CHHOTUBHAI GOPALBHAI PATEL INSTITUTE OF TECHNOLOGY

Mechanical Engineering
Machine Tool Design (030050701)

Lesson Planning

No. Planed Teaching Reference

Sub of Date Media Chapter/
Unit Topics
Unit Hours Additional
Reading
Introduction
1 1.1 Calculation Data (Forces, Velocities 2 PPT, Board
and Power Requirements during NKM#1 ,GRN#2
metal cutting)
1.2 Turning: Cutting force, Cutting 3 Board
NKM#1 ,RKJ#12,GRN#2
Speed and Feed Rate.
1.3 Drilling: Cutting forces, Cutting Speed 2 Board
NKM#1,RKJ#18,GRN#2
and Feed Rate.
1.4 Milling: Chip Section, Cutting force, 2 Board
NKM#1,RKJ#16,GRN#2
Milling with Cutter Heads.
1.5 Grinding: Grinding Forces, Cutting 3 PPT, Board
Speed, Feed Rate, and Depth Setting. NKM#1,RKJ#20,GRN#2
Planning, Shaping and Broaching.
1.6 General Requirements of the 2 Board
Machine Tool: Accuracy of Shape,
Dimensional accuracy and surface NKM#1,GRN#2
finish of the components produced.
High Productivity, High Technical
and Economic Efficiency.
Design Principles:
2 2.1 Stiffness and Rigidity of the Separate 2 PPT, Board
Constructional Elements and their GRN#7
Combined behavior Under Load.
2.2 Static Rigidity, Dynamic Rigidity. 1 Board
Natural frequencies, Damping, Mode GRN#7
of Vibration.
Standardization of Spindle Speeds and Feed Rates:
3 3.1 Layout of Speed Change Gears 1 PPT, Board NKM#2,GRN#8
3.2 Saw Diagrams for Arithmetic 3 Board NKM#2, GRN#8
Progression, Geometric Progression,
Harmonic Progression and
Logarithmic Progression of spindle
speeds for Mechanical Stepped Drives
for Machine Tools
 3.3 Establishment of Gear Ratios, Layout 2 Board NKM#2, GRN#8
of the Intermediate Reduction Gears,
Calculation of Transmission Ratios,
Pulley
3.4 Diameter
Gear Wheel Diameters and Number 2 Board NKM#2, GRN#8
of Teeth. Ray Diagram. Speed
Diagram.
3.5 Electric Drive and Control Equipment. 2 Board NKM#2, GRN#8
Mechanical and Hydraulic Drives.

3.6 Drives for Producing Rotational 2 Board NKM#2, GRN#8

Movements, Stepped Drives, Step less
Drives

3.7 Drives for Producing Rectilinear 2 Board NKM#2, GRN#8

Movements. Backlash Eliminator in
the Feed Drive Nut.
Automatic Control & Applications:
4 4.1 Principles and Constructional 2 PPT, Board NKM#7
Elements. Automatic Driving of the
Cutting Movements, Feed
Movements, and Return Movements.
4.2 Automatic control of movements for 3 Board NKM#7
Starting, Stopping and Reversing.
Automatic Clamping and Unclamping
the work piece. Automatic Selection
of Required Speeds, Automatic
Setting of Tools.
4.3 Automatic Measurement of Machined 1 PPT, Board NKM#7
Shape and Surfaces. Transport of
Components from One Machine to the
Next.
4.4 Control for Moving Slides into 2 PPT, Board NKM#7
Defined, Fixed Positions. Control of
Feed Movements in Producing
Profiles or Surface by Continuous
Path Control.
Design of Constructional Elements & Slide ways:
5 5.1 Machine Tool Structures, Structural 2 Board NKM#3, GRN#7
Elements Design for Centre Lathe
5.2 Structural Elements Design for 3 PPT, Board NKM#3,GRN#7
Drilling Machine, Knee Type Milling
Machine, Planning Machine, Boring
Machine, and Grinding Machines.
5.3 Design of Slideways for Tables, 3 PPT, Board NKM#4,GRN#7
Saddles and Cross-slides. Antifriction
Bearings for slideways.
Hydrostatically Lubricated slideways.
Design of Spindles and Spindle Bearings, Secondary Drives for Machine Tools, Design of Control and Operating
Devices for Machine Tools:
6 6.1 Design of Spindles for Strength and 2 PPT, Board NKM#5,GRN#7
Stiffness. Design of Spindles for
Balancing.
6.2 General Layout and Design of the 2 Board NKM#5,GRN#7
Driving Elements and the Spindle
Bearings. Selection and General
Layout of Ball and Roller Bearings for
Supporting Spindles.
6.3 Design of Cutting Drives, Feed Drives 2 Board NKM#5,GRN#7
and Setting Drives.
Text book:
1. Machine Tool Design by N.K. Mehta. Tata McGraw Hill Publishing (NKM)

References Books:
1. Machine Tool Design by S.K,.Basu, Oxford and IBH Publishing
2. Machine tool design by Sen and Bhattacharya , CBS Publications
3. Machine tool Engineering by G.R. Nagpal , Khanna publication (GRN)
4. Production Technology by R.K.Jain , khanna publication (RKJ)
Note: # denotes chapter number.