FRONT ROOF)
1 D14D 16 BN 2018639C1
3 2 - - - -
3 D57D 18 BK 2018639C1
1
CONNECTOR 3578942C1
MARKER LIGHT 5
(105)
1 D14E 16 BN 2018639C1
3 2 - - - -
3 D57E 18 BK 2018639C1
1
CONNECTOR 3578942C1
DOME LIGHT
(106)
(LOCATED NEAR DOME LIGHT)

1 2 1 D159A 18 RD 2018639C1
2 D54 18 LTGN 2018639C1
CONNECTOR 3592572C1
DOME LIGHT
(106)
(LOCATED NEAR DOME LIGHT)
A A D54A 18 LTGN 1661261C1
B B D57H 18 BK 1661261C1
C C D54B 18 LTGN 1661261C1
CONNECTOR 1661889C1
BODY LOCK 1661890C1

59053V 05FEB04 AE08055421 003
S08332
DIAGRAMS
13.4. CONNECTOR COMPOSITES (201), (202A), (202C), P. 4

CHAPTER 13
DAY TIME RUNNING LIGHT MODULE

(201)
(LOCATED IN INSTRUMENT PANEL
CENTER NEAR RELAY BLOCK) CAV CIRCUIT GAUGE COLOR TERMINAL
A A1669 18 OR 1661208C1
B A13E 12 RD 3566715C1
A H
C A12A 12 LTGN 3566715C1
B G D A57AC 18 BK 1661208C1
C F E A162A 18 LTGN 1661208C1
D E F - - - -
G A489S 18 PK 1661208C1
H A2002A 18 OR 1661208C1
CONNECTOR 2005835C1
BODY LOCK 2006503C1
RADIO BASE & PREMIUM 1 - - - -

(202A) 2 - - - -
(LOCATED IN INSTRUMENT PANEL CENTER) 3 - - - -
4 A137A 18 YL 3597102C1
5 - - - -
6 - - - -
9 10 1 2 7 A1772A 18 PL 3597102C1
8 A57CC 18 BK 3597102C1
11 12 3 4
9 - - - -
13 14 5 6 10 - - - -
11 A805A 18 WH 3597102C1
15 16 7 8
12 A287BA 18 BK 3597102C1
13 A804A 18 OR 3597102C1
14 A287AA 18 BK 3597102C1
CONNECTOR 3597143C1 15 - - - -
16 - - - -
RADIO CASSETTE
(202C)
(LOCATED IN INSTRUMENT PANEL CENTER) 1 A804D 20 OR 3580404C1
2 A287AD 20 BK 3580404C1
3 - - - -
1 7
4 - - - -
2 8 5 A57MC 20 BK 3580404C1
3 9 6 A137D 20 YL 3580404C1
4 10 7 A805D 20 BK 3580404C1
8 A287BD 20 WH 3580404C1
5 11
9 - - - -
6 12 10 - - - -
11 - - - -
CONNECTOR 3580403C1 12 A1772D 20 PL 3580404C1

59053V 05FEB04 AE08055421 004
Figure 77 Connector Composites (201), (202A), (202C)
S08332
DIAGRAMS
13.5. CONNECTOR COMPOSITES (203), (204), (205A), P. 5

CHAPTER 13
CRUISE ENABLE SWITCH

(203)
(LOCATED IN INSTRUMENT PANEL CENTER)
1 - - - -
1 2 3 4 5 6 7 8
2 A57AZ 18 BK 2018639C1
3 A248B 18 TN 2018639C1
4 A298A 18 PL 2018639C1
5 - - - -
6 A19A 18 LTBL 2018639C1
7 A57VD 18 BK 2018639C1
8 - - - -
CONNECTOR 3590388C1
CRUISE SET SWITCH

(204)
A A19B 18 LTBL 3591592C1
B A2345 18 WH 3591592C1
D A248C 18 TN 3591592C1
A G F - - - -
B DF H G A57BZ 18 BK 3591592C1
H A133 18 BK 3591592C1
CONNECTOR 3591601C1

COMBINATION SWITCH A 1 A3A 18 LTGN 3591651C1
(205A)
2 A44 16 LTBL 3591651C1
(LOCATED ON COMBINATION SWITCH)
3 A2A 18 WH 3591651C1
4 - - - -
9 1 5 A165 18 TN 3591638C1
6 - - - -
7 - - - -
8 A196 18 DKBL 3591651C1
9 - - - -
10 A1669 18 OR 3591651C1
11 A477 18 LTBL 3591638C1
12 - - - -
13 A1708B 18 LTGN 3591638C1
14 A1032 18 WH 3591638C1
17 8 15 - - - -
16 A57BD 18 BK 3591651C1
CONNECTOR 3591641C1
17 A1708D 16 DKBL 3591651C1

59053V 05FEB04 AE08055421 005
Figure 78 Connector Composites (203), (204), (205A)
S08332
DIAGRAMS
13.6. CONNECTOR COMPOSITES (205B), (206), (207), (208), P. 6

CHAPTER 13

COMBINATION SWITCH B 1 A941 18 BK 3591558C1
(205B)
2 A63 16 RD 3591558C1
(LOCATED ON COMBINATION SWITCH))
3 A1671C 16 RD 3591558C1
4 A1674 18 DKBL 3591558C1
7 1
5 A57AD 18 BK 3591558C1
6 A1675 16 BK 3591558C1
7 - - - -
8 - - - -
9 - - - -
14 6 10 - - - -
11 - - - -
CONNECTOR 3591496C1 12 - - - -
13 A6A 18 YL 3591558C1
14 - - - -
CIGAR LIGHTER
(206)
(LOCATED IN INSTRUMENT CLUSTER)

A A40 18 LTBL 3534164C1
B A B - - - -
C A57DD 18 BK 3534164C1
C
CONNECTOR 3590298C1
BODY LOCK 3557682C1
DIMMER SWITCH
(207)
(LOCATED IN INSTRUMENT PANEL LEFT SIDE)

A A19M 16 LTBL 0879630R1
B - - - -
C B
C A14H 16 BN 0879630R1
CONNECTOR 0266516C1
HAZARD SWITCH CAV CIRCUIT GAUGE COLOR TERMINAL

(208) 1 A3B 18 LTGN 3591558C1
2 A2B 18 WH 3591558C1
3 - - - -
5 1 4 A383C 16 RD 3591558C1
5 - - - -
6 - - - -
7 - - - -
8 A19C 18 LTBL 3591558C1
10 4
9 A57CZ 18 BK 3591558C1
CONNECTOR 3591559C1
10 - - - -

59053V 05FEB04 AE08055421 006
Figure 79 Connector Composites (205B), (206), (207), (208)
S08332
DIAGRAMS

CHAPTER 13

1 A489N 18 PK 3591638C1
REMOTE KEYLESS ENTRY RECEIVER
2 A119A 18 PK 3591638C1
(211)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) 3 A6B 18 YL 3591638C1
4 - - - -
5 - - - -
6 - - - -
9 1 7 A129 18 LTGN 3591638C1
8 - - - -
9 A2002B 18 OR 3591638C1
10 - - - -
11 - - - -
16 8 12 - - - -
13 - - - -
CONNECTOR 3591627C1 14 A57DC 18 BK 3591638C1
15 - - - -
16 - - - -
DOOR LOCK TIMER CAV CIRCUIT GAUGE COLOR TERMINAL

(212)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) 1 A1679 16 WH 3591558C1
2 A118B 18 PK 3591558C1
3 - - - -
6 1 4 A119C 18 PK 3591558C1
5 A57EC 18 BK 3591558C1
6 - - - -
7 A117A 18 PK 3591558C1
8 A129 18 LTGN 3591558C1
9 - - - -
12 5 10 - - - -
11 A120 18 PK 3591558C1
CONNECTOR 3591560C1 12 A57FD 18 BK 3591558C1
KEY SWITCH
(213)
(LOCATED ON STEERING COLUMN)
1 A297 12 BK 3591968C1
2 A296A 12 WH 3591968C1
3 A1050 12 LTGN 3591972C1
1 2 3 4 A32 12 RD 3591968C1
5 A298 12 PL 3591968C1
4 5 6 6 A1522 12 LTGN 3591972C1
CONNECTOR 3591967C1

59053V 05FEB04 AE08055421 007
S08332
DIAGRAMS
13.8. CONNECTOR COMPOSITES (214), (215), (217A), (217B), P. 8

CHAPTER 13
ASH TRAY LIGHT

(214)

A A19D 18 LTBL ASSY
B A57DZ 18 BK ASSY
CONNECTOR 3592814C1
ASH TRAY LIGHT

(215)
A A19F 18 LTBL ASSY
B A57EZ 18 BK ASSY
CONNECTOR 3592814C1
CLUSTER CONNECTOR A
(217A) CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED ON INSTRUMENT PANEL CENTER)
1 A489D 18 PK 2018639C1
2 A3049A 18 BK 2018639C1
3 A1719 18 GY 2018639C1
5 12
4 11 4 A1720 18 DKBL 2018639C1
5 A85 18 BN 2018639C1
10
6 A904 18 LTGN 2018639C1
9
7 A19G 18 LTBL 2018639C1
3 8 8 A159B 18 RD 2018639C1
2 7 9 A1414 18 LTGN 2018639C1
1 6
10 A29 18 YL 2018639C1
11 A1718 16 RD 2018639C1
CONNECTOR 2018590C1 12 A162B 18 LTGN 2018639C1

CLUSTER CONNECTOR B 1 A57FC 18 BK 2018639C1
(217B) 2 A57KC 18 BK 2018639C1
(LOCATED ON INSTRUMENT PANEL CENTER)
3 A57LC 18 BK 2018639C1
4 - - - -
5 - - - -
8 18 6 - - - -
7 17
7 - - - -
6 16
5 8 - - - -
15 9 A14J 16 BN 2018639C1
14 10 A2351 18 BN 2018639C1
13
11 - - - -
12
4 12 A128 18 PL 2018639C1
3 11 13 - - - -
2 10 14 A1815A 18 PK 2018639C1
1 9
15 A1814A 18 WH 2018639C1
16 A1852A 18 PK 2018639C1
CONNECTOR 2018589C1
17 A1851A 18 WH 2018639C1
18 - - - -

