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Autodesk® Inventor® 2016
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Advanced Assembly Modeling


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Student Guide
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Revision 1.0
Cover Page

May 2015
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Authorized Author
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ASCENT - Center for Technical Knowledge®
Autodesk® Inventor® 2016
Advanced Assembly Modeling
Revision 1.0
Prepared and produced by:

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ASCENT Center for Technical Knowledge
630 Peter Jefferson Parkway, Suite 175

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Charlottesville, VA 22911

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866-527-2368
www.ASCENTed.com Copyright

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ASCENT - Center for Technical Knowledge is a division of Rand Worldwide, Inc., providing

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custom developed knowledge products and services for leading engineering software
applications. ASCENT is focused on specializing in the creation of education programs that
incorporate the best of classroom learning and technology-based training offerings.

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We welcome any comments you may have regarding this training guide, or any of our products.

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To contact us please email: feedback@ASCENTed.com.

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© ASCENT - Center for Technical Knowledge, 2015
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All rights reserved. No part of this guide may be reproduced in any form by any photographic,
electronic, mechanical or other means or used in any information storage and retrieval system
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without the written permission of ASCENT, a division of Rand Worldwide, Inc.
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The following are registered trademarks or trademarks of Autodesk, Inc., and/or its subsidiaries and/or affiliates in the
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General Disclaimer:
Notwithstanding any language to the contrary, nothing contained herein constitutes nor is intended to constitute an offer,
inducement, promise, or contract of any kind. The data contained herein is for informational purposes only and is not
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C o n t e n ts

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Preface ............................................................................................................ ix

In this Guide ................................................................................................... xi

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Practice Files ................................................................................................. xv

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Chapter 1: Working Effectively with Assemblies ...................................... 1-1
e EN1.1 General Assembly Tips .................................................................. 1-2
Multiple Component Placement ........................................................ 1-2
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Assembly Folders.............................................................................. 1-3
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Save and Replace Component ......................................................... 1-4


Alpha Sort Component...................................................................... 1-4
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Rename Browser Nodes ................................................................... 1-4


1.2 Relationship Tips ............................................................................ 1-5
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Expanded Constraint Options ........................................................... 1-5


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Degree of Freedom Analysis............................................................. 1-5


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Relationship Highlighting................................................................... 1-6


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Show Relationship Name.................................................................. 1-6


Assembling Using a UCS & Constraint Sets..................................... 1-7
Place at Component Origin ............................................................... 1-7
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Ground & Root Component............................................................... 1-8


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Assembly Restructure ....................................................................... 1-8


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1.3 Motion Constraints ......................................................................... 1-9


1.4 Transitional Constraints............................................................... 1-12
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Practice 1a Assembly Tools................................................................ 1-13


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Practice 1b Motion and Transitional Constraints.............................. 1-19


Chapter Review Questions................................................................... 1-24
Command Summary ............................................................................. 1-26

© 2015, ASCENT - Center for Technical Knowledge® i


Autodesk Inventor 2016 Advanced Assembly Modeling

Chapter 2: Introduction to Top-Down Design ............................................ 2-1


2.1 Top-Down Design Process............................................................. 2-2
Top-Down Design Process ............................................................... 2-3
Planning ............................................................................................ 2-3
Enforcing ........................................................................................... 2-4

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Changing........................................................................................... 2-8
2.2 Top-Down Design Tools ................................................................. 2-9

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Multi-Body Design Tools ................................................................... 2-9

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Make Layout...................................................................................... 2-9
Make Components & Make Part ....................................................... 2-9

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Derive................................................................................................ 2-9

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Parts in Assembly ............................................................................. 2-9
Assembly Features ......................................................................... 2-10
Associative Links & Adaptive Parts................................................. 2-10

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Assembly Equations........................................................................ 2-11

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Component Generators................................................................... 2-11
Frame Generator............................................................................. 2-11

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Chapter Review Questions................................................................... 2-12

Chapter 3: Derived Components................................................................. 3-1


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3.1 Derived Components ...................................................................... 3-2
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3.2 Modify Derived Components ......................................................... 3-8


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Update Derived Components............................................................ 3-8


Edit Derived Components ................................................................. 3-8
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Break the Associative Link ................................................................ 3-8


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Practice 3a Derived Components ......................................................... 3-9


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Chapter Review Questions................................................................... 3-14


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Command Summary ............................................................................. 3-16


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Chapter 4: Multi-Body Part Modeling.......................................................... 4-1


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4.1 Multi-Body Part Modeling............................................................... 4-2


Creating the First Solid Body ............................................................ 4-3
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Creating Additional Solid Bodies....................................................... 4-3


Assigning Features to Solid Bodies .................................................. 4-4
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Manipulating Solid Bodies................................................................. 4-4


Solid Body Display .......................................................................... 4-11
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Solid Body Properties...................................................................... 4-11


Practice 4a Multi-Body Part Design.................................................... 4-12
Practice 4b Derive Multi-Body Parts................................................... 4-24
Chapter Review Questions................................................................... 4-33
Command Summary ............................................................................. 4-35

ii © 2015, ASCENT - Center for Technical Knowledge®


Contents

Chapter 5: Layout Design ............................................................................ 5-1


5.1 Layout Design ................................................................................. 5-2
Make Part.......................................................................................... 5-6
Make Components ............................................................................ 5-7
Practice 5a Layout Design................................................................... 5-11

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Chapter Review Questions................................................................... 5-27

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Command Summary ............................................................................. 5-29

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Chapter 6: Associative Links and Adaptive Parts ..................................... 6-1

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6.1 Associative Links............................................................................ 6-2

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Breaking Links................................................................................... 6-2
6.2 Adaptive Assembly Parts ............................................................... 6-4
Disabling Adaptivity........................................................................... 6-5

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Notes on Adaptivity ........................................................................... 6-5
Practice 6a Breaking Associative Links............................................... 6-7

