MANNUL of Double Ram BOP Cameron Type U

User Manual of U-type Ram BOP
U-type Ram BOP

User Manual
SHANGHAI SHENKAI PETROLEUM EQUIPMENT CO., LTD.

Published Date：March, 2010
Safety Guidance
This manual states the precautions for compliance to ensure the personal safety and protect the products and
equipment connected to it from damaging.
These precautions are marked with symbols and described as below according to the severity:
Note:
It indicates the possibility of death, serious personal injuries or major property damage due to improper
preventative measures.
Note:
It is used to draw your attention for the crucial information and special parts for handling the products or
documents.
Qualified Persons
Only the qualified persons can install and operate the device. Qualified persons are defined as personnel with
some job experiences of on-site well control, installing, commissioning and operating the equipment in
accordance with the established safety practice and standards.
Proper Use
Precautions:
Note:
This device and its accessories are only used for the purposes stated in the product catalogue or technical
specifications and can only connected to device or components recognized or recommended by SHENKAI
Company that are produced by other manufacturers.
Safety first for the well control device, replace the damageable metal and non-metal parts that may affect the
safety and performances of products during the test, especially the ram rubber core。
This product shall be operated and maintained as per the recommended means under the conditions of
proper transportation, storage, assembly and installation to function properly and safely.
Trademark ○
R ○
R ○
R
, and are the registered trademarks of SHENKAI

Company.
Any third party using other descriptions related to the trademark referred to herein will infringe the benefits of trademark
owner.
SHENKAI Company is entitled to the copyright of ○c 2009 and reserves all rights concerned.
No one can copy, transfer or use this manual or its contents without the expressed written authorization.
The violators will be called to account and SHENKAI Company reserves all right like patent right, utility model or
appearance design exclusive right.
All the BOP products of our company are in compliance with API 16A and GB/T20174 standard, we
have obtained the license for using API monogram and get manufacturing license from AQSIQ, which
are 16A-0111 , XK14-001-0002 .
SHANGHAI SHENKAI PETROLEUM EQUIPMENT CO., LTD. Hereby tell the world that we have verified that the
contents herein comply with the said product; yet we cannot avoid the errors. We will review the contents in this manual
and may modify them in next version. You are welcome to file the opinion for improvement.
SHENKAI Company reserves the copyright ○c 2010 and will not notify otherwise in case of any changes.
SHANGHAI SHENKAI PETROLEUM EQUIPMENT CO., LTD.
Technical Support Department
Customer Service Hotline: +86(21)64290467 FAX: +86(21)64290467

Web-site: www.shenkai.com Zip Code: 201114
Table of Contents
1. Overview …………………………………………………………………………………………1
1.1 Purpose ……………………………………………………………………………………………1
1.2 Type ………………………………………………………………………………………………2
2. Specification of Ram BOP …………………………………………………………………………………3
3. Operating Principle ……………………………………………………………………………………7
3.1. Operating Principle of Hydraulic Control System of U-type Ram BOP…………………………7
3.2. Sealing Principle …………………………………………………………………………………8
4. Structure Features ……………………………………………………………………………………………8
4.1. Ram Assembly ……………………………………………………………………………………8
4.2. Sealing Mechanism on Front Rod of the Main Piston ………………………………………………12
4.3. Secondary Sealing Mechanism ……………………………………………………………………13
4.4. Sealing Mechanism on Tail Rod of Main Piston …………………………………………………15
4.5. Manual Locking Mechanism of the Ram ………………………………………………………16
4.6. Seal Rings of Spacer flange …………………………………………………………………………17
4.7 Boosting Hydraulic Cylinder …………………………………………………………………… 18
4.8 User Manual for Parts of U-type Ram BOP ………………………………………………………20
Parts Breakdown View of 13 5/8×5000, 13 5/8×10000psi U-type Ram BOP ………………20
Parts Breakdown View of 7 1/16×10000, 15000psi U-type Ram BOP …………………………23
Parts Breakdown View of 11×5000psi U-type Ram BOP (With Shear Function) ………………26
Parts Breakdown View of 21 1/4×2000psi U-type Ram BOP ………………………………29
4.9 Shearing and Boosting Device of U-type Ram BOP ………………………………………………31
4.10 List of Vulnerable Parts of U-type Ram BOP ………………………………………………………32
5. Installation, Use and Notes ………………………………………………………………………………37
5.1. Preparation Before Test …………………………………………………………………………37
5.2. Operating Instructions and Notes …………………………………………………………………38
6. Maintenance …………………………………………………………………………………………38
6.1. Replacement of Ram and Rubber Core ……………………………………………………………38
6.2. Repair and Replacement of Hydraulic Cylinder Assembly ……………………………………38
6.3. Installation of Hydraulic Cylinder Assembly …………………………………………………39
6.4. Replacement of Seal Rings Between Spacer flange and Shell …………………………………39
6.5. Assembly/disassembly of Ram Operating Piston ……………………………………………40
7. Storage of Rubber Core …………………………………………………………………………………40
8. Common Failures and Troubleshooting ……………………………………………………………41
(The manual is only applicable to U-type Ram BOP. For S-type BOP, please refer to another manual.)
1. Overview
SHANGHAI SHENKAI PETROLEUM EQUIPMENT CO., LTD., originally Shanghai No.1 Petroleum
Machinery Factory, is a company which specialized in the manufacturing of BOP. The company has strong
R&D and manufacturing capabilities and also has sound product quality inspecting and testing equipment.
Since the success of F23-35 BOP stack in 1974, first of its kind in China, the company has continued its
success in developing many types of well control equipment at different pressure levels, with many awards
from the related authorities. All kinds of BOPs manufactured by SHANGHAI SHENKAI PETROLEUM
EQUIPMENT CO., LTD. have been used by PetroChina, Sinopec, CNOOC and many overseas oilfields for a
long period of time.
SHANGHAI SHENKAI PETROLEUM EQUIPMENT CO., LTD. boasts sound quality management
system, which ensures that product design and fabrication meet the requirements of API Spec 16A and GB/T
20174 Drilling and Production Equipment-Drill-through Equipment. The company is also certified by API
Spec Q1 and ISO 9001 and granted the right to use API Spec 16A product logo and BOP manufacturing license
by General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of
China.
1.1 Application
Ram BOP is a key part of well-control equipment. It's used for controlling wellhead pressure during well
drilling, workover and testing etc.preventing well blowout effectively and realizing safe. construction. It can be
used: (appearance Figure 1、Figure 2)
Figure 1 Appearance of U-type Double Ram BOP
1
Figure 2 Appearance of U-type Single Ram BOP

1.2 Type
1.2.1 Bore Dimension：Table 1

Table 1：Bore Dimension
1.2.2 Rating working pressure including 6 pressure ratings：Table 2
Bore Dimension Specification Bore Dimension Specification

18 7 1/16 〃 48 18 3/4〃
23 9〃 53 20 3/4〃
28 11〃 54 21 1/4〃
35 13 5/8〃 68 26 3/4〃
43 16 3/4〃 76 30〃
Table 2 Rating working pressure
14MPa(2,000psi) 21MPa(3,000psi) 35MPa(5,000psi)
70MPa(10,000psi) 105MPa(15,000psi) 140 MPa(20,000psi)
1.2.3 Temperature grade of metal material：Table 3

Table 3 Temperature grade of metal material
Temperature Grade API code Working Temperature range
T75 75 -59~121℃(-75~50 ºF)
T20 20 -29~121℃(-20~250 ºF)
T0 00 -18~121℃(0~250 ºF)
1.2.4 The temperature grade of non-metal seals which contact drilling fluid：
Monogram of two letters represent upper limit and lower limit of temperature, as follows:
. Lower limit (The First) Upper limit (The Second)
2
A -15ºF(-26℃) A 180ºF(82℃)
B 0ºF(-18℃) B 200ºF(93℃)
C 10ºF(-12℃) C 220ºF(104℃)
D 20ºF(-7℃) D 250ºF(121℃)
For instance, AB represents the temperature grade is -26℃~93℃.The detailed temperature grade is
marked on the seal.
2. Specification of Ram BOP

For the specification and main technical parameters of Ram BOP, please refer to Table 4. For the appearance of
Ram BOP, please refer to Figure 2 and Figure 3. For details, please refer to Table 5 and Table 6.
Table 4 Specification and Main Technical Parameters of U-type Ram BOP
Operating Pressure 105 MPa(15000Psi) 70 MPa(10000Psi) 35 MPa(5000Psi)

Diameter (in) 13 5/8″ 11″ 7 1/16″ 13 5/8″ 11″ 7 1/16″ 13 5/8″ 11″ 7 1/16″
Rated Operating
Pressure of Hydraulic 21MPa(3000Psi)
Controls (MPa)
Recommended
Operating Pressure of
8.4-10 .5MPa(1200-1500psi)
Hydraulic Controls
(MPa)
Volume of Opened
Hydraulic Cylinder 20 21.6 4.6 20 10.6 4.6 20 10.6 4.6
(L/Set)
Volume of Closed
Hydraulic Cylinder 21 21.9 4.6 21 11 4.6 21 11 4.6
(L/Set)
Locking Mechanism Manual
Specification of
Hydraulic Control NPT 1”
Connection
Net Double Ram 19600 11910 4066 12700 7300 4095 12200 6200 2360
Weight
Single Ram 10800 6725 2120 6640 4300 2150 6540 4200 1500
(kg)
Remark Shear is optional.
Note: 1. The design and fabrication of the BOP conform to API Spec 16A. 2. The parts exposed to well fluid inside the
BOP is H2S resistant and meets the requirements of NACE MR-0175.
3
Table 4 Specification and Main Technical Parameters of U-type Ram BOP (Continued)
Operating Pressure 21MPa 14MPa

