Professional Documents
Culture Documents
BUILDING
Doc. No.4308-SPEC-001
Rev.0
January 2020
Prepared by :
2. DIVISION 3 CONCRETE
3. DIVISION 4 MASONRY
4. DIVISION 5 METAL
07160 Waterproofing
07210 Building Insulation
07410 Metal Roofing
07456 Fiber Cement Board s
07920 Joint Sealants
7. DIVISION 9 FINISHES
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BITA
TABLE OF CONTENTS
8. DIVISION 10 SPECIALTIES
9. DIVISION 15 MECHANICAL
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DIVISION 1
GENERAL REQUIREMENTS
BITA
SPECIFICATION
01320
SURVEYING SERVICES
This work shall cover the limits and extent of the survey works of lines and elevations for site
preparation and other works as specified in the Drawings and/or as determined by the Project
Manager and shall include technical personnel and precise scientific surveying instruments
which shall be in accordance to this Specification.
None
Basic survey data based on fixed triangulation polygon points and Bench Marks (BM)
shall be provided by the Principle and shall be at the disposal of the Contractor and
shall serve as a base for the surveying and setting out which he has to carry out.
Should the Contractor have any objections to this basic survey and the relevant
drawings, he shall inform the Project Manager in writing within one (1) week after the
submittal of the basic survey data.
The Contractor shall perform all surveying calculations and setting out necessary to
establish the accurate location of the position in accordance with the drawings and
shall be approved by the Project Manager. Horizontal and vertical control shall be by
closed loop traverses.
Maximum permissible errors of closure shall be:
a. Horizontal Traverses:
- Angular error = 10 N
- Relative error < 1/1000
(N = number of stations)
b. Vertical Traverses:
- Elevation difference error = 10 D Km (mm)
(D = total shortest distance)
3.3.1. The Contractor shall protect, preserve and keep accessible the BM of the
basic survey and those provided by the Contractor.
3.3.2. BM’s shall not be removed or disturbed by the Contractor or other persons.
Any damage or disturbance of the BM, accidental or otherwise shall be
reported to the Project Manager. The Contractor at all times shall be
responsible for timely replacement or repair of the damaged BM's. The costs
of rebuilding BM's shall be the Contractor's responsibility without additional
compensation.
3.3.3. BM's shall be made of mild steel or cast iron encased in an appropriate size of
concrete block as described below:
a b c d e f g
Soft Soil : 15 15 5 15 45 20 3 cm
Hard Soil : 15 15 5 15 25 15 3 cm
3.3.5. Horizontal traverse pegs shall be wood pegs, 50mm x 50mm by 300mm long,
firmly driven into the ground, protruding 20mm above the ground surface with
nails at the center to mark the point.
The Contractor shall recruit only qualified surveyors, who prior to the engagement in
the project area shall be approved by the Project Manager, and they are directly
responsible and bound to supply the Project Manager with any required information on
questions relating to the survey. The Contractor shall use a sufficient number of
reliable, accurate and certified scientific instruments for survey purposes. The
Contractor’s proposed survey equipment shall be approved by the Project Manager
prior to commencement of survey works.
4.0 MATERIALS
None
Complete records shall be maintained of all field surveys in a neat and orderly format.
Survey shall be clearly identified by project, location, dates, and names. Bound books
shall be used for permanent records.
Separate field records shall be kept for each of the following categories:
Coordinates of all BM's, control points, traverse stations, center-line alignments and
points of intersections shall be calculated prior to surveying.
Sketches shall be prepared for each BM control point and reference point that shows
distances and azimuths to each reference point.
Profile and topographic elevation shots shall be recorded in the field book.
All records and computation shall be made a permanent record, maintained in a safe
place. Permanent storage of inactive field records will be maintained by the Project
Manager.
All the survey elements, controls and setting out shall be checked by the Project
Manager at irregular intervals during the execution of this project. The Contractor shall
give timely assistance to the Project Manager during the field survey verification.
The following computations shall be used in reviewing the original field notes:
Traverse angular error e1 = 1' n
Traverse linear error e2 = (L² + D²)
e
Precision = ---------------
Perimeter
Any improper survey done by the Contractor shall be corrected and reworked upon
discovery without any extra compensation.
The Contractor shall keep all marks and line of sights clear which are required during
the verification. Any control made by the Project Manager shall not relieve the
Contractor of his entire responsibility for the minute accuracy of the alignment,
elevations, slopes, dimensions and positions of any structure or facilities.
SPECIFICATION
01400
CONCRETE TEST
This specification shall cover the procedure for making concrete test of all concrete works as
indicated in the Drawings.
The work shall include but not be limited to the following:
- ASTM C31 - Test Method of Making and Curing Concrete Test Specimens in the
Field.
- ASTM C39 - Test Method for Compressive Strength of Cylindrical Concrete
Specimens.
- ASTM C42 - Test Method for Obtaining and Testing Drilled Cores and Sawed
Beams of Concrete.
- ASTM C143 - Test Method for Slump of Hydraulic Cement Concrete.
- ASTM C172 - Standard Practice for Sampling Freshly Mixed Concrete.
- ASTM C192 - Standard Practice for Making and Curing Concrete Test Specimens
in the Laboratory
- ASTM C231 - Test Method for Air Content of Freshly Mixed Concrete by the
Pressure Method.
3.1. Concrete samples shall be taken in accordance with ASTM C172 and/or SNI
2458:2008 or as specified below.
3.2. The specimens shall be representative of the batch and shall consist of portions from
different points in the batch.
3.3. The specimens shall be taken in three (3) or more regular increments throughout the
discharge of the entire batch except at the beginning or end, and placed in a metal
container such as a boggie or wheelborrow.
3
The specimens for compressive test shall be taken for every 30m or less of concrete
placing.
The rate of discharge of the batch shall be regulated by the rate of revolution of the
drum and not by the size of the gate opening. Sampling shall be worked out by
passing a receptacle repeatedly through the entire discharge stream or diverting the
entire stream into the container. Care shall be observed not to restrict the flow in such
a manner not to cause segregation of concrete.
3.4. Sample shall be mixed thoroughly with a shovel to ensure uniformity. The slump test
and the test specimens shall be made immediately.
4.0 MATERIALS
Amount contents of chloric ion in the structural concrete from cement, aggregates,
3
water and admixtures shall not exceed 0.30kg/m . Content test of chloric ion shall be
performed at a concrete plant and site prior to concrete placing, and the result shall be
submitted to the Project Manager for approval.
A slump test shall be taken for each set of specimen taken. The method shall conform
to SNI 1972:2008 and/or ASTM C143, or as describe below:
5.3. Molding
The method of molding shall conform to SNI 4810:2013 and or ASTM C31 standard.
The specimens shall be made as close to the point of delivery as possible.
If the material is to be transported a distance from the source, the concrete shall be re-
mixed with a shovel before making the molds.
The procedure as follows:
5.4.1. Cubes for strength test shall be molded and laboratory-cured and tested in
accordance with SNI 2493:2011.
Cube dimension shall be 150mm x 150mm x 150mm or 200mm x 200mm x
200mm
5.4.2. Cylinder for strength tests shall be molded and laboratory-cured and tested in
accordance with SNI 1974:2011, SNI 2493:2011 and or ASTM C39.
Cylinder shall have dimension of 50mm diameter by 100mm length/height or
150mm diameter by 300mm length/height.
5.5.1. The curing of the specimens shall conform to SNI 4810:2013, ACI 308 and
ASTM C31.
5.5.2. The first 24 hours after molding are important. The specimens should be
moved only from the place of molding to the storage designated place, taking
care to keep them in an upright position and avoiding vibration and jarring.
Specimens maybe stored in tightly-constructed, firmly-braced wooden boxes,
damp sand pits, or temporary buildings as long as the temperature adjacent to
the specimens can be maintained between 15.6C and 26.7C and loss of
moisture from the specimens can be prevented.
5.5.3. At the age of one (1) day each set of specimens should be sent/ analyzed to a
recognized laboratory for proper curing and testing. Pack the specimens in a
sturdy box for shipment, leaving the specimens in the containers. The space
between the specimens and the box should be filled with wet sand or sawdust.
Each set of specimens should be accompanied by the data recorded at the
time of making the specimens.
5.5.4. If it is impossible to ship the specimens at the age of one (1) day, it should be
stored in thoroughly damp sand at the end of the initial 24 hour period, and
shall be maintained in a moist condition at 21C - 24.5C until shipment is
made. The specimens shall be shipped as soon as possible and at least
several days before the seven (7) days period is up, as the laboratory must
have the specimens a day or so before the seven (7) days test.
5.5.5. The Contractor shall provide a shed and an insulated locked box of sufficient
size to store equipment and specimens at the site, and whatever labour is
required in the preparation of specimens.
5.6. Testing
5.6.1. Inspection and testing will be performed by a firm engaged by the Contractor.
Tests of cement and aggregates may be performed to ensure conformance
with specified requirements in Specification 03300.
5.6.2. Test for air content each time a set of specimens is prepared for compression
testing. Test shall be in accordance with ASTM C231.
5.6.3. The Contractor shall cooperate with the Testing Laboratory to facilitate their
work. The Contractor shall notify the Testing Laboratory and the Project
Manager at least 24 hours in advance of placing concrete for inspection and
testing of concrete at the plant and at the field, and for inspection of formwork
and reinforcement. The Contractor shall provide a shed and an insulated
locked box of sufficient size to store equipment and specimens at the Project
site, and whatever labor is required in the preparation of specimens.
5.6.4. The actual making, handling, transporting, and curing of specimens shall be
done by the staff of Testing Laboratory only.
5.6.5. Plant tests and inspections shall include the following minimum requirements:
5.6.6. Field tests and inspections shall include the following minimum requirements:
5.6.7. Laboratory tests and inspection shall include the following minimum
requirement:
ꞏ Three (3) pieces of specimens cured at laboratory for seven (7) days
strength.
ꞏ Three (3) pieces of specimens cured at laboratory for twenty eight (28)
days strength.
ꞏ Three (3) pieces of specimens cured at site for seven (7) days
strength.
ꞏ Three (3) pieces of specimens cured at site for twenty eight (28) days
strength.
ꞏ Other strength as occasion demands.
ꞏ Three (3) pieces of specimens cured at laboratory and site for three
(3) days strength and the expected day which the strength have
reached specified strength, if hardening acceleration is used.
5.6.9. If the tests and reports indicate that the placed concrete does not meet the
specified strength, the Project Manager will notify the Contractor in writing.
Additional curing as specified by the Project Manager may be required and
modifications may be required in the concrete mix design for the remaining
concrete work; or the concrete may be required to be removed and replaced;
in either case at the expense of the Contractor.
Do not pour concrete during rain or when rain is expected unless the work can be
protected from rain and/or flowing surface water.
SPECIFICATION
03210
REINFORCING STEEL
This work shall consist of furnishing concrete reinforcement in conformity with the Drawings. The
work shall include all machinery, equipment, manpower and the required workmanship and
performance to the satisfaction of the Project Manager.
This Specification shall govern over the Drawings in the event of any conflicting details that may
arise.
2.5. Specifications:
3.1.1. The Contractor shall submit to the Project Manager samples and the
manufacturer's certificate of compliance with the concrete reinforcement
requirements for approval.
3.1.2. Prior to ordering of material, all the order lists and cutting schedules shall be
properly prepared by the Contractor and submitted to the Project Manager for
approval.
However, such approval shall in no way relieve the Contractor of his responsibility
for ascertaining the accuracy of such order lists and cutting schedules.
Any revision of the approved material lists and schedules of the concrete
reinforcement shall be the full risk and expense of the Contractor.
3.2.1. Shop Drawings shall be submitted by Contractor for Project Manager's approval
and shall include of the following:
3.2.2. The Contractor may be permitted to substitute the designed sizes of the concrete
reinforcement as shown in the Drawings provided that the substitution is carefully
analyzed and he has checked that the required strength is still maintained. Such
substitution shall be approved by the Project Manager prior to work execution.
3.2.3. Details of concrete reinforcement and accessories not shown in the Drawings shall
be in accordance with the Project Manager requirements.
Concrete reinforcement shall be protected at all times from damage and shall be stored in a
location (and on blocks) where the potential for rusting is minimized and is not in contact
with oil, grease, mud and other objectionable materials.
Tensile tests, cold bend tests, allowable discrepancies in dimensions and chemical analysis
checks shall be performed for each group of reinforcing steels weighing 30tons by an
approved laboratory on the Contractor’s account. Formats of tests results shall be approved
by the Project Manager before commencement of work.
4.0 MATERIALS
4.1.1. Reinforcing steel of plain type with diameter of < 10mm shall be of grade BjTP-
280 material with yield strength of 2800kg/cm² and shall comply with SNI
2052:2017 or ASTM A615/A615M.
4.1.2. Reinforcing steel of deformed type with diameter of 10mm shall be of grade
BjTS-420A material with yield strength of 4200kg/cm² and shall comply with SNI
2052:2017 or ASTM A615/A615M.
4.1.3. Unless otherwise shown in the Drawings, minimum diameter for main reinforcing
steel shall be 10mm, and stirrups 10mm.
4.1.4. Manufactured by Krakatau Steel, Inter World Steel, Gunung Garuda or acceptable
equivalent.
4.2. Accessories
4.2.1. Metal chairs, spacers and other shall be sized and shaped to adequately support
reinforcing.
5.1. Hooks/Bends
Reinforcing steel shall be provided with hook/bend minimum as in indicated in the Drawings
or as specified in SNI 03-6816-2002 and ACI 315.
5.2. Cutting
Length in excess required in the Drawings (apart from overlaps), shall be done by steel
cutting or any cutting tools approved by the Project Manager.
In areas where block outs are made for machineries, equipment and other utilities, the mild
steel bar shall be cut to suit the opening or size of the block out.
Unless otherwise shown in the Drawings, for the designed slabs up to 130mm thickness,
use 12mm diameter mild steel round dowel bars 600mm long spaced at 250mm on
centers.
For slabs 150mm to 200mm thickness, use 12mm diameter mild steel round dowel bars
800mm long, spaced at 200mm on centers.
For slabs with thickness more than 200mm, diameter and length of dowel shall be as
indicated in the Drawings.
5.4.1. Before placing, the reinforcing steels shall be free from loose, rust, loose scales,
oil, paint and any other objectionable substances.
5.4.2. All reinforcing steels shall be accurately placed in conformance with the grade,
dimension and location as shown in the Drawings. Metal chairs or inserts shall be
spaced at one meter square or as determined by the Project Manager. Stones,
bricks or wood blocks are not allowed as chairs or insert. All laps shall be tied with
no. 16 AWG or 1.62mm diameter tie wire or equal. Spot welding may be
applicable in mild steel reinforcement only in lap work as approved by the Project
Manager.
5.4.3. When fixed reinforcement is to be left exposed for a delayed period of time, it
shall be thoroughly cleaned and painted with neat cement grout.
Concrete pouring and curing shall be carried out in accordance with Specification 03300.
SPECIFICATION
03300
This work shall include cast-in-place concrete structures, constructed in close conformity with the
lines, grade and dimensions shown in the Drawings.
All work, material and performance related to cast-in-place concrete shall conform to this
Specification and related Specifications and standards.
- ACI 211.1 - Standard Practice for Selecting Proportions for Normal, Heavyweight,
and Mass Concrete - Procedure for Mix Design.
- ACI 318 - Building Code Requirements for Reinforced Concrete
- ACI 347 - Formwork for Concrete.
The following Shop Drawings shall be submitted by Contractor for Project Manager's
approval:
- Reinforcing steel cutting schedule showing bends, hooks sizes, laps, anchors and
others as specified in Specification 03200.
- Shop Drawings of form works shall show structural members, spacing, sizes, joints,
inserts and other related work in form works, and shall be approved by the Project
Manager.
- Scheme of concrete pouring including mix design, manpower, equipment and tools.
ꞏ Durability.
ꞏ Characteristics and distribution of aggregates.
ꞏ Cement type and quality.
ꞏ Selection and dosage of admixtures.
ꞏ Proportioning of aggregates classes in the mix.
ꞏ Cement strength, type.
ꞏ Water cement ratio.
ꞏ Slump test.
ꞏ Characteristic of different fresh concrete mixes.
ꞏ Compressive strength.
ꞏ Water tightness.
ꞏ Resistance to weathering.
ꞏ Resistance to adverse chemical reactions.
- These tests shall be carried out until concrete mixes have been obtained in
conformance with this Specification.
All testing and sampling shall be accomplished by the Contractor without additional
cost. This work shall continue during actual concrete placing.
Samples and testing shall be taken by the approval of the Project Manager, as
described below:
a. Cement
Cement shall have the certificate obtained from the factory of origin, showing
weight per bag of three (3) to six (6) ply rating.
b. Aggregates
c. Concrete
At least thirty (30) days before concreting starts, the Contractor will make trial
mixes for testing, materials to be used, and methods which are introduced in
the works.
Trial mixes shall be as specified in section 3.3 of this Specification.
d. Admixtures
All admixtures for concrete shall be tested according to the relevant ASTM C
260 and ASTM C 494 at least thirty (30) days prior to the start of the concrete
works.
Admixtures shall not be used without approval of the Project Manager.
- The Contractor shall conduct test mixing of concrete, each types and
strength applied, prior to placement of concrete.
- Mixing design shall meet the requirements of ACI 211.1.
- Mixing design shall indicate water-cement ratio, water content, admixture
content, cement content, aggregate content, aggregate gradations, slump, air
content and strength.
