You are on page 1of 21

101 Tips &

Tricks to
improve your
Root Cause Analysis
Gathering
Information
1 To really understand a 4 Depending on the incident
problem, you need plenty of you are investigating, you
evidence. And you need it as should collect things like the
soon as possible. maintenance history, reports,
photos, design specs, eye
2 As soon you identify that the witness statements and OEM
problem or incident requires recommendations.
root cause analysis, you
should trigger an urgent 5 The more information and
search for more information. evidence you have, the better
off you’ll be. There is a large
3 Assign a person to the capacity holding area in
task of collecting as much RealityCharting® where info
information relating to the can be stored.
incident as possible.
6 By acting quickly, the quality and quantity
of the information you collect will be more
consistent. A delay of hours – or, even worse,
days – will negatively impact on the quality
of the information you gather, and hence the
11
subsequent analysis could be hindered.

7 Protect your information by cordoning off an Don’t throw


area. Don’t allow people to touch or interfere
with important evidence. evidence away
8 Get statements from everyone who saw or had
anything to do with the problem.
when cleaning
9 Don’t delay - A delay in gathering statements up after an
incident… make
allows people to think about and rationalize
what they saw.

10 Assign one person to the job of collecting sure you save it!
evidence.
ASSEMBLING
THE TEAM
12 The team may need to be 15 With the right people on
available for a significant board, your analysis will dive
17
period of time – so you’ll sufficiently deep to arrive at
need the backing of a workable solution. Pick people with
management.
16 You want people who bring open minds
13 Get management support experience across different
– yet relevant – job roles
who are willing
to bring the people you need
to the team, for as long as is
and people who have direct
knowledge of the incident.
to listen, to
needed.
contribute and
14 Without the right people, will help the
your investigation will
lack the specific detail you
investigation.
need – resulting in a more
generic report.
18 These people should 21 The number of people

23
possess specific, relevant should reflect the
understanding of the complexity of the incident.
issue - which will help As a general rule, it
you to arrive at a specific is difficult to facilitate
solution. groups greater than 10. If
the group size becomes
19 Assign a skilled and too large, consider

You may
experienced facilitator splitting the group and
who is adept at controlling having two sessions.
a group and keeping the
investigation on track – 22 Using team members need an
without bias. that have been trained
independent
20 Be wary of appointing a
in Apollo RCA is more

subject matter expert as


efficient than working
with untrained team
expert to join
they may steer the group
in a particular direction
members. Try and
achieve a group with at
the team.
and who is going to argue least 50% that have been
with the subject matter trained.
expert?
Conducting the
Root Cause
Analysis 29
24 During the RCA, the facilitator 26 Appoint a time and place for the
should be inclusive, ask all the investigation to occur, as soon When choosing an
questions that need to be asked, as the required group can be appropriate starting point
and pursue all causal pathways to convened.
their logical conclusions. for your investigation,
consider your options
27 Set basic ground rules around carefully and then assign
25 Your goal is to conduct the RCA respecting others’ opinions and a name that will clearly
as soon as possible after the encouraging an open dialogue.
articulate the problem
incident or accident occurs – so
that the information is still fresh you intend to solve –
in people’s minds and remains
untainted. 28 The first task after information one that also echoes
the significance of the
gathering is to Define the
Problem. Use Quick Reference problem itself.
Cards and/or the RealityCharting®
wizard to guide the investigation
through the steps.
30 Don’t be afraid to change 32 The significance of the
your starting point at any problem will determine
time. Remember: You the time and resources
are never wrong when
allocated to resolving it.
choosing a starting point
as all causes are related.
They are simply at different
33 The problem or incident’s
points in the timeline. Your significance will also
choice may reflect your role constitute your business
or responsibility within the case that you present
company. to management for
endorsement of your
31 Use RealityCharting® to recommendations.
document the Problem
Definition. Include
information about when
and where it happened,
and clearly articulate the
significance of the problem.
34 37
With the help of the entire Follow the RCA process. As
group, you will gain a clear soon as you recognize that
picture of the problem at the group is getting off track
hand. At the same time, you use the ‘square one loop’ to

38
will see what is unknown refocus or redirect the group.
– and thus what requires
further investigation.

35
You don’t have to be the
subject matter expert, so

39
If you do end up with a large don’t profess to be one.
number of possible solutions,
consider how to achieve the
desired outcome with the
Teamwork is key – value all
least amount of time, effort, or

36
participants’ contributions.
money.

Establish a set of criteria by


which you can objectively
judge which are the better
40
Keep asking “why” or “caused
by” questions for as long as
you need to.

41
Conducting solutions.

the Root Don’t stop too soon with your

Cause
questioning.

