ZINVERT series intelligent high voltage variable

frequency speed regulation system manual (08-25)

Series high-voltage variable frequency speed regulation system

User manual -0825

Guangzhou Zhiguang Electric Co., Ltd.

ZHIGUANG ELECTRIC Co., Ltd.
Table of Contents

Foreword 3

Chapter 1 Safety Instructions

1.1 Sign Conventions
1.2 Safety Rules

Chapter 2 Introduction
2.1 Product Features
2.2 Application Fields
2.3 Function Introduction Chapter

Chapter 3 Technical Parameters and Specifications

3.1 System Model Description
3.2 Components and configuration
3.3 Selection and Dimensions
3.4 Product General Technical Parameters

Chapter 4 Working Principle and Structure

4.1 System composition and principle
4.2 Control system

Chapter 5 Operation
5.1 Before You Start
5.2 Start
5.3 Changing the frequency reference
5.4 Deceleration stop
5.5 Free stop
5.6 Power Off
5.7 Operating status monitoring
5.8 Conversion of variable frequency speed control system operation to bypass
operation (if optional bypass cabinet)
5.9 Switch from bypass operation to variable frequency speed control system
operation (if optional bypass cabinet)
5.10 Maintenance of frequency conversion speed regulation system

Chapter 6 Human Machine Interface and Parameter Setting

6.1 Keyboard and panel appearance
6.2 Basic interface display and operation
6.3 LCD display and panel key operation method
6.4 Controller function parameter list

Chapter 7 Control System Interfaces

7.1 Basic interface of variable frequency speed regulation system
7.2 Controller Basic I / O Signal Interface Table

Chapter 8 Installation Instructions

8.1 Safety precautions for installation
8.2 Requirements for foundation, space and surroundings
8.3 High voltage part installation
8.4 Equipment ground
8.5 Auxiliary power and cables
8.6 Control signal cable
8.7 Cable routing
8.8 Mechanical installation
8.9 Electrical Installation
8.10 Cooling system installation

Chapter 9 Debugging
9.1 Commissioning routine preparations
9.2 Commissioning staff cooperation
9.3 Acceptance

Chapter 10 Maintenance
10.1 Safety instructions
10.2 Standard procedures for maintenance
10.3 Victoria Maintenance project
10.4 Maintenance log

Chapter 11 Fault Detection and Troubleshooting

11.1 Fault classification
11.2 Error indication
11.3 Broken record
11.4 Standard procedure for fault detection
11.5 Alarm and fault messages, their possible causes, and
solutions
11.6 Unit bypass
11.7 Power frequency bypass

Chapter 12 Transportation, Storage, Handling and Recycling

12.1 Environmental requirements for transportation and storage
processes
12.2 Packaging
12.3 Loading and unloading
12.4 Storage and its conditions
12.5 Spare parts
12.6 Temporary suspension
12.7 Disposal of packaging materials and waste

Chapter 13. Miscellaneous

13.1 Quality assurance
13.2 User Ordering Instructions
Foreword

Thank you for choosing ZINVERT series high voltage variable frequency speed
control system products of Guangzhou Zhiguang Electric Co., Ltd.

The new generation of high-performance ZINVERT series high-voltage variable

frequency speed regulation system launched by Guangzhou Zhiguang Electric Co.,
Ltd. is a high-tech product integrating power electronics technology,
microelectronics technology, optoelectronic communication technology, computer
technology, and automation control technology. It is used in various fields and
can meet the requirements of variable frequency speed regulation and energy
saving of high voltage motors in various complex occasions. The product is
connected in series with the power unit of "power fission" and high-voltage
"regeneration" technology ("battery pack" technology), which directly drives
the high-voltage motor. It has the excellent characteristics of low pollution
to the power grid and low output harmonics. All technical indicators are strictly
in accordance with The most stringent requirements of the corresponding
standard, no additional filter device can be used to adapt to various motors,
users do not need to replace the original motor when the ZINVERT series of high-
voltage frequency conversion.

Guangzhou Zhiguang Electric Co., Ltd. can provide users with a full range of
technical support from selection, field installation and commissioning,
peripheral technology support to field acceptance, and other energy-saving
solutions and a variety of mature field technical solutions. . At the same time,
the company's high-voltage high-power variable-frequency speed regulation test
laboratory can also provide test conditions for the majority of user units to
study the feasibility of applying various high-voltage variable-frequency speed
control systems, and to learn, understand, and master the operation of high-
voltage variable-frequency speed regulation systems Performance provides
training conditions, please contact. Guangzhou Zhiguang Electric Co., Ltd. will
continue to work hard to create better technology, dedicate better products,
provide more thoughtful services, and "allow users to use electricity safely,
comfortably, and comfortably"-together with you for variable frequency speed
regulation technology And energy conservation cause to make greater
contributions.

"Zhiguang Electric, create a new life in the electrical world!"

The series of products contain a number of patented technologies of Guangzhou
Zhiguang Electric Co., Ltd. and the company's original "STT" core technology.
Any imitation will be investigated by the company for legal action. This manual
may not be copied without permission.

In order to enable you to use our products conveniently and effectively, you
can understand the basic principles and use methods of products in the shortest
time, please read carefully before operating this product This user manual.
Chapter 1 Safety Instructions
The series of high-voltage frequency conversion speed regulation system is a
kind of high-voltage equipment. Inside the equipment there are dangerous high
voltages. At the same time, some components heat up due to long-term operation
and the temperature rises. Direct touch will burn the human body. When you
operate, maintain, and inspect the equipment on site, strictly follow the
requirements of this manual. Any incorrect operation may cause personal injury
or equipment damage.

The equipment is safe when positioned, installed, wired, and maintained in

accordance with the instructions in this manual.

1.1 Sign convention

1.2 Safety rules:

1.2.1 Total requirements

1.2.2 About installation

1.2.3 About wiring

1.2.4 Related operations

1.2.5 Related maintenance and component replacement

1.2.6 Disposal

1.2.7 other

We will provide certain technical training to everyone involved in the

installation, commissioning, operation and maintenance of ZINVERT, and make use
of. Everyone involved learns and understands the safety content of this
manual. Installing the frequency conversion speed control system is the same as
commissioning and maintaining the frequency conversion speed control system.
All relevant personnel must have a comprehensive understanding of the general
safety rules and standard safety rules for the installation of low and medium
voltage electrical equipment. In addition, the safety knowledge described in
this manual must be strictly adhered to.
Chapter 2 Product Introduction

The series of high-voltage transformers frequency speed control system is a

direct high-voltage output voltage source inverter. It uses a multi-stage H-
bridge power unit box to cascade to achieve perfect high-voltage waveform
output. You can directly drag ordinary asynchronous motors without boosting,
without installing any filters. The harmonic index strictly conforms to the
most severe requirements of the harmonics of the power grid by IEC and national
standards. Product features, application areas and product functions are briefly
introduced as follows:

2.1 Features
The series of high-voltage variable-frequency speed regulation systems are
suitable for standard three-phase AC (3kV, 6kV, 10kV) three-phase AC motors,
and have the following characteristics:

2.1.1 Low input harmonics

Series high-voltage variable frequency speed control system adopts up to 18 or
24 repetitions on the power supply side (3 or 4 units in series for 3kV systems),
30 or 36 or 48 or 54 repetitions (5 or 6 stages for 6kV systems) Or 8 or 9 units
in series), 54 or 60 heavy (9 or 10 units in series for 10kV systems)
rectification technology, small harmonic pollution on the grid side, high power
factor, in line with GB 14549-93 The requirements of IEEE std 519-1992 power
quality standard for voltage and current harmonic distortion do not require
power factor compensation and harmonic suppression devices, and do not cause
harmonic interference to other electrical equipment using the same power grid.

2.1.2 High power factor

The series of high-voltage variable frequency speed regulation systems maintain
a high power factor in the full speed range, and the full-load power factor can
reach above 0.95, thereby reducing the user ’s power transformer equipment
utilization and user-side power factor compensation problems caused by the low
power factor.
2.1.3 High efficiency
The series of high-voltage variable frequency speed control systems have a high
efficiency of> 95% at full load, which is much higher than that of traditional
speed control systems.

2.1.4 Strong adaptability to input voltage

When the voltage fluctuation on the input side of the power grid is within -15%
～ + 15% of the rated voltage, the output is automatically compensated by the
voltage fluctuation compensation algorithm to ensure the rated output. The grid-
side voltage is within 65% of the rated value and 115% of the rated value. Shut
down to ensure the continuous operation of the motor (because it may not be
able to run at full load due to low power supply voltage, which may lead to
derated operation).

2.1.5 Low output harmonics

The output side of the series high-voltage variable frequency speed control
system adopts phase-shifted multiple sinusoidal pulse width modulation (SPWM)
and speed sensorless vector control technology. The output harmonic is very
small, and it can be adapted to various motors without the need for an output
filtering device. Low output voltage distortion, low current harmonic content,
does not increase the operating noise of the motor, avoids additional heating
of the motor, reduces the torque pulse, and reduces mechanical stress on the
device .

2.1.6 High reliability and easy maintenance

The IGBT power module used in the power circuit of the series high-voltage
variable frequency speed control system has a large voltage design margin. The
trigger and overcurrent protection of the IGBT module uses a dedicated drive
module circuit, which has high reliability.

The core control system of the series high-voltage variable-frequency speed

regulation system adopts dual DSP and ultra-large-scale integrated circuit
technology. The industrial-grade chassis design has reliable electromagnetic
protection functions. It integrates high-voltage variable-frequency speed
regulation control and professional motor protection functions. The complete
system has perfect fault location and protection functions. For the phase-to-
phase short circuit and single-phase ground fault that may occur in motors and
cables, it has specially designed a triple output phase-to-phase short-circuit
prevention function and overvoltage suppressor, which is more secure and
reliable. Authoritative organizations detect all protection functions including
output-to-phase short-circuit protection).

High-voltage variable frequency speed regulation system adopts modular design,

complete structure and process design, and unit components are interchangeable.

Can be replaced in a matter of minutes with simple tools. The complete set has
safety protection and anti-misoperation blocking functions.
The high-voltage variable frequency speed control system has automatic bypass
technology of the power unit, which enables the system to operate with faults,
which greatly increases the reliability of the system and the availability of
user equipment. It is suitable for industrial field applications such as power
plants with high reliability requirements.

2.1.7 Restart after power failure

After an instantaneous power outage or transient recoverable failure of the

power grid, within the allowable waiting time (the length can be set by the
user according to the process requirements, up to 30 seconds or longer), after
the system operating conditions are restored, within 0.2 ～ Within 1.0 second,
the ZINVERT high-voltage frequency conversion speed regulation system can
automatically search the motor speed, realize restart without impact, and resume
the operation to the set state to ensure the continuous operation reliability
of the motor operation and avoid losses caused by unnecessary shutdown.

2.1.8 Soft start, no inrush current

The high-voltage frequency conversion speed regulation system soft-starts the
motor. It has linear and quadratic curve forms to control the voltage-frequency
ratio. Each curve form has multiple curves for users to choose. The starting
time is set by the user, and an internal over-speed limiting function is provided
to ensure the inrush current of the motor, ensure the safe operation of the
motor, and extend its service life. The motor speed is automatically searched
during the startup process. It is not necessary to ensure that the motor is
stopped before stopping, and it can achieve rapid start without overcurrent
impact on the power grid and the motor.

2.1.9 Reduce motor wear and save maintenance costs

Fans, pumps and other loads use ZINVERT series high-voltage variable frequency
speed regulation system to reduce the speed of the motor to adjust the output,
which can not only achieve the purpose of energy saving, but also greatly reduce
the motor and its load. Mechanical wear saves users maintenance costs.

2.1.10 Significant energy saving benefits

Using ZINVERT series high-voltage frequency conversion speed regulation system
can automatically adjust the motor speed and load to achieve the purpose of
energy saving. For fans and pumps, the power consumption has a square
relationship with the motor speed. In theory, if the system is running at 90%
of the rated speed, its effective power can be reduced to 70%. When the system
is running at 80% of the rated speed, its effective power can be reduced. To
50%.

2.1.11 Strong scalability

The series of high-voltage variable frequency speed control systems are designed
with rich analog and digital I / O interfaces, communication and network
interfaces, and built-in PLCs, which can interface with various automation
equipment and systems to meet the different needs of various sites. This way,
and it has the function of alarm and protection for the frequency given signal
disconnection.

2.1.12 Rich man-machine interface

The human-machine interaction of the series high-voltage variable-frequency
speed regulation system adopts touch keys and large-screen LCD Chinese display,
with rich setting, display and operation functions, and a friendly man-machine
interface. With virtual oscilloscope function: up to 128 points / cycle data
acquisition and fast Fourier transform, real-time refresh spectrum analysis,
real-time display of input and output AC voltage, current waveform and real-
time harmonic analysis

2.2 Application area

The series of high-voltage variable-frequency speed regulation systems are
mainly used in fan, pump and other occasions where a large number of energy-
saving loads are controlled by speed regulation. The specific applications are
as follows:

Thermal power generation: induced draft fans, blowers, dust extraction fans,
compressors, feed pumps, mortar pumps, etc.

Metallurgical mining: induced draft fan, ventilation fan, dust extraction fan,
mud pump, descaling pump, centrifugal feed pump, etc.

Petrochemical industry: Induced draft fan, gas compressor, water injection pump,
submersible pump, main pipeline pump, boiler feed pump, brine pump, mixer,
extruder, etc.

Cement manufacturing: kiln induced draft fan, raw material grinding induced
draft fan, pressure blower, main suction fan, cooler suction fan, cooler exhaust
fan, preheating tower fan, separator fan, kiln air supply fan, etc.

Water supply and sewage treatment: sewage pump, clean water pump, purification
pump, biological rough processing tower pump, oxygen supply blower, etc.

Others: transmission machinery, wind turbines, wind tunnels, etc.

2.3 Function introduction

2.3.1 Frequency setting

The operating frequency setting methods include: optional LCD panel setting,
control cabinet potentiometer setting, external 4 ～ 20m or 0 ～ 10V analog
signal input reference, switching frequency A variety of given methods such as
lifting and giving are optional.

2.3.2 Operation mode

Closed-loop control: The detection circuit obtains the actual value of the
controlled quantity and compares it with the set value to obtain the deviation
signal. The deviation signal is controlled by PID to control the frequency
control signal, and the motor speed is adjusted to reach the control amount, so
that it is consistent with the set value.

Open-loop control: Select open-loop control. The frequency control signal is

given by the method described in 2.3.1, and the motor is controlled according
to the voltage-frequency ratio setting curve.

2.3.3 Control method

Local control: Use the keyboard on the system controller, the buttons on the
control cabinet, the potentiometer knob, etc. to control them locally.

Remote control: The system provides digital and analog input interfaces, which
are controlled by DCS.

2.3.4 Restart after power failure

After a momentary power outage in the power grid and recovery within a short
time (allowable waiting time of 0.1 seconds to 30 seconds, which can be set by
the user), the ZINVERT high-voltage frequency conversion speed regulation system
can automatically search the motor speed within 0.2 to 1.0 seconds to achieve
restart without impact. To the set speed, there is no need to wait until the
motor is completely stopped before starting to ensure continuous and stable
operation of the load.
2.3.5 Bypass function
Provide power frequency bypass and unit automatic bypass function to improve
the system reliability. Power frequency bypass can be switched automatically or
manually (need to be specified when ordering).

2.3.6 Parameter setting function

The torque boost and U / f acceleration curve can be set to adapt to different load conditions. Up to 3
resonance frequency avoidance zones can be set. The protection parameters of the motor and the
function definition of the output interface can be set according to the site conditions .

