Aquamon SMARTPRO 8966

Aquamon SMARTPro 8966
HART© Smart Two wire pH/ORP transmitter
Instruction Manual
CENG:IM:PH:0812:001:01
Copyright©2008
All rights reserved
Forbes Marshall group of companies
FORBES MARSHALL PVT LTD Page 1

SMARTPro 8966 Preface
This manual serves to explain the use and operation of Aquamon

SMARTPro instruments. The manual functions in two ways, firstly as
a step by step guide to help the user operate the instrument and
secondly as a handy reference guide.
This instruction manual is written to cover as many anticipated

applications of the SMARTPro as possible. If you have any doubts
concerning the use of the instrument, please do not hesitate to contact
the nearest office of Forbes Marshall Pvt. Ltd.
The information presented in this manual is subject to change without

notice as improvements are made, and does not represent any
commitment whatsoever on the part of Forbes Marshall Pvt. Ltd.
Forbes Marshall Pvt. Ltd. Cannot accept any responsibility for damage
or malfunction of the unit due to improper use of the instrument
Copyright©2008
All rights reserved
Forbes Marshall group of companies
The phrases Aquamon SMARTPro 8966

SMARTPro 8966
SMARTPro
Are used interchangeably in this manual and point to the same
instrument Aquamon SMARTPro 8966

SMARTPro 8966 Index
Preface 2
Index 3-4
Safety Information 5-6
1.0 Introduction
1.1 General description 7
1.2 Specifications 8-10
Dimensional details 11
Display 12
1.3 Operating Principle 13-14
2.0 Installation
2.1 Unpacking and Inspection 15
2.2 Tools required for installation 16
2.3 Location and Mounting 17-18
2.4 Cabling 19
2.5 Power Supply requirements 19
2.6 Power Supply and Sensor wiring locations 20
2.7 Power supply wiring 21-22
2.8 Power supply wiring precautions 23
2.9 Open collector contacts wiring (Optional) 24-25
Open collector contacts wiring precautions 26
Sensor wiring
3.1 Sensor wiring 27
3.2 Sensor cable 27-28
3.3 Temperature sensor 29
3.4 Terminations 30
3.5 Cable terminals 30
3.6 Cable terminations on board I 31
3.7 Cable terminations on board II 32
3.8 Calibration and Commissioning 33

SMARTPro 8966 Index
4.0 Operation
Index 34-35
5.0 HART ©Communication
5.1 HART © communication configurations 65

©
5.2 HART Communication 66-67
6.0 Maintenance
6.1 Probe care and Maintenance 68
6.2 How to store the electrode for long time 68
6.3 Storage after use in process 68
6.4 How to clean the electrode 69
6.5 How to Rehydrate the bulb 70
6.6 Do’s and Don’ts for pH (Glass) electrodes 71
7.0 Trouble Shooting

7.0 Trouble Shooting 72-73
7.1 Causes and solution to problems 74
7.2 Problem in temperature measurement and 75
calibration
7.3 pH reading not matching with lab reading 76
7.4 Is the transmitter working OK (mV input) 77
7.5 Is the transmitter working OK (Temp Input) 78
Annexure
I pH verses mV table 79
II Temperature in ºC verses resistance in ohms 80

SMARTPro 8966 Safety
Information
The Forbes Marshall SMARTPro transmitter shall be installed and

operated only in manner specified in the Instruction Manual. Only
skilled, Trained and authorized pers on should carry out installation,
set up and operation of the transmitter.
Before powering up the unit, make sure that power source it is

connected to, and the polarity of the source is as specified on the
transmitter. Failure to do so may result in permanent damage to the
transmitter.

SMARTPro 8966 Safety
Information
Thank you for purchasing the SMARTPro Transmitter. To maximize

the benefits of this instrument we request you to read this manual
thoroughly before installing.
The instruction manual identifies safety instructions and

additional information by means of following symbols
This symbol draws attention to safety instructions and

warning of potential danger which, if neglected, could
result in injury to persons and /or damage the property and /or
damage to the instrument itself.
This symbol identifies additional information and

instructions which, if neglected, could lead to inefficient
operation and possible loss of production
This symbol identifies the information which is necessary for

the trouble free operation of the instrument
The instruction manual must be stored at easily available to the

persons working on SMARTPro
If you have questions, which are not or insufficiently answered in this

instruction manual, Please contact your nearest office of Forbes
Marshall Pvt. Ltd. Our engineers will be glad to assist you.

SMARTPro 8966 Introduction
Section 1.0
1.1 General Description

©
The SMARTPro 8966 is HART For pH, automatic temperature
compatible Microcontroller based compensation through PT100 or
two wire transmitter. It takes PT1000 sensors is provided
inputs from various pH sensors
and transmits it in terms of The transmitter has rugged,
4-20mA HART© output. weatherproof housing.
The enclosure meets IP67
This transmitter is capable of Protection.
measuring pH, mV and
temperature. Thus pH sensor in The output of this transmitter is
combination with temperature fully scalable over the total range
sensor or REDOX sensor can be of sensor. During fault conditions
used as process sensors. The the output can be programmed
measurement results are for 3.55mA or 22mA as per need.
displayed on LCD display.
SMARTPro

Section 1.0
1.2 Specifications
Product Specifications
Supply
Type 2 wire
Supply voltage 12-36VDC
Load Resistance 600V @24VDC NOTE1
Accuracy
Display pH ±0.01pH
Display mV ±1mV
Display Temperature ±0.5%FSD
Output Current ±0.1mA
Outputs
Current 4-20mA HART©
Logic outputs 3 User configurable
“Open collector” outputs
NOTE2
Display 2 Line 10 Character per

line LCD
Inputs
Primary Sensors pH/ORP
Secondary sensors PT100/PT1000
Data Input 3 Button Keypad and
Magnetic pin
programming

Section 1.0
Ranges
pH 0-14pH
ORP -2000mV to 2000mV
Temperature -20 ºC to 200ºC
Spans
pH 2pH – 14pH
ORP 200mV- 4000mV
Compensation
Temperature Auto/Manual
Range -20ºC to 200ºC
Calibration
pH sensor slope 70% to 110% NOTE3
pH sensor zero ±2pH NOTE3
Method Single /Double Point
Notes
1.Load Calculation Method:

Load(in V) For 30V
=(Supply Voltage-12V)/0.02 supply Load is
Load=(30V-12V)/0.02 =
900 V
Also refer section 2.5 for power supply requirements
2. Refer section 2.9 for more details
3. Not both of them simultaneous

Section 1.0
1.2 Specifications
Product Specifications
ApprovalsNOTE 4
5
Immunity EN61000-6-2
Emission 5 EN61000-6-4
6
Intrinsic Safety Exd [ia] IIC, T6
Enclosure
Material Die cast Aluminium
Grade LM6
Protection IP67
Operating Conditions
Temperature -20 to 70 ºC
Relative Humidity 0 to 90%
(non condensing)
Notes
4. Applied, Approval pending