Diameter (in) 20 3/4″ 13 5/8″ 11″ 7 1/16″ 21 1/4″
Rated Operating
Pressure of
21MPa(3000Psi)
Hydraulic Controls
(MPa)
Recommended
Operating Pressure
8.4-10 .5MPa(1200-1500psi)
of Hydraulic
Controls (MPa)
Volume of Opened
Hydraulic Cylinder 16.7 20 10.6 4.6 16.7
(L/Set)
Volume of Closed
Hydraulic Cylinder 17.7 21 11 4.6 16.7
(L/Set)
Locking Mechanism Manual
Specification of
Hydraulic Control NPT 1”
Connection
Double
Net 15600 6500 4500 2270 14500
Ram
Weight
Single
(kg) 8100 3260 2406 1400 7600
Ram
Remark Shear is optional.
Note: 1. The design and fabrication of the BOP conform to API Spec 16A. 2. The parts exposed to
well fluid inside the BOP is H2S resistant and meets the requirements of NACE MR-0175.
Dimension Schematic Drawing of U-type Single Ram BOP
SWL-*T
Figure 2
A-1 Length—RAM closed, with clamp axis locked
A-2 Length—RAM opened, with clamp axis unlocked
B Height—Flange connection
C Width—Side exit not included
4
U-type Single Ram BOP (Table 5)

Operating Vertical
Dimension A-1 A-2 B C Weight
Pressure Diameter
(in.) (mm) (mm) (mm) (mm) (Kg)
(psi) (in.)
7 1/16 3,000 7 1/16 1880 2780 611 515 1400
7 1/16 5,000 7 1/16 1880 2780 699 515 1500
7 1/16 10,000 7 1/16 2487 3363 1216 757 2150
7 1/16 15,000 7 1/16 2477 3273 832 768.8 2120
11 3,000 11 3105 4165 750 640 2406
11 5,000 11 3105 4165 898 648 4200
11 10,000 11 3200 4250 910 655 4300
11 15,000 11 3325 4413 1205 820 6725
13 5/8 3,000 13 5/8 3200 4356 795 743 3260
13 5/8 5,000 13 5/8 3627 4895 982 840 6540
13 5/8 10,000 13 5/8 3768 5046 1135 850 6640
13 5/8 15,000 13 5/8 3530 5460 1360 1000 10800
20 3/4 3,000 20 3/4 4120 5800 1030 1120 8100
21 1/4 2,000 21 1/4 4120 5800 940 1110 7600
The above weights apply to the model with lower and upper flanges.
Dimension Schematic Drawing of U-type Double Ram BOP
SWL-* T
Figure 3
5
U-type Double Ram BOP（table6）

Operating Vertical
Dimension A-1 A-2 B C Weight
Pressure Diameter
(in.) (mm) (mm) (mm) (mm) (Kg)
(psi) (in.)
7 1/16 3,000 7 1/16 1880 2780 1041 515 2270
7 1/16 5,000 7 1/16 1880 2780 1122 515 2360
7 1/16 10,000 7 1/16 2487 3363 1216 757 4095
7 1/16 15,000 7 1/16 2477 3273 1242 768.8 4066
11 3,000 11 3105 4165 1250 640 4500
11 5,000 11 3105 4165 1380 648 6200
11 10,000 11 3200 4250 1420 655 7300
11 15,000 11 3325 4413 1840 820 11910
13 5/8 3,000 13 5/8 3200 4356 1356 743 6500
13 5/8 5,000 13 5/8 3627 4895 1542 840 12200
13 5/8 10,000 13 5/8 3768 5046 1770 850 12700
13 5/8 15,000 13 5/8 3530 5460 2076 1000 19600
20 3/4 3,000 20 3/4 4120 5800 1676 1120 15600
21 1/4 2,000 21 1/4 4120 5800 1590 1110 14500
The above weights apply to the model with lower and upper flanges.
Pipe Size 7 1/16” 11” 13 5/8” 20 3/4 3000psi 21 1/4 2000psi

CSO √ √ √
1.66” √ √ √
1.9” √ √ √
2 1/16” √ √ √
2 3/8” √ √ √
2 7/8” √ √ √
3 1/2” √ √ √ √ √
4” √ √ √ √ √
4 1/2” √ √ √ √ √
4 3/4” √ √ √ √
5” √ √ √ √ √
5 1/2” √ √ √ √ √
5 3/4” √
6” √ √ √ √
6
6 5/8” √ √ √ √
7” √ √ √ √
7 5/8” √ √ √ √
7 3/4” √ √
8 5/8” √ √ √ √
9” √ √ √
9 5/8” √ √ √
10 3/4” √ √ √
11 3/4” √ √ √
13 3/8” √ √
13 5/8” √ √
13 3/4” √ √
16” √ √
Shear Ram √ √ √ √ √
Variable √ √ √ √ √
Bore Ram
Double Pipe √ √ √ √ √
Ram
For the specification of variable bore ram and double pipe ram, please consult the local representatives of our
company.
3. Operating Principle
The hydraulic pressure controls ram opening/closing and the well pressure acts on the ram so as to
strengthen and maintain the sealing performance.

3.1 Principle of U Type BOP Hydraulic Control System
When high pressure oil of hydraulic system is pumped into the closing cavity of left and right cylinder, it
pushes the main piston and ram assembly to move to the center along the ram's cavity to realize well sealing.
When it is pumped into the opening cavity of left and right cylinder, it pushes the main piston and ram
assembly to move away from the center to open the wellhead. The conversion valve of hydraulic pressure
system controls the ram switch; It can complete ram open or close operation the in 3~5 seconds.
When changing the ram, Close the ram pressure and open the cylinder head. Remove bolts from cylinder
head, and push the ram moving towards the well center meanwhile push cylinder assembly to move away from
the shell. The moving direction of ram is opposite to the cylinder assembly, when the cylinder assembly moves
to fully extended position, the ram is clear of the body, so the ram can be taken out from the shell. Install
eyebolts on the top of ram, and lift the ram out of BOP. Close cylinder assembly by opening the ram pressure.
Push the cylinder assembly to fully close position. An important feature of Ram BOP: before cylinder assembly
move to shell, the ram will be pulled back to open status by high pressure oil. Because of this feature, when
7
cylinder assembly is close, the ram will not interfere with drilling strings in the hole. Figure5.
CLOSE
OPEN
Ram closed and hydraulic cylinder assembly opened

Ram opened and hydraulic cylinder assembly closed
Figure 5 Hydraulic Circuit of Ram Switch and Hydraulic Cylinder Assembly Switch
3.2 Principle of Sealing
There are 4 main seals working in ram BOP to seal the wellhead effectively: seal between ram top seal and
body seal; seal between ram front seal, tubular and body; seal between body and intermediate flange; seal
between piston's front shaft and intermediate flange. Process of ram sealing divided into 2 steps.
First, affected by hydraulic oil, front ram packers compress and seal the front part of BOP body by the pushing
of ram shaft, and seal the top part of BOP body by the excessive compression between top seal packer and
body, which form primary sealing; second, when there is pressure on wellhead, it will further compress the
front ram packer from rear of the ram, meanwhile the wellhead pressure push the ram from the bottom to make
the ram close tightly to top seal surface of BOP body, which form reliable sealing. This is well pressure
assisting sealing.
operation.
Main pressure-containing such as body and intermediate flange are cast with high strength and high
toughness alloy steel.Hazardous chemical component and non-metal debris in material are strictly
controlled.It is forged by refining furnace and processed by appropriate heat treatment to ensure safety of
BOP. The ram's cavity in body is circular long-course shape to reduce stress concentration. The opening and
closing of intermediate flange and ram are driven by hydraulic pressure with the same oil route. The opening of
intermediate flange and closing of ram is the same oil route and operation; the closing of intermediate flange
and opening of ram is the same oil route and operation.
4. Structure and Features of Main Parts