2.3.7 Fault alarm and query function

With the function of fault alarm and fault inquiry, it can improve the efficiency
of system fault elimination and provide convenience for users' operation and
maintenance.

2.3.8 Recording and display of operating status

The series of high-voltage variable frequency speed regulation systems have the
function of automatically recording the running status and displaying, and
categorizing the display data to facilitate routine maintenance. At the same
time, it can be connected to the host computer (the company provides or accesses
the user system, and special instructions are required when ordering) through
serial communication, upload the operating status information to the host
computer, analyze the recorded data, and print reports. When special
instructions are needed, see the description of the background for functions
and operations).

2.3.9 Other functions:

Linkage control: ZINVERT series high-voltage variable frequency speed regulation

system can provide linkage control function according to user needs, controlling
other components in the production process related to
Component life test: ZINVERT series high-voltage frequency conversion speed
regulation system can realize the record of system operating time, and estimate
the service life of components such as fans, capacitors, etc. based on the
system operating time and the detection of the internal capacitor capacity of
each unit through dedicated function software. Convenient for user's operation
and maintenance.

Chapter 3 Technical Parameters and

Specifications

3.1 System model description

□□ XXXX / XX □□

Control program identification: AZ and 0-9 two digits (user selection need not
be considered)

Installation form: "Y" means "one" font arrangement

"B" means back-to-back installation

Voltage level: 03 means 3kV series

Means 6kV series

Indicate 10kV series

Rated capacity: unit kVA

Product structure form: nH means n-level H bridge cascade

Product application object: S means synchronous motor

Means asynchronous motor

Guangzhou Zhiguang Electric Co., Ltd.

Example: Guangzhou Zhiguang Electric Co., Ltd. produces a rated voltage of 6kV
and a rated capacity of 1250kVA. It adopts a cascade topology of a 6-level H-
bridge. The adaptive motor is an asynchronous motor. It is A10 type high voltage
variable frequency speed regulation system, and its model is ZINVERT-A6H 1250
/ 06YA10.
3.2 Components and configuration
The schematic diagram of the main structure of the high-voltage variable
frequency speed control system is shown in Figure 3-1 (Take the automatic bypass
cabinet and "one" arrangement as an example. The appearance of the product may
be changed after the product is improved without notice, this figure is for
reference only).

Figure 3-1

Transformer cabinet - Interior H Grade special dry-type phase-shifting transformer

Power cabinet - Built-in power unit with back-to-back structure for efficient heat dissipation

Control cabinet - Built-in controller, PLCA and other core control systems may be integrated with the
power cabinet structure
Bypass cabinet - Optional, with automatic or manual solutions

Connecting cables - Only internal cables

Technical documents - User manual and necessary drawings and materials (see technical agreement

The main components are:

Bypass cabinet: Select as required. This component switches the motor to the
power frequency grid in the event of a system failure and performs the bypass
function.

Requirements, processes need to have manual automatic multiple scheme selection.

Transformer cabinet: Equipped with phase-shift rectifier transformer to provide

AC input voltage for each power unit.

Power cabinet: It is equipped with a cascaded inverter main circuit of multiple

power units with a modular design to provide the motor with the output voltage
after variable frequency speed regulation. Control cabinet: It is equipped with
the main control core components to control the work of the variable frequency
speed control system and process the data obtained through collection.

Interface functions of user control systems such as the letter and DCS system.

3.3 Equipment selection basis and dimensions

The selection of the series high-voltage variable-frequency speed control system
should be based on the rated output current of the motor (the actual working
current of the motor should be less than this rated current) and the apparent
power calculated from the rated voltage. Select the capacity and operating
voltage of the ZINVERT series high-voltage variable-speed system. The specific
size and weight are configured according to the system capacity and bypass
function, and have a variety of specifications. For the specific engineering
system configuration, overall dimensions, and weight, please refer to the
specific engineering design drawings.
3.4 Product general technical parameters

The table below gives the general technical parameters of ZINVERT series high
voltage variable frequency speed control system products.

Note: The parameters listed in the table above are general general product
parameters, which can be customized according to specific engineering
requirements. The parameters in the table above are for reference only.

Chapter 4 Introduction to Working Principle

and Structure
The series of high-voltage variable-frequency speed regulation systems use
series power unit technology to solve the problem of device voltage resistance.

The superposition improves the harmonic performance of the output voltage and
reduces the dv / dt of the output voltage. The current multiplication technology
reduces the input-side harmonics and reduces the harmonic pollution to the power
grid. The main controller uses dual digital signal processors ( DSP), VLSI
programmable devices (CPLD and FPGA) as the core, together with data
acquisition, unit control and optical fiber communication loop, and built-in
programmable logic controller (PLC) form the system control part.
4.1 System composition and principle
The overall structure of a series of intelligent high-voltage variable-frequency
speed-adjusting complete systems

It consists of rectifier transformer, power inverter cabinet and control

cabinet.

It can also be equipped with manual or automatic power frequency bypass switch
cabinet according to user requirements.

4.1.1 Rectifier transformer

The secondary windings of the rectifier transformer are isolated from each
other.
The angular connection method ensures that the system works at a load of more
than 20%. The rate factor remains above 0.96.

4.1.2 Electrical principle of power unit

The power unit is mainly composed of a three-phase full-bridge rectifier, a

filter capacitor bank,
Inverter bridge (H-bridge) structure, also includes power device drive,
protection

Control the working state of IGBT, output PWM voltage waveform. Its electrical
principle is shown in Figure-1 shown. The unit output voltage is shown in Figure
4-2.

4.1.3 Power unit in series

The series of high-voltage variable frequency speed control systems are moved
by multiple power units.

Formed in series. The principle of voltage superposition is similar to the “

battery stack superposition” technology. Take 6kV each phase and six units in
series as shown in Figure 4-3 as an example. Each power unit outputs an effective
AC value Vo of 577V, and the phase voltage reaches 3464V. The line voltage It
is 6000V, and the output phase voltage waveform is shown in Figure 4-4.

As shown, the harmonic content is small and is very close to the standard sine
waveform.
4.2 Control system
The control of the series of high-voltage variable frequency speed control
systems adopts open loop and voltage-frequency ratio control. The structure is
simple and reliable. The main control part uses dual digital signal processors
(DSP) as the control core, supplemented by ultra-large-scale integrated circuit
programmable logic devices ( CPLD / FPGA), analog input sampling (AD) and analog
output (AO) unit, digital input output interface (DI / O). The man-machine
interface consists of a large-screen Chinese LCD (LCD), a digital tube display
(LED), and touch buttons. The control part of the unit is based on a programmable
logic device (CPLD), and is equipped with a dedicated IGBT drive and protection
module and input voltage, output current, DC voltage, and device temperature
detection loop. The control signals of the main control part and the unit
control part are transmitted through optical fibers to effectively avoid
electromagnetic interference and ensure the reliability of system control signal
transmission.

4.2.1 Control Strategy

The series of high-voltage variable frequency speed control systems adopt the
output voltage-frequency ratio control method. According to the steady-state
mathematical model of the asynchronous motor, as long as the motor back-EMF and
stator frequency ratios are kept constant, the motor can be operated at the
rated magnetic flux to achieve the highest efficiency. advantage. At the same
time, when the stator resistance and leakage inductance are ignored, the back-
EMF of the motor is equal to the stator terminal voltage. Since it is difficult
to directly control the back-EMF in the approximate case, a strategy is adopted
to ensure that the ratio between the terminal voltage and the stator frequency
is constant. ZINVERT series high-voltage frequency conversion speed regulation
system provides two types (straight and quadratic curve, function parameter F09
setting selection) V / F curve based on constant voltage frequency ratio control.
The two basic V / F curves are shown in the figure. 4-5. The user sets the
function parameters according to the site conditions (see Chapter 6 Human-
Machine Interface and Parameter Settings), selects the appropriate V / F curve
to compensate the stator voltage, and can select a more efficient curve according
to the type of load. If F06 = F05 is set, when the motor stator frequency
exceeds the rated frequency, the voltage will no longer rise and the rated
output voltage will remain unchanged.
The unit DC bus detection circuit specially designed for the series of high-
voltage variable frequency speed control systems can provide the DC bus voltage
value of each unit in real time, timely modify the modulation coefficient, and
further improve the control performance of the system. For fans and pumps, this
control method provides high enough accuracy. If PID control frequency is used,
it can fully meet the requirements of flow and pressure at the process site.

The output voltage

Figure 4-5 Three basic V / F curves

4.2.2 Power down and restart

The instantaneous voltage loss of the user's high-voltage power supply due to
bus switching, grid failure, etc. may occur. ZINVERT high-voltage frequency
conversion speed regulation system fully considers this situation, specially
designed power-off restart function, the maximum waiting time can be set to 30
seconds (function parameter code H03). After the voltage returns to normal, the
ZINVERT series high-voltage frequency conversion speed regulation system can
restart the high-speed rotating motor by itself within 0.1 to 1.0 seconds, and
the starting current is smooth and without impact to ensure the continuous and
stable operation of the user load. For different applications, users can
reasonably set the longest possible power-down recovery time according to their
own power grid conditions, or cancel this function by setting (function
parameter code H02).
4.2.3 Power frequency bypass function

When the frequency conversion speed regulation system fails or is shut down or
the frequency conversion speed regulation system is overhauled, the power
frequency bypass operation mode can be used to increase the utilization rate of
the user's load equipment and ensure the user's continuous production
requirements. According to different needs of users, it has manual power
frequency bypass and automatic work.

There are two ways of frequency bypass, which can be implemented in many ways.
They are designed and provided according to the user's process and equipment
requirements. The following two methods are used to introduce its operating
characteristics:

Manual power frequency bypass: ZINVERT series high voltage variable frequency
speed control system is designed with manual power frequency bypass wiring
principle as shown in Figure 4-6. Isolation switch is used as bypass switch
. When the frequency conversion speed control system fails or stops, or the
frequency conversion speed control system is overhauled, separate K1 and drive
K2 to the power frequency (for details, see 5.7 Conversion of frequency
conversion speed control system to bypass operation). The motor is directly
connected. The power frequency operation of the power grid, the load control
system is switched back to the traditional control methods such as dampers and
valves.
6kV, 10kV bus

kV, 10kV bus

Figure 4-6 Power frequency bypass wiring principle of manual bypass cabinet
Figure 4-7 Power frequency bypass wiring principle of manual bypass cabinet

Automatic power frequency bypass: ZINVERT series high voltage variable frequency
speed control system is designed with automatic power frequency bypass wiring
as shown in Figure 4-7. Vacuum contactors are used to replace isolated knife
gates. In order to ensure safety during maintenance, it can also be shown in
Figure 4

The isolation knife gate is added on the basis of -7 to form an obvious

disconnection point during maintenance to ensure the safety of equipment and
staff. When the frequency conversion speed regulation system fails or stops or
needs maintenance, it can automatically separate J1, J2, close J3 and switch to
power frequency operation. (For specific operations, please refer to 5.7
Conversion of Frequency Conversion Speed Control System Operation to Bypass
Operation). The motor is directly connected to the power frequency operation of
the power grid, and the load regulation control system is switched back to the
traditional control methods such as damper and valve.

4.2.4 Unit bypass function

In order to ensure the reliability of the system, the series of high-voltage
variable-frequency speed regulation systems are designed with a power unit
bypass function. Take the short-circuit switch K shown in the power unit diagram
of the frequency conversion speed regulation system as a bypass switch. When a
unit overheats, a short-circuit failure, or a charging failure of a unit occurs,
the control system automatically converts the power The contactor K in the unit
is closed, thereby blocking the output of the faulty unit, and at the same time,
bypassing the output of the other two units in the same phase that are out of
phase with it, while other power units in other stages are still output, ensuring
that the system is in a certain zone Load capacity (using multi-stage bypass,
output neutral point offset, voltage compensation and other technologies) to
maintain continuous operation of user loads.
Chapter 5 Operation Instructions

This chapter introduces the step-by-step detailed description of all the normal
operation steps after the ZINVERT series high-voltage variable frequency speed
control system is installed and commissioned. All the necessary operation steps
are numbered, and these operation steps must be strictly followed
accurately. Regarding the specific operation of the bypass cabinet, take the
common bypass schemes in Figure 4-6 and Figure 4-7 as an example. One-time
electrical wiring K1, K2 Please refer to Figure 4-7 for J1, J2, and J3.

5.1 Preparation before running

Step 1: Press Chapter 9-Commissioning. Complete all installation and

commissioning work.
Step 2 : Turn on auxiliary power, main controller power, and unit control power.
Step 3 : According to Chapter 6-Human-machine interface and parameter settings,
for all drive system related startup parameters, including acceleration time,
deceleration time
Step4 : Untie the ground wire or ground knife on the incoming knife switch or
vacuum contactor (if Ground wire and / or grounding knife has been connected).
Step5 : If a standard manual bypass cabinet is selected, switch the knife gate
K2 to the frequency conversion position;
If you choose the standard automatic bypass cabinet, disconnect the power
frequency bypass vacuum contactor J3.
Step 6 : If a standard manual bypass cabinet is selected, check the input and
output knife gates of the frequency conversion speed regulation system:
Check that the input side knife gate K1 is in the closed position,

Check that the output-side knife brake K2 is in the variable frequency position.

If a standard automatic bypass cabinet is selected, check the input and output
vacuum contactors of the frequency conversion speed regulation system:

Check that the input side vacuum contactor J1 is in the closed position,

Check that the output side vacuum contactor J2 is in the closed position.

Check that the position of each transfer switch and pressure plate in the
control cabinet is correct.

Step 7 : Close all doors (except control cabinet doors).

Step 8 : Turn the "Remote / Local" and "Power Frequency / Frequency" switch on
the control cabinet to select the control method.
Step 9 : If remote control is selected, check if the remote control is ready.

5.2 Start

According to the control mode selected by the "local / remote" switch on the
control screen, the frequency given in different control modes is as follows:
Step1: Close the high-voltage AC input line breaker.
Step2: Check whether the ZINVERT system is ready, the allowable operation
indicator on the control cabinet is on, check the controller panel for faults,
and the alarm indicator should be off. There are no warning and fault messages
on the controller LCD screen. If there is a fault and the alarm is not cleared,
please refer to Chapter 11-Fault Detection and Troubleshooting for
troubleshooting.
Step3: Enter the frequency reference and start.

For the method of inputting the frequency reference, please refer to the
following description of 5.3 Change Variable frequency reference. Then start
the system output:
"Local" control mode: press the "Start" button on the control cabinet;

"Remote" control mode: Start the variable frequency speed control system through
the remote control input contact of the "start" switch of the control system
run.

5.3 Change frequency set-point

According to the setting of the function parameters of the controller F01 (for
specific settings, please refer to Chapter 6-Man-Machine Interface and Parameter
Settings), there are various setting methods

LCD Digital setting mode: The setting is controlled by the keys on the controller
panel. Enter the main interface of the LCD screen. At this time, the cursor
should stop at a certain position of the set frequency value. The "←" and "→
" keys can change the cursor position, and the "↑" and "↓" keys are used to
increase or decrease the cursor position. Value. For specific panel operations,
refer to Chapter 6, HMI and Parameter Settings.

Analog setting mode: The setting uses analog input to set the frequency, and
the target output frequency is set by adjusting the system's 4-20mA analog input
signal. The relevant setting parameters are: the output target frequency and
the function parameter F13 (maximum analog input frequency) corresponding to
the analog 20mA, and the output parameter F14 function (the minimum analog input
frequency) corresponding to 4mA.