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Practice 6b Adaptive Assembly .......................................................... 6-11
Chapter Review Questions................................................................... 6-15
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Command Summary ............................................................................. 6-17
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Chapter 7: iMates.......................................................................................... 7-1


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7.1 iMates ............................................................................................... 7-2


Creating iMates ................................................................................. 7-2
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Composite iMates ............................................................................. 7-3


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Creating iMates from Existing Constraints ........................................ 7-4


Using iMates in an Assembly ............................................................ 7-4
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Match List.......................................................................................... 7-7


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Notes on iMates ................................................................................ 7-9


iMates in iParts................................................................................ 7-11
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Practice 7a iMates ................................................................................ 7-12


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Practice 7b Composite iMates ............................................................ 7-25


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Chapter Review Questions................................................................... 7-33


Command Summary ............................................................................. 7-35
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Chapter 8: Positional Representations....................................................... 8-1


8.1 Introduction to Positional Representations ................................. 8-2
8.2 Create and Edit Positional Representations ................................ 8-3
Copy.................................................................................................. 8-6
Delete................................................................................................ 8-6
Edit Overrides ................................................................................... 8-6
Remove Overrides ............................................................................ 8-7
Suppress Overrides .......................................................................... 8-7

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Autodesk Inventor 2016 Advanced Assembly Modeling

8.3 Use Positional Representations .................................................... 8-8


Opening Files .................................................................................... 8-8
Representations Browser.................................................................. 8-8
Drawing Views using Positional Representations ........................... 8-10
Practice 8a Positional Representations I ........................................... 8-11

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Practice 8b Positional Representations II.......................................... 8-14

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Chapter Review Questions................................................................... 8-19
Command Summary ............................................................................. 8-21

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Chapter 9: Model Simplification .................................................................. 9-1

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9.1 Shrinkwrap....................................................................................... 9-2
9.2 Assembly Simplification................................................................. 9-6
Include Components ......................................................................... 9-6

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Define Envelopes .............................................................................. 9-8
Create Simplified Part ..................................................................... 9-11

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Practice 9a Creating a Shrinkwrap Model.......................................... 9-13
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Practice 9b Creating a Simplified Model ............................................ 9-16
Chapter Review Questions................................................................... 9-25
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Command Summary ............................................................................. 9-27


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Chapter 10: Level of Detail Representations ........................................... 10-1


10.1 Level of Detail Representations................................................... 10-2
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Capacity Meter ................................................................................ 10-3


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10.2 System-Defined Level of Detail Representations ...................... 10-4


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10.3 User-Defined Level of Detail Representations ........................... 10-5


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10.4 Using Level of Detail Representations........................................ 10-6


Assembly Retrieval ......................................................................... 10-6
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Drawings ......................................................................................... 10-7


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Presentations .................................................................................. 10-7


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10.5 Substitute Level of Detail Representations ................................ 10-8


10.6 LOD Productivity Tools .............................................................. 10-11
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Create Substitutes......................................................................... 10-11


Update Substitutes........................................................................ 10-13
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Link Levels of Detail ...................................................................... 10-13


Practice 10a Level of Detail Representations.................................. 10-14
Practice 10b Substitute Level of Detail ............................................ 10-20
Practice 10c Shrinkwrap & Level of Detail....................................... 10-24
Chapter Review Questions................................................................. 10-28
Command Summary ........................................................................... 10-29

iv © 2015, ASCENT - Center for Technical Knowledge®


Contents

Chapter 11: Design Accelerator ................................................................ 11-1


11.1 Design Accelerator ....................................................................... 11-2
11.2 Generators ..................................................................................... 11-3
11.3 Calculators..................................................................................... 11-8

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11.4 Engineer’s Handbook ................................................................. 11-10
Practice 11a Design Accelerator I..................................................... 11-11

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Practice 11b Design Accelerator II ................................................... 11-14

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Chapter Review Questions................................................................. 11-26

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Command Summary ........................................................................... 11-27

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Chapter 12: Advanced File Management.................................................. 12-1

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12.1 Design Assistant ........................................................................... 12-2

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Design Assistant Tools.................................................................... 12-4

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12.2 Pack and Go .................................................................................. 12-7
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12.3 Purging Old Files ........................................................................ 12-10
Practice 12a Managing Files ............................................................. 12-11
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Chapter Review Questions................................................................. 12-17
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Command Summary ........................................................................... 12-18


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Chapter 13: Inventor Studio....................................................................... 13-1


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13.1 Rendering ...................................................................................... 13-2


Adding Additional Lights.................................................................. 13-6
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Setting the Environment.................................................................. 13-6


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Shadows ......................................................................................... 13-6


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Saving Changes.............................................................................. 13-7


Rendering Images......................................................................... 13-10
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13.2 Animation..................................................................................... 13-12


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Animate Components.................................................................... 13-14


Animate Fade................................................................................ 13-15
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Animate Constraints...................................................................... 13-15


Animate Parameters ..................................................................... 13-16
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Animate Positional Representations ............................................. 13-16


Animate Light ................................................................................ 13-17
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Animation Timeline........................................................................ 13-17


General Tab .................................................................................. 13-20
Output Tab .................................................................................... 13-20
Renderer Tab ................................................................................ 13-21
13.3 Video Producer............................................................................ 13-22
13.4 Creating a Standard Room......................................................... 13-27
Practice 13a Rendering Images and an Animation ......................... 13-28

© 2015, ASCENT - Center for Technical Knowledge® v


Autodesk Inventor 2016 Advanced Assembly Modeling

Practice 13b Puncher......................................................................... 13-38


Practice 13c Excavator (Optional) .................................................... 13-40
Chapter Review Questions................................................................. 13-42
Command Summary ........................................................................... 13-43

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Chapter 14: iAssemblies ............................................................................ 14-1

