WORK PACKAGE 1: PRODUCT PLANNING

Task 1: Group Formation

Section: 1 2 3 4 5 6 7 8 Group: 1 2 3 4 5 6 DATE:
7
Step Activity Task Output
1 About Group Identify group name and Group Name
leader Leader:
Members:
1.

2.

3.

4.

5.

6.
2 About Project Propose the project Project Name Possibilities
P1.

P2.

P3.

P4.

3 FEASIBILITY CHECK P P2 P3 P P5
(Y/N) 1 4
Challenging
Involve comprehensive engineering design work
Can be fabricated with limited cost, time and equipment
Prototype can be tested and validated (mathematical calculation,
computer simulation and physical test)
Have good chances for successful completion (feasible)
4 COMMENTS
WORK PACKAGE 1: PRODUCT PLANNING
Task 2: Problem Definition
Section: 1 2 3 4 5 6 7 8 Group: 1 2 3 4 5 6 7 Date:
Step Activities Task
1 Project
Title
2 Problem -What is the problem or Problem/Issues
issues with current product i.
ii.
iii.
Impacts
-Any impact on i.
society/environment ii.
How to improve
3 Customers Who are your customers? i. iii.
ii. iv.
4 How to get Customers What questions to ask
Crs Survey i.
Interview ii.
iii.
iii.

Product (Benchmark) Products (at least 3)

What to find out

i.
ii.
iii.
5 Standards Applicable standards for the
product

WORK PACKAGE 1: PRODUCT PLANNING

Task 3: Product Design Specification (PDS)
Section: 1 2 3 4 5 6 7 8 Group: 1 2 3 4 5 6 7 Date:
Step Activities Task Output
1 Customer List according to CRs
Requirements importance i.
(CRs) ii.
iii.
iv.
v.

2 Engineering Table of comparison CRs- ECS and unit

Characteristics ECs (with unit) i.
(ECs) ii.
iii.
iv.
v.

3 House of Complete HOQ Refer to attachment

Quality
(HOQ)

4 Product Create PDS according to Refer to Lecture Note/Text Book

Design format given
Specification
(PDS)

5 Others Please write anything you

want here
WORK PACKAGE 2: FUNCTION GENERATION
Task 1: Function Study
Section: 1 2 3 4 5 6 7 8 Group: 1 2 3 4 5 6 7 Date:
General Function Subfunction Task Notes
Function
WORK PACKAGE 2: FUNCTION GENERATION
Task 1: Generate Function Diagram
Section: 1 2 3 4 5 6 7 8 Group: 1 2 3 4 5 6 7 Date:
WORK PACKAGE 3: CONCEPTUAL GENERATION
Task 1: Morphological Chart
Section: 1 2 3 4 5 6 7 8 Group: 1 2 3 4 5 6 7 Date:
Functions/Options Option 1 Option 2 Option 3 Option 4 Option 5 Option 6
Function A
( )
Function B
( )
Function C
( )
Function D
( )
Function E
( )

Task 2: Concept xx
Combination / Concept Concep Concept Concept Concept Concept
Concept 1 t2 3 4 5 6
Combination Ax
Combination Bx
Combination Cx
Combination Dx
Combination Ex
Member Assigned

WORK PACKAGE 3: CONCEPTUAL DESIGN

Task 3: Concept Sketching
Section: 1 2 3 4 5 6 7 8 Group: 1 2 3 4 5 6 7 Date:
Concept Rough Sketches (With label) Description
Concept 1
Concept 2
Concept 3
Concept 4
Concept 5
Concept 6
WORK PACKAGE 3: CONCEPTUAL DESIGN
Task 4: Screening Method (Absolute Criteria)

Section: 1 2 3 4 5 6 7 8 Group: 1 2 3 4 5 6 7 Date:

Activity 1: Absolute Criteria
Concept Filter 1 Filter 2 Filter 3

NF Cond. F Yes Cond. No Go Revise No Go

Concept 1

Concept 2

Concept 3

Concept4

Concept 5

Concept 6
WORK PACKAGE 3: CONCEPTUAL DESIGN
Task 5: Screening Method (Relative Criteria)
Selection Criteria Concep Concep Concep Concept Concep Concept
t1 t2 t3 4 t5 6

Sum of +
Sum of –
Sum of =
Net Score
Rank
Continue?
WORK PACKAGE 3: CONCEPTUAL DESIGN
Task 6: Scoring Method
Selection Concept 1 Concept 2 Concept 3 Concept 4 Concept 5 Concept 6
Criteria
Weight Ratin Weighted Ratin Weighted Ratin Weighted Ratin Weighted Ratin Weighted Ratin Weighted
g Score g Score g Score g Score g Score g Score

Total Score

Rank

Continue?
WORK PACKAGE 4: EMBODIMENT DESIGN
Task 1: Product Architecture
Section: 1 2 3 4 5 6 7 8 Group: 1 2 3 4 5 6 7 Date:
ARCHITECTUR Rough Sketches (With label) Description
E NO.
A1
A2
A3
SELECTION A1/A2/A3
WORK PACKAGE 4: EMBODIMENT DESIGN
Task 2: Risk Assessment
Section: 1 2 3 4 5 6 7 8 9 Group: 1 2 3 4 5 6 7 Date:
Type of Risk Area /Seriousness Tools Actions
Safety Issue FMEA
Fabrication
1.
2.
Assembly and service
1.
2.
Use
1.
2.
Ergonomic Issues HF
(size/weight/space/ access/force etc.)
Fabrication,
1.
2.
Assembly
1.
2.
Use
1.
2.
Assembly Issues DFMA
1.
2.
3.
WORK PACKAGE 4: EMBODIMENT DESIGN
Task 3: Product Components and Cost
Section: 1 2 3 4 5 6 7 8 Group: 1 2 3 4 5 6 7 Date:
Component Cost Process
No Main Sub Part No. Part Material Purchase (P) / Quantity Cost/ Total Processes Time Total
Assembly Assembly Name Fabricate (F) Unit Cost Taken Time
WORK PACKAGE 4: EMBODIMENT DESIGN
Task 4: Engineering Analysis
Section: 1 2 3 4 5 6 7 8 9 Group: 1 2 3 4 5 6 7 Date:
Issue Failure Area Actions (Calc./ Sim.)
Failure
1.
2.

Optimization
1.
2.

Others
1.
2.