Professional Documents
Culture Documents
L60E/L70E/L90E
CONTENTS
0 General
Foreword
This booklet is part of a complete service manual. Read the fore-
word in the service manual.
n WARNING!
Always read the booklet Safety before proceeding.
1
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
Contents
00 DESCRIPTION, COMPLETE MACHINE
000 General
Description ....................................................................................................................... 7
03 SPECIFICATIONS
030 General
Volvo standard tightening torques .................................................................................... 8
Tensile strength class 8.8 Metric coarse and fine threads.............................................. 8
Tensile strength class 10.9 Metric coarse and fine threads............................................ 8
UNC threads, coarse pitch ............................................................................................. 8
Conversion tables............................................................................................................. 9
Engine, specifications .................................................................................................... 12
L60E ............................................................................................................................. 12
Engine, specifications .................................................................................................... 12
L70E ............................................................................................................................. 12
Engine, specifications .................................................................................................... 13
L90E ............................................................................................................................. 13
Engine, weight................................................................................................................ 13
L60E/L70E/L90E .......................................................................................................... 13
Engine, capacities .......................................................................................................... 13
L60E/L70E/L90E .......................................................................................................... 13
Engine, tightening torques.............................................................................................. 14
L60E/L70E/L90E .......................................................................................................... 14
Valve system, specifications........................................................................................... 14
L60E/L70E/L90E .......................................................................................................... 14
Lubrication system, specifications.................................................................................. 14
L60E/L70E/L90E .......................................................................................................... 14
Fuel feed pump, specifications....................................................................................... 14
L60E/L70E/L90E .......................................................................................................... 14
Fuel tank, capacity ......................................................................................................... 15
L60E/L70E.................................................................................................................... 15
Fuel tank, capacity ......................................................................................................... 15
L90E ............................................................................................................................. 15
Injection pump, specifications ........................................................................................ 15
L60E/L70E/L90E .......................................................................................................... 15
Injectors, specifications .................................................................................................. 15
L60E/L70E/L90E .......................................................................................................... 15
Air cleaner, preheater, specifications.............................................................................. 15
L60E/L70E/L90E .......................................................................................................... 15
Oil-bath precleaner, capacity .......................................................................................... 15
L60E/L70E/L90E .......................................................................................................... 15
Intercooler, specifications ............................................................................................... 16
L60E/L70E/L90E .......................................................................................................... 16
Cooling system, specifications ....................................................................................... 16
L60E/L70E/L90E .......................................................................................................... 16
Cooling system, capacity................................................................................................ 16
L60E/L70E/L90E .......................................................................................................... 16
Thermostat, specifications.............................................................................................. 16
L60E/L70E/L90E .......................................................................................................... 16
Cooling fan motor, specifications.................................................................................... 16
L60E/L70E/L90E .......................................................................................................... 16
Cooling fan rpm, specifications ...................................................................................... 17
L60E/L70E/L90E .......................................................................................................... 17
Electrical system, specifications..................................................................................... 18
L60E/L70E/L90E .......................................................................................................... 18
Battery, specifications..................................................................................................... 18
L60E/L70E/L90E .......................................................................................................... 18
3
Battery, weight ................................................................................................................ 18
L60E/L70E/L90E .......................................................................................................... 18
Alternator, specifications ................................................................................................ 18
L60E/L70E/L90E .......................................................................................................... 18
Starter motor, specifications ........................................................................................... 19
L60E/L70E/L90E .......................................................................................................... 19
Preheating, specifications .............................................................................................. 19
L60E/L70E/L90E .......................................................................................................... 19
Lighting, specifications ................................................................................................... 19
L60E/L70E/L90E .......................................................................................................... 19
Torque converter, specifications ..................................................................................... 20
L60E ............................................................................................................................. 20
Torque converter, specifications ..................................................................................... 20
L70E ............................................................................................................................. 20
Torque converter, specifications ..................................................................................... 20
L90E ............................................................................................................................. 20
Torque converter, weight ................................................................................................ 20