Remote communication setting mode: The setting adopts the communication setting
with the remote, and sets the output target frequency to change the frequency
through the communication setting of the remote background monitoring system.
After setting the target frequency in the remote monitoring system, it is sent
to the controller through communication.

5.4 Deceleration stop

For local control on the control screen, press the "Stop" key on the controller
panel or the "Stop" button on the control cabinet.

If it is controlled from a distance, the stop of the variable frequency speed

control system is controlled by controlling the remote input of the "stop"
switch of the control system. Note: Before the frequency output does not drop
to the stop frequency, press the "Start" key on the controller panel, the
"Start" button on the control cabinet or the "Start" switch value of the remote
control, and the system will run up to the frequency again to set Target
frequency.

5.5 Free stop

If it is controlled from a distance: the digital control will stop freely, and
the digital input contact will act in parallel with the control cabinet button.

5.6 Power off

Step 1: Perform stop or free stop operation of the frequency conversion speed
regulation system.
Step 2: Disconnect the AC input incoming circuit breaker.

If a standard automatic bypass cabinet is selected, disconnect the input and

output vacuum contacts and J1 and J2.

5.7 Operating status monitoring

There are two types of operating states: running and faults.

In addition to the signal indication of the operating status, the controller's

liquid crystal (LCD) main interface and the digital tube (LED) display contain
basic operating status information. The complete operating status content can
be displayed in the "Operation Monitoring" menu. For details, refer to Chapter
6 HMI and Parameter Setting.
The fault signal can be reflected on the LCD main interface of the controller
and the LED display and the external relay output contacts. For details, refer
to Chapter 6 HMI and Parameter Setting.

5.8 Variable frequency to industrial frequency bypass switching operation

If a standard manual bypass cabinet is selected, the operation is as follows:

Step 1: Perform the stop operation of the frequency conversion speed regulation
system.
Step 2: Disconnect the AC incoming circuit breaker.
Step 3: Disconnect the input-side knife gate K1 of the variable frequency speed
control system (refer to Chapter 4 Working Principle and Structure of Bypass
Principle Figure 4-6).
Step 4: Switch the knife gate K2 of the frequency conversion speed regulation
system to the “power frequency” position, and switch the “power frequency /
frequency conversion” switch in the control cabinet to “power frequency”.
Step6: Close the AC incoming circuit breaker, and the motor will switch to power
frequency operation.

If the user chooses an automatic bypass cabinet, the power frequency bypass of
the frequency conversion speed regulation system after a fault is automatically
performed in the following sequence (if manual operation, refer to the sequence
of operation of circuit breakers and contactors in this process)

After the inverter stops during a fault during frequency conversion operation,
the controller sends a node signal to control the incoming switch to open, and
then the controller sends a variable frequency to industrial frequency signal
to the PLC, opens J2, and delays 0.3 seconds to open J1. , And then delay J3
for 0.3 seconds to close. After the bypass cabinet is switched to the power
frequency state (that is, J3 is in the closed state and J2 is in the opened
state), and the incoming switch is in the opened state, the PLC sends a node
signal to control the incoming switch to close, and the motor switches to power
frequency operation. .
5.9 Power frequency bypass transition frequency operation

If a standard manual bypass cabinet is selected, the operation is as follows:

Step1 : Disconnect the AC incoming circuit breaker.
Step 2: Disconnect the bypass knife gate K3 of the variable frequency speed
control system.
Step 3: Close the input side knife brake K1 of the variable frequency speed
control system.
Step 4: Switch the knife gate K2 to the "frequency conversion position", and
switch the "power frequency / frequency conversion" switch in the control
cabinet to "frequency conversion".
Step6: Follow to start the previous steps (see 5.2). If the user chooses an
automatic bypass cabinet, the steps for converting the bypass operation to the
frequency conversion speed regulation system operation are as follows:

Step 1: Turn the manual / automatic knob on the control panel operation panel
to the automatic state. Allow power frequency conversion frequency board to
close.
Step 2: Press the power frequency change frequency button. If the bypass cabinet
is in the power frequency bypass state, the PLC output controls J3 to open,
delay 0.2 seconds, J1 to close, and delay 3 seconds, J2 to close. Switch the “
frequency / frequency conversion” switch in the control cabinet to “frequency
conversion”. Then perform the previous startup operation steps (see 5.2).

5.10 Maintenance of frequency conversion speed regulation system

Step 1: Perform power-off operation of the frequency conversion speed regulation
system (see 5.5).
Step 2: If a bypass cabinet is optional and the load still needs to run, you
can perform the previous steps of converting the frequency conversion speed
regulation system to bypass operation
Step4: Overhaul the transformer cabinet and power cabinet. (See Chapter 11 Fault
Detection and Troubleshooting)
Step 5: Remove the safety ground wire on the input side of the transformer after
the maintenance is completed.
Step6: If it is not bypassed, to resume the operation of the variable frequency
speed control system, you can perform the previous startup operation steps (see
5.2). Such as bypass operation, to resume the operation of the variable
frequency speed control system, you can perform the operation steps of the power
frequency bypass conversion frequency operation (see 5.9).

Chapter 6 Human-Machine Interface and

Parameter Setting

The controllers of the series of high-voltage variable-frequency speed

regulation systems have prominent LED digital tubes and light-emitting tube
instructions. They use large-screen Chinese LCD and key operation, and have
rich functions, such as operation control, parameter setting and viewing, data
display, and event log browsing , Virtual oscilloscope and other functions.

6.1 Keyboard and panel appearance

6.1.1 Controller panel layout

Figure 6-1 ZINVERT controller panel layout

6.1.2 LED display

There are 15 LED light-emitting tubes on the panel of the controller, which
indicate the controller's power supply, CPU and operating status, and the
position of the output signal contact. The LED light-emitting tubes marked with
"signal" are used as system backup indicators, which has no practical
significance for the time being .

The 7-segment digital tube displays the display data during normal operation,
and the output frequency, voltage, current, and power can be selected. For
specific selection, the function number in the "parameter setting" is H16
parameter setting. This function sets the LED display content selection. The
specific settings and correspondence are shown in Table 6-1. Normally the output
frequency is displayed by default. When stopping after a serious fault, the
fault type number “EXXX” is displayed before the signal reset operation (see
Table 11-1 Alarm and fault information).

Table 6-1 LED display content selection

6.1.3 Key functions

The definitions and functions of the nine buttons on the panel of the controller
are described in Table 6-2.
6.2 Basic interface display and operation

Basic interface
The LCD screen displays a variety of information, and in combination with key
functions, friendly human-machine interaction can be achieved. In order to
protect the liquid crystal, if the keyboard is not operated, the backlight of
the liquid crystal display will be displayed on the 20 LED digital tube and the
status indicator of the light emitting diode to determine the operating status
of the device.
The display contrast of the LCD screen can be set by the parameter with the
function number H17. The larger the value is set, the brighter the characters
of the LCD display, but the display contrast setting is too large to affect the
life of the LCD. Please make it clear when setting It is better to set it to
about 12 when the temperature inside the controller is about 30 ° C.

In the LCD display, the layout of each interface information is as follows:

Ⅰ: Indicate the current working status of the system, including: running,

stopping, acceleration, deceleration, etc .;

Ⅱ: When the system displays a warning message, the specific alarm content is
displayed (if there is more than one alarm message, it will be displayed in a
cycle);
Ⅲ: The current time of the system is displayed;

Ⅳ: Display the current operation interface;

V: Prompts the keys and functions of the currently operable keys, and users can
perform corresponding operations according to the prompts.

Basic operation flow

Key, the system will return to the normal operation interface, and switch back
and forth between the normal operation interface and the main menu interface.

6.2.3 Normal operation interface

The system is powered on and will stay on the normal operation interface after
initialization is completed, as shown in the figure below:

Normal operation main interface

According to the function parameter setting of function number F01, if the

system setting adopts digital setting, in the normal operation interface,

When the frequency setting key will increase the set frequency value,

Key will decrease the set frequency value;

If the system settings use analog setting or remote communication for frequency
setting, the cursor on the panel will disappear and the interface will display
"analog setting" or "digital setting". invalid.

6.2.4 Fault interface

When a fault occurs, the system will stop running. The LED digital tube of the
controller will display the fault type number “EXXX” (see Table 11-1 Alarm
and fault information), and the following “Fault Display” pops up on the LCD
display Interface, displaying fault information;

Fault display interface

And eliminate the sound and light alarm of the external alarm. Need to understand
the fault

For detailed information, you can enter the main menu and select the "Event
Record" item to browse the fault records (see 6.3.6 Operation Guide). You can
view the status information of all faults. Users can refer to Chapter 11 Fault
Detection and Elimination according to the fault information and take
corresponding measures. If a fault occurs and the machine is stopped, the fault
must be eliminated first, and then the fault must be manually reset. The reset
operation can be performed by pressing the "function" button on the controller,
or the "silence" button on the control screen, or the remote "silence" remote
control button.

6.3 LCD display and panel buttons

6.3.1. Parameter setting

Under "Enter Password"

Interface, use 0-9
Data Settings page. If the password is wrong, the following menu will pop up:
Password error menu
Then wait for the user to re-enter the password or other operations. If the
password is correct, enter the next level menu, the page is as follows:

Parameter selection interface

On the "Preferences" screen, Press the key to turn the page. After selecting
the item, press to set the parameter content. By default, the cursor stays at
the lowest position of the value.

Parameter modification interface

Stating no unit; Then it can be changed at any time; otherwise it can only be
modified after shutdown;

After setting the parameters, press cancel. If you press to cancel the change
of the value. If the user wants to return to the normal operation interface,
press to exit step by step.

If the parameter is not allowed to be changed during operation, and the user
attempts to change it, the system will pop up a menu to warn the user that the
"parameter cannot be changed". The system will automatically exit after 5s,
indicating that the parameter must be modified in the state of shutdown.

Parameter modification prompt interface

If the "Data Protection" function parameter with function number F01 is set to
1, any parameter cannot be changed at any time. If the user changes the
parameter, the system will pop up the "Parameter Setting Protection" menu to
remind the user that the parameter cannot be modified. The parameter can only
be modified again if the "data protection" function parameter of function number
F01 is set to 0.

Parameter protection prompt interface

After all parameter settings are completed, you should check and confirm again.
The user can check the parameters by entering the "Parameter View" item described
below.
Set to query, browse, and confirm.

6.3.2 Parameter view

Select “Parameter View” from the main menu and press

Enter the "Parameter View" screen.

"Parameter View" and "Parameter Setting" are basically the same, but there is
no password required for entering, and the parameters can only be viewed and
cannot be changed. If the user does not modify the parameter content and only
queries and browses the parameter setting content, it is recommended to enter
this item to ensure that the parameters are not changed unintentionally.

Operational monitoring

Select "Run Monitoring" from the main menu

This interface provides more detailed data content of the current machine
operation than the normal operation interface. Its additional content includes
the following: DC voltage, controller power and temperature, etc., which are
displayed in three pages. Page 1 displays the current operating frequency, Input
power, output power, input current, input voltage, output current, output
voltage and other information; page 2

Display DC voltage information and output zero sequence voltage of each unit;
page 3

The interface looks like this:

Run monitoring interface page 1

Run monitoring interface page 2

Run monitoring interface page 3

For the “bypass unit”, when a unit is bypassed, the “*” after the letter
ABC will show the specific level of the bypassed unit. For example, when the
failure of phase 8 of phase A is bypassed, the "bypass unit" will display: A 8
A * A *, B * B * B *,
* C * C *. A total of three levels of bypass can be displayed.

Run monitoring interface page 4

Interface 4 displays real-time unit status information. Among “1234” in A1,

“12” is the real-time unit information, and “34” is the hexadecimal number
display of the unit DC voltage.

Run monitoring interface page 5

Interface 5 displays the unit status resident information. It is set when the
corresponding fault occurs. The system power-on reset or keyboard (remote) fault
reset key is cleared. For specific unit information, please refer to the “Unit
Fault Information Definition” in “Event Record”. table".

6.3.4 I / 0 check

Select "I / O Check" from the main menu and press the key to enter "I / O

Check "screen. It includes four sub-menu items: input switch value, output
switch value, analog port and PLC status.
I/O check menu interface
Key to move the cursor, then press to enter the corresponding submenu. When the
cursor stays at "input switch value", press "close" to switch on and off; "off"
means switch off, as shown in the figure below.
Input switching interface

"Output switch value" shows the current state of the output switch value,
similar to the "input switch value" screen.

“Analog Port” displays the current analog value of each port. The meaning of
specific values should be displayed according to user requirements.

The screen is as follows.

Analog view interface

"PLC status" shows the current PLC input and output switching value, input
analog quantity, output analog quantity

PLC state quantity view interface

For the switch value "0000", the first bit from the left is the status of the
PLC's first switch value, and four are used as a group;

In the input and output analog quantity, the analog value required by the
technical agreement will be displayed.

Maintenance information

Select "Maintenance Information" from the main menu to clear the information
recorded.

Maintenance Information Interface

6.3.6 Event Log

Select "Event Record" and "Fault Record" from the main menu to record the system
status information when a fault occurs, and "Alarm Record" records the system
status information when a warning occurs, for users to query.

Event log main interface

Key to select “Fault Record” or “Alarm Record”

Record number selection interface.

Fault / alarm record serial number selection interface

The record serial number starts from 1 to 1000. A total of 1,000 fault
information can be recorded. The serial number 1 records the latest fault
information. Among the 1000 messages, the serial number 1000 is the earliest
fault.
If the frequency conversion speed regulation system has never experienced a
fault or the fault information has been cleared, when entering the "Fault
Record" screen, the following screen will appear to remind the user that there
are currently no records that can be displayed:

If there is currently a record content, the system will display the event record
when the record fails, which is divided into three pages. Users can operate by

Use the key to switch pages in the same fault log. The content of the alarm log
information is consistent with the content of the fault log information .

"Fault Type" on page 1 or

"Alarm type" is the name of the fault or alarm. Please refer to Table 11-1
Alarms and Fault Information to further determine the cause of the fault or
alarm in order to eliminate the fault or alarm.
Fault record content page 1
Fault record content page 3

The "Unit Information" on the "Fault Record" page 3 records the unit status at
the time of the fault or alarm. It is displayed as a 4-digit hexadecimal number.
Each bit of the corresponding 16-bit binary number represents a unit of fault
or alarm information. If this bit is 1, it indicates that the unit is faulty or
an alarm has occurred. See the table below to determine the specific fault or
alarm type.

Waveform analysis

Select "Waveform Analysis" from the main menu and press the key to enter the
"Waveform Analysis" screen.

The waveform analysis menu includes five submenus: harmonic analysis, input
voltage waveform, input current waveform, output voltage waveform, and output
current waveform.
Waveform analysis main interface

“Harmonic Analysis” provides harmonic information viewing and real-time

waveforms of input and output voltage and current. Select “Harmonic Analysis
” and press Options page

Harmonic analysis Options interface

The respective percentages of the sub-harmonics are dynamically updated in real

time. At the same time, the proportion of the current fundamental wave and the
size of the harmonic distortion THD are displayed.

Harmonic analysis display interface

In the "Waveform Analysis" menu, select "Input Voltage Waveform" and press the
key to enter the "Input Voltage Waveform" page.

