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MYCSI- Specification for Prefabricated Cold-Formed Steel Roof Trusses
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This Specification, or parts thereof, may not be reproduced in any form or by any means,
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Disclaimer
The information presented by Malaysia Cold-formed Steel Institute (MyCSI) in this publication
has been prepared for general information only and does not in any way constitute
recommendations or professional advice. While every effort has been made and all reasonable
care taken to ensure the accuracy of the information contained in this publication, this information
should not be used or relied upon for any specific application without investigation and
verification as to its accuracy, suitability and applicability by a competent professional person in
this regard. The MyCSI, members and the publishers, authors and editors of this publication do
not give any warranties or make any representations in relation to the information provided herein
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sought.
ISBN: 978-983-44176-6-6
Printer:
KTH PRINTING SDN BHD (372930-X)
No. 282-283, Jalan KIP 3,
Taman Perindustrian KIP,
Sri Damansara, Kepong,
52200 Kuala Lumpur.
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MYCSI- Specification for Prefabricated Cold-Formed Steel Roof Trusses
PREFACE
The construction of cold-formed steel roof trusses has been widely used in Malaysia promoted
under the implementation of Industrialized Building System (IBS) championed by Construction
Industry Development Board (CIDB).
The objective of this Specification is to provide a basis for the prefabricated cold-formed steel
roof truss and to ensure establish minimum design, material application and quality assurance in
delivering this product. Whereas, Construction Guidelines is written to provide Guidelines for
good construction practice in delivering this product.
I am in debt to the technical committee members and reviewers for their contributions and
support to these two documents. We trust that these two documents will be widely adopted as the
Specification for the Prefabricated Cold-formed Steel Roof Truss and Industry’s guideline.
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MYCSI- Specification for Prefabricated Cold-Formed Steel Roof Trusses
SPECIFICATION FOR
PREFABRICATED COLD-FORMED STEEL ROOF TRUSSES
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MYCSI- Specification for Prefabricated Cold-Formed Steel Roof Trusses
CONTENTS PAGES
1.0 DEFINITIONS 5
2.0 GENERAL REQUIREMENTS 7
3.0 MATERIALS, QUALITY ASSURANCE AND CONTROL 9
4.0 DESIGN REQUIREMENTS 13
5.0 DETAILING AND DRAWINGS 16
6.0 WARRANTY AND AS-BUILD DRAWINGS 18
REFERENCES 20
ACKNOWLEDGEMENTS 21
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MYCSI- Specification for Prefabricated Cold-Formed Steel Roof Trusses
1.0 DEFINITIONS
1.1. MyCSI
1.4 Contractor
The main contractor defined under the Contract of works, and of which who
undertake the obligations for the work under the Contract.
1.5 Fabricator
1.6 Installer
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MYCSI- Specification for Prefabricated Cold-Formed Steel Roof Trusses
1.11 Warranty
The warranty provided by the System Provider for their design, supply and
installation of the proprietary cold formed steel framing system. Joint warranty
where fabricator and system provider is to provide a system warranty shall be
subject to terms & conditions in the supply.
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MYCSI- Specification for Prefabricated Cold-Formed Steel Roof Trusses
This specification is intended to apply to cold-formed steel roof trusses within the
following general limitations:
2.2 Fabricator
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MYCSI- Specification for Prefabricated Cold-Formed Steel Roof Trusses
2.3 Installer
Qualified personnel with valid certificate issued by CIDB shall execute and
supervise all fabrication and installation works. The SO shall verify the
identification and qualification of the Installer prior to installation. All roofing
system shall have loading, assembly, stacking, lifting, bracing, tie-down and
battening, and truss-to-truss connections endorsed by the SP and erected by
trained personnel.
For trusses more than 21 meters, the SO shall ensure that the long span truss be
analyzed and designed using licensed generic software with loading, assembly,
stacking, lifting, bracing, tie-down and battening, and truss to truss connections,
verified by the PE and erected by trained and competent erection teams endorsed
by the SP.
2.5 Duties of PE
The PE shall involve and certify the following delivery process of truss system:
Unless otherwise indicated in the drawings, all fire protection materials and
systems must show evidence that they have been subjected to the fire resistance
test in accordance with Bomba Class “O” or other approved equivalent standards.