L60E/L70E/L90E .......................................................................................................... 20
Torque converter, tightening torques .............................................................................. 20
L60E/L70E/L90E .......................................................................................................... 20
Hydraulic transmission, specifications............................................................................ 21
L60E ............................................................................................................................. 21
Hydraulic transmission, specifications............................................................................ 21
L70E ............................................................................................................................. 21
Hydraulic transmission, specifications............................................................................ 22
L90E ............................................................................................................................. 22
Hydraulic transmission, weight ....................................................................................... 22
L60E/L70E.................................................................................................................... 22
Hydraulic transmission, weight ....................................................................................... 22
L90E ............................................................................................................................. 22
Hydraulic transmission, capacity .................................................................................... 23
L60E/L70E.................................................................................................................... 23
Hydraulic transmission, capacity .................................................................................... 23
L90E ............................................................................................................................. 23
Propeller shafts, tightening torques ................................................................................ 23
L60E/L70E/L90E .......................................................................................................... 23
Front axle, specifications................................................................................................ 23
L60E ............................................................................................................................. 23
Front axle, specifications................................................................................................ 23
L70E/L90E.................................................................................................................... 23
Front axle, weight ........................................................................................................... 24
L60E ............................................................................................................................. 24
Front axle, weight ........................................................................................................... 24
L70E/L90E.................................................................................................................... 24
Front axle, capacity ........................................................................................................ 24
L60E ............................................................................................................................. 24
Front axle, capacity ........................................................................................................ 24
L70E/L90E.................................................................................................................... 24
Front axle, tightening torque........................................................................................... 24
L60E ............................................................................................................................. 24
Front axle, tightening torque........................................................................................... 24
L70E/L90E.................................................................................................................... 24
Rear axle, specifications ................................................................................................ 25
L60E ............................................................................................................................. 25
Rear axle, specifications ................................................................................................ 25
L70E/L90E.................................................................................................................... 25
Rear axle, weight............................................................................................................ 25
L60E ............................................................................................................................. 25
Rear axle, weight............................................................................................................ 25
L70E/L90E.................................................................................................................... 25
4
Rear axle, capacity ......................................................................................................... 26
L60E ............................................................................................................................. 26
Rear axle, capacity ......................................................................................................... 26
L70E/L90E.................................................................................................................... 26
Rear axle, tightening torque ........................................................................................... 26
L60E ............................................................................................................................. 26
Rear axle, tightening torque ........................................................................................... 26
L70E/L90E.................................................................................................................... 26
Front wheel brakes, specifications ................................................................................. 27
L60E ............................................................................................................................. 27
Front wheel brakes, specification ................................................................................... 27
L70E/L90E.................................................................................................................... 27
Front wheel brakes, tightening torques .......................................................................... 27
L60E/L70E/L90E .......................................................................................................... 27
Rear wheel brakes, specifications.................................................................................. 28
L60E ............................................................................................................................. 28
Rear wheel brakes, specification.................................................................................... 28
L70E/L90E.................................................................................................................... 28
Rear wheel brakes, tightening torques........................................................................... 28
L60E/L70E/L90E .......................................................................................................... 28
Brake valve, specifications ............................................................................................. 28
L60E/L70E/L90E .......................................................................................................... 28
Brake accumulator, specifications .................................................................................. 29
L60E/L70E/L90E .......................................................................................................... 29
Brake accumulator, capacity .......................................................................................... 29
L60E/L70E/L90E .......................................................................................................... 29
Parking brake, specifications.......................................................................................... 29
L60E/L70E.................................................................................................................... 29