Analysis
Implementing
the Solutions
42 Be clear about who is responsible for each corrective
action. You don’t want to create the opportunity for
people to be able to pass the buck with “I thought
Bob was going to do it”.
47
43 Have a mechanism in place by which the Make sure you follow up
implementation of corrective actions can be tracked.
on each corrective action
44 Give ownership of a solution to an individual, not a – check back with the
group or department.
individual responsible, to
45 Assign a due-date for each corrective action. make sure that progress is
46 Support people in their efforts to implement being made.
corrective actions.
48


By quantifying the success of your efforts, you are
unequivocally demonstrating the value of RCA.

49
42. Be clear about who is responsible for each corrective
action. You don’t want to create the opportunity for
people to beinable
By talking to pass
figures the buck
– about with “I
increases in thought
production
Bob was going to do it”.
tonnes, or a decrease in downtime, or dollars saved
– you will be able to demonstrate the success of your
43. Have a mechanism in place by which the

50
actions.
implementation of corrective actions can be tracked.

44. Give ownership of a solution to an individual, not a


group or department.
By substantiating the success of corrective actions,

Measuring
greater credibility is given to the investigation
45. Assign a due-date for each corrective action.
process and any future investigations will receive

51
even more support from management teams.

the Success
46. Support people in their efforts to implement
corrective actions.

47. Make sure you follow up on each corrective action –

of the
Identify which key performance indicators are being
check back with the individual responsible, to make
used to measure success.

52
sure that progress is being made.

Corrective Use before and after figures to measure


effectiveness, such as number of incidents, cost

Actions

impact of incidents, and mean time between
incidents.
ADVERTISING
YOUR SUCCESSES
53 By demonstrating how much 56 Put the results on a poster in a
value you’ve brought to your prominent position.
company, it will be easier to
bring the right people to the
investigative team next time
57 Share the full report with all
relevant stakeholders.
around.

58 Keep reports short.


54 Promoting your results RealityCharting® has a report
will engender management generator to produce reports
support for the RCA process in a consistent format. Charts
and the process itself will gain can be shared through RC files
favor and support from your or produced as pdf in compact
colleagues. view for attaching to reports.

55 Use RealityCharting to share


59
®

charts and produce reports in


pdf format for sharing. Sharing
the report will also help the
Quantify and display your successes
entire business unit to learn
in a way that is easy for others to
from the incidents or accidents
understand.
that have occurred.
Tips for
the RCA
Facilitator
Tips for the
RCA Facilitator

60 61
The timeframe: Stipulate clear
timeframes for the RCA, including the
start time, breaks and finish time.

62
Use RealityCharting® to capture The rules: Set expectations around
information and display to group usage of mobile phones and email. It
is also important to have rules around
and share. Have large white boards the discussion itself – such as “no put-
and lots of them. In the absence of

63
downs”.
whiteboards, use walls or windows
with butchers paper. Stock up on
Encourage an “open” discussion and
markers and post-it notes. In other
allow all information to be brought
words, make sure you’ve got plenty of forward.
room – and the tools – to write down
all ideas coming from the group.
Tips for the
RCA Facilitator

64 65
Focus on “why”, not “who”. This reduces the
emotion in the room and minimizes conflict
or argument.

66
Don’t argue about Sometimes the people directly involved in
ownership of information – an incident or accident may be the “right”
what matters is that it was people to have in the room. But if there are
other agendas or emotions at play, then
brought to light. leave them out.
Tips for the
RCA Facilitator
74. Be the traffic cop.
67. The RCA team should be genuine seekers of effective solutions, who
share a goal of preventing similar events happening again. With a simple hand
68. Be wary of inviting senior managers into the group – they could
hinder open and truthful dialogue. It may be better to give senior signal, you can control
managers a separate review and opportunity to challenge so that
they stay engaged in the process and buy-in to the solution. the person who is
69. While people don’t necessarily have to agree with each other, it’s
important to acknowledge that everyone is entitled to their opinion.
impatiently wanting
70. Capture all input and write on sticky notes or in the holding area. to say something, by
The chart will determine whether the causes are relevant.
showing them an open
71. If there is any confusion about a person’s comment, ask them to
explain it again. If there is still no agreement, then capture both
sides of the story and let the evidence prove one or the other.
palm that says “stop”.
72. Don’t tolerate an argument or a contest of wills – let the evidence This will let the other
determine the merit of following a particular cause path.
person finish what
73. Use all of your non-verbal skills to assist you in controlling the
group. Use direct eye contact and a hand gesture to indicate whom
you wish to speak next.
they were saying.
75 RESPECT EVERYONE’S RIGHT TO BE 80 Use Causal Elements view of RC
HEARD, AND REMEMBER THAT EVERYONE to narrow focus when using
IN THE ROOM HAS A REASON FOR BEING RealityCharting®. THESE QUESTIONS
THERE. ENSURE THEY ALL HAVE THE DEMAND RESPONSES AND KEEP
OPPORTUNITY TO SPEAK. EVERYONE ENGAGED, INVOLVED AND
ON-TASK.