5. EMC directive 2004/108/EEC
O
6. Tamb : -20 ... + 55 C

Section 1.0
1.2 Specifications
Dimensional details
SMARTPro Dimensional Drawing
101
3.93
310
12.20
120
4.72
120 35 20 125
4.72 1.37 0.78 4.92
280
MILIMETER 11.02
INCH

Section 1.0
1.2 Specifications
Display
MAGNETIC PROGRAMMING
KEY
Forbes
Marshall SMARTPro pH 8966
2 LINE
10 CHARACTER
DOT MATRIX
LCD
PROGRAM KEYS

Section 1.0
1.3 Operating Principle
The SMARTPro 8966 is a two wire transmitter with nominal

working voltage of 24VDC. In two wire configuration the
transmitter draws power from the loop itself.
The transmitter draws current of 4-20mA from supply. This

current is proportional to the measured variable.
The mV signal from the pH electrode is given to the high input

impedance preamplifier. This amplifier is internal to the
transmitter when the sensor is very close to the transmitter.
For sensor cable lengths in excess of 10Meters external buffer

amplifier is used.
A special A/D Converter digitizes the analog voltage, suppresses

the noise on the signal and gives accurate pH and temperature
inputs to microcontroller. The Microcontroller further processes
the data, displays the results on LCD display and generates
retransmission current output with HART ©.
The Microcontroller accepts the inputs from keyboard during

programming and calibration. The application specific
parameters such as measuring range, temperature
compensation are user programmable through keyboard.

Section 1.0
Block Diagram
I+ with HART
Galvanic
Isolation
LCD Display 0V
4.5V
+3.3V Power Supply
0V
-3.3V
Microcontroller + output Signal

OPTO Coupler
EEprom 4.20 mA
Optical Optical
Transmitter Receiver I- with HART
OPTO Coupler
Optical Optical
Transmitter Receiver 3 Open collector
outputs
0V 4.5V
Keyboard A/D Converter
Preamplifier Preamplifier
Temperature pH/mV
sensor Signal
Input

SMARTPro 8966 Installation
Section 2.0
2.1 Unpacking and Inspection
The packing list is as below
Inspect the shipping carton for

any damages. If there are no
visual damages open the carton.
1. SMARTPro 8966 -1No
Check all the items as per packing
list. If any of the items are 2. Instruction Manual -1No
missing please inform the same to
Forbes Marshall local 3. 2”NB/3”NB pipe mounting kit
representative. consisting of
(integral assembly 3.1+3.2+3.3)
If it is damaged then, Inform the
damages to the transporter for 3.1 U clamps – 2Nos
further action. It is recommended 3.2 M8 Hex nuts - 4Nos
to take photographs in case of any 3.3 BSW washers – 4Nos
insurance claims.
4. Bar magnet

Section 2.0
2.2 Tools required for installation
1.Multimeter 3 ½ digit
2.pH buffersNOTE1 for sensor calibration
3.Screw Driver with blade width 3mm
4.Screw Driver with blade width 8mm
5.Spanner 13mm (U clamp)
6.Spanner 17mm(Pivot)
7.Spanner 24mm (Cable glands)
8.Calibrated reference thermometer
NOTE1 To be arranged by the purchaser

Section 2.0
2.3 Location and Mounting
For best results install the transmitter in area where

temperature extremes, vibrations, electromagnetic and
Radio frequency interference are at its minimum.
Use Weatherproof cable glands to keep the water, oil and

moisture entering inside the transmitter.
Mount the transmitter as near to the sensor as possible

so as to keep the sensor cable length minimum.
With help of the U Clamp provided, mount the transmitter

on 50mm/75mm OD pipe.
Ensure that the transmitter and the mounting bracket are
held properly on the pipe.
PIVOT
U CLAMP
50mm/75mm PIPE

Section 2.0
2.3 Location and Mounting
You can change the transmitter orientation, by swiveling

the transmitter around the pivot.
The picture shows the transmitter rotated at right angles,

with the help of pivot.
U CLAMP
50mm/75mm PIPE

Section 2.0
2.4 Cabling
Supply cable wires should be clearly marked/color coded

for +24V and ground to avoid polarity reversal
If conduit is used, Ensure the conduit end is properly
terminated in cable gland on transmitter side.
The cable used for 24V supply to transmitter should be

routed through cable gland
The Supply cable should be routed away from the Power

cabling.
Use proper size of lug suitable for 0.5 to 1 sq mm wire

8 with length of 6-8 mm for terminations on transmitter
side.
2.5 Power Supply requirements
The SMARTPro 8966 works on wide range of supply

voltage from 12VDC to 36VDC.
The supply voltage at the transmitter input terminals

must be at least 12VDC.
The power supply should be capable of taking the loads

(minimum 250 Ohms for HART ©) and the cable
resistance.
For HART © communication the minimum load resistance

of 250 Ohms is a must. To supply 12VDC at Transmitter
end the power supply voltage must be at least 17.5VDC
The power supply should be capable of supplying the

surge current at start up.

Section 2.0
2.6 POWER SUPPLY AND SENSOR WITRING LOCATIONS
REMOVE REAR COVER TO ACCESS "TB2"

POWER SUPPLY CONNECTIONS
OPEN COLLECTOR OUTPUTS CONNECTIONS
REMOVE JUNCTION BOX COVER TO ACCESS "TB1"

SENSOR CONNECTIONS

Section 2.0
2.7 Power Supply wiring
Remove the rear cover for wiring of power supply as shown

on page 18
Use 2 core shielded cable. Terminate the wires at power

supply side. Connect the cable shield to earth point at supply
side.
Measure the supply at the transmitter side with the help of

multimeter. It should be within 12VDC to 36VDC.
(Refer section 2.5 for more details)
Mark, color code, Ferrule the wires with +ve and gnd.
Switch OFF the supply before connecting it to transmitter.
Route the cable through conduit to avoid mechanical

damages to cable.
Route this cable through a cable gland provided on the

transmitter.
Tighten the cable gland nuts tightly so that cables are hold
firmly by the rubber seal. This is necessary to prevent
ingress of dust and moisture.

Section 2.0
2.7Power Supply wiring…
Connect the power supply wire +ve to TB2/1 and gnd toTB2/2
as shown.
SMARTPro POWER SUPPLY WIRING
TB2 8 7 6 5 4 3 2 1
- +
+ SUPPLY
VOLTAGE
- 12-36VDC @ 100mA
SHIELD CONNECTED TO EARTH

2 CORE X 0.5 SQ MM SHIELDED CABLE
AT POWER SUPPLY END
Switch ON the power Supply. Measure the voltage across

TB2/1 with TB2/2 as ground. It should be 12VDC to 36 VDC.
The display on transmitter comes ON.