Parking brake, specifications.......................................................................................... 29
L90E ............................................................................................................................. 29
Steering, specifications................................................................................................... 30
L60E ............................................................................................................................. 30
Steering, specifications................................................................................................... 30
L70E ............................................................................................................................. 30
Steering, specifications................................................................................................... 30
L90E ............................................................................................................................. 30
Steering, hydraulic equipment, specifications ................................................................ 31
L60E/L70E.................................................................................................................... 31
Steering, hydraulic equipment, specifications ................................................................ 31
L90E ............................................................................................................................. 31
Steering, hydraulic equipment, tightening torques ......................................................... 32
L60E/L70E.................................................................................................................... 32
Steering, hydraulic equipment, tightening torques ......................................................... 32
L90E ............................................................................................................................. 32
Frame, specifications ..................................................................................................... 32
L60E/L70E/L90E .......................................................................................................... 32
Counterweight, weight.................................................................................................... 32
L60E ............................................................................................................................. 32
Counterweight, weight.................................................................................................... 32
L70E ............................................................................................................................. 32
Counterweight, weight.................................................................................................... 32
L90E ............................................................................................................................. 32
Counterweight, tightening torque ................................................................................... 33
L60E/L70E/L90E .......................................................................................................... 33
Wheels, specifications.................................................................................................... 33
L60E/L70E/L90E .......................................................................................................... 33
Wheel, weight................................................................................................................. 33
L60E/L70E/L90E .......................................................................................................... 33
Wheel, tightening torque ................................................................................................ 33
L60E/L70E/L90E .......................................................................................................... 33
5
Cab, specifications ......................................................................................................... 34
L60E/L70E/L90E .......................................................................................................... 34
Cab, weight .................................................................................................................... 34
L60E/L70E/L90E .......................................................................................................... 34
Cab, tightening torques .................................................................................................. 34
L60E/L70E/L90E .......................................................................................................... 34
Operator's seat, weight................................................................................................... 34
L60E/L70E/L90E .......................................................................................................... 34
Air distribution, specifications ......................................................................................... 34
L60E/L70E/L90E .......................................................................................................... 34
Air conditioning, specifications ....................................................................................... 35
L60E/L70E/L90E .......................................................................................................... 35
Air conditioning, tightening torques ................................................................................ 35
L60E/L70E/L90E .......................................................................................................... 35
Hydraulic system, capacity ............................................................................................. 36
L60E/L70E.................................................................................................................... 36
Hydraulic system, capacity ............................................................................................. 36
L90E ............................................................................................................................. 36
Control valve, specifications........................................................................................... 36
L60E ............................................................................................................................. 36
Control valve, specifications........................................................................................... 36
L60E/L70E.................................................................................................................... 36
Control valve, specifications........................................................................................... 36
L90E ............................................................................................................................. 36
Central block, specifications........................................................................................... 37
L60E/L70E/L90E .......................................................................................................... 37
Hydraulic pump (P1), specifications ............................................................................... 37
L60E/L70E/L90E .......................................................................................................... 37
Hydraulic pump (P2), specifications ............................................................................... 37
L60E ............................................................................................................................. 37
Hydraulic pump (P2), specifications ............................................................................... 37
L70E ............................................................................................................................. 37
Hydraulic pump (P2), specifications ............................................................................... 37
L90E ............................................................................................................................. 37
Hydraulic pump (P3), specifications ............................................................................... 38
L60E/L70E/L90E .......................................................................................................... 38
Servo system, specifications .......................................................................................... 38
L60E/L70E/L90E .......................................................................................................... 38
Boom suspension system, specifications ....................................................................... 38
