‘Oman Refineries and Fetwechemicals Company Document Til: Installation of Power » Sonar Refi “Transfor S240) oh Refinery improvement Poet aforneis OFPIC Saltnate of Oman * Document No: $-0005520-178 Rev 0 omen IobNo 6 N.00020 QUALITY CONTROL PROCEDURE INSTALLATION OF POWER TRANSFORMERS 5[2[0] -[1|7|8 wace:{ [$]-[0[0]O] - OMAN REFINERIES AND PETROCHEMICALS COMPANY SOHAR, SULTANATE OF OMAN Wake 0 | irresa0is | issueoroR constRUCTION aK 4 wo © | asmamans issue FOR REVIEW x a “Baran guKCRRN TEP DasLim Petrofac ©+> nj Cun Refineries and Petechemicals Company Docuncat Tite: Installation of Power 2491 shar Resinery Improvenent Project ‘Transformer OFPIC Sultanate of Oman ‘Document No: $-000-5520-178 Rev 0 Enea JobNo 120476 /3-00022 TAB PAGES DESCRIPTION OF REVISION | REV "REMARKS ISSUED FOR REVIEW HAST ISU 1SSUED FOR CONSTRUCTION "HO COMBAENTS FRO ORFS { “i a eT Pata alain Rerciecos‘Oman Refineries and Petochemicals Company 24 Sonar Refinery improvement Project Op! Sultanate of Oman contents 1.0 PURPOSE.. 20 SCOPE. 40 DEFINITIONS / ABBREVIATIONS. 40 REFERENCES 5.0 RESPONSIBILITY & AUTHORITY. 60 DESCRIPTION OF ACTWITIS, 61 General Requirement. 62 Material inspection Prior to instalation. 63. Eauipment inspection. 6:4 Intalio inspection 63 Transformer Of 66 Transformer Wings 6.7 nspection & Test Satu 68 Testing € Measuring Equipment 69 Safety. . 7.0 RECORDS. a ao ‘Screg a Rr we Paci ‘Document Title: Installation of Power ‘Transformer acument No: $-000-5520-178 Rev 0 JobNoe 120876) 1.02022,‘Oman Refineries and Petochemicals Company Document Title: Installation of Power D210 soar Retinery Improvement Project Transformer OFPIC Suitanate of Oman Document No: §-000-5520-178 Rev 0 Sma SopNow 13047600022 1.0 PURPOSE 11 The purpose of this procedure is to define the inspection and testing method, acceptance ertria forthe instalation of power transformers and the responsiblity of ‘onsrction a Qalty Conltl personel with regard to ts procedure 20. score 24 Quality Control Procedure defines the Quality Control activites and the inspections & ‘ests ptaning to te installation of Power Trastarmers. 2.2. This procedure covers work up to and including mechanical completion {0 DEFINITIONS / ABBREVIATIONS Company + ORPIC- Oman (Cor Contracter + Daelin Petrofac Joint Venture(OP1V)-Oman Project ‘Sohar Refinery improvement Project, Oman ar uatty Control Procedure me 2 nspection & Test Plan mm 5 espection @ Test Record « 5 Quality Control PPE Personal Protective Equipment Re Request for inspection v vot Ww ilo Vets be 5 Direct Curent Sse 1 Health, Safety, Security ard Environment 4.0 REFERENCES $-000-5520-162, ‘MPnstalatin of tletricl Power & Control Cables 5-000-5570-164 MP. installation of Power Transformers -000-5520-166 ITPstalation of Switchgear, Motor Control (Centers Bus Duets s-000-5520-170 ITPlstallaton of Earthing and Lighting Protection Stern s-000-5520-175, T-tstaliaton of Neutral Eathing Resistor 5-000.5520-189 {CP instalation and inspection Requirements for Certified Electrcal Equipment 5:0. RESPONSIBILTY & AUTHORITY 5.4 The site electra Engieer/Supensor shall be responsible for ensuring that Power ‘Transformers ave. Wtaed to an acceptable ‘standard of woramasip. eh accordance with applicable drawings and specications as well a making request for ‘nspecton (RF) to Guntty Department at each rage of work se per the appeal TP requirements 5.2 The Electrical CC Inspector shall be response for vesfing that work carted Out i complete, core: and meets the specfied requirement SR FOU Rr TE Fete? yuma Petrofac ©(Oman Refineries and Petuchemicals Company Document Til: Installation of Power S210) Sohae Refinery improvement Project ‘Transformer OFPIE Sulanate of Oman " DDocament No: $-000-5520-178 Rev Scie SopNow tare sono. 5.3 The QC Engineer or hs designee shall be responsible for ensuring tat al inspections and tests are wines based on approved ITP, recorded on applicable FR ste n 7-1 and signed of. {6.0 DESCRIPTION OF ACTWITIES 6.1 General Requirements oa e142 All material recelve at site shall be inspected upon receipt in accordance with Construction Management Procedure for Matera Receiving ‘The Site Electrician under the supervision of Electrical Supervisor shal conduct al tests and Ue test shal be witnessed and results recoded by Electrical QC Inspector ‘The tet shall be recorded as define herwin and witnessed by Subcontractor, PEC and Company as inalated in apliable TP. Prior ta suing the