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Tabla Zexel-PFR PDF
Tabla Zexel-PFR PDF
TEST OIL:
ISO 4113 or CONFIDENTIAL ENGINE MODEL: ER1700 Assy no.: 104100-1000
SAE J967d Date: 1 Oct 2004 4
Company: KUBOTA
Injection pump assy no. 104100-1000 (NP-PFR1KV95/1NP1) No. 19129-51011
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8180
Nozzle no.: 105780 - 0000 (Bosch type no. DN12SD12T)
Nozzle holder no.: 105780 - 2140
Nozzle opening pressure: 11.8 MPa {120 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 600 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40±5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.15±0.05 mm *
L 1 (port closing dimension): 80.65±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. (Point a is the position where the control rack step is aligned with
the pump housing aligning marks. See figure below.)
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a+2 1100 -
a 1100 80±0.8 Basic
a-2 1100 -
Aligning marks
2. Injection timing:
Pre-stroke P: 1.9+0.1 mm *
L 1 (port closing dimension): 80.85±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at each rack position and pump speed below.
2. Injection timing:
Pre-stroke P: 1.9+0.1 mm *
L 1 (port closing dimension): 80.85±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at each rack position and pump speed below.
2. Injection timing:
Pre-stroke P: 1.95±0.05 mm *
L 1 (port closing dimension): 80.85±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.2±0.05 mm *
L 1 (port closing dimension): 80.6±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 1.9+0.1 mm *
L 1 (port closing dimension): 80.85±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at each rack position and pump speed below.
2. Injection timing:
Pre-stroke P: 1.9+0.1 mm *
L 1 (port closing dimension): 80.85±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at each rack position and pump speed below.
2. Injection timing:
Pre-stroke P: 1.9+0.1 mm *
L 1 (port closing dimension): 80.85±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at each rack position and pump speed below.
2. Injection timing:
Pre-stroke P: 1.9+0.1 mm *
L 1 (port closing dimension): 80.85±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at each rack position and pump speed below.
2. Injection timing:
Pre-stroke P: 1.9+0.1 mm *
L 1 (port closing dimension): 80.85±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at each rack position and pump speed below.
2. Injection timing:
Pre-stroke P: 1.9+0.1 mm *
L 1 (port closing dimension): 80.85±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 1.9+0.1 mm *
L 1 (port closing dimension): 80.85±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at each rack position and pump speed below.
2. Injection timing:
Pre-stroke P: 1.9+0.1 mm *
L 1 (port closing dimension): 80.85±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 1.9+0.1 mm *
L 1 (port closing dimension): 80.85±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at each rack position and pump speed below.
2. Injection timing:
Pre-stroke P: 1.9+0.1 mm *
L 1 (port closing dimension): 80.85±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at each rack position and pump speed below.
2. Injection timing:
Pre-stroke P: 2.1+0.1 mm *
L 1 (port closing dimension): 80.65±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1+0.1 mm *
L 1 (port closing dimension): 80.65±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1+0.1 mm *
L 1 (port closing dimension): 80.65±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at each rack position and pump speed below.
2. Injection timing:
Pre-stroke P: 2.1+0.1 mm *
L 1 (port closing dimension): 80.65±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at each rack position and pump speed below.
2. Injection timing:
Pre-stroke P: 1.3±0.1 mm *
L 1 (port closing dimension): 80.65±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1+0.1 mm *
L 1 (port closing dimension): 80.65±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at each rack position and pump speed below.
2. Injection timing:
Pre-stroke P: 2.1+0.1 mm *
L 1 (port closing dimension): 80.65±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9+0.1 mm *
L 1 (port closing dimension): 80.85±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9+0.1 mm *
L 1 (port closing dimension): 80.85±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.2±0.05 mm *
L 1 (port closing dimension): 80.6±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 3.2+0.01 mm *
L 1 (port closing dimension): 79.55±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at each rack position and pump speed below.
2. Injection timing:
Pre-stroke P: 2.1+0.1 mm *
L 1 (port closing dimension): 80.65±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 1.95+0.05 mm *
L 1 (port closing dimension): 80.85±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.2±0.05 mm *
L 1 (port closing dimension): 80.6±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.95±0.05 mm *
L 1 (port closing dimension): 80.85±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at each rack position and pump speed below.
2. Injection timing:
Pre-stroke P: 1.95±0.05 mm *
L 1 (port closing dimension): 80.85±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 1.9+0.1 mm *
L 1 (port closing dimension): 80.85±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at each rack position and pump speed below.
2. Injection timing:
Pre-stroke P: 4.25±0.05 mm *
L 1 (port closing dimension): 78.55±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at each rack position and pump speed below.
2. Injection timing:
Pre-stroke P: 1.9+0.1 mm *
L 1 (port closing dimension): 80.85±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at each rack position and pump speed below.
2. Injection timing:
Pre-stroke P: 2.1+0.1 mm *
L 1 (port closing dimension): 80.65±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at each rack position and pump speed below.
2. Injection timing:
Pre-stroke P: 2.1+0.1 mm *
L 1 (port closing dimension): 80.65±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.15±0.03 mm *
L 1 (port closing dimension): 80.65±0.03 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9+0.1 mm *
L 1 (port closing dimension): 80.85±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.15±0.03 mm *
L 1 (port closing dimension): 80.65±0.03 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 4.25±0.05 mm *
L 1 (port closing dimension): 78.55±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at each rack position and pump speed below.
2. Injection timing:
Pre-stroke P: 2.9±0.05 mm *
L 1 (port closing dimension): 93.1±0.15 mm *
L2 (mounting dimension): 96.0±0.15 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.95±0.05 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.95±0.05 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.95±0.05 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.8±0.1 mm *
L 1 (port closing dimension): 74.2±0.1 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.7±0.05 mm *
L 1 (port closing dimension): 74.3±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.95±0.05 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.95±0.05 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.95±0.05 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77.2 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 1.8±0.05 mm *
L 1 (port closing dimension): 74.2±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.45±0.1 mm *
L 1 (port closing dimension): 73.55±0.1 mm *
L2 (mounting dimension): 76±0.1 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.3+0.1 mm *
L 1 (port closing dimension): 73.65±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1+0.1 mm *
L 1 (port closing dimension): 73.85±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9+0.1 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9+0.1 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9+0.1 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9+0.1 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9+0.1 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9+0.1 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.2±0.1 mm *
L 1 (port closing dimension): 73.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.2±0.1 mm *
L 1 (port closing dimension): 73.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Set the modulator to obtain the injection quantity at the pump speed for basic point a to
determine the rack position at the basic injection quantity. Tighten the nut 164.
(3) Confirm the modulator position at rack positions b and c.
164
Modulator
2. Injection timing:
Pre-stroke P: 2.2±0.1 mm *
L 1 (port closing dimension): 73.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Set the modulator to obtain the injection quantity at the pump speed for basic point a to
determine the rack position at the basic injection quantity. Tighten the nut 168.
(3) Confirm the modulator position at rack positions b and c.
168
Modulator
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.2±0.05 mm *
L 1 (port closing dimension): 73.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at each rack position and pump speed below.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.2±0.1 mm *
L 1 (port closing dimension): 73.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Set the modulator to obtain the injection quantity at the pump speed for basic point a to
determine the rack position at the basic injection quantity. Tighten the nut 168.
(3) Confirm the modulator position at rack positions b and c.
( ) = reference value
168
Modulator
2. Injection timing:
Pre-stroke P: 1.95±0.05 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.2±0.1 mm *
L 1 (port closing dimension): 73.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Set the modulator to obtain the injection quantity at the pump speed for basic point a to
determine the rack position at the basic injection quantity. Tighten the nut 164.
(3) Confirm the modulator position at rack positions b and c.
164
Modulator
2. Injection timing:
Pre-stroke P: 1.95±0.05 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.95±0.05 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.95±0.05 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.95±0.05 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.95±0.05 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.95±0.05 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.95±0.05 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.15±0.05 mm *
L 1 (port closing dimension): 80.65±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1+0.1 mm *
L 1 (port closing dimension): 80.7±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at each rack position and pump speed below.
2. Injection timing:
Pre-stroke P: 2.9 mm *
L 1 (port closing dimension): 93.1±0.15 mm *
L2 (mounting dimension): 96±0.15 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Install the 1mm shims (139400-2900: 6 pc) between the pump flange and driving stand (to adjust
the mounting dimension to 95 mm).
(2) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(3) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.9 mm *
L 1 (port closing dimension): 93.1±0.15 mm *
L2 (mounting dimension): 96±0.15 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Install the 1mm shims (139400-2900: 6 pc) between the pump flange and driving stand (to adjust
the mounting dimension to 95 mm).
(2) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(3) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.5 mm *
L 1 (port closing dimension): 92.5±0.4 mm *
L2 (mounting dimension): 95±0.4 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at each rack position and pump speed below.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.95±0.05 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.8±0.05 mm *
L 1 (port closing dimension): 74.2±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.8±0.05 mm *
L 1 (port closing dimension): 74.2±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 1.8±0.1 mm *
L 1 (port closing dimension): 74.2±0.1 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at each rack position and pump speed below.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.4±0.05 mm *
L 1 (port closing dimension): 73.6±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.4±0.05 mm *
L 1 (port closing dimension): 73.6±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77.0 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.95±0.05 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 1.8±0.05 mm *
L 1 (port closing dimension): 74.2±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.8±0.05 mm *
L 1 (port closing dimension): 74.2±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.8±0.05 mm *
L 1 (port closing dimension): 74.2±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.2±0.05 mm *
L 1 (port closing dimension): 73.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Set the modulator to obtain the injection quantity at the pump speed for basic point a to
determine the rack position at the basic injection quantity. Tighten the nut 168.
(3) Confirm the modulator position at rack positions b and c.
( ) = reference value
168
Modulator
2. Injection timing:
Pre-stroke P: 2.2±0.05 mm *
L 1 (port closing dimension): 73.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Set the modulator to obtain the injection quantity at the pump speed for basic point a to
determine the rack position at the basic injection quantity. Tighten the nut 168.
(3) Confirm the modulator position at rack positions b and c.
168
Modulator
2. Injection timing:
Pre-stroke P: 2.2±0.1 mm *
L 1 (port closing dimension): 73.8±0.1 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.2±0.1 mm *
L 1 (port closing dimension): 73.8±0.1 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Position the control rack so that the center of the rack joint is 4±0.1 mm to the right of the center
of the pump (pump center = knock pin center). Then, set the rack scale at 0 mm.
(2) Measure the injection quantity at each rack position and pump speed below.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.95±0.05 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. (After adjusting the point a, stamp an alining mark to the pump
housing to align with the control rack's aligning mark. See figure below.)
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a 1200 49±0.5 Basic
a-1 1200 -
a-2 1200 -
a-2 500 -
Aligning mark
2. Injection timing:
Pre-stroke P: 2.15±0.05 mm *
L 1 (port closing dimension): 80.65±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. (Point a is the position where the control rack step is aligned with
the pump housing aligning marks. See figure below.)
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a+2 1100 -
a 1100 80±0.8 Basic
a-2 1100 -
Aligning marks
2. Injection timing:
Pre-stroke P: 2.15±0.05 mm *
L 1 (port closing dimension): 80.65±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. (Point a is the position where the control rack step is aligned with
the pump housing aligning marks. See figure below.)
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a+2 1100 -
a 1100 80±0.8 Basic
a-2 1100 -
- 500 10±0.8
Aligning marks
2. Injection timing:
Pre-stroke P: 2.15±0.05 mm *
L 1 (port closing dimension): 80.65±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. (Point a is the position where the control rack step is aligned with
the pump housing aligning marks. See figure below.)
