Offshore Containers

Belmet Offshore Containers
Doc No: BELME 019‐7‐RB
January 2012

‐Belmet Marine (Pty) Ltd‐

PHYSICAL ADDRESS POSTAL ADDRESS
Atomic Street, PO Box 397,
Triangle Farm, Bellville,
SOUTH AFRICA, SOUTH AFRICA
7530 7535
Website: http://www.belmet.co.za
Email: info@belmet.co.za
Belmet Marine (Pty) Ltd – Offshore Containers ii
Contents
1. Certification Procedures……………………………………………………. iv
1.1 Introduction…………………………………………………………
1.2 Approval Schemes iv
1.2.1 Type Approval……………………………………………. v
1.2.2 Individual (case-by-case) Approval……………………. v
1.3 Survey and Certification…………………………………………… v
1.4 Information………………………………………………………….. v
2. Type Approval Containers (DNV CN 2.7-1 & BS EN 12079:1999) vi
2.1 3m (10ft) Lifting Basket……………………………………………. 1
2.4 10m (33ft) Lifting Basket…………………………………………... 4
2.5 Pipe Handling Basket…........................................................... 5
2.6 Pipe Handling Basket (5 Ton SWL)……………....................... 6
2.7 3m (10ft) Dry Goods Container (Annex 3)……………………… 7
2.8 3m (10ft) Dry Goods Container (-20 Degrees Celsius)……….. 8
2.9 4m (13ft) Workshop Container…………………………………… 9
2.10 6m (20ft) Dry Goods Container…............................................ 10
2.11 Mini Container……………………………………………………… 11
2.12 Gas Rack…………………………………………………………… 12
2.13 Waste Skip (R6600Mk1)…...................................................... 13
2.14 ISO Freight Container Lifting Basket………………………….... 14
2.15 Personnel Lifting Basket………………………………………….. 15
2.16 Half Height Container (10ft)………………………………………. 16
2.17 2m Lifting Basket………………………………………………….. 17
The information contained within this page is the property of Belmet Marine (Pty) Ltd. Specifications may change
without notice
Belmet Marine (Pty) Ltd – Offshore Containers iii
2.18 Cross Over Box……………………………………………………. 18
2.19 Explosive Bunker………………………………………………….. 19
2.20 2 Ton SWL Basket………………………………………………… 20
3 Case-by-Case Approved Containers (DNV CN 2.7-1 & BS EN 12079) vi
3.1 2 Cylinder Gas Rack………………………………………………… 21
3.2 4 Cylinder Gas Rack………………………………………………….. 22
3.7 6m Open Top………………………………………………………… 27
3.8 1 Ton Skip……………………………………………………………… 28
3.9 Drum Lifting Basket…………………………………………………… 29
3.10 Cable Drum Basket…………………………………………………… 30
3.11 Gas Rack Lifting Basket 31
3.12 Personal Work Basket………………………………………………... 32
3.13 More Case Approvals………………………………………………… 33
3.14 Case Approval Photographs…………………………………………. 34
without notice
Belmet Marine (Pty) Ltd – Offshore Containers iv
1. Certification Procedure
1.1 Introduction
Containers which are designed, manufactured tested and marked in compliance with DNV CN
2.7-1 may be certified by Det Norkse Veritas. DNV will issue a product certificate at the end of
the verification process and a numbered certification emblem is affixed to the container, see
Sec 1.4 on page.
Certification consists of the following steps:
1.1.1 Design review
(a) Strength of structure

(b) Material specifications
(c) Welding and other joining methods
(d) Lifting sling
(e) Other permanent equipment
1.1.2 Inspection and testing of prototype
1.1.3 Production inspection
(a) Dimensional control

(b) Visual inspection of weld preparation, welding, alignment, material marking etc.
(c) Review of:
i. Material certificates
ii. WPS/WPQ, welders’ qualification test, welding consumables
iii. Equipment documentation as necessary
iv. NDT documentation and report
v. Marking
(d) Lifting sling