L60E/L70E/L90E .......................................................................................................... 38
Boom Suspension System, tightening torques............................................................... 38
L60E/L70E/L90E .......................................................................................................... 38
3rd–4th hydraulic function, specifications....................................................................... 39
L60E/L70E/L90E .......................................................................................................... 39
5th–6th hydraulic function, specifications ....................................................................... 39
L60E/L70E.................................................................................................................... 39
Boom and cylinders, specifications ................................................................................ 39
L60E ............................................................................................................................. 39
Boom and cylinders, specifications ................................................................................ 39
L70E ............................................................................................................................. 39
Boom and cylinders, specifications ................................................................................ 40
L90E ............................................................................................................................. 40
08 TOOL
080 General
E 1281, Nipple................................................................................................................ 41
E 1234, Nipple................................................................................................................ 41
E1706 ............................................................................................................................. 42
6
GENERAL
00 DESCRIPTION, COMPLETE
MACHINE
000 General
Description
Wheel loaders L60E, L70E och L90E have articulated frame
steering and four-wheel drive.
The engine is a six-cylinder, four-stroke, direct-injection, turbo-
charged diesel engine of the type D6D.
The transmission is hydro-mechanical where all gears are in
constant mesh. Its type designation is HT93 for L60E, HT95 for
L70E and HTE202 for L90E.
There is a single-stage hydraulic torque converter between the
engine and the transmission.
Front and rear axles have fully floating drive shafts with plane-
tary gears in the wheel hubs. The front axle is equipped with a
differential lock.
The service brakes on these machines are wet type disc brakes.
The service brakes are built into each wheel hub.
The parking brake on L60E and L70E is a disc brake positioned
externally on the front output shaft of the transmission. On L90E
the parking brake is positioned internally on the front output
shaft of the transmission.
The steering system is hydrostatic with a variable load-sensing
axial piston pump and two hydraulic cylinders (steering cylin-
ders).
V1011120
Fig. 1
7
03 SPECIFICATIONS
030 General
Volvo standard tightening torques
The tightening torques in the following tables refer to bolted
joints with tensile strength as indicated. The tables should be
regarded as a general guideline for tightening of bolted joints
where nothing else is specified.
NOTE! For flange bolt of type U6FS, values should be increased
by 10%. Bolts and nuts should be clean and lubricated with oil.
8
Conversion tables
Table 1. Length
Unit cm m km in ft yd mile
cm 1 0.01 0.00001 0.3937 0.03281 0.01094 0.000006
m 100 1 0.001 39.37 3.2808 1.0936 0.00062
km 100000 1000 1 39370.7 3280.8 1093.6 0.62137
in 2.54 0.0254 0.000025 1 0.08333 0.02777 0.000015
ft 30.48 0.3048 0.000304 12 1 0.3333 0.000189
yd 91.44 0.9144 0.000914 36 3 1 0.000568
mile 160930 1609.3 1.6093 63360 5280 1760 1
1 mm = 0.1 cm - 1 mm = 0.001 mm
Table 2. Area
Table 3. Volume
9
Table 4. Weight
Unit g kg t oz lb
g 1 0.001 0.000001 0.03527 0.0022
kg 1000 1 0.001 35.273 2.20459
t 1000000 1000 1 35273 2204.59
oz 28.3495 0.02835 0.000028 1 0.0625
lb 453.592 0.45359 0.000454 16 1
1 ton (metric) = 1.1023 ton (US) = 0.9842 ton (UK)
Table 5. Pressure
Unit abbreviation
Newton meter Nm
Kilopoundmeter kpm
Kilopascal kPa
Megapascal MPa
Kilowatt kW
kilojoule kJ
British thermal unit Btu
Calorie ca
10
Table 7. Approx. conversion
ºC
ºF
40
40
factor
Degree F
Degree C
Torque
20
0
Nm x10.2 =kg/cm x0.8664 =lb in O O
32
0
40
Nm x0.102 =kg/m x7.22 =lbft
Pressure (Pa = N/m2)
20
kPa x4.0 =in.H2O x0.249 =kPa
80
kPa x0.30 =in.Hg x3.38 =kPa
98.6
37
kPa x0.145 =psi x6.89 =kPa
120
bar x14.5 =psi x0.069 =bar
60
kp/cm2 x14.22 =psi x0.070 =kp/cm2
160
N/mm2 x145.04 =psi x0.069 =bar
80
MPa x145 =psi x0.00689 =MPa
Power (W = J/s)
200
212
100
kW x1.36 =hp(cv) x0.736 =kW
kW x1.34 =bhp x0.746 =kW
240
kW x0.948 =Btu/s x1.055 =kW
120
W x0.74 =ft·lb/s x1.36 =W
Energy (J = Nm)
280
140
kJ x0.948 =Btu x1.055 =kJ
J x0.239 =calorie x4.19 =J
320
160
Speed and acceleration
m/s2 x3.28 =ft/s2 x0.305 =m/s2
180
m/s x3.28 =ft/s x0.305 =m/s 360
Flow factor
240
260
520
280
560
300
600
320
S00244B
11
Engine, specifications
L60E
Engine
Designation D6DLCE2
Engine output at 30.0 r/s (1800 rpm) SAE J1349 102 kW (137 hp)
Torque at 28.3 r/s (1700 rpm) SAE J1349 564 Nm (416 lbf ft)
Engine output at 30.0 r/s (1800 rpm) SAE J1995 103 kW (138 hp)
Torque at 28.3 r/s (1700 rpm) SAE J1995 570 Nm (420 lbf ft)
Number of cylinders 6
Cylinder bore 98 mm (4.256 in)
Stroke 126 mm (4.961 in)
Cylinder capacity 5.7 dm3 (347.8 in3)
Compression ratio 18,4:1
Injection sequence 1-5-3-6-2-4
Idling speed, low 685 r50 rpm
Idling speed, high 2375 r25 rpm
Engine, specifications
L70E
Engine
Designation D6DLBE2
Engine output at 28.3 r/s (1700 rpm) SAE J1349 112 kW (150 hp)
Torque at 23.3 r/s (1400 rpm) SAE J1349 732 Nm (540 lbf ft)
Engine output at 28.3 r/s (1700 rpm) SAE J1995 113 kW (152 hp)
Torque at 23.3 r/s (1400 rpm) SAE J1995 739 Nm (545 lbf ft)
No. of cylinders 6
Cylinder bore 98 mm (4.256 in)
Stroke 126 mm (4.961 in)
Cylinder capacity 5.7 dm3 (347.8 in3)
Compression ratio 18.4:1
Injection order 1-5-3-6-2-4
Idle speed, low 685 r50 rpm
Idle speed, high 2375 r25 rpm
12
Engine, specifications
L90E
Engine
Designation D6DLAE2
Engine output at 32.0 r/s (1900 rpm) SAE J1349 121 kW (162 hp)
Torque at 23.3 r/s (1400 rpm) SAE J1349 732 Nm (540 lbf ft)
Engine output, max. at 32.0 r/s (1900 rpm) SAE J1995 122 kW (164 hp)
Torque at 23.3 r/s (1400 rpm) SAE J1995 739 Nm (545 lbf ft)
No. of cylinders 6
Cylinder bore 98 mm (4.256 in)
Stroke 126 mm (4.961 in)
Cylinder capacity 5.7 dm3 (347.8 in3)
Compression ratio 18.4:1
Injection order 1-5-3-6-2-4
Idle speed, low 685 r50 rpm
Idle speed, high 2375 r25 rpm
Engine, weight
L60E/L70E/L90E
Engine
Engine 590 kg (1300 lb)
Engine, capacities
L60E/L70E/L90E
IMPORTANT! Stated capacity applies when changing, unless
otherwise stated.
Engine
Engine oil, total 21 dm3 (5.6 US gal)
Engine oil when changing, incl. filter 20 dm3 (5.3 US gal)
13
Engine, tightening torques
L60E/L70E/L90E
IMPORTANT! Regarding bolted joints which are not listed here,
see “Volvo standard tightening torques”
Engine mounts
Engine member – Frame 160 Nm (118 lbf ft) +60q
Flywheel housing – hydraulic transmission 60 Nm (44 lbf ft)
Front engine mount, rubber pads – engine member 85 Nm (63 lbf ft)
Front engine mount, rubber pads – engine mount 85 Nm (63 lbf ft)
Front engine mount, rubber pads – engine block 275 Nm (202 lbf ft)
Engine
Valve cover 10 Nm (7.4 lbf ft)
Belt pulley: step 1 40 Nm (33 lbf ft)
Belt pulley: step 2, angle tightening 60q
Belt pulley: step 3, angle tightening 60q
Vibration damper 70 Nm (52 lbf ft)
Valve mechanism
Valve arrangement Top valves
Valve clearance, warm/cold engine
Inlet valves 0.30 mm (0.012 in)
Exhaust valves 0.50 mm (0.020 in)
Lubrication system
Oil pressure warm engine, high idle 450-500 kPa (4.5-5.0 bar) (65-72 psi)
14
Fuel tank, capacity
L60E/L70E
Fuel tank
Capacity, total 197 dm3 (52 US gal)
Fuel tank
Capacity, total 205 dm3 (54 US gal)
Injection pump
Type Unit pump
Injection timing Software-controlled
Injection amount Software-controlled
Injectors, specifications
L60E/L70E/L90E
Injectors
Type Multi-nozzle (6 holes)
Opening pressure 22 MPa (220 bar) (3191 psi)
Setting pressure, new spring 23 MPa (230 bar) (3336 psi)
Injection order 1-5-3-6-2-4
15
Intercooler, specifications
L60E/L70E/L90E
Intercooler
Type Air/air
Cooling system
Type Closed system
Hydraulically driven cooling fan
Relief valve in expansion tank cap, opens at: 100 kPa (1 bar) (14.5 psi)
Cooling system
Coolant 30 dm3 (8 US gal), when changing
Thermostat, specifications
L60E/L70E/L90E
Thermostat
Type Piston thermostat
Quantity 1
Begins to open at 83 qC (181 qF)
Fully open at 95 qC (203 qF)
16
Cooling fan rpm, specifications
L60E/L70E/L90E
With the service display unit the maximum cooling fan speed is
set to either of ranges A, B or C, depending on the requirements
for cooling engine, charge air, transmission and hydraulic oil.