U-type Ram BOP is composed of shell, spacer flange, large hydraulic cylinder, main piston, ram replacement
hydraulic cylinder, ram operating piston, lock screw, ram assembly and seals etc.
4.1 Pipe Ram Assembly
8
Ram body
Top rubber
core
Front rubber
core
Figure 6 Pipe Ram

item 1 2 3
Name Ram Body Front Rubber Top Rubber
Qty 1 1 1
blind
2C02.01A.01 2C02.01A.02 2C02.01A.03
2C02.01A.00
2 3/8″
2C02.01B.01 2C02.01B.02 2C02.01A.03
2C02.01B.00
2 7/8″
2C02.01C.01 2C02.01C.02 2C02.01A.03
2C02.01C.00
3 1/2″
2C02.01D.01 2C02.01D.02 2C02.01A.03
2C02.01D.00
4″
2C02.01E.01 2C02.01E.02 2C02.01A.03
2C02.01E.00
4 1/2″
2C02.01F.01 2C02.01F.02 2C02.01A.03
2C02.01F.00
5″
2C02.01G.01 2C02.01G.02 2C02.01A.03
2C02.01G.00
5 1/2″
2C02.01H.01 2C02.01H.02 2C02.01A.03
2C02.01H.00
6″
2C02.01I.01 2C02.01I.02 2C02.01A.03
2C02.01I.00
6 5/8″
2C02.01J.01 2C02.01J.02 2C02.01A.03
2C02.01J.00
7″
2C02.01K.01 2C02.01K.02 2C02.01A.03
2C02.01K.00
7 5/8″
2C02.01L.01 2C02.01L.02 2C02.01A.03
2C02.01L.00
7 3/4″ 2C02.01M.01 2C02.01M.02 2C02.01A.03
9
2C02.01M.00
8 5/8″
2C02.01N.01 2C02.01M.02 2C02.01A.03
2C02.01N.00
9″
2C02.01O.01 2C02.01O.02 2C02.01A.03
2C02.01O.00
9 5/8″
2C02.01P.01 2C02.01P.02 2C02.01A.03
2C02.01P.00
10 3/4″
2C02.01Q.01 2C02.01Q.02 2C02.01A.03
2C02.01Q.00
11 3/4″
2C02.01R.01 2C02.01R.02 2C02.01A.03
2C02.01R.00
4 3/4″
2C02.01S.01 2C02.01S.02 2C02.01A.03
2C02.01S.00
5 3/4″
2C02.01T.01 2C02.01T.02 2C02.01A.03
2C02.01T.00
5 7/8″
2C02.01U.01 2C02.01U.02 2C02.01A.03
2C02.01U.00
Table7 13 5/8-5000、10000psi Parts list of U Type BOP Hydraulic
item 1 2 3
Qty 1 1 1
blind
2C05.08A.01 2C05.08A.03 2C05.08A.02
2C05.08A.00
2 7/8″
2C05.08D.01 2C05.08D.02 2C05.08A.02
2C05.08D.00
3 1/2″
2C05.08E.01 2C05.08E.02 2C05.08A.02
2C05.08E.00
4 1/2″
2C05.08F.01 2C05.08F.02 2C05.08A.02
2C05.08F.00
5″
2C05.08B.01 2C05.08B.02 2C05.08A.02
2C05.08B.00
5 1/2″
2C05.08G.01 2C05.08G.02 2C05.08A.02
2C05.08G.00
6 5/8″
2C05.08H.01 2C05.08H.02 2C05.08A.02
2C05.08H.00
7″
2C05.08I.01 2C05.08I.02 2C05.08A.02
2C05.08I.00
9 5/8″
2C05.08J.01 2C05.08J.02 2C05.08A.02
2C05.08J.00
13 3/8″
2C05.08C.01 2C05.08C.02 2C02.01A.03
2C05.08C.00
Table8 21 1/4-2000psi Parts list of U Type BOP Hydraulic
10
item 1 2 3
Qty 1 1 1
blind
2C06.08B.01 2C06.08B.02 2C06.08A.03
2C06.08B.00
2 3/8″
2C06.08C.01 2C02.08C.02 2C06.08A.03
2C06.08C.00
2 7/8″
2C06.08D.01 2C06.08D.02 2C06.08A.03
2C06.08D.00
3 1/2″
2C06.08E.01 2C06.08E.02 2C06.08A.03
2C06.08E.00
4″
2C06.08F.01 2C06.08F.02 2C06.08A.03
2C06.08F.00
4 1/2″
2C06.08G.01 2C06.08G.02 2C06.08A.03
2C06.08G.00
5″
2C06.08A.01 2C06.08A.02 2C06.08A.03
2C06.08A.00
5 1/2″
2C06.08H.01 2C06.08H.02 2C06.08A.03
2C06.08H.00
7″
2C06.08I.01 2C06.08I.02 2C06.08A.03
2C06.08I.00
Table 9 11-5000psi Parts list of U Type BOP Hydraulic
item 1 2 3
Qty 1 1 1
blind
2C07.01A.01 2C07.01A.02 2C07.01A.03
2C07.01A.00
2 3/8″
2C07.01B.01 2C07.01B.02 2C07.01A.03
2C07.01B.00
2 7/8″
2C07.01C.01 2C07.01C.02 2C07.01A.03
2C07.01C.00
3 1/2″
2C07.01D.01 2C07.01D.02 2C07.01A.03
2C07.01D.00
4″
2C07.01E.01 2C07.01E.02 2C07.01A.03
2C07.01E.00
4 1/2″
2C07.01F.01 2C07.01F.02 2C07.01A.03
2C07.01F.00
5″
2C07.01G.01 2C07.01G.02 2C07.01A.03
2C07.01G.00
5 1/2″
2C07.01H.01 2C07.01H.02 2C07.01A.03
2C07.01H.00
11
Table 10 7 1/16-10000、15000psi Parts list of U Type BOP Hydraulic
4.2 Shear Ram
3 4 5 6
1
Figure 7 Shear Ram
Table 11 Parts List of 13 5/8×5000, 10000psi U-type Shear Ram
SN Part No. Name Qty
1 SRU1870.01 Lower ram body 1
Top rubber core of

2 2C07.01A.02.00 2
shear ram
Right seal of upper
3 SRU1870.05.00 2
shear ram
4 SRU1870.02.00 Tool face seal 1
Left seal of upper shear
5 SRU1870.03.00 2
ram
6 SRU1870.04 Upper ram body 1
12
Table 12 Parts List of 7 1/16×10000psi U-type Shear Ram
SN Part No. Name Qty
1 SBR3570CB.01 Lower ram body 1
Top rubber core of

2 SBR3570CB.02.00 2
shear ram
3 SBR3570CB.03.00 Right seal of shear ram 2
4 SBR3570CB.06.00 Tool face seal 1
Left seal of upper shear
5 SBR3570CB.04.00 2
ram
6 SBR3570CB.05 Upper ram body 1
Shear ram is composed of upper ram body, lower ram body, top seal, right seal, left seal and tool
face seal. Tool face seal is placed in the front slot of the upper ram body, with right seal and left seal
on both sides. The shear ram is installed in the BOP in the same manner as the common ram.
But need to replace the hanger(I) of the main piston to hunger (II),Otherwise it will not be used.
▲！Note: The top seal of shear ram is different from that of common ram. This can be known
clearly from the corner boundaries of top seal and front seal (or side seal) during installation. The top
seal of the common ram will interfere with the side seal of shear ram at the boundaries, while the top seal
of the shear ram cannot interfere with the front seal of common ram.
Operating Parameters of Shear Ram Assembly:
When the ram is equipped with boosting hydraulic cylinder and the hydraulic control closing pressure is not
less than 10.5MPa, it can shear 5″G-105 drill pipe with wall thickness of 9.19mm . When the hydraulic control
closing pressure is not more than 21MPa, the ram can shear 5″S-135 drill pipe with wall thickness of 9.19mm.
The maximum operating pressure sealed is 70MPa.
▲！Note: Common shear ram is not H2S resistant and should be used cautiously in H2S environment.
4.3 Front Shaft of Main Ram Seal Structure

Bi-directional seal are used between intermediate flange and front shaft of main ram. The front shaft of
main piston seal ring and gasket are used to seal well pressure, O seal ring to seal
liquid control .pressure,Figure 8.
Direction of hydraulic pressure Direction of well pressure
Figure 8 Sealing Mechanism of Main Piston Front Rod

13
Item Name Part Number Qty

1 Retainer Ring140 2C02.17 1
Gasket
2 2C02.18 1
Front Shaft of Main

3 2C02.27 1
Piston Seal Ring
Gasket
13 5/8×5000 13 5/8×10000 21 1/4×2000
4 2C02.28
0 2 4
Immobility Seal Ring
5 2C02.25 1
6 Strengthen Seal Ring 2C02.26 1
O-ring (Main
7 Piston/Spacer flange) 2C02.24 1
Table 13 13 5/8×5000、10000psi,21 1/4×2000psi Parts Lists of Front Shaft of Main Ram Seal Structure
Item Name Part Number Qty Remark
1 Retainer Ring102 GB/T893.1-1986 1

Gasket
2 2C07.18 1
Front Shaft of Main

3 2C07.27 1
Piston Seal Ring
Gasket
4 2C07.28 4
5 2C07.25 1
O-ring (Main
7 Piston/Spacer flange) GB3452.1 1
Table14 7 1/16×5000、10000psi Parts Lists of Front Shaft of Main Ram Seal Structure
Item Name Part Number Qty Remark
1 Retainer Ring105 GB/T893.1-1986 1

Gasket
2 2C06.12 1
Front Shaft of Main

3 2C06.18 1
Piston Seal Ring
Gasket
4 2C06.20 4
5 2C01.41 1
O-ring (Main
7 Piston/Spacer flange) 2C01.40 1
Table 表 15 11×5000psi Parts Lists of Front Shaft of Main Ram Seal Structure
14
SN Name Part No. Qty Remark