The SP shall ensure that the system proposed are in compliance with the fire
resistance requirements mentioned in the Uniform Building By-Laws. This
compliance shall be certified by an independent PE. The SP shall then obtain
endorsement from the Jabatan Bomba dan Penyelamat Malaysia and provide a
copy of valid endorsed certification through the Contractor to the SO. BS476
subject to be reviewed.
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MYCSI- Specification for Prefabricated Cold-Formed Steel Roof Trusses
Steel grade used for the roof truss system shall conform to
structural–quality steel in MS1196:2004. For steel with a base steel
thickness of less than or equal to 1.2mm, the steel grade shall have
minimum lower yield stress of 550MPa. For steel with a base steel
thickness of greater than 1.2mm, the steel grade shall have
minimum lower yield stress of 450 MPa. Where steel grade is not
specified in MS1196:2004, the grade shall conform to AS
1397:2011.
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MYCSI- Specification for Prefabricated Cold-Formed Steel Roof Trusses
i) Specification
ii) Coating
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MYCSI- Specification for Prefabricated Cold-Formed Steel Roof Trusses
i) Specification
i) Base Steel
ii) Fastener
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MYCSI- Specification for Prefabricated Cold-Formed Steel Roof Trusses
iii) Anchor
The SO may call for independent testing on a project-to-project basis, and the
Contractor shall be fully responsible to carry out such tests and to forward a copy
of such test results together with its status jointly certified by the SP for the SO’s
acceptance and approval.
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MYCSI- Specification for Prefabricated Cold-Formed Steel Roof Trusses
All members and connections must be designed to withstand their design actions.
The design standard of steel truss members, bracings, connections and truss
accessories shall be in accordance to the following alternative principal standards:
a. British Standard
(BS 5950-5-1998, BS 6399-2-1997)
b. Australian Standard
(AS/NZS 4600:2005, AS1170-1:2002, AS 1170-2:2011, AS 3623:1993)
The standards used in a particular project shall be consistent and all normative or
indispensable standards to the principal standard shall be read in conjunction with
the adopted principal standard.
Dead load shall be computed and shall include the self-weight of the roof
structure; roofing, insulation and whatever may be the roof build up
system that may be specified by the Contract.
Imposed dead load shall be evaluated based on the elements that may be
supported by the roof truss. These loads may include, but not limited to,
M&E services and architectural items. Minimum allowable imposed dead
load shall be 0.15kPa.
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MYCSI- Specification for Prefabricated Cold-Formed Steel Roof Trusses
The minimum value of live load shall be at (1.8/A+0.12) but not less than
0.25kPa, computed as per BS6399 imposed load or AS1170 imposed
action and or by Malaysian Uniform Building By-Law, whichever
standard adopted.
This specification excludes considerations of water tanks support and any other
concentrated load in excess of 0.9kN. The SP shall be notified on any additional
load that is above the design load consideration. As and when required, upon
notification by SO or Contractor, the roof trusses shall be designed to take into
account of the following requirements:
4.3.1 Ceiling
In the case, where roof trusses are designed at centers which do not suit or
facilitate the fixing of ceiling, the design shall consider inclusion of
additional bearers, tie beam, ceiling joist, etc if there is a request from the
SO to facilitate the ceiling panels by the Contractor.
The SP shall also consider in his design the suitability of cold-formed roof
trusses with architectural features requirements if any, such as exposed
roof trusses, cantilever overhang, shape of trusses and height of trusses.
The SP shall consider the type of roof coverings system to be used. In the
case of shingle roof installation if any, the SP shall consider and facilitate
the fixing of shingles.
The SP shall indicate on the drawing that M&E services if any, shall be
installed using strap fixed on chord member that is designed to support the
said loading which shall be advised by the Contractor.
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MYCSI- Specification for Prefabricated Cold-Formed Steel Roof Trusses
Water tank shall not be placed on roof trusses and shall be supported
independently. The SP should be advised by the Contractor on the location
of water tank and supporting beams during preliminary design works to
allow provisions for truss openings in the truss section drawings.
Deflection limits shall be applicable. The deflection limit adopted should comply
with the principal standards used in the truss design. The deflection of the
member should not be more than 13mm and the maximum deflection subjected to
permanent load should be less than or equal to span over 250.
