Lab Specifications

Automotive – 2 Wheeler Repair

An initiative of Ministry of Skill Development & Entrepreneurship, Govt. of India
and National Skill Development Corporation
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LAB SPECIFICATIONS AUTOMOTIVE – 2 WHEELER REPAIR
 If we have to promote the
development of our country
then our mission has to be
‘skill development’ and
‘skilled India’.
Shri Narendra Modi
Honourable Prime Minister

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LAB SPECIFICATIONS AUTOMOTIVE – 2 WHEELER REPAIR
 OVERVIEW
The lab standardization guidelines envisions to standardize the lab infrastructure for automotive – 2 wheeler
repair across sectors. The document intends to ensure industry linked training with state-of-art infrastructure.

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LAB SPECIFICATIONS AUTOMOTIVE – 2 WHEELER REPAIR
 AUTOMOTIVE –
2 WHEELER
REPAIR
SECTOR
1. Description of Lab
2. List of Tools & Equipment -
Automotive – 2 Wheeler Repair
3. 3D Representation of
Automotive – 2 Wheeler Repair
4. Illustrative Architectural Layout
of Lab
5. Illustrative Pricing of Tools &
Equipment
6. Safety Instructions

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LAB SPECIFICATIONS AUTOMOTIVE – 2 WHEELER REPAIR
1 DESCRIPTION OF LAB

Lab 1. Automotive Service

Specifications
for the Listed 2. Technician 2
Wheeler
Sectors / Job
Roles

Proposed 25
Batch Size

Machine - Man
1:5
Ratio

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LAB SPECIFICATIONS AUTOMOTIVE – 2 WHEELER REPAIR
2 LIST OF TOOLS & EQUIPMENT -
AUTOMOTIVE – 2 WHEELER REPAIR
S. No. Equipment Name Qty Unit Type

1 Socket Spanners 6-32 mm with T Bar and Ratchet 5 Set (19 Sockets +
5 Accessories)
2 Lever Type Grease Gun 2 Nos
3 Chisel - Drop Forge 16 x 22 x 20 15 Nos
4 Oil Can - Wesco Type 4 Nos
5 Centre Punches 15 Nos
6 Circlip Plier External & Contracting 6” & 7" (5 each) 10 Nos
7 Hammer Ball Pin 15 Nos
8 Single Arm Torque Wrench Covering 1-7 mKg 1 Nos
9 Single Arm Torque Wrench Covering 3-14 mKg 1 Nos
10 Single Arm Torque Wrench Covering 5-23 mKg 1 Nos
11 Cross Wheel Spanner (17 x 18-19 x 21 mm) 5 Nos
12 Bench Vice (100 mm x 4") 2 Nos
13 Double Ended Spanner Set 6-32 mm Sets 5 Nos
14 Vernier Callipers 4 Nos
15 Micrometre (Size: 0 to 25 mm) 4 Nos
16 Digital Multimeter with Various Lead Sets 2 Nos
17 Ring Spanner Set 6-32 mm Sets 2 Nos
18 Allen keys 4-12 mm in Steps of 2 mm Sets 5 Nos
19 Hacksaw (300 mm) with Blade 10 Nos
20 Tyre Pressure Gauge 2 Nos
21 Steel Rule 15 Nos
22 Tape Measure 15 Nos
23 Depth Gauge 2 Nos
24 Hydro Meter 2 Nos

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LAB SPECIFICATIONS AUTOMOTIVE – 2 WHEELER REPAIR
2 LIST OF TOOLS & EQUIPMENT -
AUTOMOTIVE – 2 WHEELER REPAIR
S. No. Equipment Name Qty Unit Type

