Operating Manual: Crane Cab Cooler KTG S 741 S

Operating manual
Crane cab cooler

KTG S 741 S
Weis-12213-ENG
Read this manual before beginning any work!

Created for:
Company: Demag Cranes & Components
For our order no. 213389
I:\BUERO\DOKUMENT\EG-
DIN\2013\213389.VER\KTG_S741S_Eng.docx
© WEISSHAAR GmbH & Co. KG
Refrigeration and Air Conditioning Technology

Max-Planck-Strasse 65
D-32107 Bad Salzuflen
Telephone: +49 (0) 5222-9273-0
Fax: +49 (0) 5222-9273-33
e-mail: info@weisshaar.com
Internet: www.weisshaar.com
Weis-12213-ENG
2
Crane cab cooler
General
Table of contents
1 General .................................................................................... 6
1.1 Information about this manual ....................................... 6
1.2 Explanation of symbols .................................................. 6
1.3 Limitation of liability ........................................................ 8
1.4 Copyright........................................................................ 8
1.5 Spare parts .................................................................... 9
1.6 Warranty provisions ....................................................... 9
1.7 Customer service ........................................................... 9
2 Safety .................................................................................... 10
2.1 Intended use ................................................................ 10
2.2 Responsibility of the operator ...................................... 11
2.3 Requirements on personnel......................................... 12
2.3.1 Qualifications ................................................ 12
2.3.2 Unauthorised persons .................................. 14
2.4 Personal protective equipment .................................... 14
2.5 Basic dangers .............................................................. 16
2.5.1 General dangers at the workplace ............... 16
2.5.2 Danger from electrical energies ................... 17
2.5.3 Mechanical dangers ..................................... 18
2.5.4 Danger from hydraulic energies ................... 18
2.5.5 Danger from high or low temperatures ......... 19
2.5.6 Danger from chemical substances ............... 20
2.5.7 Danger from gases under pressure ............. 20
2.6 Description of the installed safety equipment .............. 21
2.7 Securing against restarting .......................................... 23
2.8 Environmental protection ............................................. 25
3 Technical specifications ..................................................... 26

3.1 Dimensional sheet ....................................................... 26
3.2 General specifications ................................................. 26
3.3 Electrical values ........................................................... 26
3.4 Refrigerant circuit ......................................................... 27
3.5 Design data .................................................................. 27
3.6 Emissions..................................................................... 27
3.7 Type plate .................................................................... 28
4 Layout and function ............................................................. 28

4.1 Overview ...................................................................... 28
4.2 Overview ...................................................................... 31
4.2.1 Air circulation filter ........................................ 31
3
Crane cab cooler
General
4.2.2 Evaporator ....................................................31

4.2.3 Condensate siphon .......................................32
4.2.4 Evaporator fan ..............................................32
4.2.5 Condenser ....................................................33
4.2.6 Condenser fan ..............................................33
4.2.7 High/Low pressure switches .........................33
4.2.8 Compressor ..................................................34
4.2.9 Oil pressure switch .......................................34
4.2.10 Refrigerant collector .....................................34
4.2.11 Heater ...........................................................35
4.2.12 Fresh air filter (optional) ................................35
4.2.13 Duct system (optional) ..................................35
4.2.14 Fluid solenoid valve ......................................36
4.2.15 Expansion valve............................................36
4.2.16 Thermostat....................................................36
4.2.17 Dryer .............................................................37
4.2.18 Sight glass ....................................................37
4.3 Displays and control elements .....................................37
4.4 Connections .................................................................40
4.5 Work and danger areas ...............................................40
5 Transport, packing and storage .........................................41

5.1 Safety instructions for transport ...................................41
5.2 Transport inspection.....................................................42
5.3 Packing ........................................................................42
5.4 Transport ......................................................................42
5.4.1 Transporting pallets with a forklift truck .......42
5.4.2 Transport with crane eyelets ........................43
5.5 Storage .........................................................................44
5.5.1 Storing the packages ...................................44
6 Installation and initial commissioning ...............................45

6.1 Safety ...........................................................................45
6.2 Preparations .................................................................46
6.3 Installation ....................................................................46
6.4 Connection to the energy supply .................................48
6.5 Initial commissioning ....................................................48
6.6 Inspections ...................................................................49
7 Operation ..............................................................................50
7.1 Safety ...........................................................................50
7.2 Switching on .................................................................51
7.3 Switching off .................................................................52
4
Crane cab cooler
General
7.4 Decommissioning for extended downtimes ................. 52

7.5 Adjusting the air outlet set temperature ....................... 53
7.6 Shutdown in case of emergency.................................. 54
8 Maintenance ......................................................................... 55
8.1 Safety (see Chapter 2) ................................................. 55
8.2 Maintenance schedule ................................................. 56
8.3 Maintenance work ........................................................ 58
8.3.1 Visual inspection .......................................... 58
8.3.2 Check refrigerant fill level ............................. 58
8.3.3 Clean condenser .......................................... 58
8.3.4 Replace air circulation filter .......................... 59
8.3.5 Replace the fresh air filter (optional) ............ 61
9 Faults ..................................................................................... 62
9.1 Safety ........................................................................... 62
9.2 Fault indicators............................................................. 64
9.3 Fault table .................................................................... 65
9.4 Commissioning after fault remedy ............................... 67
10 Disassembly and disposal .................................................. 68

10.1 Disassembly................................................................. 69
10.2 Disposal 69
11 Index ...................................................................................... 70
5
Crane cab cooler
General
1 General
1.1 Information about this manual
This manual enables safe and efficient work with the plant.
The manual is a component of the plant and must be stored near
the plant for the easy access of personnel at all times.
The personnel must have carefully read and understood this manual
before beginning any work. A basic requirement for safe work is
adherence to the specified safety instructions and work instructions
in this manual.
In addition, the local accident prevention regulations and general
safety provisions for the area of application of the plant apply.
Images in this manual are intended to provide a basic understanding
and may deviate from the actual design.
In addition to this manual, the instructions for the attached

components found in the appendix apply.
The unit may only be put into operation if it has been installed in ac-
cordance with this manual. All protective devices must be enabled.
1.2 Explanation of symbols

Safety instructions Safety instructions in this manual are identified by symbols. The safety
instructions are introduced by signal words which express the extent
of the hazard.
In order to prevent accidents, personal injury and property damage,
adhere to safety instructions without fail and exercise caution.
DANGER!
This combination of symbol and signal word indicates
an immediately dangerous situation which will result
in death or severe injuries if it is not avoided.
WARNING!
a potentially dangerous situation which can result
in death or severe injury if it is not avoided.
CAUTION!
in minor or mild injury if it is not avoided.
6
Crane cab cooler
General
NOTE!
in property and environmental damage if it is not
avoided.
Tips and recommendations

This symbol stresses useful tips and recommendations
as well as information for efficient and fault-free
operation.
Special safety instructions In order to draw attention to special dangers, the following symbols
are used in the safety instructions:
DANGER!
This combination of symbol and signal word identifies
hazards from electrical current. Non-observance
of the safety instructions entails the risk of severe
or deadly injuries.
Symbols in this manual For the identification of work instructions, descriptions of results, lists,
references and other elements, the following symbols
and accentuations are used in this manual:
1. Identifies step-by-step work instructions.
 Identifies a status or an automatic sequence as a result

of a work step.
 Identifies lists and list entries without a defined sequence.