Switch OFF the supply again and wire up the open collector
outputs

Section 2.0
2.8 Power Supply wiring precautions
Please follow the transmitter grounding guidelines as shown

in the diagram
1. Use 2 core shielded wire.
2. Ground the shield at the power supply point.
3. Do not run signal wire nearby high voltage wire.
4. Use separate cable trays and conduits for signal and

power cables.
5. Keep power supply and signals wire at least 2m away

from motor cable, VFD cables and heavy electrical cables.

Section 2.0
2.9 Open Collector contacts wiring (Optional)
You have already removed the rear cover as shown on page

18
Use 2 core cable with each core 0.5 sq mm. Do the relay
wiring on the panel side/Control side.
Measure the voltage at the transmitter end of the cable, With

help of multimeter. It should be within 12VDC to 24VDC.
Mark, color code, Ferrule the wires with +ve and gnd.
Switch OFF the Relay supply before connecting it to

transmitter.
Route the cable through conduit to avoid mechanical damages
to cable.
Route this cable through a cable gland provided on the

transmitter.
Tighten the cable gland nuts tightly so that cables are hold
firmly by the rubber seal. This is necessary to prevent ingress
of dust and moisture.

Section 2.0
Connect the wires to respective terminals of TB2
Type Terminal no Polarity

Over Range TB2/3 +ve
TB2/4
Under Range TB2/5 +ve
TB2/6
Error TB2/7 +ve
TB2/8
TYPICAL CONFIGURATION FOR OPEN COLLECTOR OUTPUTS
DO NOT WIRE UP DIRELTLY TO LOADS.

USE RELAY CONTACTS AS SHOWN FOR "CONTROL ACTION"
USER SCOPE
+12V-24V MAXIMUM
OPEN COLLECTOR RELAY

OUTPUTS
+ + + NC
TB2 P
ER UR OR
NO
8 7 6 5 4 3
100mA MAX
GND
OR : OVER RANGE
UR : UNDER RANGE
ER : ERROR

Section 2.0
Open Collector contacts wiring precautions

1. Use 0.5 Sq mm wire minimum.
2. Do not reverse the supply voltage polarity going to

Contacts. It will permanently damage the electronics
used.
3. The maximum allowed voltage is 24V, maximum Current

Through contact is 100mA.
4. Do not use these contacts to directly control the solenoids,

Contactors, Inductive loads and other high voltage
Devices.
5. Wire up 24V relays as shown, use contacts of this

Relay for further control circuitry.
We have mounted the transmitter with U clamps and connected the

Power supply.
In next section we will connect sensor to the transmitter.

SMARTPro 8966 Sensor Wiring
Section 3.0
3.1 Sensor Wiring
The model SMARTPro 8966 is configured at factory to work with

standard pH sensors. The sensor wiring is shown is for the typical Forbes
Marshall sensor.
If you are using any other make of sensor,

please refer the specific sensor manual.
3.2 Sensor cable
The cable of the pH sensor consists of a screw cap at one end. This
screw cap fits to the sensor end. The two wires on the other side are to
be terminated at the transmitter end.
There are two types of sensor cables available and configuration of both
the types is as shown.
Do not short, conductor (Glass) and shield (reference) or

conductor (Glass) and conducting layer black.
If short the transmitter will show pH 7 continuously.

Section 3.0
The sensor cable type 2 is as shown below

This type is used for pH sensors with inbuilt temperature sensor
Connect the screw cap to the sensor for both types of cables.
Connect the sensor cable to TB1 as shown
For pH sensors without the temperature sensor use separate RTD
sensor.

Section 3.0
3.3 Temperature sensor
It necessary to use temperature sensor for the auto correction of

the pH values.SMARTPro 8966 takes the input from RTD sensor.
The typical cable for the RTD is shown below.
RTD 2 CORE CABLE

CONDUCTOR1
LUG
T1
T2
SHEATH
CONDUCTOR2
Temperature sensor is used as temperature input during pH

sensor calibration with buffer.
Put this temperature sensor in buffer solution while

calibrating the pH electrode.

Section 3.0
3.4 Terminations
Use lugs suitable for 0.5-1mm wire and length 6-8mm
8
3.5 Cable terminals
Remove the junction box cover to access “TB1” for sensor

connection. Route the sensor cable through the cable gland
provided on the junction box.
Tighten the cable gland nuts tightly so that cables are hold firmly
by the rubber seal. This is necessary to prevent ingress of dust and
moisture.
1.Connect the wire shown as “Glass” to the transmitter terminal

marked as glass(Teflon bush)
2. Connect the wire shown as “Reference” to the transmitter

terminal marked as “Ref”.
3. Connect the wire shown as “T1” to transmitter terminal marked

As ”PT100” or “PT1”
4. Connect the wire shown as “T2” to transmitter terminal marked

as “PT100” or “PT2”
Calibrate every time you change the sensor

Section 3.0
3.6 Cable termination on Board I

Section 3.0
3.7 Cable termination on Board
Some pH sensors are with inbuilt temperature sensors. Terminate

these sensor wires on the terminals marked as PT1,PT2.

Section 3.0
3.8 Calibration and commissioning.
We have mounted and wired up the transmitter.
Now we are ready to calibrate the sensor.
Power ON the transmitter
Calibrate the sensor with the help of buffer solution.

Refer section 4.0, Menu 3.6.1 for calibration process.
Calibrate the temperature sensor with standard thermometer.

Refer section 4.0, Menu 3.5.4 for calibration process.
Check and set transmitter range as required by the process.

Refer section 4.0 Range setting.
Mount the sensor carefully in the process pipe, flow through

chamber or tank as per the application.
Transmitter + sensor combination is ready for use.

SMARTPro 8966 Operation
Section 4.0
SMARTPro series of transmitters allow user to set different

Parameters. The user menus available as follows
NO MENU DESCRIPTION Default

1.1.1 PH UNIT To change the pH unit PH
1.1.2 TEMP UNIT To change the temperature units ºC
1.1.4 TIMECON To set the time constant 1.00
1.1.5 CYCLE DISP To set cyclic display ON OFF
1.2.3 RELAY OPT To set the relay trip conditions Default
1.2.6 ERROR To set error messages ON ON
MSG.
1.3.2 FORCE OP I To Enable current output ON
1.3.3 RANGE I To set the current output range 4-20mA

2.1.1 TEST DISP. To test the display OFF
2.1.2 TEST I To test the Loop current OFF
2.1.3 TEST CONT To test re lay contacts Default
2.1.4 DATE SLOPE To check the sensor slope after *
sensor calibration

Section 4.0

3.1.1 PH MA VAL To set the range for 4-20mA *
output as per pH value
3.1.3 SENS TYPE To set the sensor type pH
3.2.2 CODE1 To set user menu password OFF
3.2.4 LOCATION To set the location of transmitter 00
3.2.7 POLL ADDR. To set the polling address of 00
Transmitter
3.5.4 T SEN CALB To calibrate temperature sensor *
3.6.1 SENS CALB TO calibrate the sensor *
* To be done during installation
To go to user menus 1.1.1 to 3.6.1 press up arrow key on

display keyboard. Use combination of Up key, right Key and
Enter key to move through the menus.
Refer display diagram on page no 10 of this manual to see the

key layout.