59053V 05FEB04 AE08055421 008
Figure 81 Connector Composites (214), (215), (217A), (217B)
S08332
DIAGRAMS

CHAPTER 13
THROTTLE POSITION SENSOR

(220)
(LOCATED ON ACCELERATOR PEDAL)

F A A1283 18 TN 1651943C1
E B A359 18 GY 1651943C1
D C A351 18 BN 1651943C1
C D A1285 18 RD 1651943C1
B E - - - -
A F A1857 18 YL 1651943C1
CONNECTOR 1687790C1
HEADLAMP LEFT
(222)
(LOCATED BY HEADLAMP - LEFT SIDE)
B A A13B 14 RD 2033816C1 1652325C1

B A57LH 16 BK 2033819C1 1652325C1
C A C A12D 14 LTGN 2033816C1 1652325C1
CONNECTOR 3561125C1
BODY LOCK 3561139C1
HEADLAMP RIGHT
(223)
(LOCATED BY HEADLAMP - RIGHT SIDE)
B A A13C 14 RD 2033816C1 1652325C1

B A57RH 16 BK 2033819C1 1652325C1
C A C A12E 14 LTGN 2033816C1 1652325C1
CONNECTOR 3561125C1
BODY LOCK 3561139C1
WIPER MOTOR
(225)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
B D A A1675 16 BK 3591564C1
B A1674 18 DKBL 3591564C1
C A63 16 RD 3591564C1
A C
D A1671A 14 RD 3591564C1
CONNECTOR 3591561C1

59053V 05FEB04 AE08055421 009
S08332
DIAGRAMS

CHAPTER 13
WASHER PUMP
(226)
(LOCATED UNDER LOWER RIGHT
SIDE OF INSTRUMENT PANEL)

1 2 1 A57LD 18 BK 3536865C1 3536867C1
2 A941 18 BK 3536865C1 3536867C1
CONNECTOR 3536864C1
BRAKE PEDAL SWITCH

(227)
(LOCATED IN INSTRUMENT PANEL CENTER))
6
1 A10 16 LTGN 3605696C1
2 A511B 16 LTGN 3605696C1
3 - - - -
4 - - - -
5 A298C 18 PL 3605696C1
6 A2233 18 OR 3605696C1
1
CONNECTOR 3608500C1
FRONT COMBINATION LIGHT LEFT

(228)
(LOCATED BY HEADLAMP - LEFT SIDE)

1 A3D 18 LTGN 3591757C1 3590955C1
3 1 2 A14A 16 BN 3593435C1 3590955C1

3 A57MD 18 BK 3591757C1 3590955C1
4 2 4 A14D 16 BN 3593435C1 3590955C1
CONNECTOR 3591758C1
FRONT COMBINATION LIGHT RIGHT

(229)
(LOCATED BY HEADLAMP - RIGHT SIDE)

1 A2D 18 WH 3591757C1 3590955C1
3 1 2 A14B 16 BN 3593435C1 3590955C1

3 A57ND 18 BK 3591757C1 3590955C1
4 2 4 A14C 16 BN 3593435C1 3590955C1
CONNECTOR 3591758C1

59053V 05FEB04 AE08055421 010
S08332
DIAGRAMS

CHAPTER 13
LEFT FOG LIGHT

(233)
(LOCATED AT LEFT SIDE NEAR FRONT BUMPER)

1 A1721A 18 LTBL 3590956C1 3591990C1
2 A57SD 18 BK 3590956C1 3591990C1
1 2
CONNECTOR 3591991C1
RIGHT FOG LIGHT

(234)
(LOCATED AT RIGHT SIDE NEAR FRONT BUMPER)

1 A1721B 18 LTBL 3590956C1 3591990C1
1 2 2 A57TD 18 BK 3590956C1 3591990C1
CONNECTOR 3591991C1
KEYLESS SWITCH
(235)
(LOCATED ON STEERING COLUMN)

2 1 1 A3049B 18 BK 3591558C1
2 A1414 18 LTGN 3591558C1
CONNECTOR 3591602C1

59053V 05FEB04 AE08055421 011
S08332
DIAGRAMS
13.12. CONNECTOR COMPOSITES (236A), P. 12

CHAPTER 13
RELAY BLOCK CAV CIRCUIT GAUGE COLOR TERMINAL

(236A) R1-F1 A385D 16 WH 3573312C1
(LOCATED IN INSTRUMENT PANEL CENTER) R1-F2 A57RF 16 BK 3573312C1
R1-F3 A385B 16 WH 3573312C1
R1-F4 A57LF 16 BK 3573312C1
R1-G1 A8B 18 OR 3515517C1
R1-G2 A8A 18 OR 3515517C1
R1-G3 A54B 18 LTGN 3515517C1
R1-G4 A54C 18 LTGN 3515517C1
A C E G J
R1-H1 A44 16 LTBL 3573312C1
1 R1-H2 A57TS 16 BK 3573312C1
R1-H3 A54E 16 LTGN 3573312C1
R1 2
R1-H4 A159C 16 RD 3573312C1
3 R1-J1 - - - -
R1-J2 - - - -
4
B D F H R1-J3 - - - -
R1-J4 - - - -
A C E G J
R2-A1 A2E 18 WH 3515517C1
1
R2-A2 A5 18 WH 3515517C1
2 R2-A3 A3E 18 LTGN 3515517C1

R2 R2-A4 A9 18 LTGN 3515517C1
3
R2-B1 A511A 16 LTGN 3573312C1
4 R2-B2 - - - -
B D F H R2-B3 A511D 16 LTGN 3573312C1
R2-B4 - - - -
R2-C1 A385E 16 WH 3515517C1
R2-C2 A57RR 18 BK 3515517C1
R2-C3 A385C 16 WH 3515517C1
R2-C4 A57LR 18 BK 3515517C1
CONNECTOR 3622430C91 R2-D1 A1708A 16 LTGN 3573312C1
BODY LOCK 3536085C1-2
R2-D2 A1709A 16 BN 3573312C1
BODY LOCK 3599541C1-8
R2-D3 A1708D 16 DKBL 3573312C1
CAV CIRCUIT GAUGE COLOR TERMINAL R2-D4 A1732C 16 BK 3573312C1
R1-A1 A489B 18 PK 3515517C1 R2-E1 - - - -
R1-A2 A489C 18 PK 3515517C1 R2-E2 - - - -
R1-A3 A297A 12 BK 3516158C1 R2-E3 A12B 16 LTGN 3515517C1
R1-A4 A3049D 18 BK 3515517C1 R2-E4 - - - -
R1-B1 A790A 16 WH 3573312C1 R2-F1 A1732A 16 BK 3573312C1
R1-B2 A790B 16 WH 3573312C1 R2-F2 A1709B 16 BN 3573312C1
R1-B3 A489E 16 PK 3573312C1 R2-F3 A13A 16 RD 3573312C1
R1-B4 A57ED 16 BK 3573312C1 R2-F4 A1732B 16 BK 3573312C1
R1-C1 A460B 14 YL 3516158C1 R2-G1 A753A 16 YL 3515517C1
R1-C2 A460C 14 YL 3516158C1 R2-G2 A364 12 BK 3516158C1
R1-C3 A3850 18 LTGN 3515517C1 R2-G3 A296B 12 WH 3516158C1
R1-C4 A1153A 14 RD 3516158C1 R2-G4 A170 12 RD 3516158C1
R1-D1 A1 16 LTBL 3573312C1 R2-H1 - - - -
R1-D2 A6C 16 YL 3573312C1 R2-H2 - - - -
R1-D3 A1153B 14 RD 3573312C1 R2-H3 - - - -
R1-D4 A57RZ 16 BK 3573312C1 R2-H4 - - - -
R1-E1 A2C 18 WH 3515517C1 R2-J1 A371 12 PK 3516158C1
R1-E2 A2F 18 WH 3515517C1 R2-J2 A489G 16 PK 3515517C1
R1-E3 A3C 18 LTGN 3515517C1 R2-J3 A170A 12 RD 3516158C1
R1-E4 A3F 18 LTGN 3515517C1 R2-J4 A57HZ 12 BK 3516158C1

59053V 05FEB04 AE08055421 012
Figure 85 Connector Composites (236A)
S08332
DIAGRAMS
13.13. CONNECTOR COMPOSITES (236B), (237), (238), P. 13

CHAPTER 13
FLASHER
(236B)
(LOCATED UNDER COVER FOR RELAYS IN CENTER
BOTTOM OF INSTRUMENT PANEL STRAPPED TO IP HARNESS)

5 1 - - - -
2 - - - -
4 3 1
3 - - - -
4 A383B 16 RD 1659673C1
2
5 A385A 16 WH 1661709C1
CONNECTOR 0583385C1
BODY LOCK 0583385C1
DIAGNOSTIC CONNECTOR A
(237) CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED IN INSTRUMENT PANEL LEFT SIDE) A A57GC 18 BK 1651968C1
B A391A 18 RD 1651968C1
C A1851B 18 WH 1651968C1
D D A1852B 18 PK 1651968C1
E
C E - - - -
F A B F A914 18 TN 1651968C1
J
G G A915 18 PK 1651968C1
H
H - - - -
J - - - -
CONNECTOR 3544066C1
DIAGNOSTIC CONNECTOR B
(238)
(LOCATED IN INSTRUMENT PANEL LEFT SIDE) 1 - - - -
2 - - - -
3 - - - -
4 A57HC 18 BK 3577762C1
5 A57JC 18 BK 3577762C1
8 16
6 A1814D 18 WH 3577762C1
7 - - - -
8 - - - -
9 - - - -
1 9 10 - - - -
11 - - - -
12 - - - -
13 - - - -
14 A1815D 18 PK 3577762C1
CONNECTOR 3574267C1
15 - - - -
BODY LOCK 3576926C1
16 A391B 18 RD 3577762C1

