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Roe1974 PDF
Roe1974 PDF
G. E. ROE
Simon Engineering Laboratories, Unirersityof ~r
AIanchester hi 13 9PL, England
The noise output of a 750 cc motorcycle was reduced from 98 dB(A) to 86 dB(A) under
current European test conditions, without significant power loss. Principal noise sources
were exhaust, induction, and mechanical noise, with induction noise being higher than
expected, and the untreated mechanical noise mainly responsible for the final level settling
no lower than 86 dB(A). Induction noise was reduced by 12 dB(A) by using a damped
cavity side-resonator, and exhaust noise by 20 dB(A) (compared with standard silencer
equipment) by using a new silencing principle. Both intake and exhaust silencers were
inexpensive to produce, of compact dimensions, and presented no special manufacturing
problems.
1. INTRODUCTION
Motorcycles, particularly those of large capacity, are traditionally noisy, and this has
contributed significantly to their poor public image. This situation is changing rapidly with
the legal enforcement of noise limits in those countries with important retail outlets, notably
the U.S.A. and Europe. Of these the European standard is the more difficult to achieve, and
is currently set at 86 dB, A-weighted, for motorcycles over 125 co. The test procedure is to
accelerate the machine at full throttle from 50 km/h in second gear for 20 metres, and then
shut the throttle quickly. The microphone is 7.5 m away from the mid-point ofthe acceleration
run, measured at right angles, and is 1.2 m above the ground. The meter is set at fast-response,
A-weighted. The current West German limit is 84 dB(A) under the same test procedure.
A 750 cc Norton " C o m m a n d o " motorcycle was supplied by the manufacturer, with a
view to reducing its noise output to the above 86 dB(A). An initial test-run gave 98 dB(A),
and a recording was made of this for subsequent analysis.
A further constraint on the project was that there should be little power loss, as past
attempts at motorcycle silencing have resulted in loss of performance. Motorcycles are sold
t o a large extent because of their high power/weight ratio, and power loss is more serious
than in the ease of motorcars.
An early attempt at motorcycle silencing was made by Cave-Brown-Cave [I]. Since then,
most work has used the now-classic methods of Davis [2] for exhaust silencing, with more
recent investigations by Blair and Spechko [3]. Davies and Alfredson [4] have produced a
computer programme for predicting exhaust silencer performance in the ease of expansion
box silencers, and this has been tried for motorcycles. For intake noise, motorcycles have
been virtually all unsilenced, until very recently when simple low-pass expansion box silencers
have been used, but again with power loss.
The silencing of an internal combustion engine is particularly difficult in the case of a
motorcycle, because of the lack of available space and the need to have a final styling which
is acceptable to current vogue. Exhaust silencers must be less than 1 m long and 0.I m
29
30 G.E. ROE
diameter, and provide cornering clearance under high angles of lean. There is insufficient
available length for multiple silencer boxes with long coupling pipes as for motorcar practice.
For conventional engines, any intake silencer must fit under the seat, a space already fully
occupied. Moreover, there are limits on machine width at this point. The engine does not
benefit from the enclosure of the motorcar, and air-cooled engines do not-have a water
jacket to suppress mechanical noise. Another problem is the higher frequencies of motorcycle
9 intake noise due to smaller cylinder size. Low frequencies benefit from A-weighting.
In the face of these difficulties, the further silencing of an existing machine offers limited
scope, and one really needs a frame and engine configuration designed specially to provide
the necessary space. Nevertheless, in this case the limitations of an existing machine had to
be accepted.
The investigation was entirely empirical, but the successful result now prompts more
fundamental work into the precise silencing mechanism used.
IOO Overall 9
80
60
to A-weighting. The inflexion at about 80 Hz is the mean engine fundamental during the run.
A recording was also taken when "mutes" were inserted in the ends of the standard manu-
facturer's exhaust silencers. These are simply orifice plates reducing the exit diameter from
I] in (35 mm) to 88in (19 ram). Overall noise level was 94 dB(A) (instead of 98). The main
noise reduction was at high frequencies, but this small loss in overall noise was more than
offset by a serious loss in engine power (itself contributing to the noise reduction).
The upper trace of Figure 2 shows a typical filter output from the test-run recording, this
one at 500 Hz. There is a slight throttle lag followed by a broad peak as the engine runs
through a resonance, and a second resonance which is interrupted by the closing of the
throttle. The lower trace is the output from a magnetic pick-up attached to the rear wheel,
MOTORCYCLE SILENCING 31
subsequently converted into engine rev/min. One thus deduces that the engine accelerates
from 3200 to 5000 rev/min, in approximately 1-3 seconds.
It was then attempted to simulate these conditions in an acoustically lined test-cell.