 "Symbols in this manual" on page 7 Identifies references
to a chapter in this manual.
[KEY] Identifies names of keys, buttons and other controls.
7
Crane cab cooler
General
1.3 Limitation of liability

All information and instructions in this manual were composed
in consideration of the applicable standards and regulations, the state
of technology and our long-time knowledge and experience.
The manufacturer assumes no liability for damages resulting from:
 Non-observance of this manual
 Improper use
 Assignment of untrained personnel
 Unauthorised conversions
 Technical modifications
 Use of unapproved spare parts
The actual scope of delivery may deviate from the explanations
and representations described here in the case of special designs,
the use of additional order options or on the basis of the latest
technical changes.
The duties agreed upon in the delivery contract, the general terms
and conditions as well as the delivery conditions of the manufacturer
and the valid legal regulations at the time of the conclusion of contract
apply.
1.4 Copyright
This manual is protected by copyright and is intended exclusively for
internal purposes.
The transfer of this manual to third parties, duplications of any type
or form - even in excerpts - as well as the exploitation and/or
communication of the content without the written authorisation
of the manufacturer is not approved, except for internal purposes.
Violations are subject to compensation for damages. Additional claims
are reserved.
8
Crane cab cooler
General
1.5 Spare parts
WARNING!
Risk of injury from the use of incorrect spare parts!
Danger for the personnel as well as damages,
malfunctions or total loss can result through the use
of incorrect or faulty spare parts.
- Only use original spare parts from the manufacturer
or spare parts approved by the manufacturer.
- Always contact the manufacturer in case
of uncertainty.
Obtain spare parts through authorised dealers or directly

from the manufacturer. See page 2 for the address.
1.6 Warranty provisions

The warranty provisions are contained in the manufacturer's general
terms and conditions.
1.7 Customer service

Our customer service department is available for technical informa-
tion. See page 2 for contact information.
In addition, our employees are always interested in new information
and experiences arising through the use of the equipment, which can
be valuable for the improvement of our products.
9
Crane cab cooler
Safety
2 Safety
This section provides an overview of all important safety aspects for
the optimal protection of personnel and for safe and fault-free
operation.
Non-observance of the work instructions and safety instructions
mentioned in this manual can result in extensive damage.
2.1 Intended use
The plant is designed and constructed exclusively for the intended use
described here.
KTG crane cab coolers from the Standard series should be used
exclusively to air condition crane girders, crane cabs and control
stands (electric, hydraulic). They are specially designed for use
in high-temperature facilities with hot ambient air. Depending on
their intended purpose, KTGs fulfil the functions of cooling, dehu-
midifying, filtering airborne particles and heating, via a circulation
process. In the Standard series, the air is directed through a
system of ducts.
If the split-type KTG unit is used the duct system will not be
needed as the exhaust air is taken by the evaporator fan directly
out of the room to be cooled and then the air - after having been
cooled down – is again blown into the room.
Adherence to all information in this manual is also a part of the

intended use.
Any use extending beyond the intended use or ulterior use applies
as misuse.
WARNING!
Danger from misuse!
Misuse of the crane cab cooler can lead to hazardous
situations.
- Only use the plant as intended.
- Strictly adhere to all information in this operating
manual.
- Never operate the plant with a different refrigerant
than indicated in the manual.
- Never operate the plant for the cooling of flammable
or explosive materials.
- Refrain from conversion, retrofitting or modification of
the construction or individual components
of the equipment with the goal of changing the area
of application or the usability.
10
Crane cab cooler
Safety
- Observe maintenance intervals.

- Never operate the plant in potentially-explosive
atmospheres.
Claims of any type based on damages resulting from misuse are
excluded.
The operator bears sole responsibility for all damages from improper
use.
2.2 Responsibility of the operator

Operator The operator is any person who operates the plant for commercial
or economic purposes or hands it over to a third party
for use/application and bears the legal product stewardship
for the safety of the user, the personnel or third parties.
Duties of the operator The plant is used in commercial operation. Therefore, the operator is
subject to the legal duties for work safety.
In addition to the safety instructions in this manual, the applicable

safety, accident prevention and environmental protection regulations
for the plant's area of application must be observed.
In this context, the following applies in particular:
 The operator must learn about the applicable work safety
provisions and determine additional dangers in a risk assessment
which arise through the special working conditions at the plant's
place of installation. The operator must implement this in the form
of work instructions for the operation of the plant.
 The operator must observe and fulfil the local provisions

of the Regulation on certain fluorinated greenhouse gases
and certified personnel.
 The operator must check throughout the entire period of use

of the plant whether the work instructions they have composed
correspond to the current version of the regulations and make
any necessary changes.
 The operator must clearly arrange and define responsibilities

for installation, operation, fault remedy, maintenance and cleaning.
 The operator must ensure that all employees working with the plant
have read and understood this manual. In addition, the operator
must train the personnel in regular intervals and inform them about
the dangers.
11
Crane cab cooler
Safety
 The operator must provide the personnel with the necessary

protective equipment and require that the personnel wear
the necessary protective equipment.
 The operator must take precautionary measures for the proper
recovery, e.g. removal and storage, of refrigerants by certified
personnel in order to ensure the recycling, treatment or destruction
of these materials. This work must take place before the ultimate
disposal of the plant and during maintenance and/or repair work,
if applicable.
In addition, the operator is responsible for ensuring that the plant is

always in technically faultless condition. Therefore, the following
applies:
 The operator must ensure that the maintenance intervals described
in this manual are observed.
 The operator must have all safety equipment inspected

on a regular basis for functionality and completeness.
2.3 Requirements on personnel

2.3.1 Qualifications
WARNING!
Risk of injury with insufficiently qualified personnel!
If unqualified personal carry out work on the plant or are
present in the danger area of the plant, dangers which
can cause severe injury and extensive property damage
can arise.
- Only allow tasks to be performed by personnel who

are qualified for them.
- Keep unqualified personnel away from the danger
areas.
12
Crane cab cooler
Safety
The following qualifications listed for personnel for the different areas
of activities are mentioned in this manual:
Electrician
The electrician is, on the basis of their technical training, knowledge
and experience as well as knowledge of the applicable standards
and provisions, capable of carrying out work on electrical systems
and independently recognising and preventing potential dangers.
The electrician is specially trained for the work environment in which
they are employed and is familiar with the relevant standards
and provisions.
The electrician must fulfil the provisions of the applicable legal
regulations for accident prevention.
Expert personnel
Expert personnel are, on the basis of their technical training,
knowledge and experience as well as knowledge of the applicable
standards and provisions, capable of carrying out work with which
they are assigned and independently recognising and preventing
potential dangers.
Certified refrigeration technician

The certified refrigeration technician is, on the basis of their technical
training, knowledge and experience as well as knowledge
of the applicable standards and provisions, capable of carrying out
work on refrigeration plants and independently recognising and
preventing potential dangers. In addition, the certification includes
the necessary competence for prevention of emissions, recovery
of fluorinated greenhouse gases and working safely with refrigeration
equipment of the relevant type and size.
The refrigeration technician is specially trained and certified
for the place of installation in which they are employed and is familiar
with the applicable standards and provisions.
13
Crane cab cooler
Safety
2.3.2 Unauthorised persons
WARNING!
Life-threatening danger for unauthorised persons
in the danger and work area!
Unauthorised persons who do not fulfil the requirements
described here do not recognise the dangers in the work
area. Therefore, there is the risk of severe to deadly
injuries for unauthorised persons.
- Keep unauthorised persons away from the danger
and work area.
- In case of doubt, inform persons of their presence
in the danger and work area and instruct them
to leave.
- Discontinue work as long as unauthorised persons
remain in the danger and work area.
2.4 Personal protective equipment

Personal protective equipment serves for the protection of personnel
against dangers which could diminish their safety or health while
working.
When performing different tasks on and with the plant, the personnel
must wear personal protective equipment. This is indicated separately
in the individual chapters of this manual. This personal protective
equipment is explained in the following:
 The personal protective equipment required in the different
chapters of this manual must be worn before beginning
the respective work.
 Notices hung in the work area requiring personal protective
equipment must be followed.
14
Crane cab cooler
Safety
Description of the personal

protective equipment
Work safety clothing

Work safety clothing is close-fitting work clothing with low tear-
resistance, close-fitting arms and no protruding parts. It serves
primarily for protection against being caught in moving machine parts.
Do not wear rings, chains or other jewellery.
Chemical-resistant safety gloves

Chemical-resistant safety gloves are worn to protect the hands
against aggressive chemicals.
Hearing protection
Hearing protection is worn for protection against hearing damage.
Light respiratory protection

Light respiratory protection is worn to protect against harmful dusts.
Safety goggles
Safety goggles are worn to protect the eyes against flying parts
and spraying liquid.
Safety gloves
Safety gloves are worn to protect the hands against rubbing, abrasion,
punctures or more severe injuries as well as against contact with hot
surfaces.
Safety helmet
Safety helmets are worn for protection against falling and flying parts
and materials.
Safety shoes
Safety shoes are worn for protection against heavy falling parts
and slipping on slippery ground.
15
Crane cab cooler
Safety
2.5 Basic dangers