59053V 05FEB04 AE08055421 013
Figure 86 Connector Composites (236B), (237), (238)
S08332
DIAGRAMS

CHAPTER 13
HVAC AC SWITCH
(239)
1 A57CD 18 BK 2018639C1
2 - - - -
1 2 3 A489K 18 PK 2018639C1
4 A790B 16 WH 2018639C1
3 4 5 6 5 A753B 18 YL 2018639C1
6 A19H 18 LTBL 2018639C1
CONNECTOR 3592559C1
BLOWER MOTOR SWITCH

(240)
A A57YD 12 BK 3591591C1
B A753C 18 YL 3591564C1
E F C A755 16 BN 3591564C1
D A515A 12 OR 3591591C1
C D E A752 16 YL 3591564C1
F A751 14 DKBL 3591564C1
A B
CONNECTOR 3591590C1
HVAC LIGHT
(241)

1 A19J 18 LTBL 2018639C1
1 2
2 A57GZ 18 BK 2018639C1
CONNECTOR 3592572C1
LOW PRESSURE SWITCH

(243)

1 A439 16 TN 3561584C1 3536868C1
2 A1811 18 RD 3561584C1 3536867C1
1 2
CONNECTOR 3590390C1

59053V 05FEB04 AE08055421 014
S08332
DIAGRAMS
13.15. CONNECTOR COMPOSITES (244), (245), (246), (247), (248), P. 15

CHAPTER 13
HIGH PRESSURE SWITCH

(244)

A A A1811 18 RD 1661875C1 3568570C1
B B A348 18 PL 1661875C1 3568570C1
CONNECTOR 3590299C1
BODY LOCK 1661874C1
HVAC BLOWER MOTOR

(245)

A A A371 12 PK 0333734C1
B A515B 12 OR 0333734C1
B
CONNECTOR 3514683C1
HVAC RESISTOR
(246)
C
D A A751 14 DKBL 0188396R1
B A515C 12 OR 1660577C1
B
C A755 16 BN 0879630R1
D A752 16 YL 0879630R1
CONNECTOR 0471182C1
BRAKE FLUID LEVEL SWITCH

(247)

B A A128 18 PL 2036586C1
A B A57HD 18 BK 2036586C1
CONNECTOR 2036583C1
BRAKE PRESSURE SWITCH

(248)

1 A489P 18 PK 3561584C1 3536867C1
2 A535 18 LTBL 3561584C1 3536867C1
CONNECTOR 3574257C1

CNA1 28AUG07 REVISED AND REDRAWN E 60785Z
59053V 05FEB04 AE08055421 015
Figure 88 Connector Composites (244), (245), (246), (247), (248)
S08332
DIAGRAMS

CHAPTER 13
PUSHER FAN PRESSURE SWITCH

(249)

A
A A489A 18 PK 1661875C1 3568570C1
B B A3850 18 LTGN 1661875C1 3568570C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1
MSM J1
(250)
(LOCATED UNDER INSTRUMENT PANEL
ABOVE STEERING COLUMN)
1 PLUG - - 3527276C1
7 6 2 A2346 18 RD 3518963C1
3 A2347 18 LTGN 3518963C1
4 PLUG - - 3527276C1
5 A1851D 18 WH 3518963C1
6 A1852D 18 PK 3518963C1
7 A489F 18 PK 3518963C1
8 A57NC 18 BK 3518963C1
9 PLUG - - 3527276C1
10 PLUG - - 3527276C1
12 1
11 PLUG - - 3527276C1
CONNECTOR 3553404C1 12 PLUG - - 3527276C1

BODY LOCK 3553460C1
MSM J2
(251)
(LOCATED UNDER INSTRUMENT PANEL
ABOVE STEERING COLUMN)

1 PLUG - - 3527276C1
7 6
2 PLUG - - 3527276C1
3 PLUG - - 3527276C1
4 A2348 18 DKBL 3518963C1
5 A2349 18 YL 3518963C1
6 A2350 18 BK 3518963C1
7 A2351 18 BN 3518963C1
8 PLUG - - 3527276C1
9 PLUG - - 3527276C1
12 1 10 PLUG - - 3527276C1
11 PLUG - - 3527276C1
CONNECTOR 3586750C1 12 PLUG - - 3527276C1
BODY LOCK 3553460C1

CNA1 28AUG07 REVISED AND REDRAWN D 60785Z
59053V 05FEB04 AE08055421 016
S08332
DIAGRAMS

CHAPTER 13
REGEN INHIBIT
(252)
1 A489RR 18 PK 1661224C1
2A - - - -
10 2B A2346 18 RD 1661224C1
8
3 A19R 18 BK 1661224C1
3 6 4 - - - -
2B 5B 5A - - - -
2A 5A 5B - - - -
1 4 6 - - - -
7 A2349 18 YL 1661224C1
9 7
8 A19P 18 LTBL 1661224C1
9 - - - -
10 A19F 18 BK 1661224C1
CONNECTOR 3577268C1
PARKED REGEN
(253)
1 A489PP 18 PK 1661224C1
2A - - - -
2B A2347 18 LTGN 1661224C1
10 8
3 A19R 18 BK 1661224C1
3 6 4 - - - -
2B 5B 5A - - - -
2A 5A 5B - - - -
1 6 - - - -
4
7 A2348 18 DKBL 1661224C1
9 7 8 A19L 18 LTBL 1661224C1
9 A19S 18 BK 1661224C1
10 A19D 18 BK 1661224C1
CONNECTOR 3577268C1
HEST LIGHT
(254)
1 - - - -
2A - - - -
2B - - - -
10 8
3 - - - -
3 6 4 - - - -
2B 5B 5A - - - -
2A 5A 5B - - - -
1 6 - - - -
4
7 A2350 18 BK 1661224C1
9 7 8 - - - -
9 A2350A 18 BK 1661224C1
10 - - - -
CONNECTOR 3577268C1

59053V 05FEB04 AE08055421 017
S08332
DIAGRAMS
13.18. CONNECTOR COMPOSITES (301), (301A), (301B), (301D), (303), P. 18

CHAPTER 13
J2284 TERMINATING RESISTOR

(301)
(LOCATED ON ABS MODULE WIRING
BRANCH WITH SPOT TAPE)
C CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A N1814C 18 WH 1661875C1 1661872C1
B
B PLUG - - 2025431C1 -
A C N1815C 18 PK 1661875C1 1661872C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
FUEL PUMP
(301A)
(LOCATED IN HORIZONTAL FUEL CONDITIONG
MODULE INSIDE LEFT FRAME RAIL)

1 1 N787A 16 PK 3579123C1 3602410C1
2 N57A 16 BK 3579123C1 3602410C1
2
CONNECTOR 3593254C1
FUEL HEATER
(301B)

1 1 N57B 16 BK 3579123C1 3602410C1
2 2 N653 16 DKBL 3579123C1 3602410C1
CONNECTOR 3590386C1
WATER SENSOR
(301D)

1 1 N327 18 BK 3579123C1 3602410C1
2 N57WF 18 BK 3579123C1 3579122C1
2
CONNECTOR 3593255C1
ENGINE FAN
(303)
(LOCATED ON CHASSIS HARNESS LEFT FRAME RAIL UNDER RADIATOR)
6 1 N1920 18 DKBL 3592016C1

2 N1683H 18 DKGN 3592016C1
3 N359G 18 GY 3592016C1
4 N386 18 LTBL 3592016C1
5 N351C 18 BN 3592016C1
1 6 PLUG - - 12345678
CONNECTOR 3664874C1

59053V 05FEB04 AE08055421 018
Figure 91 Connector Composites (301), (301A), (301B), (301D), (303)
S08332
DIAGRAMS
13.19. CONNECTOR COMPOSITES (304), P. 19

CHAPTER 13
ECM
(304)
(LOCATED ON LEFT SIDE OF ELECTRONIC MODULE BOX SUPPORT ON RIGHT FRAME RAIL)
59 6
76 5
58 41
4
3
40 24
2
23 7 1
CONNECTOR 3612247C1
BODY LOCK 1 - 3612248C1
BODY LOCK 2 - 3612249C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 N1683B 18 LTGN 3612255C1 3532128C1 39 PLUG - - 3612253C1 N/A
2 N574A 16 BK 3613275C1 3509903C1 40 PLUG - - 3612253C1 N/A
3 N1683C 18 LTGN 3612255C1 3532128C1 41 PLUG - - 3612253C1 N/A
4 N574C 16 BK 3613275C1 3509903C1 42 PLUG - - 3612253C1 N/A
5 N1683D 18 LTGN 3612255C1 3532128C1 43 PLUG - - 3612253C1 N/A
6 N574D 16 BK 3613275C1 3509903C1 44 PLUG - - 3612253C1 N/A
7 N1093 18 TN 3612254C1 N/A 45 N297A 18 BK 3612254C1 N/A
8 N2341 18 GY 3612254C1 N/A 46 PLUG - - 3612253C1 N/A
9 PLUG - - 3612253C1 N/A 47 N1285 18 RD 3612254C1 N/A
10 N915 18 PK 3612254C1 N/A 48 PLUG - - 3612253C1 N/A
11 PLUG - - 3612253C1 N/A 49 N133A 18 BK 3612254C1 N/A
12 PLUG - - 3612253C1 N/A 50 N2246 18 OR 3612254C1 N/A
13 PLUG - - 3612253C1 N/A 51 N351D 18 BN 3612254C1 N/A
14 PLUG - - 3612253C1 N/A 52 PLUG - - 3612253C1 N/A
15 N248 18 TN 3612254C1 N/A 53 PLUG - - 3612253C1 N/A
16 N2231 18 LTBL 3612254C1 N/A 54 PLUG - - 3612253C1 N/A
17 N2342 18 PL 3612254C1 N/A 55 N1842 18 OR 3612254C1 N/A
18 PLUG - - 3612253C1 N/A 56 PLUG - - 3612253C1 N/A
19 N2344 18 PL 3612254C1 N/A 57 PLUG - - 3612253C1 N/A
20 PLUG - - 3612253C1 N/A 58 N1920 18 DKBL 3612254C1 N/A
21 N640 18 RD 3612254C1 N/A 59 PLUG - - 3612253C1 N/A
22 N658 18 PK 3612254C1 N/A 60 N2232 18 RD 3612254C1 N/A
23 PLUG - - 3612253C1 N/A 61 N1851A 18 WH 3612254C1 N/A
24 N21 18 LTGN 3612254C1 N/A 62 N1852A 18 PK 3612254C1 N/A
25 N914 18 TN 3612254C1 N/A 63 N351A 18 BN 3612254C1 N/A
26 N386 18 LTBL 3612254C1 N/A 64 N348 18 PL 3612254C1 N/A
27 N351 18 BN 3612254C1 N/A 65 N199 18 LTBL 3612254C1 N/A
28 N787B 18 PK 3612254C1 N/A 66 N367 18 BN 3612254C1 N/A
29 PLUG - - 3612253C1 N/A 67 N2343 18 YL 3612254C1 N/A
30 N535 18 LTBL 3612254C1 N/A 68 N2345A 18 WH 3612254C1 N/A
31 N1856A 18 GY 3612254C1 N/A 69 N2233 18 OR 3612254C1 N/A
32 PLUG - - 3612253C1 N/A 70 N1769 18 BN 3612254C1 N/A
33 N1283 18 TN 3612254C1 N/A 71 N76 18 LTGN 3612254C1 N/A
34 N359A 18 GY 3612254C1 N/A 72 N679 18 GY 3612254C1 N/A
35 N359 18 GY 3612254C1 N/A 73 PLUG - - 3612253C1 N/A
36 PLUG - - 3612253C1 N/A 74 PLUG - - 3612253C1 N/A
37 N359F 18 GY 3612254C1 N/A 75 PLUG - - 3612253C1 N/A
38 PLUG - - 3612253C1 N/A 76 N321 18 GY 3612254C1 N/A