Waveform display interface

The display interface of input voltage waveform, input current waveform, output
voltage waveform and output current waveform are basically the same. On the
"Waveform Analysis" display interface, the current operating frequency, the
effective value of the current line voltage and the current waveform are
displayed;

To enlarge or reduce the waveform display. The modifiable range is 1-9. For a
6kV system, when 9 is selected: 9 * 1000 V, that is, the minimum is 1000V and
the maximum is 9000V. The scale on the ordinate is the amplitude of the currently
displayed maximum displayable waveform.
6.3.8 Clock modification

Select “Clock Modification” and press. Enter the "clock modification"

interface,Press the key to change the value to modify the system clock.

Clock modification interface

Factory commissioning

The "Manufacturer Debugging" interface is used to query and modify some internal
information made by the manufacturer during debugging.
Factory debugging main interface

“Debug parameters” are some tests performed by the manufacturer when the
system is not powered. The user must not change any parameters, otherwise, it
will cause unpredictable failure or equipment damage.

"Operation record 1" and "Operation record 2" are respectively displayed for
some internal parameters of the system.

"Sampling value calibration" The parameters of the input and output PT and CT
are set and the offset is calibrated. The parameters have been set by the
manufacturer before leaving the factory. The user must not change or enter this
menu during system operation. No changes can be made.

"Charge and Discharge Test" is used by the manufacturer to test or check the
internal status of the system.
"Clear event records" Performing this operation will clear all alarm and fault
historical event records. "Maintenance records clearing" operations will clear
the maintenance information records. After entering this interface, the system
will prompt the user whether to perform a clear operation, and the following
prompt will pop up

Display page:

Record clear prompt interface

If you want to clear the records, you can move the cursor to "Yes" and press OK
to clear all records.

6.4 Controller function parameter list

See the table below for controller function parameters.

Table 6-3 Controller function parameter list

Parameter classification:
FXX: basic function parameters;
EXX: input and output function parameters;
CXX: frequency jump control function parameters;
MXX: Motor parameters;
HXX: Advanced function parameters;
AXX: Additional function parameters.

First column is Function Code, Second Column is Parameter Function Name, Third Column is
Setting Range, Fourth Column is Factory Value, Fifth Column is Unit, Sixth Column is step
change and Seventh column is Run Change

E12 - Digital input channel 13; E13 - Mode digital input channel 14; E14 - Mode
digital input channel 15; E15 - Mode digital input channel 16; E16 - Mode
digital output channel 1; E17 - Mode digital output channel 2 ; E18 - Mode
digital output channel 3 ; E19 - Mode digital output channel 4 ; E20 - Mode
switch output channel 5 ; E21 - Mode switch output channel 6 ; E22 - Mode
switch output channel 7 ; E23 - Mode switch output channel 8 ; E24 - Mode switch
output channel 9 ; E25 - Mode switch output channel 10 ; E26 - Mode switch
output channel 11 ; E27 - Mode switch output channel 12 ; E28 - Mode switch
Digital output channel 13 ; E29 - Mode digital output channel 14 ; E30 - Mode
digital output channel 15 ; E31 - Mode digital output channel 16 ; E32 - Mode
analog output channel 1 ; E33 - Mode analog output channel 2 ; E34 - Mode
reserved ; E35 – reserved ; C00 - skip frequency 1 ; C01 - skip frequency 2;
C03 - skip frequency 3 ; P00 - skip amplitude motor ; P01 - Number of pole
pairs; P02 - Motor capacity ; P03 - Motor rated current ; P04 - Motor No-load
current motor R1 ; P05 - Motor X1 number ; H00 - Restored to the factory set
value ; H01 - Instantaneous stop ; H02 - restart ; H03 - restart time ; H04 -
DC Braking voltage

ZINVERT series intelligent high-voltage frequency conversion speed regulation

system

Function code H05 H06 H07 H08 H09 H10 H11 H12 H13 H14 H15 H16

Parameter Function Name DC Braking Frequency

Rate DC braking time Motor overload inverse time protection input Motor overload
inverse time constant Motor overload time limit protection Motor overload time
limit warning current Motor overload time limit warning time Zero sequence over
voltage protection RS232 communication address RS232 communication speed

Setting range 0.00-30.00 0.0-50.0 0-1 0: the protection is exited 1: the

protection is turned off 0: the protection is turned off 1: the protection is
turned on

Factory value 0 0 0 3.0 0 105 30.0 0 1.0 105 0 0

Unit Hz s min% ms%-

Step size 0.01 0.1 1 0.1 1 1 0.1 1 0.1 1 1 1 1

Run change YYYYYYYYYYYY

-15.0 0-1

% -120% 0.0-150.0 0-1 0: the protection is exited 1: the protection is put in

-6500.0 105-115 0-255 0-10 0: Display running frequency 1: Display voltage value

Monitoring selection

-4

: Display current value 3: Display power 4: Display output speed

A00 A01 A02 A03 A04 A05 A06

Display contrast unit bypass function

-24 0-1 0: No input 1: Input

1
NYYYYNN
Parameter P Frequency 1 Increase amplitude frequency 2 Increase amplitude Speed
ratio L type Reserved

-5000 0-5000 0-50000.1-100.0 0-3-

80 100 20 0-

1 10.1 1-
Chapter 7 Control System Interface

This chapter introduces the control system interface of the ZINVERT series high-
voltage variable frequency speed control system, mainly the setting,
characteristics and application of the control I / O interface. For additional
user interface information for the two parts listed below, please refer to other
appropriate sections.

Main power supply input, power output of variable frequency system: Chapter 8
Installation instructions. Bypass Cabinet and Bypass Functions and Operations:
Chapter 5 Operation

7.1. Basic interface of frequency conversion control system

7.1.1 Control power input interface

◆ Three-phase control power input. As the input of control power such as

controller and system cooling fan, it is recommended to use UPS output from
large-capacity uninterruptible power supply. The capacity requirement is above
10kVA (ZINVERT series high-voltage variable frequency speed control system above
2000kVA requires more auxiliary power, please refer to specific design Drawing),
if the user can not provide this power, it should be stated when ordering.

◆ DC control power input (optional). As the input of the controller power

supply, it has a capacity of more than 1kW to increase the reliability of the
control system. This system automatically realizes the automatic switching of
the AC and DC power of the control power.

7.1.2 Protective ground and signal shield ground

In order to ensure the normal operation of the system equipment and personal
safety, it is recommended to use a 50mm cross-section cable to connect the
ground copper bar at the bottom of the equipment cabinet to the field ground
copper bar.
In order to ensure the normal operation of the control system, all signal cables
should be shielded at the single end of the system and the analog signal or
communication cable should be shielded twisted pair. 7.1.3 Controller signal
interface

◆ Digital (switching) input interface: The controller uses a digital interface

with optical isolation, and the control power uses the internally generated
system.

VDC, electromagnetic lock, etc. use 12VDC generated inside the system. Control
power supply voltage: 220VDC 35% ～ -20%

VDC 10% ～ -10%

◆ Digital (switching) output interface: relay dry contact, rated capacity

250VAC / 5A or 30VDC / 5A. ◆ Analog input interface: 0 ～ 20mA / 4 ～ 20mA or
0 ～ 10V / 2 ～ 10V, select by jumper and software setting. ◆ Analog output
interface: controller: 0 ～ 20mA / 4 ～ 20mA or 0 ～ 10V, select by jumper and
software setting. 7.1.4 Signal Interface of Programmable Logic Controller (PLC)

In order to meet the requirements of the user's interlocking and closed-loop

control processes, such as , and to facilitate the design of the user's control
system, the system can be equipped with a programmable logic controller PLC as
required.

Digital input generally adopts optically isolated digital interface, and the
control power source uses 24VDC generated in the system. The type of digital
output can be customized according to technical requirements. Generally, there
are relay contacts or solid-state MOSFET interfaces.

For this system to realize output closed-loop PID control, it is necessary to

equip the PLC with analog input and analog output points. The type is customized
according to technical requirements.
The two input channels of CNT1 and CNT2 are fast digital input channels that
need to be connected to a 24VDC control power supply. They can be used as the
interface of the quadrature encoder output to the controller, and used as the
input of a photoelectric encoder to measure the actual speed of the motor.

The definition of each of the other digital inputs IN0 ～ IN15 can be selected
according to the design requirements of the electrical circuit in Table 7-1
Controller Digital Input Type Definition.

◆ Factory setting of controller digital input

According to the factory setting design of the system, the existing input signal
definitions are shown in Table 7-2 Controller digital input factory settings.
The definition of other digital inputs can be configured by the commissioning
personnel according to the site conditions (function parameters E00 ～ E15).

7.2.2 Digital output quantity Digital output quantity type

There are 6 types of digital output hardware. Manufacturers need to set the
factory settings according to the actual functions and interfaces of the user's
engineering site (inconvenient to change on site):
Type: Normally closed direct output contact, the maximum number of which is 3
(OUT0, OUT2, OUT4). The output contact can be opened after the controller
applies an excitation, and the excitation cancel contact is closed.
Type: Normally open direct output type contacts, the number of which is 3 to 9,
OUT1, OUT3, OUT5 are normally open direct output type contacts. Type A output
contacts OUT0, OUT2, OUT4 and c type output contacts OUT6, OUT7, OUT8 are
required It can be changed to b type according to technical requirements.) After
the controller applies the stimulus, the output contact is closed and the
stimulus cancel contact is opened.
Type: Normally open output contacts that need to be started, the maximum number
is . There are 3 (OUT6, OUT7, OUT8). When this contact is closed, a start signal
must be output first to stimulate a power control. The relay turns on the power
of the output relay, and then controls the output contact to close after the
excitation is applied. There is no start signal to excite or the output relay
excites the canceled contact to open.
Type: Self-retaining direct output contact, there are 5 (OUT9 ～ OUT13), which
can be directly output by the controller. After the controller applies the
excitation, the output contact is closed, and the state of the canceled contact
is unchanged. Only when a common reset is applied After the stimulus signal,
all are disconnected.
Type: Self-retaining direct output contact, there is one (OUT14), the controller
closes the output contact after the start stimulus signal is applied, and the
contact state remains unchanged after the start stimulus is canceled. Only when
a reset stimulus signal is applied can the output contact break open.
Type: The device has a self-test fault signal contact. The number is one (OUT15),
which is directly output by the controller. When a power failure or a CPU fault
is detected, the output contact is closed, and the contact is open during normal
operation.

The parameter setting of the controller is shown in Table 7-3. There are several
types of digital output volume definition types, which can be set and selected
in the output with the same output hardware type.

Table 7-3 Software-defined types of digital output

◆ Factory setting of controller digital output

According to the system's factory setting design, the existing output signal
definitions are shown in Table 7-4. Controller digital input factory settings.
The definition of other digital inputs can be configured by the commissioning
personnel according to the site conditions, or based on the as-built drawing
port definition. (Function parameters E16 ～ E31).

Table 7-4 Controller digital output factory settings

◆ Other digital output provided by the general standard configuration system
Table 7-5 Other digital output in the system

7.2.3 Analog input

Analog input includes high-voltage input and output measurement, weak current
monitoring and control signals.

◆ Analog input for power loop detection

The power loop detection analog input is used for monitoring and protection of
the input and output voltage and current loops in the system. Both are installed
and wired inside the system, and no external wiring is required. See Table 7-
6.

Table 7-6 Power circuit analog input

◆Weak current analog signal input

There are 7 channels of weak current analog signal input for monitoring and
control in the system, of which Sin1 and Sin2 are external signals. Table 7-7
Monitor and control the weak electric analog signal input

7.2.4 Analog output

The analog output is the internal output of the controller. The signal can be
selected to generate a weak current signal of 0-20mA / 4-20mA or 0-10V according
to technical requirements. It can be selected through jumpers and software
settings.

The options of analog output settings (function parameters E32 ～ E33) are shown
in Table 7-8 below.

Note: In the table, Fmax indicates the setting value of the maximum frequency
(function parameter F03), and Un indicates the setting value of the output rated
voltage (function parameter F05).
It indicates the set value of rated current (function parameter P02), and Pn
indicates the set value of output rated power (function parameter P03).
Chapter 8 Installation Instructions
This chapter introduces the electrical installation and mechanical installation
steps and precautions of ZINVERT series high voltage variable frequency speed
control system. Including the installation of the cabinet and the connection of
the ground, main circuit, motor and control part.

Safety precautions for installation

Requirements for foundation, space and surroundings

◆ Environmental requirements: Please refer to the relevant technical

requirements in this manual. For other related environmental conditions and
conditions such as air temperature, altitude and other conditions that exceed
the index, derating operations may be required, but there must be sufficient
air flow. Other factors such as relative humidity, air pollution, shock and
vibration should all be within the range allowed by the technical conditions
agreed upon by the system.

◆ Basic dimensions and spacing: For the cabinet size, external dimensions and
floor installation drawings of the frequency conversion speed regulation system,
please refer to the relevant drawings in the engineering technical data. All
cabinets should be installed as shown in the figure, and sufficient space should
be left on the periphery to ensure air flow and maximum door swing, as well as
the space required for maintenance. Provide access to the installation base
(aisle spacing, etc.) and ensure that space is provided to provide auxiliary
equipment for variable frequency speed control systems.

◆ Basic level and cable trench: ZINVERT's cabinet must be installed vertically,
and the foundation must be non-combustible material, smooth and wear-free
surface, moisture-proof and able to bear the weight of the variable frequency
speed control system (usually a channel steel base). Cable ducts must be non-
combustible materials (generally concrete, steel, etc.), non-abrasive surfaces,
moisture-proof, dust-proof, and measures to prevent animal entry.

8.3. Installation of high voltage part

8.3.1 Precautions
The frequency conversion speed regulation system belongs to high-voltage
electrical equipment. Correct installation can ensure the safety of users' lives
and property, especially the installation of high-voltage parts must meet the
relevant requirements of high-voltage electrical installation, and pay attention
to the following points:

◆ High-voltage installation personnel must undergo vocational skills training

and obtain corresponding qualification certificates. Operations should be
carried out in strict accordance with the relevant safety operations and safe
operating procedures of the national power industry.

◆ All incoming and outgoing wires must meet the requirements of electrical
insulation, and connection wires that do not meet technical requirements must
not be used to avoid potential risks to human life and user equipment.

◆ All high-voltage connectors must be insulated to ensure good insulation.

◆ The high-voltage connection must be clean to meet its cleanliness

requirements.

◆ The electrical insulation distance of the high voltage part must meet the
requirements of the electrical safety distance, so as not to cause a short
circuit due to discharge.

◆ After all connections are completed, the electrical input of the system
should be tested for electrical insulation performance. The reference values
for the test voltage are as follows: 6kV system is 25kV, 10kV system is 35kV.
The actual insulation test voltage should be 75% of the above value during the
field handover test . If the air humidity at the site is obviously too high, or
there is a long period of high humidity in the long-term storage environment
before the system is installed, commissioned, and operated, you should pay
attention to

◆ The signs of high voltage parts must be clearly visible to avoid mistakes.

◆ Since the motor rotation is related to the phase sequence, the phase sequence
of the input and output lines must be completely correct during installation.

8.3.2 Installation of high current parts

In order to make the variable frequency speed control system better meet the
requirements of use and achieve technical performance, it is necessary to pay
great attention to the installation of high current parts (all access terminals
and output terminals with a flow greater than 10A should be used as high current
terminals). The main points to note are:

◆ Terminals should be made of materials with particularly good conductivity

such as oxygen-free copper terminals, silver-plated or tin-plated fasteners and
other connection materials. ◆ Wash the terminals carefully with alcohol before
connecting them.

◆ The connection of all connection points should be very reliable. Fasteners

should be tightened with wrenches. Important connection points should also be
tightened reliably with torque wrenches to ensure contact resistance is less
than 2 milliohms.

