‘Oman Refineries and Petrchemicals Company Document Title: QCP / Installation of Butteies, | ‘QAO Sohar Refinery Improvement Project (Chargers and UPS OFPIC Sultanate of Omen * ‘Document No: $-000-5520-182 Rev 0 cnn SobNow 120876 71602022 QUALITY CONTROL PROCEDURE INSTALLATION OF BATTERIES, CHARGERS AND UPS wae: { [s] - [0[0]O] - [5[5[2[0] - [1] 8/2] OMAN REFINERIES AND PETROCHEMICALS COMPANY SOHAR, SULTANATE OF OMAN BS ow suraors | wsueprorcostmcion | Rx ‘8 | otra ans | ssuaproR Review RK ry mo * ‘Sarmicgu ano wei Pcie nian PRCA‘Oman Refineries and Pettochemicals Company Document Title: QCP / Installation of Batteries, S241 sohar Refinery improvement Project Changers and UPS OFPIC Sultanate of Oman Document No: §-000-5520-182 Rev 0 Gans 2 Job No: 120476 /J1-02022 ‘TABULATION OF REVISED PAGES DESCRIPTIONOPREVISION | REV REMARKS: "SUED FOR CONSTRUCTION [a _[pocoxenenrs nom one “Bin Pmacgti wR TIE Pete SS(Oman Refineries and Petochemicals Company Document Tile: QCP /Insalation of Bateries, SQAGH Sohar Refinery Improvement Project ‘Chargers and UPS OFPIC Sultanate of Oman ‘Document No: S-000-5520-182 Rev 0 JobNoz 120476 1.02022 CONTENTS 10 4 20 “4 3.0 DEFWITIONS / ABBREVIATIONS. 4 40° REFERENCES ma 5.0 RESPONSIBILITY & AUTHORITY. 4 6.0 DESCRIPTION OF ACTIVES. 5 6:1 General Requirements. 3 6.2 Equipment Inspection before Irstallation. 3 63 Battery instalation. 5 6:4 Charger and inverter Panel/UPS instalation é 65 Testing -Goneral. 7 6 6.6 espection & Test Sats. war 67 Test essing Eanes 7 68 salty 7 7.0 RECORDS... — 8 m™ 3 a) Sa ia Ra DAELIM Petrofac ©‘Document Title: QCP / Installation of Bates, > gj man Refineries and Petrochemicals Company ‘QAGh Sohar Refinery Improvement Project OFPIC Sultanate of Oman 1.0 PURPOSE ‘Chargers and UPS ‘Document No: $-000-5520-182 Rev 0 Joo 10476-0202 44 The purpose of this procedure is to define the inspection and testing method, Acceptance criteria fr the instalation of batteries, charges, UPS ané the esponsibility ‘of constrton ad Qual Control wih regatd to this procedure, 2.0 SCoPE 24 This Galty Control Procedure defines the Quality Control activities and the inspections tess portalnieg tothe Installation of Batteries, Chargers and UPS, 2.2 This procedure covers work up to and including mechanal completion. 0. DEFINITIONS / ABBREVIATIONS Company (EC or Contracter ‘onPic-Oman Dae Petrofac Joint Venture(DP.IV-Oman Project ‘Sohar Refinery Improvement ProfectOman ar Quatty Control Procedire me Inspection & Test lan mR Inspection & Test Record « 5 Quality Control Pre Personal Protective Equipment ar Request fr Inspection Hse Health, Safety, Security and nvionment urs + Uninterrypeble Power Supply 4.0 REFERENCES s-000.5520-162 Installation of Electrical Power & Control Cables s-000-5570-163 ITP installation of Cable Tray/Ladder and Condit System s-000-5520-170 5-000-5520-168 5-000-5520-189 TTP installation of Earthing & Lghting Protection "MP nstallation of Batteries, Chargers & UPS (cPistalaton and inspection Requirement or Certified Electeeal Egulpment 5.0 RESPONSIBILTY & AUTHORITY 5.1 The Site Electrical Engineer/Supersor shall be responsible for ensuring that batteries, hargers and UPS are installed to an acceptable standard of workmanship and th eoraance th apie dewings td specifiatons aswell 2 making reauest fo inspection (RF) to ually Bapartment at each stage of work os er the applicable ITP requirements, 5:2 The Electrical Q¢ inspector shall be responsible for verifying that work carried out fs femme, corec: nd meets the specified requirement 53 The QC Englnceror his designee shall be responsible for ensuring that all nspeetions and {eats are witnssxd based on approved TP, recorded on apliable IT Usted in 7.1 and slaned ot Tecteft [marmgaem na LTE testa prmrnapa Pe Petrofac|} gj Oman Refineries and Petrochemicals Company SQ1Ol Sohar Refinery Improvement Project OFPIC Suitanate of Oman Document Title: QCP / Insalation of Batteries, (Chargers and UPS Document No: $-000-5520-182 Rev 0 ath | Job No: 120676 / 