Base speed for the cooling fan is 400 rpm r100 rpm for all set-
tings.
If AC is installed, see L60E/L70E, 300, Increased fan speed for
AC
17
Electrical system, specifications
L60E/L70E/L90E
Electrical system
System voltage 24 V
Battery, specifications
L60E/L70E/L90E
Battery
Total 2 batteries connected in series
Battery disconnect switch (Frame ground connection) Connected to negative terminal
Voltage 12 V
Battery capacity 2 x 110 Ah
Battery, weight
L60E/L70E/L90E
Battery
Weight, incl. electrolyte 21.5 kg (47.4 lb)
Alternator, specifications
L60E/L70E/L90E
18
Starter motor, specifications
L60E/L70E/L90E
Starter motor
Type KB24 V
Output 5.4 kW
Preheating, specifications
L60E/L70E/L90E
Preheating coil
Output 4 kW
Lighting, specifications
L60E/L70E/L90E
19
Torque converter, specifications
L60E
Torque converter
Type Single-stage
Torque amplification, at stall speed 2,8 :1
Torque converter pressure, max. 0.8 MPa (8 bar) (116 psi)
Torque converter pressure, out 0–0.7 MPa (0–7 bar) (0—101.5 psi)
Torque converter, safety valve 0.75 r0.05 MPa (7.5 r0.5 bar) (109 r7.3 psi)
Torque converter
Type Single-stage
Torque amplification, at stall speed 2,7 :1
Torque converter pressure, max. 1.0 MPa (10 bar) (145 psi)
Torque converter pressure, out 0–0.7 MPa (0–7 bar) (0—101.5 psi)
Torque converter, safety valve 0.75 r0.05 MPa (7.5 r0.5 bar) (109 r7.3 psi)
Torque converter
Type Single-stage
Torque amplification, at stall speed 2.45 :1
Torque converter pressure, max. 0.8 MPa (8 bar) (116 psi)
Torque converter pressure, out 0.2-0.4 MPa (2-4 bar) (29-58 psi)
Torque converter, safety valve 0.64 r0.06 MPa (6.4 r0.6 bar) (93 r8.7 psi)
Torque converter
Weight approx. 52 kg (115 lbs)
Torque converter
Torque converter-turbine shaft 40 Nm (28.5 lbf ft)
20
Hydraulic transmission, specifications
L60E
Hydraulic transmission
Type Full Power Shift with torque converter
Make Volvo
Designation HT93
Number of gears 4 forward, 4 reverse
Shifting system Electro-hydraulic, APS
Transmission disengagement Electric
Main pressure, high idling 1.30–1.66 MPa (13.0–16.6 bar) (189–241 psi)
Lubrication oil pressure, high idling 0.22–0.30 MPa (2.2–3.0 bar) (32–44 psi)
Rimpull, with tyres 20.5R25L2
1st gear 114.6 kN (25763 lbf)
2nd gear 58.2 kN (13083 lbf)
3rd gear 29.5 kN (6631 lbf)
4th gear 15.6 kN (3507 lbf)
Gear ratio
1st gear 4,04 :1
2nd gear 2,05 :1
3rd gear 1,04 :1
4th gear 0,55 :1
Hydraulic transmission
Type Full Powershift with torque converter
Make Volvo
Designation HT95
No. of gears 4 forward, 4 reverse
Shifting system Electro-hydraulic, APS
Transmission disengagement Electric
Main pressure, high idle 1.30–1.66 MPa (13.0–16.6 bar) (189–241 psi)
Lubrication oil pressure, high idle 0.22–0.30 MPa (2.2–3.0 bar) (32–44 psi)
Rimpull, with tyres 20.5R25L2
1st gear 122.1 kN (27449 lbf)
2nd gear 62.0 kN (13938 lbf)
3rd gear 31.4 kN (7059 lbf)
4th gear 16.6 kN (3732 lbf)
Gear ratio
1st gear 4,04 :1
2nd gear 2,05 :1
3rd gear 1,04 :1
4th gear 0,55 :1
21
Hydraulic transmission, specifications
L90E
Hydraulic transmission
Type Full Powershift with torque converter
Make Volvo
Designation HTE202
No. of gears 4 forward, 4 reverse
Shifting system Electro-hydraulic, APS
Transmission disengagement Electric
Main pressure, high idle 1.55-1.75 MPa (15.5-17.5 bar) (225-254 psi)
Lubrication oil pressure, high idle 0.16-0.22 MPa (1.6-2.2 bar) (23-32 psi)
Rimpull, with tires 20.5R25GP-2B
1st gear 134.4 kN (30214 lbf)
2nd gear 70.7 kN (15894 lbf)
3rd gear 33.5 kN (7531 lbf)
4th gear 20.8 kN (4676 lbf)
Gear ratio
1st gear 4.77 :1
2nd gear 2.51 :1
3rd gear 1.19 :1
4th gear 0.74 :1
Hydraulic transmission
Weight approx. 457 kg (1008 lbs)
Hydraulic transmission
Weight approx. 830 kg (1830 lbs)
22
Hydraulic transmission, capacity
L60E/L70E
Hydraulic transmission
Oil capacity, total 27 dm3 (7.15 US gal)
Oil capacity, when changing incl. filter 18 dm3 (4.75 US gal)
Hydraulic transmission
Oil capacity, total 50 dm3 (13.2 US gal)