59053V 05FEB04 AE08055421 019
Figure 92 Connector Composites (304)
S08332
DIAGRAMS

CHAPTER 13
TCM (306)
(LOCATED ON RIGHT SIDE OF ELECTRONIC MODULE BOX SUPPORT ON RIGHT FRAME RAIL)
94 73
6 5
4 3
2 1
28 7
CONNECTOR 3590394C1
1 N462 18 PL 3590755C1 3590751C1 49 N924 18 BN 3606046C1 N/A
2 PLUG - - 3590742C1 N/A 50 PLUG - - 3590742C1 N/A
3 N57D 16 BK 3590756C1 3590754C1 51 PLUG - - 3590742C1 N/A
4 PLUG - - 3590742C1 N/A 52 PLUG - - 3590742C1 N/A
5 PLUG - - 3590742C1 N/A 53 PLUG - - 3590742C1 N/A
6 N1876E 18 YL 3590755C1 3590751C1 54 PLUG - - 3590742C1 N/A
7 PLUG - - 3590742C1 N/A 55 PLUG - - 3590742C1 N/A
8 N1852B 18 PK 3606046C1 N/A 56 PLUG - - 3590742C1 N/A
9 N1851B 18 WH 3606046C1 N/A 57 PLUG - - 3590742C1 N/A
10 PLUG - - 3590742C1 N/A 58 PLUG - - 3590742C1 N/A
11 N1861C 18 RD 3606046C1 N/A 59 PLUG - - 3590742C1 N/A
12 N199 18 LTBL 3606046C1 N/A 60 PLUG - - 3590742C1 N/A
13 PLUG - - 3590742C1 N/A 61 N134 18 GY 3606046C1 N/A
14 N1875 18 OR 3606046C1 N/A 62 N57V 18 BK 3606046C1 N/A
15 PLUG - - 3590742C1 N/A 63 N970 18 LTGN 3606046C1 N/A
16 PLUG - - 3590742C1 N/A 64 PLUG - - 3590742C1 N/A
17 PLUG - - 3590742C1 N/A 65 N57W 18 BK 3606046C1 N/A
18 PLUG - - 3590742C1 N/A 66 PLUG - - 3590742C1 N/A
19 PLUG - - 3590742C1 N/A 67 N1789 18 PL 3606046C1 N/A
20 PLUG - - 3590742C1 N/A 68 PLUG - - 3590742C1 N/A
21 PLUG - - 3590742C1 N/A 69 PLUG - - 3590742C1 N/A
22 PLUG - - 3590742C1 N/A 70 N315 18 PL 3606046C1 N/A
23 PLUG - - 3590742C1 N/A 71 PLUG - - 3590742C1 N/A
24 PLUG - - 3590742C1 N/A 72 N22 18 LTBL 3606046C1 N/A
25 PLUG - - 3590742C1 N/A 73 N1876H 18 YL 3590745C1 N/A
26 PLUG - - 3590742C1 N/A 74 N2335 18 PK 3606046C1 N/A
27 PLUG - - 3590742C1 N/A 75 PLUG - - 3590742C1 N/A
28 N2334 18 BN 3606046C1 N/A 76 PLUG - - 3590742C1 N/A
29 PLUG - - 3590742C1 N/A 77 N2336 18 RD 3606046C1 N/A
30 N1876A 18 YL 3606046C1 N/A 78 N224 18 TN 3606046C1 N/A
31 PLUG - - 3590742C1 N/A 79 PLUG - - 3590742C1 N/A
32 PLUG - - 3590742C1 N/A 80 PLUG - - 3590742C1 N/A
33 N57E 18 BK 3606046C1 N/A 81 PLUG - - 3590742C1 N/A
34 PLUG - - 3590742C1 N/A 82 PLUG - - 3590742C1 N/A
35 PLUG - - 3590742C1 N/A 83 N57X 18 BK 3606046C1 N/A
36 N570D 18 BK 3606046C1 N/A 84 N57Y 18 BK 3606046C1 N/A
37 N199A 18 LTBL 3606046C1 N/A 85 N57Z 18 BK 3606046C1 N/A
38 N923 18 OR 3606046C1 N/A 86 PLUG - - 3590742C1 N/A
39 PLUG - - 3590742C1 N/A 87 N136 18 LTBL 3606046C1 N/A
40 PLUG - - 3590742C1 N/A 88 PLUG - - 3590742C1 N/A
41 PLUG - - 3590742C1 N/A 89 N480 18 PL 3606046C1 N/A
42 PLUG - - 3590742C1 N/A 90 N125 18 DKBL 3606046C1 N/A
43 PLUG - - 3590742C1 N/A 91 N971 18 PK 3606046C1 N/A
44 PLUG - - 3590742C1 N/A 92 N237 18 OR 3606046C1 N/A
45 PLUG - - 3590742C1 N/A 93 PLUG - - 3590742C1 N/A
46 PLUG - - 3590742C1 N/A 94 PLUG - - 3590742C1 N/A
47 PLUG - - 3590742C1 N/A 95 PLUG - - 3590742C1 N/A
48 N236 18 BK 3606046C1 N/A 96 PLUG - - 3590742C1 N/A

CNA1 28AUG07 REVISED AND REDRAWN E 60785Z
59053V 05FEB04 AE08055421 020
S08332
DIAGRAMS

CHAPTER 13
HORN
(308)
(LOCATED BEHIND FRONT CROSSMEMBER)

A A N1 16 LTBL 3578529C1
B N57F 16 BK 3578529C1
B
CONNECTOR 3574259C1
TRANSMISSION OUTPUT SPEED SENSOR

(309)
(LOCATED ON THE RIGHT SIDE OF TRANSMISSION HOUSING)

1 1 N1876B 18 YL 3579123C1 3602410C1
2 2 N136 18 LTBL 3579123C1 3579122C1
3 3 N570C 18 BK 3579123C1 3579122C1
CONNECTOR 3591073C1
TRANSMISSION TURBINE SPEED SENSOR

INPUT SPEED SENSOR
(310)
(LOCATED ON TOP OF THE TRANSMISSION HOUSING)

1 1 N1876C 18 YL 3606048C1 3602410C1
2 2 N570B 18 BK 3606048C1 3579122C1
3 3 N970 18 LTGN 3606048C1 3579122C1
4 N134 18 GY 3606048C1 3579122C1
4
CONNECTOR 3591078C1

1 N125 18 DKBL 3606047C1
2 - - - -
3 N315 18 PL 3606047C1
TRANSMISSION BULKHEAD 4 N236 18 BK 3606047C1
(313)
5 N971 18 PK 3606047C1
(LOCATED ON THE RIGHT SIDE OF
TRANSMISSION HOUSING) 6 - - - -
7 N1876F 18 YL 3606047C1
22 23 24 8 N924 18 BN 3606047C1
9 - - - -
10 N480 18 PL 3606047C1
17 21 11 - - - -
15 16 12 N237 18 OR 3606047C1
13 - - - -
13 14
14 - - - -
11 12 15 N199A 18 LTBL 3606047C1
9 10 16 - - - -
17 N570A 18 BK 3606047C1
4 8
18 N923 18 OR 3606047C1
19 - - - -
20 N1876G 18 YL 3606047C1
1 2 3
21 N371 18 PK 3606047C1
CONNECTOR 3592014C1 22 N1875 18 OR 3606047C1
23 - - - -
24 N1876H 18 YL 3606047C1