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14.1 Introduction ................................................................................... 14-2

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14.2 Create Basic iAssemblies ............................................................ 14-3

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14.3 Create Multi-Level iAssemblies ................................................... 14-7

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14.4 Create iAssemblies Using Existing Assemblies ........................ 14-8
14.5 Place iAssemblies....................................................................... 14-11

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14.6 Edit iAssemblies ......................................................................... 14-12

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Adding Components and Features to an iAssembly ..................... 14-12

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Practice 14a iAssembly ..................................................................... 14-13
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Chapter Review Questions................................................................. 14-31
Command Summary ........................................................................... 14-33
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Chapter 15: Frame Generator .................................................................... 15-1


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15.1 Frame Generator ........................................................................... 15-2


15.2 Structural Shape Author............................................................. 15-18
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Practice 15a Frame Generator .......................................................... 15-23


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Chapter Review Questions................................................................. 15-43


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Command Summary ........................................................................... 15-45


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Chapter 16: Assembly Duplication Options............................................. 16-1


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16.1 Pattern Components..................................................................... 16-2


Associative Pattern ......................................................................... 16-4
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Rectangular Pattern ........................................................................ 16-4


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Circular Pattern ............................................................................... 16-5


16.2 Mirror Components....................................................................... 16-8
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16.3 Copy Components ...................................................................... 16-11


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Practice 16a Mirror Assembly Components .................................... 16-13


Practice 16b Mirror and Pattern Components ................................. 16-16
Practice 16c Copy Components ....................................................... 16-23
Chapter Review Questions................................................................. 16-27
Command Summary ........................................................................... 16-29

vi © 2015, ASCENT - Center for Technical Knowledge®


Contents

Chapter 17: Working with Weldments ...................................................... 17-1


17.1 Working with Weldments ............................................................. 17-2
Preparations.................................................................................... 17-3
Welds .............................................................................................. 17-3
Machining Features......................................................................... 17-5

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17.2 Fillet Welds .................................................................................... 17-7

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17.3 Cosmetic Welds .......................................................................... 17-10
17.4 Groove Welds .............................................................................. 17-12

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Practice 17a Working with Weldments I........................................... 17-14

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Practice 17b Working with Weldments II ......................................... 17-23
Practice 17c Working with Weldments III......................................... 17-30
Chapter Review Questions................................................................. 17-32

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Command Summary ........................................................................... 17-34

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Appendix A: Working with Spreadsheets and Parameters ......................A-1
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A.1 Spreadsheet-Driven Parameters....................................................A-2
A.2 Custom Parameters ........................................................................A-5
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A.3 Custom Parameter Formatting & Expressions ............................A-7


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Custom Parameter Formatting.......................................................... A-7


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iProperty Expressions ....................................................................... A-9


Practice A1 Work with a Spreadsheet ................................................ A-10
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Chapter Review Questions...................................................................A-20


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Command Summary .............................................................................A-22


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Appendix B: Autodesk Inventor 2015 Certification Exam Objectives .....B-1


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Index ...................................................................................................... Index-1


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© 2015, ASCENT - Center for Technical Knowledge® vii


Autodesk Inventor 2016 Advanced Assembly Modeling

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viii © 2015, ASCENT - Center for Technical Knowledge®


Preface

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The Autodesk® Inventor® 2016 Advanced Assembly Modeling training guide
builds on the skills acquired in the Autodesk Inventor 2016 Introduction to Solid
Modeling and Autodesk Inventor 2016 Advanced Part Modeling training guides to

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take students to a higher level of productivity when creating and working with

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assemblies.

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You begin by focusing on the Top-Down Design workflow. You learn how tools are
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used to achieve this workflow using Derive, Multi-Body Design, and Layouts.
Other topics include model simplification tools, Positional and Level of Detail
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Representations, iMates and iAssemblies, Frame Generator, Design Accelerator,
and file management and duplication techniques. A chapter has also been
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included about the Autodesk® Inventor® Studio to teach you how to render,
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produce, and animate realistic images.


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The main topics covered include:


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• Applying motion to existing assembly constraints using Motion and


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Transitional Constraints.
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• Introduction of the Top-Down Design technique for creating assemblies and its
components.
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• Tools for Top-Down Design, such as associative links, adaptive parts,


multi-body and layout design, derived components, and skeleton models.
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• Creating Positional Representations to review motion, evaluate the position of


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assembly components, or document an assembly in a drawing.


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• Using Shrinkwrap and other model simplification tools to create a part model
that represents an overall assembly.

• Creating Level of Detail Representations to reduce the clutter of large


assemblies, reduce retrieval times, and substituting models.

• Using the Design Accelerator to easily insert standard and customizable


components and features into your model.

© 2015, ASCENT - Center for Technical Knowledge® ix


Autodesk Inventor 2016 Advanced Assembly Modeling

• Creating rendered realistic images and animations of parts and assemblies


using Autodesk Inventor Studio and the Video Producer.

• Using iMates and iAssemblies to work efficiently with assemblies.

• Using the Frame Generator to create structural members.

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• Using pattern, mirror, and copy techniques to duplicate components in an

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assembly.

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• Working with weldments.

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• Link and drive parameters to and from a spreadsheet. You also learn to

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custom format and create expressions in a parameter.

Note on Software Setup

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This training guide assumes a standard installation of the software using the

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default preferences during installation. Lectures and practices use the standard
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software templates and default options for the Content Libraries.

Students and Educators can Access Free Autodesk Software and


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Resources
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Autodesk challenges you to get started with free educational licenses for
professional software and creativity apps used by millions of architects,
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engineers, designers, and hobbyists today. Bring Autodesk software into your
classroom, studio, or workshop to learn, teach, and explore real-world design
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challenges the way professionals do.