I i I I I I i i I I I I I I I J I
Throttle
I
closed
i i i I I
Throttil c ~ . ~
jv:vvy,.v... 5000
ooo, rev/min.
I I 1
3200rev/min.
I I ? I I I I I f t I I l I l I I I I I
OIs
Time
c K
where c is the acoustic wave velocity, V the volume of the cavity and K the "conductivity"
of the orifice linking the pipe to the cavity, K ~ ~a2[(l + ~a), with a the radius, ! the length
of the connecting tube into the cavity and ,6 --- ~/2. For multiple holes, a total K is found by
summation.
Here l = 0, and using an equivalent diameter for the louvres gave f = 1500 H z at room
temperature for waves of acoustic strength. One might expect, therefore, that for finite
amplitude waves these silencers would absorb predominantly a frequency band centred on
approximately 1500 Hz, rising with the increasing temperature of the exhaust gas.
The spectral analysis of exhaust noise with silencers is shown as the dashed curve in
Figure 3, and intake noise with air-filter box as the dashed curve in Figure 4. Both these
spectra are very peaked, the exhaust case with a broad peak from 300-700 Hz, and the
Overall
120 ! \
/ x
/ \
,.,' ~_ Overall
/
I00
80
It~vll I I ~ v Ttlll i ~ ! i iiitl i i t I itl
I00 Ik lOk
(Hz)
Overall
r\
120 I \
11 ~\ / ' ~ \ Overall
I00
80
I I i l l l l l l i I I i I I t I. I I I I llllll 0
100 lk k
(Hz)
Figure 4. Induction noise. - - - , Standard air-filter box; , experimental induction silencer/air-filter.
MOTORCYCLESILENCING 33
intake with narrow peaks at 400, 850 and 2100 Hz. It is not surprising, therefore, that the
overall machine noise of Figure I shows excessive noise at 300-500 Hz, and a lesser peak at
2000 Hz. The 80 Hz fundamental is apparent in both of these curves.
Spectral peaks have a disproportionate effect in lifting the overall sound pressure level,
and obtaining satisfactory overall noise levels is very much a case of attempting to remove
these peaks from the spectra: i.e., of aiming at a fiat spectrum.
~ 40
"N
20
I I I ~ 1111 r 1 J I I I
I00 Ik IOk
(Hz)
The other dominant feature is the high loss in a broad band centred on about 1600 Hz. This
was anticipated above on the basis of concentric cavity resonance, with the damping material
in the cavity giving the bandwidth. The net effect is a broad trough in the transmission loss
centred on about 250 Hz: i.e., 500 Hz for two alternately firing cylinders. The broad peak
in the exhaust noise output spectrum is centred on 500 Hz (see Figure 3) so there is obvious
correspondence here. There is also a trough in the transmission loss spectrum at about
8000 Hz, i.e., 16 000 Hz on two cylinders, but the noise output from the engine into the
pipe and silencer is low at this high frequency. Nevertheless, the silencer does seem to behave
better at high frequencies under the large amplitude waves of engine running conditions
than the acoustic wave transmission loss curve suggests. Perhaps the damping material and
louvre area act to some extent as a simple absorption silencer at these frequencies.
this length at room temperature (appropriate to the inlet system) corresponds to a funda-
mental frequency of 370 Hz, with the next harmonic at 3 x 370 = 1110 Hz. These frequencies
are close to two of the observed peaks. But does an inlet pipe act as a quarter-wavelength
resonator: i.e., a pipe with one end closed (the valve end) and the other open ? A hot-wire
anemometer in the inlet pipe of a gas engine produced the signals of Figure 6 (approximately
proportional in this case to the square root of the total fluid velocity, with both +ve and -ve
J I I
TDC TDC TDC
I t I
[ TDC TDC TDC
Figure 6. National DAPI dual fuel S.I. gas engine: 104.8 b x 152-4 mrn s = 1315 cc; single cylinder;
1450 rev/min. Hot-wire anemometer signal voltage from inlet pipe.
velocities shown as +ve). The large humps correspond to the rush of gas through the open
inlet valve. Note, however, the large amplitude oscillations in the pipe after valve closure--
precisely those suggested above. The 9 in (230 ram) inlet pipe oscillated at 370 Hz, and the
longer 11 in (280 ram) pipe at 300 Hz, with greater damping.
The very large peak at 200 Hz is more difficult to explain, for both half and quarter wave-
length resonances at this frequency require lengths much greater than any physical dimension
inthe engine or inlet system. There is the possibility, however, of the cylinder and inlet pipe
resonating as a cavity (valve open) according to the natural frequency relation quoted in
section 4. Taking the inlet pipe as 9 in (230 ram) long • 1.2 in (32 ram) diameter, and a
cylinder volume of 12 in3 (200 co) (approximately at maximum inlet valve opening) gives a
frequency of 200 Hz. This therefore offers a probable explanation.