59053V 05FEB04 AE08055421 21
S08332
DIAGRAMS

CHAPTER 13

1 - - - - -
2 N601 10 LTBL 3592378C1 3592376C1
3 N1814A 18 WH 3590850C1 N/A
4 - - - - -
5 - - - - -
6 - - - - -
7 - - - - -
8 - - - - -
9 - - - - -
10 - - - - -
11 - - - - -
ABS MODULE 12 N498 18 PK 3590850C1 N/A
(315) 13 N495 18 TN 3590850C1 N/A
(LOCATED ON INSIDE OF LEFT FRAME RAIL
BEHIND XMSN MOUNTING CROSSMEMBER) 14 - - - - -
15 - - - - -
16 N530 18 LTGN 3593481C1 3593497C1
15 3 17 - - - - -
18 N1815A 18 PK 3590850C1 N/A
19 - - - - -
17 16 2 1
20 - - - - -
21 - - - - -
29 18 22 - - - - -
23 - - - - -
46 45 31 30 24 - - - - -
25 - - - - -
26 N497 18 WH 3590850C1 N/A
44 32 27 N510 18 TN 3590850C1 N/A
28 - - - - -
29 - - - - -
CONNECTOR 3590395C1
30 - - - - -
31 N534 10 YL 3592378C1 3592376C1
32 N489C 18 PK 3590850C1 N/A
33 - - - - -
34 - - - - -
35 - - - - -
36 - - - - -
37 - - - - -
38 - - - - -
39 - - - - -
40 - - - - -
41 N494 18 TN 3590850C1 N/A
42 N492 18 BN 3590850C1 N/A
43 - - - - -
44 - - - - -
45 N57K 10 BK 3592378C1 3592376C1
46 - - - - -

59580W 11FEB05 AE08055421 022
S08332
DIAGRAMS

CHAPTER 13
FRONT LEFT SPEED SENSOR

(316)
(LOCATED ON LEFT SIDE FRONT AXLE HOUSING)

1 N498 18 PK 2003343C1
1 2 2 N495 18 TN 2003343C1
CONNECTOR 3592005C1
BODY LOCK 3578632C1
FRONT RIGHT SPEED SENSOR

(317)
(LOCATED ON RIGHT SIDE FRONT AXLE HOUSING)

1 N497 18 WH 2003343C1
1 2 2 N510 18 TN 2003343C1
CONNECTOR 3592005C1
BODY LOCK 3578632C1
PUSHER FAN
(318)
(LOCATED ON FAN MOUNTED AT FRONT OF RADIATOR)

A N1153B 14 RD 0587575C1 1652325C1
B
B N57DD 16 BK 0587575C1 1652325C1
CONNECTOR 0587568C1
DIESEL OXIDATION CATALIST

INLET TEMPERATURE
(320)
(LOCATED BY RIGHT FRAME RAIL NEAR XMSN AREA)

1 N2341 18 GY 2003343C1
1 2 2 N359B 18 GY 2003343C1
CONNECTOR 3592005C1
BODY LOCK 3578632C1

60785Z 26APR07 AE08055421 023
S08332
DIAGRAMS

CHAPTER 13

TEMPERATURE 1 SENSOR
(321)

1 N2342 18 PL 2003343C1
1 2 2 N359C 18 GY 2003343C1
CONNECTOR 3592005C1
BODY LOCK 3578632C1

TEMPERATURE 2 SENSOR
(322)

1 N2343 18 YL 2003343C1
1 2 2 N359D 18 GY 2003343C1
CONNECTOR 3592005C1
BODY LOCK 3578632C1
CATALYZED PARTICULATE DIESEL FILTER /

DELTA PRESSURE SENSOR
(323)

1 N359E 18 GY 3590956C1 3591990C1
2 N2344 18 PL 3590956C1 3591990C1
3 N351B 18 BN 3590956C1 3591990C1
1 2 3
CONNECTOR 3626440C1
SPEAKER
(401)
(LOCATED IN DRIVER DOOR)

1 E287 18 BK 3579123C1 3579122C1
1 2 2 E804 18 OR 3579123C1 3579122C1
CONNECTOR 3594063C1

60785Z 26APR07 AE08055421 024
S08332
DIAGRAMS

CHAPTER 13
POWER WINDOW MOTOR

(402)

1 E226A 14 WH 3591604C1
1 2 2 E227A 14 YL 3591604C1
CONNECTOR 3593360C1
POWER WINDOW SWITCH

(403)
1 E226A 14 WH 3594365C1
2 E227 14 YL 3594365C1
2 1 3 E57A 14 BK 3594365C1
4 E227A 14 YL 3594365C1
6 5 4 3
5 E170 14 RD 3594365C1
6 E226 14 WH 3594365C1
CONNECTOR 3593632C1
DOOR LOCK SWITCH

(404)
1 E57B 18 BK 3591651C1
2 - - - -
3 E118 18 PK 3591651C1
4 E117 18 PK 3591651C1
6 4 2 5 E120 18 PK 3591651C1
6 E119 18 PK 3591651C1
5 3 1
CONNECTOR 3593672C1
SPEAKER
(410)
(LOCATED IN PASSENGER DOOR)

1 F287 18 BK 3579123C1 3579122C1
1 2 2 F805 18 WH 3579123C1 3579122C1
CONNECTOR 3594063C1

60785Z 26APR07 AE08055421 025
S08332
DIAGRAMS

CHAPTER 13
POWER WINDOW MOTOR

(411)

1 F227A 14 YL 3591604C1
2 F226A 14 WH 3591604C1
1 2
CONNECTOR 3593360C1
POWER WINDOW SWITCH

(412)

1 F227 14 YL 3594366C1
1 2 F226A 14 WH 3594366C1
3 F227A 14 YL 3594366C1
4 - - - -
5 F226 14 WH 3594366C1
6 F170 14 RD 3594366C1
6
CONNECTOR 3594029C1
DOOR LOCK SWITCH

(413)

1 - - - -
2 - - - -
3 F118 18 PK 3591651C1
6 4 2 4 F117 18 PK 3591651C1
5 - - - -
5 3 1 6 - - - -
CONNECTOR 3593672C1

28AUG07 INITIAL RELEASE A 60785Z
60785Z 26APR07 AE08055421 026
S08332
DIAGRAMS
13.27. CONNECTOR COMPOSITES (500), (503), P. 27

CHAPTER 13
TRAILER BOX
(500)
(LOCATED AT THE END OF FRAME)

3 2 1 R905 16 RD 3574288C1
2 R9A 18 LTGN 2003343C1
3 PLUG - - 0453133C1
4 R57A 16 BK 3574288C1
4 1 5 PLUG - - 0453133C1
6 PLUG - - 0453133C1
12 9 7 R14A 16 BN 3574285C1
8 R5A 18 OR 2003343C1
9 R1043 14 LTGN 3574288C1
11 10 10 R140B 18 BK 2003343C1
11 PLUG - - 0453133C1
CONNECTOR 3576268C1 12 R43 14 DKBL 3574288C1
BODY LOCK 3576263C1
TAIL LIGHT LEFT

(503)
(LOCATED AT THE END OF LEFT FRAME RAIL BY TAIL LIGHT)
E
A
D
B
C
C
B
D
A
E
CONNECTOR 1661375C2 CONNECTOR 1667851C2

BODY LOCK 1661376C1 BODY LOCK 1677914C1
A* R140C 18 BK 2033819C1 1652325C1 A S140 18 BK 2033911C1 1652325C1
A** R140 18 BK 2033819C1 1652325C1 B PLUG - - 0587579C1 -
B* R9B 18 LTGN 2033819C1 1652325C1 C PLUG - - 0587579C1 -
B** R9 18 LTGN 2033819C1 1652325C1 D PLUG - - 0587579C1 -
C* R5B 18 OR 2033819C1 1652325C1 E S57 18 BK 2033911C1 1652325C1
C** R5 18 OR 2033819C1 1652325C1
D* R14B 16 BN 2033819C1 1652325C1
D** R14 16 BN 2033819C1 1652325C1
E* R57C 18 BK 2033819C1 1652325C1
E** R57A 16 BK 2033819C1 1652325C1
* EOF BODY BUILDER

** BOC BODY BUILDER

CNA1 28AUG07 INITIAL RELEASE A 60785Z
60785Z 26APR07 AE08055421 027
Figure 100 Connector Composites (500), (503)
S08332
DIAGRAMS

CHAPTER 13
AXLE FUEL TANK

(506)
(LOCATED ON AXLE FUEL TANK MOUNTED BETWEEN
FRAME SIDEMEMBERS AND BEHIND REAR AXLE)

1 2 1 PLUG - - 0453133C1
2 R29 18 YL 2003343C1
3 PLUG - - 0453133C1
3 4 4 R57E 18 BK 2003343C1
CONNECTOR 3577177C1
BODY LOCK 2016704C1
FUEL SENDER LEFT

(507)
(LOCATED ON LEFT SIDE MOUNTED FUEL TANK)

A* R29D 18 YL 1661875C1 3568570C1
A A** R29 18 YL 1661875C1 1661872C1
B* R57E 18 BK 1661875C1 1661872C1
B
B** R57F 18 BK 1661875C1 1661872C1
CONNECTOR 3522068C1
BODY LOCK 1661874C1
* DUAL TANK, BOC / EOF BODY BUILDER

** LEFT TANK, BOC / EOF BODY BUILDER
FUEL SENDER RIGHT

(508)
(LOCATED ON RIGHT SIDE MOUNTED FUEL TANK)

A A R29 18 YL 1661875C1 3568570C1
B R57E 18 BK 1661875C1 1661872C1
B
CONNECTOR 3522068C1
BODY LOCK 1661874C1

60785Z 26APR07 AE08055421 028
S08332
DIAGRAMS

CHAPTER 13
FUEL TRANSFER PUMP RIGHT

(509)
(LOCATED ON INSIDE OF RIGHT FRAME
RAIL BY RIGHT FUEL TANK)

D
A R29C 18 YL 1661875C1 1661872C1
C B R29 18 YL 1661875C1 3568570C1
C R787 16 PK 1661875C1 1661872C1
B
D R57G 16 BK 1661875C1 1661872C1
A E R489 16 PK 1661875C1 1661872C1
E
CONNECTOR 3522251C1
BODY LOCK 3522253C1
REAR SPEED SENSOR

(510)
(LOCATED ON THE TOP OF THE
REAR AXLE HOUSING)

1 R492 18 BN 3579123C1 3579122C1
1 2 R494 18 TN 3579123C1 3579122C1
2
CONNECTOR 3593389C1
BACK-UP ALARM
(602)

A* S140A 18 BK 2033819C1 1652325C1
B A** S140 18 BK 2033819C1 1652325C1
B* S57B 18 BK 2033819C1 1652325C1
A B** S57 18 BK 2033819C1 1652325C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1 * W/ 137WB 63AF
** REAR JUMPER

