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Keywords: In the present work, aluminium alloys were subjected to two different severe plastic deformation (SPD) routes
Cryorolling namely, cryorolling (CYR) and constrained groove pressing (CGP), to investigate their effect on microstructure
Constrained groove pressing and mechanical properties. Solutionized AA 5083 alloy and AA 6061 alloy sheets were cryorolled to a final
Ultra-fine grains thickness of 1 mm with a total logarithmic strain of 1.87. Samples of these alloys with 3 mm thickness were
Dislocation density
subjected to CGP with an equivalent plastic strain of 1.16. The CGP samples have been subsequently cold rolled
(CR) to reduce the thickness to 1 mm (67% reduction). The microstructure of the deformed samples was
characterized by electron backscatter diffraction (EBSD) coupled with kernel average misorientation (KAM) and
X-ray diffraction (XRD). The techniques were employed to investigate the degree of grain refinement and local
misorientation due to deformation. It has been found that the yield strength (YS) of 6061 alloy after CGP + CR is
19% higher than that of CYR sample while, in contrast, the YS of CGP + CR 5083 alloy is 18% less than that of
CYR condition. A dislocation density-based model has been used to estimate the sub-structural changes during
processing. The theoretical dislocation density estimated using the model agreed well with the experimental
values of both the alloys with a difference of about 2.5% in the case of 5083 and 6.5% in the case of 6061. It is
inferred from the analysis that the dislocation bow out is the predominant mechanism in both the materials.
1. Introduction deformation due to high internal strain, dislocation density, and in-
creased grain boundary region with high-energy state [5]. Different
Aluminium alloys are extensively used for structural and functional SPD techniques have been developed to produce ultra-fine grained
applications in the form of sheets and plates in automobile, aerospace materials, especially from light metals such as aluminium alloys. Some
and marine industries. Heat treatable 6xxx and non-heat treatable 5xxx of the established SPD processes are Equal Channel Angular Pressing
aluminium alloys exhibit superior mechanical properties such as high (ECAP) [6], High-Pressure Torsion (HPT) [7], Accumulative Roll
fatigue strength, strength to weight ratio, and corrosion resistance Bonding (ARB) [8], Cryorolling (CYR) [9] and Constrained Groove
[1,2]. They are cost effective when compared to 2xxx and 7xxx alu- Pressing (CGP) [10]. All the processes are capable of developing dense
minium alloys. One of the major drawbacks of aluminium alloys in a bulk sub-crystalline solids through significant microstructural refine-
commercial application is their lower strength in comparison with low ment. ECAP, HPT, and ARB have limitations such as high load, rela-
carbon steel [3]. In the recent past, this has been addressed by produ- tively small final product, limited scalability, and high cost. In addition
cing ultra-fine grained (UFG) materials through severe plastic de- to that, the saturation of grain refinement at large strain is a serious
formation (SPD) [4]. Ultra-fine grained (UFG) materials (grain size in issue during SPD processes [11] and is attributed to fixed deformation
the range of 100 nm - 1 μm), owing to their excellent strength and conditions such as strain rate, strain path, and deformation tempera-
toughness, are suitable for the next generation of metals and alloys. ture. It has also been observed that grain refinement can be enhanced
Table 1 shows the terminology of metallic materials in terms of their by changing the deformation conditions. Among the above-mentioned
average grain size. SPD techniques, ARB, cryorolling, and CGP are capable of producing
Severe plastic deformation is an advanced material processing UFG structure in sheet form. Therefore, a more detailed review of
technique imparting large plastic strain to the workpiece. The micro- cryorolling and CGP is presented here.
structure of these highly deformed metals can evolve with plastic
∗
Corresponding author.
E-mail address: dravi@mech.iitd.ac.in (R.K. Digavalli).
https://doi.org/10.1016/j.msea.2019.05.088
Received 9 March 2019; Received in revised form 21 May 2019; Accepted 22 May 2019
Available online 24 May 2019
0921-5093/ © 2019 Published by Elsevier B.V.