1 Retaining ring105 2C01.30 1
2 Washer 2C01.31 1
Seal ring on front rod
3 2C01.43 1
of main piston
4 Washer 2C01.44 4
5 Fastening seal ring 2C01.41 1
6 Enhancing seal ring 2C01.42 1
O-ring (Main
7 2C01.40 1
Piston/Spacer flange)
Table 16 Sealing Parts List of Main Piston Front Rod of 11×15000psi U-type Ram BOP
4.4 Secondary Seal Structure
The seal between intermediate flange and main piston front shaft can be divided to two parts, one is to seal
well pressure, the other is to seal hydraulic pressure, and secondary seal structure is between this two parts.
Commonly,the seal in this part is very reliable, multiple structure seal rings. But sometimes because of lack of
maintenance or other reasons, seal ring will be worn out, which may result in leakage when sealing the well.
So some actions will be taken by using secondary seal structure.
When the well is sealing, if there is leakage from observing hole, the seal ring must be worn out. You can judge the
worn-out seal ring is for sealing well pressure or sealing hydraulic oil pressure from the character of liquid. Then, open the
Z1" hexagon head plug in top grease hole immediately, remove the bolt clockwise by spanner, and inject bar-shaped
secondary sealing grease into annulus by check valve, to enhance the sealing.
Caution of Using Secondary Seal System:

To prevent the occurrence of curing failure of secondary sealing grease as a result of BOP is left unused for a long
time, no secondary seal grease will be injected into BOP when it leaves factory. It is also not recommended that secondary
seal grease will be injected into BOP whenever BOP will be left
unused for a long time. Inject secondary seal grease into BOP just before use, and take grease out whenever the
maintenance of BOP, and clean out the grease.
Prepare the specific tools in advance.
When BOP is working, frequently check the observing hole (Z1/2″ hexagon socket plug socket head)
at the lower of BOP to find out whether there is any well liquid flowing out or not.
Inject secondary seal grease with appropriate quantity until there is no leakage at observing hole because big friction
resistance of secondary seal grease and lots of debris adhered on grease will damage ram shaft when the ram is open.
15
Figure9 Secondary Seal Structure
NO Name Part Number Qty Remark
1 Z1″Hexagon Head Plug 2C01.21 1

2 Faucet 1-8UNC 2C01.20 1
3 Secondary Seal Grease 1
4 Check Valve 2C01.07 1
Z1/2″Hexagon Socket
5 2C01.32 1
Plug Socket Head
Table17 Parts Lists of Secondary Seal Structure
4.5 Sealing Mechanism on Tail Rod of Main Piston
Direction of hydraulic pressure
Figure 10 Sealing Mechanism of Main Piston Tail Rod
16

1 Seal ring on tail rod of main piston 2C01.49 1
O-ring [Main Piston/large hydraulic
2 GB3452.1 1
cylinder (shear hydraulic cylinder)]
Table 18 Sealing Parts List of Main Piston Tail Rod of 13 5/8×5000, 10000psi, 11×5000, 15000psi, 21
1/4×2000psi U-type Ram BOP

1 Seal ring on tail rod of main piston 2C07.27 1
O-ring (Main Piston/Large hydraulic
2 GB3452.1 1
cylinder)
Table 19 Sealing Parts List of Main Piston Tail Rod of 7 1/16×10000, 15000psi U-type Ram BOP
4.6 Ram Manual-lock Structure

Manual-lock system of Ram BOP consists of locking screw, housing of locking screw, main piston and manual-control
assembly. Manual-lock system closes and locks the ram by the manual wheel. When you need to seal well for a long time, it can
lock rams in closing poison after close ram with hydraulic. Turn the hand wheel to right, drive the locking screw rotating through
operating rod, because the locking screw locate in the housing of locking screw, rotating locking screw to make the shaft against
the caudal of main ram, then the main ram move toward the center of well head and lock the ram assembly. Manual-lock system
only can close the rams but can't open it. If you want to open rams that closed by manual system, you must unlock the system to
original position and then open the rams with hydraulic pressure. It's the only method to open rams, operation procedure as
following: Turn the wheel hand to the left until end, then turn back 1/8~1/4 circle to avoid the block of locking screw when the
temperature changes. Open the rams with hydraulic pressure.
Figure 11 Manual Control Assembly
17
Figure 12 Locking Status
4.7 Sealing Mechanism of Spacer Flange

A Type: The sealing between the spacer flange and the shell of Ram BOP is of axial static sealing
pressure self-sealing structure, illustrated as below.
Figure 13 Diagram and Installation of A Type Spacer Flange (Side-door seal ring)
Complete sealing belt is established on the surface between lip seal rings and the waist-shaped surface inside
shell chamber. Initial sealing is established through the magnitude of interference of compression on the inner
lips and external lips of lip seal rings, with O-ring included. When subject to well pressure, the inner lips and
external lips are pushed closely against the waist-shaped surface of shell chamber to establish reliable sealing.
Therefore, for this kind of structure, the sealing between the spacer flange and the shell does not need large bolt
pretightening force.
Note: Lip seal rings are directional and should be installed according to the above figure, that is, the
direction of the lips should be opposite to well pressure.
Table 20 Parts List of A Type Spacer Flange Sealing Assembly (Side-door seal ring)
18
1 7 1/16×10000psi Ram BOP 2C07.07.00 2（4）

2 11×5000psi Ram BOP 2C06.19.00 2（4）
3 13 5/8×5000psi Ram BOP 2C03.07 2（4）
4 13 5/8×10000psi Ram BOP 2C02.07 2（4）
5 21 1/4×2000psi Ram BOP 2C05.19.00 2（4）
B Type: The sealing between the spacer flange and the shell of Ram BOP is of floating sealing structure,
illustrated as below.
Figure 14 Diagram and Installation of B Type Spacer Flange (Side-door seal ring)
Floating seal: The pressure from bottom hole pushes the floating seal frame against closely to the shell. So the
side-door bolt tightening torque is 20%~30% less than the common side-door sealing, ensuring reliable sealing
during operation. Consequently, the labor intensity to open the side door is also greatly reduced.
1 7 1/16×15000psi Ram BOP 2C08.07.00 2（4）

Table 21 Parts List of B Type Spacer Flange Sealing Assembly (Side-door seal ring)
19
4.8 User Manual for Parts of U-type Ram BOP
No. 43 Main Piston

Breakdown View
Figure 15 Parts Breakdown View of 13 5/8×5000, 13 5/8×10000psi U-type Ram BOP
20
SN Name 13 5/8×5000psi 13 5/8×10000psi Qty

1 Ram Guide Rod 2C02.15 2C02.15 4(8)
2 O-ring (Main Piston/Large
2C02.24 2C02.24 2(4)
hydraulic cylinder)
3 Fastening Seal Ring 2C02.25 2C02.25 2(4)
4 Enhancing Seal Ring 2C02.26 2C02.26 2(4)
5 Washer 2C02.28 2C02.28 4(8)
6 Seal Rings on Front Rod

2C02.27 2C02.27 2(4)
of Main Piston
7 Washer 2C02.18 2C02.18 2(4)
8 Retaining Ring 140 2C02.17 2C02.17 2(4)
9 Flange Sealing Assembly 2C03.07 2C02.07 2(4)
10 Ram Assembly 2C02.01().00 2C02.01().00 2(4)
11 Shell 1
12 O-ring (Nozzle Flange) GB3452.1 GB3452.1 2(4)
13 Nozzle Flange 2C01.25 2C01.25 2(4)
14 Screw 1/2-13UNC×30 2C01.26 2C01.26 8(16)
15 Z1” External Hex Plug 2C01.21 2C01.21 4(8)
16 Locking Screw 2C01.11 2C01.11 2(4)
17 Locking Axle Seat 2C03.06 2C02.06 2(4)
18 Nut 1 1/2-8UN-2B 2C01.14 2C01.14 16(32)
19 Bolt 1 1/2-8UN×6 1/4 2C01.13 2C01.13 16(32)
20 Cylinder Cap Screw 2C03.16 2C02.16 8(16)
21 Z1” Internal Hex Plug 2C01.34 2C01.34 4(8)
22 Seal Plug 2C01.15 2C01.15 2(4)
23 Sealing Gland 2C01.16 2C01.16 2(4)
24 Large hydraulic cylinder 2C03.12 2C02.12 2(4)
25 Z1/2”Internal Hex Plug 2C01.36 2C01.36 8(16)
Forged
26 ANSI/ASME B18.15 1985 ANSI/ASME B18.15 1985 2
Eye bolt 1 1/8
O-ring (Opening and
Closing Piston/ Replacing
4(8)
27 Hydraulic Cylinder) (Main GB3452.1 GB3452.1
2(4)
Piston/Large hydraulic
cylinder)
Ram replacement
28 2C02.20 2C02.20 4(8)
hydraulic cylinder
O-ring (Replacing
29 Hydraulic Cylinder/ Large GB3452.1 GB3452.1 4(8)
hydraulic cylinder)
30 O-ring (Replacing GB3452.1 GB3452.1 4(8)
21
Hydraulic Cylinder/
Spacer flange)
31 Piston for Opening RAM 2C03.21 2C02.21 2(4)
O-ring (Opening and
32 Closing Piston/ Spacer GB3452.1 GB3452.1 4(8)
flange)
O-ring (Opening and
33 GB3452.1 GB3452.1 4(8)
Closing Piston/Shell)
34 Guide Ring 2C02.29 2C02.29 4(8)
35 Plug Cock 1-8UNC 2C01.20 2C01.20 2(4)
36 Secondary Sealing Grease 2(4)
37 Check Valve 2C01.07 2C01.07 2(4)
38 Spacer flange 2C03.13 2C02.13 2(4)
39 Spacer flange screw 2C03.19 2C02.19 24(48)
Z1/2” Internal Hex Plug
40 2C01.32 2C01.32 2(4)
with Holes
O-ring (Spacer
41 flange/Large hydraulic GB3452.1 GB3452.1 2(4)
cylinder)
42 Piston for Closing RAM 2C03.22 2C02.22 2(4)
43 Main Piston 2C03.11A 2C02.11A 2(4)
Lip Seal Rings of Main
44 2C02.08 2C02.08 2(4)
Piston
45 Wear Rings of Main Piston 2C02.30 2C02.30 2(4)
Seal Rings on Tail Rod of
46 2C01.49 2C01.49 4(8)
Main Piston
47 Retaining Block 2C02.11A-04 2C02.11A-04 4(8)
Hanger (I) 2C02.11A-02 2C02.11A-02 2(4)
48
Hanger (II) 2C02.11A-03 2C02.11A-03 2
49 Main Piston 2C03.11A-01 2C02.11A-01 2(4)
Table 22 Parts List of 13 5/8×5000, 13 5/8×10000psi U-type RAM BOP
(Note: Figures in the parentheses are the number of double Ram BOPs.)
22
Figure 16 Parts Breakdown View of 7 1/16×10000, 15000psi U-type RAM BO
23
SN Name 7 1/16×10000psi 7 1/16×15000psi Qty