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a+2 1100 -
a 1100 80±0.8 Basic
a-2 1100 -
- 500 10±0.8
Aligning marks
2. Injection timing:
Pre-stroke P: 2.85±0.05 mm *
L 1 (port closing dimension): 80.35±0.05 mm *
L2 (mounting dimension): 83.2±0.1 mm *
L3 (pump assy dimension): Above 83.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (%)
a+2 1800 -
a 1800 21±0.33 Basic
a-1 1800 -
a-1 400 -
2.0 400 Below 1
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (%)
a+2 1800 -
a 1800 21±0.33 Basic
a-1 1800 -
a-1 400 -
2.0 400 Below 1
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a+2 1650 -
a = 6.0 1650 19±0.6 Basic
a-1 1650 -
a-1 400 -
1 1650 Below 1
No 2 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
Stop
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77.2 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.45±0.1 mm *
L 1 (port closing dimension): 73.55±0.1 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 1.8±0.05 mm *
L 1 (port closing dimension): 74.2±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.4±0.05 mm *
L 1 (port closing dimension): 73.6±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.4±0.05 mm *
L 1 (port closing dimension): 73.6±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1250 -
a = 8.0±0.5 1250 20±0.5 0.8 Basic
a-1 1250 -
a-1 400 -
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1400 32.2(±2.5)
a = 8.7±0.5 1400 18±0.5 0.8 Basic
a-1 1400 11.6(±2.0)
a-1 400 3.9(±2.5)
( ) = reference value
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1400 29.7(±2.5)
a = 9±0.5 1400 18±0.5 0.8 Basic
a-1 1400 12.3(±2.0)
a-1 400 6.2(±2.5)
( ) = reference value
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1400 -
a 1400 28.5±1 1.2 Basic
a-1 1400 -
a-1 400 -
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1400 -
a 1400 28.5±1 1.2 Basic
a-1 1400 -
a-1 400 -
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1400 -
a 1400 28.5±1 1.2 Basic
a-1 1400 -
a-1 400 -
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1400 -
a = 9.4±0.5 1400 28.5±0.5 1.2 Basic
a-1 1400 -
a-1 400 -
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1400 -
a 1400 28.5±1 1.2 Basic
a-1 1400 -
a-1 400 -
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1400 -
a 1400 28.5±1 1.2 Basic
a-1 1400 -
a-1 400 -
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 3.2±0.05 mm *
L 1 (port closing dimension): 72.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the cylinder's sleeve flange must be aligned with
the cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1800 (41±3.1)
10.7±1(a) 1800 25±0.9 Basic
a-1 1800 (18)
a-1 700 (15.5±3.6)
( ) = reference value
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.4±0.05 mm *
L 1 (port closing dimension): 73.6±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.4±0.05 mm *
L 1 (port closing dimension): 73.6±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
( ) = reference value
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.4±0.05 mm *
L 1 (port closing dimension): 73.6±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
( ) = reference value
2. Injection timing:
Pre-stroke P: 3.2±0.05 mm *
L 1 (port closing dimension): 72.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+4.5 1800 -
a+2.5 1800 -
a = 7.5±0.5 1900 5.0±1.0 1.0 Basic
a = 7.5±0.5 400 - (1.5)
( ) = reference value
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = 7.6±0.5 1250 23±0.5 1.0 Basic
5.5 400 (5.7)
16 150 (61.9) Start
( ) = reference value
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a 1250 23.0±0.5 1.0 Basic
5.4 400 (5.3)
( ) = reference value
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1300 (37.0)
a = 6.8±0.5 1300 19.5±0.5 0.8 Basic
a-1 1300 (10.5)
a-1 400 (10.5)
16 150 (75.3) Start
( ) = reference value
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1300 -
a 1300 19.5±1 0.8 Basic
a-1 1300 -
a-1 400 -
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8180
Nozzle no.: 105780 - 0000 (Bosch type no. DN12SD12T)
Nozzle holder no.: 105780 - 2140
Nozzle opening pressure: 11.8 MPa {120 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 600 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40±5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.0±0.05 mm *
L 1 (port closing dimension): 74.0±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Set the rack position at the basic point a and adjust the injection quantity.
(3)Adjust the injection quantity of the remaining rack positions.
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = 5.2±0.2 400 4±0.5 1 Basic
(8.7) 1800 21±2 2.5
(5.7) 1900 6.8±1.5 1.5
16 100 (50 ~ 60)
( ) = reference value
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+4.5 1800 -
a+2.5 1800 -
a = 7.7±0.5 1900 7.5±1 1.0 Basic
a = 7.7±0.5 400 -
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1800 39.3(±3)
a = 10.2±0.5 1800 25±0.5 1 Basic
a-1 1900 16.7(±2.5)
a-1 400 18.5(±3.5) (2)
( ) = reference value
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1300 -
a 1300 30±1 1.2 Basic
a-1 1300 -
a-1 400 -
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+4.5 1800 -
a+2.5 1800 -
a = 7.7±0.5 1900 7.5±1 1.0 Basic
a = 7.7±0.5 400 - (2)
( ) = reference value
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
5.2±0.5(a) 400 3.9±1 1.2 Basic
8.7±0.5 1800 19.5±2.5 3.6
5.7±0.5 1900 6.7±2 2.4
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1400 -
a = 9.0±0.5 1400 28.5±0.5 1.2 Basic
a-1 1400 -
a-1 400 -
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1400 -
a 1400 28.5±1 1.2 Basic
a-1 1400 -
a-1 400 -
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+4.5 1800 -
a+2.5 1800 -
a = 7.5±0.5 1900 5.0±1 1.0 Basic
a = 7.5±0.5 400 -
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1250 -
a = 7.5±0.5 1250 20±0.5 0.8 Basic
a-1 1250 -
a-1 400 -
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.45±0.1 mm *
L 1 (port closing dimension): 73.55±0.1 mm *
L2 (mounting dimension): 76±0.1 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1300 -
a 1300 22.7±1 1.0 Basic
a-1 1300 -
a-1 400 -
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P: 1.4±0.05 mm *
L 1 (port closing dimension): 64.6±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a = 5.5±0.1 1300 8±0.3 0.6 Basic
a+1 450 (10.0)±2.0
1 1300 0 Non injection
( ) = reference value
No 2 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
Stop
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the cylinder's sleeve flange must be aligned with
the cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a+1 1800 -
a 1800 11±0.3 Basic
a-1 1800 -
a-1 500 -
1 1800 Below 1
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a+2 1800 -
a (4.8) 1800 14±0.3 Basic
a-1 1800 -
a-0.5 400 -
1 1800 Below 1
No 2 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
Stop
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a+2 1800 (25.7)
a = 3.8±0.5 1800 12±1 0.4 Basic
a-1 1800 (4.9)
a-1 400 (1.7)
1 1800 Below 1
( ) = reference value
No 2 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
Stop
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a+2 1800 -
a (4.8) 1800 14±0.3 Basic
a-1 1800 -
a-0.5 400 -
1 1800 Below 1
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a+2 1800 -
a = (5.0) 1800 21±0.33 Basic
a-1 1800 -
a-1 400 -
2 400 -
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a+2 1800 -
a 1800 12±0.3 Basic
a-1 1800 -
a-1 400 -
1 1800 Below 1
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a+2 1800 -
a = (5.0) 1800 12±0.3 Basic
a-1 1800 -
a-0.5 400 -
1 1800 Below 1
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P: 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a+2 1800 (25.7)
a = 3.8±0.5 1800 12±1 0.4 Basic
a-1 1800 (4.9)
a-1 400 (1.7)
1 1800 Below 1
( ) = reference value
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (%)
a+2 1800 -
a (5.0) 1800 21±0.33 Basic
a-1 1800 -
a-1 400 -
2 400 Below 1
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (%)
a+2 1800 -
a (5.0) 1800 21±0.33 Basic
a-1 1800 -
a-1 400 -
2.0 400 Below 1
9.2 150 Above 40
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (%)
a+2 1800 -
a = (5.0) 1800 21±0.33 Basic
a-1 1800 -
a-0.5 400 -
2 400 Below 1
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (%)
a+2 1800 -
a = (5.0) 1800 21±0.33 Basic
a-1 1800 -
a-0.5 400 -
2 400 Below 1
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (%)
a+2 1800 -
a (5.0) 1800 21±0.33 Basic
a-1 1800 -
a-1 400 -
2 400 Below 1
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (%)
a+2 1800 -
a (5.0) 1800 21±0.33 Basic
a-1 1800 -
a-1 400 -
2 400 Below 1
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (%)
a+2 1800 -
a (5.0) 1800 21±0.33 Basic
a-1 1800 -
a-1 400 -
2 400 Below 1
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (%)
a+2 1800 -
a = (5.0) 1800 23±0.33 Basic
a-1 1800 -
a-0.5 400 -
2 400 Below 1
9.2 150 Above 40
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (%)
a+2 1800 -
a (5) 1800 21±0.33 Basic
a-1 1800 -
a-1 400 -
2.0 400 Below 1
9.2 150 Above 40
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the cylinder's sleeve flange must be aligned with
the cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a+1 1800 -
a = 5.5 1800 11±0.3 Basic
a-1 1800 -
a-1 500 -
1 1800 Below 1
2. Injection timing:
Pre-stroke P: P* L1* Stamping
L 1 (port closing dimension):
1.9 +0.05
0
0
64.1 -0.05 No
-0.01 +0.05
1.9 -0.05 64.1 +0.01 A
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the cylinder's sleeve flange must be aligned with
the cylinder's center line.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the cylinder's sleeve flange must be aligned with
the cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a+1 1800 -
a 1800 11±0.3 Basic
a-1 1800 -
a-1 500 -
1 1800 Below 1
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the cylinder's sleeve flange must be aligned with
the cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a+1 1800 19.6±2.7
a = 5.5±0.1 1800 11.0±0.5 Basic
a-1 1800 4.73±1.8
a-1 500 1.33±1.5
1 1800 Below 1
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77.0 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.4±0.05 mm *
L 1 (port closing dimension): 73.6±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.4±0.05 mm *
L 1 (port closing dimension): 73.6±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 1.95±0.05 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.2±0.05 mm *
L 1 (port closing dimension): 73.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 1.8±0.05 mm *
L 1 (port closing dimension): 74.2±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 1.8±0.05 mm *
L 1 (port closing dimension): 74.2±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1400 32.2(±2.5)
a = 8.7±0.5 1400 18±0.5 0.8 Basic
a-1 1400 11.6(±2.0)
a-1 400 3.9(±2.5)
( ) = reference value
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1400 29.7(±2.5)
a = 9±0.5 1400 18±0.5 0.8 Basic
a-1 1400 12.3(±2.0)
a-1 400 6.2(±2.5)
( ) = reference value
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1300 45±2.5
a = 9.2±0.5 1300 34±0.5 Basic
a-1 1300 27.7±2
a-3.6 450 4.8±3
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a-5 1500 8±1.5
a = 9.0±0.5 1400 37.4±0.5 1.4 Basic
a-3.8 400 4.1±2
14 150 58.6±5 Starting
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+4.5 1800 -
a+2.5 1800 -
a = 7.7±0.5 1900 7.5±1 1.0 Basic
a = 7.7±0.5 400 -
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a-0.8 1725 (25.6±1.5)
a = 8.6±0.5 1700 31.8±0.5 1.2 Basic
a-3.6 1850 (8.5±1.5)
a-2 900 (13±1.5) Low idle
16 100 - Start
( ) = reference value
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1400 46.5±2.5
a = 10±0.5 1000 28±0.5 Basic
a 1400 31±1.5 Rated output
a-1 450 6.9±2 Low idle
a-3 1400 10.8±2.5
16 150 49.6±5 Start
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1300 (37.0)
a = 6.8±0.5 1300 19.5±0.5 0.8 Basic
a-1 1300 (10.5)
a-1 400 (10.5)
16 150 (75.3) Start
( ) = reference value
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.2±0.05 mm *
L 1 (port closing dimension): 73.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = (8.6)* 1300 46.5±0.5 1.4 Basic
a-3.9 1300 (16.5)*
a-3.3 450 (9.0)*
16 150 (55)*
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = 7.6±0.5 1250 23±0.5 1.0 Basic
5.5 400 (5.7)
16 150 (61.9) Start
( ) = reference value
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
-0.1 ±0.02 1800 ±10 (26.0)* R = approx 4.9
(-0.6)* ±0.02 1800 ±10 21.7±0.3 Basic R = approx 4.4
-1.1 ±0.02 1800 ±10 (17.4)* R = approx 3.9
-1.1 ±0.02 400 ±10 (10.7)* R = approx 3.9
-4 ±0.02 1800 ±10 Below 1 R = approx 1
+5 ±0.02 150 ±10 48±5 R = approx 10
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
-0.1 ±0.02 1800 ±10 (26.0)* R = approx 4.9
(-0.6)* ±0.02 1800 ±10 21.7±0.3 Basic R = approx 4.4
-1.1 ±0.02 1800 ±10 (17.4)* R = approx 3.9
-1.1 ±0.02 400 ±10 (10.7)* R = approx 3.9
-4 ±0.02 1800 ±10 Below 1 R = approx 1
+5 ±0.02 150 ±10 48±5 R = approx 10
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the cylinder's sleeve flange must be aligned with
the cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a+0.5 1800 (15)
a = 5.5±0.1 1800 11±0.5 Basic
a 500 (5)
1 1800 Below 1
( ) = reference value
2. Injection timing:
Pre-stroke P: 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a+2 1800 23±2
a = 4.8±0.1 1800 12±0.3 Basic
a-1 1800 7.3±2
a-1 400 4±2
1 1800 Below 1
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P: 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.9±0.05 mm *
L 1 (port closing dimension): 73.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Set the rack position at the basic point a and adjust the injection quantity.