25 Tyre Pressure Gauge 2 Nos

26 Plastic Hammer 5 Nos
27 Filter Adjustable Remover 1 Nos
28 Spark Plug Sockets 67mm Drive Size 16/21 mm 2 Nos
29 Magnetic Pickup Tool (Bar) 2 Nos
30 Feeler Gauge 20 Blades Metric 5 Nos
31 Wire Brush 5 Nos
32 Drift 2 Nos
33 Spark Plug Spanner 12, 14, 17 mm Sets 5 Nos
34 File Different Shapes and Size of 15 cm 5 Nos
35 Air Compressor and Hoses 1 Nos
36 Tyre Inflator 1 Nos
37 Battery Charger 1 Nos
38 Universal Battery Tester and Probe 2 Nos
39 Inspection Lamp with Guard 5 Nos
40 Drain Pans / Engine Tray 12” x 18”, 18” x 24” 6 Nos
41 Screw Extractor Set 2 Set (5 Pc)
2
42 Compression Gauge Minimum up to 20 kg/cm for Petrol 1 Nos
43 Wheel Chocks 6 Nos
44 Measuring Can 2 Nos
45 Tappet Adjuster 1 Nos
46 Engine Valve Removing Tool (Clamp) 2 Nos
47 Neon Timing Light 3 Nos
48 Battery & Charging System Tester 1 Nos
49 Hydrometer 2 Nos

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LAB SPECIFICATIONS AUTOMOTIVE – 2 WHEELER REPAIR
2 LIST OF TOOLS & EQUIPMENT -
AUTOMOTIVE – 2 WHEELER REPAIR
S. No. Equipment Name Qty Unit Type

50 2W Lift Hydraulic Type 4 Nos

51 Clutch Puller for Available Vehicles 1 Nos
52 Brake Bleeder, Pressure or Vacuum 1 Nos
53 Spark Plug Cleaning and Testing Machine 1 Nos
54 Tyre Changer (Trufit) 1 Nos
55 Head Light Focusing 1 Nos
56 Pneumatic Tools 1 Set
57 Fire Extinguisher 2 Nos
58 Safety Kits 15 Nos
59 Work Bench (6 x 2 x 2) 2 Nos
59 Work Table 3 Nos
60 Two Wheeler 3 Nos
Aggregate Two Wheeler (Cut Section of Engine with
61 Transmission System Mounted on Stand, Components 2 Nos
of all Systems)
62 2 Wheeler Washing Lift 1 Nos
63 2 Wheeler Washing Machine 1 Nos

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LAB SPECIFICATIONS AUTOMOTIVE – 2 WHEELER REPAIR
3 3D REPRESENTATION OF
AUTOMOTIVE – 2 WHEELER REPAIR

List of Equipment
Industrial Pump Industrial Motor Blower
Drilling Machine Work Benches Tools Display Area
Trainer Observation Table Classroom for Theory Power Supply Panel
Storage for Hand Tools and Accessories Bins

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LAB SPECIFICATIONS AUTOMOTIVE – 2 WHEELER REPAIR
4 ILLUSTRATIVE ARCHITECTURAL LAYOUT OF LAB

Automotive – 2 Wheeler Repair

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LAB SPECIFICATIONS AUTOMOTIVE – 2 WHEELER REPAIR
5 ILLUSTRATIVE PRICING OF TOOLS & EQUIPMENT

S.No Equipment Name Qty Unit Type Unit Price* Amount Brands**
(INR) (INR)

1 Socket spanners 6-32 mm with T Bar and Ratchet 5 Set (19 Sockets 4,000 20,000 Taparia, Venus or
+ 5 Accessories) Equivalent
2 Lever Type Grease Gun 2 Nos 340 680 Non Branded
3 Chisel- Drop Forge 16 x 22 x 20 15 Nos 140 2,100 Non Branded
4 Oil Can - Wesco Type 4 Nos 110 440 Non Branded
5 Centre Punches 15 Nos 70 1,050 Non Branded
6 Circlip Plier External & Contracting 6” & 7" (5 Each) 10 Nos 1,798 17,980 Multi Branded
7 Hammer Ball Pin 15 Nos 171 2,565 Non Branded

8 Single Arm Torque Wrench Covering 1-7 mKg 1 Nos 3,700 3,700 Taparia, Venus or
Equivalent

9 Single Arm Torque Wrench Covering 3-14 mKg 1 Nos 4,200 4,200 Taparia, Venus or
Equivalent
Taparia, Venus or
10 Single Arm Torque Wrench Covering 5-23 mKg 1 Nos 4,600 4,600
Equivalent

11 Cross Wheel Spanner (17 x 18-19 x 21 mm) 5 Nos 320 1,600 Taparia, Venus or
Equivalent
12 Bench Vice (100 mm x 4") 2 Nos 3,000 6,000 Multi Branded