1 Screw M12×35 GB/T 70.1-2000 GB/T 70.1-2000 8(16)
2 Nozzle Flange 2C05.09 2C05.09 2(4)
3 O-Ring (Nozzle Flange) GB3452.1 GB3452.1 2(4)
4 Shell 1
5 Spacer flange sealing assembly 2C07.07.00 2C08.07.00 2(4)
6 Ram Assembly 2C07.01（）.00 2C07.01（）.00 2(4)
7 Retaining Ring 102 GB/T 893.1-1986 GB/T 893.1-1986 2(4)
8 Washer 2C07.18 2C07.18 2(4)
9 Washer 2C07.28 2C07.28 8(16)
10、39 Seal Rings of Main Piston Rod 2C07.27 2C07.27 4(8)
11 Fastening Seal Ring 2C07.25 2C07.25 2(4)
12 Enhancing Seal Ring 2C07.26 2C07.26 2(4)
13 RAM Guide Rod 2C07.15 2C07.15 4(8)
O-ring [Main Piston/Spacer

14、38 flange(Large hydraulic GB3452.1 GB3452.1 4(8)
cylinder)]
15 Check Valve 2C01.07 2C01.07 2(4)
16 Secondary Sealing Grease EM-09-01 EM-09-01 2(4)
17 Z1’ External Hex Plug 2C01.21 2C01.21 2(4)
18 Plug Cock 1-8UNC 2C01.20 2C01.20 2(4)
19 Spacer flange 2C07.13 2C08.13 2(4)
O-ring (Opening and Closing
20 GB3452.1 GB3452.1 4(8)
Piston/Shell)
21 GB3452.1 GB3452.1 4(8)
22 Piston for Closing RAM 2C07.22 2C07.22 2(4)
O-ring (Replacing Hydraulic
23 GB3452.1 GB3452.1 4(8)
Cylinder/ Spacer flange)
24 Cylinder/ Large hydraulic GB3452.1 GB3452.1 4(8)
cylinder)
Ram replacement hydraulic
25 2C07.20 2C08.20 4(8)
cylinder
26 Eye bolt M20 GB/T 825-1988 GB/T 825-1988 4
27 Sealing Gland 2C05.05 2C05.05 2(4)
28 Seal Plug 2C05.04 2C05.04 2(4)
29 Cylinder Cap Screw 2C07.16 2C08.16 8(16)
30 Large hydraulic cylinder 2C07.12 2C08.12 2(4)
24
31 Bolt M30×3×130 EB20.1-05 EB20.1-05 12(24)
32 Nut M30×3 EB30.1-05H EB30.1-05H 12(24)
33 Sheath 2C07.06-02 2C07.06-02 2(4)
34 Locking Screw Base 2C07.06-01 2C07.06-01 2(4)
35 Locking Screw 2C07.09 2C07.09 2(4)
36 Z1”Internal Hex Plug 2C01.34 2C01.34 4(8)
37、47 Z1/2”Internal Hex Plug 2C01.36 2C01.36 2(4)
40 Main Piston 2C07.11.00 2C08.11.00 2(4)
41 Wear Rings of Main Piston 2C07.30 2C07.30 2(4)
42 Lip Seal Rings 2C07.08-00 2C07.08-00 2(4)
43 Cylinder/ Opening and Closing GB3452.1 GB3452.1 4(8)
Piston)
O-ring (Spacer flange/Large

44 GB3452.1 GB3452.1 2(4)
hydraulic cylinder)
45 Piston for Opening RAM 2C07.21 2C07.21 2(4)

Z 1/2” Internal Hex Plug with
46 2C01.32 2C01.32 2(4)
Holes
48 Spacer Flange Screw 2C07.19 2C07.19 16(32)
2C07.11.00 MailPiston
49 Retaining Block 2C02.11A-04 2C02.11A-04 4(8)
50 Hanger (I) 2C07.11-02 2C07.11-02 2(4)
51 Main Piston 2C07.11-01 2C08.11-01 2(4)
Table 23 Parts List of 7 1/16×10000, 7 1/16×15000psi U-Type RAM BOP
(Note: The quantity in the parentheses is the quantity of double Ram BOP.)
25
Figure17 Exploded View of 11×5000psi U-type Ram BOP (With Shear Function)
SN Name 11×5000psi Qty Remark

1 Shell 1
2 Flange Sealing Assembly 2C06.19.00 4
3 Ram Assembly 2C06.08().00 4
4 Retaining Ring105 GB/T893.1-1986 4
5 Washer 2C06.12 4
6 Washer 2C06.20 16
Seal Rings on Front Rod of Main
7 2C06.18 4
Piston
8 Enhancing Seal Ring 2C01.42 4
9 Fastening Seal Ring 2C01.41 4
O-ring[Main Piston/ Spacer flange
10 2C01.40 4
(Large hydraulic cylinder)]
11 RAM Guide Rod 2C06.10 8
12 O-ring (Nozzle Flange) GB3452.1 4
26
13 Screw M12×35 GB/T70.1-2000 16
14 Nozzle Flange 2C05.09 4
15 Spacer Flange Screw 2C06.13 48
16 Hanger 2C06.09.02A 2 For common ram
17 Z1”External Hex Plug 2C01.21 4
18 Plug Cock1-8UNC 2C01.20 4
19 Secondary Sealing Grease EM-09-L/25mm 4
20 Check Valve 2C01.07 4
21 O-ring(Spacer flange/Shear Ram) GB3452.1 4
22 Main Piston 2C06.09.01 2
23 Lip Seal Rings of Main Piston 2C01.08 4
24 Wear Rings of Main Piston 2C01.48 4
Seal Rings on Tail Rod of Main
25 2C01.49 2
Piston
O-ring (Main Piston/ Large
26 GB3452.1 2
hydraulic cylinder)
27 Cylinder Cap Screw 2C06.05 16
28 Large hydraulic cylinder 2C06.04 2
29 Sealing Gland 2C05.05 4
30 Seal Plug 2C05.04 4
31 Z1”Internal Hex Plug 2C01.34 8
32 Locking Screw 2C06.01 2
33 Locking Axle Seat 2C06.03.00 2
34 Internal Hex Screw M36(L=110) GB/T70.1-2000 12
35 Cylinder/ Opening and Closing GB3452.1 8
Piston)
36 Piston for Opening Ram 2C06.15 4
Ram replacement hydraulic
37 2C06.14 8
cylinder
38 Piston for Closing Ram 2C06.16 4
O-ring [Replacing Hydraulic
Cylinder/ Large hydraulic
39 GB3452.1 8
cylinder(Shear Hydraulic
Cylinder)]
40 GB3452.1 8
O-ring (Spacer flange/Opening and
41 GB3452.1 8
Closing Piston)
42 Guide Ring 2C01.45 8
O-ring (Shell/Opening and Closing
43 GB3452.1 8
Piston)
44 Z1/2” Internal Hex Plug with Holes 2C01.32 4
45 Spacer flange 2C06.06 4
46 Z1/2”Internal Hex Plug 2C01.36 16
27
47 Hanger 2C06.17.02.02 2 For shear chamber
48 Shear Piston 2C06.17.02.01 2
49 Shear Hydraulic Cylinder 2C06.17.01 2
50 Wear Ring of Boosting Piston 2C06.17.06 2
51 Boosting Piston 2C06.17.03 2
52 Seal Ring of Shear Tail Rod 2C06.17.05 4
53 GB3452.1 8
54 Boosting Cylinder Cap 2C06.17.07 2
55 Internal Hex Screw M30(L=90) GB/T70.1-2000 16
56 Locking Nut 2C06.17.08.02 2
57 Separated Locking Screw 2C06.17.08.01 2
Table 24 Parts List of 11×5000psi U-type Ram BOP (With Shear Function)
28
User Manual of U-type Ram BOP 工作原理及主要零部件结构
Figure 18 Parts Breakdown View of 21 1/4X2000psi U-type Double Ram BOP