The following section mentions residual risks which can emanate
from the plant and which were identified in a risk assessment.
In order to reduce health hazards and prevent dangerous situations,
the safety instructions listed here and the safety instructions
in the other chapters of this manual must be observed.
2.5.1 General dangers at the workplace
Noise
WARNING!
Risk of injury from noise!
The noise level occurring in the work area can cause
severe hearing damage.
- Hearing protection must be worn as a basic rule.
- Only remain in the danger area as long as necessary.
Liquid accumulations
CAUTION!
Risk of injury from slipping on accumulated liquid!
People can fall when slipping on liquid which has
accumulated on the floor. Falling can lead to injuries.
- Immediately clean up accumulations of liquid using
suitable tools.
- Wear slip-free safety shoes.
- Affix warning notes and prohibitory signs on or near
areas in which liquid can accumulate on the floor.
16
Crane cab cooler
Safety
2.5.2 Danger from electrical energies
Electrical current
DANGER!
Life-threatening danger from electrical current!
Coming into contact with live parts represents
immediate, life-threatening danger from electric shock.
Damage to insulation or individual components can be
life-threatening.
- Only allow electricians to carry out work
on the electrical system.
- In case of damage to the insulation, switch off
the voltage supply immediately and initiate repair
measures.
- Before beginning work on any active parts
of electrical systems and equipment, ensure that
there is a de-energised state for the duration
of the work. As part of this, observe the 5 safety rules:
- Disconnect from the mains.
- Secure against restarting.
- Ensure de-energised state.
- Earth and short-circuit.
- Cover or shield adjacent, live parts.
- Keep moisture away from live parts. This can lead
to short-circuit.
17
Crane cab cooler
Safety
2.5.3 Mechanical dangers
Fan
WARNING!
Risk of injury from rotating parts!
Rotating parts in the fan can cause several injuries.
- Do not reaching into or interfere with the moving
impeller during operation.
- Do not open coverings and maintenance covers
during operation.
- Make sure that the impeller is not accessible during
operation.
- Observe the after-run time: Before opening coverings
for maintenance purposes, make sure that no
components are still moving.
- Before any work on moving components of the fan,
switch off the plant and secure against restarting.
Wait until all components have come to a stop.
- Before start up, check the fan wheel for free running
by turning it by hand and inspect the unit and the duct
system for foreign objects (tools, small parts, dust
from construction).
- Do not operate fans while there are unusual
vibrations; risk of cracks to the fan wheel!
- Do not operate plants which are designed for duct
operation without the ducts connected.
2.5.4 Danger from hydraulic energies
Liquid jet
DANGER!
Life-threatening danger from liquid jet escaping
under high pressure!
With defective lines or components a liquid jet under
high pressure can escape. The liquid jet can sever body
parts and lead to severe injuries or even death.
- Immediately initiate an Emergency STOP.
If necessary, take additional measures to reduce
the pressure and stop the liquid jet.
- Clean up and dispose of escaping liquid properly.
- Immediately initiate repairs on defective components.
18
Crane cab cooler
Safety
Pressure accumulator
WARNING!
Life-threatening danger from improper work on the
pressure accumulator!
Improper handling of pressure accumulators can cause
sudden pressure releases, leading to severe to deadly
injuries as well as considerable property damage.
- Never perform welding or soldering work
on the pressure accumulator tank.
- Do not carry out any machining tasks on the pressure
accumulator tank.
- Release the pressure completely from the pressure
accumulator tank through the bleed screw after
connection of the line.
- Work on plants with pressure accumulators may only
begin after the hydraulic pressure has been
completely relieved and it has been ensured that
there is no pressure.
- Only begin work on the pressure accumulator
after the gas charging pressure has been completely
relieved.
2.5.5 Danger from high or low temperatures

Hot surfaces WARNING!
Risk of injury from hot surfaces!
Surfaces of components can heat up considerably during
operation. Skin contact with hot surfaces causes severe
burns to the skin.
- Heat-resistant clothing and safety gloves must be
worn during all work in the vicinity of hot surfaces as
a basic rule.
- Before performing any work, make sure that all
surfaces have cooled down to ambient temperature.
Cold surfaces WARNING!

Risk of injury from cold surfaces!
Surfaces of components can cool down considerably
during operation with refrigerants. Skin contact
with extremely cold surfaces causes severe burns
to the skin.
- Cold-resistant clothing and safety gloves must be
worn during all work in the vicinity of extremely cold
surfaces as a basic rule.
- Before performing any work, make sure that all
surfaces have heated up to ambient temperature.
19
Crane cab cooler
Safety
2.5.6 Danger from chemical substances
Refrigerant
WARNING!
Risk of injury from refrigerant!
The refrigerant contained in the cooling circuit
of the plant can cause damage to the health
and to the environment if it escapes.
- Work on the cooling circuit may only be performed by
a certified refrigeration technician. Never open
the cooling circuit with force.
- Observe the manufacturer's safety data sheet.
- When handling refrigerant, always wear work safety
clothing, chemical-resistant safety gloves and
protective goggles in accordance with the instructions
for personal protective equipment
in the manufacturer's safety data sheet.
- Avoid damaging the corresponding lines.
- Avoid contact with the skin and eyes. When working
on refrigerant tanks, lines or supply equipment, wear
safety gloves and safety goggles with side protection.
- In case of a leak:
- Shut down the plant and secure against restarting.
- Thoroughly ventilate the installation room.
- Dispose of refrigerant and contaminated water
in accordance with official regulations.
- In case of skin or eye contact, immediately rinse
with large amounts of water. Seek medical attention.
- Do not eat, drink or smoke while working.
2.5.7 Danger from gases under pressure
Components subjected to pressure

WARNING!
Life-threatening danger from components subjected
to pressure!
If handled improperly, components subjected to pressure
can make uncontrolled movements and cause severe
injuries. In the case of improper handling or a defective
fluid under high pressure, components subjected to
pressure can lead to severe injuries or even death.
20
Crane cab cooler
Safety
Before starting work on these components:

- Create a pressure-free state. Also release residual
energies.
- Always make sure that fluids cannot be released
accidentally.
- Immediately have defective parts which are subjected
to pressure replaced by appropriate expert personnel.
2.6 Description of the installed safety equipment
WARNING!
Life-threatening danger from non-functioning safety
equipment, especially protective grids!
In case of non-functioning or overridden safety
equipment there is a risk of severe injuries or even
death.
- Before beginning work, check whether all safety
equipment is functional and correctly installed.
- Never override or bypass safety equipment.
- Make sure that all safety equipment is always
accessible.
Main switch with Emergency STOP

function
The main switch (Fig.1/1) is located on the control unit of the plant
and is also designed to serve as an Emergency STOP switch.
By turning the main switch to the "0" position, the plant is shut down
through an immediate disconnection of the energy supply, whereby
an Emergency STOP is triggered.
1
WARNING!
Life-threatening danger from uncontrolled restarting!
Uncontrolled restarting of the plant can lead to severe
injuries or even death.
- Before restarting, make sure that the cause
Fig. 1: Main switch for the Emergency STOP was rectified and all safety
equipment is installed and functional.
- Only turn the main switch back to the "I" position
if there is no longer any danger.
21
Crane cab cooler
Safety
Inspection openings
The unit in compact design has two inspection openings (Fig. 2/1, Fig.
2/2), which can be used during maintenance and servicing to reach
components that are hard to access. The inspection opening can only
be opened using tools or can be locked using a supplied key, depend-
ing on the design.
1
1. Evaporator unit
2. Compressor/Condenser unit
The figure is only given by way of example:

2 Stacked configuration top/bottom
Side-by-side configuration right/left
The actual design can be taken from the dimensional drawing

in the appendix.
Fig. 2: Possible design of an inspection

opening
Evaporator unit
The possibly existing drop collector tubs of the evaporator unit (fig.
3/2) SDK and/or TDK can be hinged down for maintenance and re-
pair. Access is also possible at the front sides.
Compressor/Condenser unit
The compressor/condenser of the split-type unit is equipped with an
inspection port (fig.3/1).
2
Abb. 3: Feasible design of a split-type unit
22
Crane cab cooler
Safety
WARNING!
Risk of injury from opening the inspection openings
during operation!
If inspection openings are opened during operation,
sources of danger can be made accessible. As a result,
there is the risk of severe injuries.
- Only open the inspection openings when the plant is
shut down and the energy supply is disconnected
and secured( Chapter 2.7 "Securing against
restarting" on page 23).
- After completion of work, close the inspection
openings and re-mount all fasteners.
Colour-coded pipes All pipes in the plant have different temperatures on their surfaces.
There is the risk of supercooling or even burning. As an additional
indication, some pipes are colour coded.
Red = very hot
Green = very cold
However, the colour coding does not eliminate the necessity
to exercise caution with all pipes.
2.7 Securing against restarting
WARNING!
Life-threatening danger from unauthorised
or uncontrolled restarting!
Unauthorised or uncontrolled restarting of the plant can
lead to severe injuries or even death.
- Before restarting, make sure that all safety equipment
is installed and functional and that there is no danger
for persons.
- Always adhere to the sequence described
in the following for securing against restarting.
23
Crane cab cooler
Safety
Securing against restarting