Section 4.0

1.1.1 PH UNIT To change the pH unit pH
FLOW CHART FOR DISPLAY UNIT SELECTION

1.1.1
A
PH UNIT
PH M VOLT M AMP SPECIAL B

UNIT UNIT UNIT UNIT
PH DISPLAYS IN PH
M VOLT DISPLAYS IN MILIVOLTS
M AMP DISPLAYS IN MILIAMPS
SPECIAL DISPLAYS IN SPECIAL UNITS
PH M VOLT M AMP XXXXXXXX

DISP. ON DISP. ON DISP. ON DISP. ON C
MENU MENU A SPECIAL B

CONT. NO CONT. YES UNIT
SAVE PARM. SAVE PARM. PH XH

NO YES UNIT UNIT
00001.0000 00000.5000
A1 COEFF A1 COEFF.
XXXXXXXX
A C
DISP. ON

Section 4.0

1.1.1 PH UNIT Continued pH
This menu is used to set the measuring unit. We can select the
units pH, mV, mA and Special.
It is necessary to save the parameters after the selection.

The special unit is very rarely used. We can select the
coefficient and display the value in user defined units
pH Displays the measured value in terms of pH units.
mV Displays the measured value in terms of mili volts.

This unit is used generally with ORP electrodes
mA Displays the measured value in terms of mili Amps.
The value shown depends on the mA range set by

the menu 3.1.1
This is the actual loop current flowing through the

Transmitter
Special Displays the measured value in user defined units.

User can apply the coefficient if required
If coefficient of 0.5 is applied the measured value is

multiplied by the factor of 0.5

Section 4.0

1.1.2 TEMP To change the Temperature unit ºC
UNIT
FLOW CHART FOR TEMPERATURE UNIT SELECTION
1.1.2
A TEMP UNIT
MANUAL USER SET TEMPERATURE INPUT
AUTO GETS THE INPUT FROM THE TEMP SENSOR
1.1.2 1.1.2
MANNUAL AUTO
DEG. C DISPLAYS IN DEG CENTIGRADE
DEG. F DISPLAYS IN DEG FARANHITE
KELVIN DISPLAYS IN KELVIN
SPECIAL DISPLAYS IN SPCIAL UNIT
DEG C DEG. F KELVIN SPECIAL B
UNIT UNIT UNIT UNIT
DEG.C DEG.C
DISP.ON DISP. OFF
ON DISPLAYS ON SCREEN
AUTO MANUAL
OFF NO DISPLAY ON SCREEN
C D B
SEE NEXT PAGE

Section 4.0

1.1.2 TEMP Continued ºC
UNIT
C D A B
AUTO MANUAL
0000025.00 SPECIAL
DEG.. C UNIT
MENU MENU DEG. C UNIT XEG. C UNIT

C CONT. NO CONT. YES A
SAVE PARM. SAVE PARM. 00001.0000 00000.5000

NO YES AO OFFSET AO OFFSET
1.1.1 XXXXXXXX
PH UNIT DISP. ON C
This menu is used to set the temperature unit. We can set the
temperature in manual mode or Auto mode.
In auto mode the temperature input is taken from the

temperature sensor and is displayed on the screen. This
temperature is used for temperature compensation.
In manual mode user feeds the temperature and same

temperature is used for calculations.

Section 4.0

1.1.4 TIMECON To Set the Time constant 2.00
FLOW CHART FOR TIME CONSTANT SELECTION
1.1.4
A
TIME CONST
Set the counts with up and right key

02.0000000 12.0000000 To shift decimal point --
SEC SEC Take the cursor to decimal point and
then use up key
MENU MENU A
CONT. NO CONT. YES
SAVE PARM. SAVE PARM.

NO YES
1.1.1
PH UNIT
Low pass filter time constantin sec.
It decides instrument response time to process inputs
Increase if you observe abnormal fluctuations on display.

Section 4.0

1.1.4 TIMECON Continued 2.00
Enter a low pass filter value in seconds to be applied to process

input. A value of zero indicates that the low pass filter is
bypassed.
With this variable it is possible to compromise between a steady

indication (on display and current output) and the response
time (process changes).
It is factory set to 2.0.You may increase it if you observe

abnormal fluctuations on display.

Section 4.0

1.1.5 CYCLE To Set cyclic display ON NO
DISP
FLOW CHART FOR CYCLIC DISPLAY SELECTION
1.1.5
A
CYCLIC DISP
DISPLAYS SELECTED
PRIMARY VARIABLE
CYCLIC DISP CYCLIC DISP PH AND TEMPERATURE
NO YES ALTERNATLEY
YES
MENU MENU
A
CONT. NO CONT. YES

NO YES
UNIT COMES TO 1.1.1

NORMAL MODE PH UNIT

Section 4.0

1.1.5 CYCLE To Set cyclic display ON NO
DISP
If we select YES,
It means display will cycle automatically. This means a

measured parameter is shown in the selected units for about
6seconds and then the next parameter is shown for 6 seconds
and so on.
If we select NO,
It means display shows last selected measured parameter.

To toggle from one parameter to other press up arrow key.

Section 4.0

1.2.3 RELAY To set the “Open collector outputs” NA
OPT
1.2.3
A RELAY OPT
RELAY OPT RELAY OPT

RELAY OVER RELAY UNDR
RELAY OPT RELAY OPT

PH VAL PH VAL
14.00 0.00
PH PH
RELAY OPT RELAY OPT

C CONT. NO CONT. YES
B
MENU MENU
A CONT. YES CONT. NO

YES NO
1.1.1
PH UNIT

Section 4.0

1.2.3 RELAY Contd... NA
OPT
RELAY OPT RELAY OPT

B RELAY UNDR RELAY OVER
RELAY OPT RELAY OPT RELAY OPT

PH VAL % HYSTERIS SEC. DELAY
002 002
% HYSTERIS SEC DELAY
With the help of this menu we can set the tripping points for the
lower limit and the upper limit for “Open collector outputs”
These outputs can be used as alarm inputs HI and LO
Additionally we can set the hysteresis and time delay as per the
process requirement.
For wiring of these outputs please refer section 2.9

Section 4.0

1.2.6 ERROR To set the error messages ON YES
MSG.
FLOW CHART FOR ERROR MESSAGES SELECTION
1.2.6
A
ERROR MSG.
DISPLAYS ERROR
ERROR MSG ERROR MSG
NO YES MESSAGES DURING
NORMAL MEASURING
YES
MODE
MENU MENU
A
CONT. NO CONT. YES