◆ All high-current connection parts should include spring washers. After

tightening, the spring washers should be flattened. ◆ The current density of
the high-current connection line should be appropriate, so as not to cause heat
and affect the use of the device.

8.3.3. Equipment and cable requirements

◆ Main circuit breaker

The main circuit breaker can be a vacuum or gas body-insulated circuit

breaker. It must meet the requirements of both the voltage and current of the
power supply and the rated voltage and current of the transformer primary
side. In addition, its basic electrical characteristics and protection
configuration must also withstand the fault current caused by the transformer
closing surge current without tripping and breaking the transformer secondary
side short circuit within 100ms.

◆ Protection equipment
The high-voltage switch on the power side of the high-voltage variable-frequency
speed regulation system must be reasonably protected. The setting of the
protection setting should be performed with reference to the following
principles:

The switch must trip immediately when a short circuit in the transformer's
primary winding or primary incoming cable fails. The setting value of the
protection operating current should be guaranteed to avoid the no-load closing
inrush current of the rectifier transformer without tripping (it can be set to
8 to 10 times the rated current of the rectifier transformer).

Transformer secondary side fault protection adopts delayed trip mode. When the
transformer secondary side winding, the cable connecting the transformer
secondary side to the system unit and the unit input rectifier bridge are short-
circuited, the incoming switch can be tripped. The protection delay is short,
and the time setting can be adjusted to be set long enough to ensure that the
transformer does not trip during the inrush current. The setting value of the
operating current can be set to twice the rated current of the rectifier
transformer to ensure that the secondary side fault of the rectifier transformer
can trip within 500ms.

Overload protection (optional) is long-term overload protection with inverse

time characteristics. Protects transformers and cables from long-term
overload. According to the requirements of the regulations, motors with a
capacity of less than 2000 kW but insufficient quick-break sensitivity or a
capacity of more than 2000 kW need to be installed with longitudinal differential
protection. ), The microcomputer differential protection based on the
calculation of the power frequency current must be withdrawn, the magnetic
balance electromagnetic longitudinal differential protection of the CT installed
on the input side of the inverter on the input switch of the frequency converter
must also be taken out of operation, and turned on when the power frequency
bypass It is advisable that the protection's throwback function is automatically
implemented in the control technology scheme.

◆ Transformer primary cable

There are no special requirements for the cable from the circuit breaker to the
primary side of the phase-shifting transformer of the Zinvert series high-
voltage variable frequency speed control system. Its rated voltage value should
be consistent with the primary circuit voltage value. The rated current of the
cable should meet the transformer and protection settings. Design the cable
derating value according to the maximum expected ambient temperature, cooling
factors and other factors required by local electrical regulations, and install
according to the standard of medium voltage devices.

◆ Output cable to the motor

The cable from Zinvert series high voltage variable frequency speed control
system to the motor has no special requirements, and the recommended length is
generally not more than 1000 meters. The rated voltage is the same as the motor
model, and the rated current of the cable should meet the allowed overload
current of the motor model and motor protection. The derating of the cable
should refer to the expected maximum ambient temperature of ambient
temperature, cooling factors, and other factors required by the application of
national electrical standards. Installation must be in accordance with

Since the output voltage and current waveforms of the ZINVERT variable frequency
speed control system are close to the standard sine wave, the cable does not
require special shielding. Therefore, no special measures need to be taken for
common mode current.

8.4. Equipment ground

The user needs to ensure that the system's ground network is good, and provide
a good ground wire with a grounding resistance of less than 4 ohms. The cross-
section of the copper core cable used for the connection between the ground
point of the ZINVERT high-voltage variable frequency speed control system set
to the ground point of the power grid must not be less than 50mm. If the base
of the cabinet is welded and fixed to the base channel when the system is
installed, a separate copper bar or cable must be used to reliably connect the
ground points of each cabinet of the Zinvert series high-voltage variable
frequency speed control system complete set and ground it. The method is shown
in the following figure:
8.5. Auxiliary power and cables

The user should provide three-phase AC power without interruption. The auxiliary
three-phase power capacity required by ZINVERT high-voltage variable frequency
speed control system is not less than 10kVA (refer to the design drawing
requirements for the control power capacity of large-capacity systems above
2000kVA). If this power supply cannot be provided or the quality of the power
supply cannot be guaranteed, it must be specified when ordering.

Since the load includes a three-phase cooling fan, care must be taken to ensure
that the phase sequence of A, B, and C of the three-phase control power supply
is correct. The auxiliary power supply requires the use of a 380V three-phase
four-wire cable with a neutral line, and the incoming and outgoing lines.
Regulations should meet industry standards for power installations.
8.6 Control signal cable

Select the control cable according to Table 8-1. The shield of the cable is
grounded only on the single end of the ZINVERT high-voltage variable frequency
speed control system. One or more twisted pairs can be used. Whether to use
armored cables depends on the site conditions of the user. To prevent rodent
infestation, it is recommended to use armored cables or other corresponding
protection.

Table 8-1 Control cable requirements

8.7 Cable routing

8.7.1 Power cables

The wiring of the main power and motor cables must conform to national standards,
and please refer to according to the instructions and recommendations of the
cable manufacturer.

◆ It is recommended to use separately shielded armored three-phase cables. If

single-phase cables are used, the three-phase cables must be combined to ensure
EMC characteristics.

◆ If the cross-sectional area of the cable shielding layer is less than 50% of
the cross-sectional area of one phase, an additional ground wire must be added
along the cable to avoid cable shielding.

◆ Cable end According to the requirements of the cable manufacturer, the cable
must be installed with a cable connector at the end.
◆ Because the output voltage and current waveforms of the frequency conversion
speed regulation system are close to sinusoidal, the maximum length of the cable
connected to the motor only needs to consider its voltage drop, but it is
generally recommended not to exceed 1km. When the field cable length exceeds
1km, it should be proposed when ordering.

◆ The ground connection of the corresponding cable must comply with national
electrical installation standards.

8.7.2 Control cables

In order to ensure the normal operation of the variable frequency speed control
system, it is necessary to ensure that various signal lines work normally
without being subject to various electromagnetic interference. Therefore,
external signal lines such as signal lines connected to DCS systems, remote
control signal lines, etc. When installing the output lines and various
measurement signal lines, you must pay attention to the correct installation of
these signal lines in the following aspects.

◆ It is necessary to ensure the separate wiring of signal lines and power

lines, especially high-current high-voltage lines to avoid electromagnetic
interference. Control cables should not be run in parallel with power cables. If
this cannot be avoided, a minimum distance of 30 cm must be maintained between
the control cable and the main cable. When the control cable and power cable
need to cross, 90 ° C cross wiring should be used.

◆ Digital signal lines and analog signal lines should be routed as far as
possible to avoid mutual interference.

◆ If the signal line and power line must be routed in the same place, shield
the signal line to minimize the interference caused by the power line to the
signal line.

◆ Avoid parallel wiring of signal lines and power lines to avoid interference.

◆ The signal ground must be reliably connected to the shielded wire, and the
shielding layer must also be reliably grounded at one end.

◆ When necessary, the signal line can be connected with the external after the
metal conductive sleeve is threaded, so that various interference signals can
be reliably isolated to ensure the normal operation of the variable frequency
speed control system.

8.8 Mechanical installation

8.8.1 Introduction to mechanical structure

The main body of the frequency conversion speed regulation system consists of
transformer cabinet, power inverter cabinet, control cabinet and so on. In some
cases, the complete equipment also includes incoming and outgoing cabinets,
bypass switch cabinets, etc., so the equipment should be arranged according to
appropriate positions for different projects, and layout and installation
drawings are given.

Figure 8-1 is a schematic diagram of the cabinet layout of the "1" layout of
the ZINVERT high-voltage variable frequency speed control system.

The frequency conversion speed regulation system is composed of more than 3

cabinets (depending on the power and layout), and the installation is located
on a concrete pouring flat steel foundation frame, and the surface unevenness
is less than 5mm. The input transformer in its transformer cabinet is
transported separately and installed on the channel steel plate on the ground.

The power unit in the frequency conversion cabinet is usually transported in a

separate package. After reaching the destination, it is installed in the guide
rail of the power inverter cabinet under the guidance of the commissioning
engineer of Guangzhou Zhiguang Electric Co., Ltd.
After the cabinets are assembled and positioned, the cabinets are spot-welded
to the channel steel. The connection lines between the cabinets and the cabinets
should be completed under the guidance of the commissioning engineer of
Guangzhou Zhiguang Electric Co., Ltd.

8.8.2 Cabinet installation

The following installation instructions are for general installations in an

industrial environment. For application in special environment, please consult
Guangzhou Zhiguang Electric Co., Ltd. for detailed installation procedures.

◆ Prior to mechanical installation, ensure that all conditions described in

section 8.2 Foundation, space and surrounding environment requirements are
met. ◆ Check the basic level with a spirit level. Allows maximum overall
unevenness <5mm. If the ground is uneven, it must be level. ◆ Move to the
installation position. If it is necessary to move the ZINVERT device with a
crane, etc., be sure to protect the cabinet device from the direct compression
and friction of the strap, which will cause the cabinet to deform and the paint
to peel off and damage the appearance of the cabinet.

◆ Open all the cabinet doors and carefully inspect the variable frequency speed
control system and its accompanying equipment for possible transportation
damage. If any parts are damaged or lost, please contact the technical service
department and transportation company of Guangzhou Zhiguang Electric Co., Ltd.
immediately. Please pay attention to how to open the cabinet door.

◆ Check that the cabinet doors of the ZINVERT system are tightly closed. ◆
Carefully move the cabinet to its installation position.

◆ Check whether the door can be fully opened and closed. If not, you need to
adjust the level of the cabinet and its foundation. Check the mechanical and
electromagnetic lock on the door: the front door cannot be opened except the
door of the control part before and during operation. The electromagnetic lock
can only be opened after a high voltage power outage or forced release of the
pressure plate. If the cabinet door is open during operation, the system will
alarm.

Note: Please pay attention to the method of opening the cabinet door. Do not
open the cabinet door forcibly, or the equipment will be damaged.
8.8.3 Unit installation

The removal and installation of all unit packages must be carried out under the
guidance of engineering service technicians of Guangzhou Zhiguang Electric Co.,
Ltd. ◆ Unpack the unit module of the frequency conversion speed regulation
system, to inspect the unit module for possible transportation damage. If there
is any abnormality or damage, please contact the technical service department
of Guangzhou Zhiguang Electric Co., Ltd. immediately.

◆ Place the power unit on the unit guide rail and push it in place. Use the
attached bolts to secure it. Check that the contact resistance between the unit
housing and the guide rail is less than 1 ohm.

◆ During the installation of the power unit body, pay attention to the
protection of the optical fiber and the power supply line to avoid damage to
the optical fiber and the control power supply.

8.9 Electrical Installation

8.9.1. Cable connection of the power unit

Warning: The cable connection of the power unit should be completed under the
guidance of service or commissioning technicians of Guangzhou Zhiguang Electric
Co., Ltd.

◆ The incoming line of the connection unit is connected to the secondary

outgoing line of the transformer according to the wire label.

◆ For the output of the connection unit, connect the output wiring of each
unit in series with the in-phase unit according to the wire label. One end of
the highest unit of each phase is used as the neutral point, and the voltage of
one end of the lowest unit of each phase is used as the output. End U, V, W.

◆ Terminal for connecting auxiliary power wiring.

◆ Connect the control fiber. Note that the installation of the dust-proof
sponge cannot block the fiber head. Tighten the fiber head screw.

8.9.2. Main power cable and motor cable installation

The installation positions of the main power cable and motor cable for different
user projects may be different. Please refer to the specific engineering
drawings and connect the main power and motor cables to the output of the
ZINVERT system device as described below. The shield of the motor cable should
be grounded on the motor side at one end. .

Other equipment):

◆ Ensure that ZINVERT is disconnected from the main and auxiliary grids during
installation:

The main circuit breaker of the high-voltage incoming line is open and under
maintenance, and the grounding switch is closed. The motor is disconnected from
the mains and grounded. The auxiliary power supply fuse has been removed.

Any control equipment connected to ZINVERT must be disconnected.

◆ Open the cabinet door of the power inverter cabinet and the cabinet cabinet
door to perform all power wiring and secondary electrical terminal operations.

◆ Connect the input main power cable to the rectifier transformer once. If you
choose to choose the accessories of the bypass cabinet, the primary input cable
of the transformer is already installed in the box. The user only needs to
connect the external high-voltage input cable to the high-voltage AC input lines
A, B, and C of the ZINVERT device.

◆ Connect the high-voltage cable connected to the motor to the U, V, and W

ends of the high-voltage AC outlet of the ZINVERT device. ◆ Conduct cable
insulation test before connecting the cables, and meet the requirements of
medium voltage cables related insulation and withstand voltage. ◆ Use copper
braided cables to connect the shields of all wires to the ground bus. ◆ Close
all open doors and tighten the screws. All joints must be fixed.

8.9.3 Connection of auxiliary power cable

Auxiliary power cable should be routed from the bottom of the control cabinet.
Follow these steps:
◆ Open the front door of the control cabinet and connect the auxiliary power
cable to the corresponding terminal according to the drawing. If using a
shielded cable, strip the cable insulation at the cable entry and connect the
stranded conductor of the cable shield to the protective ground at one end.

◆ Pay attention to the phase sequence of the three-phase AC power supply to

ensure that the heat dissipation and ventilation motor in the system device is
turned correctly and exhausted to the outside.

8.9.4 Control cable connection

Even if ZINVERT's main power and auxiliary power are cut off, dangerous voltages
from external circuits may exist in the control cables. The connection of
control cables must refer to the corresponding engineering drawings.

8.10 Installation of cooling system

The high-voltage variable frequency speed control system uses semiconductor

converter technology and uses input phase-shifting rectifier transformers and
semiconductor switches to generate heat during operation. In the factory design
of high-voltage variable frequency speed control systems, equipment
manufacturers generally only consider how to convert the internal Effective
heat removal cabinet

In fact, in many applications, in order to prevent dust, the high-voltage

variable-frequency speed control system is installed in a closed control room.
The heat emitted during long-term operation will cause the ambient temperature
in the room to rise, giving reliable operation of the high-voltage variable-
frequency. To adverse effects. Therefore, when designing and applying a high-
voltage variable frequency speed control system, the owner must refer to the
multiple options proposed by the equipment manufacturer. According to the on-
site environment and the opinions of the equipment manufacturer, consider
expelling heat from the control room or reducing the ambient temperature of the
control room. .

What kind of cooling system or cooling system is used? Equipment manufacturers

will give opinions in the technical design liaison and construction drawings.
This part of the work is implemented by the owner with reference to the equipment
manufacturer's opinions. Generally, the manufacturer is not responsible for the
external cooling air duct and Installation and manufacturing of refrigeration
systems. The cooling and cooling system is very important for the reliability
of high-voltage variable-frequency operation.

Chapter 9 Debugging
The series of high-voltage frequency conversion speed regulation system can
only be debugged by the technical engineers of Guangzhou Zhiguang Electric Co.,
Ltd. The function test, debugging and initial parameter calibration are
completed by the technical service engineer of Guangzhou Zhiguang Electric Co.,
Ltd. The final test, parameter calibration and performance test are completed
by the technical engineers of Guangzhou Zhiguang Optoelectronics Co., Ltd. Gas
Co., Ltd. with the cooperation of users. What the user must know is described
below.

9.1 Commissioning routine preparations

◆ Complete the installation of the ZINVERT system according to the instructions

in Chapter 8.
◆ High voltage switch is connected and in operable state.