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Get started today - register at the Autodesk Education Community and download
one of the many Autodesk software applications available.
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Visit www.autodesk.com/joinedu/
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Note: Free products are subject to the terms and conditions of the end-user
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license and services agreement that accompanies the software. The software is
for personal use for education purposes and is not intended for classroom or lab
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use.
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x © 2015, ASCENT - Center for Technical Knowledge®


In th is Gu id e

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The following images highlight some of the features that can be found in this
Training Guide.

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The Practice Files page tells
you how to download and install
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the practice files that are


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provided with this training guide.


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FTP link for practice files


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Chapters
Each chapter begins with a brief
introduction and a list of the
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chapter’s Learning Objectives.


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Learning Objectives for


the chapter

© 2015, ASCENT - Center for Technical Knowledge® xi


Autodesk Inventor 2016 Advanced Assembly Modeling

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Instructional Content
Each chapter is split into a
series of sections of

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instructional content on specific

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topics. These lectures include
the descriptions, step-by-step

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Side notes procedures, figures, hints, and
Side notes are hints or information you need to achieve

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additional information for the chapter's Learning
the current topic. Objectives.

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Practice Objectives
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Practices
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Practices enable you to use the


software to perform a hands-on
review of a topic.
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Some practices require you to


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use prepared practice files,


which can be downloaded from
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the link found on the Practice


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Files page.
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Chapter Review Questions


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Chapter review questions,


located at the end of each
chapter, enable you to review
the key concepts and learning
objectives of the chapter.

xii © 2015, ASCENT - Center for Technical Knowledge®


In this Guide

Command Summary
The Command Summary is

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located at the end of each
chapter. It contains a list of the
software commands that are

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used throughout the chapter,

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and provides information on
where the command is found in

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the software.

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e EN Autodesk Certification Exam
Appendix
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This appendix includes a list of
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the topics and objectives for the


Autodesk Certification exams,
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and the chapter and section in


which the relevant content can
be found.
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Icons in this Training Guide


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The following icons are used to help you quickly and easily find helpful
information.
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Indicates items that are new in the Autodesk Inventor 2016 software.
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Indicates items that have been enhanced in the Autodesk Inventor 2016
software.

© 2015, ASCENT - Center for Technical Knowledge® xiii


Autodesk Inventor 2016 Advanced Assembly Modeling

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xiv © 2015, ASCENT - Center for Technical Knowledge®


Chapter

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Working Effectively with

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Assemblies

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There are a number of miscellaneous assembly tools available in the Autodesk®
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Inventor® software. Knowing how to access and use these tools will help you be
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more productive when working in an assembly. Many of these tools are available
on the Productivity panel, and there are also some advanced constraint types in
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the Component Placement dialog box which enables you to test assembly
movement.
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Learning Objectives in this Chapter


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• Use various methods to assemble multiple components in an assembly.


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• Clarify and organize an assembly by sorting and changing the display names and folder
structure in the Model browser.
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• Replace a selected component in an assembly with a copy of itself.


• Access additional constraint options including assigning specific constraint names and limits.
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• Identify assembly components that have degrees of freedom.


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• Constrain components in reference to a UCS, another component’s origin, or the assembly’s


origin.
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• Add a constraint that permits movement of one surface relative to another.


• Add a constraint that permits movement of one surface relative to a continuous set of
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surfaces.

© 2015, ASCENT - Center for Technical Knowledge® 1–1


Autodesk Inventor 2016 Advanced Assembly Modeling

1.1 General Assembly Tips

Multiple Consider the following when assembling multiple components in


an assembly:

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Component
• Multiple components can be placed in an assembly at the
Placement

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same time.

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• Hold <Ctrl> to select individual components, or <Shift> to

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select a range of components.
• Components are assembled and sorted alphabetically.

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• When placing, if you right-click and select Place
Grounded at Origin, all of the components placed are

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grounded. Alternatively, once placed, you can ground an

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individual component by right-clicking its name in the
Model browser and selecting Grounded.

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• To place multiple instances of a single component, place the
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from the Model browser
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• Any constraints assigned to the initial instance


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relationships are lost and must be reassigned.


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• To help maintain the orientation of the last assembled


instance, you can select the Use last occurrence
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orientation for component placement option in the


Assembly tab in the Application Options dialog box.
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• If using the AutoDrop functionality with the Content Center,


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multiple components can be retrieved into the assembly,


provided the selected reference has other similar references
on the same placement face.
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• For example, with AutoDrop you can place eight


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instances of the same fastener on eight holes on the


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same face, if they are all the same size. The AutoDrop
functionality is discussed more in depth with the Design
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Accelerator.
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1–2 © 2015, ASCENT - Center for Technical Knowledge®


Working Effectively with Assemblies

Assembly Assembly folders help organize an assembly by grouping


components and simplifying the Model browser. Unlike
Folders subassemblies, folders do not create a component. Folders have
no impact on relationships or degrees of freedom and do not
become a rigid body.

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To create a folder, use either of the following

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• Right-click on the component(s) you want to add to the folder
and select Add to New Folder, as shown in Figure 1–1.

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• Right-click on the model name at the top of the Model

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browser and select Create New Folder. Once a folder is
created, you can drag-and-drop components into or out of the
folder.

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Figure 1–1
To rename the folder, select the folder in the Model browser (do
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not double-click), then click on the folder again and enter a new
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name.

© 2015, ASCENT - Center for Technical Knowledge® 1–3


Autodesk Inventor 2016 Advanced Assembly Modeling

Save and The Save and Replace Component option enables you to
replace a selected component in an assembly with a copy of
Replace itself. The newly created copy maintains all the same
Component relationships as the original component. This tool can be used to
test design scenarios in assemblies.

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Use the following steps to replace a component with a saved
copy:

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1. In the Assemble tab>expanded Productivity panel, click

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(Save and Replace Component).