NO YES
UNIT COMES TO 1.1.1

NORMAL MODE PH UNIT
Choose YES so that the error messages appear between the display
of parameters in the normal measuring mode, otherwise NO

Section 4.0

1.3.2 FORCE OP I To Enable current output NO
FLOW CHART FOR FORCE OUTPUT I SELECTION
1.3.2
A
FORCE OP I
FORCE OP I FORCE OP I ENABLES THE OUTPUT

NO YES CURRENT AS PER THE
SET VALUE
YES
MENU MENU
A
CONT. NO CONT. YES

NO YES
UNIT COMES TO 1.1.1

NORMAL MODE PH UNIT
If set to YES the output current is enabled as per the process

variable value.
The actual value of the output current depends on the settings

in 3.1.1 PH MA VAL
See also 3.1.2 RANGE I

Section 4.0

1.3.3 RANGE I To Set the output current range 4-20mA
FLOW CHART FOR RANGE I SELECTION
1.3.3
A
RANGE I
1.3.3 1.3.3 1.3.3

4-20mA 4-20/22E 4-20/3.55E
4-20mA RANGE 4-20mA WITHOUT ERROR INDICATION
4-20/22E OUTPUT IS FORCED 22mA ON FAULT
4-20/3.55E OUTPUT IS FORCED TO 3.55mA ON FAULT
MENU MENU A
CONT. NO CONT. YES

NO YES
UNIT COMES TO 1.1.1

NORMAL MODE PH UNIT
We can select out of three ranges.
When range with suffix of 22E or 3.55E is selected the current

output is forced to 22mA and 3.55mA in case of fault
respectively.
Range 4-20mA is without any error detection on current output.

Section 4.0

2.1.1 TEST To Test the display NO
DISP.
FLOW CHART FOR TEST DISP. SELECTION
2.1.1
A
TEST DISP
2.1.1 2.1.1
YES NO
8888888888
8888888888
MENU MENU A
CONT. NO CONT. YES
1.1.1
PH UNIT
To test the display. If all digits are shown as 8.

The display is OK.

Section 4.0

2.1.2 TEST I To Test the output current OFF
FLOW CHART FOR TEST I SELECTION
2.1.2
A
TEST I
TEST I
4 MA
NOTE METER READING
TEST I
8 MA
TEST I TEST I
CONT YES CONT NO
TEST I
12 MA
A MENU MENU
CONT YES CONT NO
TEST I
16 MA
1.1.1
PH UNIT
TEST I
20 MA
This menu is used to test the loop current.
To check the current, break the loop and put mA meter in

series. Use accurate current meter with resolution of 00.00 mA.
The displayed current values should be in range the of ±0.1mA.
This menu can be used to check the control panel side

instruments such as signal isolators/Repetors.

Section 4.0

2.1.3 TEST “Open collector contacts” testing NA
CONT
2.1.3
A TEST CONT
CONT TEST CONT TEST CONT TEST

B CONTACT 1 CONTACT 2 CONTACT 3
CONT TEST CONT TEST

CONT NO CONT YES B
MENU MENU
CONT. NO CONT. YES
A
1.1.1
PH. UNIT
This menu is used to test the open collector contacts.
The user can utilize this facility to check the panel side wiring
for correctness. For relay wiring details please refer section 2.9

Section 4.0

2.1.4 DATE Shows the sensor slope after NA
SLOPE calibration
FLOW CHART FOR TEST DISP. SELECTION

2.1.4
A
DATE SLOPE
DISPLAY DISPLAY DISPLAY

DD MM YY % SLOPE ZERO OFSET
02/11/07 XXX.XXXX X.XXXX

DD MM YY % SLOPE ZERO OFFSET
DISPLAY DISPLAY A
CONT. NO CONT. YES
MENU MENU A
CONT. NO CONT. YES
1.1.1
PH UNIT
SHOWS DATE OF SENSOR CALIBRATION, SENSOR SLOPE
AND OFFSET AT THE TIME OF CALIBRATION
The date , slope and zero offset shown as per calibrated with
menu 3.6.1 SENS CALB

Section 4.0

3.1.1 PH MA To set the range for 4-20mA
VAL output as per pH value
FLOW CHART FOR PH MA VAL SELECTION
3.1.1 B
A
PH MA VAL
ENT PH VAL ENT PH VAL

VAL 4MA VAL 20MA
00.0000000 DISPLAY
C
VAL 4MA DD MM YY
ENTER PH VALUE FOR ENTER PH VALUE FOR
4mA CURRENT OUTPUT 20 mA CURRENT OUTPUT
MENU MENU A
CONT. NO CONT. YES
1.1.1
PH UNIT
Set the current output as per pH values. Minimum span is 2pH.

eg:-
If you set 4pH as 4mA set value
and 6pH as 20mA set value , then the current at
5pH will be 12mA

Section 4.0

3.1.3 SENS To set the sensor type pH
TYPE
FLOW CHART FOR SENS TYPE SELECTION
3.1.3
A
SENS TYPE
3.1.3 3.1.3
PH REDOX
MENU MENU A
CONT. NO CONT. YES

NO YES
1.1.1
PH UNIT
We can set the sensor type with the help of this parameter.
If you change the sensor from pH to Redox and vice versa

then it is necessary to change
1.1.1 PH UNIT
1.3.3 RANGE I
3.1.1 PH MA VAL
This transmitter is not field configurable from pH to ORP

or vice versa on site. Please consult factory

Section 4.0

3.2.2 CODE1 To enable user menu password NO
FLOW CHART FOR CODE 1 SELECTION
3.2.2
A
CODE 1
3.2.2 3.2.2
NO YES
YES PASSWORD IS ACTIVATED
FOR USER MENU
MENU MENU A
CONT. NO CONT. YES

NO YES
1.1.1
PH UNIT

Section 4.0

3.2.4 LOCATION To set the location of the 000
transmitter
FLOW CHART FOR LOCATION SELECTION
3.2.4
A
LOCATION
0000000000 0000NPT001
LOCATION LOCATION
USE UP ARROW AND RIGHT ARROW
ENTER ALPHANUMERIC
INSTRUMENT LOCATION
MENU MENU A
CONT. NO CONT. YES

NO YES
1.1.1
PH UNIT
This is the location referred by HART © communication.

Section 4.0

3.2.7 POLL To set the polling address of the 000-015
ADDR. transmitter
FLOW CHART FOR POLL ADDR. SELECTION
3.2.7
A
POLL ADDR.
000 010
0 TO 15 0 TO 15
USE UP ARROW AND RIGHT ARROW
ENTER ALPHANUMERIC
INSTRUMENT POLL ADDR
MENU MENU A
CONT. NO CONT. YES

NO YES
1.1.1
PH UNIT
This is the address referred by HART © communication.