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MYCSI- Specification for Prefabricated Cold-Formed Steel Roof Trusses
5.2 Analysis
i) Derivation of loadings
ii) Configuration of truss (member sizes, lengths and angles)
iii) Combination of itemized loadings
iv) Magnitude and direction of reaction forces at the supports
v) Shear force and bending moment diagrams and deflection
vi) Design checking
5.3 Drawings
Plan view of all trusses together with ties and bracing shall be indicated in
the layout drawings. The drawings shall identify the number of the truss or
member and the wind loading for which it has been designed.
5.3.3 Bracing
To specify the type of bracing and the connection details at the apex, top
plate splice and the standard connection details, bracing layout drawing
shall be provided for the total roof structure. These connection details shall
be shown in the drawings and at the positions on the roof structure. Where
bracings are provided at different planes on the roof system, then such
bracing details shall be clearly shown in the drawings.
5.3.4 Connection
5.3.6 Tie-Down
Tie down of truss or rafter and ceiling joist shall be indicated with
appropriate metal fixing type and its numbers together with the number
and placement of fasteners. The fasteners or anchor bolts diameter, length
and coatings, if any shall also be specified.
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MYCSI- Specification for Prefabricated Cold-Formed Steel Roof Trusses
6.1 Prior to manufacture of the proposed roof truss system, the SP through the
contractor shall provide copies of the truss analysis and design reports,
construction drawing and quality assurance program, together with the particulars
of the Fabricator, Installer and PE including valid licenses or other certificates to
the SO for his approval.
Where possible, a copy of the SP’s current ISO 9002 accreditation certificate
issued by a Malaysian approved and accredited body shall also be submitted as
per the project official’s requirement.
6.2 The SP shall propose to the SO a roof truss system which is safe, functional and
conforming to design standard. Prior to fabrication of the roof truss system, the
Contractor shall submit to the SO copies of the analysis, design reports and
construction drawings, duly signed by the SP and certified by a PE.
The truss analysis shall indicate all loads, load combinations, connections,
criteria, bracings and tie-downs of the truss. Design output of the truss members,
battens, connections, tie-downs, anchors, bracings, truss accessories, splicing and
stiffeners whereby related to the analysis shall be included in the design report.
All details in the construction drawing shall be sufficient as such to enable
checking against the analysis and design report, by specifying and providing not
limited to; the truss layout and configuration, steel grades, section properties of
members, length of members in each truss configuration, properties of truss
accessories, specification of corrosion protection, specification of fasteners and
anchors, tie-down and anchoring details and all type of connection details
including the connection of all attachments to the trusses.
The SO shall reserve the right to reject any of these system if found to be
unsuitable. The Contractor shall be responsible to obtain a written approval from
the SO prior to the commencement of work of the roof truss systems.
6.3 All roof truss components shall be manufactured and/ or supplied by SP with a
valid corporate membership of MyCSI only.
6.4 Prior to the completion of the defect liability period, the SP shall inspect and
certify that all the bolted connections have been checked for tensioning, corrosion
protection and any inadequacies rectified.
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MYCSI- Specification for Prefabricated Cold-Formed Steel Roof Trusses
6.5 After completion of the roof truss system installation and final joint site
inspection prior to roof covering installation, and prior to the issuance of the CPC,
the Contractor shall submit the following documents to the SO for information
and record:
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MYCSI- Specification for Prefabricated Cold-Formed Steel Roof Trusses
REFERENCES
1. JKR20601-0186-11 : SPECIFICATION PRE-FABRICATED COLD FORMED
STEEL ROOF TRUSSES (JKR, MALAYSIA)
Malaysian Standards
MS 1196:2004 : CONTINOUS HOT-DIP ALUMINIUM/ZINCCOATED
STEEL SHEET OF COMMERCIAL, DRAWING AND
STRUCTURAL QUALITIES (FIRST REVISION)
Australian Standards
AS 1170.1:2002 : SAA LOADING CODE PART 1 – PERMANENT,
IMPOSED AND OTHER ACTIONS
(SAA : STANDARDS ASSOCIATION OF AUSTRALIA)
British Standards
BS 476 : FIRE TEST
ACKNOWLEDGEMENTS
The contents used in this document refer to the JKR Specification Pre-fabricated Cold Formed
Steel Roof Trusses, JKR 20601-0186-11 as a source and referral. The relevant recommendations
from the various references stated above are also adopted. Sincere thanks to the MyCSI
committee members and international panel of reviewers for all their contributions, invaluable
comments and inputs to the document.
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MYCSI- Specification for Prefabricated Cold-Formed Steel Roof Trusses
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