◆ Rectifier transformer is installed, connected and ready for operation.

◆ The motor is installed, connected and ready for operation.

◆ The wiring cables of the transformer, variable frequency speed control system
and motor have been connected.
◆ The shields of all cables are connected.

◆ The insulation of transformers, power cables and motors must be tested and
a test report submitted.
◆ Provide main power voltage.

◆ The driving load (pump, fan, etc.) is in a ready-to-run state.

◆ All auxiliary control cables are connected.

◆ The auxiliary power switch is connected and in an operable state.

◆ All cabinet doors are tightly closed.
◆ Obtain all necessary guidance documents drawings and materials from Guangzhou
Zhiguang Electric Co., Ltd.

9.2 Commissioning staff cooperation

During commissioning, the user must provide at least two professional electrical
technicians as necessary operating members for commissioning, which must meet
the following conditions:

Familiar with medium and low voltage electrical equipment and corresponding
safety regulations. Familiar with the user's load transmission process.

It is authorized to operate medium and low voltage equipment (power circuit

breakers and other medium and low voltage transmission switches,
etc.). Authorized to operate the drive.

9.3 acceptance

When the commissioning is completed, the first draft of the commissioning data
should be accepted and signed by the user and the technical engineer of Guangzhou
Zhiguang Electric Co., Ltd. The commissioning report should be written by the
technical engineer of Guangzhou Zhiguang Electric Co., Ltd. The other was filed
with Guangzhou Zhiguang Electric Co., Ltd. for the record.
Chapter 10 Maintenance

This chapter introduces the overall maintenance plan of ZINVERT series high-
voltage variable frequency speed control system. Lists all preventive
maintenance and spare parts replacement work performed by users and service
technicians of Guangzhou Zhiguang Electric Co., Ltd. In addition, user
preventive maintenance work is described in detail.

◆ ZINVERT high-voltage frequency conversion speed regulation system is a high-

voltage equipment. If it is improperly used, it may cause injury to your body
or equipment. The device is safe when positioned, installed, and wired according
to the instructions in this manual.

◆ All electrical related work on must be completed by a qualified electrical

engineer according to the requirements of national electrical standards.

◆ Before starting work on ZINVERT, you must carefully read and understand the
contents of Chapter 1 Safety Instructions. Guangzhou Zhiguang Electric Co.,
Ltd. is not responsible for all possible damages caused by you ignoring the
above.

◆ All maintenance work that requires power failure must be performed 30 minutes
after the main power and auxiliary power are disconnected. The input and output
isolation switches must be open and in a safe position and take reliable
grounding measures. The input high-voltage power supply terminal must be
grounded. Do not touch the high-voltage input circuit and the motor without
grounding the system. When the input high-voltage power supply is turned off,
the operation of the variable frequency speed control system, the motor and the
motor cable should wait for the DC capacitors of each unit box to be discharged
and the discharge indicator to light up.
◆ Some loads may provide a mechanical torque to the motor shaft. If this load
can drive the motor to rotate, the motor should be separated from the load,
short-circuited, or mechanically blocked before starting work.

◆ Even if ZINVERT's high-voltage power supply and external auxiliary power

supply are turned off, there may still be high voltage from the external control
circuit inside the ZINVERT control system (such as secondary retransmission
from PT to secondary, etc. due to wiring errors or other reasons). Make
appropriate measurements on all external equipment such as auxiliary power,
heaters, coolers, I / O interfaces, PT, etc. before starting any work.

◆ After the repair is completed, the power cannot be turned on until the
following checks have been made. The main power and motor are connected.

The auxiliary power supply and the control circuit are connected, and all
control platens and transfer switches are restored. No tools or foreign objects
remain in the cabinet.

All cabinet doors, including protective isolation nets and cabinet doors, are
installed and closed.

10.2 Standard procedures for maintenance

The following steps are standard operations when outage maintenance is required.

The contents in Table 10-1 that need to be shut down and maintained need to be
performed in accordance with the following steps to ensure maximum security:

◆ Safety measures: Make sure you are familiar with and fully comply with the
Safety Instructions in Chapter 1 and the safety instructions at the beginning
of this chapter.

◆ Turn off the auxiliary power and disconnect all external equipment that will
generate dangerous voltage to the frequency conversion speed regulation system.
The main power and motor are connected.

Auxiliary power and control circuit are connected. No tools or foreign objects
remain in the cabinet.
All cabinet doors including protective isolation nets and cabinet doors are all
closed at

◆ Restart the variable frequency speed regulation system, please follow the
instructions in Chapter 5.

◆ Make log records: All maintenance information should be recorded on the

maintenance log:

Date and time

Maintenance projects completed according to the maintenance plan

Any special situation or job (scheduled and unscheduled inspections or spare

parts replacement)

10.3 Maintenance plan

The user's correct use of maintenance and maintenance is a necessary condition

to ensure the long-term stable operation of the equipment. The user's
maintenance needs to be planned for routine preventive maintenance. In addition
to emergency system maintenance, preventive maintenance should be performed,
including weekly, monthly, quarterly, and annual inspections and maintenance.
10.3.1 During initial commissioning

◆ Check and clean the connection parts of various parts of the variable
frequency speed control system, the high voltage connection input / output
connection of the transformer cabinet, and all power input / output connections
of the power cabinet.

◆ About 1 week after commissioning, shutdown should be planned to re-tighten

the fastening screws of each connection part of the equipment to meet the
requirements of reliable contact.

◆ The ground wire is an important part that must be inspected and must not be
forgotten.

◆ Regularly check the heat dissipation and ventilation of the equipment and
clean the ventilation channels.
10.3.2 Daily inspection

◆ Check the ambient temperature, humidity, vibration, etc. for dust, gas, and
condensation. ◆ Check whether the LED and LCD display on the controller panel
is normal. ◆ Check the system for abnormal vibration or noise and odor.

◆ Check the LCD for alarm information and recent event records to be processed.

10.3.3 Monthly inspection

◆ Check the dust filter of the air inlet on the cabinet door. If there is
obvious dust, remove it and clean it. When disassembling, pay attention that
the tools must not penetrate into the cabinet door to prevent electric shock. The
air filter should be cleaned and aired after drying.

◆ The heat dissipation of the frequency conversion power unit is accomplished

by the air flowing through the radiator fins. If there is obvious dust at the
radiator inlet, the unit should be cleaned by vacuum. For the steps of power
failure maintenance, please refer to the related description above.

◆ Check the operation of the cooling system: Put a standard A4 printing paper
at the air inlet of the dust filter of each electrical cabinet, and the paper
should be adsorbed on the dust filter.

10.3.4 Quarterly Inspection

◆ Monthly inspection, plus check all electrical connections for tightness.

◆ Use a vacuum cleaner with plastic nozzles to thoroughly clean the inside and
outside of the cabinet to ensure that the equipment is dust-free and ensure
heat dissipation. Care should be taken not to be near high voltage live parts
during maintenance.

10.3.5 Parts replacement

◆ Regularly replace some consumable parts such as fuses.

◆ When a fault occurs, replacing the technically difficult components (such as

the power unit) as a whole is the best way to troubleshoot the fault. But it
must be noted that the new replacement parts should be consistent with the
original part model specifications. It is recommended that users prepare some
spare parts appropriately to ensure trouble-free operation time of the
equipment. Various spare parts of the company's variable frequency speed control
system can be ordered through the technical service department of Guangzhou
Zhiguang Electric Co., Ltd., and we will provide you with timely service.

10.4 Maintenance Project

10.4.1 Surface cleaning

Check the air inlet filter of the cabinet door, and clean it with a dry cloth
or vacuum cleaner after removing it. If necessary, it can be rinsed with tap
water after removal, but it should be thoroughly dried before reinstallation,
so as not to rust or affect the insulation performance in the cabinet.

10.4.2 Cleaning the inner floor

◆ Power off the system according to the standard procedures maintained in

10.2. ◆ Do all safety measures.

10.4.3 Check the connection

◆ Power off the system according to the standard procedures maintained in

accordance with 10.2. ◆ Do all safety measures.

10.4.4 Replace the air filter

◆ Remove the air filter on the cabinet door and remove the frame from the door
panel. ◆ Remove the filter mesh pad of the air filter and insert a new mesh
pad. ◆ Install the air filter frame of the filter and put it back in the
cabinet door. ◆ Record replacement date

◆ Rinse the replaced filter net, dry it and pack it for the next replacement.
10.4.5 Replace the fan

◆ Power off the system in accordance with the standard procedures for
maintenance described above. ◆ After taking grounding measures, open the power
cabinet.

◆ If an air duct is installed, remove the air duct interface and the fan fixing
plate. ◆ Remove the fan's power and control cable connectors.

◆ Use a wrench to loosen and remove the locking screws located on the left and
right sides, and remove the fan bracket.

◆ Replace with a new fan, and then fix the fan. If there is an air duct,
restore and fix the air duct interface.

◆ Complete the maintenance work according to the standard procedures of 10.2

maintenance, and check whether the fan is working properly after re-powering
on. In particular, pay attention to whether the fan is turning correctly. The
wind should be outside the cabinet. Exhaust.

10.4.6 Testing of motors and circuit breakers

Follow the instructions for motor and circuit breaker testing.

10.5 Maintenance log

A maintenance log must keep all records of maintenance work. Each record should
include: Date and time

Maintenance projects completed according to the maintenance plan

Any special situation or job (scheduled and unscheduled inspections or spare

parts replacement)
Chapter 11 Fault Detection and Troubleshooting

This chapter mainly introduces the information and instructions on how to

operate when the ZINVERT system fails. The object of this chapter is responsible
for ZINVERT

11.1 Fault classification

According to the severity of the impact on the operation of the ZINVERT system,
there are two levels of fault information:

◆ Fault: When a serious fault occurs in the frequency conversion speed

regulation system and the equipment (transformer, motor, etc.) connected to it,
an error message is formed. At this time, the frequency conversion speed
regulation system will block the output and keep the output stopped (except for
some in the frequency conversion speed regulation). After the failure of the
high-speed system is eliminated, the frequency conversion speed regulation
system can automatically restart.

In order to restart the system after a shutdown due to a fault, the fault must
be manually reset after the fault is eliminated. You can press the "function"
button on the controller or the "silence" button on the control screen, or you
can operate the "silence" button if you set it in a remote place.

◆ Alarm: When a less serious fault occurs, it is not necessary to immediately

stop the operation of the frequency conversion speed regulation system, the
system gives an alarm. Operation is still possible at this time. However,
failure to deal with the alarm signal to clear it within a certain period of
time will cause failure (for example: high temperature alarm signal caused by
poor heat dissipation due to ambient temperature exceeding the allowed ambient
temperature range or blocked air filter).

For specific fault types, see Table 11-1 Alarm and fault messages, their possible
causes, and solutions.

11.2 Fault indication

After the system is shut down or the alarm is maintained, if the power supply
of the controller is normal, the controller's LCD should have an alarm or fault
display, and the audible and visual alarm will start to alarm until the signal
is "silenced". If it is the fault that caused the shutdown, the fault code
"EXXX" will be displayed on the seven-segment LED digital tube. If the required
output contact is set in the parameter setting, then the corresponding digital
output relay contact will be closed (for specific setting and content, please
refer to Chapter 6 and Chapter 7 above) Relevant sections).

After a fault has caused a shutdown, if the function parameter H02 "Instantaneous
restart restart setting mode" is set to allow, then when the fault disappears
within the time set by the function parameter H03 "Instantaneous restart restart
waiting time" and the system automatically restarts successfully , The fault
signal will automatically return, and the acousto-optic alarm will automatically
stop alarming; otherwise, the LCD screen and the digital tube will keep
displaying the fault information, and the acousto-optic alarm will continue to
alarm until the signal is "silenced".

After troubleshooting, press the "function" button on the controller or the

"silence" button on the control screen, you can also operate the remote "silence"
switch contact to reset the signal. After the reset, the fault information will
no longer be displayed in the actual signal display mode, but the fault
information has been stored in the fault record, and the sound and light alarm
will automatically stop alarming.

11.3 Fault records

ZINVERT can store up to 1000 records of recent fault and alarm

information. Records and displays include the date, time and number of the fault
alarm, the system input and output at the time of the fault and the status of
the controller. For the query and browsing operations of fault and alarm event
records, refer to 6.3.6 Event Records in Chapter 6, Human Machine Interface and
Parameter Setting.

11.4 Standard procedure for fault detection

If the system fails, proceed as follows:

◆ Safety measures: Familiarize yourself with the contents of this chapter and
the safety instructions in Chapter 1.

◆ Check the fault records on the controller, and record the actual faults and
fault records in the controller in detail. And please do not clear the fault
record.

◆ Analyze the cause of the failure and make a log record.

◆ If industrial frequency bypass is required, please refer to section 5.7

Conversion from Frequency Converter Speed Control System to Bypass Operation
for specific operating instructions.

Refer to Table 11-1 for explanations of error messages. The table also gives
solutions to faults. Any fault and alarm information records include:

The time and date of the occurrence;

Load conditions (rated load, overload or light load, frequency up or down,

etc.);

Parameters for system real-time operation (input and output current, voltage,
unit DC voltage, unit information, etc.) Controller control parameters (factory
reference);

External environmental or operating conditions

(Ambient temperature, heat dissipation conditions, etc.).

When contacting Guangzhou Zhi service personnel of Optoelectronics Co., Ltd.,

it is necessary to provide necessary fault analysis data, which will be used
when troubleshooting.

◆ Try to troubleshoot according to the instructions in Table 11-1.

Follow the instructions in Table 11-1. If the fault cannot be rectified, do not
try to rectify the fault according to your own ideas. Please contact the
technical service department of Guangzhou Zhiguang Electric Co., Ltd.
immediately until the fault is rectified.

◆ Detection:

The main power and motor are connected.

Auxiliary power and control circuit are connected. No tools or foreign objects
remain in the cabinet.

All cabinet doors, including protective isolation doors and control section
doors, are closed.

◆ Turn on the auxiliary power. .

◆ Restart the variable frequency speed regulation system, refer to Chapter 5

for operating instructions.

Alarm and fault messages, their possible causes, and solutions

Table 11-1 lists all error messages and all possible causes. Users should note
that many alarms and faults are related to specific equipment (such as the type
of transformer, cooling system) and external protection equipment provided by
the user. For specific solutions, refer to troubleshooting and troubleshooting
measures.

11.6 Unit bypass

11.6.1 Unit bypass function description

The frequency conversion speed regulation system can adopt the unit bypass
operation mode to bypass the faulty unit, so that the frequency conversion speed
regulation system can run with failure, which greatly increases the reliability
of the system and is suitable for high reliability applications such as power
plants.

After the unit bypass function takes effect, the unit in the system is in the
bypass working state. At this time, the user should closely monitor the working
status of the system and run according to the derated load allowed by the
system. If conditions permit, it should be arranged as early as possible for
processing and replacement failures

The unit. The system will send an alarm signal when the unit is bypassed.

11.6.2 Unit bypass mode

◆ When a unit has a bypass fault, the frequency conversion speed regulation
system uses a contactor to bypass this unit and the other two units of the same
level. (Neutral offset control algorithms can be used for special requirements,
and only the faulty unit is bypassed.)

◆ After bypassing, the system operation is adjusted from N-level to N-1-level

operation, and the symmetrical output is still maintained (especially it is
required to use the neutral point offset control algorithm to only maintain the
output line voltage balance and phase voltage deviation.).

◆ After bypassing, the system needs to be derated under large loads, and the
system operation remains unchanged under small and medium loads. Corresponding
to different series systems, the derating range that allows first-stage bypass
operation is different from . After the system of level 7 or higher is bypassed,
the control algorithm changes to ensure that the system can still run at full
load.