By default it is set to “00” for single point operation.
It is set in the range of “00-15” in multi drop configuration.
See section 5.0 for HART © Communication

Section 4.0

3.5.4 T SEN To calibrate temperature sensor DISABLE
CALB
3.5.4
A T SEN CALB
3.5.4 3.5.4
DISABLE ENABLE
0000025.00
ENT. TEMP
XX.XX
ACT. TEMP
MENU MENU
CONT. NO CONT. YES
A

NO YES
1.1.1
PH UNIT

Section 4.0

3.5.4 T SEN Contd...
CALB
This menu is used to calibrate the temperature sensor.
SmartPro uses 2 wire RTD PT100/PT1000 as temperature sensor.

This sensor gives temperature in terms of resistance. (See Annex 2).
As the sensor cable length increases, the resistance of the cable adds up in
the RTD resistance.
If the resistance of the sensor cable is say 1.0 Ohms the the reading shown on
the transmitter is 2 to 3 °C more than the actual temperature. For small cable
lengths this can be neglected and no need for calibration.
To calibrate the sensor, dip the temp sensor and standard thermometer water
at ambient temperature. Ensure that the temperature sensor and the
standard thermometer are completely submerged. Allow the system to
stabilize for about 20 minutes. Follow the procedure as indicated in above
flow chart.
Also see section 7.2
Check that the standard thermometer, RTD, thermistor that

is used for reference is calibrated and accurate.

Section 4.0
pH cell Calibration
The pH sensor is made up of thin glass membrane. This glass membrane is

sensitive to pH changes. The pH cell when dipped in a solution, generates
mili volts proportional to the pH of the solution.
The mili volts generated depends on the sensitivity of the glass membrane.
The sensitivity of the glass membrane drops as the membrane ages out. This
needs to be corrected with regular calibration of the cell/electrode. This is
done with the help of standard pH buffers.
Two point calibration as indicated in following flow chart is recommended

always.
The transmitter can also be standardized. In standardization we force the

transmitter reading to match with the reading from second pH instrument.
This can be done with the help of “single point calibration” as detailed out
below
During the process of calibration we find out sensor slope and offset. The
transmitter notes down these values and uses this during further
calculations.

Section 4.0

3.6.1 SEN To calibrate the sensor *
CALB
FLOW CHART FOR SEN. CALB SELECTION

3.6.1
A
SEN. CALB
UESR CAN SELECT DIFFERENT TEMP UNITS
NOT SHOWN HERE FOR CLARITY
CALB TYPE CALB TYPE

DUAL PT. SINGLE PT.
ENT TEMP. ENT TEMP. ENT TEMP. ENT TEMP.

MANUAL AUTO MANUAL AUTO
DEG. C DEG. C DEG. C DEG. C

UNIT UNIT UNIT UNIT
0000025.00 30.00 0000025.00 30.00

DEG. C DEG. C DEG. C DEG. C
B C
CONTINUE DUAL POINT CONTINUE SINGLE POINT

CALIBRATION CALIBRATION
This procedure is to be followed every time the sensor is

changed or to be recalibrated. It is advisable to use two point
calibration always. In this procedure, the sensor is dipped in
buffer solutions of known pH value.
Messages of calibration error, Slope error are given on display

to indicate bad sensor. It is advisable to change the sensor in
such cases.

Section 4.0

3.6.1 SEN CONTINUED *
CALB
FLOW CHART FOR SEN. CALB SELECTION CONTD
CALB PH/RX
B C
1ST POINT
00.00000000 04.00000000
ENTER PH ENTER PH
177.87 177.87
PLS. WAIT READY
2ND POINT 2ND POINT

ENTER PH ENTER PH
00.00000000 09.00000000 00.00000000 09.00000000

ENTER PH ENTER PH ENTER PH ENTER PH
-118.28 -118.28 -118.28 -118.28

PLS. WAIT READY PLS. WAIT READY
D CONTINUE CALIBRATION

Section 4.0
“Dual point calibration”
The flow chart above for "Dual point calibration" is shown

considering two buffer solutions pH 4 and pH 9.
Dip the sensor in the buffer solution with pH 4.

Press Enter when ready.
Dip the sensor in the buffer solution with pH 9.

Press enter when ready.
%slope, Zero Offset are shown. Enter the date.

These parameters can be seen in future in menu
2.1.4 DATE SLOPE
"Single point calibration"
The flow chart also shows "Single point calibration" method,

also called as standardization. In this method the pH value of
the solution is measured with the standard pH instrument. The
sensor is dipped in this solution, and earlier measured pH value
is fed during calibration.

Section 4.0

3.6.1 SEN CONTINUED *
CALB
FLOW CHART FOR SEN. CALB SELECTION CONTD
100.119
D
% SLOPE
-0.0312
ZERO OFFSET
19/10/07
ENTER DATE
MENU MENU A
CONT. NO CONT. YES

NO YES
1.1.1
PH UNIT

SMARTPro 8966 HART © Communication
Section 5.0
5.1 HART© communication configurations
The SMARTPro 8966 is equipped with HART© communication.
The transmitter can be used in multi drop configuration or as a

Single HART© instrument.
Following configuration is used to set the SMARTPro 8966

transmitter
SMARTPro
TEST POINTS
TO CONNECT HART
HART
TB2 COMMUNICATOR
8 7 6 5 4 3 2 1
- +
24VDC
4/20mA + DIGITAL +
-
MINIMUM LOAD
250 Ohms SUPPLY
VOLTAGE
12-36VDC
Connect the HART© communicator to terminals provided

on the power supply PCB to configure /monitor the
transmitter parameters.

Section 5.0
5.2 HART© Communication
Single point configuration is shown below.
This configuration is used to set and check the transmitters locally

Section 5.0
5.2 HART© Communication
Multipoint configuration is shown below.
This configuration is used to set and check up to 15 transmitters.

The cables carry only digital signals, The loop current is set to 4mA.
Monitoring data is available on control system/ PC as shown.
MULTIDROP CONFIGURATION
SMARTPro
+ DIGITAL SIGNALS ONLY +
- -
MINIMUM LOAD
250 Ohms SUPPLY
VOLTAGE
12-36VDC
UPTO 15 BRIDGE
TRANSMITTERS
PC /
COMMUNICATOR CONTORL SYSTEM
HART
Notes
Use HART© communicator to set up SMARTPro 8966

For trouble free and effective communication ensure
loop load to be 250 Ohms minimum.
The Connection to HART© is optional

SMARTPro 8966 can be also set using the program
keys provided on Front. Refer section 4.0

SMARTPro 8966 Maintenance
Section 6.0
6.1 Probe care and Maintenance
pH electrodes require maintenance at regular intervals. This interval is

decided by the user depending on the process fluid in which the
electrode is used. Typically in the range of one to three months.
It is necessary to check for tips on electrode care in

Instruction manual provided with the electrode.
6.2 How to store the electrode for long time
Always keep the pH bulb wet. Use electrode storage solution

Recommended by electrode manufacturer.
Use rubber cap or electrode storage bottle filled with

electrode storage solution.
You can use pH 4 buffer solution with 1/100 th part of

saturated KCL solution.
Don’t use distilled water for storage.
6.3 Storage after use in process

Use de ionized water to rinse the pH electrode an reference
junction
Store the electrode after rinsing as per 6.2
Before putting back to service ,clean the electrode with de

ionized water and dab dry with clean tissue paper
Never Rub or Wipe the electrode. This could give rise to

electrostatic charges which will increase the response time of
the electrode.