- Maximum water cement ratio shall not be more than 0.4.
- The design slump shall be in the range 60mm to 100mm.
- The aggregates shall be batched from no less than two size grading, coarse
and fine (sand). Coral sand shall not be used for works under this Contract.
- The Contractor shall submit the grading curves to the Project Manager for
approval. The aggregate sources and the size grading shall not then be
changed from the approved aggregates.
- Trial mixes shall be carried out by the Contractor before the mix design is
approved by the Project Manager. Proportions may be determined by weigh
batching or volume batching. In the case of volume batching, two (2) volume
boxes shall be made, one being for sand and the other for coarse aggregate.
- Cement content shall be assessed by the number of 50kg bags of cement type
I used in each cubic meter of concrete, in this case being not less than seven
(7). Water content shall be assessed by water meter or the number of buckets
of known volume of water. There shall be no casual addition of water to the
mix by hose or bucket. The Contractor may include concrete additives to the
mix with the Project Manager’s approval.
- Make test mixing to that when test specimens are cured and tested under
laboratory conditions, their compressive strength will exceed the adequate
strength required. For each test mixing, make four (4) specimens at 7 days
and 28 days strength.
The 7 days test strength shall be at least 65% of the 28 days strength required
for the test mixing.
Concrete test shall be as stipulated in Specification 01400.
- The test result report shall be submitted to the Project Manager for approval.
The Contractor shall not commence construction of concrete works until the
Project Manager has approved the Contractor’s Concrete Mix Design. Once
approved, the Contractor shall not vary the trial mix proportions or component
materials without the written approval of the Project Manager.
- Prior to using any water reducing agents or high early strength promoting
admixtures, the Contractor shall submit details of the products technical data
to the Project Manager for review. The Contractor shall prepare a series of
four (4) concrete test cubes specimens trial mix using the approved Concrete
Mix Design with the proposed concrete admixture. Testing of the specimens
shall be carried out by a test laboratory approved by the Project Manager. Two
(2) of the specimens shall be tested at 7 days and the remaining two (2) tested
at 28 days. The results of the trial mix testing (incorporating the admixture)
shall be submitted to the Project Manager for review and approval following
each series of testing.
4.0 MATERIALS
4.1. Concrete
4.1.2. Unless otherwise shown in the Drawings, concrete are grouped in different
classes, according to the following requirements:
4.1.3. All ready mixed concrete shall comply with the requirements of ASTM C 94.
4.2. Cement
Cement shall be portland cement type I complying with SNI 2049:2015, ASTM C 150.
Cement shall come from one brand, from Holcim, Gresik, Indocement or acceptable
equivalent.
4.3. Water
Water for mixing, curing or other designated applications shall be clean and free from
harmful and deleterious substances such as alkali, acids, salt and other inorganic matters.
However, as the case may happen, all water except what as mentioned herein shall be
tested and shall meet the requirement of AASHTO T26 and/or approved by the Project
Manager.
4.4.1. The fine aggregate for concrete consisting of natural hard sand shall meet ASTM
C33 requirements, and shall be approved by the Project Manager for concreting
works.
Fine aggregate shall also meet the requirements of the following:
4.4.2. Fine aggregate shall not contain inorganic materials, acids, alkalis and other
substances. Fine aggregates shall be uniformly graded and shall meet the
following grading requirements:
4.5.1. The coarse aggregates for construction shall consist of crushed granular
stones, crushed stone, blast furnace slag or other approved inert material of
similar characteristics which are hard, durable and free from deleterious
substances.
4.5.2. Coarse aggregates shall not contain deleterious substances in excess of the
percentages:
Other deleterious substances shall not exceed the percentage limits set forth-
in this Specification and/or approved by the Project Manager.
MAXIMUM SIZE
OF COARSE % BY WEIGHT PASSING SIEVES
AGGREGATE SIEVE DESIGNATION
(CM) 5.08 2.54 1.905 1.27 0.952 4 8 16
3.81 95-100 - - - 10-13 0-5 - -
1.905 - 100 90-100 - 20-55 0-10 0-5 -
0.952 - - - 100 85-100 10-30 0-10 0-5
4.5.4. Separate sizes of coarse aggregate shall be combined with other sizes at the
proportions by weight or by volume to produce an aggregate that meets the
grading requirements specified.
Other applicable method of curing concrete shall be approved by the Project Manager.
4.7. Admixture
4.7.1. Air entraining admixtures shall conform to ASTM C 260 for all exposed
concrete.
4.7.2. Water reducing and retarding admixture for controlling the setting time of
concrete, if required, shall conform to ASTM C 494 type B and D.
4.7.3. Admixture for accelerating the setting time of concrete, if required, shall
conform to ASTM C 494 type C.
4.7.4. Admixture for waterproofing substructure concrete, such as water storage tank
and others as shown in the Drawings shall conform to ASTM C 494 type S for
integral waterproofing.
5.1.1. Falsework shall be built on foundation of sufficient strength to carry the loads
without settlement.
5.1.2. Falsework which cannot be founded on solid footings must be supported and
reinforced by sufficient additional supporting falsework. Prior to placing of
falsework, a representative design to carry the loads for a certain job shall be
submitted to the Project Manager for approval.
- All forms shall be provided with adequate clean out openings to permit
inspection and easy cleaning after all the reinforcement is in position.
- Form materials shall be of lumber not less than 20mm thick and plywood
not less than 12mm, metal not less than 0,6mm, or other acceptable
material.
All exposed concrete surfaces shall be cast with a smooth “off-form” finish.
No plastering shall be undertaken without the approval of the Project
Manager.
Provide timber or plastic chamfer strips (20mm x 20mm) securely nail
fixed on all corners of formwork for exposed concrete members as
indicated in the Drawings.
Wood material used shall be approved by the Project Manager,
sufficiently dry and solid enough to receive load, selected straight, sound
and free from loose knot holes, splits and other defects, milled to net
shapes and sizes.
The samples of materials, dressed on at least 2 edges and one side for
tight fit, shall be submitted to the Project Manager for approval.
- Form, shoring and bracing design and construction shall be the
Contractor's responsibility.
Forms shall be mortar tight and structurally rigid to disallow distortion due
to the pressure of the vibrator and the concrete and other loads.
- Forms shall be constructed carefully and inspected for adequacy of
construction before concrete pour.
- All corner joints shall be rigid in order to prevent opening during
construction progress. The Contractor shall be responsible for the
adequacy of forms and supports.
- Metal ties, struts, bolts and rods shall be arranged so that when the forms
are removed, all metal shall not be less than 50mm from the exposed
concrete surface.
- For all weather exposed concrete, metal ties if permitted shall be removed
to a depth of at least 25mm from the concrete face without resulting injury
of the concrete surface.
- Suitable cones shall be provided. The cavities shall be filled with mortar
and the surface left smooth, even and uniform in colour.
5.1.4. Where the bottom of the forms is inaccessible, the lower form boards shall be
left loose, or other provisions made so that extraneous materials may be
removed from the forms easily before concrete placing.
All form surfaces shall be-treated with approved form release oil prior to placing of
reinforcing steel, and, wood forms shall be wetted with water before concrete placing.
No treatment compound shall be used which may discolour the finished concrete.
5.3. Tolerances
The Contractor shall maintain and set the concrete forms to ensure that, after form
removal and prior to patching and finishing work, no portion of the concrete work shall
exceed any of the tolerances specification in the Drawings. Variations of deck levels
shall be measured before removal of shoring and supports.
Tolerances shall conform to ACI 347 and/or be approved by the Project Manager.
5.5.2. The Contractor shall submit his proposed mixing plant to the Project Manager for
approval before use. The plant must be robust and reliable, and be capable of
mixing 10cubic meters of concrete in not more than two hours. The mix volume
boxes shall be so sized that they suit the capacity of the mixing bowl of the plant.
5.5.3. Mixing of concrete shall not commence without ensuring that the stocks of
components are adequate, with a reasonable safety margin, for the completion
of the particular pour of concrete.
5.5.4. In case of pours which can not be interrupted, the Contractor shall make
provision for adequate standby equipment as approved by the Project
Manager.
5.6.1. Concrete shall not be placed until forms, reinforcements, insert, block outs and
others have been approved by the Project Manager.
The forms shall be cleaned, free of shakes, splits, notches, debris, and warps
before concrete is poured.
5.6.2. The prepared and approved area for pouring the concrete shall be no larger
2
than 36m per block. In every concrete run, pouring shall be done one (1)
block after the other.
The external surface of concrete shall be properly worked out during the
placing.
5.6.4. The difference between temperature of inside of the concrete and its surface
shall not be more than 20ºC.
5.7.2. Concrete shall not be dropped in the forms from a height more than 150cm
unless confined by closed chutes or pipes or tremie. After initial setting of
concrete, forms shall not be jarred and no strain shall be placed on the ends of
the reinforcement. Concrete shall be discharged from the mixer and
transported within 1 (one) hour to final positions as approved by the Project
Manager.
This shall guarantee that the concrete is of the required workability at the point
and time of placing and the Contractor shall maintain a continuous delivery of
concrete.
5.7.3. All the equipment, machinery and tools used for this work shall be clean, and
in good operating condition. If possible a standby unit or spare parts shall be
available in site.
5.7.4. If used, pump lines must be laid so that the flow of concrete is not interrupted.
Sharp bends shall be avoided.
5.7.5. Water content and particle size of aggregates shall be carefully watched when
concrete is being pumped to avoid clogging.
The slopes of troughs for conveying the fresh concrete shall be well chosen so
that the concrete with minimum water content flows in a uniform stream
without segregation of cement and aggregate.
Forms and falsework shall not be removed without the approval of the Project
Manager. The Project Manager's approval shall not relieve the Contractor for the
safety of the work. The schedule for removal shall be approved in advance by the
Project Manager.
5.9.1. The Contractor shall request to the Project Manager to inspect concrete
surfaces immediately upon removal of forms.
5.9.2. The Contractor shall (at his own expense) replace concrete not conforming to
required lines, details and elevations or having excessive defects. Do not
patch, fill, touch-up, repair, or replace exposed architectural concrete except
upon the express direction of the Project Manager.
5.9.3. All general concrete formed surfaces shall have "as-cast" finish using
specified forms.
Tie holes shall be plugged. Exposed surfaces and surfaces to receive paint
shall have repairable defects patched, have joints pointed, have fins and
mortar drippings rubbed smooth, and have form coating films and surface dirt
removed.
5.9.4. Honeycombs, hollows or cold joints shall be repaired only upon the express
direction of the Project Manager.
Patching materials shall be cohesive, un-shrinkable and surpass the concrete
in strength.
Unless otherwise specified, the surface of the concrete shall be finished immediately
after removal and shall be finished to the grades and dimension as shown.
The following measures shall be taken to protect freshly deposited concrete from the
sun, wind and rain until it has set properly, and to prevent quick drying:
- All forms containing concrete shall be kept moist until they are removed.
- All exposed surfaces of concrete shall be moistened continuously for 7
consecutive days after pouring.
- Special care shall be taken of surfaces of roof-slabs which shall either be covered
with moistened hessian or be protected from drying out by other suitable means.
- It shall not be allowed to store materials on or to transport them over construction,
which, in the opinion of the Project Manager, has not been sufficiently hardened.
SPECIFICATION
03600
GROUT
The work shall include furnishing of equipment, materials, labour and application of grout at places
as directed by the Project Manager.
The work shall include, but not be limited to the following:
Sample, brochure and/or technical data of the specified material shall be submitted to the
Project Manager for approval, prior to delivery to location.
Original pack/bag from the factory shall be tightly closed and shall be kept in storage with
enough ventilation, free from humidity and water, and shall be placed at 30cm above floor.
4.0 MATERIALS
4.1. Grout
Grout shall be made of cement material and shall have minimum characteristics as
follows:
such as Sika Grout 214-11, Conbextra GPXtra by Fosroc, Masterflow 810 by BASF or
acceptable equivalent.
4.2. Water
Water for mixing shall be clean water complying with the requirements of Specification
03300.
4.3. Moulds/Formworks
Moulds/formworks shall be made of steel plate or plywood from suitable thickness, which
shall be formed in sizes and forms as specified in the Drawings.
Moulds/formworks shall be made in same size for places which shall have same size and
form.
5.1. Preparation
5.1.1. Moulds/formworks shall be designed so that the grout is surcharged throughout the
grouting operation. Good access should be provided.
5.1.2. Moulds/formworks shall have been prepared and surfaces/parts to be grouted are
clean, dry and free from oil, grease and other contaminants likely to impair bond.
Dust has to be blown from pockets.
5.1.3. Anchors, fixing bolts and base plates shall have been elevated prior to grouting.
5.2. Weather
The weather at the time of grout application being held shall be in accordance with the
requirements of the grout manufacturer.
5.3. Mixing
The mixing comparison between grout and water shall be in accordance with the
manufacturer instruction.
Mixing is carried out mechanically, by force action mixer or a suitable mixing paddle
attachment to a slow speed drill.
5.4. Application
5.4.1. Grout might be poured or pumped into the mould, or as specified by the
manufacturer's instruction.
Gentle vibration will aid flow.
5.4.2. Use of straps or chains will aid flow where distances of over 100cm are involved
(sawing action of the strap or chain promotes sympathetic flow of the grout-the
technique shall be used with discretion to avoid the creation of voids).
5.4.3. Flow of grout shall be maintained until the grout has completely filled the void and
has risen for the full length of the form on the opposite side. Grouting shall take
place from one side only.
SPECIFICATION
04060
CEMENT MORTAR
This work shall comprise the supply of manpower, materials and machine mixers, and execution of
all work for the cement mortar. It shall include but not limited to plastering of walls, grouting of stone
masonry, jointing and waterproofing with the required quantity of admixtures. Such work shall be
performed in accordance with the correct lines, grades and alignments as shown in the Drawings, or
as directed by the Project Manager.
2.3 Specifications:
3.1. Samples
Prior to construction, the Contractor shall submit to the Project Manager samples of all
materials for cement mortar work, for approval.
3.2.1. All cement in bag or bulk shall be delivered and stored according to the
requirement of Specification 03300.
3.2.2. Fine aggregates shall be stored in a clean ground area, free of surface water run-
off, provided the area has sufficient drainage and is free from foreign materials.
Height of stockpile shall not exceed 1200mm in order to prevent segregation.
4.0 MATERIALS
4.1.1. Cement
Cement shall be portland cement of type I complying with SNI 2049:2015 or ASTM
C150, as specified in Specification 03300.
Portland cement to be used shall be from one brand.
Sand/fine aggregates shall be clean, hard, solid, rough edges and shall not contain
harmful amounts of mud, clay or organic matters.
Fine aggregate shall conform to and be tested according to ASTM C 33.
Test shall start 30 days prior to the start of the work.
4.1.3. Admixture
Admixture for increasing waterproofing and bonding shall come from a proven
product such as MasterCast 141 from MBS-BASF, Emaco 157D Primer (Barra
Emulsion 57D) from MBS-BASF or acceptable equivalent.
Premix mortar for AAC block shall consist of cement, fine silicate sand, lime
stone powder and other materials that are mixed in dry condition to make the
mixture ready to be used by adding some water as recommended by the
manufacturer, such as MU-382 by PT Cipta Mortar Utama or Mortindo or GE
Mortar acceptable equivalent.
Premix plaster for AAC block shall consist of cement, fine silicate sand, lime
stone powder dan other materials that are mixed in dry condition to make the
mixture ready to be used by adding some water as recommended by the
manufacturer, such as MU-302 by PT Cipta Mortar Utama or Mortindo or GE
Mortar acceptable equivalent.
Premix fine coat plaster for smoothing out masonry surfaces shall consist of
cement, lime stone powder, other additional material that are evenly mixed to
make the mixture ready to use for soothing out just by adding water, such as
MU-202 by PT Cipta Mortar Utama or Mortindo or GE Mortar acceptable
equivalent.
4.3. Water
Water for mixing shall be clean and free from harmful and deleterious substances
such as alkali, acids, salt and other inorganic matters.
Water of known quality and for human drinking consumption need not be tested.
However, as the case may happen, all water except what as mentioned herein shall be
tested and shall meet the requirements of AASHTO T26 and/or approved by the
Project Manager.
5.1. Composition
5.1.1. The proportion of 1 cement and 3 sand shall be used for moisture proof mortar,
moisture proof mortar at 150mm under ground surface up to 200mm above
finished floor, as shown or not shown in the Drawings, plastering for exposed
concrete surface and other places as indicated in the Drawings.
5.1.2. The proportions of 1 cement and 5 sand shall be for all plaster works for dry area,
except otherwise indicated in the Drawings.
5.1.3. Waterproof admixture shall be applied in the cement mortar in accordance with the
manufacturer's recommendations in order to provide effective waterproofing and
bonding.
5.2. Mixing
5.2.1. General
All materials except water shall be properly mixed in a tight box or in an approved
mortar mixer, until the mixture attained a uniform colour after which the correct
amount of water shall be added and the mixing continued.
Mortar shall be mixed for the required quantity to be used and minimum mixing
time shall be 1 to 2 minutes prior to application. Mixed mortar that is not used
within the period of 45 minutes after mixing shall be discarded or rejected.
Retempering of mixed mortar is strictly prohibited.
Premix mortar for masonry or soothing out the masonry surfaces shall be
mixed with water according to the manufacturer’s installation instruction.
5.3.1. All surfaces to receive cement mortar shall be free of laitance, loose carbonate
scale and other objectionable matter.