K. Changela, et al. Materials Science & Engineering A 760 (2019) 7–18
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K. Changela, et al. Materials Science & Engineering A 760 (2019) 7–18
Fig. 1. Schematic of the cryorolling process using a four high rolling mill.
employed in the present work. A constant roll velocity of 14 m/min was illustration of the complete route for CGP followed by cold rolling is
applied. The reduction per pass was restricted to around 4% to mini- presented in Fig. 3.
mize the temperature rise during rolling. Around 40 passes were ap-
proximately applied. The gap between the rollers was adjusted using a
pressure operated hand wheel. Around ∼ 85% reduction (from 6.5 mm 2.2. Characterization
to 1 mm), corresponding to a logarithmic strain of 1.87 was applied to
the sample. 2.2.1. Microstructure
Constrained groove pressing experiments were carried out on a 300- Electron Back Scatter Diffraction (EBSD) and X-ray diffraction
ton single action hydraulic press at room temperature. The applied load (XRD) techniques were used to study the evolution of microstructure
was in the range of 60–70 tons. The CGP dies, and groove geometry and dislocation density. The samples for characterization were ex-
used in the present study is shown in Fig. 2. The width and height of the tracted from the center of the rolled sheet. The samples were polished
corrugating indents of the grooved die are equal to the sheet thickness. by standard metallographic procedure up to 3000 grit emery paper and
The groove angle and corner radius are 45° and 0.8 mm, respectively. then polished with 3 μm and 1 μm diamond paste for mirror finish
Each CGP pass induces an effective logarithmic strain of 1.16 [10]. followed by electropolishing at −15°C and 15 V DC using an electrolyte
The samples processed by CGP were cold rolled with a rolling di- of methanol: perchloric acid (80:20). EBSD analysis was performed on a
rection parallel to the grooves, and the final thickness was reduced to FEI, Quanta 3d FEG using TSL-OIM software. A step size of 0.1 μm was
1 mm (67% reduction with a logarithmic strain of 1.09). The schematic used during the scan. XRD analysis was carried by Rigaku machine
using Cu Kα radiation with a scan speed of 2°/minute. The full width at
Fig. 2. CGP dies used in the present study with groove geometry.
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K. Changela, et al. Materials Science & Engineering A 760 (2019) 7–18
half-maximum (FWHM) analysis was used to estimate crystallite size, fine dislocation structures within the grains. Similar results were re-
lattice strain, and dislocation density. The measured diffraction profile ported by Dhal et al. [33] in the cryorolled Al alloy with a 97% re-
is the convolution of physical broadening and instrumental broadening duction. They observed that the dislocations accumulate and rearrange
profile. To subtract the instrumental broadening effect from the mea- themselves inside the grains resulting in LAGBs due to misorientation of
sured diffraction, Cauchy-Cauchy function can be employed as follows crystallites within the grains.
[32]: Fig. 4c and d show the OIM maps of AA 6061 alloy in solutionized
and cryorolled condition, respectively. The SL sample shows equiaxed
Bsample = Bexp Binst (1)
coarse grains with an average size of 88 μm and CYR 6061 micro-
where Bsample , Bexp and BInst are actual sample broadening, experimental structure consists of fine elongated grains parallel to rolling direction
broadening, and instrumental broadening, respectively. In this study, with a low aspect ratio. The microstructure is similar to CYR 5083
instrumental broadening was corrected by measuring the peaks under samples. The microstructure of SL 6061 shows predominantly high
the identical condition from a fully annealed pure aluminium. FWHM angle grain boundaries (88%), as shown in Fig. 5c while after cryor-
(B) were calculated using PANalytical X'pert High score software. olling, a high fraction of low angle grain boundaries (93%) are formed.
Fig. 4e shows the microstructure of 6061 alloy after one CGP pass.