(3)Adjust the injection quantity of the remaining rack positions.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a+6.5 1800 (60)*
a = -2.4±0.02 1900 12±0.3 Basic
a+1.2 400 (8.1)*
a+8.4 100 (60)* R = approx 14
2. Injection timing:
Pre-stroke P : 2.2±0.05 mm *
L 1 (port closing dimension): 73.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = (8.6)* 1300 46.5±0.5 1.4 Basic
a-3.9 1300 (16.5)*
a-3.3 450 (9.0)*
16 150 (55)*
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
-0.1 ±0.02 1800 ±10 (26.0)* R = approx 4.9
(-0.6)* ±0.02 1800 ±10 21.7±0.3 Basic R = approx 4.4
-1.1 ±0.02 1800 ±10 (17.4)* R = approx 3.9
-1.1 ±0.02 400 ±10 (10.7)* R = approx 3.9
-4 ±0.02 1800 ±10 Below 1 R = approx 1
+5 ±0.02 150 ±10 48±5 R = approx 10
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the cylinder's sleeve flange must be aligned with
the cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a = 5.5±0.1 1800 11±0.5 Basic
a 500 (6.4)*
1 1800 Below 1
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the cylinder's sleeve flange must be aligned with
the cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a = 5.5±0.1 1800 11±0.5 Basic
a 500 (6.4)*
1 1800 Below 1
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (%)
a+2 1800 -
a = (4.8)* 1800 12±0.3 Basic
a-1 1800 -
a-0.5 400 -
1 1800 Below 1
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a+2 1250 (27.8)*
a = (6.0)* 1250 17.2±0.3 0.6 Basic
a 400 (12.7)*
2 400 Below 1
10 150 (37)* Start
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P : 2.9±0.05 mm *
L 1 (port closing dimension): 73.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the cylinder's sleeve flange must be aligned with
the cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a-3 1900 (6.0)
a = 8.9±0.5 1800 24±0.5 Basic
a-0 1000 (16)
a-1.5 600 (6.5)
( ) = reference value
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the cylinder's sleeve flange must be aligned with
the cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = 7.0±0.5 1500 28.8±0.6 Basic
a-3.8 1500 6.8±2
a-2.3 700 8.7±2
16 150 51±5
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+4.5 1800 -
a+2.5 1800 -
a = 7.5±0.5 1900 5.0±1.0 1.0 Basic
a = 7.5±0.5 400 - (1.5)
( ) = reference value
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+4.5 1800 -
a+2.5 1800 -
a = 7.7±0.5 1900 7.5±1 1.0 Basic
a = 7.7±0.5 400 - (2)
( ) = reference value
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.2±0.05 mm *
L 1 (port closing dimension): 73.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a+2 1250 (27.8)*
a = (6.0)* 1250 17.2±0.3 0.6 Basic
a 400 (12.7)*
2 400 Below 1
10 150 (37)* Start
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1400 46.5±2.5
a = 10±0.5 1000 28±0.5 Basic
a 1400 31±2 Rated output
a-1 450 6.9±2 Low idle
16 150 45.5±5 Start
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a+2 1300 -
a (6.7) 1300 16±0.5 Basic
a-1 1300 -
a-0.5 400 -
1 1300 Below 1
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (%)
a+2 1800 -
a = (5.0) 1800 23±0.33 Basic
a-1 1800 -
a-0.5 400 -
2 400 Below 1
9.2 150 Above 40
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (%)
a+2 1800 -
a = (5.0) 1800 21±0.33 Basic
a-1 1800 -
a-0.5 400 -
2 400 Below 1
( ) = reference value
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (%)
a+2 1800 -
a = (5.0) 1800 21±0.33 Basic
a-1 1800 -
a-0.5 400 -
2 400 Below 1
( ) = reference value
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a+2 1650 34±2.5
a = 6.0 1650 19±1 0.8 Basic
a-1 1650 12±2.5
a-0.5 400 (4.0)
( ) = reference value
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the cylinder's sleeve flange must be aligned with
the cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a = 5.5±0.1 1800 11±0.5 Basic
a 500 (6.4)*
1 1800 Below 1
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (%)
a+2 1800 -
a = (5.0) 1800 21±0.33 Basic
a-1 1800 -
a-0.5 400 -
2.0 400 Below 1
9.2 150 Above 40
( ) = reference value
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (%)
a+2 1800 -
a = (5.0) 1800 21±0.33 Basic
a-1 1800 -
a-0.5 400 -
2 400 Below 1
( ) = reference value
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a+6.5 1800 (60)*
a = -2.4±0.02 1900 12±0.3 Basic
a+1.2 400 (8.1)*
a+8.4 100 (60)* R = approx 14
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 295 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a = -1.28±0.02 900 42.3±0.3 Basic R = approx 6.72
a+0.74 1300 (65.8)* Rated output R = approx 7.46
a+1.04 1300 (70.8)* Torque point R = approx 7.76
a-3.12 1300 (10.8)* High idle R = approx 3.6
a-1.12 450 (11.5)* Low idle R = approx 5.6
a-5.32 1430 Below 1 Non injection R = approx 1.4
+8 100 (56.6)* Start R = approx 16
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 295 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a = -1.7±0.02 900 50.4±0.3 Basic R = approx 6.3
a+1.1 1300 (73.2)* Rated output R = approx 7.4
a+1.6 1300 (82.8)* Torque point R = approx 7.9
a-3.6 1300 (12.0)* High idle R = approx 2.7
a-2.2 450 (12.0)* Low idle R = approx 4.1
a-5.1 1430 Below 1 Non injection R = approx 1.2
+8 100 - Start R = approx 16
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (%)
a+2 1800 -
a = (5.0) 1800 21±0.33 Basic
a-1 1800 -
a-1 400 -
2 400 Below 1
( ) = reference value
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a+2.2 1800 (23±1.5)*
a = -1.2±0.02 1900 12±0.3 Basic
a+1.0 400 (10.4±2.0)*
+6 100 (40)* Start
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2.2 1800 (23±1.5)*
a = - 1.2±0.02 1900 12±0.3 Basic
a+1.0 400 (10.4±2.0)*
+6 100 (40)* Start
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2.2 1800 (23±1.5)*
a = - 1.2±0.02 1900 12±0.3 Basic
a+1.0 400 (10.4±2.0)*
+6 100 (40)* Start
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+5.1 1800 (33.5)*
a+3.3 1800 (23.5)*
a+2.6 1800 (19.7)*
a = - 1.23±0.02 1900 5.0±0.1 Basic
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2.2 1800 23.5±1.5
a = - 0.5±0.02 1900 12±0.3 Basic
a+1.0 400 8.3±2.0
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = - 0.5±0.02 1900 12±0.3 Basic
a+1.0 400 8.3±2.0
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = - 0.5±0.02 1900 12±0.3 Basic
a+1.0 400 8.3±2.0
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = - 0.5±0.02 1900 12±0.3 Basic
a+1.0 400 8.3±2.0
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
+4.0 900 (26.8)*
a = +1.8±0.02 900 12±0.3 Basic
+1.6 400 (5.9)*
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = +1.8±0.02 900 12±0.3 Basic
+1.6 400 8.0±2.0
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = +1.8±0.02 900 12±0.3 Basic
+1.6 400 8.0±2.0
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = +1.8±0.02 900 12±0.3 Basic
+1.6 400 8.0±2.0
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2.2 1800 23.5±1.5
a = - 0.5±0.02 1900 12±0.3 Basic
a+1.0 400 8.3±2.0
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = - 0.5±0.02 1900 12±0.3 Basic
a+1.0 400 8.3±2.0
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = - 0.5±0.02 1900 12±0.3 Basic
a+1.0 400 8.3±2.0
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1300 (23.9)*
a = +0.2±0.02 1300 12±0.3 Basic
a-0.5 1300 (10.1)*
+8 150 (55.5)* Start
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1300 (23.9)*
a = +0.2±0.02 1300 12±0.3 Basic
a-0.5 1300 (10.1)*
+8 150 (55.5)* Start
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1300 (23.9)*
a = +0.2±0.02 1300 12±0.3 Basic
a-0.5 1300 (10.1)*
+8 150 (55.5)* Start
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 900 (28.8)*
a = (0)±0.02 900 12±0.3 Basic
a-0.5 900 (9.2)*
-0.1 400 (8.3)*
+8 150 (53)*
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 900 (28.8)*
a = ±0±0.02 900 12±0.3 Basic
a-0.5 900 (9.2)*
-0.1 400 (8.3)*
+8 150 (53)*
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 900 (28.8)*
a = ±0±0.02 900 12±0.3 Basic
a-0.5 900 (9.2)*
-0.1 400 (8.3)*
+8 150 (53)*
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = - 0.5±0.02 1900 12±0.3 Basic
a+1.0 400 8.3±2.0
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = - 0.5±0.02 1900 12±0.3 Basic
a+1.0 400 8.3±2.0
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = - 0.5±0.02 1900 12±0.3 Basic
a+1.0 400 8.3±2.0
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 2.4±0.05 mm *
L 1 (port closing dimension): 73.6±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 2.4±0.05 mm *
L 1 (port closing dimension): 73.6±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
( ) = reference value
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 3.2±0.05 mm * (Adjust at rack position R = 10.5±1 mm)
L 1 (port closing dimension): 72.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
( ) = reference value
2. Injection timing:
Pre-stroke P : 1.6±0.05 mm *
L 1 (port closing dimension): 74.4±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
- 0.7 ±0.02 1400 ±10 (36)* Rated output R = approx 7.3
- 1.2 ±0.02 900 ±10 25±0.3 Basic R = approx 6.8
+ 0.3 ±0.02 900 ±10 (39.4) Torque point R = approx 8.3
- 1.2 ±0.02 400 ±10 (12.7)* Low idle R = approx 6.8
- 4.2 ±0.02 1400 ±10 (8.1)* High idle R = approx 3.8
+ 0.3 ±0.02 600 ±10 (31.6)* R = approx 8.3
- 7.0 ±0.02 1400 ±10 Below 1 R = approx 1
+ 6.0 ±0.02 150 ±10 (62.6)* Start R = approx 14
* Enter after measuring; ( ) = reference value; R = Rc+8
Advice
4. Control rack sliding resistance: The following plate is necessary between the holder
and the pump only when installing the pump with a
Pump speed (r/min) Sliding resistance (g)