5.3.2. The application of cement mortar is allowed after the finishing of all utilities
installation, and all parts which will receive cement mortar are already protected
under the roof.
The surface to be plastered shall be not less than two (2) weeks in age. Then the
surface shall be first wetted with water until saturated and the joints have been
raked to the depth of 10mm and cleaned.
5.4. Installation
5.4.1. Mortar and Plaster for Autoclaved Aerated Concrete (AAC) Blocks
- Mortar and plaster for autoclaved aerated concrete block shall be of premix
type as specified herein.
- Plastering shall begin after preparation and cleaning work finished.
- All plastered surfaces shall be flat and neat, unless that the surfaces are to be
covered with other finishing material.
- Plastering shall be carried out in accordance with written installation instruction
from the plaster manufacturer.
Before plaster sets hard, remove excess mortar.
- Provide mortar joints of 4mm wide at joints of opening or others as shown in
the Drawings, by using profiled wood specially made for this work. Don’t use
reinforcing steel to make mortar joints.
The thickness of cement mortar and/or plaster shall be minimum 10mm, except
otherwise shown in the Drawings or as directed by the Project Manager.
Smoothing out shall be carried out after the plaster is saturated of water spraying so that the
plaster become smooth with no cracks and the plaster is eight (8) days old or is really dry.
For seven (7) days after smoothing out the surface, the Contractor shall always wet that
surface until saturated, minimum twice a day.
All works shall be free of access for inspection and testing. The Contractor shall provide
assistance to the Project Manager at all times necessary to get samples on completed
finishes.
Any portion found out unsatisfactory shall be repaired and worked out in same manner of
what was previously done without any additional expense to the Owner.
SPECIFICATION
04220
This work shall consist of concrete masonry units laid contiguously in mortar, including all
related masonry work using hollow concrete masonry units with internally grouted steel
reinforcement as indicated in the Drawings and/or herein specified.
- SNI 03-2156-1991 - Blok Beton Ringan Bergelembung Udara (Aerated) dengan Proses
Otoklaf (Aerated light weight concrete block by autoclave process).
3.1. Samples
Samples of each type of hollow concrete block shall be submitted for approval before
deliveries are commended.
All subsequent deliveries shall generally be up to the standard of the samples
approved.
Spot samples of representative batches may be ordered periodically by the Project
Manager.
3.2.1 Care shall be taken in unloading, stacking and handling of materials, and any
damage incurred thereby shall cause the masonry units to be affected.
Therefore they shall be replaced by the Contractor at no cost.
3.2.2 Masonry units shall be stacked under cover and off the ground. Cementitious
materials shall be stored in a weatherproof, ventilated shed upon platforms
above the ground and effectively protected from weather or moisture unit
used. Logistically it shall be first in - first out.
3.2.3 All concrete block masonry units shall be cured and protected at the site as
hereinafter described. All units shall be brought to the site and stored thereon
for not less than 28 days before they are incorporated in the constructions.
Storage shall be arranged in a manner as to keep the blocks dry, either by
tarpaulin or shed roof or combination of same.
3.2.4 Concrete block masonry shall be stored off the ground by means of batters or
pallets.
Blocks stored in contact with ground shall not be used. Storage shall be
naturally ventilated.
4.0 MATERIALS
4.1.1. General
Concrete masonry units shall be autoclaved aerated concrete (AAC) blocks made
of silicate sand, cement, lime, water and aluminium powder and shall conform to
SNI 03-2156-1991 and or BS 6073.
Minimum ultimate crushing strength over the gross area shall be 36kg/cm².
Concrete unit masonry shall also be resistant to fire for 2 hours minimum.
AAC block such as from Jaya Celcon, GE Blok by Grand Elephant or Neocon by
PT Neocon Graha Persada or acceptable equivalent, shall have dimension of
600mm length x 200mm height x 100mm thickness, unless otherwise shown in the
Drawings.
Anchor ties shall be of galvanized mild steel with dimensions as shown by the
Drawings.
4.5. Reinforcement
4.5.2. Minimum reinforcement: 8mm at 600mm centers both vertical and horizontal
or as shown in the Drawings.
4.5.3. At all openings in concrete masonry walls, install vertical 8mm reinforcement
bar in end block adjacent to opening. Construct horizontal bond beam along
bottom edge of all openings typical.
5.1. General
Wall shall be classified as 125mm thickness of concrete block masonry units, laid
contiguously in mortar and bonded as specified herein or as shown in the Drawings.
All units shall be laid with full mortar joints and all heads, bed and other joints shall be
completely filled with mortar. Neatly butt all blockwork to adjoining walls. Provide for
special corner blocks at all corners and T intersections. No blocks shall be laid unless
and until at least fourteen (14) days have elapsed after blocks have been molded.
5.2.1. Concrete masonry unit block walls shall be laid up in maximum 1200mm lifts
prior to grout filling. High lift grouting is not permitted.
5.2.2. All blocks shall be kept damp during construction and shall be laid on a full
bed of mortar. Single frogged block shall be laid with a frog uppermost and all
joints shall be evenly coated.
The thickness of the horizontal and vertical mortar joints shall be 10mm if
using mixed on site cement mortar. Tolerance shall be ± 1mm.
Premix mortar shall be mixed and applied according the installation instruction
of the manufacturer.
All mortar joints shall be neatly tooled to form slightly rounded (concave) joint.
5.2.3. Concrete masonry units shall not be dampened before laying, however the
surface shall be moistened before contact with mortar.
No damaged units shall be used.
5.2.4. Blockwork shall be built in a uniform manner in truly plumbed and level
courses, shall be true to vertical or battered lines. Corners and other advanced
work shall be rack back and not raised above the general level more than
1000mm. The maximum vertical tolerance for out of vertical is 10mm in
4000mm.
5.2.5. Exposed concrete masonry units shall be laid true to line and level, with
horizontal bed and vertical head joints of uniform thickness as designated.
The courses shall be exactly poled to line with all window sill and head, all
other wall penetrations and apertures as applicable and as shown in the
Drawings.
Vertical joints shall be kept in alignment throughout and symmetrically placed
in panels and piers.
5.2.6. The concrete masonry shall level all walls for bearing by rod heights to receive
joints, beams, columns, girders and others, with blocking.
Reinforcements shall be used at least every 300cm in length of walls and at all
piers, corners, plates, beams and others or as shown in the Drawings.
Where so described or directed, reveals and piers shall be built, fixing and/or
railing blocks and embedded items, for the work of other trades shall be
incorporated as the work proceeds in location as shown by the Drawings.
Concrete masonry shall be cut and chipped to level wherever necessary to
gain the required heights.
5.2.7. All concrete masonry on which ends bear a steel or concrete beam, shall be
grouted with concrete to the bearing course, and shall also be reinforced with
8mm bar.
All embedded items associated with the main or secondary structure, shall be
set in said grout at time of pouring.
5.3.1. The inner surface of all face block shall be fully parged.
5.3.2. Bed and head joints shall have mitre profiles, which shall be accomplished with a
tool suitable for the purpose.
5.3.3. Joints in masonry below grade and in pipe tunnels above ceilings, behind
cabinets, shelving and others, shall be struck smooth, and pointed with
waterproof mastic below grade or equal waterproofing agent, as approved by
the Project Manager.
5.4.2. The necessary cutting and fitting of all concrete masonry units around switch
boxes, piping, fixtures, conduit and others shall be carefully coordinated
between trades and neatly finished by mason, closing intervening gaps or
apertures with mortar and/or finish coloured mastic or tuck-pointed.
5.5.1. The adjustable steel fixing lugs supplied with metal window and door frames shall
be anchored into suitable courses in the walls. Jambs in new concrete masonry
openings shall be plumbed true and any apertures between door/window frames
and concrete masonry shall be mortared and neatly pointed. Wherever practicable,
these items are to be built-in during wall construction.
5.5.2. Anchor or other type fasteners are permitted where concealed, or grouted in new
opening.
5.5.3. Paint prime all frames and sills before building in.
5.6. Sills
Neatly top all blockwork where exposed beyond rear of timber sills to block walls.
Similarly top off exposed blockwork walling as directed and neatly finish to straight line
by grinding.
5.7.1. Caulking
– Exposed joints at the perimeters of door and window frames shall be filled
solidly with a plastic, non-staining compound complying with the
requirements of Specification 07920.
– This shall be forced into place with a pressure gun in a neat workmanlike
manner. All joints and spaces to be caulked shall be thoroughly clean and
dry before the compound is installed.
5.7.3. Chases
Chases in block work for conduits and others shall be accurately cut as
required, in positions and dimensions as directed by the Project Manager.
– Stiffening members shall be located at every 9m² wall areas, corner and
others as shown in the Drawings.
The stiffening members of exterior wall shall be located in between the steel
structural columns.
– Stiffening columns shall consist of 4 pieces reinforcing steels of φ 8mm.
– Walls higher than 300cm shall have also horizontal reinforcement consisting of
finemesh at every 5 layers (± 100cm).
– Reinforced concrete for stiffening members shall be in accordance with
Specification 03300.
All anchors, bolts, conduits and the like shall be secured before grouting
commences. Neatly cut holes for all electrical light switches and power
outlets, where shown.
5.8.1. Architectural fixtures and finished surfaces shall be protected against damage
during the progress of the works. Sills, jamb and heads shall be protected by
casings as soon as built.
5.8.2. Newly laid block work shall be protected from the harmful effects of rapid
drying, excessive moisture, running or surface water and detrimental impact.
5.8.3. After completion, all exposed masonry, both inside and outside the building,
shall be thoroughly cleaned down with a weak solution of rain water and
nutriatric acid.
Care shall be taken to allow none of the acid to come in contact with materials
other than the block.
The Contractor will be held responsible for other materials affected by acid,
and shall make good any damage to the same at no additional cost to the
Owner.
5.9. Plaster
All plastering shall be carried out in accordance with the requirements of Specification
04060.
5.10. Painting
5.10.1. Painting shall be applied to the concrete masonry surfaces after the work
before (smoothing out) is already dry and has been approved by the Project
Manager.
SPECIFICATION
05300
METAL DECKING
The work under this specification shall comprise the supply of labour, materials, and the
performance of all work necessary to install metal decking as indicated in the Drawings.
Samples completed with technical data describing steel grade, thickness, sizes and
other data as required, shall be submitted to the Project Manager for review and
approval prior to delivery.
Shop Drawings shall be submitted to the Project Manager for approval prior to
fabrication and/or installation. After the approval, no deviations or alterations shall be
made in the finally accepted Shop Drawings by the Contractor without written consent
from the Project Manager.
Shop Drawings shall also include other related work to complete the metal decking
work, such as reinforcing, rod hanger for ceiling or lighting fixtures, self-drilling screws
or similar, shear connector and others.
3.3.1. Materials shall be stored out of contact with the ground in such manner and
location as will minimize rusting and corrosion.
3.3.2. All materials shall be handled with extreme care, in such a manner as not to
cause excessive scratches or dents, as determined by the Project Manager.
3.3.3. All imperfections must be thoroughly inspected and any deep cuts or serious
abrasions shall be repaired and ground smooth. Plate repair procedure shall
be submitted to the Project Manager for approval. No other grinding shall be
permitted on base material to remove surface imperfections except as to
prepare surface for welding.
Burning shall not be used to straighten or to bend material, except by written
consent of the Project Manager.
4.0. MATERIALS
4.1.1. Metal decking which acts as both permanent formwork and positive tensile
reinforcement in one-way reinforced concrete slab construction, shall be made
from a high strength hot dipped zinc-coated steel strip having minimum yield
stress of 5500kg/cm² with 275gr/m² minimum zinc coating, complying with AS
1397, in ‘W’ profile, effective cover width of 960mm and height of profile of
51mm, such as Smartdek from PT NS BlueScope Lysaght Indonesia or
acceptable equivalent.
Unless otherwise specified, metal decking shall have minimum thickness of
0.70mm (base metal thickness).
4.1.2. Accessories to complete the installation of metal decking such as end stop, edge
stop and fasteners shall be in accordance with the recommendation of the
manufacturer of metal decking.
Shear connector shall be manufactured from steel material of Bj.37 quality complying
with the requirements of SNI 1729:2015.
4.4. Concrete
Concrete for metal decking shall be in accordance with the requirements Specification
03300.
Miscellaneous metals to complete metal decking work, such as rod hanger, anchor
and the like, shall be as specified in Specification 05500.
5.1. General
5.1.1. Metal decking panel shall be supplied in longest length practical and shall
preferably be used in length that is continuous over two or three spans.
5.1.2. Installation of metal decking panel shall be carried out according to the
manufacturer's installation instruction and this Specification.
5.2.1. Abutting metal decking panels shall be closely aligned with a minimum gap
between ends.
5.2.2. Continuous end and intermediate support shall be provided for metal decking
panels and normally a minimum of 50mm end bearing on steel, masonry or
concrete support shall be required.
5.2.3. Metal decking panels shall be fixed to support as soon as possible after they
are located, as a safety precaution against movement due to wind and
construction loading.
5.2.4. The metal decking panels act as formwork for fresh concrete and provide a
safe working deck. However, care shall be taken to avoid excessive load
concentration.
5.2.5. Metal decking panel shall be installed as simple span between supports, and
shall be fixed/nailed to the beam or bearing wall which is already concreted
partly to the beam or to the beam or bearing wall of formwork which shall be
concreted together, so the end of panels protrude up to ± 25mm into the beam
or wall.
5.2.6. Negative reinforcement shall be provided for continuous composite slabs over
the support and cast integral with the supporting beams or walls.
5.2.8. Over large spans, temporary supports shall be used to minimize the deflection
of metal decking panels when the concrete is still wet, and these supports shall
have adequate strength to prevent settlement.
5.3.1. Metal decking panels shall be installed immediately after the steel frame is
erected, plumbed and leveled.
5.3.2. The panel with continuous span shall be fixed to the supports using electric
welding or suitable powered actuated drive pins.
5.4. Concreting
5.4.1. Prior to concrete pouring, all rod hanger and accessories shall have been
installed.
SPECIFICATION
05500
MISCELLANEOUS METALS
The work under this specification shall comprise transportation, the supply of labour, materials,
and the performance of all work necessary to install metal works in relation to non-structural
works as indicated in the Drawings.
It shall include but is not limited to the following:
- 03600 - Grout.
- 09910 - Paints.
Samples completed with mill certificates covering the chemical, physical, charpy
V-notch properties and the heat treatment data of all steel or metal to be used shall be
submitted to the Project Manager for approval prior to fabrication.
All testing shall be performed on a sample of the finished product.
A Shop Drawing and list of materials of pre-fabricated items falling into this category
shall be submitted to the Project Manager for approval prior to fabrication. After the
approval, no deviations or alterations shall be made in the finally accepted shop
drawings by the Contractor without written consent from the Project Manager.
The following items shall be included in the Shop Drawings as applicable:
- Materials specification,
- Piece mark numbers,
- List of material parts,
- Dimensions (exact length and shape) and weight,
- Fabrication details,
- Connection and welding details,
- Installation details,
- Painting requirements.
- Shop splices details and locations.
3.3.2. The Contractor shall perform and pay the cost of all sampling and testing of
materials and work as required, including any product demonstration proposed
by the Project Manager.
3.3.3. The Project Manager reserves the right to reject any material or fabricated
item if at any time before final acceptance of the structure, the following
condition occurs:
3.4.1. Materials shall be stored out of contact with the ground in such manner and
location as will minimize rusting and corrosion.
3.4.2. All metals shall be handled with extreme care, in such a manner as not to
cause excessive scratches or dents, as determined by the Project Manager.
3.4.3. All imperfections must be thoroughly inspected and any deep cuts or serious
abrasions shall be repaired and ground smooth. Plate repair procedure shall
be submitted to the Project Manager for approval. No other grinding shall be
permitted on base material to remove surface imperfections except as to
prepare surface for welding.
Burning shall not be used to straighten or to bend material, except by written
consent of the Project Manager.
4.0 MATERIALS
4.1. General
4.1.1. All metals shall be new and free from defects impairing strength, durability or
appearance, and shall be of the best commercial quality.
4.1.2. Unless otherwise specified, steel for light structural shapes such as angle,
hollow, plates and others as shown in the Drawings shall be made of steel
grade Bj.37 having minimum yield strength of 2400kg/cm² conforms to the
requirements of SNI 1729:2015 and/or ASTM A36.
Items to be substituted shall be approved by the Project Manager.
4.2.1. Steel pipe for bollards or protection post shall be black steel type of medium
class complying with SNI 0039:2013 and of diameter as required and as
specified in the Drawings.
Diameter of pipe shall be as indicated in the Drawings.
4.2.2. Handrails and railings shall be made from stainless steel pipe of AISI 304 or
SUS 304 with minimum thickness according to JIS G 3459 and in diameter as
shown in the Drawings, such as from Spindo, Prana or acceptable equivalent.
4.3.1. Anchor bolts shall be made of hot dip galvanized steel round bar having
minimum yield strength of 2400kg/cm², complying with SNI 1729:2015 and/or
ASTM A 36/A 36M, and in diameter and length as indicated in the Drawings,
with bolt and nut conforming to ASTM A 307.
4.3.2. Bolts and nuts conforming to ASTM A-307 shall be zinc plated, except where
high strength bolts are shown or specified.
4.3.3. Ring washers and others than those in contact with high strength bolt head and
nuts shall conform to ANSI B 18.22.1.
All washers shall be zinc plated.
4.3.4. Chemical and or expansion anchor bolts shall be from Fischer, Hilti or
Ramset.