2.2.2. Mechanical properties Grain refinement with an average grain size of 18 μm was observed.
Hardness and tensile tests were carried out to investigate the me- Black arrow indicates that grains are severely banded and shattered due
chanical properties. The samples were tested immediately after pro- to a high degree of shear stresses. Two different types of grains can be
cessing to prevent natural aging. The hardness was measured using a seen in the microstructure. Equiaxed coarse grains with an average size
Vickers hardness tester by applying a load of 10 kg for 10 s dwell time. of 25 μm are seen in the region (A) of the sample while smaller, and
An average of 10 measurements was taken at multiple locations parallel elongated grains with an average size of 12 μm are observed in the
to the rolling direction. In CGP samples, the hardness was measured on region (B) indicating a non-homogenous structure. The distribution of
the thickness plane along the transverse direction (perpendicular to non-homogeneous structure in the transverse direction (perpendicular
groove) at different locations with a gap of 5 mm. The standard tensile to groove) of CGP sample after the first pass can be attributed to the
properties such as yield strength, ultimate tensile strength and total combined effect of geometric and strain inhomogeneity [30]. According
elongation of solutionized and deformed samples were determined by to Kumar et al. [34] and Yadav et al. [28], the corner region is subjected
uniaxial tensile tests. The tensile samples were cut along the rolling to both shear strain and bending strain leading to fine grain structure
direction for CYR and CGP + CR samples and parallel to groove di- while the slant groove region, experiences only shear strain leading to
rection for CGP samples as per ASTM standard E8M. The tests were equiaxed coarse grains. The present results correlate with the above
conducted at room temperature at a constant crosshead speed of observation. The inhomogeneity at the micro level was also detected in
1.92 mm/min with an initial strain rate of 10 3 s 1 on an INSTRON 5582 the hardness measurements. Cold rolling of the samples subjected to
machine with a video extensometer. For each processing condition, five CGP of AA 6061 alloy shows a more refined microstructure and elon-
samples were tested to ensure the repeatability of results. The yield gated grains along the rolling direction (Fig. 4f). Black arrow indicates
strength was determined using a 0.2% offset method. True stress- the refined grains with an average size of < 1 μm. However, entire
logarithmic strain curves were plotted assuming Hollomon strain- microstructure with clear grain boundaries could not be seen in EBSD
hardening law, = K n where, n is strain hardening exponent and, K pictures.
is the strength coefficient.
3.1.1. Kernel average misorientation (KAM) and dislocation structure
3. Results and discussion Kernel average misorientation (KAM) maps give a good estimation
of dislocation density and stored energy in the deformed materials.
3.1. Microstructure KAM represents the average misorientation (within 5°) of each point
with respect to its neighboring points along the perimeter of the kernel
The orientation image micrographs (OIM) obtained from EBSD [35]. Fig. 5b and d show the KAM distributions of AA 5083 and AA
analysis are shown in Fig. 4. The corresponding misorientation dis- 6061 alloy samples in SL and CYR conditions, respectively. As expected,
tributions of grains or subgrains are shown in Fig. 5. The microstructure the KAM value of CYR 5083 sample (1.37) is approximately three times
of SL 5083 (Fig. 4a) shows equiaxed grains with an average size of more than the SL 5083 sample (0.45). The distribution of KAM in CYR
22 μm. The grains were difficult to distinguish in the severely deformed 5083 samples is comparatively broader (higher KAM value) than SL
structure in the CYR sample (Fig. 4b). The deformed microstructure 5083. According to Zhong et al. [36], the KAM value correlates directly
revealed diffused and ill-defined low angle grain boundaries due to with the dislocation density. Large KAM value can be seen at grain
severe fragmentation of grains. The misorientation distribution of SL boundary as well as within some grains, which represents hard crystal
5083 alloy shows a high fraction of high angle grain boundaries orientation with low energy dislocation pattern. In addition to that,
(HAGBs) (Fig. 5a) while in CYR samples, a high fraction of low angle KAM peak in CYR 5083 sample is spread towards higher angle, in-
grain boundaries (LAGBs) are observed. The latter is attributed to the dicating severe strain in the microstructure. Similar results were
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K. Changela, et al. Materials Science & Engineering A 760 (2019) 7–18
Fig. 4. Typical EBSD orientation map analysis of aluminium alloys in different conditions (a) 5083 SL, (b) 5083-CYR, (c) 6061-SL, (d) 6061-CGP, (e) 6061- CGP (one
pass) and (f) 6061- CGP + CR.