Section 6.0
6.4 How to clean the electrode
The pH electrode is a electro-chemical sensor. When the pH electrode

is used, the junction and glass membrane contaminates because of
process fluid. This in turn increases the sensor response time.
Salt deposits
Immerse the electrode in tap water for 10/15 minutes. The salt
dissolves in water. Rinse the electrode with distilled water.
Oil/Grease film
Use mild detergent and water to gently wash the electrode bulb.
Rinse the electrode tip with distilled water.
Protein deposits
Dip the electrode in a solution prepared as 1% pepsin solution in 0.1M

of HCL for 10 minutes. Rinse the electrode with distilled water.
Clogged reference junction
Heat diluted KCL solution to 60 to 80 deg C. Place the sensing part of

the electrode into the heated solution for about 10 minutes. Allow the
electrode to cool in unheated KCL solution

Section 6.0
6.5 How to Rehydrate the bulb
If the electrode is stored and cleaned as per the procedures indicated

above, it is ready for use always. But if because of some reasons the
bulb is dehydrated , follow the procedure to rehydrate the bulb
Immerse the electrode in pH 4 buffer solution for 10 to

30minutes. Rinse the electrode with distilled water. Check the
response of the electrode.
If this procedure fails and electrode doesn’t give any

response then consult the sensor manufacturer.

Section 6.0
6.6 Do’s and Don’ts for pH (Glass) electrodes
Read the operating manual provided with the electrode

carefully.
Before actually putting the electrode in to work, Remove the

special transportation seal (If any) provided on the diaphragm
of this electrode using a sharp knife very carefully without
damaging the diaphragm.
Clean the pH electrode under low pressure tap water or any

suggested cleaning solution. Do not touch the diaphragm or tip
of the electrode during cleaning.
Tap dry the tip of the electrode using a clean and soft tissue
paper
Do not rub the tissue paper on the electrode as it may

generate static charges
Calibrate the transmitter with pH electrode as a pair. Use this

Calibrated pair to measure pH values. If you change/replace
transmitter and/or electrode it is necessary to recalibrate as a
pair.
Keep the electrode wet when not in use. Dip the electrode in
3M KCL solution (or any storage solution as recommended by
manufacturer)
Calibrate the sensor at regular intervals

SMARTPro 8966 Trouble Shooting
Section 7.0
7.0 Trouble shooting
The SMARTPro 8966 is a microcontroller based transmitter which

gives out error messages on the display.
User can identify the possible causes of the problems and take the
corrective actions. The error messages and their meaning are given
below
Error Message Action

Temp sen open Check the temperature sensor wires for open or
loose connection. Reconnect the wires
Check link JP1 short for PT100/Open for PT1000
Check the resistance of the RTD element , It
should be
109.73 Ohms @ 25 deg C for PT100
1097.3 Ohms @ 25 deg C for PT1000
If open then replace the Temperature sensor
Temp sen short Check the temperature sensor wires for short
circuit on terminals in junction box
Check link JP1 short for PT100/Open for PT1000
Check the resistance of the RTD element , It
should be
100 Ohms @ 25 deg C for PT100
1000 Ohms @ 25 deg C for PT1000
If short then replace the Temperature sensor

Section 7.0
Error Message Action

Zero error This message is displayed during sensor
calibration. This shows that sensor “zero point” is
shifted by more than 1pH units from the ideal
value
Use the procedures to clean and rehydrate the
bulb. Check again. If the same message repeats
then replace the sensor.
Slope error This message is displayed during sensor
calibration. This shows that sensor “slope” is out
of the normal acceptable slope range 70% to
110%.
Use the procedures to clean and rehydrate the
bulb. Check again. If the same message repeats
then replace the sensor.

Section 7.0
7.1 Causes and solution to problems
Problem Causes Solutions

No display No power Apply power
Less power Ensure Power on
transmitter terminals to
be within 12-36VDC
Power Reverse polarity Correct the polarity
Loose connection Tighten the power supply
wires
In correct pH Sensor not calibrated for Recalibrate the sensor
Value long time.
Sensor mechanically Replace the sensor
damaged
dirty process fluid Clean the sensor as per
the procedures 6.4, 6.5
Sensor not dipped Ensure that process fluid
properly in process entirely covers the sensor
properly.
External noise pick up Follow proper grounding
and shielding procedures
as discussed in section
2.0

Section 7.0
7.2 Problem in temperature measurement and calibration
Temperature shown by the instrument does not match with the

reading from standard thermometer. (Difference more than ±1 ºC)
Check the following
Check that the standard thermometer, RTD, thermistor that is

used for reference is calibrated and accurate.
General purpose liquid in glass thermometers can have large
errors
Are the measurements done at the same point as of
transmitter?
If standard thermometer dipped up to correct level?
It is necessary to calibrate the temperature sensor during

installation and commissioning.

Section 7.0
7.3 pH reading not matching with lab reading
It is normal to have differences in pH readings made on on-line

instrument and lab instrument.
The online instrument is subjected to the actual process conditions

such as process temperature, stray voltages, process pressure, supply
voltage variations etc.
The lab instrument works at set standard conditions. Some impurities

are added, the temperature of the lab sample changes and the
differences are seen between both readings.
How to minimize the gap in readings?

You can check both the Lab and On-line instruments by using
the same buffer solution and comparing the readings
If not matching , calibrate both the instruments by the same
buffer solution
Use single point calibration method to match the readings.

See section 4.0, menu 3.6.1

Section 7.0
7.4 Is the transmitter working OK
In case of problems it is necessary first isolate the problem areas.

Sensor or the transmitter is giving problem?
To Simulate mV inputs
To check this, disconnect the sensor wires from transmitter end.
Connect milivolt source to transmitter. If the transmitter is working
properly it will show the accurate pH readings.
Follow the procedure below to check the transmitter

1 Turn off the transmitter supply. Disconnect the sensor wires from
the transmitter side by removing the junction box cover.
2 Connect the milivolt source to transmitter in place of sensor
3 Turn ON the transmitter, Turn Off auto temperature
compensation and set 25 deg c manually.
4 Simulate 118.4 mV from milivolt source.
5 Select unit of measure as “milivolts” M VOLT in menu 1.1.1
(Refer section 5.0 ,function 1.1.1 PH UNIT)
6 Come out of the menu
7 Display will show the 118.4mV
8 Check this for the range +414mV to -414mV
9 If all the mV readings shown on display are matching with the
simulated Milivolt source readings. The transmitter is working
OK.
10 Switch to normal measuring unit pH Select unit of measure as
“PH” in menu 1.1.1 (Refer section 5.0 ,function 1.1.1 PH UNIT)
Turn ON auto temperature compensation.