Diameter and length of expansion anchor bolts shall as indicated in the
Drawings and as recommended by the manufacturer.
4.4.2. Welding materials other than those stipulated above shall be selected
according to the method of welding to be employed.
4.4.3. When base metals of two different yield stresses are welded together, filler
metal shall be selected according to the base metal which has the higher yield
stress.
Hangers and/or supports for ceiling frame and others shall be made of steel profile in
sizes and forms as shown in the Drawings.
4.6. Grout
Grout for filling anchor's holes, baseplate's pad and others as indicated in the
Drawings shall be made of cement material, of non-shrinkage and non-metallic type as
specified in Specification 03600.
4.7. Galvanizing
4.7.1. Method of hot-dip galvanizing shall conform to ASTM A 123 and the thickness
2
of zinc coating shall be minimum 75microns or 530g/m .
4.7.2. Hot-dip galvanizing is to be applied for all miscellaneous metals, base plates
and anchor bolts as shown in the Drawings.
4.8. Painting
Except for miscellaneous metals with galvanized finish, all miscellaneous metals shall
be finished with anti corrosion finish that complies with the requirements of
Specification 09910.
5.1. General
5.1.1. Miscellaneous metal items shall be of the sizes, shapes and constructed of
materials as indicated or specified in Drawings.
Unless otherwise specified, the items furnished shall be an approved product,
fabricated in accordance with an efficient shop method.
Prior to the fabrication, all the necessary measurements shall be verified and
checked in accordance with the quality control procedures of the AISC
requirements.
5.1.2. Design and members and connections for any portion of the structures not
indicated in the Drawings shall be completed by the Contractor and indicated
on the Shop Drawings.
5.1.3. The Contractor shall be responsible for correction of all errors and omissions
in detailing, layout and fabrication at his own cost.
5.2.1 General
Bollards or guard posts shall be finished with paint in colour as shown in the
Drawings or as directed by the Project Manager.
Hangers and/or supports shall be made of steel profile in sizes and forms as
shown in the Drawings and the hangers shall be handed to the building
structure in such a manner that the hangers can be distributed evenly over the
area as shown in the Drawings.
5.3.1. Unless otherwise noted, all miscellaneous metal works shall be anti-rust
coated with painting in colours as specified in Colour Scheme which is be
issued later.
5.3.2. Paints and painting works, including surface preparation, shall be carried out in
accordance with the requirements of Specification 09910.
5.4. Galvanizing
5.4.1. Use galvanizing repair paint for hot-dip galvanizing damaged part caused by
handling, transporting, cutting, welding or bolting. Do not heat surfaces where
repair paint has been applied on.
SPECIFICATION
07160
WATERPROOFING
This work shall include furnishing material, labour, tools and installation of waterproofing at
places as indicated in the Drawings.
The works shall include but not be limited to the following:
Prior to delivery, sample and technical data of materials to be used shall be submitted
to the Project Manager for review and approval.
3.2.1. The Contractor shall prepare and submit Shop Drawings for Project Manager's
approval. All Shop Drawings shall be submitted sufficiently in advance of field
requirements to allow ample time for checking.
All submittal shall be complete and shall contain all required and detailed
information.
3.2.2. In the event of any discrepancy between one Drawing and another or between
the Drawings and this Specification, the Contractor shall bring such a
discrepancy to the attention of the Project Manager for resolution.
3.3.1. All materials shall be delivered in good condition, free from any defect, and
shall be completed with label, technical data and data required as specified.
3.3.2. All materials shall be orderly kept in their packages and shall be kept free from
damage.
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4.0 MATERIALS
4.1.1. Waterproofing shall be predosed, ready for use waterproofing slurry based on
resin modified cementitious material.
- Easy to mix,
- Easy to use,
- Consistency can be chosen for application by brush or by trowel,
- Excellent adhesion to sound substrates,
- Impermeable,
- Good resistance to abrasion and erosion,
- Non corrosive and non flammable,
- Non toxic,
- Slightly flexible,
such as SikaTop 107 Seal, Brushbond Flex from Fosroc, or MasterSeal 540
from MBS-BASF.
4.2. Screed
5.1. General
5.1.1. Installation work required in this Specification shall be performed only with
manufacturer's authorized representative in attendance.
5.1.3. For surface with drain outlet, they shall have slope ± 1% toward the drain
outlet.
Prior to installation of the waterproofing, the drain outlet shall have been
installed.
5.1.4. Other material such as glass, aluminium, painted metal railings which are
adjacent to the part of building to be applied with waterproofing material, shall
be protected from overspray.
PROJECT NO. : 19.4308 DIVISION : THERMAL AND MOISTURE PROTECTION SPEC. NO. : 07160
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5.3. Installation
5.3.1. Apply waterproof coat only in fair weather when air and ambient temperature
are above 5C and below 45C.
5.3.2. Apply waterproof coat by suitable brush with synthetic bristle on vertical
surfaces and by rubber slide or push-broom on horizontal surfaces.
5.3.3. If trowel is used, the first coat shall use toothed trowel with 3mm teeth, and the
second coat shall use normal trowel.
5.3.4. Always apply a minimum of 2 coats with the first coat on the still damp
(prewetted) substrate. The second coat shall be applied after the first coat has
started to set and can support the following coat, usually after 2-6hours,
according to the recommendation of the manufacturer and also depending on
climate.
5.3.5. Finish off by brushing with dry sponge when setting of second coat has
started.
5.3.6. Protect the freshly applied product against direct sunlight and strong winds.
Use damp hessian or plastic sheet. Protect the applied waterproof coat from
rain and water splashes until fully hardened, approximately 6 hours.
2
5.3.7. Rate of application shall be not more than 2kg/m per coat and according to
the recommendation of the manufacturer.
5.3.8. For surfaces directly exposed to UV light, protect the waterproof coat with 20-
30mm of cement screed, followed by installing ceramic tiles or epoxy coating
as shown in the Drawings.
5.3.9. The initial watering shall be performed not later than 6 hours after the
waterproof coat application, followed by a further two (2) waterings, one on
day 2 and one on day 3, or according to the recommendation of the
manufacturer.
PROJECT NO. : 19.4308 DIVISION : THERMAL AND MOISTURE PROTECTION SPEC. NO. : 07160
REVISION :0 DATE : January 2020 PAGE : 3 of 3
BITA
SPECIFICATION
07210
BUILDING INSULATION
The work shall cover the furnishing and installation of building insulation materials for air
conditioned/temperature controlled rooms and others as specified in the Drawings, or hereinafter
specified.
3.1.1. Prior to commencement of field work, the Contractor shall submit material
samples, technical data and application details for all insulation work to the Project
Manager for approval.
3.1.2. Where materials are identified by their trade name, recognized and accepted
equals may be used provided they are used in the proper thickness to ensure
efficiencies which are comparable to those provided by trade names identified
herein.
3.2.1. The Contractor shall prepare and submit Shop Drawings for Project Manager's
approval. All Shop Drawings shall be submitted sufficiently in advance of field
requirements to allow ample time for checking.
All submittal shall be complete and shall contain all required and detailed
information.
3.2.2. In the event of any discrepancy between one Drawing and another or between
the Drawings and this Specification, the Contractor shall bring such a
discrepancy to the attention of the Project Manager for resolution.
Insulation shall be protected against the action of the weather during all stages of
application with polyethylene sheeting or approved equal, until the cover sheeting is
installed.
Damp or wet insulation shall be rejected.
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3.4. Non-Conformity
The Project Manager shall have the right to reject any work which is not carried out in
accordance with this or any other available specification.
All expenses incurred in the correction or rejection of work shall be borne by the Contractor.
Causes for rejection shall include, but not be limited to failure of Contractor to apply the
minimum thickness required, or to apply insulation in conformance with the available
Drawings or this Specification.
4.0 MATERIALS
4.1. General
All insulation materials shall be new, free from any defect and of first quality, from a
manufacturer with a proven record in this field of production.
4.2.1. Insulation
Roof insulation of fibre free type shall be constructed of one layer pure aluminium
foil of at least 99% attached to fire retardant non-dripping polyethylene foam
sheeting in thermal process without glue or chemical and one layer of aluminium
foil, and shall have the following characteristics:
- Supporting plate made of metal of 40mm width by 10m length shall come
from the insulation manufacturer
- Screw shall be supplied by the insulation manufacturer.
PROJECT NO. : 19.4308 DIVISION : THERMAL AND MOISTURE PROTECTION SPEC. NO. : 07210
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4.3.1. Insulation
Insulation for sound shall be rockwool made from mineral wool bonded with
phenolic resin having minimum characteristics as follows:
4.3.3. Tape
4.3.4. Mesh
Mesh for supporting thermal insulation shall be made of galvanized steel round
wire in diameter of 1.5mm, spot welded electrically at every crossing point,
with mesh spacing of 75mm x 75mm, such as manufactured by Swadaya, UD
Mutiara, Wilma or acceptable equivalent.
5.1. General
All building insulation shall be installed in accordance with the manufacturer installation
instruction and/or the specified Drawings.
5.2. Preparation
5.3. Installation
5.3.1. Building insulation shall be installed at all places as indicated by the Drawings.
5.3.2. Building insulation shall be applied with all joints fitted to eliminate voids.
PROJECT NO. : 19.4308 DIVISION : THERMAL AND MOISTURE PROTECTION SPEC. NO. : 07210
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5.3.3. Insulation above ceiling shall be placed in position across the runners with ends
closely butted together to prevent heat gain.
The vapour barrier foil shall face the outside or warmside.
5.2.4. Galvanized wires of 2mm in diameter shall be fastened and placed diagonally over
the insulation in appropriate modul as to keep the insulation at its place, unless
otherwise indicated in the Drawings.
5.3.4. Unless otherwise specified, insulation under roofing shall be installed over roof
frames in a manner as recommended by the insulation manufacturer or according
to the approved Shop Drawings and as shown in the Drawings.
Supporting plate shall be installed under every overlapping of insulation sheet as
recommended by the insulation manufacturer.
The minimum overlap of insulation when installed shall be as recommended by the
insulation manufacturer.
5.3.5. Rockwool for sound insulation shall be installed in accordance with the approved
Shop Drawings and installation instruction of the rockwool manufacturer.
5.4. Protection
5.4.3. Any open flame or welding shall not be in contact with the insulation.
PROJECT NO. : 19.4308 DIVISION : THERMAL AND MOISTURE PROTECTION SPEC. NO. : 07210
REVISION :0 DATE : January 2020 PAGE : 4 of 4
BITA
SPECIFICATION
07410
METAL ROOFING
The work shall cover the metal roofing, including connectors, clips, screws, bolts, nuts, washers,
flashing and others as shown in the Drawings.
- AS 1397 - Steel Sheet and Strip - Hot Dipped Zinc Coated or Aluminium/Zinc
Coated.
- AS 2728 - Prepainted and organic film/metal laminate products - Performance
requirements for interior/exterior applications in buildings.
Technical data of specified metal roofing and siding material and accessories shall be
submitted to the Project Manager for approval, prior to delivery and fabrication.
Technical data shall show type, dimension, mill certificate, manufacturer's installation
instructions and all information required for fabrication, detailing and erection.
Prior to construction, Contractor shall submit Shop Drawings which shall consist of the
details of fastening method, installation, dimension and other necessary details, to the
Project Manager for approval.
However, it shall be the Contractor's responsibility to assure accurate and complete
interface with and/or attachment to all other materials as applicable to each case, and
as required.
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Handling and storage of metal roofing and siding shall be as recommended by the
manufacturer.
4.0 MATERIALS
4.1.1. Metal roofing shall be made from zinc/aluminium alloy coated metal having
5500kg/cm² (G550) minimum yield strength and 150gr/m² minimum coating
mass (AZ 150) complying with AS 1397, factory prepainted with an oven
baked silicone polyester finish (clean colorbond) complying with AS 2728, in
corrugated profile of Lysaght Trimdek Optima by PT NS BlueScope Lysaght
Indonesia or acceptable equivalent, in colour to be determined later by the
Project Manager.
4.1.2. Corrugated metal roofing sheet shall have 0.40mm base metal thickness.
4.2. Flashing
Flashing shall match adjacent metal roofing and shall be manufactured from the same
sheet and colour as for roofing, and shall be manufactured by the same manufacturer.
4.3. Fasteners
Fasteners shall be of self-drilling screw type complying with AS 3566 as recommended and
supplied by the manufacturer which produces the metal roofing to be used.
Fasteners exposed in the finished work shall be coated to match the colour of the material
to be fastened.
Galvanizing of fastenings shall comply with ASTM A 153.
Fasteners shall be fitted with EPDM washers.
4.4. Sealants
5.1. Examination
Inspect site conditions before installation. Ensure all wall framing is entirely satisfactory.
Ensure that delivery and installation will not be impeded by any on site condition at
time of delivery.
Start of any work means total acceptance of all conditions.
5.2. Preparation
Prepare all framing and surfaces for installation according to the approved Shop Drawings.
PROJECT NO. : 19.4308 DIVISION : THERMAL AND MOISTURE PROTECTION SPEC. NO. : 07410
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5.3. Installation
5.3.1. Install all work in accordance with manufacturer's instruction and the approved
Shop Drawings. Sheets shall be of maximum practical length.
5.3.2. Incompatible metal shall be separated from one another by insulating separators of
neoprene, bituminous felt, heavy bituminous paint or insulation tape.
5.3.3. Where sealed joints are required use recommended screw or rivets and silicon
sealant. Silicone sealant shall be suitable for use with galvanized or
zinc/aluminium alloy coated steel sheet, as specified in Specification 07920.
5.4. Flashing
5.4.1. Fabricate flashing in materials which are compatible with, and with same finish as
roofing materials. Complete all work and leave an entirely watertight installation.
5.4.2. Unless otherwise detailed, flashing across slope shall lap 200mm down slope, with
edges scribed and folded into pans, flashing down the slope shall lap across one
rib with edge turned down the pan, vertical edges of flashing shall lap 100mm.
Joints in flashing shall be sealed and lapped 150mm.
5.4.3. All flashing shall be set out and fixed to allow for thermal movement of themselves
and the sheeting. Fix flashing to ribs of sheeting with screws as specified and
neoprene washes. Fixing shall be at 150mm centres on slope and at 200mm
centres transversely.
Fix elsewhere as required to neatly and permanently secure the work.
5.4.4. All exposed ribs ends shall be closed by matching purpose made end cap,
securely fixed, or by other approved means.
5.4.5. Provide all flashing necessary to waterproof the walls, and all other trims necessary
to fully bird/insect proof and neatly finished the roofs.
5.5. Cleaning
To prevent contamination and corrosion, keep clean all metal roofing goods at all time
during the progress of works.
At the end of work each day, and immediately before each occurrence of rain, sweep the
metal surfaces thoroughly to remove all metal filling, swarf, off-cuts, dust and other
materials which could cause corrosion of blockages.
Removed unsecured nails, rivets, screws, bolts and similar fixing devices and others, at the
end of work each day and at the completion of roofing installation.
5.6. Testing
On completion, test the entire installation in the presence of and the satisfaction of the
Project Manager.
5.7. Completion
Complete all contract work in accordance with contract document and written variation
orders issued by the Project Manager.
PROJECT NO. : 19.4308 DIVISION : THERMAL AND MOISTURE PROTECTION SPEC. NO. : 07410
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BITA
SPECIFICATION
07456
The work shall cover the furnishing and installation of all types of fiber cement boards for
works as specified in the Drawings and as hereinafter specified and including:
- Ceiling.
- Partition.
- And others as indicated in the Drawings.
3.1.1. Prior to commencement of field work, the Contractor shall submit material
samples, technical data and application details for all applications to the
Project Manager for approval.
3.1.2. Where materials are identified by their trade name, recognized and accepted
equals may be used provided they are used in the proper thickness to ensure
efficiencies which are comparable to those provided by trade names identified
herein.
PROJECT NO. : 19.4308 DIVISION : THERMAL AND MOISTURE PROTECTION SPEC. NO. : 07456
REVISION :0 DATE : January 2020 PAGE : 1 of 4
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All fiber cement boards shall be stored on dry level ground, and shall be kept covered
with marked protective board originally provided by the manufacturer.
Stacks of board shall be covered with a loose-fitting tarpaulin which permits air to
circulate freely around the stack.
4.0 MATERIALS
4.1.1. General
Fiber cement board with calcium silicate base shall not contain asbestos and
shall be manufactured from high density, autoclaved, cellulose fibre-reinforced
cement, silica flour, additive and water, and having properties and
characteristics as follows:
4.1.2. Joints
Generally joints shall have joining strips/gap, unless otherwise specified in the
Drawings.
4.2. Frames
Metal frame for installation and supporting fiber cement board of flush joint system
shall be prefabricated products made of aluminium-zinc coated steel sheet such as
Zincalume, in shape and size specially made for fiber cement board installation, such
as from Eternit Gresik or acceptable equivalent.
4.3. Sealants
Unless otherwise determined by the fiber cement board manufacturer, sealants for finishes
all joints and connections shall be as specified in Specification 07920.
4.4. Painting
Painting of water based type for fiber cement board surfaces shall comply with the
requirements of Specification 09910.
PROJECT NO. : 19.4308 DIVISION : THERMAL AND MOISTURE PROTECTION SPEC. NO. : 07456
REVISION :0 DATE : January 2020 PAGE : 2 of 4
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5.1. General
Fiber cement board shall be used for interior applications at places as shown in the
Drawings. Install in complete accordance with the manufacturer's instructions.