(e) Other permanent equipment
1.1.4 Issuance
without notice
Belmet Marine (Pty) Ltd – Offshore Containers v
1.2 Approval Schemes
1.2.1 Type approval
If a manufacturer plans to build more than one container of a specific design, or if further
orders of the design are expected, type approval is the recommended scheme. The Type
Approval Certificate can only be issued to the manufacture of the product.
1.2.2 Individual (case by case) Approval
If only one container or a single batch of containers will be built, DNV may give an individual
(also called “case-by-case”) approval valid for that batch only.
1.3 Survey and Certification
For each container produced, a product certificate, “Offshore Container Certificate”, will be
issued. Containers are to be constructed and tested under the supervision of a DNV
Surveyor, who will issue the certificate.
1.4 Information
Shown below is an example of a Type Approval Certificate (left) and a numbered certificate
emblem (right). Click on the certificate to go to DNV’s website (http://exchange.dnv.com/),
point to APPROVED SERVICES; PRODUCT and MANUFACTURES, TYPE APPROVAL
(CLASS) / TYPE EXAMINATION; CONTAINERS, CARGO HANDLING, LIFTING
APPLIANCES and MISCELLANEOUS EQUIPMENT (S) and finally OFFSHORE
CONTAINERS to access the database of approved products
without notice
Belmet Marine (Pty) Ltd – Offshore Containers vi
2 Type Approved containers (DNV CN2.7-1 & BS EN 12079:1999)
Please see pages 1-20 for information on all Belmet’s Type Approved offshore containers.
The images represent as far as possible the actual containers-use the “Zoom Toolbar” at the
top of your screen in Adobe Acrobat to zoom in for finer detail.
4 Case-by-Case Approved Containers (DNV CN 2.7-1 & BS EN 12079)
Please see pages 21-34 on all Belmet’s Case by Case Approved offshore containers.
without notice
Belmet Marine (Pty) Ltd – Offshore Containers 1
3m (10ft) Lifting Basket
EXTERNAL DIMENSIONS INTERNAL DIMENSIONS MATERIALS

L x W x H (mm) Capacity
L x W x H (mm)
Primary Structure SANS 1431 300WC
3392 x 1530 x 1320 3140 x 1280 x 1070 Secondary Structure SANS 1431 300WA
Pad eyes EN 10025 S355J2 (50D)
WEIGHTS SI (KG) IMPERIAL(lb) GENERAL

Max. gross mass (R) 11940 26323 Corrosion protection Painted
Tare mass (T) 1940 4277 Lifting Set 4 legged,1master link
Payload (P) 10000 22046 Design temperature 0 degrees Celsius
DETAILS FORK LIFT HANDLING

Twelve (12) internal 1 ton lashing points to secure cargo Access on both sides of container
Drain holes Empty handling
Empty stacking, onshore only Pocket entry dimensions: 235 x 90 (mm)
without notice

L x W x H (mm) L x W x H (m)
6452 x 1530 x 1320 6.14 x 1.28 x 1.07 Secondary Structure SANS 1431 300WA
Pad eyes EN 10025 S355J2

Tare mass (T) 2780 6129 Lifting Set 4legged,1 master link

Drain holes Empty handling only
without notice


Tare mass (T) 2950 6504 Lifting Set 4 legged,1 master link

without notice



without notice
Pipe Handling Basket

L x W x H (mm) L x W x H (mm)

Max. gross mass (R) 5900 13007 Corrosion protection Galvanised

Forty- two (42) internal lashing points to secure pipes Access on both sides of container
Empty stacking, onshore only Empty handling only
Pocket entry dimensions: 235 x 90 (mm)
without notice
Pipe Handling Basket (5T SWL)

L x W x H (mm)
Pad Eye EN 10025 EH36

Max. gross mass (R) 6250 13779 Corrosion Protection Painted
Tare mass (T) 1250 2756 Lifting Set 4 Legged, 1 Master link

No stacking allowed No fork lift pockets
without notice
3m (10ft) Dry Goods Container

L x W x H (mm)
3075 x 2440 x 2542 2.79 x 2.24 x 2.17 Secondary Structure SANS 1431 CQ


Eight (8) internal 1 ton lashing points to secure cargo Access on both sides of container
Excellent payload to tare performance Handling with full payload
without notice
3m (10ft) Dry Goods Container (-20 Degrees Celsius)

L x W x H (mm)
Primary Structure S355J2H
3075 x 2440 x 2542 2.79 x 2.24 x 2.17 Secondary Structure SANS1431 CQ/ 300WA

Payload (P) 10350 22818 Design temperature -20 degrees Celsius

Eight (8) internal 1 ton lashing points to secure cargo Access on both sides of container
without notice
4m Workshop Container

L x W x H (mm) L x W x H (mm)
4075 x 2440 x 2542 3790 x 2240 x 2120 Secondary Structure SANS 1431 CQ


Eight (8) internal 1 ton lashing points to secure cargo Access on both sides of the containers
Complete with extendable 1 ton SWL crawl beam Handling with full payload
2 x cable reels Pocket entry dimensions: 250 x 90 (mm)
Storage rack with workbench – incl.(vice and ratchet straps)
without notice
6m (20ft) Dry Goods Container