13 Double Ended Spanner Set 6-32 mm Sets 5 Nos 1,500 7,500 Taparia, Venus or
Equivalent

14 Vernier Callipers 4 Nos 225 900 Mitutoyo or

Equivalent

15 Micrometre (Size: 0 to 25 mm) 4 Nos 800 3,200 Mitutoyo or

Equivalent
16 Digital Multimeter with Various Lead Sets 2 Nos 475 950 Multi Branded

*Price is indicative for the major brands, similar tools/equipment may be used
**Brands are illustrative, other brands with same specifications may be used

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LAB SPECIFICATIONS AUTOMOTIVE – 2 WHEELER REPAIR
5 ILLUSTRATIVE PRICING OF TOOLS & EQUIPMENT

S.No Equipment Name Qty Unit Type Unit Price* Amount Brands**
(INR) (INR)

17 Ring Spanner Set 6-32 mm Sets 2 Nos 1,500 3,000 Taparia, Venus or
Equivalent

18 Allen Keys 4 -12mm in Steps of 2 mm Sets 5 Nos 1,200 6,000 Taparia, Venus or
Equivalent
19 Hacksaw (300mm) with Blade 10 Nos 300 3,000 Non Branded
20 Tyre Pressure Gauge 2 Nos 210 420 Multi Branded
21 Steel Rule 15 Nos 75 1,125 Non Branded
22 Tape Measure 15 Nos 75 1,125 Multi Branded
23 Depth Gauge 2 Nos 180 360 Multi Branded
24 Hydro Meter 2 Nos 200 400 Multi Branded
25 Tyre Pressure Gauge 2 Nos 210 420 Multi Branded
26 Plastic Hammer 5 Nos 326 1,630 Multi Branded
27 Filter Adjustable Remover 1 Nos 390 390 Multi Branded
28 Spark Plug Sockets 67 mm Drive Size 16/21 mm 2 Nos 270 540 Multi Branded
29 Magnetic Pickup Tool (Bar) 2 Nos 545 1,090 Multi Branded
30 Feeler Gauge 20 Blades Metric 5 Nos 385 1,925 Multi Branded
31 Wire Brush 5 Nos 120 600 Non Branded
32 Drift 2 Nos - Multi Branded
33 Spark Plug Spanner 12, 14, 17 mm Sets 5 Nos 350 1,750 Multi Branded

34 File Different Shapes and Size of 15cm 5 Nos 500 2,500 Multi Branded

*Price is indicative for the major brands, similar tools/equipment may be used
**Brands are illustrative, other brands with same specifications may be used

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LAB SPECIFICATIONS AUTOMOTIVE – 2 WHEELER REPAIR
5 ILLUSTRATIVE PRICING OF TOOLS & EQUIPMENT

S.No Equipment Name Qty Unit Type Unit Price* Amount Brands**
(INR) (INR)

35 Air Compressor and Hoses 1 Nos 1,50,000 1,50,000 Multi Branded

36 Tyre Inflator 1 Nos 18,000 18,000 Multi Branded
37 Battery Charger 1 Nos 3,825 3,825 Multi Branded
38 Universal Battery Tester and Probe 2 Nos 899 1,798 Multi Branded
39 Inspection Lamp with Guard 5 Nos 300 1,500 Multi Branded
40 Drain Pans / Engine Tray 12” x 18”, 18” x 24” 6 Nos 1,000 6,000 Multi Branded
41 Screw Extractor Set 2 Set (5 Pc) 394 788 Multi Branded
2
42 Compression Gauge Minimum up to 20 kg/cm for Petrol 1 Nos - Multi Branded
43 Wheel Chocks 6 Nos 445 2,670 Multi Branded
44 Measuring Can 2 Nos 450 900 Multi Branded
45 Tappet Adjuster 1 Nos 2,500 2,500 Multi Branded
46 Engine Valve Removing Tool (Clamp) 2 Nos 1,500 3,000 Multi Branded
47 Neon Timing Light 3 Nos 4,200 12,600 Multi Branded
48 Battery & Charging System Tester 1 Nos 13,500 13,500 Multi Branded
49 Hydrometer 2 Nos 1,700 3,400 Multi Branded
50 2w Lift Hydraulic Type 4 Nos 25,000 1,00,000 Multi Branded
51 Clutch Puller for Available Vehicles 1 Nos - Multi Branded
52 Brake Bleeder, Pressure or Vacuum 1 Nos 28,950 28,950 Multi Branded
53 Spark Plug Cleaning and Testing Machine 1 Nos 17,000 17,000 Multi Branded