Again, acoustic wave strength formulae have been used, but to obtain frequency estimates
only. Accordingly, no end corrections have been applied. In practice, the waves in the intake
system are much nearer to the acoustic wave approximation than for the exhaust system
output.
effective. For instance, diffusing the length of the inlet pipe by adding a straight 4 in (100 mm)
extension from the carburettor, drilled with twelve 88in (6-3 mm) diameter holes gave a 5 dB(A)
reduction. A similar result was obtained by adding two concentric tubes, an outer one 4 in
(100 mm) long, and a smaller diameter inner tube 11 in (280 mm) long. 2 dB(A) of this
reduction was due to the lowering of resonance frequency by increase of pipe length, shifting
the spectral peaks down the A-weighting curve, and the remainder to the length diffusing
effect: i.e., removal of a precise resonance.
Another surprising result was that adding a cross-pipe between the two exhaust pipes (as
the manufacturer had chosen to do for future production anyway) gave a small drop in
hltake noise, presumably effective during valve overlap.
The main effort against induction noise was concentrated on the use of tune d side cavities,
in View of the very peaked nature of the unsilenced spectrum. It seemed appropriate to
attempt the "tuning out" of these dominant frequencies. Moreover, a side cavity leaves the
central flow pipe virtually unimpeded, giving low pressure loss.
The final design is shown in Figure 7, and several features need particular comment.
(a) A separate test with a cavity fitted to a quarter-wave resonator pipe showed cavity
absorption efficiency to increase markedly with the ratio cavity dimension/wavelength
absorbed. It was therefore logical to join the two inlet tracts to double the frequency (halve
the wavelength) and use one large cavity instead of two smaller ones. Indeed, an attempt to
use a small cavity on each pipe had minimal success.
40x88in (6.3ram)
holes~
r t~i:~ t
Figure 7. Inductionsilencer.
(b) Packing the test cavity with absorptive material broadened the absorption peak
significantly (at some expense to height) and packing was used to great effect in the final
design. Fibreglass was tried initially, but small particles of glass were ingested by the engine
over a period of time, and nylon wool, with continuous strands, was subsequently used
successfully. It was also 1 dB(A) more effective than the fibreglass. Damping material has
also been used by Chen [6] to minimize turbulence at entry to a side cavity.
(c) This cavity is tuned to a theoretical frequency of 520 Hz (see section 4). It was in
practice given final optimization by drilling holes in the central pipe. This frequency lies
between the two original spectral peaks at 400 and 850 Hz, but it must be remembered that
in order to fit the cavity the inlet pipe was extended (and diffused) so that the appropriate
frequencies are lower. Indeed, some reduction in noise is again due to a shifting of the peaks
down the A-weighting curve. A larger capacity engine has recently been introduced by the
36 G.E. ROE
manufacturer, and the lower frequency of cylinder cavity resonance has expectedly given
lower induction noise, A-weighted. Some further improvement might be expected if two
cavities were used, tuned to different frequencies.
(d) A sudden rise in induction noise (about 1 dB(A)) was observed on throttle closure.
The bell-mouth at entry removed this.
(e) The simple air-filter of fine nylon mesh sandwiched between stainless steel fine-mesh
gauze gave 1 dB(A) reduction, predominantly at high frequencies.
(f) The final spectrum is shown in Figure 4, and is much flatter than the original, although
obviously with room for improvement. The total reduction over original equipment was
12 dB(A).
4mm
50ram
If
6 holesx 16rnm diom.
Figure 8. Experimentalexhaustsilencer.
and it was hoped to balance this to some extent against the observed half-wavelength
resonance of the feedpipe. For perfect mutual cancellation of resonance, the peripheral
volume would have needed effectively the same length as the feedpipe (approximately 39 in
(1 m)), but a silencer of this length is not a practical fitment on a motorcycle. For convenient
installation on the machine in question, a length of 26 in (0.66 m) was chosen, with outside
diameter 388 in (82 mm). The feedpipe and peripheral volume were connected by a short
expansion chamber of low expansion ratio and adjustable length, although further develop-
ment of this silencer will aim at removing this. The transmission loss of this silencer under
acoustic wave input is shown in Figure 9. Performance up to 1000 Hz (usually poor with
compact silencers) was excellent, but there were two troughs in the curve, one at 1300 Hz
MOTORCYCLE SILENCING 37
I00
8o
eo
< 2O
and the other at 6000 Hz, with the first of these being strongly connected with resonance in
the short expansion chamber, as one might expect from half-wavelength resonance in its
length.
This silencer was then fitted to the motorcycle in the test cell, and it was interesting that
the optimum length of coupling expansion chamber was the same as that found under
acoustic wave conditions. An immediate reduction of 10 riB(A), compared with standard
silencers, was observed. Dividing the "dead space" behind the expansion chamber into
3 cavities, each tuned by drilling holes into the peripheral gap and packed with fibreglass,
gave a further 4 dB(A), a total of 14 dB(A).