Primary Structure S355J2H
6060 x 2440 x 2750 5.775 x 2.24 x 2.32 Secondary Structure SANS 1431 CQ


Eight (8) internal lashing points to secure cargo Access on both sides of container
Pocket entry dimensions:250 x 90 (mm)
without notice
Mini Container (Dry Goods)

1.34 x 1.656 x 2.5 Primary Structure SANS 1431 300WC
1856 x 1590 x 2903 2 x (1.34 x 1.656 x 1.2) Secondary Structure SANS 1431 300WA


Eight (8) internal 1 ton lashing points to secure cargo Access on all sides container
Removable tween deck, rated at 2500 kg Handling with full payload
Tween deck shelves are galvanised Pocket entry dimensions: 200 x 90 (mm)
without notice
Gas Rack

9 x Diameter 264mm Primary Structure SANS 1431 300WC
1128 x 1128 x 2141 cylinders, OR Secondary Structure SANS 1431 300WA
16 x Diameter 230 cylinders Pad eyes EN 10025 S355J2 (50D)

Max. gross mass (R) 2315 5104 Corrosion protection Galvanised

Stainless steel strap to secure full load cylinder, OR Access on both sides of gas rack
3 x steel bars to secure partial to full load Handling with full payload
Pocket entry Dimensions: 272 x 92
without notice
Waste Skip (R6600 Mk 1)

L x W x H (mm) VOLUME (cubic meters)
3860 x 2078 x 1393 5 Secondary Structure -

Tare mass (T) 1600 3527 Lifting Set 2x2 legged,2 master links

Drain hole with screw-in plug Access on both sides of container
Angled side walls for stacking, onshore only Handling with full payload
Skip lift vehicle friendly Pocket entry dimensions: 200 x 90 (mm)
without notice
ISO Freight Container Lifting Basket

1 x 6m ISO Freight Container OR Primary Structure SANS 1431 300WC &
6900 x 3300 x 3400 2 x 3m ISO Freight Container, OR ASTM A106
1 x 3m ISO Freight Container Secondary Structure SANS 1431300WA

Payload (P) TBD TBD Design temperature 0 degrees Celsius

Dovetail twist- locks are fitted to secure standard freight containers Access on both sides of container
Not stackable Empty handling only
without notice
Personnel Lifting Basket

1700 x 1341 x 2296 2 persons with equipment Secondary Structure SANS 1431 300WA


Drain holes No forklift pockets
4 lashing points for safety harnesses
Also complies to prEN 14502-1:Cranes – Equipment for lifting persons
Part 1: Suspended baskets
without notice
Half Height Container (Type Approval)

L x W x H (mm)
Primary Structure SANS 1431 300WC/S355J2H
Pad eyes DNV Lloyds EH36/(50E)


Removable/lockable sides Forklift pocket access from sides.
Stackable design Pocket entry Dimensions: 250 x 100
without notice
2m Lifting Basket (Type Approval)

L x W x H (mm)


Primary storage for AC motor Forklift pocket access from sides.
Internal motor base
Weather tight, bolt on lid.
without notice
Cross-Over Box

L x W x H (mm)
Primary structure S355J0 / SANS 1431
846 x 1778 x 880 693 x 1593 x 647 300WC
Secondary Structure SANS 1431 300WA
Pad eye S355J2

Tare mass (T) 500 1102 Lifting set 4 legged,1 master link
Payload (P) 4000 8819 Design temperature 0 Degrees Celsius

No forklift access, lifting with sling set only
without notice
Explosive Bunker

L x W x H (mm)
Top: 950 x 950 x 450 Primary Structure SANS 1431 300WC
1200 x 1200 x 1900 Bottom: 950 x 950 x 850 Secondary Structure SANS 1431 300WA

Max. gross mass (R) 2750 6062.7 Corrosion protection Painted
Payload (P) 1000 2204.6 Design temperature 0 degrees Celsius

Lined with marine ply Access on both sides of the container
without notice
2 Ton SWL Offshore Lifting Basket

L x W x H (mm)


Four (4) internal 1 ton lashing points to secure cargo N/A
Excellent payload to tare performance
Internal socket and plug for drainage
without notice
2 Cylinder Gas Rack (Case Approval)

L x W x H (mm)
980 x 980 x 2085 2 off Gas Cylinders Secondary Structure SANS 1431 300WA
( Max Diameter 298mm) Pad eyes EN 10025 S355J2
(50D)