Figure18 21 1/4×2000psiU型双闸板防喷器零部件分解Figure
29
SN Part No. Name Qty Remark

1 2C05.07.00 Shell 1
2 2C05.19.00 Spacer Flange Sealing Assembly 2（4）
2C05.08
3 Ram Assembly 1（2）
（）.00
4 2C05.16 Ram Guide Rod 4（8）
5 2C02.17 Retaining Ring 140 2（4）
6 2C02.18 Washer 2（4）
7 2C02.28 Washer 4（8）
Seal Rings of Front Rod of Main
8 2C02.27 2（4）
Piston
9 2C02.26 Enhancing Seal Ring 2（4）
10 2C02.25 Fastening Seal Ring 2（4）
11 2C02.24 O-ring (Main Piston/Spacer flange) 2（4）
12 GB3452.1 O-ring (Nozzle Flange) 2（4）
13 2C05.09 Nozzle Flange 2（4）
GB/T70.1-20
14 Screw M12×35 8（16）
00
15 2C05.10 Spacer Flange Screw 24（48）
16 2C01.07 Check Valve 2（4）
EM-09-L/25m
17 Secondary Sealing Grease 2（4）
m
18 2C01.21 Z1″External Hex Plug 4（8）
19 2C01.20 Plug Cock 1-8UNC 2（4）
O-ring (Spacer flange/ Large
20 GB3452.1 2（4）
hydraulic cylinder)
21 2C05.06.00 Main Piston 2（4）
22 2C01.08 Lip Seal Rings of Main Piston 2（4）
23 2C01.48 Wear Rings of Main Piston 2（4）
24 2C01.49 2（4）
Piston
O-ring (Main Piston/ Large hydraulic
25 GB3452.1 2（4）
cylinder)
26 2C05.11 Cylinder Cap Screw 8（16）
27 2C05.03 Large hydraulic cylinder 2（4）
28 2C05.05 Sealing Gland 2（4）
29 2C05.04 Seal Plug 2（4）
30 2C01.34 Z1″Internal Hex Plug 4（8）
31 2C05.02 Locking Screw 2（4）
30
32 2C05.01.00 Locking Axle Seat 2（4）

GB/T70.1-20
33 Internal Hex Bolt M36 (L=110) 2（4）
00
34 2C01.36 Z1/2″Internal Hex Plug 8（16）
35 2C05.15 Piston for Closing Ram 2（4）
36 GB3452.1 4（8）
Piston/Replacing Oil Cylinder)
37 2C05.14 Piston for Opening Ram 2（4）
38 2C05.13 Ram replacement hydraulic cylinder 4（8）
39 GB3452.1 4（8）
Cylinder/ Large hydraulic cylinder)
40 GB3452.1 4（8）
Piston/Shell)
41 2C05.18 Guide Ring 4（8）
42 GB3452.1 4（8）
O-ring (Opening and Closing Piston/
43 GB3452.1 4（8）
Spacer flange)
44 2C01.32 Z1/2″Internal Hex Plug with Holes 2（4）
45 2C05.12 Spacer flange 2（4）
46 2C05.06.02 Hanger 2（4）
47 2C02.11A-04 Retaining Block 4（8）

Table 25 Parts List of 21 1/4×2000psi U-type RAM BOP
4.9 Shearing and Boosting Device of U-type Ram BOP
Figure19 Boosting Oil Cylinder Breakdown View of 13 5/8×5000, 10000psi U-type Ram BOP
31
13 13
SN Name Qty Remark
5/8×5000psi 5/8×10000psi
O-ring (Connecting Plate/Baffle GB3452.1
1 GB3452.1 2
Plate)
2 Connecting Plate 2C03.03.02 2C01.03.02 1
3 Screw1 1/2-8UN-2A×3 1/8 2C01.03.01 2C01.03.01 8
4 Stud Bolt 1-8UNC-2A×2 2C01.03.03 2C01.03.03 1
5 Tail Rod 2C02.03.01 2C02.03.01 1
6 Baffle Plate 2C03.03.04 2C01.03.04 1
Muffler with bronze powder
7 2
sintered filter element
8 Boosting Piston 2C01.03.05 2C01.03.05 1
Wear Ring on Tail Rod of Boosting 2C01.03.11
9 2C01.03.11 1
Piston
Seal Ring on Tail Rod of Boosting 2C01.03.10.00
10 2C01.03.10.00 1
Piston
11 Lip Seal Rings of Main Piston 2C01.08 2C01.08 1
12 Wear Rings of Main Piston 2C01.48 2C01.48 1
O-ring[Boosting Hydraulic
13 Cylinder/ Boosting Cylinder GB3452.1 GB3452.1 2
Cap(Baffle Plate)]
14 Boosting Hydraulic Cylinder 2C02.03.02 2C02.03.02 1
Seal Rings on Tail Rod of Main 2C01.49
15 2C01.49 1
Piston
16 Hydraulic Cylinder Cap 2C03.03.09 2C01.03.09 1
17 Z1”Internal Hex Plug 2C01.34 2C01.34 2
O-ring (Main Piston Tail Rod/
18 GB3452.1 GB3452.1 1
Hydraulic Cylinder Cap)
19 Screw 1 3/4-8UN-2A×405 2C02.03.03 2C02.03.03 6
Table 26 Parts List of 13 5/8×5000, 10000psi U-type Ram BOP Boosting Oil Cylinder
4.10 List of vulnerable parts of U-type Ram BOP

O-ring (Main Piston/ Large hydraulic
1 2C02.24 2(4) Figure 15 SN 2
cylinder)
2 Fastening Seal Ring 2C02.25 2(4) Figure 15 SN 3
3 Enhancing Seal Ring 2C02.26 2(4) Figure 15 SN 4
4 Seal Rings on Front Rod of Main Piston 2C02.27 2(4) Figure 15 SN 6
5 Washer 2C02.18 2(4) Figure 15 SN 7
6 Retaining Ring 140 2C02.17 2(4) Figure 15 SN 8
Figure 15 SN 9
7 Flange Sealing Assembly 2C03.07 2(4)
(3535U)
32
Figure 15 SN 9
Flange Sealing Assembly 2C02.07 2(4)
(3570U)
8 O-ring (Nozzle Flange) GB3452.1 2(4) Figure 15 SN 12
9 Piston/Replacing Hydraulic Cylinder) (Main GB3452.1 6(12) Figure 15 SN 27
Piston/Large hydraulic cylinder)
O-ring (Replacing Hydraulic Cylinder/Large
10 GB3452.1 4(8) Figure 15 SN 29
hydraulic cylinder)
O-ring (Replacing Hydraulic Cylinder/Spacer
11 GB3452.1 4(8) Figure 15 SN 30
flange)
O-ring (Opening and Closing Piston/Spacer
12 GB3452.1 4(8) Figure 15 SN 32
flange)
13 O-ring (Opening and Closing Piston/Shell) GB3452.1 4(8) Figure 15 SN 33
14 Guide Ring 2C02.29 4(8) Figure 15 SN 34
O-ring (Spacer flange/Large hydraulic
15 GB3452.1 2(4) Figure 15 SN 41
cylinder)
16 Lip Seal Rings of Main Piston 2C02.08 2(4) Figure 15 SN 44
17 Wear Rings of Main Piston 2C02.30 2(4) Figure 15 SN 45
18 Seal Rings on Tail Rod of Main Piston 2C01.49 2(4) Figure 15 SN 46
19 Retaining Block 2C02.11A-04 4(8) Figure 15 SN 47
20 Secondary Sealing Grease EM-09-L/25mm 2(4) Figure 15 SN 36
Table 27 Vulnerable Parts List of 13 5/8×5000, 10000psi U-type Ram BOP

Figure 16 SN 10 and
4 Seal rings of Main Piston 2C07.27 4(8)
39
6 Retaining Ring 102 GB/T 893.1-1986 2(4) Figure 16 SN 7
7 1/16×10000psi
2C07.07.00
Figure 16 SN 5
7 Spacer Flange Sealing Assembly 2(4)
7 1/16×15000psi
2C08.07.00
Figure 16 SN 5
O-ring[Main Piston/Spacer
Figure 16 SN 14 and
8 flange (Large hydraulic GB3452.1 4(8)
38
cylinder)]
9 GB3452.1 4(8) Figure 16 SN 20
Piston/Shell)
10 GB3452.1 4(8) Figure 16 SN 21
11 O-ring (Replacing Hydraulic GB3452.1 4(8) Figure 16 SN 23
33
Cylinder/Spacer flange)
12 Cylinder/Large hydraulic GB3452.1 4(8) Figure 16 SN 24
cylinder)
13 Cylinder/Opening and Closing 2C02.29 4(8) Figure 16 SN 43
Piston)
O-ring (Spacer flange/Large
14 GB3452.1 2(4) Figure 16 SN 44
hydraulic cylinder)
15 Lip Seal Rings 2C07.08-00 2(4) Figure 16 SN 42
SN Name Part No. Qty Note