1. Disconnect the energy supply. To do so, turn the main switch
to the "0" position.
2. Secure the main switch with a lock (Fig. 4).
3. Assign a responsible employee to keep the key.
4. After all work has been carried out, make sure that there is
no danger for persons.
5. Make sure that all safety and protective equipment is installed

and functional.
WARNING!
Life-threatening danger from impermissible
Fig. 4: Securing the main switch restarting!
If the main switch is secured with a lock, persons may be
in the danger area. By switching on the energy supply
these persons can sustain life-threatening injuries.
- Before removing the lock and switching on the energy
supply, make sure that there is no danger for
persons.
6. Remove the lock from the main switch.
24
Crane cab cooler
Safety
2.8 Environmental protection
NOTE!
Danger for the environment through improper
handling of environmentally-hazardous materials!
Improper handling of environmentally-hazardous
materials, especially improper disposal, can result
in considerable damage to the environment.
- Always observe the instructions listed below
for the handling and disposal of environmentally-
hazardous materials.
- If environmentally-hazardous materials accidentally
escape into the environment, immediately take
appropriate measures.
The following environmentally-hazardous materials are used:
Refrigerant Observe the manufacturer's safety data sheet without fail. Regularly
inform personnel assigned with handling refrigerant about
the potential dangers and instruct them in its safe handling.
Cleaning agents Solvent-based cleaning agents contain toxic substances. They must
not escape into the environment. Disposal must take place through
a specialist disposal company.
25
Crane cab cooler
Technical specifications
3 Technical specifications
The operator must compare the design data

with the actual circumstances. This involves,
in particular, checking the projected air intake status.
3.1 Dimensional sheet

For the main dimensions as well as the evaporator unit dimensions
please refer to the annexed dimension sheets.
3.2 General specifications

Specification Value Unit
Weight kg
Length mm
Width mm
Height (without mounting base) mm
Year of manufacture
3.3 Electrical values

Operating voltage 460 V
Control voltage 110/230 V
Frequency 60 Hz
Cooling function
Power consumption 12 kW
Operating current 18 A
Heating function
Power consumption --- kW
Operating current --- A
26
Crane cab cooler
Technical specifications
3.4 Refrigerant circuit
Refrigerant R134a
Capacity kg
Max. permissible positive operating 24 bar

pressure
3.5 Design data
Ambient temperature <62 °C

1I
Nominal air quantity 2600 m³/h
2)
Refrigeration capacity 13,5 kW
Heating capacity --- kW
1)
Applies with external pressure
approx. 180 Pa
2)
Evaporator air intake +26°C/50% r.h.
in relation to +55°C ambient temperature
(R134a operation)
in relation to +65°C ambient temperature
(R227/R236fa operation)
3.6 Emissions
Noise level (5m distance) 79,5 dB(A)

Noise measurement carried out pursu-
ant to DIN 45 635.
27
Crane cab cooler
Layout and function
3.7 Type plate
The type plate is located on the plant housing and includes

the following information:
 Plant designation
 Year of manufacture
 Model
Fig. 5: Type plate
 Item number
 Refrigerant
 Connection line
 Rated refrigeration capacity
 Operating voltage
 Maximum positive operating pressure
 Frequency
 Capacity
 Control voltage
 Manufacturer
 CE mark
4 Layout and function

4.1 Overview The following illustrates the principle for the design of the
plant. The actual design can be taken from the technical
drawing in the appendix.
28
Crane cab cooler
Layout and function
VE
1
2
10
VA
9
Le
5
12
6 7 8
11
La
Fig. 6
1 Condenser 8 Expansion valve

2 Condenser fan 9 Compressor (semi-hermetic)
3 Evaporator 10 Refrigerant collector
4 Evaporator fan 11 Electr. heater (optional)
5 Dryer 12 Air circulation filter
6 Sight glass La Air outlet
7 Fluid solenoid valve Le Air intake
VA Condenser air outlet
VE Condenser air intake
29
Crane cab cooler
Layout and function
Brief description KTG crane cab coolers from the Standard series should be used to air
condition crane girders, crane cabs and control stands. In the process,
the accruing heat is released into the ambient air. The cooling
and simultaneous drying of process air by passing below the dew
point takes place through an evaporator with a refrigerant
compression circuit.
In accordance with the vapour compression principle, the refrigerant

circuit works as follows:
In the evaporator the circulating refrigerant evaporates, thus taking
the heat necessary for evaporation from the air flowing through
the evaporator. The compressor draws the evaporated refrigerant out
of the evaporator, compresses it and forces it into the condenser.
Here, the compressed, overheated refrigerant vapour is liquefied as
a result of heat transfer to the ambient air. The liquefied refrigerant is
transported to the thermal expansion valve via the collector,
refrigerant dryer, sight glass and a solenoid valve. Here,
the refrigerant expands and flows back into the evaporator. A heat-
sensitive sensor on the expansion valve guarantees the correct fill
level in the evaporator. The refrigerant evaporates in turn by
absorbing heat from the air. The cycle starts again.
Condenser unit with compressor
Evaporator unit with fan
30
Crane cab cooler
Layout and function
4.2 Overview
4.2.1 Air circulation filter
The air filter (circulating air) has a cartridge design and consists
of a cardboard frame with glass-fibre matting as a filter medium.
The matting, which is folded in a zig-zag pattern, is also reinforced
on the clean air side by a wide-meshed metal supporting grid.
4.2.2 Evaporator
Compact design
The refrigerant is evaporated at low pressure in the evaporator

and withdraws the heat required for the evaporation from the interior
of the unit. The evaporator is comprised of copper pipe with shrink-
fitted aluminium fins, integrated into a steel frame. Other materials are
possible, depending on the application. The condensate created by
the cooling process is caught by the stainless steel drip pan
underneath and drained by a condensate siphon.
Split-type design
The evaporator fan of the split-type evaporator units has been ar-
ranged in axial air direction.
31
Crane cab cooler
Layout and function
4.2.3 Condensate siphon

The condensate siphon is supplied as a loose part, and must be fitted
to the drip pan after final assembly of the air conditioner.
The condensate which is generated must then by disposed
of in accordance with the applicable local regulations.
4.2.4 Evaporator fan

The evaporator fan is fitted directly behind the evaporator and, via
a system of ducts, ensures the circulation of the air being conditioned
by the KTG. The evaporator fan has 2 possible designs.
Radial fan with spiral housing and drum impeller made

from galvanised steel plate. Suction from the fan is from one side,
with an external rotor motor and thermal motor protection.
Radial fan with no housing with a free-running wheel and square

mounting plate. The free-running wheel is made from aluminium
with backswept blades. The inlet nozzle and the mounting plate are
made from galvanised steel plate. The fan is driven by an attached
external rotor motor with thermal motor protection.
32
Crane cab cooler
Layout and function
4.2.5 Condenser
The gas-forming refrigerant is condensed in the condenser, releasing

heat. The condenser is comprised of copper pipe with shrink-fitted
aluminium fins, integrated into a steel frame. Other materials are
possible, depending on the application.
4.2.6 Condenser fan

The condenser fan takes in the heat absorbed by the condenser
and discharges it into the ambient air. The axial fan has embossed
aluminium sheet blades, which are riveted to the rotor of the external
rotor motor. The motor is screw-mounted to a wire basket, which
simultaneously serves as a finger guard. The wire basket is made
from plastic-coated round steel struts.
4.2.7 High/Low pressure switches

The low/high pressure switches are integrated in refrigerant and air
conditioning systems as safety mechanisms for the compressor
to protect against suction pressure which is too low and/or
condensation pressure which is too high.
33
Crane cab cooler
Layout and function
4.2.8 Compressor
The compressor condenses the gas-forming refrigerant. Depending
on the refrigeration capacity and the refrigerant, it is installed in
a semi-hermetic or fully-hermetic design. If an oil pump is integrated
into the compressor for the oil supply, an oil pressure switch must be
installed. The oil sump heater fitted in the oil pan guarantees
the lubrication properties of the oil after long periods of downtime.
It prevents concentration of the refrigerant in the oil.
4.2.9 Oil pressure switch

The oil pressure switch monitors the oil pressure of the compressor,
so that it is not damaged by an insufficient quantity of oil. The time
delay between startup and the buildup of the oil pressure is provided
for by a time relay integrated into the switch cabinet.
4.2.10 Refrigerant collector

Refrigerant collectors act as the refrigerant reservoir
for the evaporator and, if necessary, accommodate the entire fill
quantity of the plant in case of servicing.
34
Crane cab cooler
Layout and function
4.2.11 Heater
The electric heater provides fan heating, for instance in a driver's cab,
via a thermostat. It is connected downstream on the air side for
connection to three-phase current and the evaporator. Overheating
protection is installed in the attached terminal box.
4.2.12 Fresh air filter (optional)

