INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 2200 CUSTOMER PART NO.: 2643U220 TC MODEL NO.: DB2435-5219
GOV. REGULATION: 8-10 % CUSTOMER NAME: SUPERSEDES:
ENGINE: 4.40 PERKINS ENGINES LIMITED EDITION NO.: 5
APPLICATION: BACKHOE LOADER DATED: 06-09-97

NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.

ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.
TEST STAND: ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION...1.955" ± .001"
.063" (1.6 mm) ID X 25" (635 mm) LONG. (49.66 mm ± .025 mm)
2. CALIBRATING INJECTORS........SAE J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) 2. GOVERNOR LINKAGE GAP: .125"-.145" (3.2-3.7 mm)
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) (USE KIT #23093 S.B. 95)
a. TEMPERATURE 110°-115°F (43°-46°C) AT INLET. 3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
b. SUPPLY PRESSURE (S.B. 334): 5.0 ± 0.5 PSI OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
(34 ± 3 kPa) AT PUMP INLET. 4. 400 RPM (WOT):
4. CAM MOVEMENT READ-OUT DEVICE: #23745. a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18 HG.
PUMP INSTALLATION: IT-028 (60 kPa).
ROTATION-C-* LEVER ANGLES (REF.) 5. 2200 RPM (WOT):
NAME PLATE-L-SIDE** THOT MIN.(∠B) 10° a. SET TRANSFER PUMP PRESSURE FOR 88-92 PSI,
#1 CYL.-8-O'CLOCK** THOT MAX.(∠C) 20° (607-634 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
THROTTLE-L-SIDE** S.O. (∠ E) N/A b. ADJUST RETURN OIL TO 225-475 CC/MIN. RECHECK TRANSFER
TIMING MARK N/A S.O. (∠ F) N/A PUMP PRESSURE.
c. CHECK HOUSING PRESSURE FOR 4-10.5 PSI, (28-72 kPa).
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END d. ADJUST ADVANCE TRIMMER SCREW FOR FULL ADVANCE. SET
CAM MOVEMENT READ-OUT DEVICE FOR 5.5°.
PUMP OPERATING SPEED...HALF...ENGINE SPEED 6. 1600 RPM (WOT): SET ADVANCE TRIMMER SCREW FOR 3.0°.
AIR TIMED TO HOUSING (SEE S.B. 177)(SEE SPECIAL NOTE) 7. 1600 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
68.0-69.0 mm³/STROKE.
PUMP ACCESSORIES: 8. 2350 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
1. SPEED ADVANCE 10-12 mm³/STROKE.
2. CLOSE FLOW 9. 1000 RPM (L.I.): SET THROTTLE LOW IDLE SCREW FOR
3. E.S.O.(12V E.T.R.) 10-12 mm³/STROKE.
4. SNUBBER ROTOR 10. CHECK POINTS:
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE THROTTLE T.P.
(REF. SL-222) RPM POSITION mm³/STROKE ADVANCE PRESSURE
1. 1000 RPM WOT: OPERATE PUMP FOR 10 MINUTES TO BRING TO a. 200 WOT 40 MIN. 0° ± 0.5° 10 MIN**
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. b. 400 WOT* 4 MAX. --- ---
2. 2350 RPM (WOT): RESET HIGH IDLE SCREW TO OBTAIN c. 1000 L.I. 10-12 --- ---
10-12 mm³/STROKE, IF NECESSARY. d. 1200 WOT --- **** ---
3. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) e. 1600 WOT 68.0-69.0 --- ---
f. 2100 WOT --- 5.5° ---
THROTTLE g. 2200 WOT 65.0-69.0 --- 88-92***
RPM POSITION mm³/STROKE ADVANCE h. 2200 WOT* 4 MAX. --- ---
a. 200 WOT 38 MIN. 0° ± 0.5° i. 2350 WOT 10-12 --- ---
b. 400 WOT* 4 MAX. --- j. 2400 WOT 5 MAX. --- ---
c. 1000 L.I.** 10-12 ---
d. 1200 WOT --- *** * E.S.O. DE-ENERGIZED ** (69 kPa) *** (607-634 kPa)
e. 1600 WOT 66.5-70.5 --- **** READING TO BE SAME AS READING OBTAINED IN STEP 10a
f. 2100 WOT --- 5.5°
g. 2200 WOT 64.0-70.0 --- 11. SPECIAL NOTES:
h. 2200 WOT* 4 MAX. --- a. TORQUE ALL FASTENERS PER S.B. 106.
i. 2350 WOT 10-12 --- b. SEAL FASTENERS PER S.B. 134 OR S.B. 365R1.
j. 2400 WOT 5 MAX. --- c. CHECK PUMP FOR MODIFICATION NAME PLATES PER
S.B. 490.
* E.S.O. DE-ENERGIZED d. AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL
** RESET USING LOW IDLE SCREW, IF NECESSARY 7244-27 WITH INSERT 7244-30 AND PILOT RING 7244-26E.
*** READING TO BE SAME AS READING OBTAINED IN STEP 3a CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1
CYLINDER OUTLET. SET TOOL TO 290° AND INSTALL TO DRIVE
SHAFT. SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERS
STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE ON
HOUSING FLANGE. REPEAT PROCEDURE TO ENSURE
ACCURACY. IF INTERFERENCE BETWEEN STRAIGHT EDGE
AND HOUSING FLANGE OCCURS, PLACE WASHER (i.e. 13521)
BETWEEN STRAIGHT EDGE AND TOOL.