76 USE YOUR BODY AS A MEANS OF


DIRECTING THE FLOW OF TRAFFIC. TURN
YOUR BODY TO FACE SOMEONE IN THE
81 YOUR QUESTIONS WILL ALSO PREVENT
THE GROUP GOING OFF ON TANGENTS,
GROUP WHOM YOU WISH TO SPEAK.
WHICH CAN LEAD TO ALMOST
ANYTHING BEING ADDED TO YOUR
77 THE BETTER YOU CAN CONTROL THE CAUSE AND EFFECT CHART.
GROUP, THE MORE EFFECTIVE YOUR
INVESTIGATION WILL BE.
82 IF SOMEONE IS HAVING A SIDE
78 IF THE FOCUS STRAYS, THEN IT’S A GOOD CONVERSATION, THEN POSE THE
NEXT QUESTION TO THEM. PUT THEM
IDEA TO GO BACK THROUGH THE CHART
IN THE HOT-SEAT. IF YOU DO THIS
– STARTING AT THE BEGINNING – TO GET
CONSISTENTLY, YOU WILL DEMAND
EVERYONE BACK ON TRACK It’s called
THEIR ATTENTION AND ALSO THE
the ‘Square One Loop’ and it’s the
GROUP’S ATTENTION.
biggest tool in your Control box.

79 THE FACILITATOR SHOULD BE THE PRIME- 83 BEING ANIMATED OR DYNAMIC WHEN


MOVER DURING THE RCA, CONSTANTLY YOU FACILITATE IS ALSO A GREAT WAY
ASKING QUESTIONS – ALONG THE TO MAINTAIN FOCUS.
“CAUSED BY” OR “WHY” LINES – TO
MAINTAIN FOCUS.
84 Modulate your voice to keep people’s attention. 90 As the facilitator, all you really need to know is
the process. This process is your safety zone. If

85 Avoid a boring monotone. you feel like you are struggling or losing control,
go back to the process. Go back to the start,

86 Remember, if the facilitator is quiet then it


run through the chart and refocus everyone’s
attention on a particular section of the chart and
follows that the group is also quiet. This is not ask “why did this happen?”
what you want.

87 Schedule regular breaks – a few minutes on

91
the hour and 10 -15 minutes after 2 hours. This
will help to ensure that the energy levels in the
room remain high and also allow people to check
emails and phone messages. This is important in
maintaining the focus of the group.

88 Facilitating an investigation doesn’t have to be If a member of your group is a “storyteller”,


stressful and difficult. You can actually say, “I then listen carefully to what he or she is saying
don’t know why this happened. You’re all here to and, the first time you hear the answer to your
work out what happened. I’m just the facilitator!” “why” question, write it down and immediately
ask why this ‘cause’ happened. This takes
89 In many ways, having an independent, unbiased you right back into the process and stops the
facilitator can lead to a more balanced storyteller from consuming so much time.
investigation.
92 94
At some point, you as the facilitator will Don’t let the investigation get bogged
decide the stop point – but be wary that down in detail too soon. Get the first
one of the most frequent errors made pass of the chart out and then refine it.
by new facilitators is to stop asking
“why” too soon.

93 95
A timeline is often a good place to
start – ordering key events according to
Record in RealityCharting® and use “when” they happened. Such a timeline
Rules Check to improve quality. Once does not address the question of “why”,
the information has been recorded but it could certainly initiate a more
get the group to help you organize the comprehensive search for causes.
information and then challenge the

96
logic of the way that information is
linked together. Your cause and effect Your ears should be like radar, picking
chart needs to make sense or it risks up on all signals. Don’t miss a response
being challenged and disregarded by while recording another.
those who look at it.
97. Being a good listener means keeping
an open mind, suspending judgment,
and maintaining a positive bias.
98. Have someone use RealityCharting®
100
in parallel so the chart is built as
you go. Delegating the recording of It’s a great idea to debrief
information could be useful if it will the process, and your role in
help you to listen more effectively. the process, with some of the
99. Remember…you don’t hold all the people involved. They will no
answers. A good facilitator plays doubt provide valuable feedback
dumb whilst still directing traffic and that will help you improve.
working the cause and effect paths to
a reasonable stop point.
101
101
Finally, have faith in the
RCA process, and learn
from each experience to
build on your skills as a
facilitator.
101 Tips &
Tricks to
improve your
Root Cause Analysis

www.apollorootcause.com  info@apollorootcause.com

NORTH / CENTRAL / SOUTH AMERICA AUSTRALIA / ASIA / NEW ZEALAND europe / MIDDLE EAST / AFRICA
P: +1 512 795 5291 P: +61 3 5255 5357 P: +44 1344 747 476

North America  |  Latin America  |  Europe  |  Asia  |  Africa  |  Australia

You might also like