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Keywords: In this study, new slow release fertilizer encapsulated by superabsorbent nanocomposite was prepared by in-situ
Slow release fertilizer formulation graft polymerization of sulfonated-carboxymethyl cellulose (SCMC) with acrylic acid (AA) in the presence of
Hydrogel nanocomposite polyvinylpyrrolidone (PVP), silica nanoparticles and nitrogen (N), phosphorous (P), and potassium (K) (NPK)
Swelling kinetic fertilizer compound. The prepared materials were characterized by FT-IR, XRD and scanning electron micro-
Water retention
scopy (SEM) techniques. The incorporation of NPK fertilizer into hydrogel nanocomposite network was verified
Superabsorbent
by results of these analyses. Also, the swelling behavior in various pH and saline solutions as well as water
retention capability of the prepared hydrogel nanocomposite was evaluated. The fertilizer release behavior of
the NPK loaded hydrogel nanocomposite was in good agreement with the standard of Committee of European
Normalization (CEN), indicating its excellent slow release property. These good characteristics revealed that the
hydrogel nanocomposite fertilizer formulation can be practically used in agricultural and horticultural appli-
cations.
⁎
Corresponding author.
E-mail address: a.oladgz@tabrizu.ac.ir (A. Olad).
https://doi.org/10.1016/j.msec.2018.04.083
Received 3 July 2017; Received in revised form 6 April 2018; Accepted 27 April 2018
Available online 30 April 2018
0928-4931/ © 2018 Elsevier B.V. All rights reserved.
A. Olad et al. Materials Science & Engineering C 90 (2018) 333–340
polyvinylpyrrolidone (PVP)) being compatible with CMC, creates a 2.4. Preparation of Hyd/PVP/silica/NPK formulation
highly porous hydrogels and increases their water absorption capacity
[30]. To prepare SRF formulation based on Hyd/PVP/Silica/NPK by in-
On the basis of described background and to obtain such controlled situ polymerization method, a pre-determined amount of urea (10 g),
release formulation, we attempted to prepare a novel SRF formulation ammonium dihydrogen phosphate (5 g), and potassium dihydrogen
based on SCMC-g-poly(AA)/PVP/Silica (Hyd/PVP/Silica) in this work. phosphate (5 g) was dissolved in a solution of SCMC under constant
Also, the effect of silica nanoparticles on the water retention and slow stirring. Next steps for the synthesis of SRF formulation were performed
release property of the prepared SH nanocomposite formulation was in compliance with the described procedure in Section 2.3.
studied. Furthermore, repeatable swelling of prepared SH nano-
composite at various pH values and salt solutions were investigated. 2.5. Characterization methods
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0.05 g of SRF formulation was placed in a dialysis bag and immersed in compound within the superabsorbent nanocomposite network.
100 mL distilled water. At certain time intervals, 10 mL solution was
sampled for NPK fertilizer determination, and 10 mL an additional of 3.2. XRD pattern analysis
distilled water was added into the beaker to maintain a constant volume
of solvent. The amount of fertilizer released from SRF formulation was To study the structure and crystallinity of the prepared samples,
determined using digital conductivity meter from the calibration curve. XRD patterns Hyd/PVP/silica and Hyd/PVP/silica/NPK formulation
The fertilizer concentration was calculated according to a standard were recorded. As shown in Fig. 2 for Hyd/PVP/silica, a typical broad
curve, and accumulative release was obtained by the following formula: peak appeared at 2Ɵ = 22.5°, verifies the presence of silica nano-
n−1
particles in the Hyd/PVP/silica composition [31]. The characteristic
VE ∑1 Ci + V0 Cn peaks of pure urea contain a set of peaks at 2Ɵ = 23°, 25°, 29°, 32°, 36°,
E= × 100
m0 (3) and 37° [31,37]. Also, the characteristic peaks of pure ammonium di-
hydrogen phosphate and potassium dihydrogen phosphate appeared at
where E is the accumulative release (%) of NPK fertilizer, and VE and V0
2Ɵ = 17.5°, 23°, 29°, 34°, 38.5°, 45°, 51.5°, 58.5°, 60.5°, 62°, 69° and
are the sampling volume and the initial volume of release medium in
2Ɵ = 17.5°, 24°, 31°, 34°, 46°, 47°, and 49°, respectively [31,38,39]. In
mL, respectively. Ci and Cn are the fertilizer concentrations (mg/mL), i
the case of Hyd/PVP/silica/NPK XRD pattern, appearance of NPK
and n are the sampling times, and m0 is the mass of fertilizer in the SRF
characteristic peaks confirms the incorporation of the NPK fertilizer
formulation (mg).
compound into the hydrogel nanocomposite network.