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2. Select the component to be replaced.
3. In the Create Part dialog box, enter a name for the newly
copied component and click Save. The selected component

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is replaced with the copy.

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Alpha Sort The Alpha Sort Component option (Assemble tab> expanded
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Component Productivity panel> (Alpha Sort Component)) enables you to
sort assembly components alphabetically in the Model browser.
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This option does not sort items in subassemblies or assembly
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folders.
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Rename The Rename Browser Nodes option (Assemble tab>expanded


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Browser Nodes Productivity panel> (Rename Browser Nodes)) changes the


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way browser nodes are displayed. Components can be


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displayed in the browser by filename, part number, or in the


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default configuration. This option enables you to quickly change


the long names that often display from content center items, as
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well as switch from filenames to your company part numbering


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schemes. Using this option with (Alpha Sort Component),


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you can quickly sort browser nodes as required.


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1–4 © 2015, ASCENT - Center for Technical Knowledge®


Working Effectively with Assemblies

1.2 Relationship Tips

Expanded When assigning a constraint using the Place Constraint dialog

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Constraint box, you can click to access additional options. Consider the
following:
Options

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• You can assign a custom name to the constraint to help

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identify it.

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• Set limit values for a translational or rotational constraint, as

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shown in Figure 1–2. This assigns a maximum and minimum
allowable range for the offset value. A constraint with limits
has +/- appended to its name.

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• The Use Offset As Resting Position option uses the
specified Offset value as the resting position. If not set, you

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can drag and move the component within the range of values
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Figure 1–2
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Degree of
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In the Assemble tab>Productivity panel, click (Degree of


Freedom Analysis) to open the Degree of Freedom Analysis
Freedom dialog box.This tool provides a summary of the degrees of
Analysis freedom remaining in all assembly components.

• Information on the remaining translational and rotational


degrees of freedom for each component is presented.

© 2015, ASCENT - Center for Technical Knowledge® 1–5


Autodesk Inventor 2016 Advanced Assembly Modeling

• Select a component in the dialog box to graphically view the


remaining degrees of freedom, as shown in Figure 1–3.

• Select the Animate Freedom option to visually animate the


degrees of freedom remaining on the selected component.

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Select
Select the
the component
component in in the
the
dialog
dialog box
box to
to display
display the
the
remaining
remaining degrees
degrees ofof freedom
freedom

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e EN Figure 1–3
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Relationship When you select or hover your cursor over a constraint or joint
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connection in the Model browser, the assembly references are


Highlighting
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highlighted on the screen. The first and second references


uniquely match their color indicator under the respective arrow in
the Place Constraint and the Place Joint dialog boxes.
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Show You can display the names of components next to the applicable
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constraint and joint listings in the Model browser, as shown in


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Relationship Figure 1–4. To display the component names, select Display


Name component names after relationship names in the Assembly
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tab in the Application Options dialog box (Tools tab>Options


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panel, click (Application Options)).


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This command is
especially useful when
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the Assembly browser is


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in Modeling View.

Figure 1–4

1–6 © 2015, ASCENT - Center for Technical Knowledge®


Working Effectively with Assemblies

Assembling A UCS consists of three planes, three axes, and a center point.
The only difference between a UCS and the Origin is that you
Using a UCS & can have multiple UCSs in a single model, which can all be
Constraint Sets oriented differently. Once created, a UCS is listed in the Model
browser at the point it was created. It is identified by a special

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triad icon, as well as a sequential number associated with its
feature name.

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A UCS can be used as a reference in constraining components

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using the Constrain option. This is done using the Constraint
Set tab in the Place Constraint dialog box, as shown in

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Figure 1–5. UCS Constraint Sets match Plane to Plane, Axis to

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Axis, and Origin to Origin to locate two components relative to
one another. To constrain the components, select the UCS in
each component.

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This tab only enables
you to constrain one

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UCS to another UCS.
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UCS references cannot
be used as references
for Joint connections.
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Figure 1–5
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Place at The Place at Component Origin option enables you to quickly


constrain a newly added component to an existing assembly
Component component. The system automatically creates three mate flush
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Origin constraints to align the YZ, XZ, and XY planes from each
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component.
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Use the following steps to place a newly added component at an


existing component’s origin:
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1. In the Assemble tab>Productivity panel, click (Place at


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Component Origin).
2. In the graphic window or Model browser, select the existing
component to which the newly placed component is going be
constrained.
3. In the Open dialog box, select the component to be added to
the assembly and click Open.

© 2015, ASCENT - Center for Technical Knowledge® 1–7


Autodesk Inventor 2016 Advanced Assembly Modeling

Ground & Root The Ground and Root Component option (Assemble tab>

Component expanded Productivity panel> ) enables you to do all of the


following in a single operation:

• Align the origin of a selected component with the origin of the

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assembly.

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• Reposition a selected component as the first component in

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the Model browser.

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• Ground a selected component.

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If existing relationships To ground the component, three flush constraints are added to
mate flush the YZ, XZ, and XY planes in the selected component
are in conflict, the
and the assembly.

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icon is displayed and

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must be manually
resolved.

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Assembly You can promote and demote components within an assembly
structure without losing their relationships. To promote or
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Restructure demote, right-click on a component and select
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Component>Promote or Component>Demote.
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When demoting you are prompted to create a new subassembly.


If a subassembly already exists, select and drag the component
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into the subassembly to demote it. Dragging and dropping can


also be used to promote a component.
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1–8 © 2015, ASCENT - Center for Technical Knowledge®


Working Effectively with Assemblies

1.3 Motion Constraints


In addition to the five assembly constraints (mate, angle,
tangent, insert, and symmetry), a motion constraint can also be
used to describe the movement of one surface relative to

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another. You cannot apply a Drive to a motion constraint.

Use the following steps to create a motion constraint:

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1. Create and place components into an assembly.