report form, the ‘nspecton tems shall be signed bythe Electrical Q inspector. {6.2 Material Inspection Proto Installation 624 622 roe to remeal to site, power transformer and accessories sal be inspected by Nateriat Controle for physical arnage and ot leskage et, Where damage is observed, ths shall be fecarded and reported based on Material Receling precede, 6.3 Equpment inspection oa 632 ea eas 636 ‘The nameplate shall be checked against the transformer data shest to establish conformity Where transiormer auullaries are shipped loose, these shall be identified and checked agaist the equipment MRR (aterat Receiving Report. Where oil immersod transformers are delivered oi filled, the ci level shall be checked to ensure no leakage rom flanges and/or welded Joins. ‘Where an ot consarvator with ar breather i stalled, the sca gel inthe Breather shal be checed to ensure no ingress of maitre, {check that all internal spaces are filed with i by means ofthe vets) and that thelr has been completely vented ou Where shock recorder flted, recorder events should be downloaded and analyzed pon arthal at ste, (6.2.7 inspection rets shall be recorded on SHR.FRIAQUA.0301A {6.4 instalation Inspection 6.441 The transformer instalation shall be cared aut by the Mechanical Erection Group. (6442. Prior to installation, the transformer foundations shal be checked for cleanness level and lay-out eld retain and alo ener tat foundation hasbeen accapted by Civil OC “i PR QUE ETT Pea pasuim Petrotac ©‘Oman Refineries and Pettochemicals Company Document Title: Installation of Power QO) Soar Refinery Improvement Project ‘Transformer OFPIC Suitanate of Oman ‘Document No: $-000-5520-178 Rev 0 Cant JobNo! 120876 1.02022 6.4. The location, alignment and orlentaton of transformer with bus duct/cale dts shalt be 64a 645 647 648 649 6.4.0 64a checked to ensure sufclent clearance fr entry and slanding of cables and connection wth adc. ‘Support fo bus ducts sal be checked to ensue that no unde pul or Loading s exerted ‘on the warsformer ‘The instalation ofthe transformers shall be witnessed by Site Electrical QC Inspector to ‘nar corect orientation ad alignment for ebling. ‘Te transormers shall be inspected for mechanical damage. All accessories shall be checked aginst the Equipment Data Sheet and recorded on SHRLERN:-QUA‘E-30A. Farthing shall be checked to ensure that 1 5 a5 per the detall drawings. Particular attention shall be pad to “Neutral Earth connections. ‘Check the valves open and close freely. "Check thatthe butterfly valves of radiators are open, ‘Check the thermometer and the correct position of the aula contacts for alarm and tp. ‘Check the corect postion of the tap changer and padlock, If padlocking facitty provides, Inspection resus sl be recorded on SHR-FRA-QUACE-O30%A 6.5 Transformer Oi ‘Sumranguicaatnes ot ected 654 Transformer Insulating oi shall be tested ung a Foster Type OTS40 (AUTO) or uate lect test set and witnessed by Electrical QC Inspector. 65.2 Where the tansformer has been supplied prefilled with of, a sample shall be taken from the lowest possibe pln inthe tank 6.5. Whece the testing oll supplied separately, samples shall be taken trom each coainer prior to fing 654 The tests sll be carted out as por the Equipment Operating Instruction for the Darcy standard spliable tothe project. The test shall Be cred ut witha 25m gap batween electrodes and as per the Equipment Operating Instructions fr ik 60156 standard or any other Intemational standard recommended by vendor. The Arithmetic mean of the Breakdown Voltage shall not be less than valve Fecommendel by vendor pasuam petrofac ©ae ‘Oman Refineries and Pettochemicals Company Document Til: Installation of Power Shar Relinery Improvement Project ‘Transformer Sultanate of Oman ‘Document No: $-000-5520-178 Rev 0 Conan Job No: 120876 / 3.02022 6.55 If the results are Lower than the value speciied by manufacturer's standard, the transormer ei shall be treate. 6.5.6 Testing of nating ol for sealed transformers rot considered necesay. 6.5.7 The oll stall be filed under vacuum only using “Stream tne fiers" or equivalent, ‘ter oiling complete, the following points shal be checed Inspected. 3) The final evel sal be checked 1) Temperazure, level and pressure surge devices checked for completeness ©) Conti valves are open for radiator and trap air vented to atmosphere, ‘conserva. al yes, nsating bushings and flanges shal be checked. 