Oil capacity, when changing incl. filter 38 dm3 (10 US gal)
Front axle
Type Fully floating drive shafts with hub reduction of
planetary gear type
Designation AWB 15
Differential, reduction ratio 3.89 :1
Hub reduction, reduction ratio 5.33 :1
Total reduction 20.74 :1
Differential lock Dog clutch
Differential lock, operation Electro-hydraulic
Front axle
Type Fully floating drive shafts with hub reduction of
planetary gear type
Designation AWB25
Differential, reduction ratio 3.89 :1
Hub reduction, reduction ratio 5.33 :1
Total reduction 20.74 :1
Differential lock Dog-clutch
Differential lock, operation Electro-hydraulic
23
Front axle, weight
L60E
Front axle
Oil capacity, incl hub reduction gears 24.0 dm3 (6.4 US gal)
Front axle
Oil capacity, incl. hub reductions 35.0 dm3 (9.3 US gal)
Front axle
Centre cover 50 Nm (37 lbf ft)
Front axle—front frame 600 Nm (443 lbf ft)
Front axle
Centre cap 50 Nm (37 lbf ft)
Front axle-front frame 800 Nm (590 lbf ft)
24
Rear axle, specifications
L60E
Rear axle
Type Fully floating drive shafts with hub reduction of
planetary gear type
Designation AWB 15
Differential, reduction ratio 3.89 :1
Hub reduction, reduction ratio 5.33 :1
Total reduction 20.74 :1
Rear axle
Type Fully floating drive shafts with hub reduction of
planetary gear type
Designation AWB 20
Differential, reduction ratio 3.89 :1
Hub reduction, reduction ratio 5.33 :1
Total reduction 20.74 :1
25
Rear axle, capacity
L60E
Note. Given capacity applies when changing unless other-
wise indicated.
Rear axle
Oil capacity, incl hub reduction gears 24.0 dm3 (6.4 US gal)
Rear axle
Rear axle, including hub reduction 40 dm3 (10.5 US gal)
Rear axle
Centre cap 50 Nm (37 lbf ft)
Rear axle suspension—bearing cap 275 Nm (203 lbf ft)
Rear axle
Hub nut 2750 Nm (2028 lbf ft)
Centre cap 50 Nm (37 lbf ft)
Rear axle suspension—bearing cap 275 Nm (203 lbf ft)
26
Front wheel brakes, specifications
L60E
27
Rear wheel brakes, specifications
L60E
Brake valve
Brake pedal, angle 35q (adjustable)
System pressure, unloading (cut-out) pressure 13.7 r0.3 MPa (137 r3 bar) (1987 r43.5 psi
System pressure, cut-in (charge) pressure 12.0 r0.3 MPa (120 r3 bar) (1740 r43.5 psi)
Max. output pressure 10.0 r0.6 MPa (100 r6 bar) (1450 r87 psi)
Low pressure indication 8.5-9.5 MPa (85-95 bar) (1231-1378 psi)
28
Brake accumulator, specifications
L60E/L70E/L90E
Brake accumulator
Quantity 3
Precharge pressure, min. 3.5 MPa (35 bar) (508 psi)
Precharge pressure, new accumulator 5.0 MPa (50 bar) (726 psi)
Gas Nitrogen (N2)
Brake accumulator
Capacity 1x 1.0 dm3 (0.264 US gal) +2x 0.5 dm3 (0.132
US gal)
Parking brake
Type Dry disc brake
Position Externally on hydraulic transmission's output
shaft
Brake disc, quantity 1
Brake disc, diameter 330 mm (13 in)
Brake disc, thickness, new brake disc 12.7 mm (0.5 in)
Brake area 102 cm2 (15.8 in2)
Accumulator 1 pc. (common with service brake)
Accumulator capacity 1.0 dm3 (0.264 US gal)
Parking brake
Type Electro-hydraulically operated spring-applied
disc brake in oil
Position Internally on the hydraulic transmission's out-
put shaft
Brake discs, quantity 7 pcs.
Brake area 2583 cm2 (400.4 in2))
Brake discs, thickness, new disc 4.8-4.9 mm (0.189-0.193 in)
Brake disc, minimum thickness 4.5 mm (0.177 in)
Control pressure 12-15.5 MPa (120-155 bar) (1740-2248 psi)
Accumulator 1 pc. (common with service brake)
Accumulator capacity 1.0 dm3 (0.264 US gal)
29
Steering, specifications
L60E
Steering
Type Load-sensing hydrostatic
Steering arc r40q
Number of steering wheel turns, total 3.8 revolutions
Steering time, full lock – full lock at 16.6 rps (1000 rpm) 2.3–2.4 seconds
Steering, specifications
L70E
Steering
Type Load-sensing hydrostatic
Steering angle r40q
Steering wheel movement, total 4.3 revolutions
Steering time, end position – end position at 16.6 rps (1000 2.5–2.6 seconds
rpm)
Steering, specifications
L90E
Steering
Type Load-sensing hydrostatic
Steering angle r40q
Steering wheel turns, total 4.4 rev.