© STANADYNE Corporation, all rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.
DB2435-5219 EDITION 5 DATED 06/09/1997 PAGE 2 OF 4
DESCRIPTION QTY P/N HOUSING & DRIVE GROUP P/N QTY DESCRIPTION
(60048)

21660 1 SCREW ASSY, VENT

SEAL, DRIVESHAFT 2 10453 OR 21661-21665

11331 2 SCREW, HEX HEAD

DRIVESHAFT 1 30941
12259 1 SCREW, PAN HEAD
KEY, WOODRUFF 1 30387 10464 1 WASHER, SEALING

HOUSING ASSY, PUMP 1 33061

SCREW, RIVET 2 24419 26180 1 BEARING, THRUST

NAMEPLATE 1 10394 21522 1 WASHER, DRSFT SPRING
GASKET, TMG WDO COVER 1 27603 10443 1 RING, RETAINING
21521 1 WASHER, THRUST
SCREW, HEX HEAD 2 21194
COVER, TIMING WINDOW 1 23107

NOTES:

DESCRIPTION QTY P/N HEAD & ROTOR GROUP P/N QTY DESCRIPTION
(60843)
32100 1 H&R ASSY, HYD 4 CYL
11086 2 PLUNGER, ROTOR
ROLLER, CAM 2 11141 USE 11087-11090 (STD)
OR 11097-11100 (O/S)
SHOE, CAM ROLLER 2 20116 AS IND. ON ROTOR SB 60R
11438 1 SCREW, SET
12216 1 SCREW, HEAD PLUG
RING, CAM 1 21687 20727 4 CONNECTOR, FUEL LINE

29710 1 SCREW, SKT HEAD CAP

29384 1 PLATE, SINTERED LOCK

SEAL, O-RING 1 27245 27601 1 SEAL, O-RING
13821 1 VALVE, DELIVERY
SPRING, LEAF 1 11196 OR 13822 (O/S) AS REQ'D
REF. S.B. 143B
SCREW, LEAF SPR ADJ 1 11175 13837 1 SCREW, DLVY VALVE RET

SPRING, DLVY VALVE 1 16441

STOP, DELIVERY VALVE 1 16440

NOTES:

DESCRIPTION QTY P/N TRANSFER PUMP GROUP P/N QTY DESCRIPTION

(60054)
20530 2 RETAINER, ROTOR
SEAL, TRANSFER PUMP 1 27608
21232 1 LINER, TRANSFER PUMP
20511 4 BLADE, TRANSFER PUMP
OR 20512 REF. S.B. 304
20528 1 RING, ROTOR RETAINER

28987 1 REGULATOR ASSY, TP

SPRING, TP BLADE 2 15699
ROLL PIN 1 19837
SEAL, TP RGLTR SLEEVE 1 19844

28135 1 SPRING, REGULATING

PISTON, REGULATING 1 19895

PLUG ASSY, END PL ADJ 1 15228

FILTER, INLET 1 28986 33128 1 CAP, TP END

NOTES:

INDENTED ITEMS INCLUDED

DB2435-5219 EDITION 5 DATED 06/09/1997 PAGE 3 OF 4
DESCRIPTION QTY P/N GOVERNOR GROUP P/N QTY DESCRIPTION
(60733)
SPRING, GOV CONTROL 1 18147
BLUE-BLUE 12210 1 RETAINER, SPRING
ARM, GOVERNOR 1 14482
11966 1 SPRING, IDLE
YELLOW-YELLOW
11969 1 GUIDE, IDLE SPRING
27606 1 WASHER, SEALING
SHAFT, GOVERNOR ARM 1 12214 24726 1 STUD, GUIDE
SEAL, O-RING 2 31332
NUT, PIVOT SFT RTNR 2 12288 22134 1 ARM ASSY, MTR VALVE
20849 1 VALVE, METERING
* SEE NOTE
26427 1 SHIM, MTR VALVE SPRG
20359 1 SPRING, MTR VALVE
SLEEVE, GOV THRUST 1 21312
WEIGHT, GOVERNOR 6 21201