5.2. Preparation
5.2.1. Fiber cement board has a naturally smooth surface which requires minimum
preparation prior to finishing. To ensure a high standard of finish, the surface
shall be lightly sanded with fine grade sandpaper and any dust shall be
removed from the surface with a piece of clean coarse cloth. Loose particles
sticking to the surface shall be removed with a steel scraper.
5.2.2. Fiber cement board shall be cut using a machine cutter, universal saw for
cement board, hacksaw or mat knife. For thin board, bending along a shallow
precut line is possible.
5.2.3. An electric drill or hand drill shall be used to make hole for screws, conduit,
luminaires, grilles and other equipment as shown or as required.
5.3. Fixing
5.3.1. All fixing accessories shall be rustproof such as galvanized, zinc or cadmium
plated.
5.3.3. Screw heads shall be filled up by epoxy putty for better surface finishing.
5.3.4. Countersunk head, self drilling, self tapping screws may be used.
5.4. Joints
5.4.1. Each board joint, whether open joints, butt joints or joint strips, shall be filled
by a flexible weather-proof sealant of type as recommended by the board
manufacturer.
5.4.2. The joint filling material shall be applied over an expanded polyethylene
backer rod or slip of suitable size, or a bond breaking tape.
Joint filling shall be applied in accordance with the requirements of
Specification 07920
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5.5. Application
5.5.1. The application of fiber cement board shall be in accordance with the
manufacturer's instruction and the approved Shop Drawings.
5.5.2. The fiber cement board shall be cut into sizes as specified or as directed by
the Owner and shall be fixed to the frame using the approved fasteners.
The joint between boards shall be filled with jointing cement as recommended.
5.6. Finishing
Use acrylic water-based paint for finishing as specified in Specification 09910. Colour
shall be as directed by the Project Manager.
PROJECT NO. : 19.4308 DIVISION : THERMAL AND MOISTURE PROTECTION SPEC. NO. : 07456
REVISION :0 DATE : January 2020 PAGE : 4 of 4
BITA
SPECIFICATION
07920
JOINT SEALANTS
The work shall consist of caulking, pointing and sealing of joints, sundry apertures and exterior
sills, thresholds and like conditions as required and/or as specified herein.
The work shall include but not be limited to the followings:
- Caulking and pointing of any areas or specific joints showing potential penetration or
seepage of moisture.
- Sealing of joints around frames of doors, windows and other openings in walls and roofs.
- Sealing of joints at utility penetration in walls and roofs
- Sealing of joints at the intersection of differing materials.
Sample and technical data of all specified caulking and sealing compounds intended
for use on buildings shall be submitted to the Project Manager for approval prior to
delivery.
3.2. Storage
4.0 MATERIALS
4.1. General
4.1.2. Material selected shall have proven ability to withstand the conditions
prevailing at the site and written documentation shall be made available by
manufacturer to the Project Manager before selection.
PROJECT NO. : 19.4308 DIVISION : THERMAL AND MOISTURE PROTECTION SPEC. NO. : 07920
REVISION :0 DATE : January 2020 PAGE : 1 of 3
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Unless otherwise specified, compound for part of buildings of non-structural type shall
be a silicone sealant formulation such as Dow Corning 795 Silicone Building Sealant,
GE Silglaze N 10, IKA Glazing Netral or approved equal that cures in the presence of
atmospheric moisture to produce a durable and flexible low-modulus silicone rubber
building joint seal.
Porous substances shall be primed with primer as recommended by the manufacturer.
Shall be a one-part, moisture curing and fast skinning sealant, durable, flexible
and offer excellent performance in moving joints. It does not require primer on
most construction materials, such as Vulkem 931 by Tremco or acceptable
equivalent.
All areas to be caulked shall be cleaned of all contaminants and impurities. Porous
substances shall be cleaned where necessary by grinding, blast cleaning, mechanical
abrading or a combination of these methods as required, to provide a clean and dry
surface for sealant application.
Dust, loose particles and others should be blown out of joints with oil-free compressed
air or vacuum cleaned.
Metal or glass surfaces adjacent to masonry should be cleaned by wiping with an oil
free rag saturated with solvent such as toluol, or methyl ethyl ketone.
5.3. Masking
Areas adjacent to joints shall be masked to assure neat sealant lines. Do not allow
masking tape to touch clean surfaces to which the silicone sealant is to adhere.
Tooling shall be completed in the most continuous stroke practicable for the joints
addressed herein, immediately after sealant application and before a skin form.
Masking shall be removed immediately after tooling.
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Sealant shall be applied in the most continuous sequence practicable for the existing
joints on the building. A positive pressure adequate to properly fill and seal the joint
width shall be employed. Tool or strike sealant with light pressure to spread the
material against the back-up material and joint surfaces.
The sealed joint shall not be disturbed for at least 48 hours. Excess sealant on porous
surfaces shall be allowed to cure and then be removed by abrasion or other
mechanical means.
PROJECT NO. : 19.4308 DIVISION : THERMAL AND MOISTURE PROTECTION SPEC. NO. : 07920
REVISION :0 DATE : January 2020 PAGE : 3 of 3
DIVISION 8
DOORS AND WINDOWS
BITA
SPECIFICATION
08110
The work shall cover the furnishing of materials, labour, tools, equipment, fabrication and installation
of steel door and frame as shown in the Drawings or as specified herein.
Sample and technical data of proposed materials herein specified, shall be submitted to the
Project Manager for approval prior to delivery and fabrication.
Technical data shall be completed with mill certificate.
The Contractor shall prepare and submit Shop Drawings showing details of various parts,
method of suspension, dimensions and any other required details to the Project Manager
for review and approval.
Doors and frames shall be delivered in a package to prevent damage due to handling or
weather. All parts of frame shall be packaged together. Each door shall be packaged
individually.
Immediately after delivery, doors and frames shall be properly stacked and protected prior
to and after installation.
PROJECT NO. : 19.4308 DIVISION : DOORS AND WINDOWS SPEC. NO. : 08110
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3.4. Identification
Each door and frame assembly shall be marked with the appropriate door number which
shall be die-stamped on the hinge jamb of frames and on the hinge edge of doors near the
top hinge, and legible in the completed installation.
3.5. Hardware
The Contractor shall submit to the Project Manager for approval a comprehensive schedule
of proposed hardware listing by each door and frame, using door numbers, clearly
indicating manufacturer, catalogue number, design or pattern, material and finish for each
item of hardware. Hardware samples shall be submitted to the Project Manager for
approval, as specified in Specification 08700.
4.0 MATERIALS
Steel door and frame shall be constructed from steel material complying with SNI
1729:2015 or ASTM A36/36M standard, and shall be in accordance with the
manufacturer's standard, such as from Bostinco, Mesco Mitra Aditama, Lion, or
acceptable equivalent, and shall consist of the following materials:
Steel door and frame shall be constructed and fabricated in accordance with the
design and dimension as indicated in the Drawings and shall be pre-painted in the
factory in colour as specified.
4.2. Hardware
All locks and fittings shall be corrosion proof, provided by one manufacturer, and shall
be in accordance with Specification 08700.
5.1. Fabrication
PROJECT NO. : 19.4308 DIVISION : DOORS AND WINDOWS SPEC. NO. : 08110
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- Vision panel openings for glass lights in doors, if shown in the Drawings, shall
have fixed glass stops one side and removable glazing beads on the other
side.
- Where external doors have openings for glass panels, fixed glass stops
shall be on outside door face.
- Double door shall be equipped with T shaped astragal made of aluminium.
5.1.2. Frames
- Frames for doors shall be made of 2mm thick steel in profile as specified
by the manufacturer and as indicated in the approved Shop Drawings.
Frame shown fastened to the structure by means of exposed bolts shall
have anchors fabricated to detail.
Frames not otherwise shown shall have anchors fabricated to standard pattern
for the wall construction as indicated.
- Adequate plate reinforcement shall be provided for hardware.
5.2. Installation
5.2.1. Frames shall be aligned parallel to the wall, vertical members shall be plumbed in
two directions and horizontal head members shall be levelled.
Frame anchors shall be built-in and fastened rigidly to the wall.
5.2.2. Welded unit frames shall have removable temporary spreaders fitted so that the
spreaders may be easily removed after installation of the frames.
5.2.3. Doors and hardware shall be installed and adjusted to operate smoothly and freely
without binding, sticking or excessive clearance. Openings for glass lights shall be
left ready for glazing.
5.2.4. Gaps between frames and wall openings shall be sealed with joint sealant
complying with the requirements of Specification 07920.
5.3. Painting
5.3.1. All internal doors, door frames and reinforcing plates shall be shot blasted and
thoroughly cleaned before treatment and shall be rust-proofed by zinc phosphate
primer.
5.3.2. The outer part of steel doors and frames shall be finish painted in powder coating
in colour as specified by Colour Scheme or as directed by the Project Manager.
Painting work shall be carried out at the paint workshop in oven baked system.
PROJECT NO. : 19.4308 DIVISION : DOORS AND WINDOWS SPEC. NO. : 08110
REVISION :0 DATE : January 2020 PAGE : 3 of 3
BITA
SPECIFICATION
08120
The work shall cover the provision and installation of aluminium doors, windows including
louvers, and frames as shown in the Drawings or as specified herein, including labour
supervision, materials, equipment and incidentals required and necessary to complete the
system.
3.1.1. Samples of unit frame profiles and glass, 210mm x 297mm size, shall be
submitted to the Project Manager for approval prior to fabrication of units.
Sample acceptance will be for profile, anodizing, colour and finishing,
appearance and glazing detail only. Compliance with other requirements is the
responsibility of the Contractor.
3.1.2. Submit samples for specified finishes. Submit samples finished on the
proposed alloy on 300mm lengths of extrusions or 300mm square of sheet or
plate, showing maximum range or variation in texture, gloss, colour and
shade. Sample submittal and acceptance shall be for colour, texture and
spicular gloss.
PROJECT NO. : 19.4308 DIVISION : DOORS AND WINDOWS SPEC. NO. : 08120
REVISION :0 DATE : January 2020 PAGE : 1 of 6
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- Coat thickness.
- Staining.
- Weight.
- Corrosion.
3.3.1. Shop Drawings which shall include all detailing, framing, fastening and
anchoring system of the work, shall be prepared by the Contractor and shall be
submitted to the Project Manager for approval prior to installation.
3.3.2. All dimensions shall be verified on the field and shall be shown in the Shop
Drawings.
3.3.3. The Contractor shall be responsible for any discrepancy on the dimensions
and final fitting of all parts of the work, coordination with other work, and all
necessary work to accommodate the work covered in this section, so as to
achieve the intentions of the design.
3.4.1. Aluminium work and fittings shall be supplied in accordance with the
Drawings, free from twists, buckles and defects.
3.4.2. Immediately after delivery, aluminium work and fittings shall be properly
stacked in a clean dry place and protected from damage or abrasion prior to
and after installation.
All items shall be kept clean and free from droppings of mortar, plaster, paint
and others.
3.5. Warranty
The Contractor shall furnish to the Owner, a written warranty covering the satisfactory
installation, operation and condition of all aluminium works as specified herein for a
period of one year after the date of final acceptance. During this period the Contractor
shall repair or replace any defective work at his expense.
4.0 MATERIALS
4.1. Aluminium
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4.1.3. Exposed surfaces of aluminium shall be free of die marks, scratches, blisters,
"leave-off" marks, or other blemishes which are visible.
4.2.1. Fasteners shall be stainless steel, AISI type 300 series, selected to prevent
galvanic action between fasteners and components fastened. Where exposed
in finished surfaces, use oval-head countersunk head screws with shank
diameter one size smaller than the diameter of holes in fastened material, and
colour to match adjacent surfaces.
4.3.1. Unless otherwise shown in the Drawings, door panel shall be medium density
fibreboard (MDF) made from wood fibers glued under heat and pressure, and
shall have minimum characteristics as follows:
– Formaldehyde-free,
– Water resistant,
– Made of rubber wood,
3
– Density 750-800kg/m
– Thickness according to the Drawings
4.4.1. Glass for aluminium doors and windows shall be in accordance with
Specification 08800.
Caulking and sealing materials for covering screws and filling gaps shall be in
accordance with the requirements of Specification 07920.
All locks and fittings shall be as indicated in the Drawings and in accordance with
Specification 08700.
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5.1. General
5.1.1. All aluminium profiles to be used shall have been carefully selected, having
uniformity in colour, dimension and alignment and be free from any defect.
All profiles shall be approved by the Project Manager.
5.1.2. Prior to commencing the work, the Contractor shall check the Drawings and
the site condition and shall prepare Shop Drawings that are made based on
the dimension and condition on site.
No work shall commence on fabrication or erection until the Shop Drawings
submitted by the Contractor have been approved by the Project Manager.
5.1.3. The Contractor shall make a mock-up of each joint and each connection of
aluminium to other construction system of other material.
5.1.4. Assembly, setting and connecting of aluminium profiles shall be carried out
according to the manufacturer's instruction, the Drawings and the approved
Shop Drawings.
5.1.5. Ensure that anchors and inserts, installed by others, are adequate to meet
specified requirements. Make adequate adaptations before installation if
required.
5.2. Fabrication
5.2.2. The Contractor shall be responsible for the sound construction of the
components.
Where joints are not detailed in the Drawings, they shall be positioned and
constructed so that they will transmit the loads and resist the stresses to which
they will be subjected.
All components shall be true to the pattern.
5.2.4. End of profile shall be strongly and accurately connected by using anti-rust
fasteners as recommended by the manufacturer of aluminium profiles.
Welding shall be neatly done so as to get a good shape and the best quality of
installation.
5.2.6. Ensure that glazing rebate is provided with depth and width to accommodate
specified glass in accordance with glass manufacturer's recommendations.
Install glazing gaskets anchored to aluminium extrusions.
PROJECT NO. : 19.4308 DIVISION : DOORS AND WINDOWS SPEC. NO. : 08120
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5.3. Installation
5.3.1. General
5.3.2. Caulking
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5.3.3. Hardware
5.3.4. Glazing
All glass installation on doors section shall be fitted out with standard
manufacturer's hardware and neoprene weather stripping and flashings, and in
accordance with the requirements of Specification 08800.
5.4.2. Refinish shop applied finishes in field only with approval from the Project
Manager.
5.5. Protection
5.5.2. Remove protection from metal glazing surfaces before installation of glass.
PROJECT NO. : 19.4308 DIVISION : DOORS AND WINDOWS SPEC. NO. : 08120
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BITA
SPECIFICATION
08210
The work shall cover the provision and installation of wood doors and frames, including wood
reveals and frames to wood louvers, as shown in the Drawings or as specified herein, including
labour supervision, materials, equipment and incidentals required and necessary to complete
the system.
2.3. Specifications:
3.1. Samples
Samples of sections and finishes which shall include proposed types of wood
doors/windows and frames, shall be submitted to the Project Manager for approval
prior to delivery.
Cost of samples shall be the Contractor's responsibility.
Shop Drawings are required to show fabrication details, glass openings, and notes on
materials and finish.
3.3.1. Wood work and fittings shall be supplied in the manufacturer's original
unopened protective packages, clearly identified, and shall be stored in an
area where temperature and humidity will not vary greatly.
3.3.2. Immediately after delivery, wood work and fittings shall be properly stacked in
a clean dry place where temperature and humidity will not vary greatly, and
shall be handled carefully to avoid damage to faces and edges.
PROJECT NO. : 19.4308 DIVISION : DOORS AND WINDOWS SPEC. NO. : 08210
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4.0 MATERIALS
4.1. General
All doors leaves, frames and other wood works shall be prefitted, premachined for
hardware and prefinished at the factory.
Give the manufacturer sample notice for fabrication.
4.2. Doors
Door frames made of wood shall be from kiln dried Kamper wood, with
durability and strength of class II as specified in SNI 7973:2013.
a. Internal Frame
- Internal frames (rails, stiles, lock rail and lock block) for internal and
external doors shall be kiln-dried Meranti or Kapur, with durability of
class I and strength of class II complying with SNI 7973:2013.
- Internal frames in hollow and solid core construction shall be
nominally 100mm wide x 30mm deep giving an overall thickness of
door leaf of nominally 42mm.
b. Core Construction
c. Facing
d. Manufacturer
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- Rails and stiles of engineering type for general internal doors shall be
constructed from multi-layered wood or Meranti core, and wood
lipping, covered/laminated with 2mm thick veneer of teak wood.
- Rails and stiles of solid type for area as shown in the Drawings shall
be constructed of solid Meranti, covered/ laminated with 2mm thick
veneer of teak wood.
b. Panels
c. Manufacturer
4.2.5. Edge-Stripping
4.3. Glass
All locks and fittings for wood doors and windows shall be as indicated in the Drawings
and in accordance with the requirements of Specification 08700.
5.1. General
5.1.1. Prior to commencing the work, the Contractor shall check the Drawings and
the site condition and shall prepare Shop Drawings which are made based on
the dimension and condition on site.
No work shall commence on fabrication or erection until the Shop Drawings
submitted by the Contractor have been approved by the Project Manager.
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5.1.2. All wood works to be used shall have been carefully selected, having
uniformity in colour, dimension and alignment and be free from any defect.
5.1.3. All wood doors shall be delivered to the site complete with hinges, hardware,
frame and others. All hinges and hardware shall refer to Specification 08700.
5.1.4. All wood doors shall be accurately manufactured and assembled to the correct
shape and size as set forth in the Drawings and the approved Shop Drawings,
and be fitted in locations shown thereon. Door frames shall be butt-jointed. Do
not mitre frames.