Steering time, lock - lock at 16.6 r/s (1000 rpm) 2.5-2.6 seconds
30
Steering, hydraulic equipment, specifications
L60E/L70E
Steering valve
Type "Closed center"
Shock valves
No. of valves 2
Shock valve, opening pressure 28.0 r1.0 MPa (280 r10 bar) (4061 r145 psi)
Steering pump
Common with other hydraulics See Hydraulic pump (P2), specifications,
page 37
Steering pressure 21.0 r0.35 MPa (210 r3.5 bar) (3046 r51 psi)
Steering cylinder
Type Double-acting
Quantity 2
Cylinder bore (internal) 70 mm (2.75 in)
Piston rod diameter 45 mm (1.77 in)
Stroke 386 mm (15.2 in)
Steering valve
Type "Closed center"
Shock valves
No. of valves 2
Shock valve, opening pressure 28.0 r1.0 MPa (280 r10 bar) (4061 r145 psi)
Steering pump
Common with other hydraulics Pump 2 (P2) see Hydraulic pump (P2), specifi-
cations, page 37
Steering pressure 21.0 r0.35 MPa (210 r3.5 bar) (3046 r51 psi)
Steer cylinder
Type Double-acting
Quantity 2
Cylinder bore (internal) 80 mm (3.15 in)
Piston rod diameter 50 mm (1.97 in)
Stroke 345 mm (19.1 in)
31
Steering, hydraulic equipment, tightening
torques
L60E/L70E
IMPORTANT! Regarding bolted joints which are not listed here,
see “Volvo standard tightening torques”
Steer cylinder
Pin lock—steer cylinder, front 85 Nm (62.7 lbf ft)
Pin lock—steer cylinder, rear 24 Nm (17.7 lbf ft)
Steering cylinder
Pin lock—steering cylinder, front 24 Nm (17.7 lbf ft)
Pin lock—steering cylinder, rear 24 Nm (17.7 lbf ft)
Frame, specifications
L60E/L70E/L90E
Frame
Frame, front Open box section
Frame, rear Open box section
Counterweight, weight
L60E
Counterweight
Weight 550 kg (1212 lb)
Counterweight, weight
L70E
Counterweight
Weight 1100 kg (2425 lb)
Counterweight, weight
L90E
Counterweight
Weight 2200 kg (4850 lb)
32
Counterweight, tightening torque
L60E/L70E/L90E
IMPORTANT! Regarding bolted joints which are not listed here,
see “Volvo standard tightening torques”
Frame
Counterweight – frame 690 r69 Nm (509 r51 lbf ft)
Wheels, specifications
L60E/L70E/L90E
Wheels
Tire dimensions 20.5R25 L2
Wheel, weight
L60E/L70E/L90E
Wheel
Weight, approx. 360 kg (795 lb)
Wheel
Wheel nuts 600 r50 Nm (442.5 r37 lbf ft)
33
Cab, specifications
L60E/L70E/L90E
Cab
Type Care Cab
Doors, quantity 1 (entrance, left side)
Emergency exit, quantity 1 (right side window)
Windshield Tinted laminated safety glass
Side and rear window Tinted hardened glass
Cab, weight
L60E/L70E/L90E
Operator's seat
Weight 30 kg (66 lb)
Ventilation
Capacity 9 m3/min (318 foot3/min)
Air vents, quantity 10
Recirculation Adjustable to 90% recirculation
Cab fan Four speeds
34
Air conditioning, specifications
L60E/L70E/L90E
Ambient temp. Low pressure High pressure Low pressure High pressure
20 qC 50-200 kPa 1000-1600 kPa 50-200 kPa 600-1000 kPa
(68 qF) (0.5-2.0 bar) (10-16 bar) (0.5-2.0 bar) (6-10 bar)
(7-29 psi) (145-232 psi) (7-29 psi) (87-145 psi)
30 qC 70-250 kPa 1000-1600 kPa
(86 qF) (0.7-2.5 bar) (10-16 bar)
(10-36 psi) (145-232 psi)
40 qC 100-300 kPa 1600-2000 kPa
(104 qF) (1.0-3.0 bar) (16-20 bar)
(14-43 psi) (232-290 psi)
Refrigerant
R134a 1.60 kg (3.53 lbs)
Tightening torque
All O-rings should be lubricated with PAG-oil before mounting.