◆ Bypass operation signal is given to alert the user during bypass operation,
and the fault information on the LCD interface can be consulted to display and
locate the faulty unit.

11.7 Power frequency bypass

When the ZINVERT series high-voltage variable frequency speed control system
needs to be checked and repaired after the system fails, if a power frequency
bypass is required, the standard manual bypass cabinet is separated from K1 and
K2 is switched to the “power frequency” position. The frequency bypass wiring
principle is shown in Figure 4-6), and the automatic bypass cabinet is separated
by J1, J2, and closed J3 (refer to the power frequency bypass wiring principle
shown in Figure 4-7). For specific operations, please refer to 5.7 Conversion
of Variable Frequency Speed Control System Operation to Bypass Operation. The
motor is directly connected to the power frequency operation of the power grid,
and the load regulation control system is switched back to the traditional
control methods such as damper and valve. Through the power frequency bypass
function, the adaptability of the entire system is improved to ensure the
continuous operation requirements of user loads.

When the load drive is switched from the industrial frequency to the ZINVERT
variable frequency speed control system after the maintenance is completed,
please refer to 5.8 Bypass Operation for Conversion to the Variable Frequency
Speed Control System Operation for specific operation instructions.

Table 11-1 Alarm and fault messages, their possible causes, and solutions

ZINVERT series intelligent high-voltage frequency conversion speed regulation

system

Code 005

Action alarm
Output current imbalance

Causes-Motor and cable disconnection-Current Hall transmitter wiring circuit

disconnection-Current Hall transmitter failure-Power supply lacks one phase or
voltage imbalance-Input voltage bus is unloaded, or there are wiring problems-
Check system power Whether it is balanced-The main power supply voltage is too
low, causing the DC voltage to be lower than 85% of the rated voltage-The main
power supply line is short-term power failure-The detection circuit in the unit
is faulty-The motor load and the inverter settings do not match-Incorrect motor
data -If the fault occurs during acceleration, the acceleration time may be too
short-Leakage current exists in the motor cable-If the DC capacitor charging is
unbalanced during acceleration, deceleration too fast, or overcurrent
protection-Unit control board is not powered-Unit DC voltage loop Acquisition
failure-Optical fiber communication failure-Each setting parameter exceeds the
limit or is unreasonable-Improper setting of parameters such as startup
frequency, torque boost, acceleration and deceleration time-Motor load and
inverter setting values do not match-Incorrect motor data- Abnormal motor load-
detection of input voltage loss, DC voltage drop-high voltage power input is
not connected pass-high Live indicator Fault - voltage live instruction signal
not properly grounded cable shield

Remedy-Check the cable connection-Check that the motor's contact switches and
safety switches are in the proper position. -

Sense current Hall measurement signal circuit-If the fault cannot be corrected,
contact Zhiguang. -Check the main input voltage circuit.-If the fault cannot be
eliminated, contact Zhiguang.

006 Unbalanced input voltage

007 DC capacitor under voltage warning

Check if the alarm is caused by an external event (such as: mains voltage under-
voltage, short-term interruption voltage), and make a record-if the power is
off, power off, check the unit input fuse-check the event alarm record, check
the relevant information display -If the problem cannot be solved, please
contact Zhiguang. -Check the fault records and related information display-
Check the motor and drive system selection and inverter ratings-If it only
occurs during acceleration, check the startup parameter settings and increase
the acceleration time-If the fault cannot be eliminated, contact Zhiguang
Company Contact. -The acceleration / deceleration time setting may be too short.
Check the startup parameter settings to increase the acceleration / deceleration
time.-This alarm is normal when overcurrent or quick-break protection occurs.-
Check the unit power and display conditions.-Check the communication fiber.-If
the fault cannot be ruled out, contact Zhiguang Company Contact. -Check each
setting parameter and reset it-Check each setting parameter and reset it-Check
the motor load

008 Motor timing limit overload

009 DC capacitor warning

010 011 Panel parameter setting error stall warning

012 Instantaneous power failure and restart warning

Check if the warning is caused by an external event and view the fault log. -
If the problem cannot be solved, please contact Zhiguang. -Check the status of
the high-voltage incoming circuit. -Check whether the high voltage live
indication device and its output contacts and wiring are normal. -If the problem
cannot be solved, please contact Zhiguang.

Code 014

Action alarm

Type cabinet door is not closed alarm

Causes-The cabinet door is not closed properly-The cabinet door travel switch
is faulty-The control cable shield is not properly grounded-The input and the
bypass switch are closed at the same time-The disconnect switch travel switch
contact is faulty-The control cable shield is not properly grounded

Remedy-Check the closed state of the cabinet door-Check the door switch of the
cabinet door and its contacts-If the fault cannot be eliminated, please contact
Zhiguang Company. -Check the input and bypass switch status-Check the input and
bypass switch travel switches and their contacts-Check the isolation switch
contact leads and their shielding-If the fault cannot be ruled out, please
contact Zhiguang. -Check the 380VAC, 220VDC auxiliary power-Check the 24VDC
power output and generate the loop-Check the circuit monitoring relays and their
wiring-If the fault cannot be ruled out, please contact Zhiguang Company. -
Check whether the fan and its power circuit are normal-Check whether the fan
power circuit thermal relay is normal-Check that the shield of the external
signal circuit and its cable are not properly grounded-Check that the
transformer load and ambient temperature are compared with the rated value (make
a record) -Check whether the installation conditions meet the requirements
(whether it is exposed to the sun, whether the air circulation is good, etc.)-
Check whether the shield of the control cable is properly grounded-Check the
wiring of the temperature controller and its circuit-If the fault cannot be
ruled out, please contact Zhiguang Company . -Check

Check whether the air filter is normal-Check whether the wind pressure detection
sensor and its wiring are normal-Check the motor, fault records and load
conditions-Check all protection settings-Check ZINVERT and the external
protective input line and its cable shield and ground-Check The shields of the
external signal loop lines and their cables are not properly grounded-check the
fault records on the controller according to the corresponding alarm messages-
check the status of the external signals-check the screens of the external
signal loop lines and their cables

015 Input bypass conflict alarm

016 Control power failure alarm

Includes: Input 380VAC control power abnormal Input 220VDC control power
abnormal 24VDC control power abnormal Control power detection relay failure

017 Fan failure warning transformer high temperature alarm

Includes: Fan failure problem-thermal relay problem-cooling fan input power

loss power transformer overloaded The shield of the control cable is not properly
grounded

019 Air duct differential pressure alarm External motor protection alarm
Air filter, air filter problem-The wind pressure detector or signal shield is
not properly grounded-The motor's external protective device is actuated due to
a motor failure-The circuit of the protection circuit is disturbed-The alarm
signal connected to the external circuit-The shield of the control cable Not
properly grounded

020 External input warning signal

022 Lift control signal contradiction

The shield of the external lift control input signal cable is not properly
grounded

Warning 023 Alarm output single-phase grounding warning

Control circuit lift contact error

Is not properly grounded

Single phase of external output cable or motor-Check whether the external cable
and motor are grounded-Check that the shield of the signal cable is not properly
grounded-The output voltage bus is unloaded, and the PT wiring problem is not
properly grounded. Cause-The main power supply voltage is too high, which leads
to overvoltage.-The detection circuit in the unit is faulty.-Output and load
changes (such as excessively rapid speed reduction) cause the motor to be in a
power generation state, resulting in overvoltage-the unit input fuse is blown-
the fuse is blown. Detect contact failure-Excessive ambient temperature-
Ventilation and heat dissipation system failure-Long-term over-rated current
output-Unit internal temperature detection circuit failure-Failure signal
keeping solution Check the DC voltage record value in the record Check whether
the main power voltage is within the allowable range If the detected DC voltage
appears during the deceleration process, please check whether the deceleration
time setting is reasonable-if the fault cannot be eliminated, please contact
Zhiguang Company. -Shut down, replace unit fuses and detect fuse signals.-If
the fault cannot be eliminated, please contact Zhiguang. Take measures to ensure
that the ambient temperature is within the required range. Check the ventilation
and cooling system. Check the system load and operating conditions. If the fault
cannot be ruled out, please contact Zhiguang.
Code 024

Action alarm

DC overvoltage alarm of type unit

025 Unit phase loss warning Unit high temperature warning

027 Failure signal keeps alert

Perform signal reset as described in 11.2 Fault Display Section-Check the fault
information record and operation of the event record

Status monitoring, check the cause of the fault and remove it, and then reset
the signal according to the instructions in 11.2 Fault Display-If the fault
cannot be eliminated, please contact Zhiguang Company. -Check the cable
connection and input switch.-Check the input current CT wiring and signal
circuit.-If the fault cannot be eliminated, contact Zhiguang. -This alarm will
disappear automatically soon. If it cannot disappear, please contact Zhiguang
Company. -Check the fiber connection.-Check the unit indication, reset the
system, and restart the operation.-If the fault cannot be eliminated, contact
Zhiguang. -Check the fiber connection. -Check the unit indication display, reset
the system, and run again.-If the fault cannot be eliminated, please contact
Zhiguang. -Check whether the unit input fuse is normal. -Please contact Zhiguang
Company. -Check if the input voltage is abnormal. -Check whether the input
secondary voltage is normal. -If the fault cannot be eliminated, please contact
Zhiguang Company.

028 Unbalanced input current

The input switch or cable is disconnected-the input CT wiring circuit is

disconnected-the current transmission circuit processing circuit fails-the
system is in the faulty unit and is ready for bypass processing-the system is
in the bypass state and the bypass contactor contacts are not closed . -The
system is in a normal state and the contacts of the bypass contactor are
mismatched. -The input transformer is normally powered, but the unit lacks phase
or no AC power input. -The input voltage is less than 80% of the rated voltage.-
The input voltage detection circuit is faulty. 65
029, 030 Bypass processing unit Bypass contact misdivision unit Bypass contact
mismatch unit Input AC abnormal input Undervoltage warning

032 033

Alarm

034 Output is abnormal

Input The output voltage is lower or higher than the theoretical output
voltage. -Output voltage detection PT circuit failure-Input voltage exceeds
user set value (105% -115% of rated voltage). -Output current exceeds 1.2 times
of rated current

Whether the input voltage reaches-check whether the output PT secondary voltage
is normal-please contact Zhiguang Company-check the input power. -Check if there
is any abnormality on the motor side. -If it only occurs during acceleration,
check the startup parameter settings and increase the acceleration time.-Please
contact Zhiguang Company. Solution-Check if the fan control power is abnormal. -
Check if the fan is abnormal. -Please contact Zhiguang Company. -Check if ups
is on. -Check if the ups output is abnormal. -Check whether the power supply of
the thermostat is abnormal. -Check whether the cable connector of the
temperature probe of the temperature controller is tight. -Please contact
Zhiguang Company. -Check if the connection between the PLC and the controller
is loose. -Please contact Zhiguang Company. -Check whether the indicator lights
"Main CPU" and "Auxiliary Control CPU" on the panel are blinking (if they are
blinking evenly, the CPU is working normally). -Reset the frequency converter. -
Contact Zhiguang. -Check the fault records, and check the reason for the bypass
of the unit after the shutdown.-If the fault cannot be eliminated, please
contact Zhiguang Company. -Check whether the input voltage is normal. -Please
contact Zhiguang Company.

035 036

Alarm

Input overvoltage warning Output overcurrent warning

Code 037

Action alarm
Type fan failure warning ups failure temperature controller failure PLC
communication failure internal error

Cause-Fan Failure

Problem-Thermal relay problem-The input power of the cooling fan is out of

power-the UPS is not working properly. -ups did not start. -Thermostat does not
work properly

038 039

Alarm

040 041

Alarm

The communication between the controller and the PLC is faulty. -Internal
controller error.

042 043
Alarm

Unit bypass warning derating operation

Units in the system are bypassed. -When the input voltage does not reach the
output voltage, in order to avoid output overcurrent due to output undervoltage,
the inverter automatically reduces the output frequency. -The controller power
board is abnormal.-The auxiliary CPU analog sampling circuit is abnormal.-The
controller temperature exceeds 50 & # 186; C.-The PLC analog input is
disconnected.

044 045 046

Alarm Alarm

Controller power warning controller high temperature warning PLC input

disconnection PLC battery under voltage high voltage contactor out of control

Whether auxiliary AC380V, DC220V and other power supplies are normally
provided. -Check if the ambient temperature is too high and the ventilation is
good. -Check if the net is blocked. -When using the PLC analog input channel,
please check whether the connection cable is correct or loose. -Please contact
Zhiguang Company. -Check the PLC battery. -Stop and replace the PLC battery. -
Please contact Zhiguang Company. -Check whether the high-voltage contactor
control operation circuit is normal. -Check the control of the high voltage
contactor

047

The PLC battery voltage is extremely low.

048
System control high voltage contactor failed.

Loose. -Check whether the auxiliary contact of the high-voltage contactor is

normal. -Please contact Zhiguang Company.

049 050 051 052 053 Alarm Alarm Alarm Alarm Alarm

Code E001

Action stop

Type output phase loss protection Motor thermal accumulation protection

Causes-Output phase loss-Output Hall detection circuit failure-The load

condition does not match the motor and the frequency converter speed regulation
system ratings-The motor stalls continuously with low speed and high current-
Incorrect parameter settings, such as acceleration time and load start Small
time-too much motor load

Solution-Check the output high-voltage wiring after the power failure, the
wiring between the units-stop the high-voltage, control the power to check the
Hall circuit wiring. -Please contact Zhiguang Company. -Check whether the actual
load condition matches the rated value of the motor drive equipment-Check
whether the motor and the variable frequency speed control system match within
the entire speed regulation range-Check the motor protection parameter setting
settings-Check the motor connection cable-Check the load and frequency Is the
speed control system working properly-Check the current Hall measurement signal
circuit-If the fault occurs during acceleration, the acceleration time may be
too short- If the fault cannot be ruled out, please contact Zhiguang Company
Contact. -Check the motor load and the rated parameters of the inverter speed
control system-Check the motor connection cable-If the fault only occurs during
acceleration, the acceleration time may be too short, increase the set time-
Check the current Hall measurement signal circuit-If the fault cannot be
eliminated, Contact Zhiguang Company. -Check the external cables and the motor
for grounding-Check that the shield of the signal cable is not properly grounded

E-002
Downtime

E-003
Downtime

Output overload protection

The load condition does not match the rating of the motor and the variable
frequency speed control system-the motor stalls, continuously

Low speed and high current-Incorrect parameter settings, such as small

acceleration time and load start time-Single-phase grounding of external output
cable or motor-No-load output voltage bus, PT wiring problem-PT secondary cable
shield is not properly grounded.

E004
Downtime

Output single-phase ground

E005
Downtime

External fault signal shutdown

Shutdown and emergency of external circuit access-Check the shielded stop

command contact action of the external signal circuit and its cable. Not
properly grounded-The shield of the control cable is not properly connected-
Check the fault record ground on the controller and the external emergency stop
control cable is disturbed. -The control cable shield is not properly grounded.
The transformer load is too high. The ambient temperature is too high. The
controller ’s cooling circuit is faulty. The line in the protection circuit of
the transformer is disturbed. The shield of the control cable is not properly
grounded. Make a record)-Check whether the installation conditions meet the
requirements (whether it is exposed to the sun, whether the air circulation is
good, etc.)-Check that the shielding of the external signal circuit lines and
their cables are not properly grounded-Check the wiring of the temperature
controller and its circuits-if The fault cannot be eliminated, please contact
Zhiguang Company.