The ambient air filter is attached to the outside of the evaporator
unit. It consists of two filter stages. The first stage is a prefilter mat
(G4), and the second stage is an active carbon cartridge.
4.2.13 Duct system (optional)

The duct system is used to direct the air, and may either be provided
by the customer or ordered from the manufacturer (see page 2). It is
made of stainless steel or galvanised steel plate. Flexible connecting
pieces must be fitted to the intake and outlet-side connection
for decoupling purposes.
35
Crane cab cooler
Layout and function
4.2.14 Fluid solenoid valve

The fluid solenoid valve prevents liquid refrigerant from flowing
backwards when the plant is switched off. It is integrated into the
fluid line between the sight glass and the expansion valve near the
evaporator.
4.2.15 Expansion valve

The expansion valve is the throttle component in the refrigerant
circuit, which is responsible for ensuring that the refrigerant
evaporates properly and completely. The appropriate type of valve
must be selected depending on the kind of refrigerant being used.
4.2.16 Thermostat
The cooling or heating thermostat is either fitted in the switch cabinet

of the crane cab cooler with the probe in the exhaust air, or supplied
loose for installation in the crane girder or crane cab.
36
Crane cab cooler
Layout and function
4.2.17 Dryer
The dryer is cylindrical and is filled with drying agent. It's task is
to keep the concentration of water in the circulating refrigerant below
the critical values for corrosion and ice formation.
4.2.18 Sight glass

The sight glass is used to monitor the refrigerant flow, and can be
used to assess the level of the refrigerant in the plant. The humidity
indicator on the sight glass shows if the water concentration
in the refrigerant is too high.
4.3 Displays and control elements

Control unit overview The customer must link the potential-free fault messages
to the control unit in accordance with the circuit diagram
in the appendix so that faults in the control unit can be
displayed.
37
Crane cab cooler
Layout and function
1 Indicator lamps
1 2 Control switch
3 Main switch with Emergency STOP
function
3
2 On request from the customer, the indicator lights and control
switch can be provided in a separate control panel for cab-
based installation.
Fig. 7: Switch cabinet (example)
Fig. 8: Control panel (example)
38
Crane cab cooler
Layout and function
Thermostat
The cooling or heating thermostat (optional) is either fitted
in the switch cabinet of the crane cab cooler with the probe
3 in the exhaust air, or supplied loose for installation in the crane
girder or crane cab.
1. Capillary design
2. Coil design
The desired temperature can be set on the adjustment dial (3).
1 2
The thermostat must not be installed in the supply air area, but
rather in the exhaust air area, so that the cold air cannot
influence the thermostat.
Fig. 9: Temperature regulator
Indicator lamps
1 Operation
1 2
2 Collective faults
3 Control switch
1 2 3
Fig. 10: Indicator lamps (example)
39
Crane cab cooler
Layout and function
4.4 Connections (Compact design)
Air connection
The air connection (supply air/exhaust air) is provided by a duct
system. The location of the connection on the crane cab cooler is
detailed in the dimensional drawing.
Duct system
The duct system is used to direct the air, and may either be provided
by the customer or ordered from the manufacturer (see page 2). It is
made of stainless steel or galvanised steel plate. Flexible connecting
pieces must be fitted to the intake and outlet-side connection
for decoupling purposes.
4.5 Work and danger areas
The work area is in front of the control unit (see dimensional sheet).
For maintenance work, an additional free area of 300 mm
on the condenser side of the plant must be available.
40
Crane cab cooler
Transport, packing and storage
5 Transport, packing and storage

5.1 Safety instructions for transport
Centre of gravity is off-centre

WARNING!
Risk of injury from falling or tipping packages!
Packages can have an off-centre centre of gravity.
Incorrect attachment can result in the package tipping
over and falling. Severe injuries can be caused by falling
or tipping packages.
- Carefully raise the package and monitor whether it
tips. If necessary, change the attachment point.
Improper transport
NOTE!
Property damage from improper transport!
Transport packages can fall or tip over with improper
transport. The property damages arising from this can be
extensive.
- When unloading the transport packages on delivery,
as well as during in-house transport, proceed
carefully and observe the symbols and instructions
on the package.
- Only use the provided attachment points.
- Only remove packaging just before assembly.
41
Crane cab cooler
5.2 Transport inspection

Immediately inspect the delivery upon receipt for completeness and
transport damages.
If there is externally recognisable transport damage, proceed as
follows:
 Do not accept the delivery or only do so under reservation.
 Note the scope of damage on the transport documentation
or on the delivery note of the carrier.
 File a complaint.
5.3 Packing
About the packing
The plant can be wrapped in papier mâché and foil. The individual
packages are packed according to the expected transport conditions.
The packing should protect the individual components against
transport damage, corrosion and other damages until the time
of assembly. Therefore, do not destroy the packing and only remove it
just before the assembly.
Fig. 11: Example of packages
5.4 Transport
5.4.1 Transporting pallets Transport packages which are fastened to pallets can be transported
with a forklift truck with a forklift under the following conditions:
 The forklift must be designed for the weight of the transport
packages (see Technical specifications in the operating manual)
 The transport package must be securely fastened to the pallet.
42
Crane cab cooler
Transporting Personnel:  Forklift operator
1. Drive the forklift with the fork between or below the beams
of the pallet (Fig. 12).
2. Drive the fork in until it protrudes out the other side.
3. Make sure that pallets with an off-centre centre of gravity cannot

tip over.
Fig. 12: Transport with a forklift
4. Raise the pallet containing the transport package and begin
transport.
NOTE
Check whether lines or components are in the area of the
fork of the forklift.
5.4.2 Transport with crane

eyelets
Transport packages with crane eyelets may be moved by crane under

the following conditions:
 The crane must be designed for the weight of the transport
packages (see Technical specifications in the operating manual)
 Only use the permitted lifting equipment
 Only use lifting accessories with a lift rail
If necessary, employ edge protection
Lifting Personnel:  Crane operator
1. Attach lifting equipment to the crane eyelets
2. Angle between lifting equipment and loaf should be 90°
3. Attach the crane jib vertically over the load's centre of gravity
4. If the load is hanging at an angle after test lifting, reattach it
5. Leave the danger area
43
Crane cab cooler
5.5 Storage
5.5.1 Storing the packages Store packages under the following conditions:
 Do not store outdoors.
 Store packages in dry and dust-free places.
 Store the packages on a level surface.
 Do not subject packages to aggressive media.
 Protect packages against solar radiation.
 Avoid mechanical vibrations.
 Storage temperature: 15 to 35°C.
 Relative humidity: max. 60%.
 Where storage is to exceed three months, check the general
condition of all components and packing on a regular basis.
If necessary, refresh or replace the conservation.
Under certain circumstances there are instructions

on the packages for storage which exceed
the requirements mentioned here. Adhere to these
accordingly.
44
Crane cab cooler
Installation and initial commissioning
6 Installation and initial commissioning

WEISSHAAR recommends having the installation and
initial commissioning performed by the manufacturer.
See page 2 for contact information.
6.1 Safety
Electrical system
DANGER!
There is life-threatening danger in case of contact
with live components. Electrical components which are
switched on can perform uncontrolled movements
and lead to severe or deadly injuries.
- Switch off the electrical supply and secure against
restarting before beginning work.
Securing against restarting

WARNING!
restarting!
Unauthorised restarting of the energy supply during
installation entails the danger of severe to deadly injuries
for persons in the danger zone.
- Switch off all sources of energy and secure against
Improper installation and initial