Evaporator–expansion valve 15 r2 Nm (11.0 r1.5 lbf ft)
Expansion valve–hose 15 r2 Nm (11.0 r1.5 lbf ft)
Evaporator–hose 20 r2 Nm (14.8 r1.5 lbf ft)
Safety valve 18 r2 Nm (13.3 r1.5 lbf ft)
Other hose connections (M8) 24 r4 Nm (17.7 r3.0 lbf ft)
35
Hydraulic system, capacity
L60E/L70E
Hydraulic system
Oil capacity, total 150 dm3 (39.7 gal)
Oil capacity, when changing 105 dm3 (27.8 gal)
Hydraulic system
Oil capacity, total 160 dm3 (42.3 gal)
Oil capacity, when changing 115 dm3 (30.4 US gal)
Control valve
Flow, max. 145 litres (38 US gal) per minute
Working pressure, max. 26 r0.5 MPa (260 r5 bar) (3771 r73 psi)
Shock valve, opening pressure, tilt back (+) 28 r0.5 MPa (280 r5 bar) (4061 r73 psi)
Shock valve, opening pressure, forward tilt (–) 28 r0.5 MPa (280 r5 bar) (4061 r73 psi)
Shock valve, opening pressure, lifting section (+) 38 r0.5 MPa (380 r5 bar) (5511 r73 psi)
Back-up valve, return pressure 0.3–1.0 MPa (3–10 bar) (44–145 psi)
Control valve
Flow, max. at 1900 rpm 155 litres (41 US gal) per minute
Working pressure, max. 26 r0.5 MPa (260 r5 bar) (3771 r73 psi)
Shock valve, opening pressure, rearward tilt (+) 28 r0.5 MPa (280 r5 bar) (4061 r73 psi)
Shock valve, opening pressure, forward tilt (–) 28 r0.5 MPa (280 r5 bar) (4061 r73 psi)
Shock valve, opening pressure, lift section (+) 38 r0.5 MPa (380 r5 bar) (5511 r73 psi)
Back-up valve, return pressure 0.3–1.0 MPa (3–10 bar) (44–145 psi)
Control valve
Flow, max. 200 litres (52.8 US gal) per minute
Working pressure, max. 26 r0.5 MPa (260 r5 bar) (3771 r73 psi)
Shock valve, opening pressure, backward tilt (+) 28 r0.5 MPa (280 r5 bar) (4061 r73 psi)
Shock valve, opening pressure, forward tilt (–) 28 r0.5 MPa (280 r5 bar) (4061 r73 psi)
Shock valve, opening pressure, lift section (+) 36.5 r0.5 MPa (365 r5 bar) (5294 r73 psi)
Back-up valve, return pressure 0.3—1.0 MPa (3–10 bar) (44–145 psi)
36
Central block, specifications
L60E/L70E/L90E
Central block
Pressure limiting valve, control 21 MPa (210 bar) (3046 psi)
Pressure reducing valve, servo pressure 3.5 MPa (35 bar) (508 psi)
Pressure reducing valve, brake pressure 16–17.5 MPa (160–175 bar) (2321–2538 psi)
Pump 1, (P1)
Not installed on this machine
37
Hydraulic pump (P3), specifications
L60E/L70E/L90E
Servo system
Type “Closed center”
Servo pressure 3.0–4.5 MPa (30–45 bar) (435–653 psi)
Servo pressure, increased 16–17.5 MPa (160–175 bar) (2321–2538 psi)
38
3rd–4th hydraulic function, specifications
L60E/L70E/L90E
Lifting cylinder
Type Double-acting
Quantity 2
Piston rod diameter 70 mm (2.75 in)
Inside diameter 110 mm (4.33 in)
Stroke 665 mm (26.18 in)
Tilt cylinder
Type Double-acting
Quantity 1
Piston rod diameter 80 mm (3.15 in)
Inside diameter 150 mm (5.91 in)
Stroke 444 mm (17.48 in)
Lift cylinder
Type Double-acting
Quantity 2
Piston rod diameter 70 mm (2.75 in)
Inside diameter 110 mm (4.33 in)
Stroke 756 mm (29.76 in)
Tilt cylinder
Type Double-acting
Quantity 1
Piston rod diameter 90 mm (3.55 in)
Inside diameter 160 mm (6.30 in)
Stroke 432 mm (17.01 in)
39
Boom and cylinders, specifications
L90E
Lift cylinder
Type Double-acting
Quantity 2
Piston rod diameter 70 mm (2.75 in)
Inside diameter 120 mm (4.72 in)
Stroke 733 mm (28.86 in)
Tilt cylinder
Type Double-acting
Quantity 1
Piston rod diameter 90 mm (3.55 in)
Inside diameter 180 mm (7.09 in)
Stroke 430 mm (16.93 in)
40
08 TOOL
080 General
E 1281, Nipple
Fig. 3 E1281
1 Sealing washer
2 Accumulator with internal threads, M16 x 1.5
3 Nipple part No. 957030
4 Sleeve, standard R 1/4"
5 Testing nipple, part No. 930032
E 1234, Nipple
Fig. 4 E1234
1 9993522
2 Standard pipe bushing, R1/4" – R1/8"
3 Testing nipple, part No. 930032
4 Standard T-pipe, R 1/4"
5 9993758
41
E1706
Fig. 5
42
USER FEEDBACK
To From
Volvo Construction Equipment .........................................
Customer Support AB
Dept CEM .........................................
SE-631 85 Eskilstuna
Sweden .........................................
e-mail: servicemanuals@volvo.com
Concerns publication: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ref no.: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page no.: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.......................................................................................
.......................................................................................
.......................................................................................
.......................................................................................
.......................................................................................
.......................................................................................
.......................................................................................
.......................................................................................
.......................................................................................
.......................................................................................
.......................................................................................
.......................................................................................
.......................................................................................
Date: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Name: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
Ref. No. VOE 21 B 1000342 English
Printed in Sweden 2002-12 CST
Volvo, Eskilstuna