For release experiments of SRF formulation in soil, a dry sample of
synthesized SRF formulation was well-mixed with 100 g of dry loamy
3.3. Surface morphology analysis
sand soil (below 20 mesh). Then the soil mixture slowly poured into a
200 mL glass column which equipped with ceramic membrane and
The surface structure and morphologies of Hyd/PVP/silica and
valve. Next, 70 mL distilled water was added into soil containing
Hyd/PVP/silica/NPK formulation were investigated using scanning
column until it reached the soil-water saturation point. The moisture
electron microscope (SEM) technique. As can be obviously seen in
content in the column was maintained approximately constant (30 wt
Fig. 3a, Hyd/PVP/silica has highly porous morphology which is related
%) by adding distilled water throughout the period of experiment.
to incorporation of silica nanoparticles and its physical crosslinking
Similar to the above mentioned method, 10 mL of the solution was
effect. This interconnected porous network increases the contact surface
collected and its fertilizer content was determined by digital con-
area of hydrogel nanocomposite which leads to easier and faster dif-
ductivity meter at certain time intervals.
fusion of water molecules into hydrogel network and induces a larger
enhancement in its water absorption capacity. In the case of Hyd/PVP/
3. Results and discussion silica/NPK formulation (Fig. 3b), the crystals of NPK ingredients such as
urea, ammonium dihydrogen phosphate, and potassium dihydrogen
3.1. FT-IR spectra analysis phosphate are distributed on the surface and also within the pores of
the hydrogel nanocomposite. It should be noted that, the interlinked
Fig. 1 shows the FTIR spectra of synthesized Hyd/PVP/Silica, Hyd/ pores of Hyd/PVP/silica/NPK formulation can delay dissolution of
PVP/Silica/NPK, and pure NPK fertilizer. As shown in NPK fertilizer loaded fertilizer into swelling medium and results in the slow release
spectrum, two peaks appeared at 3338 and 3452 cm−1 are related to behavior of formulation.
stretching vibration of OeH and NeH groups in NPK fertilizer com-
position. Furthermore, the peaks appeared at 2804 cm−1, 1460 cm−1, 3.4. Swelling studies
1153 cm−1, and 1090 cm−1 indicate the OeH stretching vibration, the
P]O stretching vibration, the P–OH stretching vibration, and the The water absorption capacity of hydrogels is significantly influ-
HO–P–OH bending vibration, respectively. Moreover, the absorption enced by swelling medium salinity and pH value. Generally, the water
peak which corresponds to PO4 vibration was found at 557 cm−1. The absorption capacity of hydrogels in saline solutions is decreased com-
stretching vibrations of OeN]P and eONO2 bonds in ammonium di- pared to the values in distilled water. This phenomenon is often at-
hydrogen phosphate appeared as low intensity absorption bands be- tributed to a screen effect of the additional cations which causes non-
tween 729 cm−1 and 788 cm−1. Also, the C]O absorption band of urea efficient anion-anion repulsive electrostatic forces. As shown in Fig. 4,
was appeared at 1620 and 1670 cm−1as a two sharp peak [26]. As prepared hydrogel samples are swelled in distilled water and deswelled
shown in Hyd/PVP/Silica spectrum, low intensity absorption peaks in saline solution of NaCl. Moreover, the absorption-desorption beha-
appeared at 1263 cm−1 and 813 cm−1 are related to the asymmetric vior of them is quite repeatable. This sudden swelling-deswelling (on-
stretching vibration of S]O group, and its symmetric stretching vi- off swelling) behavior at distilled water and saline solution demon-
bration appeared at 1010 cm−1. Also, the peak at 1140 cm−1 is due to strated that prepared hydrogels are salt-sensitive and smart hydrogels.