reported by Kumar et al. [37] in cryorolled 6082 Al alloy. The KAM respectively. In SL 5083 sample, the local strains are homogeneously
value of CYR 6061 is 1.14 (Fig. 5d), which is slightly lower than that of distributed while KAM maps of CYR sample shows large misorientation
CYR 5083. It is mainly due to the low strain-hardening rate observed inside the grains. CYR samples of Al alloy, which is expected to have
during tensile deformation in the CYR 6061. high dislocation density, generally form dislocation subcells at large
Kernel average misorientation (KAM) maps of SL and CYR 5083 are strain. Dhal et al. [33] discussed that the dislocation climb velocity in
shown in Fig. 6a and b, respectively. EBSD-KAM maps for SL and UFG Al alloy is low when compared to pure Al due to limited dislocation
materials were obtained by using a step size of 0.3 μm and 0.1 μm, interaction attributed to the combined effect of medium staking fault
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K. Changela, et al. Materials Science & Engineering A 760 (2019) 7–18
Fig. 5. Misorientation distribution (a, c and e) and KAM distribution (b, d and f) in AA 5083 and AA 6061 alloys in different processing conditions.
energy and solid solution strengthening. Dislocation multiplication (CYR and CGP + CR) are expected to have elongated grains with
within the grains leads to tangled microstructure during low-tempera- subgrains of high dislocation density. These heavily deformed struc-
ture deformation. Green color shows a large amount of dislocation tures are difficult to index through EBSD analysis. Therefore, X-ray
accumulated in the material. The KAM maps for cryorolled samples are diffraction technique has been used to estimate the microstructural
denser than the solution treated samples, as indicated by Fig. 6a–d. details like crystallite size, lattice strain, and dislocation density for
Fig. 6d–f compares the KAM maps of AA 6061 alloy in CYR, CGP, and deformed samples.
CGP + CR sample conditions. The KAM map after one pass CGP shown
in Fig. 6e indicates dislocation rich regions along the prior existing 3.2. Grain refinement and dislocation density
grain boundaries and certain region within the grains. The dislocations
generated during plastic deformation can be divided into geometric Grain size, lattice strain, and dislocation density were estimated
necessary dislocations (GNDs) and statistically stored dislocations using the Williamson–Hall equation which is given below
(SSDs). The GNDs are generated due to the strain gradient during non-
Bcos = 2 sin + K /D (2)
homogeneous deformation [38]. The formation of the banded structure
during CGP process could be due to the inhomogeneous distribution of where B is the peak broadening, is the Bragg angle, is the lattice
dislocation with high local dislocation density indicating a large strain, K is the Scherrer constant (0.94), is the wavelength of X-ray
amount of GNDs generated. Although the distribution of dislocation is used (1.54 A ) and D gives the grain size. Bcos θ is plotted against sin θ
much stronger than the solution treated sample (Fig. 5c), the con- using a linear fit, and the intercept and slope give the grain size and
centrated green regions are significantly lower than the CYR sample lattice strain, respectively. In the present study, XRD peak analysis was
indicating lesser grain refinement in CGP (one pass). When the CGP employed to obtain the microstructural details of deformed samples.
sample is further cold rolled, the KAM distribution (Figs. 5f and 6f) is The XRD peaks obtained in the case of CYR, CGP, and CGP + CR
approximately similar to that of CYR 6061. Heavily rolled materials samples are shown in Fig. 7. The value of dislocation density was cal-
culated using the following Eqs. (3)–(5), which is related, to the
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K. Changela, et al. Materials Science & Engineering A 760 (2019) 7–18
Fig. 6. KAM maps of (a) 5083-SL (b) 5083-CYR (c) 6061-SL (d) 6061-CYR (e) 6061- CGP (one pass) and (f) 6061- CGP + CR.
measured grain size, and lattices strain [32]. of FWHM analysis for a wider range of grain size, typically above
100 nm is not completely reliable. In the present work, the trend of
= D x (3)
s
variation of crystallite size measured using FWHM analysis is assumed
where D and s represents the dislocation density due to grain size and to correlate with the grain size variation.