4) The whole system sal be apecte ta ensure no ol leakage 6.5.8 Theil shall bereterted an 65-1 after a sable setting period. 65.9 Inspcton ets shal be recorded on SHR-FRA-QUAE:0203, 6.6 Transformer Windings 6.6.1 Prior to conection ofthe power and control cables, checks shal be earied out onthe ‘transformer windings and protective devices, 6.6.2 Continuity and resistance of both primary and secondary winding shall be measured and 6.6.3 The windings insuaten resistance shall bo teste as follows 42) The tess shall be conducted between the primary and secondary windings ta earth and between the two windings. 3) Windings not under test shal be earthed 6.6.4 Test voltage and minum insulation resistance shal be as per as per manufacturer's pablished data or below table. TTersforer natin Resitnce/Test Voge | “Transormerclatig | nim — ea Upto saey soovetsoe | 100 so above so andi tosky | 2snovats0c | 0m 5000 Above sevandunto sey — | sonovarsne | soon 2s000 owe 5KVandvp tov | S000 vets 0¢ | r0mD 2s0m ao waenin Petrofac ©‘Oman Refineries and Petochemicals Company Document Tit: Installation of Power Quai ce Soha Refinery Improvement Project ransforer OFPIC suitanate of Oman Document No: §-000-5520-178 Rev 0 Smt JobNos 120676, sL02022 655 Current Transformers (CT) which is located in neutral boxes should be inspected for mounting arrangement, polarity and verified aginst vendor drawings to make sure they are as pected 6.6.6 Inspection results shal be recorded on SHR-ERM-QUA-E-03014/03028 as applicable 6.7 inspection & Test Status 6.741 nepection and Testing shall be cased out based on this document and applicable approved TPs (67.2 inspection and Test ‘ests shal be recorded on relevant ITRindiated on the applicable TPs and shall be slgred off by all partes involved without any delay. 6.7. nspection and Test stats ofeach tagged ites stall be maintained by QC department to ‘ensure tat all actives mentioned in TPs are completed and recorded on relevant ITS. (67.4 Inspection and Test status of non-tagged tems i any) shal be separately controled and ‘maintained to ensire the competion of work a per ITP. 67.5 Inspection and Test status contro sheet shall be used as a guideline to. monitor outstanding work/nspection/test et. 6.8 Testing & Measuring Equipment 6.8.1 All testing & measuring equpment shall be mechanically and electrically tn good condition 682 All testing & measuring equipment shall have a vali callation certificate and sticker Indicating the calibretion date and next due date. 6.8. Testing & mentoring equipment sal be handed by competent eecteclans/tecniclns. 6.8.4 Manufacturers insration manual stall be avaliable at ste for ready reference. 68.5 All testing & messing equipment shal be peridialyealorated/vaidted, monitored and controlled 68.6 Calibration records sal be maintained by Subcontractor Q¢ and menitced by Petrofec. 6.9sarey 6.91 Installation, inspection and testing shall be carried cut in accordance with Project HSSE Pron. 69.2 site personel shall adhere to the site safety polices at all tines with emphasis on wearing the corect PPE and equipment appropriate to the type of the operation being perormed. 69.3 personnel ncucig third parties sal be safety indicted rie to entry on site 69.4 Safety risks volved shall be constantly monitored for changes in site conditions 69.5 Prior tocommenconents of work every day, the supervisor shal check all equipment and tools are tn good conten 69.6 Al Electrical Inspection & Test described inthis document shall be conducted in a safe ‘manner and god engineering practice. SIN-FRNQUH ROS BETTE Peal AELIM Petrofac ©2) gj ma Refineries and Petrochemicals Company Document ‘ite: Insta QI sohie Refinery Improvement Project ‘Transformer OFPIC Sutanate of Oman tion of Fower ‘Document No: §-000-5520-178 Rev 0 JobNo: 120876 7 1.02022 (69.7 Precautions sail be aken during test cried out by other escipines (eg: Pneumatic test of piping system), {69.8 During materia handing operations safe working of canes and slings shal be observed 69.9 When required, necessary work permit shall be obtained from HSSE Department as per ‘relevant procedure 7.0 RECORDS 74 List of Verlying Dacuments (Rs) IRN, Descrinton 1 | siren cUsECa0tA Inspection of Power Transfer Installation ower Tarafermerinasation Resistance and Winding 2 | samrRMquac-coca | Powe Tanaforme 3 | somrmn-quae.cs03a — | Power Transformer Ol Dielectric Strength Test 8.0 APPENDICES Nit Sn Far OUA R61: Patel