part no. 104135-3041 (Kubota no.: 16496 51012) to
1000 Below 25 the driving stand.
Tool name Part no. Remarks
Plate 157817-5500 Thickness 0.5 mm
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P : 2.2±0.05 mm *
L 1 (port closing dimension): 73.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 900 (38.7±2)*
a = - 0.2±0.02 900 12±0.3 Basic
a-0.5 900 (8.3±1)*
a+0.2 400 (8.9±1.5)*
+8 150 (54.1±3.5)* Start
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 900 (38.7±2)*
a = - 0.2±0.02 900 12±0.3 Basic
a-0.5 900 (8.3±1)*
a+0.2 400 (8.9±1.5)*
+8 150 (54.1±3.5)* Start
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a+2 900 (38.7±2)*
a = -0.2±0.02 900 12±0.3 Basic
a-0.5 900 (8.3±1)*
a+0.2 400 (8.9±1.5)*
+8 150 (54.1±3.5)* Start
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1300 (23.9)*
a 1300 12±0.3 Basic
a-0.5 1300 (10.1)*
+8 150 (55)* Start
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1300 (28.8)*
a = - 1.0±0.02 1300 12±0.3 Basic
a-0.5 1300 (8.9)*
a+1 400 (8.4)*
+8 150 (55)* Start
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1300 (28.8)*
a = - 1.0±0.02 1300 12±0.3 Basic
a-0.5 1300 (8.9)*
a+1 400 (8.4)*
+8 150 (55)* Start
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 2.5±0.05 mm *
L 1 (port closing dimension): 73.5±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 2.5±0.05 mm *
L 1 (port closing dimension): 73.5±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 2.5±0.05 mm *
L 1 (port closing dimension): 73.5±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 2.5±0.05 mm *
L 1 (port closing dimension): 73.5±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2.8 900 (31.3)*
a = - 0.7±0.02 1300 9±0.3 Basic
a 400 (10)*
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2.8 900 (31.3)* R = approx 11.4
a = +0.6±0.02 1300 12±0.3 Basic R = approx 8.6
a 400 (10)* R = approx 8.6
-3 1300 Below 1 R = approx 5
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = +2.5±0.02 1300 40.6±0.3 Basic R = approx 10.5
a 800 (33)* Torque point
a 1400 (41.8)*
a-2.7 360 (12)* Low idle R = approx 7.8
-7 1400 Below 1 Non injection R = approx 1
+8 150 (75)* Start R = approx 16
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = +3.21±0.02 1250 57.2±0.3 Basic R = approx 11.21
a+0.32 800 (53.6)* Torque point R = approx 11.53
a-3.21 360 (12.0)* Low idle R = approx 8.0
a-3.51 1350 (12.0)* High idle R = approx 7.7
-3.8 1350 Below 1 Non injection R = approx 4.2
+8 150 (73.0)* Start R = approx 16
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = +3.04±0.02 1200 42.2±0.3 Basic R = approx 11.04
a+0.88 800 (47.2)* Torque point R = approx 11.92
a-3.26 1300 (12)* High idle R = approx 7.78
a-3.59 360 (12)* Low idle R = approx 7.45
-3.66 1300 Below 1 Non injection R = approx 4.34
+8 150 (68)* Start R = approx 16
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = +3.6±0.02 1100 65.2±0.3 Basic R = approx 11.6
a 750 (56.9)* Torque point R = approx 11.6
a-3.9 500 (12.0)* Low idle R = approx 7.7
a-4.4 1200 (12.0)* High idle R = approx 7.2
-3 1200 Below 1 Non injection R = approx 5.0
+8 150 (73.6)* Start R = approx 16
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Set the rack position at the basic point a and adjust the injection quantity.
(3)Adjust the injection quantity of the remaining rack positions.
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Set the rack position at the basic point a and adjust the injection quantity.
(3)Adjust the injection quantity of the remaining rack positions.
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Set the rack position at the basic point a and adjust the injection quantity.
(3)Adjust the injection quantity of the remaining rack positions.
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 295 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+1 1300 (56.9±1.0)*
a = 0±0.02 1300 45.3±0.3 Basic R = approx 8
a-2 1300 (25.7±1.5)*
a-2 450 (11.9±2.6)*
+8 100 (68.4±6)* Start
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 295 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+1 1300 57.4±1.2
a = 0±0.02 1300 45.3±0.3 Basic R = approx 8
a-2 1300 25.1±1.5
a-2 450 10.6±3.5
+8 100 69.2±6.4 Start
R = Rc+8
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 295 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+1 1300 57.4±1.2
a = 0±0.02 1300 45.3±0.3 Basic R = approx 8
a-2 1300 25.1±1.5
a-2 450 10.6±3.5
+8 100 (60.9±6.4)* Start
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 295 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+1 1300 57.4±1.2
a = 0±0.02 1300 45.3±0.3 Basic R = approx 8
a-2 1300 25.1±1.5
a-2 450 10.6±3.5
+8 100 (60.9±6.4)* Start
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = +1.0±0.02 1100 50.9±0.3 Basic R = approx 9.0
a-1 1100 35.8±2.0 R = approx 8.0
a 700 42.3±2.5 Torque point R = approx 9.0
a-1.7 450 14.2±3.0 Low idle R = approx 7.3
-7 1100 Below 1 R = approx 1.0
+8 150 64.0±7.0 Start R = approx 16
R = Rc+8
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = +2.5±0.02 1300 40.6±0.3 Basic R = approx 10.5
a 800 (33)* Torque point
a 1400 (41.8)*
a-2.7 360 (12)* Low idle R = approx 7.8
-7 1400 Below 1 Non injection R = approx 1.0
+8 150 (75)* Start R = approx 16
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = +1.0±0.02 1100 50.9±0.3 Basic R = approx 9.0
a-1 1100 (35.8)* R = approx 8.0
a 700 (42.3)* Torque point R = approx 9.0
a-1.7 450 (14.2)* Low idle R = approx 7.3
-7 1100 Below 1 Non injection R = approx 1.0
+8 150 (64.0)* Start R = approx 16
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = +2.5±0.02 1300 40.6±0.3 Basic R = approx 10.5
a 800 (33)* Torque point
a 1400 (41.8)*
a-2.7 360 (12)* Low idle R = approx 7.8
-7 1400 Below 1 Non injection R = approx 1
+8 150 (75)* Start R = approx 16
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = +3.21±0.02 1250 57.2±0.3 Basic R = approx 11.21
a+0.32 800 (53.6)* Torque point R = approx 11.53
a-3.21 360 (12.0)* Low idle R = approx 8.0
a-3.51 1350 (12.0)* High idle R = approx 7.7
-3.8 1350 Below 1 Non injection R = approx 4.2
+8 150 (73.0)* Start R = approx 16
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = +3.21±0.02 1250 57.2±0.3 Basic R = approx 11.21
a+0.32 800 (53.6)* Torque point R = approx 11.53
a-3.21 360 (12.0)* Low idle R = approx 8.0
a-3.51 1350 (12.0)* High idle R = approx 7.7
-3.8 1350 Below 1 Non injection R = approx 4.2
+8 150 (73.0)* Start R = approx 16
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = +3.21±0.02 1250 57.2±0.3 Basic R = approx 11.21
a+0.32 800 (53.6)* Torque point R = approx 11.53
a-3.21 360 (12.0)* Low idle R = approx 8.0
a-3.51 1350 (12.0)* High idle R = approx 7.7
-3.8 1350 Below 1 Non injection R = approx 4.2
+8 150 (76.9)* Start R = approx 16
2. Injection timing:
Pre-stroke P : 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
+ 0.7 ±0.02 1800 ±10 15.6±1.0 R = approx 5.7
+ 0.2 ±0.02 1800 ±10 13±0.3 Basic R = approx 5.2
- 0.3 ±0.02 1800 ±10 10.4±1.0 R = approx 4.7
- 0.3 ±0.02 400 ±10 6.7±2.0 R = approx 4.7
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.4 ±0.02 1800 ±10 16.3±1.0 R = approx 4.6
-0.9 ±0.02 1800 ±10 13±0.3 Basic R = approx 4.1
-1.4 ±0.02 1800 ±10 9.7±1.0 R = approx 3.6
-1.4 ±0.02 400 ±10 5.9±2.0 R = approx 3.6
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
+0.7 ±0.02 1800 ±10 15.6±1.0 R = approx 5.7
+0.2 ±0.02 1800 ±10 13±0.3 Basic R = approx 5.2
-0.3 ±0.02 1800 ±10 10.4±1.0 R = approx 4.7
-0.3 ±0.02 400 ±10 6.7±2.0 R = approx 4.7
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
+0.7 ±0.02 1800 ±10 15.6±1.0 R = approx 5.7
+0.2 ±0.02 1800 ±10 13±0.3 Basic R = approx 5.2
-0.3 ±0.02 1800 ±10 10.4±1.0 R = approx 4.7
-0.3 ±0.02 400 ±10 6.7±2.0 R = approx 4.7
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.4 ±0.02 1800 ±10 16.3±1.0 R = approx 4.6
-0.9 ±0.02 1800 ±10 13±0.3 Basic R = approx 4.1
-1.4 ±0.02 1800 ±10 9.7±1.0 R = approx 3.6
-1.4 ±0.02 400 ±10 5.9±2.0 R = approx 3.6
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
+0.7 ±0.02 1800 ±10 15.6±1.0 R = approx 5.7
+0.2 ±0.02 1800 ±10 13±0.3 Basic R = approx 5.2
-0.3 ±0.02 1800 ±10 10.4±1.0 R = approx 4.7
-0.3 ±0.02 400 ±10 6.7±2.0 R = approx 4.7
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (%)
a+2 1800 -
a 1800 21±0.33 Basic
a-1 1800 -
a-1 400 -
2.0 400 Below 1
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (%)
a+2 1800 -
a 1800 21±0.33 Basic
a-1 1800 -
a-1 400 -
2.0 400 Below 1
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.1 ±0.02 1800 ±10 26.1±1.1 R = approx 4.9
-0.6 ±0.02 1800 ±10 21.7±0.3 Basic R = approx 4.4
-1.1 ±0.02 1800 ±10 17.0±1.1 R = approx 3.9
-1.1 ±0.02 400 ±10 11.5±2.5 R = approx 3.9
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
+5 ±0.02 150 ±10 48±5 R = approx 10
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.1 ±0.02 1800 ±10 26.1±1.1 R = approx 4.9
-0.6 ±0.02 1800 ±10 21.7±0.3 Basic R = approx 4.4
-1.1 ±0.02 1800 ±10 17.0±1.1 R = approx 3.9
-1.1 ±0.02 400 ±10 11.5±2.5 R = approx 3.9
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
+5 ±0.02 150 ±10 48±5 R = approx 10
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.1 ±0.02 1800 ±10 26.1±1.1 R = approx 4.9
-0.6 ±0.02 1800 ±10 21.7±0.3 Basic R = approx 4.4
-1.1 ±0.02 1800 ±10 17.0±1.1 R = approx 3.9
-1.1 ±0.02 400 ±10 11.5±2.5 R = approx 3.9
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
+5 ±0.02 150 ±10 48±5 R = approx 10
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.1 ±0.02 1800 ±10 26.1±1.1 R = approx 4.9
-0.6 ±0.02 1800 ±10 21.7±0.3 Basic R = approx 4.4
-1.1 ±0.02 1800 ±10 17.0±1.1 R = approx 3.9
-1.1 ±0.02 400 ±10 11.5±2.5 R = approx 3.9
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
+5 ±0.02 150 ±10 48±5 R = approx 10
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.1 ±0.02 1800 ±10 26.1±1.1 R = approx 4.9
-0.6 ±0.02 1800 ±10 21.7±0.3 Basic R = approx 4.4
-1.1 ±0.02 1800 ±10 17.0±1.1 R = approx 3.9
-1.1 ±0.02 400 ±10 11.5±2.5 R = approx 3.9
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
+5 ±0.02 150 ±10 48±5 R = approx 10
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.1 ±0.02 1800 ±10 (26.0)* R = approx 4.9
-0.6 ±0.02 1800 ±10 21.7±0.3 Basic R = approx 4.4
-1.1 ±0.02 1800 ±10 (17.4)* R = approx 3.9
-1.1 ±0.02 400 ±10 (10.7)* R = approx 3.9
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
+5 ±0.02 150 ±10 48±5 R = approx 10