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2. In the Assemble tab>Position panel, click (Constrain) to

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create a constraint relationship. Select the Motion tab in the
Place Constraint dialog box, as shown in Figure 1–6.

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Figure 1–6
3. Select the motion type and references. References can be
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applied between linear, planar, cylindrical, and conical


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elements on two components. You can create two types of


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motion constraints:
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(Pick part first) limits • Use (Rotation) to constrain one component relative to
the geometry that is another, so that one component rotates when the other
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available for selection to rotates (e.g., pulleys or gears), as shown in Figure 1–7.
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a single component. It is To assign the constraint, select the component surfaces.


useful when
components are in close
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proximity or partially
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obscured by one
another.

Two Rotating
components

Figure 1–7

© 2015, ASCENT - Center for Technical Knowledge® 1–9


Autodesk Inventor 2016 Advanced Assembly Modeling

• Use (Rotation-Translation) to move (translate) one


component when the other one rotates (e.g., a rack and
pinion), as shown in Figure 1–8. To assign the constraint,
select a surface on the rotating component and an edge
on the moving component.

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Moving

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component

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Rotating
component

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Figure 1–8

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e EN 4. Select the motion type solution.
• For a rotation motion constraint, the two solutions shown
in Figure 1–9 enable you to define the direction the
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components rotate relative to one another (forward or
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reverse).
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Forward
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Reverse
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Figure 1–9
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1–10 © 2015, ASCENT - Center for Technical Knowledge®


Working Effectively with Assemblies

• For a rotation-translation motion constraint, the solutions


shown in Figure 1–10 enable you to define the direction
the components rotate and move relative to one another
(forward or reverse).

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Forward

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Reverse

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Figure 1–10

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5. Enter the Ratio and Distance values.
e EN • For rotation constraints, enter a ratio in the Ratio field to
determine how many revolutions the second component
makes per revolution of the first. By default, the ratio
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relative to the circumferences is automatically calculated
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and therefore the order of selection is important.


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• For rotation-translation constraints, enter a distance in the


Distance field. The distance determines how far the
second component moves per revolution of the first. If the
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first component selected is a cylindrical surface, the


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software sets the distance to the circumference of the


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cylinder.
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6. Click Apply to complete constraint placement and continue


adding constraints. Once the component is fully constrained,
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click OK to close the Place Constraint dialog box.


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© 2015, ASCENT - Center for Technical Knowledge® 1–11


Autodesk Inventor 2016 Advanced Assembly Modeling

1.4 Transitional Constraints


In addition to the five assembly constraints (mate, angle,
tangent, insert, and symmetry), a transitional constraint can also
be used to describe the movement of one surface relative to a

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continuous set of surfaces, such as a cam in a slot of an
assembly, as shown in Figure 1–11. You cannot use the drive

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constraint tool for transitional constraints.

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Slot

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e EN Figure 1–11
Use the following steps to create a transitional constraint:
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1. Create and place components into an assembly.
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2. In the Assemble tab>Position panel, click (Constrain) to


create a constraint relationship. Select the Transitional tab in
the Place Constraint dialog box, as shown in Figure 1–12.
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Figure 1–12
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3. Select the surfaces on both components that are in contact.


Use (Pick part first) To display a preview of the constraint, ensure that
to limit the geometry
that is available for (Preview) is enabled.
selection to a single 4. Click Apply to complete constraint placement and continue
component. adding constraints. Once the component is fully constrained,
click OK to close the Place Constraint dialog box.

1–12 © 2015, ASCENT - Center for Technical Knowledge®


Working Effectively with Assemblies

Practice 1a Assembly Tools


Practice Objectives
• Investigate the remaining degrees of freedom of components in a

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constrained assembly.
• Vary the display and organization of the Model browser by adding an

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Assembly folder, and renaming and sorting nodes in the Model browser.

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In this practice, you will use some assembly tools to perform a

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variety of tasks on the mechanical pencil assembly shown in
Figure 1–13.

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Figure 1–13
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Task 1 - Open an assembly and view the model.


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1. In the Get Started tab>Launch panel, click (Projects) to


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open the Projects dialog box. Project files identify folders that
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contain the required Autodesk Inventor models.


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This project file is used 2. Click Browse, browse to C:\Autodesk Inventor 2016
for the entire training Advanced Assembly Modeling Practice Files (or the directory
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material. of the installation files if you changed the default directory),


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and select Advanced Assembly.ipj. Click Open. The


Projects dialog box updates and a checkmark displays next
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to the new project name, indicating that it is the active project.


The project file tells the Autodesk Inventor software where
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your files are stored.


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3. Click Done.

4. Open Mechanical Pencil.iam from the Mechanical_Pencil_


Assembly Tools directory.

5. Select the View tab.

© 2015, ASCENT - Center for Technical Knowledge® 1–13


Autodesk Inventor 2016 Advanced Assembly Modeling

6. In the Appearance panel, click (Half Section View), as


shown in Figure 1–14.

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Figure 1–14

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7. In the Model browser, expand the Origin node, select the YZ

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Plane and click . The model displays as shown in
e EN Figure 1–15. Review the model, noting the internal detail.
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Figure 1–15
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Task 2 - Investigate the degrees of freedom of the


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components.
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In this task, you will investigate the degrees of freedom


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remaining in the assembly, using the Degree of Freedom


Analysis dialog box. This productivity tool provides an overview
of all remaining degrees of freedom for the entire assembly.
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1. In the Assemble tab>expanded Productivity panel, click


(Degree of Freedom Analysis). The Degree of Freedom
Analysis dialog box opens, as shown in Figure 1–16.

1–14 © 2015, ASCENT - Center for Technical Knowledge®


Working Effectively with Assemblies

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Figure 1–16

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The Degree of Freedom Analysis dialog box lists all of the

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components in the assembly and their degrees of freedom.
The components are fully constrained translationally, while

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some still have a rotational degree of freedom remaining.
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Analysis dialog box. The rotational degree of freedom
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highlights on the model.
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3. Select the Animate Freedom option.