1.02022 60 DESCRIPTION OF ACTUIES {6.1 General Requirements 6:44 All material received at site shall be inspected upon receipt in accordance with Cnstreton Management Procedure for Natera Receiving 6.1.2 ‘The Ste Fletrician under the supervision of Electrical Supervisor shall conduct all {ests and te tet shall be wtnesed and reste recoded by Electrical QC Inspector. “The test sul be recorded at defined herein and wlnessed by Subcontractor, Petrfac and Company as indiated Inthe appllable TP. Prior to tang the report forms the iepection ems shal be signed by the Eletrcl QC inspectr. ‘6.2 Equipment Inspection before nsalation 16.2.1 Upon receipt atthe storage and hanatng area, the equipment shal be inspected for chanical damage and: missing. accessories. Avy dacrepancios found shall be ‘recorded and reported in czardance with Material Receiving procedure 62.2 The nameplates shall be checked agaist the equipment data sheets to ensure 16.2.3 Particular attention shalt be pad tothe condition of battery charging panels and {ps cntrl panels, which have panel facia mounted instruments. Where these Panels are stale to prevent the ingress of melsture or dust, they shall not be ‘sturbed unless damage Is observed. {6.2.4 Where damage of sing accessories is ebserved, a thorough Inspection shal take pice and be reported an tem 6.21 16.2.5 Batteries sal be remaved fram thelr packing cases and inspected for damage. ‘Where betes are received filed with electra, the transport sealant shall be moved to dlw air elation prior o storage. Where batteries are rece dy, | the sealant maybe et place. 626 Batteries sal be retumed other packing cases and stored ata dy, clean and ina ‘cool oration, Manufacturers recammendaton for preservation shal be flowed, 6.3 Battery Installation 163.4. Prior ta inealaton the battery room shal be inspected to ensure the ler finish fe complete, clean, and fre fom debris and any obstructions. Any lear oF wal fixing sod be installed, 63.2 Battery room ventation/ temperature shall be maintained as per manufacturer's Fecommendstion and appa project speciation, (63.3 Battery rads shall be inspected to ensure they ave assembled according to the manufacturer's Instructone and detled drawings, property fixed level corect. Crientatien alignment and leveling are tobe checked 63.4 Battery placament shal be checked to ensure the arrangement of the postive and ‘egative ternal are as per the connection diagram, a Taeseft BAELIM Petrofac ©|. Oman Refineries and Petrochemicels Company Document Tite: QCP / Installation of Batteries, QAI Soar Retinery Improvement Project (Chargers and UPS IC Sultanate of Oman ‘Document No: §-000-5520-182 Rev 0 Sean | Job No: 120476 /1-02022 6.2.5 The final comecton shall be checked to ensure tightness and proper torque in fccordance with manufacturers requerents and the correct polarty has been followed. 16.26 instalation of battery isolators shall be checked to ensure correct location, mounting, aczsseity et. 163.7 Where batteries ar received empty, they sal be fled with alectrayte, 1) Before sroparing the eletelyte, the supervisor shal ensure the operators have ths corect protective clotting and that a supply of water avalabie to ‘wash away any slag. 1) After preparation, the spect gravity of the solution shall be checked and ‘djusted to te correct vale as pr the manufacturers instructions. 1) The fing process shal be supervised to ensure the cells are filed to the Cortect evel ving scent time for selling, 63.8 Where batteries ae received filed, the electrobte shal be checked and topped up as required 6.3.9 When filing complot, the complete arrangement shal be checked to ensue it is ‘dean and re fam motte {6.2.10 Inspection ests shall be recorded on SHR-FRA-QUA-E-TOIA. 6.4. Charger and inverter PaneV/UPS instalation (6.41 Bae plate, flor figs etc. shall bo checked for evel and locaton and txing pnts checked aging thelr potion on the respective panes. Cable sleeves and ‘oct shal b inspected to ensure correct ine ae