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.1 ±0.02 1800 ±10 26.1±1.1 R = approx 4.9
-0.6 ±0.02 1800 ±10 21.7±0.3 Basic R = approx 4.4
-1.1 ±0.02 1800 ±10 17.0±1.1 R = approx 3.9
-1.1 ±0.02 400 ±10 11.5±2.5 R = approx 3.9
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
+5 ±0.02 150 ±10 48±5 R = approx 10
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.1 ±0.02 1800 ±10 (26.0)* R = approx 4.9
(-0.6) ±0.02 1800 ±10 21.7±0.3 Basic R = approx 4.4
-1.1 ±0.02 1800 ±10 (17.4)* R = approx 3.9
-1.1 ±0.02 400 ±10 (10.7)* R = approx 3.9
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
+5 ±0.02 150 ±10 48±5 R = approx 10
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.1 ±0.02 1800 ±10 26.1±1.1 R = approx 4.9
-0.6 ±0.02 1800 ±10 21.7±0.3 Basic R = approx 4.4
-1.1 ±0.02 1800 ±10 17.0±1.1 R = approx 3.9
-1.1 ±0.02 400 ±10 11.5±2.5 R = approx 3.9
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
+5 ±0.02 150 ±10 48±5 R = approx 10
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.1 ±0.02 1800 ±10 26.1±1.1 R = approx 4.9
-0.6 ±0.02 1800 ±10 21.7±0.3 Basic R = approx 4.4
-1.1 ±0.02 1800 ±10 17.0±1.1 R = approx 3.9
-1.1 ±0.02 400 ±10 11.5±2.5 R = approx 3.9
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
+5 ±0.02 150 ±10 48±5 R = approx 10
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.1 ±0.02 1800 ±10 26.1±1.1 R = approx 4.9
-0.6 ±0.02 1800 ±10 21.7±0.3 Basic R = approx 4.4
-1.1 ±0.02 1800 ±10 17.0±1.1 R = approx 3.9
-1.1 ±0.02 400 ±10 11.5±2.5 R = approx 3.9
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
+5 ±0.02 150 ±10 48±5 R = approx 10
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.1 ±0.02 1800 ±10 (26.0)* R = approx 4.9
(-0.6) ±0.02 1800 ±10 21.7±0.3 Basic R = approx 4.4
-1.1 ±0.02 1800 ±10 (17.4)* R = approx 3.9
-1.1 ±0.02 400 ±10 (10.7)* R = approx 3.9
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
+5 ±0.02 150 ±10 48±5 R = approx 10
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.1 ±0.02 1800 ±10 26.1±1.1 R = approx 4.9
-0.6 ±0.02 1800 ±10 21.7±0.3 Basic R = approx 4.4
-1.1 ±0.02 1800 ±10 17.0±1.1 R = approx 3.9
-1.1 ±0.02 400 ±10 11.5±2.5 R = approx 3.9
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
+5 ±0.02 150 ±10 48±5 R = approx 10
R = Rc+5
2. Injection timing:
Pre-stroke P : 2.5±0.05 mm *
L 1 (port closing dimension): 63.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
0 ±0.02 900 ±10 19.2±0.3 Basic R = approx 5.0
+1 ±0.02 1500 ±10 31.6±2.5 R = approx 6.0
-2 ±0.02 1500 ±10 9.0±3.0 R = approx 3.0
+1 ±0.02 1200 ±10 30.3±2.5 R = approx 6.0
+1.5 ±0.02 900 ±10 31.6±2.1 R = approx 6.5
+1.5 ±0.02 700 ±10 28.9±2.3 R = approx 6.5
-1 ±0.02 400 ±10 6.0±2.5 R = approx 4.0
-4 ±0.02 1800 ±10 Below 1 R = approx 1.0
+5 ±0.02 100 ±10 45.5±5.0 R = approx 10
R = Rc+5
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 2.85±0.05 mm *
L 1 (port closing dimension): 73.15±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
Rack position Pump speed No 1 cyl injection qty No 2 cyl injection qty
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) (cm3 / 1000 strokes )
No 2 No 1
1000 Below 20
2. Injection timing:
Pre-stroke P : 2.85±0.05 mm *
L 1 (port closing dimension): 73.15±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
Rack position Pump speed No 1 cyl injection qty No 2 cyl injection qty
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) (cm3 / 1000 strokes )
No 2 No 1
1000 Below 20
2. Injection timing:
Pre-stroke P : 1.95±0.05 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.15±0.05 mm *
L 1 (port closing dimension): 80.65±0.05 mm *
L2 (mounting dimension): 82.8±0.05 mm *
L3 (pump assy dimension): Above mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. (Point a is the position where the control rack step is aligned with
the pump housing aligning marks. See figure below.)
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a+1 1200 (110)*
a 1200 94±0.9 Basic
a-1 1200 (80)*
Aligning marks
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Set the rack position at the basic point a and adjust the injection quantity.
(3)Adjust the injection quantity of the remaining rack positions.
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Set the rack position at the basic point a and adjust the injection quantity.
(3)Adjust the injection quantity of the remaining rack positions.
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Set the rack position at the basic point a and adjust the injection quantity.
(3)Adjust the injection quantity of the remaining rack positions.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Set the rack position at the basic point a and adjust the injection quantity.
(3)Adjust the injection quantity of the remaining rack positions.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Set the rack position at the basic point a and adjust the injection quantity.
(3)Adjust the injection quantity of the remaining rack positions.
2. Injection timing:
Pre-stroke P: 2.2±0.05 mm *
L 1 (port closing dimension): 73.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 3.2±0.05 mm *
L 1 (port closing dimension): 72.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a+6.5 1800 (60)*
a = -2.4±0.02 1900 12±0.3 Basic
a+1.2 400 (8.1)*
a+8.4 100 (60)* R = approx 14
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Set the rack position at the basic point a and adjust the injection quantity.
(3)Adjust the injection quantity of the remaining rack positions.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Set the rack position at the basic point a and adjust the injection quantity.
(3)Adjust the injection quantity of the remaining rack positions.
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 2.2±0.05 mm *
L 1 (port closing dimension): 73.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Set the rack position at the basic point a and adjust the injection quantity.
(3)Adjust the injection quantity of the remaining rack positions.
2. Injection timing:
Pre-stroke P: 1.8±0.05 mm *
L 1 (port closing dimension): 74.2±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a+2.8 900 -
a = +1.2±0.02 1300 12±0.3 Basic
a 400 -
-3 1300 Below 1 R = approx 5
+8 150 - R = approx 16
R = Rc+8
2. Injection timing:
Pre-stroke P: 1.6±0.05 mm *
L 1 (port closing dimension): 74.4±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a+1.5 1300 (27.8)* Rated output R = approx 8.0
a = -1.5±0.02 900 12±0.3 Basic R = approx 6.5
a+0.2 600 (12)* Low idle R = approx 6.7
a-0.2 1300 (12)* High idle R = approx 6.3
-4.1 1400 Below 1 Non injection R = approx 3.9
+8 150 (73.6)* Start R = approx 16
2. Injection timing:
Pre-stroke P: 1.6±0.05 mm *
L 1 (port closing dimension): 74.4±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a+1.5 1300 (27.8)* Rated output R = approx 8.0
a = -1.5±0.02 900 12±0.3 Basic R = approx 6.5
a+0.2 600 (12)* Low idle R = approx 6.7
a-0.2 1300 (12)* High idle R = approx 6.3
-4.1 1400 Below 1 Non injection R = approx 3.9
+8 150 (73.6)* Start R = approx 16
2. Injection timing:
Pre-stroke P : 1.6±0.05 mm *
L 1 (port closing dimension): 74.4±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+1.5 1500 (33.5)* Rated output R = approx 8.0
a+2.1 750 (27.0)* Rated output R = approx 8.6
a+1.1 550 (15)* Low idle R = approx 7.6
a+0.1 1600 (14)* High idle R = approx 6.6
a = -1.5±0.02 900 12±0.3 Basic R = approx 6.5
-4.5 1600 Below 1 Non injection R = approx 3.5
+8 150 (57.6)* Start R = approx 16
2. Injection timing:
Pre-stroke P : 1.6±0.05 mm *
L 1 (port closing dimension): 74.4±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+1.5 1500 (33.5)* Rated output R = approx 8.0
a+2.1 750 (27.0)* Rated output R = approx 8.6
a+1.1 550 (15)* Low idle R = approx 7.6
a+0.1 1600 (14)* High idle R = approx 6.6
a = -1.5±0.02 900 12±0.3 Basic R = approx 6.5
-4.5 1600 Below 1 Non injection R = approx 3.5
+8 150 (57.6)* Start R = approx 16
2. Injection timing:
Pre-stroke P : 1.6±0.05 mm *
L 1 (port closing dimension): 74.4±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+1.5 1500 (40.1)* Rated output R = approx 8.0
a+2.1 750 (35.7)* Rated output R = approx 8.6
a+1.1 550 (17.8)* Low idle R = approx 7.6
a+0.1 1600 (19.0)* High idle R = approx 6.6
a = -1.5±0.02 900 12±0.3 Basic R = approx 6.5
-4.5 1600 Below 1 Non injection R = approx 3.5
+8 150 (57.6)* Start R = approx 16
2. Injection timing:
Pre-stroke P : 1.6±0.05 mm *
L 1 (port closing dimension): 74.4±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+1.4 900 (34.4)* Rated output R = approx 9.1
a = -0.3±0.02 900 12±0.3 Basic R = approx 7.7
a 500 (12)* Low idle R = approx 7.7
a 950 (12)* High idle R = approx 7.7
-2 950 Below 1 Non injection R = approx 6.0
+8 150 (53.8)* Start R = approx 16
2. Injection timing:
Pre-stroke P : 3.1±0.05 mm *
L 1 (port closing dimension): 72.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = +3.2±0.02 1650 32.1±0.3 Basic R = approx 11.2
a+1.7 750 (36.4)* R = approx 12.9
a+0.7 500 (12.0)* R = approx 11.9
a-1.5 1700 (15.0)* R = approx 9.7
-4.0 1700 Below 1 R = approx 4.0
+8.0 150 (35.7)* R = approx 16
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.5±0.05 mm *
L 1 (port closing dimension): 74.5±0.05 mm *
L2 (mounting dimension): 77±0.05 mm *
L3 (pump assy dimension): Above 78 mm
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 2.25±0.05 mm *
L 1 (port closing dimension): 73.75±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.5±0.05 mm *
L 1 (port closing dimension): 74.5±0.05 mm *
L2 (mounting dimension): 77±0.05 mm *
L3 (pump assy dimension): Above 78 mm
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a+2 1650 -
a = 6.0 1650 19±0.6 Basic
a-1 1650 -
a-1 400 -
1 1650 Below 1
No 2 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
Stop
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a+2 1650 34±2.5
a = 6.0 1650 19±1 0.8 Basic
a-1 1650 12±2.5
a-0.5 400 (4.0)
( ) = reference value
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.85±0.05 mm *
L 1 (port closing dimension): 80.35±0.05 mm *
L2 (mounting dimension): 83.2±0.1 mm *
L3 (pump assy dimension): Above 83.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+3.94 1800 (33.5)*
a+2.03 1800 (23.5)*
a+1.32 1800 (19.7)*
a = -0.77±0.02 1900 12.0±0.3 Basic
a-1.43 1900 (5.0)*
a+1.0 400 -
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Set the rack position at the basic point a and adjust the injection quantity.