4. Zoom in on the tip section of the pencil, as shown in


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Figure 1–17, and select the Spring:1 component in the


dialog box. The degree of freedom remaining for the spring is
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animated on the screen.


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Figure 1–17

5. Select some of the other components to observe their


remaining degrees of freedom. Maintaining a rotational
degree of freedom in the components is acceptable for this
assembly.

6. Click Cancel to close the dialog box.

© 2015, ASCENT - Center for Technical Knowledge® 1–15


Autodesk Inventor 2016 Advanced Assembly Modeling

Task 3 - Create an assembly folder.

In this task, you will create an assembly folder. Assembly folders


help organize the Model browser and quickly manipulate
features inside the folder.

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1. Right-click on Mechanical Pencil.iam in the Model browser

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and select Create New Folder.

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2. Type External as the folder name and press <Enter>.

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You can drag all of the 3. Drag the Clip, Cone, Eraser Cap, Eraser, Lead Guide,

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components into the Upper Shaft, Sleeve, Grip, and Ring components into the
Assembly folder in a External assembly folder, as shown in Figure 1–18.
single operation by

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pressing <Ctrl> while

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selecting the
components.

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The order of the


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components might
be different for you
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Figure 1–18
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4. Right-click on the External folder in the Model browser and


clear the Visibility option. The model displays as shown in
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Figure 1–19.
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Figure 1–19

5. Turn the Visibility of the External folder back on.

1–16 © 2015, ASCENT - Center for Technical Knowledge®


Working Effectively with Assemblies

Task 4 - Reorganize the Model browser.

In this task, you will use two productivity tools to reorganize the
Model browser: Rename Browser Nodes and Alpha Sort
Components.

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1. In the expanded Productivity panel, click (Rename
Browser Nodes).

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2. In the New Name drop-down list, select Filename as shown
in Figure 1–20, and click Apply. The Model browser updates

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to display the full filename of each component.

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Figure 1–20
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3. In the New Name drop-down list, select Part Number and


click Apply. The Model browser updates to display the part
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number for each component.

4. Click Done.
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5. In the expanded Productivity panel, click (Alpha Sort


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Component). The Model browser is reordered by part


number.
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6. Expand the External assembly folder. The components inside


the folder did not sort. A limitation of this command is that it
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will not sort components in folders or sort subassemblies. For


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subassemblies, you must activate a subassembly first and


then sort it.
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7. Right-click on the External assembly folder and select Delete


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Folder. The folder is removed from the Model browser and


the components within it are placed back into the top level of
the browser.

8. Run the Alpha Sort Component command again.

© 2015, ASCENT - Center for Technical Knowledge® 1–17


Autodesk Inventor 2016 Advanced Assembly Modeling

9. The grounded part is now buried in the Model browser. To


correct this, drag PP-09 back to the top of the browser, as
shown in Figure 1–21.

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Figure 1–21
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10. Save the file and close the window.


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1–18 © 2015, ASCENT - Center for Technical Knowledge®


Working Effectively with Assemblies

Practice 1b Motion and Transitional


Constraints
Practice Objectives

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• Relate the motion of one component to another component by adding

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motion and transitional constraint relationships.
• Simulate motion in an assembly by driving a newly added angle

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constraint relationship.

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In this practice, you will use motion and transitional constraints to

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relate the motion of one part to another part in an assembly. You
will apply an Angle constraint to two assembly components and
simulate motion in the assembly by driving the angle constraint.

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The assembly is shown in Figure 1–22.

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Figure 1–22
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Task 1 - Open an assembly file.


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1. Open drive.iam from the top-level class files directory.


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Textures have been added to the two Roll components so


that you can easily see them when they are rotated.
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2. Examine the existing relationships in the assembly and


display the components’ degrees of freedom. To display the
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degrees of freedom, switch to the View tab>Visibility panel

and click (Degrees of Freedom). The base component is


grounded. The roll1 and roll2 components are free to rotate
about their central axes, and the sliderarm is free to slide in
one direction only.

© 2015, ASCENT - Center for Technical Knowledge® 1–19


Autodesk Inventor 2016 Advanced Assembly Modeling

3. As an alternative to simply displaying the degrees of freedom


for the components, you can run an analysis. In the

Assemble tab>expanded Productivity panel, click


(Degree of Freedom Analysis). The Degree of Freedom

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Analysis dialog box opens, as shown in Figure 1–23. The
sliderarm can translate, and the roll1 and roll2 components
can rotate.

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Figure 1–23
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4. Select the Animate Freedom option at the bottom of the


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dialog box.
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5. Select the sliderarm component in the dialog box and notice


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the translational movement of the component.


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6. Select the roll1 and roll2 components in the dialog box to


see their rotational freedom. Using the Degree of Freedom
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Analysis command provides an easier way to visualize the


available degrees of freedom in an assembly.
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7. Click Cancel to close the dialog box.


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1–20 © 2015, ASCENT - Center for Technical Knowledge®


Working Effectively with Assemblies

Task 2 - Place and constrain trans_cam.ipt.

1. Place one instance of trans_cam.ipt in the assembly.

The (Axial Mate) 2. Apply a Mate constraint between the center line of the

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symbol is displayed trans_cam rod and the center line of the round hole in
when a mate constraint base.ipt, as shown in Figure 1–24.

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is used to align the axes
of cylindrical or conical

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features.

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fo rev
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e EN Figure 1–24
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3. Apply a Mate constraint between the surfaces shown in
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Figure 1–25. One rotational degree of freedom remains.


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Mate these
surfaces
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Figure 1–25

4. Open the Place Constraint dialog box, if not already open,


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and select the Motion tab.