Max. gross mass (R) 530kg 1168 Corrosion protection Galvanised
Tare mass (T) 330kg 727 Lifting Set 2 legged,1 forerunner
Payload (P) 200kg 441 and master link
Design temperature 0 degrees Celsius

Threaded bar locking clamping mechanism for securing of bottles No forklift access, lifting with sling set only
without notice
4 Cylinder Gas Rack (Type Approval)
Oxygen/Acetylene Cylinder Propane

L x W x H (mm)
4 Cylinders of Diameter 270mm Primary Structure SANS 1431 300WC
1162 x 1062 x 2078 OR Secondary Structure SANS 1431 300WA
4 Cylinders of Diameter 382mm Pad eyes EN 10025 S355J2
(50D)

Max. gross mass (R) 1290kg 2844 Corrosion protection Galvanised
Tare mass (T) 690kg 1521 Lifting Set 4 legged,1 forerunner
Payload (P) 600kg 1323 and master link

Clamping plates attached to hinged gates. No forklift handling, sling set lifting only
Typical: Oxygen Cylinder Rack OR Propane Cylinder Rack
without notice
6 Cylinder Gas Rack (Type Approval)

L x W x H (mm)
1210 x 1110 x 2102 6 Cylinders Max Diameter 298mm Secondary Structure SANS 1431 300WA
Pad eyes EN 10025 S355J2
(50D)


Clamping plates attached to hinged gates. No forklift handling, sling set lifting only
without notice
9 Cylinder Gas Rack

L x W x H (mm)
Primary Structure S355J2
1250 x 1250 x 2500 9 off Gas Cylinders Secondary Structure S355JR
Pad eyes S355J2

Max. gross mass (R) 2100 4630 Corrosion Protection Galvanised
Tare mass (T) 750 1654 Lifting Set 4 legged, 1 forerunners
Payload (P) 1350 2976 and 1 master link
Design temperature -20 degrees Celsius

Forklift pocket access front and back
without notice
16 Cylinder Gas Rack

L x W x H (mm)
Pad Eye S355J2

Tare mass (T) 940 2072 Lifting Set 4 legged, 1 forerunner an
Payload (P) 2400 5291 master link
Design Temperature -20 degrees Celsius

Fork lift access front and back
without notice
24 Cylinder Gas Rack

L x W x H (mm)
(Max Diameter) Pad Eye

Tare mass (T) 1400 3087 Lifting Set 4 legged, 1 forerunners
Payload (P) 3600 7937 and 1 master link
Design temperature -20 degrees Celsius

Forklift pocket access front and back
without notice
6m Open Top

L x W x H (mm)
Primary Structure EN10025 355J2
6058 x 2772 x 2438 5800 x 2200 x 2300 Secondary Structure CQ mild steel
Pad eyes EH 36

Tare mass (T) 4000 8816 Lifting Set 4 Legged, 1master
Payload (P) 12000 26456 link
Design temperature -20degreesCelsius

Access from both sides
Pocket entry dimension: 250 x 90
without notice
1 Ton Skip

L x W x H (mm) Volume
Cubic metre
Primary Structure 300WC
2133 x 923 x 957 0.9 Secondary Structure 300WC
Pad eyes 300WC

Tare mass (T) 420 926 Lifting Set 4legged, 1 master
Payload (P) 1000 2205 link

Stacking when empty From both sides at full load
Pocket entry dimensions: 200 x 90
without notice
Drum Lifting Basket (Case Approval)

L x W x H (mm)


Galvanised steel grating base. Forklift pocket access front and back. ( 200 x 90
Hinged gate opening)
Steel mesh enclosed sides
without notice
Cable Drum Basket (Case Approval)

L x W x H (mm)
Primary Structure NB100 SCH 80 ASTM A106 GR B
2000 x 2000 x 1800 1 off Cable Drum Diameter Secondary Structure SANS 1431 300WA
1188mm Pad eyes EN 10025 S355J2 (50D)


Designed to accommodate Cable reel of Max Diameter 1188 (10Te) Forklift pocket access either side. ( 200 x 90
Removable top steel grating opening)
without notice
Gas Rack Lifting Basket (Case Approval)

L x W x H (mm)
Primary Structure SANS 1431 300WC/S355J2H
Pad eyes DNV Lloyds EH36/(50E)


Holds Max 6 off Gas Racks of footprint 1128mm Access on both sides of container
Galvanised steel grating base Empty handling only
without notice
Personnel Work Basket
5 Legged Slings set
Top Cover
Protection
Pipe constructed
Primary Structure
Lockable
Gate
Steel Meshed sides