E006
Downtime

Transformer ultra-high temperature protection

Code E007

Action stop

Type failure stop failed to restart parameter setting self-test error

Cause-Detecting input voltage loss, DC voltage drop-EEPROM self-test error

saving the setting parameters-Parameter The setting value exceeds the system
allowable range. -Phase loss at transformer input. -Input CT detection circuit
failure-There are units that exceed the allowed number of bypass stages
requiring bypass. -The bypass signal sent by the controller does not match the
bypass signal of the unit. -The controller sends a bypass signal, but the unit
fails to respond correctly.

Remedy-Check if the warning was caused by an external event and view the fault
log. -If the problem cannot be solved, please contact Zhiguang. -Check all the
setting parameters and reset them corresponding to the setting parameter record
table. -If the problem cannot be solved, please contact Zhiguang. -Check that
the input wiring is intact. -Check the CT circuit, secondary output and wiring.-
Check the cause of the bypass and the number of abnormalities in the multi-
level unit. -Contact Zhiguang.

E008
Downtime
E009 E010 E011

Shut down

Input phase loss protection bypass error bypass failure

E012
Downtime

Input current abnormal Input over-voltage unit bypass power-down output over-
current flow protection

When the inverter is not running,-check whether the input and output wiring of
the transformer is normal. Transformer input current is abnormal. -Check whether
the transformer is normal. -The input current is outside the allowable range. -
The input voltage exceeds the allowable voltage range. -Check if the input
voltage is abnormal. -After the unit is bypassed, the unit input loses power.-
Check whether the input voltage is abnormal.

E013 E014
Downtime

E100
Downtime

Motor stall, or load shock-Current Hall transmitter failure-Two-phase output

short circuit-Load shock or output short circuit-Internal transformer failure-
Current Hall transmitter failure

Detect the motor and its load Detect the motor connection cable Detect the
current Hall measurement signal circuit If the fault cannot be ruled out, please
contact Zhiguang

Company Contact. Test transformer wiring and input test motors, output
connection cables, and load test current Hall measurement signal circuits. Check
the transformer's insulation withstand voltage. If the fault cannot be ruled
out, contact Zhiguang.
E101
Downtime

Input over-current protection

E102 E103 E104 E105

Shut down

Unit input phase loss protection bypass voltage is too high single

Unit input is out of phase. -The voltage of the bypassed unit exceeds the
allowable value of the unit. -The power unit power module is faulty. -Poor
connection between controller and power unit fiber-Power unit control board
failure

Check if the unit input fuse is blown. -Contact Zhiguang Company-Contact

Zhiguang Company. -Check the fiber connection of the corresponding power unit-
Contact Zhiguang.

Code E106

Action stop

DC voltage protection

Cause-The mains voltage is too high, resulting in overvoltage-unit charging

circuit failure, resulting in undervoltage-unit input phase loss or input power
undervoltage, resulting in undervoltage-unit internal failure, resulting in
undervoltage-output and load changes (such as drop Over-speed) causes the motor
to be in the power generation state, resulting in over-voltage-the detection
circuit failure in the unit, the ambient temperature is too high, the ventilation
and heat dissipation system is malfunctioning for a long time, and the internal
temperature detection circuit of the output unit is malfunctioning

Remedy-Check the recorded DC voltage value in the record, determine whether the
voltage is over or under voltage-Check whether the mains voltage is within the
allowable range-Verify the detected DC voltage-If it appears during the
deceleration process, please check whether the deceleration time is set
Reasonable-If the problem cannot be corrected, contact Zhiguang.

E107
Downtime

Unit ultra-high temperature protection

Take measures to ensure that the ambient temperature is within the required
range. Check the ventilation and cooling system. Check the system load and
operating conditions. If the fault cannot be eliminated, please contact
Zhiguang.

E108
Downtime

Unit drive protection

Output short circuit or failure-Short circuit of internal unit or circuit of

the unit-Power unit control board failure-Poor connection between controller
and power unit fiber-Shutdown due to unit or hardware protection signal, but
the CPU does not record the type of failure-Initial controller Power-on trigger
protection signal-shutdown, alarm output signal-main control CPU program
operation failure-non-stop, alarm output signal-auxiliary CPU program operation
failure

Check the output cable for faults-Check the motor windings for faults-if the
fault cannot be ruled out, please contact Zhiguang. -Check the fiber connection
of the corresponding power unit-Check Check the fiber communication circuit of
the controller-Please contact Zhiguang Company. -Check the signal ground of the
control system-Check the fault or alarm event records, check the corresponding
part-Check the controller's optical fiber communication loop-After an unknown
fault occurs, press the "Reset" key when the system is stopped. -Please contact
Zhiguang Company. -Please contact Zhiguang Company. -Please contact Zhiguang
Company.

E109
Downtime
Downstream communication failure unknown failure

E110
Downtime

Fault alarm
SCPU fault signal

Chapter 12 Transportation, Storage,

Handling and Recycling
This chapter introduces in detail the transportation and storage methods of
ZINVERT series high-voltage variable frequency speed control system and its
spare parts, as well as the processing and recycling of components. In order to
improve the reliability of the frequency conversion speed regulation system,
Guangzhou Zhiguang Electric Co., Ltd. has determined the basic requirements for
transportation and storage. The environmental requirements for transportation
and storage detailed in this chapter must be strictly adhered to.

12.1 Transportation and storage process environmental requirements:

The series of high-voltage variable frequency speed regulation systems can be
transported by any means of transportation such as cars, trains, airplanes,
ships, etc. During transportation, the product must be handled with care, rain
and exposure are strictly prohibited, and there should be no severe vibration,
impact and upside-down.

◆ Transport and storage temperature (within 4 weeks): -40 ～ 70 ℃ ◆ Relative

humidity: less than 95%, no condensation allowed

◆ Vibration (storage): max. 0.3mm (2 ～ 9 Hz), max. 0.1g ◆ Vibration

(earthquake): max. 9mm (5 ～ 35Hz), max. 2g ◆ Shock (storage and
transportation): max. 10g
122 Packaging
The series of high-voltage variable frequency speed control systems must
withstand the external influences of sea, land or air transportation, so
appropriate packaging solutions must be adopted to prevent water and dust
pollution. In addition, for sea and air transportation, the packaging design
should also prevent mechanical damage and harsh weather Influence of
conditions. For proper handling, disassembly and storage, please note that all
relevant precautions and instructions are marked on the box.

12.3 Loading and unloading

When loading and unloading the ZINVERT series high-voltage variable frequency
speed regulation system, a lifting device is required. Pay attention to the
following: ◆ Keep the inverter in vertical position during transportation.

◆ The compressor cabinet must not use the lifting ring on the top of the
frequency conversion speed regulation system. It must be hoisted with a cloth
strap. When unpacking the variable frequency speed control system, the following
steps should be followed:

◆ Check the packaging condition. Be aware of mechanical damage, water,

humidity, high temperature and fire damage to the equipment. ◆ If the package
is damaged, please follow the instructions for transportation damage described
later.

◆ Carefully remove the packaging materials. Do not use sharp or pointed tools
to remove the packaging box to prevent damage to the system unit cabinet
shell. ◆ Check the status of the ZINVERT series high-voltage variable frequency
speed control system when it arrives, and pay attention to the following:

Doors and side panels deformed Control cables are loose Unassembled spare parts
Are there any damaged parts Intact condition of the dust layer Water or humidity
effects Damage caused by flying insects

◆ Open the door of the inverter and check the internal conditions.

◆ Compare with order list and manufacturer's shipping packing list to prevent
missing parts. If any spare parts are missing, please contact the local
Guangzhou Zhiguang Electric Co., Ltd. sales service company or transportation
company immediately.
124 Storage and its conditions

The following are the minimum requirements for storage. During storage, the
following conditions must be met: Ambient temperature: -5 ° C to 55 ° C

Relative air humidity: 5 to 85%, no condensation.

During storage, pay attention to keeping the surrounding environmental

conditions to meet the conditions of transportation and storage temperature.

Note: The ZINVERT series high-voltage variable frequency speed control system
needs to be stored for one year, and the following measures must be taken. If
you want to save the inverter speed control system for a longer time, please
contact the technical service department of Guangzhou Zhiguang Electric Co.,
Ltd.

◆ Put the variable frequency speed control system on a wooden platform.

◆ Seal cable inlets and ventilation slots with wooden boards. Add a layer of
impervious plastic or aluminum metal film between the wooden board and the
ventilation slot. ◆ Increase the amount of desiccant: Each unit of desiccant
(30g) absorbs 6g of moisture. Depending on the packaging material you use, you
need the following amount of desiccant:

Polyethylene metal film: 10 units per square meter Aluminum metal film: 8 units
per square meter ◆ Close and lock the system cabinet door.

◆ Use polyethylene material or aluminum metal film as protective packaging,

which can prevent moisture from entering:

Polyethylene metal film: 0.3 g / m2 for 24 hours Aluminum metal film: 0.01 g /
m2 for 24 hours

◆ Attach a humidity indicator (such as a mechanical hygrometer) inside the

protective film, such as placing the hygrometer on the front door of a variable
frequency speed control system. ◆ Regularly check the entire storage period ,
and periodically check the storage and packaging conditions of the equipment,
paying special attention to mechanical damage, moisture, humidity, temperature
or fire damage . If the packaging is damaged or you find that the equipment has
been damaged by moisture, humidity, temperature or fire, immediately unpack the
packaging to check the inside and outside of the equipment, repair the damaged
equipment, and then store the variable frequency speed regulation system
equipment as described above.

125 Spare parts

12.5.1 Storage instructions for spare parts

After receiving the spare parts of ZINVERT series high-voltage variable

frequency speed control system, it should be inspected immediately to find if
there is any damage. Any damage should be reported to Guangzhou Zhiguang
Electric Co., Ltd. immediately. Guangzhou Zhiguang Electric Co., Ltd. does not
take any responsibility for damage caused by the external environment.

In order to keep the spare parts of the equipment from being damaged during the
warranty period, the following should be noted:

The storage location must be free of vibrations and shocks and protected from
moisture, frost, temperature, dust and grit.

Environmental conditions should meet temperature and humidity requirements:

Spare parts must be stored in a dry, original box without flying insects, and
must be kept away from corrosive gases. Relative air humidity: 5% to 85%. The
storage temperature of spare parts should be -5 ° C to 55 ° C.

The circuit board must be stored in an antistatic packaging bag with a moisture-
proof agent that will not leak. It must be kept away from corrosive gases that
can cause damage to the circuit board and gases containing saline, alkali or
other impurities. If you find that the maximum allowable humidity of the air
has been exceeded, environmental protection measures such as cooling, heating,
and dehumidification should be used to ensure the environmental conditions of
the spare parts storage.

12.5.2 Operating instructions for spare parts

When removing spare parts from the original packaging, take care to prevent
electrostatic discharge. Improper operation may cause damage to sensitive
components. The following instructions must be followed:

◆ Even for short-distance transmission, spare parts should be packed in

packaging bags to prevent the influence of static electricity.
◆ Handle the printed circuit board like holding a precious photo, holding the
edge of the board to avoid touching the terminals and components. ◆ The circuit
board and components should be placed on a grounded operating table to prevent
electrostatic discharge.

◆ The faulty board should be transported and transferred like the new board to
prevent electrostatic discharge.

126 temporary suspension

When the ZINVERT operation is temporarily stopped, power off, cut off the power
of the variable frequency speed control system and ground it according to the
operation instructions in the previous chapter. Pay attention to safety
instructions and perform safety precautions. When storing the variable frequency
speed control system, please follow the instructions of the previous storage
requirements.

12.7 Packaging materials and waste parts Management

12.7.1 Packaging materials
The series of high-voltage variable frequency speed control systems minimize
the impact of packaging materials on the environment during packaging design,
and some packaging materials can be recycled. The disposal of packaging
materials should comply with environmental protection and regulations. 12.7.2
Disassembly and disposal of equipment

Before disassembling the ZINVERT series high-voltage variable frequency speed

control system, please cut off the power, cut off the power of the variable
frequency speed control system and ground it according to the operating
instructions introduced earlier in this manual. Pay attention to safety
precautions and safety precautions.

When processing and recycling the equipment in the ZINVERT series of high-
voltage variable frequency speed control systems, the electrolytic capacitors,
printed circuit boards, electronic components and other parts need to be treated
properly so that no part will cause harm to the surrounding environment. The
state's legislation and regulations on environmental protection are implemented.
Chapter 13 Miscellaneous

Quality assurance

Guangzhou Zhiguang Electric Co., Ltd. researches, designs, manufactures and

manufactures ZINVERT series intelligent high-voltage high-power variable-
frequency speed-regulating systems in strict accordance with national standards
in accordance with the relevant provisions of the “Product Quality Law of the
People ’s Republic of China”, in strict accordance with relevant national
technical standards and enterprise technologies Standard and process standard
design.

The products of Guangzhou Zhiguang Electric Co., Ltd. are in strict accordance
with the GB / T19001-2000 idt ISO9001 2000 quality management system standards
for the entire process quality management of the products. Consistent.

Guangzhou Zhiguang Electric Co., Ltd. is responsible for repairing or replacing

components that are abnormal or malfunctioning and defective within the scope
of normal use for at least one year after the installation acceptance of the
product.

Guangzhou Zhiguang Electric Co., Ltd. will appropriately shorten the free
maintenance period for users who have installed and commissioned the equipment
after half a year of shipment (see the order agreement for details).
Guangzhou Zhiguang Electric Co., Ltd. will provide users with timely and
thoughtful quality and reliable technical support and services for equipment
failures or faults and defects that occur due to users' inability to install
and use equipment in a timely manner.

This Three Guarantees service does not include equipment manufactured by non-
sellers such as power transformers, motors, etc., and equipment and devices
that have not been repaired or modified by Guangzhou Zhiguang Electric Co.,
Ltd., and parts that have been damaged by seals.

User Ordering Instructions

◆ ZINVERT series high-voltage variable-frequency speed regulation system is a

kind of power electronic equipment, which has high-power high-voltage system
and precise electronic system. It is required to run in a well-ventilated, clean
and dry room, the user should properly design or modify the installation site
(using ventilation transformation or air conditioning, heating and other
temperature adjustment equipment).

◆ The user should provide a stable power supply voltage. The fluctuation range
of the 3kV / 6kV / 10kV power supply voltage should meet the requirements of
the technical conditions. In addition, the user should also provide a three-
phase uninterrupted 380V power supply and an optional 220V DC control power
supply.

◆ The driven three-phase high-voltage motor should be in good condition and

qualified for insulation.

◆ Please select the rated capacity of the variable frequency speed control
system according to the nameplate value of the driven motor and the method
introduced in this manual. The selected capacity should be slightly larger than
the required capacity.

◆ Excluding the variable frequency speed control system itself, if the user
has unconventional configuration or special requirements for spare parts options
such as bypass cabinets, it must be reflected in the contract.
◆ If the user needs Guangzhou Zhiguang Electric Co., Ltd. to complete system
integration and related control projects, a separate contract is required.

◆ The user should provide the objects of use of ZINVERT series high-voltage
variable frequency speed control system, such as the technical parameters of
the load of the motor, fan or pump, and the environmental conditions of the
installation site, to Guangzhou Zhiguang Electric Co., Ltd.

◆ Before signing a formal economic contract, the two parties should conduct
careful technical negotiations and sign a technical agreement based on the
characteristics of the use and the environment and the characteristics of the
variable frequency speed control system to ensure that you can complete the
system with the best configuration and price Required technical performance.

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