Two production prototype silencers were then built on this pattern(Figure I0). A gap of
88in (6.3 mm) in the peripheral volume gave insufficient damping, and was reduced to -~ in
4"8mm
o
s _ . vF
/ / f
8 holes x 6 holes x 120 holes x 4 holes x
16ram d i a m . IP.5mm diam. 6.3rnm diam. 50mm 12,Smm diam.
(4.8 mm). This silencer gave a 16 dB(A) reduction, but this was influenced by background
noise from the noisy exhaust of the other cylinder (fitted with a standard silencer) in spite
of lead shielding. When two of these prototype silencers were fitted, a reduction of 20 dB(A)
was achieved, and a very fiat spectrum (Figure 3).
9. POWER TESTS
To find the effect on engine power of these intake and exhaust silencer fitments, brake
measurements were made, with results as shown in Figure 11.
The intake fitment improves mid-range torque at the expense of some low and high speed
torque, most probably the result of a longer inlet tract. The new exhaust system gives a large
boost to low speed torque, at the expense of higher speeds. The net effect is an increase in
engine power from 2000--4000 rev/min., a slight loss from 4000--5000 rev/min., and a gain
38 G.E. ROE
I I I I I
1.0
0-7~
a_ O!
0-75 E
oz5
0.5 E
o"
0 2 5 i~
I f I f I f
10O0 2000 3000 4000 5000 6000 7000
(rev/min.}
Figure 11. Power curves. , Prototype silencers and induction silencer; - - - - , standard silencers and
induction silencer; - - - , standard equipment.
above 50130 rev[min., but no change amounted to more than 3 hp compared with the original
machine.
The two most significant features of these power curves, apart from the fact that power
levels are little changed, are that the new induction system seems to match well the new
exhaust system, and the increase in low speed torque. This latter effect permits a higher gear
ratio for the machine to reduce mechanical noise via lower engine speed during the accelera-
tion run. Lower engine speed also improves intake and exhaust noise to some extent.
The motorcycle fully equipped with silencing equipment was then returned to the test
track for acceleration runs under European conditions, and the spectra are shown in Figures
12 and 13. The target of 86 dB(A) mean was just achieved, but exhaust and intake were
Overall
~.~ 8O
60
(Hz)
I(30
Overall
8o
t 1 i i itll[ i I t I l l l l l l I t t i i , i ,l
I00 Ik IOk
(Hz)
quieter (in a stationary test) than the mechanical noise. The left-hand side of the machine
was slightly noisier than the right-hand side, probably corresponding to the intake release
on that side of the machine.
Further improvement in overall machine noise is thus dependent largely on reducing
mechanical noise, with some room for improvement in induction noise. The manufacturer
has subsequently fitted higher gearing (see previous section) and the reduction in mechanical
noise has produced a further small reduction in overall noise.
11. CONCLUSIONS
The required reduction of the noise output from 98 to 86 dB(A) under European test
conditions of a 750 cc motorcycle was achieved by suitable intake and exhaust silencing, and
without serious effect on power output. The improvement in low speed torque has permitted
higher gearing with consequent reduction in mechanical noise. Further work is now needed
to investigate the precise damping mechanism of passing finite amplitude sound along
narrow apertures.
ACKNOWLEDGMENTS
Acknowledgments are due to Norton-Villiers Limited for their full co-operation and loan
of the machine, and to Loughborough University of Technology for permission to print
Figure 6. The exhaust silencer and its principle are the subject of Norton-Villiers patents.
REFERENCES
1. T. R. CAVE-BROWN-CAvE 1934 Engineering 138, 316-318. The reduction of exhaust noise of
motorcycles.
2. D. D. DAvis 1954 NACA Report No. 1192. Theoretical and experimental investigation of mufflers
with comments on engine-exhaust muffler design.
3. G. P. BLAIRand J. A. SPECHKO1972 Society of Automotive Enghzeers Paper No. 720155. Sound
pressure levels generated by internal combustion engine exhaust systems.
4. P. O. A. L. DAVIESand R. J. ALrREDSON1971 bzstitution ofAIechanical EnghzeersConference on
Vibration and Noise in Alotor Vehicles, 17-23. Design of silencers for internal combustion engine
exhaust systems.
5. P. O. A. L. DAVIES1964 Journal of Sound and Vibration 1, 185-201. The design of silencers for
internal combustion engines.
6. Y. N. CHEN 1968 Proceedings of the bzstitution of Alechanical Enghreers 1967-68 182, Part 1,
No. 3. Lateral Helmholtz resonator silencer with turbulence absorption.