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5. Apply a (Rotation) motion constraint between the outside


cylindrical faces of Roll1 and Roll2. Select Roll1 first (the
smaller cylinder) and Roll 2 second (the larger cylinder).
Based on the order that you selected, the default ratio is .40.
The ratio determines how many revolutions the second
component makes per revolution of the first.

© 2015, ASCENT - Center for Technical Knowledge® 1–21


Autodesk Inventor 2016 Advanced Assembly Modeling

6. Set the parts to rotate in the reverse direction, as shown in

Figure 1–26, by clicking . Click OK.

Reverse

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directions

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Roll1 Roll2

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Figure 1–26
e EN 7. Select the Roll1 component and drag it to simulate motion.
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8. Apply a (Rotation-Translation) motion constraint between


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Roll2 and Sliderarm. Select Roll2 first and the Sliderarm


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edge second, as shown in Figure 1–27. Set the motion to


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rotate in the Forward direction by clicking . Click OK.


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Select the
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Sliderarm edge
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Select
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this face
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Figure 1–27

9. Select the Roll2 component and drag it to simulate motion.


When Roll2 rotates, Sliderarm translates and Roll1 rotates.
You can also select and drag Sliderarm or Roll1.

10. In the Place Constraint dialog box, select the Transitional tab.

1–22 © 2015, ASCENT - Center for Technical Knowledge®


Working Effectively with Assemblies

11. Place a (Transitional) constraint between the cylindrical


portion of the Slider arm and the round face of trans_cam, as
shown in Figure 1–28. Select the cylinder first and a surface
on trans_cam second. Click OK.

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Select

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these faces

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Figure 1–28

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12. Select and drag trans_cam back and forth to rotate it. The
other constrained parts should move according to their

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relationships.
e EN
Task 3 - Drive a constraint.
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In this task, you apply an Angle constraint between sliderarm


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and trans_cam, and then use this relationship to simulate


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motion.

When you apply the 1. Apply an Angle constraint between the XZ Plane of
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Angle constraint, you sliderarm and the YZ Plane of trans_cam.


d

might lose the


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transitional constraint
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references. Edit it and 2. Click (Directed Angle).


re-apply the references
3. Type 0.00 as the angle between the two planes, and click OK
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in the Edit Constraint


dialog box. to apply the constraint relationship.
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4. Right-click on the Angle constraint relationship in the Model


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browser and select Drive. The Drive dialog box opens.

5. Type -60.00 in the Start field and 60.00 in the End field.
m

6. Expand the Drive dialog box, select the Start/End/Start


Sa

option, and type 10 in the Repetitions field.

7. Click to start the simulation.

8. Close the dialog box once the simulation has finished.

9. Save the file and close the window.

© 2015, ASCENT - Center for Technical Knowledge® 1–23


Autodesk Inventor 2016 Advanced Assembly Modeling

Chapter Review Questions


1. What is the purpose of using an assembly folder?
a. To store component files.

n. nly
b. To promote components.

de o
c. To help organize an assembly.

id w
d. To demote components.

rb ie
2. Assembly folders have an impact on the

fo rev
relationships/degrees of freedom of the components in the
folder.
a. True

tly r
ric fo
b. False

st T
3. What is the purpose of the Constraint Set tab shown in
e EN Figure 1–29?
us C
re S
d yA
an b
d
ng e
yi vid

Figure 1–29
op ro

a. Adds multiple constraints at the same time.


lc p

b. Enables you to constrain components using a User


Al ple

Coordinate System (UCS).


c. Enables constraints to be grouped together.
m

d. None of the above.


Sa

4. (Alpha Sort Component) sorts all of the components that


exist at the top-level assembly and within subassemblies and
assembly folders.
a. True
b. False

1–24 © 2015, ASCENT - Center for Technical Knowledge®


Working Effectively with Assemblies

5. What do Motion constraints enable you to do?


a. Describe the movement of one surface relative to another.
b. Describe the constraints that keep components from
moving.

n. nly
c. Restrict the motion of components.
6. If a Rotation motion constraint enables one component to

de o
rotate when another rotates, what does the

id w
Rotation-Translation motion constraint do?

rb ie
a. Enables two components to rotate when another rotates.

fo rev
b. They are the same.
c. Enables one component to move translationally when
another rotates.

tly r
ric fo
d. Enables one component to move translationally when
another moves translationally.

st T
e EN 7. What do Transitional constraints enable you to do?
a. Describe the movement of one surface relative to a
continuous set of surfaces.
us C
re S

b. Describe the movement of one surface relative to another.


d yA

c. Change constraint options depending on a component’s


other constraints.
an b

d. Transition from one type of constraint to another.


d
ng e
yi vid
op ro
lc p
Al ple
m
Sa

© 2015, ASCENT - Center for Technical Knowledge® 1–25


Autodesk Inventor 2016 Advanced Assembly Modeling

Command Summary
Button Command Location
NA Add to New • (context menu in the Model browser)

n. nly
Folder
Alpha Sort • Ribbon: Assemble tab>Productivity

de o
Component panel

id w
Application • Ribbon: Tools tab>Options panel
Options

rb ie
Constrain • Ribbon: Assemble tab>Position

fo rev
panel
NA Create New • (context menu in the Model browser)
Folder

tly r
ric fo
Degree of • Ribbon: Assemble tab>Productivity
Freedom panel

st T
Analysis

e EN Ground and
Root
• Ribbon: Assemble tab>Productivity
panel
Component
us C
Place at • Ribbon: Assemble tab>Productivity
Component panel
re S

Origin
d yA

Place • Ribbon: Assemble tab>Component


panel
an b

Rename • Ribbon: Assemble tab>Productivity


Browser Nodes panel
d
ng e

Save and • Ribbon: Assemble tab>Productivity


Replace panel
yi vid

Component
op ro
lc p
Al ple
m
Sa

1–26 © 2015, ASCENT - Center for Technical Knowledge®

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