60785Z 26APR07 AE08055421 029
S08332
DIAGRAMS

CHAPTER 13
IP / ROOF
(700)
(LOCATED BEHIND LEFT SIDE HEADLAMP)
1 7
6
1
12 7
CONNECTOR 3539212C1 6 12
CONNECTOR 3591607C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 A57UD 16 BK 3571717C1 1 D57F 18 BK 3593251C1
2 A85 18 BN 3571717C1 2 D85 18 BN 3593251C1
3 A224 18 TN 3571717C1 3 D224 18 TN 3593251C1
4 A22 18 LTBL 3571717C1 4 D22 18 LTBL 3593251C1
5 A489L 18 PK 3571717C1 5 D489L 18 PK 3593251C1
6 A19K 18 LTBL 3571717C1 6 D19 18 LTBL 3593251C1
7 A511C 16 LTGN 3571717C1 7 D511 16 LTGN 3593251C1
8 A162C 18 LTGN 3571717C1 8 D162 18 LTGN 3593251C1
9 A14E 16 BN 3571717C1 9 D14F 16 BN 3593251C1
10 A54E 16 LTGN 3571717C1 10* D54A 18 LTGN 3593251C1
11 A159A 18 RD 3571717C1 10* D54 18 LTGN 3593251C1
12 A54D 18 LTGN 3571717C1 11* D159 18 RD 3593251C1
11* D159B 18 RD 3593251C1
12 D54B 18 LTGN 3593251C1
* MUTUALLY EXCLUSIVE

60785Z 26APR07 AE08055421 030
S08332
DIAGRAMS

CHAPTER 13
ROOF / CAB FLOOR

(701)
(LOCATED ON LEFT SIDE B PILLAR)
E F A K
D G B J
C H C H
B J D G
A K E F

A D57G 18 BK 1661262C1 A A57C 18 BK 1661261C1
B* D159C 18 RD 1661262C1 B A159C 18 RD 1661261C1
B* D159 18 RD 1661262C1 C A85 18 BN 1661261C1
C D85 18 BN 1661262C1 D A511 16 LTGN 1661261C1
D D511 16 LTGN 1661262C1 E A22 18 LTBL 1661261C1
E D22 18 LTBL 1661262C1 F A489L 18 PK 1661261C1
F D489L 18 PK 1661262C1 G A224 18 TN 1661261C1
G D224 18 TN 1661262C1 H A19 18 LTBL 1661261C1
H D19 18 LTBL 1661262C1 J A162 20 LTGN 3544254C1
J D162 18 LTGN 1661262C1 K - - - -
K - - - -
* MUTUALLY EXCLUSIVE

60785Z 26APR07 AE08055421 031
S08332
DIAGRAMS
13.32. CONNECTOR COMPOSITES (702A), P. 32

CHAPTER 13
MAIN CHASSIS / IP
(702A)
(LOCATED ON LEFT SIDE OF FRONT CROSSMEMBER)
13 1 1 13
24 12 12 24

1 PLUG - - 3532129C1 - 1 PLUG - - 3532129C1 -
2 N14A 16 BN 3559035C1 3509903C1 2 A14F 16 BN 3559037C1 3509903C1
3 N3B 18 LTGN 3509874C1 3509903C1 3 A9 18 LTGN 3559036C1 3532128C1
4 N2B 18 WH 3509874C1 3509903C1 4 A5 18 WH 3559036C1 3532128C1
5 N40 18 LTBL 3509874C1 3509903C1 5 A40 18 LTBL 3559036C1 3532128C1
6 N535 18 LTBL 3509874C1 3532128C1 6 A535 18 LTBL 3559036C1 3532128C1
7 N2233 18 OR 3509874C1 3532128C1 7 A2233 18 OR 3559036C1 3532128C1
8 N3049 18 BK 3509874C1 3509903C1 8 A3049C 18 BK 3559036C1 3532128C1
9 PLUG - - 3532129C1 - 9 PLUG - - 3532129C1 -
10 N1772 18 VT 3509874C1 3509903C1 10 A1772C 18 PL 3559036C1 3532128C1
11 N137 18 YL 3509874C1 3509903C1 11 A137C 18 YL 3559036C1 3532128C1
12 N224 18 TN 3509874C1 3532128C1 12 A224 18 TN 3559036C1 3532128C1
13 N489B 18 PK 3509874C1 3532128C1 13 A489M 18 PK 3559036C1 3532128C1
14 N32 12 RD 3559035C1 3575783C1 14 A32 12 RD 3559037C1 3575783C1
15 N297E 12 BK 3559035C1 3575783C1 15 A297B 12 BK 3559037C1 3575783C1
16 N298E 12 GY 3559035C1 3575783C1 16 A298 12 PL 3559037C1 3575783C1
17 N1050 16 LTGN 3559035C1 3509903C1 17 A1050 12 LTGN 3559037C1 3575783C1
18 N1522 16 LTGN 3559035C1 3509903C1 18 A1522 12 LTGN 3559037C1 3575783C1
19 N1679 16 WH 3559035C1 3509903C1 19 A1679 16 WH 3559037C1 3509903C1
20 PLUG - - 3532129C1 - 20 PLUG - - 3532129C1 -
21 N1051 12 PK 3559035C1 3575783C1 21 A1051 14 PK 3559037C1 3509903C1
22 N43A 18 DKBL 3509874C1 3509903C1 22 A43 18 LTBL 3559036C1 3532128C1
23 N248 18 TN 3509874C1 3532128C1 23 A248A 18 TN 3559036C1 3532128C1
24 N133B 18 BK 3509874C1 3509903C1 24 A133 18 BK 3559036C1 3532128C1

60785Z 26APR07 AE08055421 032
Figure 105 Connector Composites (702A)
S08332
DIAGRAMS
13.33. CONNECTOR COMPOSITES (702B), P. 33

CHAPTER 13
IP / MAIN CHASSIS
(702B)
13 1 1 13
24 12 12 24
CONNECTOR 3558022C1
CONNECTOR 3558026C1 BODY LOCK 3558056C1
BODY LOCK 3558056C1
1 A2345 18 WH 3509874C1 3532128C1 1 N2345B 18 WH 3559036C1 3532128C1
2 A359 18 GY 3509874C1 3532128C1 2 N359A 18 GY 3559036C1 3532128C1
3 A351 18 BN 3509874C1 3532128C1 3 N351A 18 BN 3559036C1 3532128C1
4 A1285 18 RD 3509874C1 3532128C1 4 N1285 18 RD 3559036C1 3532128C1
5 A1283 18 TN 3509874C1 3532128C1 5 N1283 18 TN 3559036C1 3532128C1
6 PLUG - - 3532129C1 - 6 PLUG - - 3532129C1 -
7 A1814B 18 WH 3509874C1 3532128C1 7 N1814B 18 WH 3559036C1 3509903C1
8 A296 12 WH 3559035C1 3575783C1 8 N296D 12 WH 3559037C1 3575783C1
9 A1671B 14 RD 3559035C1 3509903C1 9 N1671 14 RD 3559037C1 3509903C1
10 A1721C 18 LTBL 3509874C1 3532128C1 10 N1721 18 LTBL 3559036C1 3509903C1
11 A1709C 16 BN 3559035C1 3509903C1 11 N1709 12 BN 3559037C1 3575783C1
12 A1815B 18 PK 3509874C1 3532128C1 12 N1815B 18 PK 3559036C1 3509903C1
13 A54A 18 LTGN 3509874C1 3532128C1 13 N54 18 LTGN 3559036C1 3509903C1
14 A1 16 LTBL 3559035C1 3509903C1 14 N1 16 LTBL 3559037C1 3509903C1
15 A10 16 LTGN 3559035C1 3509903C1 15 N10 16 LTGN 3559037C1 3509903C1
16 A29 18 YL 3509874C1 3532128C1 16 N29 18 YL 3559036C1 3509903C1
17 A170 12 RD 3559035C1 3575783C1 17 N170 12 RD 3559037C1 3575783C1
18 A460A 14 YL 3559035C1 3509903C1 18 N460 14 YL 3559037C1 3509903C1
19 A8C 16 OR 3559035C1 3509903C1 19 N8 18 OR 3559036C1 3509903C1
20 A383A 16 RD 3559035C1 3509903C1 20 N383 16 RD 3559037C1 3509903C1
21 A477 18 LTBL 3509874C1 3532128C1 21 N477 18 LTBL 3559036C1 3509903C1
22 A348 18 PL 3509874C1 3532128C1 22 N348 18 PL 3559036C1 3532128C1
23 A298E 18 PL 3509874C1 3532128C1 23 N298G 18 VT 3559036C1 3509903C1
24 A364 12 BK 3559035C1 3575783C1 24 N364 12 BK 3559037C1 3575783C1

60785Z 26APR07 AE08055421 033
Figure 106 Connector Composites (702B)
S08332
DIAGRAMS
13.34. CONNECTOR COMPOSITES (702D), P. 34

CHAPTER 13
MAIN CHASSIS / IP
(702D)
4 16
1 13
1 13 4 16

1 N904 18 LTGN 3549418C1 1 A904 18 LTGN 2003343C1
2 N391 18 RD 3549418C1 2 A391C 18 RD 2003343C1
3 N165 18 TN 3549418C1 3 A165 18 TN 2003343C1
4 N1032 18 WH 3549418C1 4 A1032 18 WH 2003343C1
5 N2002 18 OR 3549418C1 5 A2002C 18 OR 2003343C1
6 N22 18 LTBL 3549418C1 6 A22 18 LTBL 2003343C1
7 N3049A 18 BK 3549418C1 7 A3049D 18 BK 2003343C1
8 PLUG - - 3576299C1 8 PLUG - - 3576299C1
9 PLUG - - 3576299C1 9 PLUG - - 3576299C1
10 N1851C 18 WH 3549418C1 10 A1851C 18 WH 2003343C1
11 PLUG - - 3576299C1 11 PLUG - - 3576299C1
12 N914 18 TN 3549418C1 12 A914 18 TN 2003343C1
13 N915 18 PK 3549418C1 13 A915 18 PK 2003343C1
14 N1852C 18 PK 3549418C1 14 A1852C 18 PK 2003343C1
15 N1153A 14 RD 3549417C1 15 A1153B 14 RD 3574285C1
16 N1153B 14 RD 3549417C1 16 A1153A 14 RD 3574285C1