WARNING!
commissioning
Risk of injury from improper installation and initial
commissioning!
Improper installation and initial commissioning can lead
to severe injuries and considerable property damage.
- Ensure that there is sufficient space before beginning
assembly work.
- Proceed cautiously when handling open, sharp-
edged components.
- Ensure order and cleanliness in the assembly area!
Components and tools which are loosely stacked
or lying around represent sources of danger.
- Properly assemble the components. Observe
prescribed screw tightening torques.
- Secure components so that they do not fall over
or topple.
45
Crane cab cooler
- Before the initial commissioning, make sure that all

installation work has been carried out and completed
in accordance with the specifications and instructions
in this manual.
6.2 Preparations
The place of installation must fulfil the following requirements:
 Even and level ground.
 Sufficient load-bearing capacity of the ground for the weight of the
filled plant (Chapter 3 "Technical specifications" on page 26).
 Adequate ceiling height ( Chapter 3 "Technical specifications"
on page 26).
 Sufficient space for operation and maintenance ( Chapter 4.5
"Work and danger areas" on page 39).
 Route current connection and, if applicable, water connection close
to the consumer.
 The entire assembly area must be clean and free of foreign
objects.
 Sufficient lighting must be present in the entire assembly area.
 Ensure the proper drainage of condensate water.
 Holes for fastening the crane cab cooler to the mounting base
6.3 Installation
Personnel:  Expert personnel
Protective  Work safety clothing

equipment:  Safety shoes
 Safety helmet
 Hearing protection
 Safety gloves
46
Crane cab cooler
WARNING!
Risk of injury from improper transport!
The plant can tip over from improper transport. This can
lead to severe injuries and extensive property damage.
- Drive the fork of the forklift in until it protrudes out
the other side.
- Make sure that plants with an off-centre centre
of gravity cannot tip over.
- Components and lines may protrude from the plant
into the area of the fork/forklift
1. Transport the plant to the place of installation using a forklift

or crane ( Chapter 5.4 "Transport" on page 40).
2. Before setting down the plant, check that the ground underneath
is clean.
3. Set down the plant.
4. Align the plant so that it is level.
5. Bolt the crane cab cooler to the mounting base using the cus-
tomer-supplied mounting bracket
NOTE!
Install thermostat with coil or capillary in the vicinity of
the exhaust air; it must not be subjected to a cold flow of
air. Do not touch the coil or capillary against the
girder/cab wall.
6. Connect the supply air and exhaust air to the customer-provided

ducting so that they are free of tension.
7. Connect the condensate water drain pipe (Fig. 13/1).
8. Install the thermostat and, if applicable, the control panel.

1
Fig. 13: Condensate water drain pipe
47
Crane cab cooler
6.4 Connection to the energy supply

Personnel:  Electrician

DANGER!
There is life-threatening danger in case of contact
with live components. Electrical components which are
switched on can perform uncontrolled movements
and lead to severe or deadly injuries.
- Switch off the electrical supply and secure against
The connection of the energy supply varies depending on the design,

local circumstances and plant layout ( Chapter 3 "Technical
specifications" on page 26). In general, observe the following points:
 Connect the energy supply in accordance with the circuit diagram
in the appendix.
 Link the potential-free messages into an additional customer-
provided monitoring system.
6.5 Initial commissioning

Personnel:  Certified refrigeration technician

Before the initial commissioning of the plant, make sure

of the following:
 The electrical connection is properly installed.
 The fuse protections have been properly measured
by the operator.
 There are no tools or other foreign objects in the plant.
48
Crane cab cooler
2 1. Switch on the control unit. To do so, turn the main switch

1 (Fig. 14/3) to the "I" position.
2. Wait 24 h.
4
3
NOTE!
Property damages can occur from premature
commissioning!
Fig. 14: Switching on
Premature commissioning can lead to property damage
on the compressor and the entire plant.
- Before the initial operation or after extended
downtimes (> 1 week), leave the main switch
switched on for 24 h in order to heat up the
compressor crankcase.
By switching on the main switch the compressor

crankcase is heated up. If an extended downtime is not
intended (< 1 week), we recommend leaving the main
switch switched on even with the unit switched off.
By doing this, the plant can be immediately operational.
3. Turn the control switch (Fig. 14/4) clockwise until it stops.
The "Control voltage" indicator lamp (Fig. 14/1) illuminates.
4. Set the temperature target values on the thermostat.
6.6 Inspections
After the initial commissioning, make sure of the following:
 The rotational direction of the fans is correct.
 There are no leaks on the supply air / exhaust air ducts.
 The plant does not make any unusual noises.
Please complete the commissioning report (last page of operating
instructions for split-type units) and send it to the WEISSHAAR
company within 48 hours from commissioning.
49
Crane cab cooler
Operation
7 Operation
7.1 Safety
Improper operation
WARNING!
Risk of injury from improper operation!
Improper operation can lead to severe injuries
and considerable property damage.
- Carry out all operating steps in accordance
with the specifications and instructions in this manual.
- Before beginning work, make sure that:
- all coverings and safety equipment are installed
and function properly.
- no persons are in the danger area.
- there are not any loose objects in or on the unit
during operation.
- Never override or bypass safety equipment during
operation.
50
Crane cab cooler
Operation
7.2 Switching on

1. Switch on the control unit. To do so, turn the main switch

2 (Fig. 15/3) to the "I" position.
1
2. Wait 24 h.
4
NOTE!
3
Property damages can occur from premature
commissioning!
Premature commissioning can lead to property damage
on the compressor and the entire plant.
Fig. 15: Switching on - Before the initial operation or after extended
downtimes (> 1 week), leave the main switch
switched on for 24 h in order to heat up
the compressor crankcase.
By switching on the main switch the compressor

crankcase is heated up. If an extended downtime is not
intended (< 1 week), we recommend leaving the main
switch switched on even with the unit switched off.
By doing this, the plant can be immediately operational.
3. Close windows and doors
4. Prevent additional air from entering from the outside
5. Turn the control switch (Fig. 15/4) clockwise until it stops.
The "Control voltage" indicator lamp (Fig. 15/1) illuminates.
6. Set the temperature target values on the thermostat.
7. Set the air direction and quantity on the ventilation grille.
CAUTION!
Setting an air conditioning system on too cold a setting
poses a risk to the cardiovascular system. Overcooling
also makes personnel likely catch colds. Do not set
the temperature more than 6°C colder than the outside
temperature.
51
Crane cab cooler
Operation
7.3 Switching off


1. Turn the control switch (Fig. 16/1) anti-clockwise to the middle

position.
2. Turn the main switch (Fig. 16/2) to the "0" position.

1
Fig. 16: Switching off
7.4 Decommissioning for extended downtimes


 Safety goggles
1. Switch off the plant and secure against restarting ( Chapter 2.7
"Securing against restarting" on page 23).
2. Allow the crane cab cooler to cool down to ambient temperature.
3. Clean the plant.
52
Crane cab cooler
Operation
7.5 Adjusting the air outlet set temperature

Personnel:  Operator

equipment:  Hearing protection
 Safety shoes
For more detailed information, see the manufacturer's operating man-

ual in the appendix.
A
1. Set the desired temperature.

 The thermostat is limited to >20°C
2. The plant starts up after a time delay.
3. Change the temperature if necessary.
Fig. 17: Thermostat capillary design
Fig. 18: Thermostat, coil design
53
Crane cab cooler
Operation
7.6 Shutdown in case of emergency

In dangerous situations, movements of components must be stopped
as soon as possible and the energy supply must be disconnected.
Shutdown in case of emergency In case of emergency, proceed as follows:
1. Immediately initiate an Emergency STOP via the Emergency

STOP device.
2. If there is no danger to your own health, remove persons

from the danger zone.
3. If necessary, administer first aid.
4. Alert the fire brigade and/or rescue service.
5. Inform persons in charge at the installation location.
6. Shut down the plant and secure against restarting.
7. Clear access routes for emergency vehicles.
8. Direct emergency vehicles.
After the rescue measures 9. Insofar as necessitated by the severity of the emergency, inform
responsible authorities.
10. Assign expert personnel to remedy the fault.
WARNING!
or uncontrolled restarting!
Unauthorised or uncontrolled restarting of the energy
supply can lead to severe injuries or even death.
- Before restarting, make sure that all safety equipment
is installed and functional and that there is no danger
for persons.
11. Inspect the plant before recommissioning and ensure that all
safety equipment is installed and functional.
54
Crane cab cooler
Maintenance
8 Maintenance
8.1 Safety (see Chapter 2)

Improperly performed maintenance
work WARNING!
Risk of injury from improperly performed maintenance
work!
Improper maintenance can lead to severe injuries
and considerable property damage.
assembly work.
- If components were removed, ensure that they are
properly mounted, re-install all fastening elements,
casing panels and finger guard and observe screw
tightening torques.
- Observe the following before recomissioning:
- Make sure that all maintenance work has been
carried out and completed in accordance
with the specifications and instructions in this
manual.
- Make sure that no persons are in the danger area.
- Make sure that all coverings and safety equipment
are installed and function properly.
- Make sure that no parts fall off during maintenance.
This applies particularly if the system is mounted on a
crane.
Environmental protection Observe the following instructions for environmental protection during
maintenance work:
 Remove any emerging, consumed or excessive grease from all
lubrication points which are supplied by hand and dispose
of it in accordance with the applicable local provisions.
 Collect replaced oils in suitable containers and dispose of them
in accordance with the applicable local provisions.
55
Crane cab cooler
Maintenance
8.2 Maintenance schedule

The following sections describe the maintenance work which is
required for optimal, fault-free operation of the plant.
WEISSHAAR recommends initially setting very short maintenance
intervals, daily if necessary, until you have gained experience working
with the plant. Then shorten the maintenance intervals according
to the actual appearance of wear. In case of questions regarding
maintenance work and intervals, contact the manufacturer. See page
2 for contact information.
Only for operators within the EU.