due to strain broadening, respectively. The high-intensity peaks for all deformed condition show preferred
orientation along the corresponding slip plane, and this is attributed to
3
= the accumulation of lattice strain in the rolling direction. This shows
D
D2 (4)
that a strong texture is obtained during the SPD process. The crystallite
K 2 size decreased to 190 nm after cryorolling in the case of 5083, which is
= much smaller than the grain size in solutionized condition (22000 nm).
s
b2 (5)
A similar trend is observed for CYR 6061 alloy. It may also be perceived
where K= 6 , ε is the lattice strain and b is the Burgers vector = a/ 2 from Table 3 that the CGP followed by cold rolling exhibits severe grain
where a is the lattice parameter which is calculated from XRD. Table 3 refinement with enhanced dislocation density. The dislocation density
shows the grains size, lattice strain, and dislocation density of SL and all increased significantly after CYR and CGP + CR. The increase in dis-
deformed condition samples. It is found that the grain size of CYR and location density from SL to deformed samples in 5083 is higher (order
CGP + CR samples reduced with enhanced lattice strain and dislocation of 1013 to 1014) than that of 6061 alloys (1012 to 1013). It is consistent
density when compared to the SL and CGP samples. This refinement is with KAM maps discussed in the previous section 3.1.1. Similar results
the major effect of severe straining. Grain refinement can be confirmed were reported by Naga Krishna et al. [39] for cryorolled Al–Cu alloy
by the EBSD micrographs presented in Figs. 4 and 5. However, the use
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K. Changela, et al. Materials Science & Engineering A 760 (2019) 7–18
Fig. 7. XRD patterns of CYR, CGP and CGP + CR samples of (a) 5083 and (b) 6061.
Table 3
Grain size, lattice strain and dislocation density values of CYR, CGP and CGP + CR samples.
Condition Grain sizea (nm) Lattice strain (x 10−3) Dislocation density (m−2) - Experiment Dislocation density (m−2) - Model
a
In case of CYR and CGP + CR, it is crystallite size from XRD.
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K. Changela, et al. Materials Science & Engineering A 760 (2019) 7–18
Fig. 9. Hardness values of (a) 5083 and (b) 6061 in different processing conditions.
path of dislocation (L) can be calculated from the yield strength for 3.3.2. Tensile properties
coarse grain and UFG materials. The dislocation density estimated from The representative engineering stress-strain curves of all the sam-
Eqs. (6) and (7) for UFG materials are shown in Table 3 and correlates ples are shown in Fig. 12 and the average mechanical properties are
reasonably well with the experiments. In the case of 6061, the dis- summarized in Table 4. The yield strength (YS) and ultimate tensile
location density after CGP + CR is approximately 50% more than the strength (UTS) of CYR 5083 sample, 450 MPa, and 530 MPa are higher
CYR condition. Similarly, in 5083 material, dislocation density after than SL condition (143 MPa and 282 MPa, respectively). A similar trend
CGP + CR decreased to 80% of the CYR condition. The ratio of theo- is observed in the CYR 6061 sample also, in which yield strength in-
retical dislocation density and experimental dislocation density of both creased from 100 MPa to 274 MPa. The strengthening in CYR sample
Al alloys in CYR and CGP + CR conditions are approximately the same. can be attributed to two main reasons: (1) the grain refinement due to
The theoretical dislocation density estimated using the model agreed suppression of dynamic recovery associated with climb and cross slip
well with the experimental values of both the alloys with a difference of and (2) higher dislocation density due to high plastic strain. However,
about 2.5% in the case of 5083 and 6.5% in the case of 6061. This ductility and work hardening exponent (n) decreased due to lower work
indicates that the dislocation bow-out is a dominant mechanism in CYR hardening rate and inability to accumulate dislocations during sub-
and CGP + CR. sequent plastic deformation.