tcation, 1642. etre inating in poston, panel sections shall be opened up and inspected for Ceantiness end to ensure no foreign bodies Are present. Dist Shall be removed {ing a vacua cleaner o ag as propriate 6.4.3 ‘The pane section shal be Inspected for mechanical damage, 6.44 Vinere exulpment consists of a number of panel sections, the assembly shall {omence fom the centre section, Sections on either side ofthe centre stall be Alternatively leveled and shimmed ws necessary 6.45 The complete assembly shall be checked to ensure alignment ard level after tightening oF the bots {6.46 stallation shall be witnessed to ensure that equipment is vertical and fxg bolts tightened 464.7 Inspection results sal be recorded on SHR-FRM-QUA-E-O704, 6.5 Testing General 65.1 AIL energized tests ncuding battery charging and dschargng tot shall be ‘conducted by pre-commsioning team. “crn Rv TEE Taeteft AELIM Petrofac ©‘Oman Refineries and Petiochemicals Company Document Title: QCP / Installation of Batteries, 2410) sohar ei ‘Chargers and UPS : ney Improverent Paes ger OFPIC Sultanate of Oran Document No: S-000-5520-182 Rev 0 Sencar JobNos 130876 02022 6.46 Inspection & Test tes 66.1 Inspection ard Testing sal be cated out based on this document and applicable spproved Ts 6.6.2 Inspection and Test reuts shall be recorded on relevant ITR indicated on the applicable IPs and shall be signed of by al parties valved withowt any delay. 6.6.3 Inspection and Test statue of each tagged items shell be maintained by OC ‘dparunent to ensure that al actives mentioned I ITPs are completed and recorded an ‘lent ITS. 6.64 inspection and Test status of non-tagged tems (f any) shall be separately Contvoled ard maintained to ensre the completion of wark as pe TP. 6.65 Inspection and Test status contol sheet shal be used as a guideline to monitor ‘outstanding mor inspection’ test et. 6.7 Testing & Measuring Equlpment 6.741 All testing & measring equipment shall be mechanical and electrically in goed condition, 467.2. All testing & measuring equlpment shall have a valid calibration certifate and ‘Sicer indicating the calibration date and next due cate 67.3 Testing & measuring equipment shall be handled by competent ‘ctritanstechnicns. 16.74 Manufactures instruction manual shal be ayalale at site for ready reference 6.75 All testing & measuring equipment shal be periodically cabrated/vaideted, monitored ‘and contre 167.6 Calioration records sal be maintalned by Subcontractor OF S.asafety 6.8.1 tnstallation, inspectan and testing shall be carved out in accordance with Project MSSE Pian. 6.8.2 Site personnel shall adhere to the site safety polces at all tines with emphasis on ‘wearing the correct PPE and equgment appropriate tothe typeof the operation being performed. {6.8.3 Allpersonel clad thd partis shall be safety inducted pir to entry on se (6.8.4 Safety risks volvedshall be constantly monitored fo changes insite conditions 6.85 Prior to commencement of work every day, the supervisor shal check all equipment and teal are in good condition. 6.86 All Electrical Inspection & Test described inthis document shall be conducted in a safe ‘manner and good engineering practic. 68.7 Precautions stall be taken during tests carried ou by other esciplines (eg: Preumatic test of piping system) CK RITE Peres agian petrofac ©. Oman Refineries and Petochemicals Company Document Title: QCP / Installation of Batteries, S240) Sohae Refinery Improvement Project ‘Chargers and UPS Ofpic Sultanate of Oman ‘Document No: $-000-5520-182 Rev 0 Sema Job No 0476 H-02022, 6.8.8 During matertal handing operations, safe working of cranes and sting shall be observed. 68.9 When required, necessary work permit stall be obtained from HSSE Department as per relevant procedure 70 RECORDS 7.4. st of Vertying Documents (TRS) Wo RN. Description + | sim-rR_qua-eorata | inspection Recor or Battery Installation Inspection Record for stallation of Battery Charges and UPS 2 | seremn-quiceiroea | pst 8.0. APPENDICES wt Pechelt