60785Z 26APR07 AE08055421 034
Figure 107 Connector Composites (702D)
S08332
DIAGRAMS
13.35. CONNECTOR COMPOSITES (703), (704), P. 35

CHAPTER 13
IP / DOOR
(703)
(LOCATED AT LEFT SIDE OF INSTRUMENT PANEL)
13 8 3
3 8 13
9 4 1 1 4 9
CONNECTOR 3591605C1
CONNECTOR 3593361C1
1 A57AE 14 BK 3591604C1 1 E57A 14 BK 3594366C1
2 A117B 18 PK 3591603C1 2 E117 18 PK 3591558C1
3 A118A 18 PK 3591603C1 3 E118 18 PK 3591558C1
4 A226 14 WH 3591604C1 4 E226 14 WH 3594366C1
5 A170B 14 RD 3591604C1 5 E170 14 RD 3594366C1
6 A287AC 18 BK 3591603C1 6 E287 18 BK 3591558C1
7 A120 18 PK 3591603C1 7 E120 18 PK 3591558C1
8 A119B 18 PK 3591603C1 8 E119 18 PK 3591558C1
9 A227 14 YL 3591604C1 9 E227 14 YL 3594366C1
10 - - - - 10 - - - -
11 A804C 18 OR 3591603C1 11 E804 18 OR 3591558C1
12 - - - - 12 - - - -
13 A57ZD 18 BK 3591603C1 13 E57B 18 BK 3591558C1
IP / DOOR
(704)
13 8 3 3 8 13
9 4 1 1 4 9
1 - - - - 1 - - - -
2 - - - - 2 - - - -
3 A118C 18 PK 3591603C1 3 F118 18 PK 3591558C1
4 A226 14 WH 3591604C1 4 F226 14 WH 3594366C1
5 A170C 14 RD 3591604C1 5 F170 14 RD 3594366C1
6 A287BC 18 BK 3591603C1 6 F287 18 BK 3591558C1
7 - - - - 7 - - - -
8 A117C 18 PK 3591603C1 8 F117 18 PK 3591558C1
9 A227 14 YL 3591604C1 9 F227 14 YL 3594366C1
10 - - - - 10 - - - -
11 A805C 18 WH 3591603C1 11 F805 18 WH 3591558C1
12 - - - - 12 - - - -
13 - - - - 13 - - - -

60785Z 26APR07 AE08055421 035
Figure 108 Connector Composites (703), (704)
S08332
DIAGRAMS

CHAPTER 13
MAIN CHASSIS / REAR CHASSIS

(705)
(LOCATED ON INSIDE OF LEFT FRAME RAIL NEAR FUEL TANK)
13 1
1 13
24 12
12 24

1 N5C 18 OR 3559036C1 3509903C1 1* R5 18 OR 3509874C1 3509903C1
2 N9C 18 LTGN 3559036C1 3509903C1 1** R5C 18 OR 3509874C1 3509903C1
3 N14B 16 BN 3559037C1 3509903C1 2* R9 18 LTGN 3509874C1 3509903C1
4 PLUG - - 3532129C1 - 2** R9C 18 LTGN 3509874C1 3509903C1
5 PLUG - - 3532129C1 - 3* R14 16 BN 3559035C1 3509903C1
6 N140B 18 BK 3559036C1 3532128C1 3** R14D 16 BN 3559035C1 3509903C1
7 N1043C 18 DKGN 3559036C1 3509903C1 4 PLUG - - 3532129C1 -
8 N489E 18 BK 3559036C1 3509903C1 5 PLUG - - 3532129C1 -
9 N57G 12 BK 3559037C1 3575783C1 6* R140 18 BK 3509874C1 3509903C1
10 N29 18 YL 3559036C1 3509903C1 6** R140A 18 BK 3509874C1 3509903C1
11 N787D 16 PK 3559037C1 3509903C1 7 R1043 14 LTGN 3559035C1 3575783C1
12 N905 16 LTGN 3559037C1 3509903C1 8 R489 16 PK 3559035C1 3509903C1
13 N43C 14 DKBL 3559037C1 3575783C1 9 R57A 16 BK 3559035C1 3509903C1
14 PLUG - - 3532129C1 - 9 R57H 12 BK 3559035C1 3575783C1
15 PLUG - - 3532129C1 - 10# R29 18 YL 3509874C1 3509903C1
16 PLUG - - 3532129C1 - 10& R29A 18 YL 3509874C1 3532128C1
17 PLUG - - 3532129C1 - 11 R787 16 PK 3559035C1 3509903C1
18 PLUG - - 3532129C1 - 12 R905 16 RD 3559035C1 3509903C1
19 N492 18 BN 3559036C1 3532128C1 13 R43 14 DKBL 3559035C1 3575783C1
20 N494 18 TN 3559036C1 3532128C1 14 PLUG - - 3532129C1 -
21 PLUG - - 3532129C1 - 15 PLUG - - 3532129C1 -
22 PLUG - - 3532129C1 - 16 PLUG - - 3532129C1 -
23 N57AD 16 BK 3559037C1 3509903C1 17 PLUG - - 3532129C1 -
24 PLUG - - 3532129C1 - 18 PLUG - - 3532129C1 -
19 R492 18 BN 3509874C1 3532128C1
20 R494 18 TN 3509874C1 3532128C1
21 PLUG - - 3532129C1 -
22 PLUG - - 3532129C1 -
23 R57G 16 BK 3559035C1 3509903C1
24 PLUG - - 3532129C1 -
* BOC BODY BUILDER

** EOF BODY BUILDER
# LEFT TANK BOC / EOF BODY BUILDER
& DUAL TANK BOC / EOF BODY BUILDER

60785Z 26APR07 AE08055421 036
S08332
DIAGRAMS

CHAPTER 13
ENGINE INTERCONNECT
(706)
(LOCATED ON PDC BRACKET BETWEEN
SPLASH GAURD AND BRACKET)
16 8
15 7
10 2
9 1
CONNECTOR 3613899C1

1 N574E 14 BK 3592386C1 3578677C1
2 N1856B 18 GY 3592016C1 -
3 N904 18 LTGN 3592016C1 -
4 PLUG - - 1234567C1 -
5 PLUG - - 1234567C1 -
6 N21 18 LTGN 3592016C1 -
7 N327 18 BK 3592016C1 -
8 PLUG - - 1234567C1 -
9 PLUG - - 1234567C1 -
10 N113 16 YL 3592016C1 -
11 N367 18 BN 3592016C1 -
12 N1810 18 LTGN 3592016C1 -
13 N57L 18 BK 3592016C1 -
14 PLUG - - 1234567C1 -
15 PLUG - - 1234567C1 -
16 N1683G 14 LTGN 3592386C1 3578677C1

60785Z 26APR07 AE08055421 037
S08332
DIAGRAMS
13.38. CONNECTOR COMPOSITES (720), (720A), P. 38

CHAPTER 13
FUSE BLOCK RELAY BLOCK

(720) (720A)
(LOCATED ON
THE TOP OF
50-
55-
ELECTRONIC
2
1-2 2-2 3-2 4-2 5-2 6-2 7-2 8-2 86 MODULE BOX
3 5 4 58-
86 SUPPORT ON
87a
2-1 3-1 4-1 5-1 6-1 7-1 8-1
87
1-1 1 30 RIGHT FRAME
87
14 15 16 17 18 51- 30 RAIL)
2 85
9-1 10-1 11-1 12-1 13-1 -1 -1 -1 -1 -1
3 5 4 85
9-2 10-2 11-2 12-2 13-2 1
STUD -2 -2 -2 -2 -2
56- 62-
52- 86
24 25 26 27 28 2
12
60-
1
19-2 20-2 21-2 22-2 23-2
87a
87
-2 -2 -2 -2 -2 3 5 4 30 1 2
19-1 20-1 21-1 22-1 23-1 1
-1 -1 -1 -1 -1 85 61-
29-1 53-
1 2
2
30-1 31-1 32-1 33-1 34-1 35-1 36-1 -1 -2 42
29-2 3 5 4
30-2 31-2 32-2 33-2 34-2 35-2 36-2 57- 59-
-1 -2 43 1 86
3
47- 48- 49- 37 38 39 40 41 54-
87a
-1 -2 44
87
30 5
2 2 2 2
-2 -2 -2 -2 -2
22
11
3 5 4 3 5 4 3 5 4 -1 -2 45 3 5 4
85 1 4 2
1 1 1 -1 -1 -1 -1 -1 1
-1 -2 46
1-2 - - - - 37-1 N298A 12 GY 3592487C1
2-2 N329 12 PK 3592489C1 37-2 N8 18 OR 3592485C1
3-2 N1057A 16 OR 3592488C1 38-1 - - - -
4-2 N1854A 10 WH 3592489C1 38-2 - - - -
5-2 N1709 12 BN 3592489C1 39-1 N298B 12 GY 3592487C1
6-2 N364 12 BK 3592489C1 39-2 N165 18 TN 3592485C1
7-2 N1672 14 DKBL 3592488C1 40-1 - - - -
8-2 N1051 12 PK 3592489C1 40-2 - - - -
9-2 N1679 16 WH 3592488C1 41-1 - - - -
10-2 N10 16 LTGN 3592488C1 41-2 - - - -
11-2 N1059 16 DKBL 3592488C1 42-1 N296A 12 WH 3592487C1
12-2 N1050 16 LTGN 3592488C1 42-2 N137 18 YL 3592485C1
13-2 N1522 16 LTGN 3592488C1 43-1 - - - -
14-2 N460 14 YL 3592485C1 43-2 - - - -
15-2 N3049 18 BK 3592485C1 44-1 - - - -
16-2 N175 18 BK 3592485C1 44-2 - - - -
17-2 N475 18 WH 3592485C1 45-1 - - - -
18-2 N1861A 18 RD 3592485C1 45-2 - - - -
19-2 N1662 16 YL 3592488C1 46-1 N297J 12 GY 3592487C1
20-2 N601 10 LTBL 3592489C1 46-2 N1856C 18 GY 3592485C1
21-2 N905 16 LTGN 3592488C1 47-1 N297H 14 BK 3592491C1
22-2 - - - - 47-2 N57T 14 BK 3592491C1
23-2 N49 12 OR 3592489C1 47-3 N212 14 DKBL 3594742C1
24-2 N40 18 LTBL 3592485C1 47-4 - - - -
25-2 N383 16 RD 3592485C1 47-5 N1043A 14 LTGN 3594742C1
26-2 N2002 18 OR 3592485C1 48-1 N1683J 18 DKGN 3592491C1
27-2 N1772 18 VT 3592485C1 48-2 N1842 18 OR 3592491C1
28-2 N54 18 LTGN 3592485C1 48-3 N1059 16 DKBL 3592490C1
29-2 N534 10 YL 3606124C1 48-4 - - - -
30-2 N1153A 14 RD 3592488C1 48-5 N787E 16 PK 3592490C1
31-2 N391 18 RD 3592488C1 49-1 N296C 18 WH 3592491C1
32-2 N170 12 RD 3592489C1 49-2 N1789 18 PL 3592491C1
33-2 N212 14 DKBL 3592488C1 49-3 N175 18 BK 3592490C1
34-2 N883 18 PK 3592488C1 49-4 - - - -
35-2 N3049A 18 BK 3592488C1 49-5 N140A 18 BK 3592490C1
36-2 - - - -
CONT ON SHEET 39