The operator must observe the current applicable
regulations of the European Parliament and the Council
on certain fluorinated greenhouse gases and certified
personnel. According to the regulation, the operator
of cooling plants which contain more than
3 kg of fluorinated greenhouse gases must keep a log
book for the plant. The log book must be shown
to the responsible authorities and the Commission
on request.
Therefore, operators must regularly carry out
maintenance and inspect their cooling plants for leak
integrity. The operator must ensure that certified
personnel maintain the cooling plant in accordance
with the following table:
Fluorinated greenhouse gas Maintenance interval

fill quantity
3 kg or more annually
30 kg or more every 6 months
300 kg* or more) every 3 months
*) starting from 300 kg a leak recognition system must be installed,

which must be checked for function on an annual basis.
56
Crane cab cooler
Maintenance
Interval*) Maintenance work Personnel
daily Perform visual inspection for damage and leaks and check Expert personnel
the plant for unusual operating noises ( Chapter 8.3.1
"Visual inspection" on page 58).
monthly Check oil level in the compressor (see compressor Expert personnel
supplier documentation in the appendix).
Check refrigerant fill level ( Chapter 8.3.2 "Check Certified refrigeration

refrigerant fill level" on page 58). technician
Check condensate discharge for impurities and clean as Expert personnel

necessary.
Clean the surface of the fins on the condenser in the air Expert personnel
intake area ( Chapter 8.3.3 "Clean condenser"
on page 58).
"Replace air circulation filter/fresh air filter" on page 59/61. Certified refrigeration
technician
Check differential pressure with measuring device Certified refrigeration

(discuss plant-specific details with the manufacturer, see technician
page 2 for contact information).
Check air filter seat for leak tightness Certified refrigeration

technician
Clean the evaporator and inspect for hygienic state, air- Certified refrigeration
side dirt, damage, leak integrity and corrosion, if technician
necessary perform microbiological inspection.
Check water discharge and siphon on the evaporator Certified refrigeration

for function, clean as necessary. technician
Check the siphon water header of the evaporator and refill Certified refrigeration
as necessary. technician
Check air ducting for leaks and damage, and if necessary Expert personnel
repair.
Check screws and closures on the casing panels for firm Expert personnel
seating and, if necessary, retighten.
annually Performance of maintenance in accordance with the local Certified refrigeration

technician
regulations, e.g. VDMA 24186 in Germany
*) Only stated as a guideline. An extension is only possible if appropriate experience with the plant has been
gathered. In case of doubt, contact the manufacturer.
57
Crane cab cooler
Maintenance
8.3 Maintenance work

8.3.1 Visual inspection

1. Check the plant daily for possible damages, leaks and unusual
operating noises.
8.3.2 Check refrigerant fill level

 Light respiratory protection
1. Switch on (on page 49) and operate at full load.
2. Perform visual inspection at the sight glass (Fig. 19/1) in the fluid
line.
 Refrigerant flow is continuous and without bubbles: sufficient
refrigerant quantity.
 Refrigerant flow with bubbles: Insufficient refrigerant quantity
or very dirty filter dryer (contact customer service, see page 2
for contact information).
Fig. 19: Sight glass In partial-load operation the appearance of bubbles

in the sight glass of the fluid line is not an indication
of insufficient refrigerant quantity.
8.3.3 Clean condenser

58
Crane cab cooler
Maintenance
1. Switch off the plant and secure against restarting ( Chapter 2.7
"Securing against restarting" on page 23).
2. Sweep off rough accumulations of dirt from the fins with a hand
brush (Fig. 20/1).
NOTE!
Property damage from improper cleaning!
1
The fins can bend from the air flow and the condenser
loses refrigeration capacity.
- Never place a compressed air gun at an angle
against the fins. Always blow out in the direction
of flow.
Fig. 20: Condenser fins
- Do not use high-pressure cleaners or high-pressure
steam cleaners.
- Only clean in the air intake area with cleansers
and low pressure.
- Protect the fan from spray water.
3. Carefully blow off the fins with compressed air. In the process,
always blow on the fins vertically.
4. If necessary, wipe off the fin surface with a cloth dampened

with standard cleanser (pH value between 6 and 8) and water.
CAUTION!
The fins are sharp!
8.3.4 Replace air circulation filter
WEISSHAAR recommends stocking at least one

replacement air filter. A filter change ahead of schedule
may be necessary depending on requirements. The
maintenance interval must be adjusted accordingly.
WEISSHAAR recommends performing the

cleaning and hygiene inspection, if applicable,
in the course of this maintenance work.
Protective equip- Work safety clothing

ment:  Safety shoes
 Safety goggles
59
Crane cab cooler
Maintenance
1) Switch off the plant and secure against restarting

( Chapter 2.7 "Securing against restarting" on
page 23).
2) Unlock the four latches (Fig. 21/1) and undo the
machine screw (Fig. 21/2). Lift out the isolated door
2 1 (Fig. 21/3).
1
3) Unscrew the two hand screws (Fig. 22/4) from the filter
3
holder (Fig. 23/5) and open the filter frame (Fig. 23/6).
1 1
Fig. 21: Opening the isolated door 4) Screw out the air filter (Fig. 24/7) and check for soiling.
If necessary, clean the filter by blowing it out or if the
soiling is too heavy, replace the air filter. Dispose of the
4 air filter in accordance with the applicable local
environmental regulations.
4 5) Insert the cleaned or replacement filter (Fig. 24/7) into

the filter holder and close the filter frame again. As part
of this, the stud bolts (Fig. 23/8) must be reinserted into
the holes on the filter frame.
Fig. 22: Loosen handscrews
6 6) Check the filter for proper positioning

5
8
7) Screw the two hand screws (Fig. 22/4) back in
8
8) Insert the isolated door (Fig. 21/3) on to the evaporator
unit with the four latches (Fig. 21/1) and fasten in place.
Fig. 23: Opening the filter frame Then tighten the machine screw (Fig. 21/2).
Fig. 24: Replacing the filter
60
Crane cab cooler
Maintenance
8.3.5 Replace the fresh air filter (optional)
WEISSHAAR recommends stocking at least one

replacement air filter. A filter change ahead
of schedule may be necessary depending
on requirements. The maintenance interval must be
adjusted accordingly.
WEISSHAAR recommends performing the cleaning

and hygiene inspection, if applicable, in the course
of this maintenance work.

1 Protective  Work safety clothing
1 equipment:  Safety shoes
 Safety goggles
1) 1) Switch off the plant and secure against

restarting ( Chapter 2.7 "Securing
Fig. 25: Loosen knurled screws against restarting" on page 23)
2) Undo the knurled screws (Fig. 25/1).
3) Replace prefilter (Fig. 26/2).
2 4) Take out the active carbon filter (Fig. 27/3).
5) Replace prefilter (Fig. 26/2) and active carbon

Fig. 26: Prefilter filter (Fig. 27/3).
6) Check filter seat for leak integrity and

3 retighten the knurled screws (Fig.25/1).
Fig. 27: Active carbon filter
61
Crane cab cooler
Faults
9 Faults
Possible causes for faults and the measures for their rectification are
described in the following chapter.
If faults occur repeatedly, shorten the maintenance intervals
in accordance with the actual load.
For faults which cannot be remedied through the following
instructions, contact the manufacturer; see service address
on page 2.
9.1 Safety
Improperly performed work for fault

rectification WARNING!
Risk of injury from improper fault rectification!
Improperly performed work for fault rectification can lead
to severe injuries and considerable property damage.
assembly work.
- If components were removed, ensure that they are
properly mounted, re-install all fastening elements
and observe screw tightening torques.
- Observe the following before recomissioning:
- Make sure that all work for fault rectification has
been carried out and completed in accordance
with the specifications and instructions in this
manual.
- Make sure that no persons are in the danger area.
- Make sure that all coverings and safety equipment
are installed and function properly.
62
Crane cab cooler
Faults
Fan
WARNING!
Risk of injury from rotating parts!
Rotating parts in the fan can cause severe injuries.
- Observe the after-run time: Before opening coverings,
make sure that no components are still moving.
- Before any work on moving components of the fan,
switch off the plant and secure against restarting.
Wait until all components have come to a stop.
Actions in case of faults The following basic rules apply:
1. For faults which represent an immediate danger to persons

or property, immediately initiate an Emergency STOP.
2. Determine the cause of fault.
3. If the fault rectification requires work in the danger area, switch

off the plant and secure against restarting.
Immediately inform those in charge at the place of installation
about the fault.
4. Depending on the type of fault, you can either remedy it yourself

or it can be remedied by authorised expert personnel.
The fault table shown in the following provides