(3)Adjust the injection quantity of the remaining rack positions.
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 3.2±0.05 mm *
L 1 (port closing dimension): 72.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
( ) = reference value
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 3.2±0.05 mm *
L 1 (port closing dimension): 72.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
( ) = reference value
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.4±0.05 mm *
L 1 (port closing dimension): 73.6±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
( ) = reference value
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.4±0.05 mm *
L 1 (port closing dimension): 73.6±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
( ) = reference value
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.9±0.05 mm *
L 1 (port closing dimension): 73.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a+2 1800 32.3 (±3)
a = 10.3±0.5 1800 20±0.5 0.8 Basic
a-1 1900 13.5 (±2.5)
a-1 400 12.9 (±3.5) (1.5)
( ) = reference value
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Set the rack position at the basic point a and adjust the injection quantity.
(3)Adjust the injection quantity of the remaining rack positions.
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
+0.7 ±0.02 1800 ±10 15.6±1.0 R = approx 5.7
+0.2 ±0.02 1800 ±10 13±0.3 Basic R = approx 5.2
-0.3 ±0.02 1800 ±10 10.4±1.0 R = approx 4.7
-0.3 ±0.02 400 ±10 6.7±2.0 R = approx 4.7
-4 ±0.02 1800 ±10 Below 1 R = approx 1
R = Rc+5
2. Injection timing:
Pre-stroke P: 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
+0.7 ±0.02 1800 ±10 15.6±1.0 R = approx 5.7
+0.2 ±0.02 1800 ±10 13±0.3 Basic R = approx 5.2
-0.3 ±0.02 1800 ±10 10.4±1.0 R = approx 4.7
-0.3 ±0.02 400 ±10 6.7±2.0 R = approx 4.7
-4 ±0.02 1800 ±10 Below 1 R = approx 1
R = Rc+5
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 3.2±0.05 mm *
L 1 (port closing dimension): 72.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.2±0.05 mm *
L 1 (port closing dimension): 73.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.2±0.05 mm *
L 1 (port closing dimension): 73.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 2.2±0.05 mm *
L 1 (port closing dimension): 73.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 1.6±0.05 mm *
L 1 (port closing dimension): 74.4±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a+1.5 1500 (40.1)* Rated output R = approx 8.0
a+2.1 750 (35.7)* Rated output R = approx 8.6
a+1.1 550 (17.8)* Low idle R = approx 7.6
a+0.1 1600 (19.0)* High idle R = approx 6.6
a = -1.5±0.02 900 12±0.3 Basic R = approx 6.5
-4.5 1600 Below 1 Non injection R = approx 3.5
+8 150 (51.1)* Start R = approx 16
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.2±0.05 mm *
L 1 (port closing dimension): 73.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.2±0.05 mm *
L 1 (port closing dimension): 73.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
* 1300 33.5
a = *±0.02 1300 12±0.3 Basic
* 400 10
+8 150 *
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = +3.6±0.02 1100 65.2±0.3 Basic *1 R = approx 11.6
a 750 (56.9)* Torque point R = approx 11.6
a-3.9 500 (12.0)* Low idle R = approx 7.7
a-4.4 1200 (12.0)* High idle R = approx 7.2
-3 1200 Below 1 Non injection R = approx 5.0
+8 150 (73.6)* Start R = approx 16
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 2.25±0.05 mm *
L 1 (port closing dimension): 73.75±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.5±0.05 mm *
L 1 (port closing dimension): 74.5±0.05 mm *
L2 (mounting dimension): 77±0.05 mm *
L3 (pump assy dimension): Above 78 mm
2. Injection timing:
Pre-stroke P : 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 1.4±0.05 mm *
L 1 (port closing dimension): 64.6±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a = 5.5±0.1 1300 8±0.3 0.6 Basic
a+1 450 (10.0)±2.0
1 1300 0 Non injection
( ) = reference value
No 2 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
Stop
2. Injection timing:
Pre-stroke P : 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.4 ±0.02 1800 ±10 16.3±1.0 R = approx 4.6
-0.9 ±0.02 1800 ±10 13±0.3 Basic R = approx 4.1
-1.4 ±0.02 1800 ±10 9.7±1.0 R = approx 3.6
-1.4 ±0.02 400 ±10 5.9±2.0 R = approx 3.6
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
+0.7 ±0.02 1800 ±10 15.6±1.0 R = approx 5.7
+0.2 ±0.02 1800 ±10 13±0.3 Basic R = approx 5.2
-0.3 ±0.02 1800 ±10 10.4±1.0 R = approx 4.7
-0.3 ±0.02 400 ±10 6.7±2.0 R = approx 4.7
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
R = Rc+5
2. Injection timing:
Pre-stroke P: 2.2±0.05 mm *
L 1 (port closing dimension): 63.8±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a = +2.0±0.02 1800 15.3±0.3 Basic *1 R = approx 7.0
+2.4 1400 (15.8±5.0)* Torque point R = approx 7.4
-0.5 1925 (4.2±3.0)* High idle R = approx 4.5
-2.9 1925 Below 1 Non injection R = approx 2.1
+5.0 150 (28.0±7.0)* Start R = approx 10.0
2. Injection timing:
Pre-stroke P: 2.2±0.05 mm *
L 1 (port closing dimension): 63.8±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a = +2.0±0.02 1800 15.3±0.3 Basic *1 R = approx 7.0
+2.4 1400 (15.8±5.0)* Torque point R = approx 7.4
-0.5 1925 (4.2±3.0)* High idle R = approx 4.5
-2.9 1925 Below 1 Non injection R = approx 2.1
+5.0 150 (28.0±7.0)* Start R = approx 10.0
2. Injection timing:
Pre-stroke P: 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
+0.7 ±0.02 1800 ±10 15.6±1.0 R = approx 5.7
+0.2 ±0.02 1800 ±10 13±0.3 Basic R = approx 5.2
-0.3 ±0.02 1800 ±10 10.4±1.0 R = approx 4.7
-0.3 ±0.02 400 ±10 6.7±2.0 R = approx 4.7
-4 ±0.02 1800 ±10 Below 1 R = approx 1
R = Rc+5
2. Injection timing:
Pre-stroke P: 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
+0.7 ±0.02 1800 ±10 15.6±1.0 R = approx 5.7
+0.2 ±0.02 1800 ±10 13±0.3 Basic R = approx 5.2
-0.3 ±0.02 1800 ±10 10.4±1.0 R = approx 4.7
-0.3 ±0.02 400 ±10 6.7±2.0 R = approx 4.7
-4 ±0.02 1800 ±10 Below 1 R = approx 1
R = Rc+5
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a = +1.3±0.02 1600 20.7±0.3 Basic R = approx 6.3
a-0.3 1800 (20.7) Rated output R = approx 6.0
a+0.2 1300 (20.5) Torque point R = approx 6.5
a-2.2 475 (8.0) Low idle R = approx 4.1
a-3.3 1930 (8.0) High idle R = approx 3.0
-4.5 1930 Below 1 Non injection R = approx 0.5
+5.0 150 (33.0) Start R = approx 10.0
2. Injection timing:
Pre-stroke P : 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.4 ±0.02 1800 ±10 16.3±1.0 R = approx 4.6
-0.9 ±0.02 1800 ±10 13±0.3 Basic R = approx 4.1
-1.4 ±0.02 1800 ±10 9.7±1.0 R = approx 3.6
-1.4 ±0.02 400 ±10 5.9±2.0 R = approx 3.6
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
+0.7 ±0.02 1800 ±10 15.6±1.0 R = approx 5.7
+0.2 ±0.02 1800 ±10 13±0.3 Basic R = approx 5.2
-0.3 ±0.02 1800 ±10 10.4±1.0 R = approx 4.7
-0.3 ±0.02 400 ±10 6.7±2.0 R = approx 4.7
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
R = Rc+5
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a+2 1250 (27.8)*
a = (6.0)* 1250 17.2±0.3 0.6 Basic
a 400 (12.7)*
2 400 Below 1
10 150 (37)* Start
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a+2 1250 (27.8)*
a = (6.0)* 1250 17.2±0.3 0.6 Basic
a 400 (12.7)*
2 400 Below 1
10 150 (37)* Start
2. Injection timing:
Pre-stroke P: 1.85±0.05 mm *
L 1 (port closing dimension): 64.15±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8180
Nozzle no.: 105780 - 0000 (Bosch type no. DN12SD12T)
Nozzle holder no.: 105780 - 2140
Nozzle opening pressure: 11.8 MPa {120 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 600 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
±
Oil temperature: 40 5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.85±0.05 mm *
L 1 (port closing dimension): 73.15±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
Rack position Pump speed No 1 cyl injection qty No 2 cyl injection qty
* Remarks
(mm) (r/min) (cm3/1000 strokes ) (cm3/1000 strokes )
1000 Below 20
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
( ) = reference value
2. Injection timing:
Pre-stroke P: 2.2±0.05 mm *
L 1 (port closing dimension): 73.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity.
2. Injection timing:
Pre-stroke P: 1.95±0.05 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. (After adjusting the point a, stamp an alining mark to the pump
housing to align with the control rack's aligning mark. See figure below.)
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a = 9.3±1 1300 43.7±0.4 Basic
a-1 1300 -
a-2 1300 -
a-2 500 -
Aligning mark
2. Injection timing:
Pre-stroke P: 1.95±0.05 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. (After adjusting the point a, stamp an alining mark to the pump
housing to align with the control rack's aligning mark. See figure below.)