Work hardening exponent (n) and strength coefficient (K) of solu-
tionized and rolled samples are also shown in Table 4. The work
3.3. Mechanical properties hardening exponent of rolled samples (CYR and CGP + CR) decreased
by 44–68% from the initial condition. The YS of CGP sample increased
3.3.1. Hardness by 40% and 82% for 5083 and 6061, respectively. The strength im-
Fig. 9 shows the variation in hardness values of samples of both the provement after CGP in AA 5083 alloy is comparatively less than in AA
alloys subjected to different processing conditions. The hardness in- 6061 alloy. The Portevin–Le Chatelier (PLC) effect in AA 5083 due to
creased by 170 HV for CYR 5083, which is approximately 97% higher dynamic strain aging (DSA) could be the possible reason for such
than the SL sample (86 HV) while in CYR 6061, hardness increased strength difference. The relatively higher Mg content in 5083 than 6061
approximately by 155% higher than the SL sample (45 HV). However, alloy leads to appreciable PLC effect. The PLC effect is subsided in 6061
the difference in hardness between CYR (115 HV) and T6 (110 HV) alloy as a major fraction of Mg in 6061 is present in the form of pre-
conditions is very less. The variation of hardness in the CGP and cipitates (as confirmed using XRD) [49] and not as solutes. Based on the
CGP + CR samples for both Al alloys were evaluated by plotting profile of PLC band, they can be classified as types A and B, wherein A
hardness against the distance in the transverse region (perpendicular to refers to smooth wavy band, and B refers to hopping bands with regular
the groove) in Fig. 10. The average hardness of the CGP 5083 sample stress drop [50]. As shown in Fig. 12, AA 6061 and AA 5083 alloys in SL
after four stages (ε = 1.16) is 130 HV which is 51% higher than the SL condition, exhibited type A and type B PLC band, respectively. The
condition while in CGP 6061 sample, hardness is approximately 104% maximum stress amplitude during dynamic strain aging was in the
higher than the SL condition. A similar hardening behavior of pure Al order of 14 MPa in 5083 against 4 MPa in 6061 alloys. The stress drop
sample in one pass of CGP has been reported earlier [10]. It is seen in in type B bands observed in SL 5083 can lead to instability and pre-
Fig. 10 that in the SL sample, the hardness in the transverse direction is mature strain localization. This strain localization can eventually lead
approximately uniform, while in the CGP sample, the non-homogeneity to premature failure and a reduced number of total passes. Hence,
induces variation in the hardness distribution. AA5083 exhibits less improvement in strength compared to AA 6061
The variation of hardness along the transverse direction in the CGP alloy after the CGP and CGP + CR process. The total elongation of CGP
sample is due to the combined effect of geometric and microstructural sample decreased to more than two-thirds of SL condition. The me-
inhomogeneity. The inhomogeneity in CGP samples is drastically con- chanical behavior of CGP + CR samples is comparable to the CYR
trolled in the CGP + CR samples (Fig. 10). The photographs of CGP samples. The strength increment in CGP + CR route is better than CYR
processed samples after the first stage, the first pass, and cold rolling are in AA 6061 alloy. Similarly, the loss of ductility in CGP + CR is lesser
presented in Fig. 11. The CGP (first pass) sample portrays the im- than CYR samples. The ductility sharply decreased, which shows neg-
pressions of grooved marks formed on the sample during processing. ligible strain hardening ability in CGP + CR samples. However, the
The cold rolling post CGP eliminated geometric inhomogeneity and yield strength of CGP + CR 5083 sample increased by 62% from the
yielded improved hardness (Fig. 11). initial condition, which is less increased, compared to CYR 5083 (68%
increased) samples and UTS of the CGP + CR 5083 samples is 15% less
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K. Changela, et al. Materials Science & Engineering A 760 (2019) 7–18
Fig. 10. Variation of hardness in transverse section of AA 5083 and AA6061 alloys in SL, CGP (one pass-perpendicular to groove direction) and CGP + CR conditions.