5.2. Examination
- Verify that frames comply with indicated requirements for type, size,
location, and swing characteristics and have been installed with plumb
jambs and level heads.
- Reject doors with defects.
5.2.2. Do not proceed with installation until unsatisfactory conditions have been
corrected.
5.3. Installation
5.3.1. All doors shall be installed complying with manufacturer's instructions and
referenced quality standard and at location as indicated in the Drawings.
5.3.2. Align and fit doors in frames with uniform clearances and bevels as indicated
in the approved Shop Drawings. Do not trim stiles and rails in excess of limits
set by manufacturer. Machine doors for hardware. Seal cut surfaces after
fitting and machining.
5.3.4. After installation, the surface of door shall be aligned, straight and fine with
uniform colour and there shall be no discolouration and defect on any part.
5.3.5. All glass installation on doors sections shall be fitted out with standard
manufacturer's hardware, weatherstripping and flashings.
5.4. Finishing
5.4.1. All wood doors and frames shall be finished in transparent colour as
determined later in Colour Scheme.
Painting shall be carried out in accordance with the requirements of
Specification 09930.
5.4.2. Facing made of calcium silicate board shall be finished with decorative paint
as specified in Specification 09910, in colour as shown in the Drawings or
Colour Scheme.
PROJECT NO. : 19.4308 DIVISION : DOORS AND WINDOWS SPEC. NO. : 08210
REVISION :0 DATE : January 2020 PAGE : 4 of 4
BITA
SPECIFICATION
08450
GLASS DOORS
This work shall cover the furnishing and installation of all glass doors and necessary
accessories as indicated in the Drawings and as specified herein, but not to be limited to the
following:
- Door panels.
- Hardware.
Specifications:
Prior to ordering and delivery, technical/product data of each glass door shall be
submitted to the Project Manager for approval.
3.2.1. The Contractor shall prepare and submit Shop Drawings showing the following
for the approval of the Project Manager.
Submit complete hardware schedule for glass doors organized into sets based on
hardware specified. Coordinate hardware with doors, frames, and related work to
ensure proper size, thickness, hand, function, and finish.
PROJECT NO. : 19.4308 DIVISION : DOORS AND WINDOWS SPEC. NO. : 08450
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4.0. MATERIALS
4.1. General
All materials specified herein shall be new and of first quality, from a manufacturer
with a proven record in this field of production, and of acceptable quality to the Project
Manager.
Unless otherwise indicated in the Drawings, glass doors shall be frameless double
acting swing type.
Door panel shall be flat, fully tempered glass made of clear glass, in thickness as
shown in the Drawings, complying with the requirements of Specification 08800.
Size of each door panel shall be as indicated in the Drawings.
4.4. Hardware
Hardware for glass doors such as pull handle, double acting floor closer, locks, and
cylinders shall be as indicated in the Drawings and Specification 08700.
4.5. Weatherstripping
Glass and glazing shall comply with requirements of Specification 08800 and the
specified Drawings.
PROJECT NO. : 19.4308 DIVISION : DOORS AND WINDOWS SPEC. NO. : 08450
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5.1. Fabrication
5.1.1. General
- Fabricate all glass door components to designs and sizes indicated in the
Drawings. Sizes of doors and profile requirements of fittings and hardware
shall be as indicated in the Drawings.
- Fabrication shall be as follows:
5.1.2. Prefabrication
5.1.3. Continuity
5.2. Examination
Examine substrates and supports with the installer, present for compliance with
requirements indicated, installation tolerances, and other conditions that affect
installation of glass doors. Correct unsatisfactory conditions before proceeding with
installation.
5.3. Installation
5.3.1. Install all glass doors and associated components in accordance with
manufacturer's printed instructions and recommendations.
Set units level, plumb, and true to line.
Lubricate hardware and other moving parts, if necessary and as
recommended.
5.3.2. Install all weather-stripping and glass edge protection in accordance with
manufacturer's printed instructions and recommendations and the approved
Shop Drawings.
5.4.1. Clean door and frame surfaces promptly after installation, exercising care to
avoid damage to coatings.
PROJECT NO. : 19.4308 DIVISION : DOORS AND WINDOWS SPEC. NO. : 08450
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5.4.3. Adjust doors and hardware to provide a tight fit at contact points and at
weather-stripping and for smooth operation and weather tight closure.
5.4.4. Adjust operating hardware to ensure proper operation. Set, seal, and grout
floor closer cases. Coordinated cylinder installation.
5.5. Protection
Ensure that all glass doors will be without damage or deterioration, other than normal
weathering, at the time of acceptance.
PROJECT NO. : 19.4308 DIVISION : DOORS AND WINDOWS SPEC. NO. : 08450
REVISION :0 DATE : January 2020 PAGE : 4 of 4
BITA
SPECIFICATION
08700
FINISH HARDWARE
The work shall cover the furnishing and installation of all the hardware for doors and windows as
shown in the Drawings and as hereinafter specified.
2.2. Specifications:
3.1.1. Samples and technical data of proposed materials and components herein
specified shall be submitted to the Project Manager for approval prior to delivery.
3.1.2. Submit 3 copies of complete hardware schedule listing all door/window numbers
for each of hardware set.
Hardware shall be delivered to the project site in the manufacturer's original package.
Each article of hardware shall be neatly wrapped and individually packed in a substantial
carton or other container, properly identifiable with the permanent hardware schedule,
and shall be stored under cover in a clean dry place, free from deleterious influences.
4.0 MATERIALS
4.1. General
4.1.1. All materials specified herein shall be new and of first quality, free from any
defect, and the manufacturer having a proven record in this field of manufacturer.
4.1.2. All fittings shall be corrosion-proof in all locations where exposed to a relative
humidity of more than 70%.
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4.1.3. Lock system shall be sufficiently broad in coverage and types available to
provide master-keying for door locks, cabinet locks, utility panelboard locks,
padlocks and keyed switches, unless otherwise shown.
4.1.4. Establish key system based upon specified requirements and per exact
requirements determined by the Project Manager at the time after starting the
work under this contract.
4.2. Hardware
All locksets for external and internal doors shall be from Fino, Dekkson or
acceptable equivalent.
All locksets shall consist of the following:
4.2.2. Handles
Unless otherwise directed by the Project Manager, type of handle whether lever
handle on plate or rose, pull handle on plate or rose, knob on plate or rose, and
each rose complete with escutcheon, shall be in accordance with the type of
door and as shown in the Drawings.
4.2.3. Hinges
- Hinge for aluminium amd wood doors shall be full mortise butt type made of
steel with polished brass finish, in size of 102 mm x 76mm x 2mm.
- Hinges for steel doors shall be made of steel with brass pin, in appropriate
sizes corresponding with the door weight, or according to the standard of
steel door manufacturer.
- Window hinges of full mortise butt type shall be made of steel with polished
brass finish in size of 76mm x 64mm x 2mm.
- Window hinges of friction stay shall be in appropriate size suitable with the
size and weight of each window.
Window holder for window with full mortise butt hinge shall be of hook type made
of nickel plated brass in size and length according to the standard manufacturer.
Window lock/fastener shall be of cam handle type made of brass with polished
brass finished.
Each window leaf shall have one lock/fastener.
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All double doors shall be fitted with flush bolt made of steel with satin chrome
finish.
Door stop to prevent the door from banging to the wall, shall be of floor type
made from rubber with steel reinforcement.
4.2.8. Padlock
Padlock, if required, shall be made of solid stainless steel with shackle made of
hardened stainless steel.
Size of padlock to be used shall be in accordance with the door size.
Top and bottom patch fittings, bottom patch lock fitting and accessories for
frameless glass doors of double action swing type shall be manufacturer's
standard fittings of profile and requirements as indicated in the Drawings and
shall be completed with cylinder lock, handle and floor closer as herein specified
or as shown in the Drawings..
4.2.10. Closers
a. Overhead Closers
All external doors and all doors leading to air conditioned rooms shall be
provided with overhead closer of "hold open arm" type, with size according
to the door width and weight.
b. Floor Closers
All double acting doors and glass doors shall be provided with floor closer of
"hold open" type, with size according to the door width and weight.
Unless otherwise shown in the Drawings, all the bottom of the doors leaves
leading to air conditioned rooms shall be provided with door seal of brush strip
seal type made of nylon complete with aluminium holder, such as RP2A by
Raven or acceptable equivalent.
4.3. Finishes
5.1. General
5.1.1. Contractor shall submit Shop Drawings for approval prior to delivery and
construction.
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5.1.2. All fittings shall be installed in accordance with the manufacturer's written
instructions and be protected against damage and left in a clean and intact
condition at all times.
5.2.1. Each door shall be installed to its frame with 3 (three) hinges and shall be
provided with lockset, door stop, and others as shown in the Drawings.
5.2.2. Lockset shall be installed with door pull/handle or latch at 100cm above the finish
floor.
5.2.3. Unless otherwise shown in the Drawings, top hinges for doors shall be installed
with the centreline of hinge not more than 120mm below the top of door.
Bottom hinges shall be installed with the centreline of hinge not more than
250mm above the finish floor.
Intermediate hinges shall be installed with equal distance between the top and
bottom hinges.
5.2.4. Double door shall be provided with flush bolt. The flush bolt shall be installed on
the inactive door leaf and the installation shall be in accordance with the
manufacturer's installation instruction.
5.2.5. Door stop shall be installed on floor or wall, depending on location of each door,
and a manner according to the manufacturer’s installation instruction.
Door stop shall be provided to all doors, except otherwise determined by the
Project Manager.
5.2.6. Overhead closer for single acting doors shall be installed in accordance with
the manufacturer's installation instruction and each door leaf shall have 1 (one)
closer, except otherwise specified.
5.2.7. Patch fitting for double acting glass doors shall be installed to the prepared holes
on door panel in a manner according to the manufacturer’s installation
instruction, and each door leaf shall have 1 (one) floor closer.
5.2.8. Door seal shall be installed in a manner according to the installation instruction of
the door seal manufacturer and as shown in the approved Shop Drawings.
5.3.1. Unless otherwise shown in the Drawings, all window leaves shall be attached to
the window frame by using hinges of full mortise butt type or friction stay in a
manner according to the installation instruction of the hardware manufacturer.
Type of hinge to be used shall be as shown in the Drawings.
The position of hinges or friction stay shall be according to the direction of the
windows are to be opened.
5.3.2. Each window shall be completed with a window lock/fastener, and window
holder for windows with hinges of full mortise butt type.
5.4.1. Protect doors, windows, frames and finish hardware from damage. Prior to
completion, restore damaged doors, windows and frames to original condition,
or replace with new ones.
PROJECT NO. : 19.4308 DIVISION : DOORS AND WINDOWS SPEC. NO. : 08700
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5.4.2. Upon completion of installation, thoroughly clean window and frame surfaces in
accordance with manufacture's recommended procedure. Do not use abrasive,
caustic, or acid cleaning agents.
PROJECT NO. : 19.4308 DIVISION : DOORS AND WINDOWS SPEC. NO. : 08700
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BITA
SPECIFICATION
08800
This work shall cover transportation, furnishing of manpower, equipment and tools and the
installation of all glass and glazing as shown in the Drawings and as specified herein.
2.2. Specifications:
Samples in sufficient size and technical data of proposed materials and components
herein specified shall be submitted to the Project Manager, for approval prior to
delivery.
Glass shall be neatly stored in a clean dry place and be protected from damage.
Sheets shall be separated by an approved material, placed to minimize stress on the
glass while in storage.
Sheets which have been delivered in a damp condition shall be separated and dried
before storage.
Glass shall not be stored laid flat.
3.3. Warranty
Warranties specified in this Specification shall not deprive the Owner of other rights
the Owner may have under other provisions of the Contract Documents and will be in
addition to and run concurrent with other warranties made by the Contractor under
requirements of the Contract Documents.
PROJECT NO. : 19.4308 DIVISION : DOORS AND WINDOWS SPEC. NO. : 08800
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4.0 MATERIALS
Plain glass shall be selected clear float glass sheet which is flat and having uniform
thickness, free from any defect and from the best quality conforming to SNI 15-0047-
2005 and SNI 15-0130-1999, such as Indoflot type by Asahimas or acceptable
equivalent.
Unless otherwise indicated in the Drawings, thickness shall be 5mm in minimum with
sizes as required and as indicated in the Drawings.
- Flat heat-strengthened and flat fully tempered coated and or uncoated glass used
in general building construction complying with ASTM C1048 and SNI 15-0131-
2006, with nominal thickness as indicated in the Drawings.
- Such as Magitemp by Magi, or by Asahimas or by Sinar Rasa Kencana.
4.3. Mirror
Elastomeric sealant or other equal synthetic material complying with ASTM C 920
shall be used throughout, unless otherwise specified, for all glazing in metal/aluminium
frames.
Type and dimension of neoprene/gasket shall be made suitable for each
metal/aluminium frame.
4.5. Glazing
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ꞏ Neoprene.
ꞏ EPDM.
ꞏ Silicone.
ꞏ Thermoplastic polyolefin rubber.
5.1. General
5.1.1. Drawings only indicate approximate glass size. True sizes and proper edge
clearances shall be determined by field measuring the actual unit to receive
the glass, and by following glazing dimensions and instructions provided there
by.
5.1.2. Each glass sheet shall be clearly labelled and marked of type, thickness and
other data required.
All labels shall to be removed after the Project Manager's approval.
5.1.3. All glass and glazing shall be installed in accordance with the manufacturer's
installation instruction.
5.2.1. Do not proceed with glazing when ambient and substrate temperature
conditions are outside the limits permitted by glazing materials manufacturer
or when glazing channel substrates are wet from rain, condensation, or other
causes.
5.2.2. Install liquid sealant at ambient and substrate temperatures above 40F
(4.4C).
- Locate and provide holes and cut-outs in glass to receive hardware before
tempering glass. Cutting, drilling or other alterations to glass after tempering shall
not be allowed.
- Fabricate work to accommodate required fittings, hardware, anchors, and
reinforcement and accessory items.
PROJECT NO. : 19.4308 DIVISION : DOORS AND WINDOWS SPEC. NO. : 08800
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5.4. Installation
Operative sashes shall move freely and properly in the frame of the unit prior
to glazing. Movable items shall be secured, fixed, or in a closed and locked
position until glazing compound has thoroughly set.
The surfaces of all rabbets shall be clean and dry and shall be primed with one
coat of primer as specified by the neoprene/gasket manufacturer.
Prior to setting, glass surfaces to which neoprene/ gasket is to be applied shall
be clean of dust, moisture, slip sheet chemicals or shop coating applied by the
glass manufacturer.
5.5.2. Protect glass from contact with contaminating substances resulting from
construction operations including weld splatter. If, despite such protection,
contaminating substances do come into contact with glass, remove them
immediately as recommended by glass manufacturer.
5.5.3. Examine glass surfaces adjacent to or below exterior concrete and other
masonry surfaces at frequent intervals during construction, but not less than
once a month, for build-up of dirt, scum, alkali deposits, or stains, and remove
as recommended by glass manufacturer.
5.5.4. Chipped, cracked, abraded, broken and imperfect glass shall be replaced at
no additional cost to the Owner. Upon completion of the work, all glass
surfaces shall be thoroughly cleaned, with all labels, paint spots and other
defacements removed.
5.5.5. Care and caution shall be taken not to scratch glass surface. Washing down
shall be with mild soap or neutral detergent and water. Paraffin, turpentine,
petroleum or similar solvents may be used for removing persistent marks.
PROJECT NO. : 19.4308 DIVISION : DOORS AND WINDOWS SPEC. NO. : 08800
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DIVISION 9
FINISHES
BITA
SPECIFICATION
09310
CERAMIC TILES
The work shall consist of the furnishing and installation of all ceramic tiles as shown in the
Drawings and/or hereinafter specified.
The work shall include but not be limited to the following:
2.4. Specifications:
Samples and technical data of proposed materials shall be submitted to the Project
Manager for approval prior to delivery.
Provide full range of colours and textures for tile as available for selection and
samples of those selected.
Cost of samples shall be the Contractor's responsibility.
3.2.1. All materials shall be delivered to the project site in original containers,
bundles or packages with seals unbroken and labels intact, and shall be stored
in a clean dry place and protected from damage or rain.
3.2.2. Extra materials shall consist of not less than two standard packages for each
colour, type and size of field tile used in this work, and one standard package
for each colour and type of base tile.
4.0 MATERIALS
4.1. General
All tiles shall be new, free from any defect and of first quality, from a manufacturer
with a proven record in this field of production.
Tiles shall be of colour and type as specified in Colour Scheme or as directed by the
Project Manager.
Unless otherwise shown in the Drawings, ceramic tiles shall consist of the following
types and sizes:
Adhesive of thin bed up to 3mm for floor and wall tiles, and submerged area or pools
shall consist of synthetic latex based liquid mixed with dry mortar to produce a
superior mortar for use on concrete slab or vertical surfaces.
Synthetic latex based liquid shall comply with AS 2358, BS 5358 Part 1, ANSI 118.4,
118.1 and 136.1 such as AM 30 or MU-422 for ceramic tiles on floors and walls in dry
areas, AM 30 or MU-460, or BASF MasterTile 30 for ceramic tiles in wet areas, AM 42
or MU-402 for homogenous tiles on floors and walls.
4.5. Cement Mortar Bedding (thick bed minimum generally 25mm) – Mixed on Site
Cement grout shall be factory prepared portland powder mixture grout, factory
precoloured in colour as selected, such as AM 50 Coloured Ceramic Grout, MU-408,
Sika Tile Grout, BASF MasterTile 15 or acceptable equivalent.