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a = 9.8±1 1300 55.3±0.6 Basic
a-1 1300 -
a-2 1300 -
a-2 500 -
Aligning mark
2. Injection timing:
Pre-stroke P: 1.95±0.05 mm *
L 1 (port closing dimension): 74.05±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 76.5 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. (After adjusting the point a, stamp an alining mark to the pump
Aligning mark
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 3.45±0.05 mm *
L 1 (port closing dimension): 72.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.7±0.05 mm *
L 1 (port closing dimension): 74.3±0.05 mm *
L2 (mounting dimension): 77±0.05 mm *
L3 (pump assy dimension): Above 78 mm
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.7±0.05 mm *
L 1 (port closing dimension): 74.3±0.05 mm *
L2 (mounting dimension): 77±0.05 mm *
L3 (pump assy dimension): Above 78 mm
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 1.85±0.05 mm *
L 1 (port closing dimension): 64.15±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
R = Rc+5
2. Injection timing:
Pre-stroke P: 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
R = Rc+5
2. Injection timing:
Pre-stroke P: 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
R = Rc+5
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a = +3.4±0.02 1200 53.2±0.3 Basic (Rated output)
a+1.1 1200 (71.0) Confirmation
-4.0±0.05 1300 Below 1 Non injection
Full (+8) 150 (78.3) Start
( ) = reference value
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
( ) = reference value
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.2±0.05 mm *
L 1 (port closing dimension): 73.8±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a = +2.8±0.02 1250 47.5±0.3 Basic
a+1.0 1250 (52.0)* Confirmation
-6.0 1500 Below 1 Non injection
Full (+8.0) 150 (46.0)* Start
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
a = +2.3±0.02 900 46.0±0.3 Basic
a+1.0 900 (55.5)* Confirmation
-3.0 950 Below 1 Non injection
Full (+8.0) 150 (55.0)* Start
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 1.85±0.05 mm *
L 1 (port closing dimension): 64.15±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P : 3.1±0.05 mm *
L 1 (port closing dimension): 72.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
a = +3.1±0.02 900 37.2±0.3 Basic, Rated output
a+1.0 900 (63.2)* Confirmation
-2.0 950 Below 1 Non injection
Full (+8.0) 150 (48.0)* Start
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 1.85±0.05 mm *
L 1 (port closing dimension): 64.15±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P : 1.6±0.05 mm *
L 1 (port closing dimension): 74.4±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
- 0.7 ±0.02 1400 ±10 - Rated output R = approx 7.3
- 1.2 ±0.02 900 ±10 25±0.3 Basic R = approx 6.8
+ 0.3 ±0.02 900 ±10 - Torque point R = approx 8.3
- 1.2 ±0.02 400 ±10 - Low idle R = approx 6.8
- 4.2 ±0.02 1400 ±10 - High idle R = approx 3.8
+ 0.3 ±0.02 600 ±10 - R = approx 8.3
- 7.0 ±0.02 1400 ±10 Below 1 R = approx 1
+ 6.0 ±0.02 150 ±10 - Start R = approx 14
R = Rc+8
Advice
4. Control rack sliding resistance: The following plate is necessary between the holder
and the pump only when installing the pump with a
Pump speed (r/min) Sliding resistance (g)
part no. 104135-3040 (Kubota no.: 16496 51011) to
1000 Below 25 the driving stand.
Tool name Part no. Remarks
Plate 157817-5500 Thickness 0.5 mm
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P : 1.6±0.05 mm *
L 1 (port closing dimension): 74.4±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
- 1.2 ±0.02 900 ±10 25±0.3 Basic R = approx 6.8
- 0.7 ±0.02 1400 ±10 (36) Rated output R = approx 7.3
+ 0.3 ±0.02 900 ±10 (39.4) Torque point R = approx 8.3
- 1.2 ±0.02 400 ±10 (12.7) Low idle R = approx 6.8
- 4.2 ±0.02 1400 ±10 (8.1) High idle R = approx 3.8
+ 0.3 ±0.02 600 ±10 (31.6) R = approx 8.3
- 7.0 ±0.02 1400 ±10 Below 1 R = approx 1.0
+ 6.0 ±0.02 150 ±10 (62.6) Start R = approx 14
( ) = reference value; R = Rc+8
Advice
4. Control rack sliding resistance: The following plate is necessary between the holder
and the pump only when installing the pump with a
Pump speed (r/min) Sliding resistance (g)
part no. 104135-3042 (Kubota no.: 16496 51013) to
1000 Below 25 the driving stand.
Tool name Part no. Remarks
Plate 157817-5500 Thickness 0.5 mm
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
+2.5±0.02 1300 40.6±0.3 Basic R = approx 10.5
+2.5±0.02 800 (33) Torque point
+2.5±0.02 1400 (41.8)
-0.2±0.02 360 (12) Low idle R = approx 7.8
-7.0±0.02 1400 Below 1 Non injection R = approx 1
Full (+8.0±0.6) 150 (75) Start R = approx 16
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
+3.21±0.02 1250 57.2±0.3 Basic 1* R = approx 11.21
+3.53±0.02 800 (53.6) Torque point R = approx 11.53
0±0.02 360 (12.0) Low idle R = approx 8.0
-0.3±0.02 1350 (12.0) High idle R = approx 7.7
-3.8±0.02 1350 Below 1 Non injection R = approx 4.2
Full (+8.0±0.6) 150 (73.0) Start R = approx 16
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
+3.04±0.02 1200 42.2±0.3 Basic *1 R = approx 11.04
+3.92±0.02 800 (47.2) Torque point R = approx 11.92
-0.22±0.02 1300 (12) High idle R = approx 7.78
-0.55±0.02 360 (12) Low idle R = approx 7.45
-3.66±0.02 1300 Below 1 Non injection R = approx 4.34
Full (+8.0±0.6) 150 (68) Start R = approx 16
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
+3.6±0.02 1100 65.2±0.3 Basic *1 R = approx 11.6
+3.6±0.02 750 (56.9) Torque point R = approx 11.6
-0.3±0.02 500 (12.0) Low idle R = approx 7.7
-0.8±0.02 1200 (12.0) High idle R = approx 7.2
-3.0±0.02 1200 Below 1 Non injection R = approx 5.0
Full (+8.0±0.6) 150 (73.6) Start R = approx 16
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.5±0.05 mm *
L 1 (port closing dimension): 74.5±0.05 mm *
L2 (mounting dimension): 77±0.05 mm *
L3 (pump assy dimension): Above 78 mm
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.7±0.05 mm *
L 1 (port closing dimension): 74.3±0.05 mm *
L2 (mounting dimension): 77±0.05 mm *
L3 (pump assy dimension): Above 78 mm
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
+2.5±0.02 1300 40.6±0.3 Basic R = approx 10.5
+2.5±0.02 800 (33) Torque point
+2.5±0.02 1400 (41.8)
+0.2±0.02 360 (12) Low idle R = approx 7.8
-7.0±0.02 1400 Below 1 Non injection R = approx 1
Full (+8.0±0.6) 150 (75) Start R = approx 16
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
+1.0±0.02 1100 50.9±0.3 Basic *1 R = approx 9.0
0±0.02 1100 (35.8) R = approx 8.0
+1.0±0.02 700 (42.3) Torque point R = approx 9.0
-0.7±0.02 450 (14.2) Low idle R = approx 7.3
-7.0±0.02 1100 Below 1 R = approx 1
Full (+8.0±0.6) 150 (64.0) Start R = approx 16
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
+2.5±0.02 1300 40.6±0.3 Basic R = approx 10.5
+2.5±0.02 800 (33) Torque point
+2.5±0.02 1400 (41.8)
-0.2±0.02 360 (12) Low idle R = approx 7.8
-7.0±0.02 1400 Below 1 Non injection R = approx 1
Full (+8.0±0.6) 150 (75) Start R = approx 16
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
+3.21±0.02 1250 57.2±0.3 Basic *1 R = approx 11.21
+3.53±0.02 800 (53.6) Torque point R = approx 11.53
0±0.02 360 (12.0) Low idle R = approx 8.0
-0.3±0.02 1350 (12.0) High idle R = approx 7.7
-3.8±0.02 1350 Below 1 Non injection R = approx 4.2
Full (+8.0±0.6) 150 (73.0) Start R = approx 16
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure.: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure.: 49 kPa {0.5 kgf/cm2}
Oil temperature.: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
+3.21±0.02 1250 57.2±0.3 Basic *1 R = approx 11.21
+3.53±0.02 800 (53.6) Torque point R = approx 11.53
0±0.02 360 (12.0) Low idle R = approx 8.0
-0.3±0.02 1350 (12.0) High idle R = approx 7.7
-3.8±0.02 1350 Below 1 Non injection R = approx 4.2
Full (+8.0±0.6) 150 (76.9) Start R = approx 16
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.5±0.05 mm *
L 1 (port closing dimension): 74.5±0.05 mm *
L2 (mounting dimension): 77±0.05 mm *
L3 (pump assy dimension): Above 78 mm
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.5±0.05 mm *
L 1 (port closing dimension): 74.5±0.05 mm *
L2 (mounting dimension): 77±0.05 mm *
L3 (pump assy dimension): Above 78 mm
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 2.7±0.05 mm *
L 1 (port closing dimension): 74.3±0.05 mm *
L2 (mounting dimension): 77±0.05 mm *
L3 (pump assy dimension): Above 78 mm
1. Test conditions:
Drive shaft rotation: Clockwise (viewed from drive side)
Nozzle & nozzle holder assy no.: 105780 - 8190
Nozzle no.: 105780 - 0060 (Bosch type no. DN0SD1510)
Nozzle holder no.: 105780 - 2150
Nozzle opening pressure: 13.0+0.3 MPa {133+3 kgf/cm2}
Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 450 mm
Transfer pump pressure: 49 kPa {0.5 kgf/cm2}
Oil temperature: 40-5 °C
Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle ø28)
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 74.1±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
+3.4±0.02 1200 53.2±0.3 Basic *1 R = approx 11.4
+4.5±0.02 1200 (71.0) Confirmation R = approx 12.5
-4.0±0.02 1300 Below 1 Non injection R = approx 4.0
Full (+8.0±0.6) 150 (78.3) Start R = approx 16.0
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
+ 1.3 ±0.02 1300 35.9±0.3 Basic R = approx 9.3
+ 1.5 ±0.02 1000 * Torque point R = approx 9.5
- 3.6 ±0.02 650 * Low idle R = approx 4.4
- 4.1 ±0.02 1515 * High idle R = approx 3.9
- 6.4 ±0.02 1515 Below 1 Non injection R = approx 1.6
Full (+8.0±0.6) 150 (57.0) Start R = approx 16.0
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
+1.8±0.02 900 37.0±3.1 R = approx. 9.8
-0.2±0.02 900 12±0.3 Basic R = approx. 7.8
-0.7±0.02 900 (8.3±1)* R = approx. 7.3
±0.0±0.02 400 (8.9±1.5)* R = approx. 8.0
Full (+8.0) 150 (54.1±3.5)* Start R = approx. 16.0
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
+1.0±0.02 1300 (28.8)* R = approx. 9.0
-1.0±0.02 1300 12±0.3 Basic R = approx. 7.0
-1.5±0.02 1300 (8.9)* R = approx. 6.5
±0.0±0.02 400 9.2±3.0 R = approx. 8.0
Full (+8.0) 150 (55)* Start R = approx. 16.0
2. Injection timing:
Pre-stroke P: 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
+2.8±0.02 1250 47.5±0.3 Basic R = approx. 10.8
+3.8±0.02 1250 (52.0)* Confirmation R = approx. 11.8
-1.0±0.02 400 11.4±3.0 Confirmation R = approx. 7.0
-6.0±0.02 1500 Below 1 Non injection R = approx. 2.0
Full (+8.0) 150 (46.0)* Start R = approx. 16.0
2. Injection timing:
Pre-stroke P : 2.1±0.05 mm *
L 1 (port closing dimension): 73.9±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 328 for "0"
point setting procedure.)