Section 7.0
7.5 Is the transmitter working OK
In case of problems it is necessary first isolate the problem areas.

Sensor or the transmitter is giving problem?
To Simulate temperature inputs

To check this, disconnect the temperature sensor wires from
Transmitter end. Connect resistance decade box to transmitter
Temperature input terminals. If the transmitter is working properly it
shows the accurate temperature readings.
Follow the procedure below to check the transmitter

1 Turn off the transmitter supply. Disconnect the sensor wires from
the transmitter side by removing the junction box cover.
2 Connect the decade box to transmitter in place of sensor
3 Turn ON the transmitter
4 Simulate 109.73ohms from decade box.
5 The secondary display will show 25.00 deg C
6 You can check this for different set of Decade box inputs
7 The measured temperature may not exactly match with the table
values. This is because of the offset of temperature value added
or subtracted during the temperature sensor calibration.
8 The same offset is applied to these simulated inputs. The
controller is measuring the temperature correctly if the difference
between the two table readings and same two transmitter
readings is within +/- 0.5deg C.
9 If Offset of 2 ºC is added during calibration. The transmitter will
read the value 115.54 as 40 ºC, but display as 42 ºC.
10 Refer Annexure II for pt 100 resistance table

SMARTPro 8966 Annexure
Annexure I
pH verses mV table
pH mV
0ºC 20ºC 25ºC 50ºC 80º C 100º C
0 379.4 407.1 414.4 448.8 490.5 518.2
1 325.2 349.0 355.2 384.7 420.5 444.2
2 271.0 290.8 296.0 320.6 350.4 370.2
3 216.8 232.6 236.8 256.5 280.3 296.1
4 162.6 174.5 177.6 192.3 210.3 222.1
5 108.4 116.4 118.4 128.3 140.2 148.1
6 54.2 58.15 59.2 64.1 70.05 74.0
7 0 0 0 0 0 0
8 -54.2 -58.15 -59.2 -64.1 -70.05 -74.0
9 -108.4 -116.4 -118.4 -128.3 -140.2 -148.1
10 -162.6 -174.5 -177.6 -192.3 -210.3 -222.1
11 -216.8 -232.6 -236.8 -256.5 -280.3 -296.1
12 -271.0 -290.8 -296.0 -320.6 -350.4 -370.2
13 -325.2 -349.0 -355.2 -384.7 -420.5 -444.2
14 -379.4 -407.1 -414.4 -448.8 -490.5 -518.2

SMARTPro 8966 Annexure
Annexure II
Annexure II Temperature in ºC verses resistance in ohms

Temperature Pt100 Pt 1000 Temperature Pt100 Pt 1000
-20 92.16 921.6 65 125.16 1251.6
-10 96.09 960.9 70 127.07 1270.7
0 100.00 1000.0 80 130.89 1308.9
5 101.95 1019.5 90 134.70 1347.0
10 103.90 1039.0 100 138.50 1385.0
15 105.85 1058.5 110 142.29 1422.9
20 107.79 1077.9 120 146.06 1460.6
25 109.73 1097.3 130 149.82 1498.2
30 111.67 1116.7 140 153.58 1535.8
35 113.61 1136.1 150 157.31 1573.1
40 115.54 1155.4 160 161.04 1610.4
45 117.47 1174.7 170 164.76 1647.6
50 119.40 1194.0 180 168.46 1684.6
55 121.32 1213.2 190 172.16 1721.6
60 123.24 1232.4 200 175.84 1758.4

Aquamon SMARTPRO 8966 - PH Pipe & Wall Mount Manual

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HART© Smart Two wire pH/ORP transmitter

FORBES MARSHALL PVT LTD Page 1

This manual serves to explain the use and operation of Aquamon

This instruction manual is written to cover as many anticipated

The information presented in this manual is subject to change without

The phrases Aquamon SMARTPro 8966

FORBES MARSHALL PVT LTD Page 2

FORBES MARSHALL PVT LTD Page 3

5.0 HART ©Communication

5.1 HART © communication configurations 65

7.0 Trouble Shooting

II Temperature in ºC verses resistance in ohms 80

FORBES MARSHALL PVT LTD Page 4

The Forbes Marshall SMARTPro transmitter shall be installed and

Before powering up the unit, make sure that power source it is

FORBES MARSHALL PVT LTD Page 5

Thank you for purchasing the SMARTPro Transmitter. To maximize

The instruction manual identifies safety instructions and

This symbol draws attention to safety instructions and

This symbol identifies additional information and

This symbol identifies the information which is necessary for

The instruction manual must be stored at easily available to the

If you have questions, which are not or insufficiently answered in this

FORBES MARSHALL PVT LTD Page 6

1.1 General Description

FORBES MARSHALL PVT LTD Page 7

Display 2 Line 10 Character per

FORBES MARSHALL PVT LTD Page 8

1.Load Calculation Method:

Also refer section 2.5 for power supply requirements

2. Refer section 2.9 for more details

3. Not both of them simultaneous

FORBES MARSHALL PVT LTD Page 9

4. Applied, Approval pending

FORBES MARSHALL PVT LTD Page 10

SMARTPro Dimensional Drawing

FORBES MARSHALL PVT LTD Page 11

FORBES MARSHALL PVT LTD Page 12

1.3 Operating Principle

The SMARTPro 8966 is a two wire transmitter with nominal

The transmitter draws current of 4-20mA from supply. This

The mV signal from the pH electrode is given to the high input

For sensor cable lengths in excess of 10Meters external buffer

A special A/D Converter digitizes the analog voltage, suppresses

The Microcontroller accepts the inputs from keyboard during

FORBES MARSHALL PVT LTD Page 13

Microcontroller + output Signal

Keyboard A/D Converter

FORBES MARSHALL PVT LTD Page 14

2.1 Unpacking and Inspection

The packing list is as below

Inspect the shipping carton for

FORBES MARSHALL PVT LTD Page 15

2.2 Tools required for installation

2.pH buffersNOTE1 for sensor calibration

3.Screw Driver with blade width 3mm

4.Screw Driver with blade width 8mm

5.Spanner 13mm (U clamp)

7.Spanner 24mm (Cable glands)

8.Calibrated reference thermometer

NOTE1 To be arranged by the purchaser

FORBES MARSHALL PVT LTD Page 16