1 Spacer Flange Sealing Assembly 2C06.19.00 2(4) Figure 17 SN 2
4 2C06.18 4(8) Figure 17 SN 7
Piston
6 Retaining Ring 105 GB/T893.1-1986 2(4) Figure 17 SN 4
O-ring[Main Piston/Spacer
7 flange (Large hydraulic 2C01.40 2(4) Figure 17 SN 10
cylinder)]
O-ring (Spacer flange/Shear
9 GB3452.1 2(4) Figure 17 SN 21
Hydraulic Cylinder)
10 Lip Seal Rings of Main Piston 2C01.08 2(4) Figure 17 SN 23
12 2C01.49 2(2) Figure 17 SN 25
Piston
13 GB3452.1 2(2) Figure 17 SN 26
hydraulic cylinder)
17 Cylinder/Opening and Closing GB3452.1 4(8) Figure 17 SN 35
Piston)
O-ring[Replacing Hydraulic
Cylinder/Large hydraulic
18 GB3452.1 4(8) Figure 17 SN 39
cylinder (Shear Hydraulic
Cylinder)]
19 GB3452.1 4(8) Figure 17 SN 40
34
O-ring (Spacer flange/Opening
20 GB3452.1 4(8) Figure 17 SN 41
and Closing Piston)
O-ring (Shell/Opening and
22 GB3452.1 4(8) Figure 17 SN 43
Closing Piston)
23 Wear Ring of Boosting Piston 2C06.17.06 2(2) Figure 17 SN 50
24 Seal Ring of Shear Tail Rod 2C06.17.05 4(4) Figure 17 SN 52
25 GB3452.1 4(8) Figure 17 SN 53
Table 29 Vulnerable Parts List of 11×5000psi U-type Ram BOP
SN Name Part No. Qty Note

1 Spacer Flange Sealing Assembly 2C05.19.00 2(4) Figure 18 SN 2
2 Retaining Ring 140 2C02.17 2(4) Figure 18 SN 5
4 2C02.27 2(4) Figure 18 SN 8
Piston
O-ring (Main Piston/ Spacer
7 2C02.24 2(4) Figure 18 SN 11
flange)
O-ring (Spacer flange/ Large
10 GB3452.1 2(4) Figure 18 SN 20
hydraulic cylinder)
11 Lip Seal Ring of Main Piston 2C01.08 2(4) Figure 18 SN 22
13 2C01.49 2(4) Figure 18 SN 24
Piston
14 GB3452.1 2(4) Figure 18 SN 25
hydraulic cylinder)
15 GB3452.1 4(8) Figure 18 SN 36
Piston/Replacing Oil Cylinder)
16 Cylinder/Large hydraulic GB3452.1 4(8) Figure 18 SN 39
cylinder)
17 GB3452.1 4(8) Figure 18 SN 40
Piston/Shell)
21 GB3452.1 4(8) Figure 18 SN 42
22 GB3452.1 4(8) Figure 18 SN 43
35
Table 30 Vulnerable Parts List of 21 1/4×2000psi U-type Ram BOP

O-ring (Connecting Plate/Baffle
1 GB3452.1 2 Figure 19 SN 1
Plate)
Wear Ring of Boosting Piston
2 2C01.03.11 1 Figure 19 SN 9
Tail Rod
Seal Ring of Boosting Piston Tail
3 2C01.03.10.00 1 Figure 19 SN 10
Rod
4 Lip Seal Rings of Main Piston 2C01.08 1 Figure 19 SN 11
5 Wear Rings of Main Piston 2C01.48 1 Figure 19 SN 12
O-ring [Boosting Hydraulic
6 Cylinder/Boosting Cylinder Cap GB3452.1 2 Figure 19 SN 13
(Baffle Plate)]
7 2C01.49 1 Figure 19 SN 15
Piston
O-ring (Main Piston Tail
8 GB3452.1 1 Figure 19 SN 18
Rod/Hydraulic Cylinder Cap)
(Note: Figures here are the number of vulnerable parts in each boosting oil cylinder.)
36
5.RamBop—install,operation and maintenance

5.1 Preparation before Operation
After ram BOP is installed on wellhead, the item as following should be checked before operation. It can be operated after
testing running with no problem.

 Check whether BOP is right installed or not: Hanging ears is on the top of body. Manual-lock system should be installed
completely and fixed, and put a card on the hand wheel to note the closing circles. Every connecting bolt should be screwed
evenly.
 Check whether the connection of oil line are consistent with the sign on BOP or not. Each ram should be checked twice with
2～3MPa by control panel for removing the air in the oil. Adjust the connection line if open and close of BOP are not
consistent with the handle in control panel.
 Check whether the manual-lock system is right connected or not, whether manual shaft ram closing is flexible or not. Noting
the number of closing circle when well is closed, put a card on the hand wheel to note it. When the test is over, revolving
left the hand wheel to unlock, and open the ram by hydraulic pressure.
 Pressure test whole wellhead system, test standard is consistent with relevant well control regulations. After pressure test,
screw on all connecting bolts evenly. The closing moment of flange bolts are shown in Table 18 or Table 19.
 Check whether ram rubber size is consistent with the drilling tool used in the well or not.
 Check whether the manifold of releasing, killing and choking are right connected or not.
 When test BOP on ground, fill BOP of water, open and close the ram once to remove the air in ram cavity.
Bolt and Screw Closing Bolt and Screw Closing Bolt and Screw Closing
Type Moment N·m Type Moment N·m Type Moment N·m
M12 80 M33×3 1292 M52×3 5505

M16 153 M36×3 1737 M58×3 7892
M20 266 M39×3 2272 M64×3 10885
M22 424 M42×3 2910 M70×3 14549
M27 643 M45×3 3654 M76×3 18957
M30×3 930 M48×3 4516 M80×3 21565
Table 32 Suggesting Moment of Bolt and Screw (Metric)
Bolt and Screw Closing Bolt and Screw Closing Bolt and Screw Closing
Type Moment ft·lb Type Moment ft·lb Type Moment ft·lb
1/2-13UNC 59 1 1/4-8UN 953 2-8UN 4060

5/8-11UNC 113 1 3/8-8UN 1281 2 1/4-8UN 5821
3/4-10UNC 196 1 1/2-8UN 1676 2 1/2-8UN 8028
7/8-9UNC 313 1 5/8-8UN 2146 2 3/4-8UN 10731
1-UN 474 1 3/4-8UN 2695 3-8UN 13982
1 1/8-UN 686 1 7/8-8UN 3331 3 1/4-8UN 17830
Table 33 Suggesting Moment of Bolt and Screw (Imperial)
37
5.2 Operation and Caution

 Assign the operator who is familiar with working principle, performance, process, operation,maintenance,
repair of BOP to operate the BOP.
 When there is no pipe in the well and testing the pipe ram, the maximal control pressure should not exceed
3MPa, or it will damage packer. When there is pipe in the well, blind ram isprohibited to close.
 When shut the well for long time, lock ram with manual locking system. Signs should be marked on the
control platform to prevent misoperation.
 After drilling to objective formation, open and close the ram once a day to check weather it is flexible or
not and weather manual locking system is work or not. Do on-off experiment of the blind ram after lifting
drill tool. When there is pipe in the well, blind ram is prohibited to close.
 Bleed off pressure by opening the ram is prohibited, which will damage packer. Check whether the
manual-lock system is kept in unlocking position whenever opening the BOP ram. Check whether the ram
remains full open (full return back to the body) to prevent ram from damaging by drilling tool.
 Keep oil clean.
 After use of BOP, keep BOP ram full open for inspection and repair.
6. Maintenance
Clean and inspect BOP after serving each well. Replace any damaged parts. Coat ram cavity with rustproof oil. Coat
connecting bolts with grease.
6.1 Replacement of ram and ram sealing packer:

Ram sealing packer is one of the key part of BOP. Once ram sealing packer get damaged,BOP will fail to
seal the well. It is very important to keep packer in good shape and replace it in time if there is damage in
sealing surface.Procedures of ram packer replacement are as following:
Note and make sure the manual locking equipment is in unlocked.
 Open the ram completely with hydraulic oil.
 Loosen bolts of cylinder lid. Note: Not to remove bolts of cylinder lid if there exists pressure in the well.
 Open the middle flange with the pressure less than 10.5MPa. Close ram and open the middle flange (side
door) to limit position.
 To avoid middle flange (side door) close, it is necessary to put two same wood blocks between
intermediate flange and body or dismantle control pipes.
 Pull out ram assembly from ram shaft tail.When taking out ram assembly, you should pay attention to
protect switch of piston pole from bumping and scratching.
 Replace ram rubber, pry out top seal then unload face seal forward to replace new packer. Procedure
for assembling is in the opposite order.
6.2 Replace piston

Replace piston front rod seal, piston seal, piston tail rod seal, switch piston seal of ram if any damages on them.
Specific procedure is as following:
 Close the ram with hydraulic pressure to open intermediate flange with the pressure less than 10.5MPa and
38
take out ram assembly;
 Bleed off the pressure of inside cylinder. Put a clean oil basin under cylinder so that hydraulic oil will
not spill down to ground when dismantling;
 Unscrew intermediate flange bolt between the intermediate flange and hydraulic cylinder.Through small
gap on the cylinder to prize up to separate intermediate flange and cylinder with a prize bar. Then
suspending cylinder with suspend tool and dismantle cylinder;
 Dismantle ram replacing cylinder from big cylinder and take out piston tail rod seal ring and O ring;
 Pull out main piston;
 Lift intermediate flange with suspend tool,unscrew;
 Unload back-up ring, take out main piston front rod seal ring, washer, then take out strength
seal ring, tighten seal ring and O ring.
Checking parts after unload are as following:o