60785Z 26APR07 AE08055421 038
Figure 111 Connector Composites (720), (720A)
S08332
DIAGRAMS
13.39. CONNECTOR COMPOSITES (720), (720A), P. 39

CHAPTER 13
CONT FROM SHEET 38
50-1 - - - - 62-1 - - - -
50-2 - - - - 62-2 - - - -
50-3 - - - - 62-3 - - - -
50-4 - - - - 62-4 - - - -
50-5 - - - - 62-5 - - - -
51-1 N297C 14 BK 3592491C1 62-6 - - - -
51-2 N57AA 18 BK 3592491C1 62-7 - - - -
51-3 N1662 16 YL 3592490C1 62-8 - - - -
51-4 - - - - 62-9 - - - -
51-5 N653 16 DKBL 3592490C1 62-10 - - - -
52-1 N297F 14 BK 3592491C1 62-11 - - - -
52-2 N57AB 18 BK 3592491C1 62-12 - - - -
52-3 N1861B 18 RD 3592490C1 62-13 - - - -
52-4 - - - - 62-14 - - - -
52-5 N462 18 PL 3592490C1 62-15 - - - -
53-1 N297B 14 BK 3592491C1 62-16 - - - -
53-2 N321 18 GY 3592491C1 62-17 - - - -
53-3 N883 18 PK 3592490C1 62-18 - - - -
53-4 - - - - 62-19 - - - -
53-5 N1810 18 LTGN 3592490C1 62-20 - - - -
54-1 N477 18 LTBL 3592491C1 62-21 - - - -
54-2 N57AC 18 BK 3592491C1 62-22 - - - -
54-3 N475 18 WH 3592490C1
54-4 - - - -
54-5 N1721 18 LTBL 3592490C1
55-30 N1854B 12 WH 3593441C1
55-85 N1769 18 BN 3592492C1
55-86 N1854C 18 RD 3592492C1
55-87 N1683A 10 LTGN 3592493C1
55-87A - - - -
56-30 N1672 14 DKBL 3592492C1
56-85 N298F 12 GY 3593441C1
56-86 N57AE 18 BK 3592492C1
56-87 N1671 14 RD 3592492C1
56-87A - - - -
57-30 N329 12 PK 3593441C1
57-85 N32 12 RD 3593441C1
57-86 N1093 18 TN 3592492C1
57-87 N113 16 YL 3592492C1
57-87A - - - -
58-30 - - - -
58-85 - - - -
58-86 - - - -
58-87 - - - -
59-1 N1057B 16 OR 3592491C1
59-2 N1032 18 WH 3592491C1
59-3 N1057C 16 OR 3592490C1
59-4 - - - -
59-5 N14C 16 BN 3592490C1
60-1 N297D 14 BK 3592494C1
60-2 N297F 14 BK 3592494C1
61-1 - - - -
61-2 - - - - CONT ON SHEET 40

60785Z 26APR07 AE08055421 039
Figure 112 Connector Composites (720), (720A)
S08332
DIAGRAMS
13.40. CONNECTOR COMPOSITES (720), (720A), (829M), P. 40

CHAPTER 13
CONT FROM SHEET 39
FUSE / FUSE FUSE / FUSE

DESCRIPTION DESCRIPTION
RELAY NO RATING RELAY NO RATING
1 - BLANK 32 40A POWER WINDOW
2 30A STARTER 33 25A BODY BUILDER
3 20A PARK LAMPS 34 20A AC CLUTCH
4 40A IDM / ECM 35 20A CLUSTER
5 30A HEAD LAMPS 36 - BLANK
6 40A BLOWER MOTOR 37 10A TURN
7 25A WIPER 38 - BLANK
8 30A ELECTRIC BRAKE 39 10A CORNERING LAMPS
9 20A DOOR LOCK 40 - -
10 20A STOP LAMPS 41 - -
11 20A FUEL PUMP 42 10A RADIO
12 20A RUN / ACCESS FEED 43 - BLANK
13 20A RUN / START FEED 44 - BLANK
14 15A HORN 45 - BLANK
15 10A CLUSTER BATTERY 46 5A ECM KEY POWER
16 15A BACK-UP LAMP 47 - BODY BUILDER
17 15A FOG LAMPS 48 - FUEL PUMP
18 15A TRANSMISSION 49 - BACK-UP LAMPS
19 20A FUEL HEATER 50 - ECM
20 60A ABS MODULE 51 - FUEL HEATER
21 20A TRAILER BOX 52 - TRANSMISSION
22 - - 53 - AC CLUTCH
23 40A TRAILER BATTERY 54 - FOG LAMPS
24 20A CIGAR LIGHTER 55 - IDM
25 20A HAZARD 56 - WIPER
26 15A KEYLESS 57 - STARTER
27 10A RADIO 58 - BLANK
28 10A DOME 59 - PARK LAMPS
29 60A ABS PUMP 60 - TRANSMISSION RELAY DIODE
30 60A PUSHER FAN 61 - BLANK
31 20A DIAGNOSTIC CONNECTOR 62 - BLANK
BACK-UP ALARM CONNECTOR

(829M)

B A S71D 14 LTBL 2033816C1 0589391C1
B S71-GD 14 WH 2033816C1 0589391C1
A
CONNECTOR 1671610C1
BODY LOCK 1671608C1

60785Z 15MAY07 AE08055421 40
Figure 113 Connector Composites (720), (720A), (829M)
S08332

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SERVICE MANUAL

SERVICE MANUAL SECTION

CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL

1. TABLE OF CONTENTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. 12 VOLT DISTRIBUTION, GROUNDS, AND DATA LINKS (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

5. CHARGING AND CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

6. ENGINE ACCESSORIES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

7. ELECTRONIC ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

8. CLUSTERS AND WARNING LIGHTS (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

9. LIGHT SYSTEMS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

11. TRANSMISSION (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

12. CLIMATE CONTROL (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74

13.4. CONNECTOR COMPOSITES (201), (202A), (202C), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77

1. TABLE OF CONTENTS (CHAPTER 1)

INTERNATIONAL TRUCK AND ENGINE CORPORATION

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JAHP CIRCUIT DIAGRAM, LCF

59053V 05FEB04 AE08055410 001

INTERNATIONAL TRUCK AND ENGINE CORPORATION

DESCRIPTION ACRONYM DESCRIPTION ACRONYM

ACCELERATOR PEDAL MODULE APM INJECTOR DRIVE MODULE IDM

ACCELERATOR POSITION SENSOR APS INPUT/OUTPUT I/O

AUXILIARY POWER UNIT APU INTEGRATED MOBILE

EXHAUST GAS TEMPERATURE EGT THERMAL OVERCRANK PROTECTION TOCP

ELECTRO MAGNETIC INTEFERENCE EMI THROTTLE POSITION SENSOR TPS

END OF FRAME EOF TURBINE SPEED SENSOR TSS

ELECTRIC TRAILER BRAKE ETB VEHICLE SPEED OUTPUT VSO

FRONT AXLE FA VEHICLE SPEED SENSOR VSS

FRONT END FE WORLD TRANSMISSION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JAHP CIRCUIT DIAGRAM, LCF

59053V 05FEB04 AE08055410 002

2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

A - SWITCH AND RELAY POSITIONS AS SHOWN ON B - MULTIPLE CONNECTIONS ARE DISPLAYED

(12-A) AND/OR D C B A (12)

SWITCH, SINGLE IN-LINE CONNECTORS DISPLAYED

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.

D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT

E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL

KEY SWITCH INTERNAL BODY CONTROLLER

SUFFIX BEGINNING LOCATION SUFFIX BEGINNING

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JAHP CIRCUIT DIAGRAM, LCF

59053V 05FEB04 AE08055410 003

Figure 3 Circuit Diagram Instructions

2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JAHP CIRCUIT DIAGRAM, LCF

59053V 05FEB04 AE08055410 004

Figure 4 Circuit Number Identification and Color

2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JAHP CIRCUIT DIAGRAM, LCF

59053V 05FEB04 AE08055410 005

Figure 5 Circuit Number Identification and Color