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
+2.3±0.02 900 46.0±0.3 Basic R = approx. 10.3
+3.3±0.02 900 (55.5)* Confirmation R = approx. 11.3
±0.0±0.02 400 14.6±4.0 Confirmation R = approx. 8.0
-3.0±0.02 950 Below 1 Non injection R = approx. 5.0
Full (+8.0) 150 (55.0)* Start R = approx. 16.0
2. Injection timing:
Pre-stroke P : 2.5±0.05 mm *
L 1 (port closing dimension): 63.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
0 ±0.02 900 ±10 19.2±0.3 Basic R = approx 5.0
+1.0 ±0.02 1500 ±10 31.6±2.5 R = approx 6.0
-2.0 ±0.02 1500 ±10 9.0±3.0 R = approx 3.0
+1.0 ±0.02 1200 ±10 30.3±2.5 R = approx 6.0
+1.5 ±0.02 900 ±10 31.6±2.1 R = approx 6.5
+1.5 ±0.02 700 ±10 28.9±2.3 R = approx 6.5
-1.0 ±0.02 400 ±10 6.0±2.5 R = approx 4.0
-4 ±0.02 1800 ±10 Below 1 R = approx 1.0
Full (+5.0) 100 ±10 45.5±5.0 R = approx 10
R = Rc+5
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.1 ±0.02 1800 ±10 26.1±1.1 R = approx 4.9
-0.6 ±0.02 1800 ±10 21.7±0.3 Basic R = approx 4.4
-1.1 ±0.02 1800 ±10 17.0±1.1 R = approx 3.9
-1.1 ±0.02 400 ±10 11.5±2.5 R = approx 3.9
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
Full (+5.0) 150 ±10 48±5.0 R = approx 10
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.1 ±0.02 1800 ±10 26.1±1.1 R = approx 4.9
-0.6 ±0.02 1800 ±10 21.7±0.3 Basic R = approx 4.4
-1.1 ±0.02 1800 ±10 17.0±1.1 R = approx 3.9
-1.1 ±0.02 400 ±10 11.5±2.5 R = approx 3.9
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
Full (+5.0) 150 ±10 48±5.0 R = approx 10
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.1 ±0.02 1800 ±10 26.1±1.1 R = approx 4.9
-0.6 ±0.02 1800 ±10 21.7±0.3 Basic R = approx 4.4
-1.1 ±0.02 1800 ±10 17.0±1.1 R = approx 3.9
-1.1 ±0.02 400 ±10 11.5±2.5 R = approx 3.9
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
Full (+5.0) 150 ±10 48±5.0 R = approx 10
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.1 ±0.02 1800 ±10 26.1±1.1 R = approx 4.9
-0.6 ±0.02 1800 ±10 21.7±0.3 Basic R = approx 4.4
-1.1 ±0.02 1800 ±10 17.0±1.1 R = approx 3.9
-1.1 ±0.02 400 ±10 11.5±2.5 R = approx 3.9
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
Full (+5.0) 150 ±10 48±5.0 R = approx 10
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.1 ±0.02 1800 ±10 26.1±1.1 R = approx 4.9
-0.6 ±0.02 1800 ±10 21.7±0.3 Basic R = approx 4.4
-1.1 ±0.02 1800 ±10 17.0±1.1 R = approx 3.9
-1.1 ±0.02 400 ±10 11.5±2.5 R = approx 3.9
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
Full (+5.0) 150 ±10 48±5.0 R = approx 10
R = Rc+5
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.1 ±0.02 1800 ±10 26.1±1.1 R = approx 4.9
-0.6 ±0.02 1800 ±10 21.7±0.3 Basic R = approx 4.4
-1.1 ±0.02 1800 ±10 17.0±1.1 R = approx 3.9
-1.1 ±0.02 400 ±10 11.5±2.5 R = approx 3.9
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
Full (+5.0) 150 ±10 48±5.0 R = approx 10
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.1 ±0.02 1800 ±10 26.1±1.1 R = approx 4.9
-0.6 ±0.02 1800 ±10 21.7±0.3 Basic R = approx 4.4
-1.1 ±0.02 1800 ±10 17.0±1.1 R = approx 3.9
-1.1 ±0.02 400 ±10 11.5±2.5 R = approx 3.9
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
Full (+5) 150 ±10 48±5 R = approx 10
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.1 ±0.02 1800 ±10 26.1±1.1 R = approx 4.9
-0.6 ±0.02 1800 ±10 21.7±0.3 Basic R = approx 4.4
-1.1 ±0.02 1800 ±10 17.0±1.1 R = approx 3.9
-1.1 ±0.02 400 ±10 11.5±2.5 R = approx 3.9
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
Full (+5.0) 150 ±10 48±5.0 R = approx 10
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.1 ±0.02 1800 ±10 26.1±1.1 R = approx 4.9
-0.6 ±0.02 1800 ±10 21.7±0.3 Basic R = approx 4.4
-1.1 ±0.02 1800 ±10 17.0±1.1 R = approx 3.9
-1.1 ±0.02 400 ±10 11.5±2.5 R = approx 3.9
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
Full (+5.0) 150 ±10 48±5.0 R = approx 10
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (%)
a+2 1800 -
a = (5.0) 1800 21±0.33 Basic
a-1 1800 -
a-0.5 400 -
2 400 Below 1
9.2 150 Above 40
( ) = reference value
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (%)
a+2 1800 -
a = (5.0) 1800 21±0.33 Basic
a-1 1800 -
a-0.5 400 -
2 400 Below 1
( ) = reference value
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (%)
a+2 1800 -
a = (5.0) 1800 21±0.33 Basic
a-1 1800 -
a-0.5 400 -
2 400 Below 1
( ) = reference value
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (%)
a+2 1800 -
a = (5.0) 1800 23±0.33 Basic
a-1 1800 -
a-0.5 400 -
2 400 Below 1
9.2 150 Above 40
No 4 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P : 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3 / 1000 strokes ) cylinders (%)
a+2 1800 -
a = (4.8)* 1800 12±0.3 Basic
a-1 1800 -
a-0.5 400 -
1 1800 Below 1
2. Injection timing:
Pre-stroke P: 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
R = Rc+5
2. Injection timing:
Pre-stroke P: 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
R = Rc+5
2. Injection timing:
Pre-stroke P: 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
+0.7 ±0.02 1800 ±10 15.6±1.0 R = approx 5.7
+0.2 ±0.02 1800 ±10 13±0.3 Basic R = approx 5.2
-0.3 ±0.02 1800 ±10 10.4±1.0 R = approx 4.7
-0.3 ±0.02 400 ±10 6.7±2.0 R = approx 4.7
-4 ±0.02 1800 ±10 Below 1 R = approx 1
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
+0.7 ±0.02 1800 ±10 15.6±1.0 R = approx 5.7
+0.2 ±0.02 1800 ±10 13±0.3 Basic R = approx 5.2
-0.3 ±0.02 1800 ±10 10.4±1.0 R = approx 4.7
-0.3 ±0.02 400 ±10 6.7±2.0 R = approx 4.7
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.4 ±0.02 1800 ±10 16.3±1.0 R = approx 4.6
-0.9 ±0.02 1800 ±10 13±0.3 Basic R = approx 4.1
-1.4 ±0.02 1800 ±10 9.7±1.0 R = approx 3.6
-1.4 ±0.02 400 ±10 5.9±2.0 R = approx 3.6
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
+0.7 ±0.02 1800 ±10 15.6±1.0 R = approx 5.7
+0.2 ±0.02 1800 ±10 13±0.3 Basic R = approx 5.2
-0.3 ±0.02 1800 ±10 10.4±1.0 R = approx 4.7
-0.3 ±0.02 400 ±10 6.7±2.0 R = approx 4.7
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
R = Rc+5
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a+2 1800 -
a=(4.8) 1800 14±0.3 Basic
a-1 1800 -
a-0.5 400 -
1 1800 Below 1
No 3 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
2. Injection timing:
Pre-stroke P: 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (%)
+1.3 ±0.02 1600 ±10 20.7±0.3 Basic R = approx 6.3
+1.0 ±0.02 1800 ±10 (20.7) Rated output R = approx 6.0
+1.5 ±0.02 1300 ±10 (20.5) Torque point R = approx 6.5
-0.9 ±0.02 475 ±10 (8.0) Low idle R = approx 4.1
-2.0 ±0.02 1930 ±10 (8.0) High idle R = approx 3.0
-4.5 1930 ±10 Below 1 Non injection R = approx 0.5
Full (+5.0) 150 ±10 (33.0) Start R = approx 10.0
2. Injection timing:
Pre-stroke P: 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
+0.7 ±0.02 1800 ±10 15.6±1.0 R = approx 5.7
+0.2 ±0.02 1800 ±10 13±0.3 Basic R = approx 5.2
-0.3 ±0.02 1800 ±10 10.4±1.0 R = approx 4.7
-0.3 ±0.02 400 ±10 6.7±2.0 R = approx 4.7
-4 ±0.02 1800 ±10 Below 1 R = approx 1
R = Rc+5
2. Injection timing:
Pre-stroke P: 2.2±0.05 mm *
L 1 (port closing dimension): 63.8±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3/1000 strokes ) cylinders (mm3/st)
+2.0 ±0.02 1800 ±10 15.3±0.3 Basic *1 R = approx 7.0
+2.4 ±0.02 1400 ±10 (15.8±5.0)* Torque point R = approx 7.4
-0.5 ±0.02 1925 ±10 (4.2±3.0)* High idle R = approx 4.5
-2.9 ±0.02 1925 ±10 Below 1 Non injection R = approx 2.1
Full (+5.0) 150 ±10 (28.0±7.0)* Start R = approx 10.0
2. Injection timing:
Pre-stroke P : 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
+0.7 ±0.02 1800 ±10 15.6±1.0 R = approx 5.7
+0.2 ±0.02 1800 ±10 13±0.3 Basic R = approx 5.2
-0.3 ±0.02 1800 ±10 10.4±1.0 R = approx 4.7
-0.3 ±0.02 400 ±10 6.7±2.0 R = approx 4.7
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
-0.4 ±0.02 1800 ±10 16.3±1.0 R = approx 4.6
-0.9 ±0.02 1800 ±10 13±0.3 Basic R = approx 4.1
-1.4 ±0.02 1800 ±10 9.7±1.0 R = approx 3.6
-1.4 ±0.02 400 ±10 5.9±2.0 R = approx 3.6
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
R = Rc+5
2. Injection timing:
Pre-stroke P : 1.5±0.05 mm *
L 1 (port closing dimension): 64.5±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge. (Refer to service information S.I. 441 for "0"
point setting procedure.)
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
Rc (mm) (r/min) (cm3 / 1000 strokes ) cylinders (mm3/st)
+ 0.7 ±0.02 1800 ±10 15.6±1.0 R = approx 5.7
+ 0.2 ±0.02 1800 ±10 13±0.3 Basic R = approx 5.2
- 0.3 ±0.02 1800 ±10 10.4±1.0 R = approx 4.7
- 0.3 ±0.02 400 ±10 6.7±2.0 R = approx 4.7
- 4 ±0.02 1800 ±10 Below 1 R = approx 1
R = Rc+5
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.
(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position
at the basic injection quantity. At basic point a, the No. 1 cylinder's sleeve flange must be aligned
with the No. 1 cylinder's center line.
Rack position Pump speed Injection qty Max. var. between
Fixed Remarks
(mm) (r/min) (cm3/1000 strokes ) cylinders (%)
a+2 1800 -
a=(4.8) 1800 14±0.3 Basic
a-1 1800 -
a-0.5 400 -
1 1800 Below 1
No 2 No 1
4. Control rack sliding resistance:
Pump speed (r/min) Sliding resistance (g)
1000 Below 25
Stop
2. Injection timing:
Pre-stroke P: 1.9±0.05 mm *
L 1 (port closing dimension): 64.1±0.05 mm *
L2 (mounting dimension): 66±0.05 mm *
L3 (pump assy dimension): Above 67 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (5 mm) is half of the full rack stroke (10 mm).
(3) Rc is the rack position relative to standard "0".
2. Injection timing:
Pre-stroke P: 2.45±0.05 mm *
L 1 (port closing dimension): 73.55±0.05 mm *
L2 (mounting dimension): 76±0.05 mm *
L3 (pump assy dimension): Above 77 mm
3. Injection quantity:
(1) Set the rack's standard "0" position using the gauge.
(2) Standard "0" (8 mm) is half of the full rack stroke (16 mm).
(3) Rc is the rack position relative to standard "0".