than CYR 5083 samples. It has been found that the yield strength (YS) (1) The orientation image micrographs (OIM) revealed that the Al al-
of 6061 alloy after CGP + CR is 19% higher than that of CYR sample loys in CYR and CGP + CR conditions exhibit elongated grains
while, in contrast, the YS of CGP + CR 5083 alloy is 18% less than that along the rolling direction with a low aspect ratio. The average
of CYR condition. The yield strength of CYR and CGP + CR 6061 misorientation distribution shows the formation of a high fraction
samples is even higher than in T6 condition. of low angle grain boundaries in these deformed samples, which is
From the above discussion, it can be summarized that in 6061 al- attributed to fine dislocation structure within the grains.
loys, both strength and ductility could be achieved by CGP + CR than (2) The kernel average misorientation (KAM) results indicate that the
by CYR but in 5083 alloys, CYR sample has higher strength than in homogeneous dislocation structure in SL condition changes to a
CGP + CR method. The strengthening of 5083 alloy is significant specific dislocation pattern with high dislocation density in the
during the cryorolling process than CGP + CR process. It could be at- deformed samples. In the case of 6061 alloys, KAM value of
tributed to the additional solid solution strengthening during cryorol- CGP + CR sample is 1.16, which is 50% less than that of CGP
ling as the solubility of Mg atoms in cryo conditions is unaffected by sample and is in similar order when compared to cryorolling.
atomic diffusion or recovery [51]. The reduced dislocation mobility (3) The high level of grain refinement during CYR and CGP + CR is a
during cryorolling leads to localization and heterogeneous distribution major cause of high dislocation density. The predicted dislocation
of dislocations. density using dislocation bow out model correlates well with the
experimental values obtained from XRD analysis indicating dis-
location bow-out is the dominant mechanism in these two alloys.
4. Conclusions
(4) A significant improvement in the strength and hardness has been
observed after CYR, CGP (one pass) and CGP + CR. The CGP (one
The effect of two different severe plastic deformation (SPD) routes,
pass) sample exhibits a non-homogeneous distribution of hardness
CYR, and CGP + CR on microstructure, dislocation density, and me-
along the transverse direction, and it is mainly attributed to geo-
chanical properties of AA 5083 and AA6061 alloys has been in-
metric inhomogeneity induced by grooving dies and the
vestigated in the present work. The following conclusions are drawn:
Fig. 11. Photographs of CGP processed AA 6061 alloy samples after the first stage, first pass and cold rolling.
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K. Changela, et al. Materials Science & Engineering A 760 (2019) 7–18
Fig. 12. Tensile stress-strain curves of Al alloys samples in different conditions (a) 5083 and (b) 6061.
Table 4
Mechanical properties of Al alloy samples in different conditions.
Condition YS (MPa) UTS (MPa) Total elongation (%) Work hardening exponent (n) Strength coefficient (K, MPa)
5083 6061 5083 6061 5083 6061 5083 6061 5083 6061
SL 143 ± 2 100 ± 3 282 ± 3 174 ± 2 25.2 ± 2.2 22.5 ± 1.1 0.3 ± 0.01 0.22 ± 0.01 544 ± 6 305 ± 8
T6 – 218 ± 3 – 317 ± 2 – 17.7 ± 0.1 – 0.18 ± 0.02 – 528 ± 5
CYR 450 ± 12 274 ± 5 530 ± 4 306 ± 3 6.35 ± 0.46 3.77 ± 0.24 0.14 ± 0.02 0.09 ± 0.04 862 ± 8 450 ± 9
CGP (1pass) 200 ± 20 182 ± 18 361 ± 8 262 ± 5 6.64 ± 0.74 6.13 ± 0.35 0.25 ± 0.09 0.19 ± 0.05 735 ± 12 530 ± 10
CGP + CR 380 ± 3 341 ± 8 460 ± 5 365 ± 5 3.5 ± 1.14 7.43 ± 0.42 0.17 ± 0.05 0.07 ± 0.02 866 ± 6 474 ± 8
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Acknowledgment [14] S.K. Panigrahi, R. Jayaganthan, V. Pancholi, Effect of plastic deformation condi-
tions on microstructural characteristics and mechanical properties of Al 6063 alloy,
Kandarp Changela acknowledges the assistantship received by Mater. Des. 30 (2009) 1894–1901.
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