the symmetric stretching vibration of CeOeS [33–35]. These peaks Also, the pH-dependent swelling reversibility of the prepared hydrogels
revealed that OH groups of CMC are partially sulfonated. Absorption was investigated in different solutions with pH = 2 and 8. As shown in
bands appeared at 580 and 685 cm−1 are corresponded to symmetric Fig. 5, at pH = 8, the hydrogel samples swell due to anion-anion
and asymmetric stretching vibration of SieOeSi bonds, respectively. electrostatic repulsion while at pH = 2, they shrink immediately due to
These characteristic absorption peaks of silica confirming that silica the protonation of carboxylate groups. These on-off and pulsatile be-
nanoparticles have been incorporated into hydrogel network, success- haviors of prepared samples in different pH values demonstrate that the
fully. Also, significant characteristic peaks at 1670 and 1710 cm−1 are hydrogels are pH-sensitive and fall into the smart hydrogels category.
assigned to the carbonyl groups of AA. Furthermore, the broad band at
3200–3500 cm−1 is due to stretching vibration of OH bonds in the 3.5. Water retention behavior of Hyd/PVP/silica/NPK in soil
carboxylic acid functional groups in the hydrogel which confirms the
grafting reaction of SCMC chains with AA. In addition to the above Fig. 6 shows the water retention behavior of Hyd/NPK, Hyd/PVP/
mentioned peaks, the absorption band at 1220 cm−1 relating to CeN NPK, and Hyd/PVP/silica/NPK formulations in loamy sand soil. Ex-
bonds, confirms the presence of PVP in hydrogel network [36]. Ac- perimental results show that the addition of prepared formulations into
cording to the FTIR spectra of Hyd/PVP/Silica/NPK and Hyd/PVP/Si- loamy sand soil composition increases the water retention of the soil for
lica, the appearance of NPK characteristic peaks in FTIR spectra of Hyd/ a longer period of time whereas unmodified soil completely vaporized
PVP/Silica/NPK confirms the successful encapsulation of NPK fertilizer the absorbed water after 14 days. In addition, it can be seen that Hyd/
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PVP/NPK modified soil and also Hyd/PVP/silica/NPK modified one measurements were performed as a function of time in water and soil
have better water retention behavior in comparison with neat hydrogel and is presented in Fig. 7a and b, respectively. As shown in Fig. 7a,
(Hyd/NPK) modified soil. This finding demonstrates that PVP and silica according to the ease of dissolution of pure NPK fertilizer in water, its
nanoparticles which are incorporated in hydrogel network of formula- complete release was accomplished within 6 h. In contract, Hyd/NPK,
tion, improve the water retention behavior of formulations. As a result, Hyd/PVP/NPK, and Hyd/PVP/silica/NPK formulations showed a pre-
the use of Hyd/PVP/silica/NPK formulation in soil can decrease irri- ferable sustained release behavior which is related to the barrier effect
gation frequencies and enhance the ability of plants to fight against of polymeric matrix in hydrogel network. The fertilizer content in Hyd/
drought. NPK, Hyd/PVP/NPK, and Hyd/PVP/silica/NPK formulations released
31, 16.9, 11.2%, and 62.1, 44.5, 32.1%, and 89, 75.3, 65.3% within
3.6. Fertilizer release studies 1 day, 1 week, and 1 month, respectively. Fig. 7b shows the release
patterns of pure NPK, Hyd/NPK, Hyd/PVP/NPK, and Hyd/PVP/silica/
In order to study the fertilizer release profile of pure NPK, Hyd/ NPK formulations in soil. As can be seen, the cumulative release rate of
PVP/NPK, and Hyd/PVP/silica/NPK formulations, conductivity pure NPK is high initially, which is related to the ease of dissolution of
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A. Olad et al. Materials Science & Engineering C 90 (2018) 333–340
Fig. 7. Fertilizer release behaviors of pure NPK, Hyd/NPK, Hyd/PVP/NPK, Hyd/PVP/silica/NPK formulations in distilled water (a), and in soil (b), and plots of
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Table 1
The parameters of diffusion Korsmeyer-Peppas model for NPK release from formulations in distilled water and in soil.
Formulation
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