WASHER, THRUST 1 23272

RING, RETAINING 1 12285 28370 1 RETAINER ASSY, GOV WT

NOTES: * O.S. METERING VALVE AND ARM ASSY 22250 REF S.B.336

DESCRIPTION QTY P/N LINKAGE GROUP P/N QTY DESCRIPTION

(60046)
SEAL, O-RING 2 17438
WASHER, SPACER 2 14408
SHAFT ASSY, THROTTLE 1 30420 16279 1 SHAFT, SHUTOFF

SCREW, HEX HEAD 1 12972

12253 1 CLIP, SHAFT RETAINER
NUT, HEX 1 12174
12221 1 LEVER, THROTTLE FORK

12972 1 SCREW, HEX HEAD

12174 1 NUT, HEX
LEVER ASSY, THROTTLE 1 15026
SPRING, THROT LEVER 1 13003 17605 1 HOOK ASSY, GOV LKGE
12360 1 SCREW, HEX HEAD
12362 1 LOCK WASHER, SHPRF
17604 1 HOOK, GOV LINKAGE
RNTR, THROT LVR SPR 1 13010
12358 1 LINK ASSY, ADJUSTING
SCREW, SKT HD CAP TX 1 22398 11919 1 SPRING, GOVERNOR LINK

NOTES: THROTTLE LEVER BUSHING IN

DESCRIPTION QTY P/N AUTOMATIC ADVANCE GROUP P/N QTY DESCRIPTION

(60842)
SEAL, RECT SECTION 1 29281
PISTON, POWER 1 19590
4 DEG. RETARD
WASHER, ADVANCE SLIDE 2 12622 22655 1 PLUG, PISTON HOLE
PISTON, SPRING 1 22515
1 DEG. ADVANCE 18967 1 RING, PISTON SEAL
SPRING, ADVANCE 1 12686
YELLOW-GREEN
GUIDE, ADV ADJ SPRING 1 14940
27602 2 SEAL, O-RING
SEAL, O-RING 2 29280
SEAL, O-RING 2 29282
22238 1 SCREW, HEAD LOCATING
PLUG, PISTON HOLE 1 14941 0.02

SCREW, ADV ADJUSTING 1 14544 33627 1 SCREW, CAM ADVANCE

SEAL, O-RING 1 17438
27610 1 SEAL, O-RING
NUT, HEX LOCK 1 13807 23056 1 PLUG, HEX SOCKET

NOTES: ASSEMBLE 19590 PISTON WITH PART NO. TOWARDS PISTON HOLE PLUG.

INDENTED ITEMS INCLUDED

DB2435-5219 EDITION 5 DATED 06/09/1997 PAGE 4 OF 4
DESCRIPTION QTY P/N COVER GROUP P/N QTY DESCRIPTION
(60026)

26564 1 RGLTR ASSY, HSG PRESS

27607 1 SEAL, O-RING
14760 2 NUT, HEX LOCK
28388 2 TERMINAL, ESO
SCREW, BUTTON HD CAP 3 22351 12049 2 WASHER, INTL TOOTH
12500 2 WASHER, FIBER

NUT, HEX 2 12519 30789 1 CAP, COVER SCREW

WASHER, PLAIN 2 18501

30788 1 CUP, COVER SCREW

SEAL, RECT SECTION 1 27244 21898 1 COVER, GOV CONTROL

26214 1 SOLENOID, 12V ETR

2-23190 TUBE, INSULATE

NOTES: E.S.O. TERMINAL ORIENTATION TO BE IN LINE WITH SIDES OF COVER

FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY

APPLICABLE SERVICE ASSEMBLIES DATE CHANGE NO. EDITION
PILOT TUBE REPLACEMENT (REF SB 171C) 32980 06/20/1995 23893 1
OVERHAUL GASKET KIT 33814 08/15/1995 23893 2
THROTTLE SHAFT BUSHING REPLACEMENT 15093 12/01/1995 24133M 3
02/14/1997 24733 4
06/09/1997 24992 5

INDENTED ITEMS INCLUDED