L x W x H (mm)
Primary Structure ASTM A 106 Gr B ( 0deg C)


Lockable Safety Gate NA
Max 2 persons, inclusive of basic tools
Top Cover Protection with steel meshed sides
without notice
Individual (Case-by-Case) Approved Containers (DNV CN 2.7-1 & BS EN

12079:1999)
Cable Drum Bas ketSingle Drum Lifting Basket
Compressor Frame (for Atlas-Copo model XAHS 106 D

6
without notice
Compressor Frame 6 Cylinder Gas Rack
Drum Lifting Baskets
4 Cylinder Gas Rack
Oversized Lifting Basket Heli – Fuel Tank Frame
without notice

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1.2 Approval Schemes iv

1.2.1 Type Approval……………………………………………. v

1.2.2 Individual (case-by-case) Approval……………………. v

1.3 Survey and Certification…………………………………………… v

2. Type Approval Containers (DNV CN 2.7-1 & BS EN 12079:1999) vi

2.1 3m (10ft) Lifting Basket……………………………………………. 1

2.2 6m (20ft) Lifting Basket……………………………………………. 2

2.3 7m (23ft) Lifting Basket……………………………………………. 3

2.4 10m (33ft) Lifting Basket…………………………………………... 4

2.5 Pipe Handling Basket…........................................................... 5

2.6 Pipe Handling Basket (5 Ton SWL)……………....................... 6

2.7 3m (10ft) Dry Goods Container (Annex 3)……………………… 7

2.8 3m (10ft) Dry Goods Container (-20 Degrees Celsius)……….. 8

2.9 4m (13ft) Workshop Container…………………………………… 9

2.10 6m (20ft) Dry Goods Container…............................................ 10

2.11 Mini Container……………………………………………………… 11

2.12 Gas Rack…………………………………………………………… 12

2.13 Waste Skip (R6600Mk1)…...................................................... 13

2.14 ISO Freight Container Lifting Basket………………………….... 14

2.15 Personnel Lifting Basket………………………………………….. 15

2.16 Half Height Container (10ft)………………………………………. 16

2.17 2m Lifting Basket………………………………………………….. 17

2.18 Cross Over Box……………………………………………………. 18

2.19 Explosive Bunker………………………………………………….. 19

2.20 2 Ton SWL Basket………………………………………………… 20

3 Case-by-Case Approved Containers (DNV CN 2.7-1 & BS EN 12079) vi

3.1 2 Cylinder Gas Rack………………………………………………… 21

3.2 4 Cylinder Gas Rack………………………………………………….. 22

3.3 6 Cylinder Gas Rack………………………………………………… 23

3.4 9 Cylinder Gas Rack………………………………………………… 24

3.5 16 Cylinder Gas Rack………………………………………………… 25

3.6 24 Cylinder Gas Rack………………………………………………… 26

3.7 6m Open Top………………………………………………………… 27

3.8 1 Ton Skip……………………………………………………………… 28

3.9 Drum Lifting Basket…………………………………………………… 29

3.10 Cable Drum Basket…………………………………………………… 30

3.11 Gas Rack Lifting Basket 31

3.12 Personal Work Basket………………………………………………... 32

3.13 More Case Approvals………………………………………………… 33

3.14 Case Approval Photographs…………………………………………. 34

Certification consists of the following steps:

1.1.1 Design review

(a) Strength of structure

1.1.2 Inspection and testing of prototype

1.1.3 Production inspection

(a) Dimensional control

(d) Lifting sling

1.2 Approval Schemes

1.2.1 Type approval

1.2.2 Individual (case by case) Approval

1.3 Survey and Certification

2 Type Approved containers (DNV CN2.7-1 & BS EN 12079:1999)

4 Case-by-Case Approved Containers (DNV CN 2.7-1 & BS EN 12079)

3m (10ft) Lifting Basket

EXTERNAL DIMENSIONS INTERNAL DIMENSIONS MATERIALS

WEIGHTS SI (KG) IMPERIAL(lb) GENERAL

DETAILS FORK LIFT HANDLING

6m (20ft) Lifting Basket

EXTERNAL DIMENSIONS INTERNAL DIMENSIONS MATERIALS

WEIGHTS SI (KG) IMPERIAL(lb) GENERAL

DETAILS FORK LIFT HANDLING

7m (23ft) Lifting Basket

EXTERNAL DIMENSIONS INTERNAL DIMENSIONS MATERIALS