5.1. Preparation
5.1.1. Installation of tiles shall be deferred until hangers, electrical, mechanical and
other works that are to be upon, in or behind tiles have been installed and
satisfactory protection of adjoining work has been provided.
5.1.2. Stops, returns, caps, trimmers and special shapes shall be provided as
required for sills, jambs, stair nosing and other conditions to provide a
complete and neatly finished installation.
Place tiles while the mortar is wet and tacky and bed tiles firmly. Align the joints and
clean the tiles regularly as work progresses. Large tiles and mosaics shall be buttered
on the back before placement.
Use mortar bedding (thick bed) in the following circumstances:
Where required to achieve fall in floor tiles or where shown in the Drawings provide
composition mortar screed minimum 25mm thick reinforced with "chicken" wire and
lay to falls.
Dampen floors before installation.
5.5.1. Surfaces to receive applications of tiles shall be clean and free of dirt, dust,
oil, grease and other deleterious matter.
5.5.2. Tile bases or coves shall be solidly backed with mortar as required and
specified herein. Each tile shall be brought to true, even and level plane using
a beating block. A test of plane distortion shall be made with a trade approved
level. Positive compression of each tile is required to establish proper bond.
Tile that is out of true plane or misplaced shall be removed and reset.
5.5.3. Tile shall be laid from the centrelines of borders, if any, so as to make the
patterns symmetric, with no cuts less than one-half of the tile width.
5.5.4. Joints shall be straight, level, perpendicular and of even width not exceeding
1.6mm. Walls shall be built of full courses, which may extend to a greater
height but in no case lower than the height shown in the Drawings.
Vertical joints shall be maintained plumb for the entire height of the tile work.
5.5.5. Tile shall be cut with a suitable trade approved cutting tool and rough edges
shall be ground smooth.
Damaged, defective or badly cut tile shall be replaced by the Contractor at his
expense.
5.6. Joints
2
Provide a movement joint in every 8m tiles and bedding where one exists in the
concrete slab below and where shown in the Drawings. Movement joints shall go right
through tile and bedding to the background.
Provide joints also at the following locations:
Joints shall be not less than 6mm nor greater than 10mm. Clean joints and fill with
coloured silicon to match the grout.
5.7. Grouting
Tile shall have the edges wetted and shall be grouted full with a plastic mix of neat
suitably coloured cement grout, immediately after a respective area of tile has been
set. The joints shall be tooled slightly concave, and the excess cement mortar shall be
cut off and wiped from the face of the tile.
Interstices or depressions left in the mortar joints after the grout has been cleaned
from the surface shall be roughened at once and filled to the spring line of the cushion
edge before the mortar begins to harden.
5.8.1. Upon completion, wall and floor surfaces shall be thoroughly cleaned. Acid
shall not be used for cleaning glazed tiles.
5.8.3. Protect tile work under construction. Provide coverings, barriers and others as
necessary.
SPECIFICATION
09380
The work shall consist of the furnishing and installation of all natural stone tiles as shown in the
Drawings and/or hereinafter specified.
3.1. Samples
Samples of proposed materials shall be submitted to the Project Manager for approval
prior to delivery.
Submit samples for each colour, grade, finish, type, and variety of stone consisting of
300mm² units. Include a minimum of three units in each set showing the full range of
visual characteristics to be expected in the completed work.
Obtain samples from same source to be used in the work of this Specification.
Cost of samples shall be the Contractor's responsibility.
Submit Shop Drawings indicating cut sizes, dimensions, sections and profiles of stone
units, joint patterns, and details showing relationship of units to adjacent work. Show
installation details at special and substrate conditions.
All materials shall be stored in a clean place and protected from damage.
Handle stones and related materials to prevent deterioration or damage due to
moisture, temperature changes, contaminants, corrosion, breakage, chipping, or
cracking.
4.0 MATERIALS
4.1.1. Provide matched blocks from a single quarry for each type, variety, colour,
and quality of stone required.
4.1.2. Natural stone tiles of black colour shall be Andesit or acceptable equivalent
and shall be of standard grade, free from cracks or seams which may impair
its structural integrity of function. Inherent variations of characteristics of the
source from which stone is obtained will be acceptable.
Natural stone tile shall have size and thickness as shown in the Drawings.
Cement mortar shall be of premix type specially manufactured for installing natural
stone tiles, such as MU-402 by PT Cipta Mortar Utama or Mortindo or GE Mortar or
acceptable equivalent.
4.3. Grout
Cement grout shall be factory prepared portland powder mixture grout, factory
precoloured in colour as selected, such as MU-408 by PT Cipta Mortar Utama or
Mortindo or GE Mortar or acceptable equivalent.
Water repellent to avoid fungus and moss shall be colourless, slip and stain resistant
sealer, not affecting colour or physical properties of stone surfaces, such as Sicosol
from Propan Raya.
5.1. Preparation
5.1.1. Before installing stone tiles, clean substrates to remove dust, debris, and
contaminants not compatible with setting material.
5.1.2. Examine surfaces to receive tiles, setting beds before the installation begins.
5.1.3. Do not proceed with installation work until unsatisfactory conditions have been
corrected.
5.2.1. Surfaces to receive applications of stone tiles shall be clean and free of dirt,
dust, oil, grease and other deleterious matter.
5.2.2. Stone tile bases shall be solidly backed with mortar as required and specified
herein. Each tile shall be brought to true, even and level plane using a beating
block. A test of plane distortion shall be made with a trade approved level.
Positive compression of each tile is required to establish proper bond. Stone
tile that is out of true plane or misplaced shall be removed and reset.
5.2.3. Stone tile shall be laid from the centerlines of borders, if any, so as to
symmetries the patterns with no cut less than one-half of the tile width, unless
otherwise specified.
5.2.4. Joints shall be straight, level, perpendicular and of even width not exceeding
1.6mm. Walls shall be built of full courses that may extend to a greater height
but in no case lower than the height shown in Drawings.
Vertical joints shall be maintained plumb for the entire height of the tile work.
5.2.5. Stone tile shall be cut with a suitable trade approved cutting tool and rough
edges shall be ground smooth.
Damaged, defective or badly cut tile shall be replaced by the Contractor at his
expense.
5.3. Grouting
Stone tile shall have the edges wetted and shall be grouted full with a plastic mix of
neat suitably coloured cement grout, immediately after a respective area of tile has
been set. The joints shall be tooled slightly concave, and the excess cement mortar
shall be cut off and wiped from the face of the tile.
Interstices or depressions left in the mortar joints after the grout has been cleaned
from the surface shall be roughened at once and filled to the spring line of the cushion
edge before the mortar begins to harden.
5.4.2. Replace damaged stone tiles with new units to match approved samples
without evidence of replacement.
5.4.3. Clean stone tiles after setting and grouting are complete. Use procedures
recommended by stone fabricator for types of application.
5.4.4. Apply water repellent sealer to clean stone tiles surfaces according to sealer
manufacturer's printed instructions.
5.5. Protection
5.5.2. Protect set, pointed, and grouted stone tiles during construction with non-
staining kraft paper. Where adjoining areas require construction work access,
cover stone tiles with a minimum of 18mm untreated plywood over kraft
paper.
5.5.3. Before inspection for completion, remove protective covering and clean
surfaces using procedures, products, and materials recommended by the
stone producer.
SPECIFICATION
09910
PAINTS
This work shall consist of the provision and application of all shop and field painting work, for
all structural and non-structural components of the buildings, including all surfaces designated
to be painted as shown in Drawings or Colour Scheme, unless otherwise noted.
This work shall include but will not be restricted to supply of labour, materials, scaffolding and
tools to be used for preparation of surfaces, application of paint, making good any defect and
cleaning of any splash to other work. All coating shall be as required in this Specification or
determined by the Project Manager.
Unless otherwise specified, all interior and exterior surfaces shall receive one coat of primer
and two coats of finish.
Full details and colour card of proposed materials and manufacturers shall be
submitted before construction. Failure to do so may lead to rejection of materials on
site and failure to meet program requirements.
All materials shall be of such quality as to produce first class and durable finishes and
to be at least equal requirements of the relevant standards.
3.2.1. Before painting with a particular system commences, the Contractor shall
paint test areas or sample panels to demonstrate that the specified thickness
and finish to the paint film is being obtained all shall be approved by the
Project Manager.
3.2.2. The paints, equipment and method of application used for test areas or
sample panels shall be representative of those to be used for the work.
Test areas or sample panels shall be retained and shall form the standard for
all subsequent work.
All coating shall be fresh stock and be of new and first quality, delivered at job site in
unopened original manufacturer's containers, and stored in the dry, watertight,
lockable enclosure.
All coating materials shall be in sealed containers and labeled so as to plainly show
the designated name, formula or specification number, batch number, colour, date of
manufacture and manufacturer's directions.
3.4.1. Scaffolding used for painting shall be retained in position while work is being
carried out and for a period up to three days after completion, or alternatively,
other means shall be provided to give reasonable access for the Project
Manager to inspect prepared surfaces and paint films.
3.4.2. The Project Manager shall have free access to all work locations, and
warehousing facilities and the right to inspect the preparation of all surfaces
and the application of all paintings.
3.5.1. Before any deviation from this Specification, the Project Manager shall be
consulted. Failure to do so will in no way relieve the Contractor of his
responsibility for satisfactory compliance with standards and procedures set
forth in this Specification.
3.5.2. The Project Manager shall have the right to reject any work that is not carried
out in accordance with this or any other applicable Specifications. All expense
incurred by the correction of rejected work shall be borne by the Contractor.
Causes for rejection of work or portions shall include but not be limited to the
following:
4.0 MATERIALS
4.1. General
4.1.1. All coating materials shall conform to the specifications shown in the painting
schedule herein and to the requirements hereinafter specified. Paints shall not
contain any toxic or harmful substances such as lead, mercury or asbestos,
and all paints (primers, undercoats and finish) shall have low VOC (Volatile
Organic Compounds).
4.1.2. All primers and finish paints to be used in this work shall be provided by the
same designated manufacturer, and shall not be mixed with paint from other
sources or of dissimilar compositions.
For the purpose of establishing a basis of quality, the paints specified herein
are based upon paints as manufactured by Dulux, Jotun, or Propan, but the
designation thereof shall not be construed as being proprietary.
4.1.3. The Contractor shall provide painting schedule for each type of material to be
painted as stipulated in this Specification and as shown in the Drawings.
4.2.1. Primers
4.2.2. Undercoat
Undercoat for steel and miscellaneous metal surfaces shall be undercoat with
pigment of titanium dioxide and binder of alkyd, such as:
– Premium quality, 100% acrylic based emulsion paint, fungus resistant, for
exterior masonry, fiber cement boards and concrete surfaces, shall be as
follows:
– High quality alkyd enamel topcoat finish for steel, miscellaneous metal
and plastic surfaces shall be as follows:
Traffic markings paint shall be made from waterbased acrylic suitable for marking
interior and exterior curbing and lanes on driveways, sidewalks, factory floors, parking
lots and other areas where zone markings are required.
It shall meet the following requirements:
5.1.1. General
- All steel and metal surfaces shall have all mill scales, dust and rust
removed by dry sandblasted to Sa 2/SP-6.
- Excessive wire-brushing with power operated, rotary, wire brushes,
resulting in a burnished effect to the steel surface, shall be avoided.
- All steel and metal surfaces contaminated by oil or grease shall be washed
with clean white spirit. Oil or grease may, in locations approved by the
Project Manager, be removed from the surfaces of ferrous surfaces by
washing with a proprietary water-soluble mixture of solvent and detergent
followed by rinsing with clean water.
- Washing of steel/metal surfaces, where required to remove soluble salt
deposits shall be carried out using clean water and where conditions
permit, hose pipes and scrubbing brushes shall be used.
- Surfaces shall be primed with priming paint as soon as possible after
completion of the preparation process.
The rate of progress of surface preparation shall be controlled to ensure
that preparation and priming are carried out on the same day.
- Further surface preparation shall be carried out where there is evidence of
rusting or contamination resulting from prolonged exposure before
priming.
- After the surface is prepared in a manner acceptable to the Project
Manager, one coat of zinc chromate primer shall be applied to the steel
work at the fabrication shop.
Primer shall be applied by brushing to ensure a continuous film without
holidays.
Primer coat shall be applied immediately after the surface preparation
without any time lag.
- Fabricated steel/metal with the shop coat of primer after its erection in the
field shall be carefully examined and shall be treated with a touch-up coat
of zinc phosphate primer wherever the shop coat has been abraded,
removed or damaged during transit/erection, defaced during
welding/riveting and also over the field welds, bolts and nuts adopted for
structure.
After touching up, the second coat of zinc chromate primer shall be
applied over the erected steelwork.
- Galvanized surfaces to be painted shall be roughened with chemical
solvent specially produced for the purpose, or brushed by wire brush.
Clean the surfaces from dirty, dust, oil, grease and leftovers of roughing
work prior to applying primer coat.
- Galvanized surfaces not to be painted shall be solvent-cleaned.
Plastic surfaces to be painted (such as PVC) shall be gently roughed with 220
grit sandpaper. Clean the plastic surface from loose dust with a damp cloth.
The paint shall be applied when the plastic surfaces are already clean and dry.
5.2.1. General
- All finished surfaces shall be free from runs, drops, ridges, waves, laps,
brush marks and variation in colour, texture and finish. The covering of
each coat shall be complete and each coat shall be so applied as to
produce film of uniform thickness.
- Special attention shall be given to insure that all surfaces including edges,
corners, crevices, welds and rivets receive a film thickness equivalent to
that of adjacent painted surfaces.
- Adjacent areas and installation shall be protected using drop cloths or
other approved precautionary measures.
Other material surfaces adjacent to surfaces to receive water-based paints
shall be primed and/or touched up prior to the application of water-based
paints.
- The first coat of paint on concrete surfaces shall include such repeated
touching up of suction spots or overall applications of primer-sealer as
necessary to produce a uniform colour and gloss.
Finish coat : two (2) coats of high quality alkyd enamel topcoat finish
(@30microns or 14m²/litre).
Prime coat : one (1) coat of alkyd based primer with zinc phosphate
(45microns or 12m²/litre).
Undercoat : one (1) coat of undercoat (30microns or 17m²/litre).
Finish coat : two (2) coats of high quality alkyd enamel topcoat finish
(@30microns or 14m²/litre).
- All paint thickness in dry condition mentioned above are for indicatives
only. The nominal paint thickness in dry condition shall be in accordance
with the standard thickness of the approved paint manufacturer.
Paints other than water-based coatings shall be applied only to surfaces that
are completely free of surface moisture as determine by sight or touch.
Paint shall be applied in an environment conducive to controlled drying.
Surfaces that have been cleaned, pretreated and/or otherwise prepared for
painting shall be given a coat of the specified first coat material as soon as
practicable after such preparation has been completed, but in any event prior
to any deterioration of the prepared surface.
5.3.2. Brushes used for emulsion paint shall be soaked in water for a period of 2
hours prior to use.
5.3.3. Upon completion of the work, staging, scaffolding and containers shall be
removed from the site or disposed of in an approved manner. Paint spots, oil
or stains upon adjacent surfaces shall be removed and the entire job left clean
and acceptable to the Project Manager on final inspection. The scaffolding
shall not affect floor or wall surface all damage is Contractors responsibility.
Clothes and cotton waste that might constitute a fire hazard shall be placed in closed
metal containers or destroyed at the end of each working day.
SPECIFICATION
09930
TRANSPARENT COATING
The work shall consist of the provision and application of all wood and timber coatings work as
shown in the Drawings or Colour Scheme and in related Specification, unless otherwise noted.
The work shall include but not being restricted to supply of labors, materials, equipments and
tools to be used for preparation surfaces, application of paint, making good any defect and
cleaning of any splash to other work.
All coatings shall be as required in this Specification or determined by the Project Manager.
Full details and colour card of proposed materials and manufacturers shall be
submitted before construction. Failure to do so may lead to rejection of materials on
site and failure to meet program requirements.
All materials shall be of such quality as to produce first class and durable finishes and
to be at least equal requirements of the relevant standards.
3.2.1. Before painting with a particular system commences, the Contractor shall
paint test areas or sample panels to demonstrate that the specified thickness
and finish to the paint film is being obtained.
3.2.2. The paints, equipment and method of application used for test areas or
samples panels shall be representative of those to be used for the work.
Test areas or sample panels shall be retained and shall form the standard for
all subsequent work.
3.3.1. All coating shall be fresh stock and be of new and first quality, delivered at job
site in unopened original manufacturer's containers, and stored in the dry,
watertight, lockable enclosure.
3.3.2. All coating materials shall be in sealed containers and labeled that plainly
show the designated name, formula or specification number, batch number,
colour, date of manufacture and manufacturer's directions.
The Project Manager shall have free access to all work locations, and warehousing
facilities and the right to inspect the preparation of all surfaces and the application of
all paintings.
3.5.1. Before any deviation from this Specification, the Project Manager shall be
consulted. Failure to do so will in no way relieve the Contractor of his
responsibility for satisfactory compliance with standards and procedures set
forth in this Specification.
3.5.2. The Project Manager shall have the right to reject any work which is not
carried out in accordance with this or any other related Specifications. All
expense incurred by the correction of rejected work shall be borne by the
Contractor.
Causes for rejection of work or portions shall include but not be limited to the
following:
4.0 MATERIALS
4.1. General
4.1.1. All coating materials shall conform to the Specification shown in the painting
schedule herein and to the requirements hereinafter specified.