*Price is indicative for the major brands, similar tools/equipment may be used
**Brands are illustrative, other brands with same specifications may be used

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LAB SPECIFICATIONS AUTOMOTIVE – 2 WHEELER REPAIR
5 ILLUSTRATIVE PRICING OF TOOLS & EQUIPMENT

S.No Equipment Name Qty Unit Type Unit Price* Amount Brands**
(INR) (INR)

54 Tyre Changer (Trufit) 1 Nos 1,08,000 1,08,000 Multi Branded

55 Head Light Focusing 1 Nos 34,950 34,950 Multi Branded
56 Pneumatic Tools 1 Set 35,320 35,320 Multi Branded
57 Fire Extinguisher 2 Nos 3,000 6,000 Multi Branded
58 Safety Kits 15 Nos 350 5,250 Multi Branded
59 Work Bench (6 x 2 x 2) 2 Nos 7,500 15,000 Multi Branded
59 Work Table 3 Nos 7,500 22,500 Multi Branded
60 Two Wheeler 3 Nos 18,000 54,000 Multi Branded
Aggregate two Wheeler (Cut Section of Engine with
61 Transmission System Mounted on Stand, Components 2 Nos 15,000 30,000 Multi Branded
of all Systems)
62 2 Wheeler Washing Lift 1 Nos 25,000 25,000 Multi Branded
63 2 Wheeler Washing Machine 1 Nos 50,000 50,000 Multi Branded
Total 8,56,191

*Price is indicative for the major brands, similar tools/equipment may be used
**Brands are illustrative, other brands with same specifications may be used

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LAB SPECIFICATIONS AUTOMOTIVE – 2 WHEELER REPAIR
6 SAFETY INSTRUCTIONS
Given below Safety Instruction posters should be placed at appropriate places in the lab. The posters should
be digitally printed and pasted on sun board.

Power Tools When in Fire Situation,

Precaution
CAUTION Please Remember PASS
PULL... the pin. Some extinguishers may require

SLIPPERY
releasing of a lock latch, pressing a
puncture lever or other motion

AIM... low, pointing the extinguisher nozzle

(or it's horn or hose) towards the base of the fire

SQUEEZE... the handle. This releases the

extinguishing agent

SWEEP... from side to side at the base of the fire

until it appears to be out. Watch the fire area in
case fire breaks out again and repeat use of

FLOOR extinguisher, if necessary

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LAB SPECIFICATIONS AUTOMOTIVE – 2 WHEELER REPAIR
6 SAFETY INSTRUCTIONS
Electrical Hazards - Follow the Listed Precautions to Avoid Electric Shock

• Do not work in wet work areas or cramped up work spaces

• Do not leave naked or loose wires in the lab
Electrical exposure may lead to falls, fractures and other accidents. A small shock
can cause brain damage while death can occur from large shocks.
ELECTRICAL HAZARDS

Electrical Safety

• Use dry gloves

• Wear rubber soled shoes
• Protect yourself from surfaces that conduct electricity
• Keep insulation on all equipment
• Components must be dry and in good condition
• Do not do wiring with bare hands, wet gloves or while standing on wet or
ungrounded surfaces

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LAB SPECIFICATIONS AUTOMOTIVE – 2 WHEELER REPAIR
 We are a youthful nation.
Our youth is our
strength. The world and
India need a skilled
workforce and we are
committed to achieve this
Shri Rajiv Pratap Rudy
Minister of State (I/C) for
mission.
Skill Development & Entrepreneurship
Govt. of India

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LAB SPECIFICATIONS AUTOMOTIVE – 2 WHEELER REPAIR
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LAB SPECIFICATIONS AUTOMOTIVE – 2 WHEELER REPAIR
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