 Inside surface of cylinder, inner wall of ram replace cylinder: Ram replacement will produce shallow
vertical scar, linear scars or dot scar on inside surface of cylinder. Fine sandpaper can be used to repair.
If the scar is very deep, even if the replacement of new seal ring still can't prevent oil leaking, inner
surface of cylinder should be repaired by mechanical machining method. Meanwhile check piston and
correlative parts and identify the cause of scar to solve the problem.
 ram on-off piston surface: If there is scar on ram on-off piston surface, the method of judgment and
handling is just as cylinder. If coating is stripped down, replace new part or repair the damaged part, or it
will leak heavily.
 Main Piston: Replace piston if the depth of asymmetric worn on piston activity seal surface exceed 0.2mm.
No obvious scars which affect seal should be found on other surfaces. If coating is stripped down,
replace new part or repair the damaged part, or it will leak heavily.
 Seal ring: Inspect lip of seal whether it has wear situation. And whether O seal ring has extrude cut.
When the seal part damaged or has scar, it should be replaced.
6.3 Installation of cylinder assembly

Installation steps are opposite to dismantle steps. But pay attention to following items:
 Check whether there are burrs and sharp edges on parts. If any, get rid of them to prevent seal ring from
scratching and keep parts clean.
 When enclosed seal ring, smear lubricate-oil on its surface and other relevant seal surface. Notice the
direction of lip seal ring, hatch of lip should face the side which has pressure.
 Hatch of lip seal ring in piston face to the direction of hydraulic pressure power.
 Note: seal ring can pass through guide direction part in shaft head without scratch.
6.4 Replacement between intermediate flange and body seal ring

When seal rubber or framework in the seal ring of intermediate flange is damaged, seal ring of side door should
be dismantled. Specific procedures are following as:
 Open intermediate flange with hydraulic pressure.
 In order to avoid intermediate flange being closed. It is necessary to put two same wood blocks between
intermediate flange and body or dismantle control pipes.
 Pry out seal ring with a tool.
 Replace seal parts. For shaft static seal structure , lip direction of seal ring face to eye well and being
39
smeared with lubrication when being installed.
6.5 Dismantlement of ram on-off piston

When seal rings between ram on-off piston and body, intermediate flange, ram replace cylinder are
damaged, else or intermediate flange need to be repaired, we need dismantle down ram on-off piston. Ram
on-off piston and body is connected through screw. There is a wrench above it. Procedures of dismantlement
and installment are as following:
 Dismantle big hydraulic cylinder part, only intermediate flange and ram on-off piston left.
 Push intermediate flange to near the part of body so that it won't affect wrench.
 Lift intermediate flange with crane to reduce the press between intermediate flange and ram on-off piston
rod to least.
 Contrarotate ram on-off piston rod and unscrew it out. Notice: if it is in trouble in rotate, you shouldn't
dismantle it forcely prevent damaging matched surface between ram on-off piston rod and body. After
adjust the suspending intermediate flange, then dismantle it.
 Installment is like above method. Coat lubricants on matched surface and screwed. Inspect whether seal
rings in every part are in order before install ram on-off piston.
6.6Daily Maintenance
Please check the jamming situation of the shell cavity when have to operate the ram assembly over working
pressure of 3.5MPa (5000psi)
Please operate and test the BOP according to API RP53 standard once a week.
Warning: Please DO NOT close the pipe ram assembly or variable ram assembly when there isn’t any drill
string in the well so as to avoid damaging the ram rubber.
6.7 Operating Maintenance
Please dismantle the BOP once a year or half a year in cold regions.
Clean all the parts, DON’T use metal brush to clear the seal position.
Replace all the sealing rubbers, gaskets, and O rings.
Decide whether to change it according to the actual situation of ram rubber in ram assembly.
Maintain or replace the damaged metal parts.
Wash the piston rod when dismantle the BOP, measure the degree of curvature of the hook position, which
should be small than 1mm, and carry on Ultrasonic Test. (if degree of curvature over 1mm, should consider
replace it )
7 .The storage of rubber
All rubber spare parts should be stored reasonably as following:
 Rubber should be stored inside a dark and dry room with temperature between 0 and 25ºC, Not store
rubber close to heating equipment and avoid direct sunlight
 Keep the corrosive material away from the rubber.
 Rubber should be far away from high voltage equipments which may produce ozone.
 Rubber should be placed in a free status and can't be wrested，crushed and hung.
 Check the rubber frequently to find out whether there is any damage, crack, or bend on the rubber. General
conditions of the storage period of 2 years.
40
8. Common Failures and Settlements
NO Failure Possible cause settlement
The medium inside well flows Out a.seal ring on the intermediate a.Replace damaged flageseal
from joint between the body and flanges is damaged. assembly.

1 the intermediate flange. b. there is dust and damage on b.Clean out spoil on the seal
the body and the intermediae surface and repair damaged parts.
flage.
The movement direction of ram is not The pipelines between control Reverse the pipes that connect
2 conformance with nameplate mark of system and BOP BOP.
control system for BOP.
Hydraulic system is in order, but There are foreign materials , Clean the ram and intermediate
3 ram isn't closed fully. sand and mud on the ram flange
contact ends.
Medium inside well flows Piston front rod seal ring is Replace all damaged seal ring
into the cylinder and there damaged piston front rod of piston front rod.Repair
4
contains water in cylinder oil. shaft is distorted
damaged piston front rod part
andscratched on surface.
BOP hydraulic part can't hold the BOP cylinder,piston, Replace all damaged seal ring,
pressure, and the switches of switches of ram,piston seal repair seal surface or replace
5 intermediate flange is not
ring damaged.The seal with new parts.
flexible.
surface worn.
It can't hold the pressure when Ram seal packer damaged, Replace ram seal packer,repair
6 ram is closed the upper seal surface of seal surface of body ram
body ram chamber damaged. chamber.
Control oil pipe is order,but the Ram is bloched with sand Cleanout sand and mud.
7 hydraulic pressure can’t open and mud.
the ram or intermediate flange.
41

MANNUL of Double Ram BOP Cameron Type U

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MANNUL of Double Ram BOP Cameron Type U

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User Manual of U-type Ram BOP

U-type Ram BOP

SHANGHAI SHENKAI PETROLEUM EQUIPMENT CO., LTD.

, and are the registered trademarks of SHENKAI

are 16A-0111 , XK14-001-0002 .

Customer Service Hotline: +86(21)64290467 FAX: +86(21)64290467

long period of time.

used: (appearance Figure 1、Figure 2)

Figure 1 Appearance of U-type Double Ram BOP

Figure 2 Appearance of U-type Single Ram BOP

1.2.1 Bore Dimension：Table 1

Bore Dimension Specification Bore Dimension Specification

1.2.3 Temperature grade of metal material：Table 3

2. Specification of Ram BOP

Table 4 Specification and Main Technical Parameters of U-type Ram BOP

Operating Pressure 105 MPa(15000Psi) 70 MPa(10000Psi) 35 MPa(5000Psi)

Operating Pressure 21MPa 14MPa

Dimension Schematic Drawing of U-type Single Ram BOP

U-type Single Ram BOP (Table 5)

7 1/16 5,000 7 1/16 1880 2780 699 515 1500

7 1/16 10,000 7 1/16 2487 3363 1216 757 2150

7 1/16 15,000 7 1/16 2477 3273 832 768.8 2120

11 3,000 11 3105 4165 750 640 2406

11 5,000 11 3105 4165 898 648 4200

11 10,000 11 3200 4250 910 655 4300

11 15,000 11 3325 4413 1205 820 6725

13 5/8 3,000 13 5/8 3200 4356 795 743 3260

13 5/8 5,000 13 5/8 3627 4895 982 840 6540

13 5/8 10,000 13 5/8 3768 5046 1135 850 6640

13 5/8 15,000 13 5/8 3530 5460 1360 1000 10800

20 3/4 3,000 20 3/4 4120 5800 1030 1120 8100

21 1/4 2,000 21 1/4 4120 5800 940 1110 7600

Dimension Schematic Drawing of U-type Double Ram BOP

U-type Double Ram BOP（table6）

7 1/16 5,000 7 1/16 1880 2780 1122 515 2360

7 1/16 10,000 7 1/16 2487 3363 1216 757 4095

7 1/16 15,000 7 1/16 2477 3273 1242 768.8 4066

11 3,000 11 3105 4165 1250 640 4500

11 5,000 11 3105 4165 1380 648 6200

11 10,000 11 3200 4250 1420 655 7300

11 15,000 11 3325 4413 1840 820 11910

13 5/8 3,000 13 5/8 3200 4356 1356 743 6500

13 5/8 5,000 13 5/8 3627 4895 1542 840 12200

13 5/8 10,000 13 5/8 3768 5046 1770 850 12700

13 5/8 15,000 13 5/8 3530 5460 2076 1000 19600

20 3/4 3,000 20 3/4 4120 5800 1676 1120 15600

21 1/4 2,000 21 1/4 4120 5800 1590 1110 14500

Pipe Size 7 1/16” 11” 13 5/8” 20 3/4 3000psi 21 1/4 2000psi

strengthen and maintain the sealing performance.

Ram closed and hydraulic cylinder assembly opened

4. Structure and Features of Main Parts

Figure 6 Pipe Ram

Name Ram Body Front Rubber Top Rubber

7 3/4″ 2C02.01M.01 2C02.01M.02 2C02.01A.03

Name Ram Body Front Rubber Top Rubber

Name Ram Body Front Rubber Top Rubber

Name Ram Body Front Rubber Top Rubber

Table 10 7 1/16-10000、15000psi Parts list of U Type BOP Hydraulic

4.2 Shear Ram

Table 11 Parts List of 13 5/8×5000, 10000psi U-type Shear Ram

SN Part No. Name Qty

1 SRU1870.01 Lower ram body 1

Top rubber core of

SN Part No. Name Qty