4.1.2. All painting materials to be used in this work shall be provided by the same
designated manufacturer, and shall not be mixed with paint from other sources
or dissimilar compositions.
For the purpose of establishing a basis of quality, the paints specified herein
are based upon paints as manufactured by PT Propan Raya or acceptable
equivalent, but the designation thereof shall not be construed as being proprie-
tary.
Transparent coating shall be transparent water based coating of acrylic emulsion resin
type specially designed to fulfill the needs of environmentally friendly coating and
suitable to beautify interior component and protect the wooden part of exterior
component, such as Ultran Aqua Politur by Propan Raya or equivalent.
Colour of transparent coating shall be as directed by the Project Manager.
4.3. Sandpaper
Type of sandpaper shall be suitable with the requirements in point 5.2 of this
Specification and shall be approved by the Project Manager.
5.1. General
5.1.1. Transparent coating shall be applied to all wood surfaces as shown in the
Drawings or as directed by the Project Manager.
5.1.2. Transparent coating shall be applied after all wood/timber works have been
installed in accordance with the Drawings and related Specifications.
Wood surfaces that shall receive transparent coating shall be clean, dry, and free from
all defective or poorly adhering material, dirt, grease, wax or others. All wood surfaces
shall be thoroughly rubbed down in the direction of the grain, using abrasive paper no.
180 and then dusted off.
For better weather resistance, brush evenly coat of Ultran Penetran UPT-851
by Propan Raya, especially for porous wood, allow to dry, then sand lightly
with sandpaper no.400.
Apply Aqua Politur by brush and allow to dry. Sand the coating lightly with
sandpaper no. 400. Repeat this step twice. Recoating time shall be after 90
minutes.
2 2
Theoretical coverage shall be 12 - 14m /lt. at coverage amount of 80gr/m for
one (1) coat at wet condition.
SPECIFICATION
10150
The work shall cover the furnishing and installation of all toilet and shower cubicles, including
their frames, partition panels and hardware as indicated in the Drawings or specified herein.
3.1. Samples
Submit two each 300mm long samples of portions of full size units showing
material proposed for use, including finish, fastening and support system.
Submit two 300mm x 300mm samples of portions of full size units for each
finished type showing material proposed for use, including finish, fastening
and support system. Samples shall show full range of colour, texture and
visual appearance to be expected in completed work.
3.2.1. Submit Shop Drawings for all components including complete layout plans,
elevations, details, for every location showing relationship of all system
components, anchorage and fastening device. Shop Drawings shall show
relationship to adjacent construction and shall indicate locations of related
work.
3.2.3. Shop Drawings shall contain a complete bill of materials for all parts, pieces,
screws and fasteners required for the complete installation of the toilet
cubicles system.
3.3.2. Deliver materials to site in ample time to avoid delay in job progress and at
such times as to permit proper coordination of the various parts.
3.3.3. Partition materials shall be stored under cover, clear of the ground with edges
protected from chipping. Partitions shall be stored horizontally on the flat
surface and a protective material such as thin foam that must be placed
between pre-painted sheets/panels.
Contractor installer shall be a firm with not less than 5 years successful
experience in installation of systems similar to the one required by this project
and acceptable to the manufacturer of the system. Contractor shall be
registered, trained, and authorized by the manufacturer.
3.4.2. Mock-Up
3.5. Coordination
The work of this section shall be completely coordinated with the work of other section.
Verify dimensions and work of other trades which adjoin materials of this section
before the installation of items herein specified.
4.0. MATERIALS
4.1. General
4.1.1. Cubicle panel shall be made from solid grade laminate or solid grade phenolic
sheet with melamine surface, aluminium skeleton internal frame and exposed
PVC profiles to offer unique toilet cubicle system.
4.1.2. Polyurethane is injected between two shells of solid grade laminate 3mm
thick, acting as permanent bonding agent laminate and frames. The
polyurethane foam is rot free and resistant to chemicals and shall not absorb
any moisture.
4.1.3. The solid grade laminate is resistant to chemicals, chlorine, disinfectants and
cleaning agents in safe concentrations, impact resistant, shrink and abrasion
resistant as well as heat resistant.
4.2. Construction
Head rail shall be painted/anodized aluminium extrusions that are fixed to tops
of frontals to provide lateral restraint.
Aluminium infill channels to door openings shall be cut neatly in one piece and
fixed between frontal panels.
4.2.3. Door
Doors shall be 1800mm x 600mm x 12mm solid core, highly moisture resistant
solid grade phenolic board.
4.2.4. Hardware
5.1. Inspection
5.1.2. Measuring
5.2. Installation
5.2.1. Installation shall comply with manufacturers written installation instruction and
comply with governing regulations and industry standards applicable to the
work. Scribe and cut units as required for uniform appearance and fit at
borders and penetrations. For interior work, commence installation only after
glazing is complete, exterior openings are closed, wet work is dried out, and a
uniform temperature of at least 15C is maintained in the building.
5.2.2. The partition panels and supporting end and bracing members required shall
be assembled and erected in neat and workmanlike manner with the least
possible drilling and cutting of walls, columns.
5.2.3. Joints between units and sub units shall be perfectly member to close fitting,
neat connection. Wall channels members for anchoring and ends of the
partition runs to walls and partitions shall be secured to the structural supports
by bolts into sleeve type anchorage shields for concrete and by an approved
type of toggle bolt in hollow partitions.
5.2.4. Subject to prior approval, power cartridge driven fastenings may be used.
Coordinate the partition head details with ceiling details, unless otherwise
indicated in the Drawings.
5.2.5. Each and every component used in the installations shall be those provided by
a manufacturer of a fully comprehensive system and no substitutions will be
allowed out with the individual components the manufacturer fabricates to
obtain a complete and finished toilet partition and wall paneling service are
equivalent to the approved product.
5.3.1. After the installation of the toilet cubicles and have been completed, any holes
cut or breakages made in the finished surfaces shall be properly repaired and
the disfigured areas shall be then painted over or otherwise resurfaced to
match the existing finish.
5.3.2. Any abrasion or disfigurement of the finished work or of any portion of the
building where such abrasion or disfigurement is caused by the activities of
this work shall be repaired and neatly finished to match the adjacent work.
5.3.3. Upon completion of the work, waste material and debris shall be removed and
legally disposed of off the site.
5.4. Protection
SPECIFICATION
10240
SCREENS
The work shall cover the supply and installation of screens and related items necessary to
complete the installation of grilles and screens as indicated in the Drawings or hereinafter
specified.
Samples and technical data of all materials to be used shall be submitted to the
Project Manager for approval.
Contractor shall prepare and submit Shop Drawings to the Project Manager for review
and approval prior to delivery and installation.
Shop Drawings shall describe technical data of material being used, dimension, details
of attachment/installation, location and other information as required.
All materials to be used in this work shall be carefully stored under cover and
protected from damage prior to installation.
4.0. MATERIALS
4.1. General
All type of screens shall be new, free from any defect and shall come from a proven
product.
4.2. Screens
4.2.1. Finemesh for insect screen shall be made of clear anodized aluminium mesh
having raw thickness of 0.5mm with nominal size of mesh 5mm x 2.5mm x
0.5mm, such as E 0505 type of Jilumesh by PT Sukses Expamet or PT
Expanda Metal Megah or acceptable equivalent.
5.1. General
5.1.1. Screen shall be mounted at places as indicated in the Drawings, and the insect
screen shall be mounted on the outside part of the louvers as shown or as
directed by the Project Manager.
Grilles shall be installed at places as shown in the Drawings and as directed by
the Project Manager.
5.1.2. Contractor shall check the space or size of all windows and louvers and other
places to be screened or grilled to ensure the correct and actual size of screen
and grilles to be fabricated and installed.
5.2. Installation
5.2.1. The frame shall be set plumb, true and in alignment at the place as indicated.
5.2.2. The screen frames shall be securely fixed to the louver frame using adequate
fixing made of aluminium or stainless steel or other approved method as
recommended by the manufacturer.
Care shall be taken to ensure that the screen is installed at the position where
the louvers can be opened easily without disturbing the screen.
SPECIFICATION
10600
PARTITION
This work shall cover the supply of labour, materials, tools and the performance of all works
necessary to install partition as indicated in the Drawings.
Related Specifications:
Samples and technical data of all material to be used shall be submitted to the Project
Manager for approval.
The Contractor shall prepare and submit Shop Drawings to the Project Manager to
approval.
Shop Drawings shall show dimension, details and system construction.
All materials used in this work shall be carefully stored and protected on the
construction site.
Partition panel is to be stacked flat to avoid damage to edges, ends and surfaces, and
protected from moisture.
4.0. MATERIALS
4.1. General
All materials used for partition work shall come from proven manufacturers as
specified herein and as approved by the Project Manager.
4.2. Panel
Panel for partition made from fiber cement board shall be of partition type with tapered
edges in thickness as indicated in the Drawings.
Fiber cement board shall be as specified in Specification 07456.
4.3. Frame
Metal frame for installation and supporting fiber cement board, such as studs,
channels, backing plates and others shall be prefabricated products made of
aluminium-zinc coated steel sheet such as Zincalume or Galvalum, in shape and size
specially made for fiber cement board installation, as recommended by the partition
installer and as specified in Specification 07456.
Sound insulation for filling partition core shall be as specified in Specification 07210
and as shown in the Drawings.
4.5. Paint
Paint for finishing of fiber cement board surfaces shall be according to the
requirements of Specification 09910.
5.1. General
5.1.3. The first constructed partition has to be approved by the Project Manager prior
to mass production.
5.2. Fabrication
5.3. Examination
5.3.1. Do not begin installation until substrates have been properly prepared.
5.3.2. Verify wall openings are ready to receive work of this section.
5.3.3. Verify concealed overhead structural supports are sized and located properly.
5.4. Installation
5.4.1. Unless otherwise specified, all partitions shall generally consist of:
– Metal frame:
ꞏ vertical studs,
ꞏ top, bottom and mid channel,
– Fixing members.
– Fiber cement board.
5.4.2. Fiber cement board shall be installed in such a manner as to minimize many
joints as possible and according to the requirements as stipulated in
Specification 07456 for fiber cement board, and the approved Shop Drawings.
5.4.3. Sound insulation shall be installed into the core of partition wall in a manner
according to the installation instruction of the manufacturer and the approved
Shop Drawings.
5.4.4. The junction to the ceiling, floor and wall or column shall be carefully done in
accordance with the manufacturer’s installation instruction.
Sealant material shall be used neatly at every joint.
5.4.6. Install components plumb and level, in proper plane, free from warp and twist.
Partition panels and frames and the adjacent areas shall be protected from damage at
all time. On completion, the whole of the area shall be cleared and left clean and
unmarked.
5.6. Cleaning
After installation and adjusting clean metal surfaces to remove dust, loose fibers,
fingerprints, adhesives, and other foreign materials.
5.7. Decorating
When preparing surfaces and applying decorative finishes, extreme care shall be
taken to ensure that only best quality paint is used and applied strictly in accordance
with the manufacturer's instruction.
Painting work shall be in accordance with Specification 09910.
SPECIFICATION
10810
WASHROOM ACCESSORIES
This work shall cover the provision and installation of all items, articles, and materials for toilet
or washroom area as shown in the Drawings and/or as specified and including labour
supervision and incidentals required and necessary to complete the system for successful
operation.
2.2. Specifications:
Samples and technical data of specified toilet accessories shall be submitted to the
Project Manager for approval, prior to delivery.
Technical data shall show types, dimension, colours and other data required for
installation.
Prior to installation, Contractor shall submit Shop Drawing which shall consist of detail
of layout, fastening, installation, dimension, and other necessary details, to the Project
Manager for approval.
The toilet accessories and fittings shall be stored in a clean dry place and protected
from damage prior to and after installation.
4.0 MATERIALS
4.1. Accessories
Unless otherwise shown in the Drawings, all toilets or washroom area shall be provided
with accessories consisting of the following or acceptable equivalent:
All the above accessories shall be of colour as specified later or as directed by the
Project Manager.
Grab bar tubing for handicap toilet shall be made from type 304 stainless steel in satin
finish, such as from Tubular Specialties MFG., Inc. or approved equal. Flanges to
complete the installation of grab bar shall also be made from type 304 stainless steel
material.
Tubing outside diameter shall be 25mm, and length of grab bar shall be as indicated in
the Drawings.
4.3. Mirror
Plumbing fixtures such as water closets, lavatory basin, urinal and others shall be as
specified in Specification 15410.
5.3. Mirror shall be hung at elevation as indicated in the Drawings, and shall be installed in
accordance with the requirements of Specification 08800.
SPECIFICATION
15410
PLUMBING FIXTURES
This work shall cover the provision and installation of all items, articles, and equipment and
plumbing fixtures for washroom or toilet area as shown in the Drawings and including labour
supervision and incidentals required and necessary to complete the system for successful
operation.
2.2. Specifications:
Samples and technical data of specified plumbing fixtures shall be submitted to the
Project Manager for approval, prior to delivery.
Technical data shall show types, dimension, colours and other data required for
installation.
3.2.1. Prior to installation, Contractor shall submit Shop Drawings which shall consist
of detail of layout, fastening, installation, dimension, and other necessary
details, to the Project Manager for approval.
3.2.2. The Contractor shall make a list of plumbing fixtures and their accessories
complete with the room’s names where they are to be installed, for review and
approval by the Project Manager.
The plumbing fixtures and fittings shall be stored in a clean dry place and protected
from damage prior to and after installation.
4.0 MATERIALS
Water closet of western type shall be close-coupled model with dual flush
system, such as CW660NJ/ SW660J by Toto, in white colour.
Entire unit shall be supplied with all necessary fittings and fixtures.
Each WC pan shall have a closed front seat and cover.
Fittings shall be chrome plated brass by Toto.
4.2. Urinals
Urinals shall be of the single unit wall mounted type with flush valve and flow rate
maximum 3,7L/flush, Moslem tap and other necessary accessories to complete the
installation, such as U57M type by Toto or acceptable equivalent, in white colour.
Fittings shall be chrome-plated brass/metal.
Lavatory basin of counter top type shall be made of vitreous china, such as L521V3
type (one tap hole) manufactured by Toto or approved equal, in white colour.
They shall be supplied with a chromium plated waste fitting with P-Trap, stop valve,
supporting fittings, all supplied by Toto.
Pantry sink unit shall be of the flushline tub with a bowl in sizes as required and as
shown in the Drawings.
The sink units shall be fabricated from 1mm thick stainless steel grade 304 and shall
be supplied complete with sealing gasket, mounting brackets, drain fitting flange and
plug.
Sink units shall be suitable for mounting in bench top hole, with mounting bracket
securing the sink to the bench top and compressing the mounting gasket.
Each sink shall be provided with chromium plated waste fitting complete with P-Trap,
and stop valve, such as Royal Type SB1 or acceptable equivalent.
4.5. Faucets, Shower Head and Shower Mixer, and Shower Spray
4.5.1. Faucets
- Faucet for lavatory basin of counter type, and of hand washing trough
shall be single lever for cold water, such as TX109LP by Toto.
- Faucet of wall type for service sink shall be T 23 B 13 type by Toto
- Kitchen or pantry faucet shall be of deck type of single lever for cold
water, such as T30AR13V7N type by Toto or E15R.type by San-Ei.
Shower spray for closet type as shown in the Drawings shall be of the type that
is completed with stop valve, such as TX403SB by Toto or acceptable
equivalent, in white colour.
5.1. General
5.2. Installation
5.2.1. All joints shall be water and gas tight. Caulking of threaded connections or
apertures will not be permitted.
Paint, varnish, putty and others will not be permitted on meeting faces of joints
until joints are set tight and tested.
5.2.2. All plumbing fixtures of finished products shall be installed according to the
installation instruction from the manufacturer.
5.2.3. Exposed traps and supply pipes for all fixtures and equipment shall be
connected to rough pipe at wall with requisite adapter connection unless
otherwise specified.
Water connections to individual fixtures shall be not less than as specified in
the Drawings.
5.2.4. Lavatory basins and sinks shall be fixed so that the top of the outer rim is
800mm above finished floor level.
5.2.5. Unless otherwise determined by the Project Manager, urinals shall be fixed so
that the top of the front rim of the basin is 530mm above finished floor level.
5.2.6. Mirror shall be hung at elevation as indicated in the Drawings, and shall be
installed in accordance with the requirements of Specification 08800.
5.3.1. The Contractor shall provide and maintain adequate protection for all
plumbing fixtures until completion of whole work or as directed by the Project
Manager. All damage sanitary fixtures shall be replaced at the expense of the
Contractor.
5.3.2. Before handling over or when directed by the Project Manager, all plumbing
fixtures shall be cleaned to satisfaction of the Project Manager.
HEAD OFFICE
Jl. Pahlawan No.74, Bandung – 40124, West Java, Indonesia
Phone : +62 227202748 (Hunt), Fax: +62 22 7202749
Email : bita@bita.co.id
Email : bita@bita.co.id
JAKARTA OFFICE
No.289, 3rd
Jl. Prof DR Satrio Floor Karet Kuningan, Jakarta – 12930, Indonesia
Phone : +62 21 5790 1030, 7093 1291, Fax: +62 21 5790 1291
Email : bita‐eng@indo.net.id
YOGYAKARTA OFFICE
Jl. Palagan Tentara Pelajar No.27, Yogyakarta – 55581, Indonesia
Phone / Fax : +62 274 885370
Email : bita_yogya@bita.co.id
www.bita.id