information about who is entitled to remedy the fault.
63
Crane cab cooler
Faults
9.2 Fault indicators
The customer must link the potential-free fault messages

to the control unit in accordance with the circuit diagram
in the appendix so that faults in the control unit can be
displayed.
The following equipment displays faults:
2
2 Collective faults
Fig. 28: Switch cabinet control switch
Fig. 29: Control switch on the control panel
The "Collective fault" indicator lamp (Fig. 28/2 and Fig. 29/2)
illuminates for pending fault messages.
64
Crane cab cooler
Faults
9.3 Fault table
Fault description Cause Remedy Personnel
A high-pressure fault manifests itself when the plant cannot release the accruing heat to the environment.
With an air-cooled condenser, it is possible that the condenser is dirty, the overall airflow is hindered,
or the ambient temperature is too high; however, the condenser fans may also be defective.
With a water-cooled plant it is possible that the cooling water flow is hindered, a valve does not open,
a cooling water pump is defective, or even that the cooling water is too warm.
High-pressure fault Dirty condenser Clean c ondenser (  Chapter 8.3.3 “ Expert personnel
Clean condenser"
on page 58)
Incorrect rotational direc- Check polarity Certified refrigera-

tion of the condenser fan of the connection tion technician
Condenser fan off Check the condenser fan Certified refrigera-

for function tion technician
Too much refrigerant Draw off refrigerant Certified refrigera-

tion technician
Refrigerant deficiency
In case of a potential leak, in which case the refrigerant does not expand promptly, a state in which the air
cooler freezes may arise.
Cooler freezes Leak present Localise and repair Certified refrigera-

the leak tion technician
Air circulation filter soiled Clean air circulation filter, Expert personnel
replace as necessary (
Chapter 8.3.4 "Replace
air circulation filter" on
page 59)
Thermostat incorrectly Check settings on the Certified refrigera-

adjusted thermostat tion technician
( Chapter 7.5 "Adjusting
the air outlet set
temperature" on page 53)
A low-pressure fault also manifests itself in the hindering of the air flow of an air cooler. It can freeze, may
be dirty or the air flow may be hindered in general. A fan can also be defective in this case.
A low-pressure fault may also be present with refrigerant loss or a defective injector valve.
65
Crane cab cooler
Faults
Fault description Cause Remedy Personnel
Low-pressure fault Incorrect refrigerant Replace refrigerant Certified refrigera-

( Chapter 3.4 "Refrige- tion technician
rant circuit" on page 27)
Insufficient refrigerant Refill refrigerant Certified refrigera-

tion technician
Pressure switch defective Check pressure switch Certified refrigera-

for function, replace as tion technician
necessary
Evaporator iced over Fan does not run Check if the fan motor is Certified refrigera-
blown tion technician
Thermostat not switching Check thermostat Certified refrigera-

off contacts tion technician
Filter soiled Clean or replace filter Certified refrigera-

tion technician
Insufficient air throughput Check the evaporator Certified refrigera-

for soiling tion technician
Duct resistance too high Check duct route Certified refrigera-

and design tion technician
Compressor does not Fuse has tripped Check the compressor Electrician
run for function according
to the circuit diagram
Incorrect thermostat set- Check thermostat Certified refrigera-

ting settings ( Chapter 7.5 tion technician
"Adjusting the air outlet
set temperature"
on page 53)
Main switch/control Switc h on mai n s witc h/c ontrol s witc h (  Chapter 7.2 " Certified refrigera-
switch switched off Switching on" page 51) tion technician
Plant makes unusual The oil lubrication of the compressor may be compro- Certified
noises mised. Fasteners or parts may have loosened within refrigeration
the compressor or even within the other moving plant technician /
components (fans). The plant must be inspected by a electrician
certified refrigeration technician. The current consump-
tion can be measured at the refrigeration compressor
and be compared with the permissible values. This can
be considered an initial indication of an oil lubrication
problem.
Loose screws Tighten screws Expert personnel
66
Crane cab cooler
Faults
9.4 Commissioning after fault remedy

After rectification of a fault, perform the following steps
for recommissioning:
1. Reset Emergency STOP devices.
2. Acknowledge fault on the control unit.
3. Make sure that no persons are in the danger area.
4. Start the plant in accordance with the instructions in the chapter

"Operation".
67
Crane cab cooler
Disassembly and disposal
10 Disassembly and disposal

Improper disassembly
WARNING!
Risk of injury from improper disassembly!
Stored residual energies, sharp-edged components,
points and corners on or in the plant and on the required
tools can cause injuries.
disassembly work.
- Proceed cautiously when handling open, sharp-
edged components.
- Ensure order and cleanliness in the work area!
- Disassemble the components properly. Note
the heavy weight of some of the components.
If necessary, use lifting equipment.
- Secure components so that they do not fall over
or topple.
- Contact the manufacturer in case of uncertainty.
68
Crane cab cooler
10.1 Disassembly
Before beginning the disassembly:
 Shut down the plant and secure against restarting.
 Physically disconnect all sources of energy supply from the plant
and release stored residual energies.
 Remove operating and auxiliary materials and residual process
materials and dispose of them in an environmentally-friendly
manner.
Then clean assemblies and components properly and disassemble
them in observance of the valid local work safety and environmental
protection regulations.
10.2 Disposal
Insofar as no agreement on disposal or the return of goods has been
made, deliver disassembled components for recycling as follows:
 Take metal parts in for scrapping.
 Take plastic elements for recycling.
 Sort and dispose of all remaining components according to their
material composition.
NOTE!
Danger for the environment through improper
disposal!
Improper disposal can lead to environmental hazards.
- Take electrical scrap, electronic components, lubri-
cants and other auxiliary materials to an authorised special-
ist company for disposal.
- In case of doubt obtain information about
environmentally-friendly disposal from your local
authority or specialist disposal companies.
69
Crane cab cooler
Index
11 Index
A M
Air connection ............................................................ 38 Main switch ............................................................... 21
Ambient temperature ............................................... 26
N
C
Noise emissions ........................................................ 26
Capacity...................................................................... 26 Nominal air quantity ................................................. 26
Colour-coded pipes .................................................... 22
Connected loads ........................................................ 25 O
Contact person............................................................. 9 Operating voltage ..................................................... 25
Control element Operator .................................................................... 11
control unit ............................................................. 36
Control voltage .......................................................... 25 P
Coolant ....................................................................... 26 Packing....................................................................... 40
Copyright ...................................................................... 8 Personnel ................................................................... 12
Customer service ......................................................... 9 Positive operating pressure ...................................... 26
D Protective equipment ............................................... 14
Danger areas .............................................................. 38 R

Design data ................................................................ 26 Refrigerant circuit ..................................................... 26
Dimensional sheet ..................................................... 25 Rescue measures ....................................................... 52
Disassembly ............................................................... 67
Disposal ...................................................................... 67 S
Duct system ................................................................ 38 Safety
E General .................................................................. 10
Safety equipment ...................................................... 21
Electrical current ........................................................ 17 Service ......................................................................... 9
Electrical values ......................................................... 25 Spare parts................................................................... 9
Emergency .................................................................. 52 Storage ...................................................................... 42
Emergency STOP ........................................................ 52 Symbols
Emissions ................................................................... 26 in the manual .......................................................... 6
Environmental protection
Cleaning agents ...................................................... 24 T
Refrigerant ............................................................. 24 Transport
F Crane eyelets ......................................................... 41
Pallets .................................................................... 40
Fault indicators ........................................................... 62 Transport inspection ................................................. 40
Fault table .................................................................. 63 Type plate .................................................................. 27
H U
Height ......................................................................... 25 Use ............................................................................. 10
I W
Inspection openings ................................................... 22 Warranty provisions ................................................... 9
Intended use .............................................................. 10 Weight ....................................................................... 25
L Width ......................................................................... 25
Work areas ................................................................ 38
Length ........................................................................ 25
Liquid jet ..................................................................... 18
70
G:\213389_2.dwg
G:\213389_1.dwg
G:\213389_4.dwg
Part List
GmbH & Co. KG customer com. Geräte Typ
Demag Cranes & 410 262 846 213 389 KTG S 741 S
Max Planck-Str.65, 32107 Bad Salzuflen Components GmbH
No. part designation type part no.
1 Kompressor compressor semi-hermetic 4EES; SE55 8045037

2 Verdampfer evaporator Sonder 0000835
2.1 Verdampferventilator evaporator fan Sonder 0000835
3 Kondensator condenser Block 721 0003946
3.1 Kondensatorventilator condenser fan 400V 0003890
4 Filtertrockner filter drier HM304 8010641
5 Schauglas sight glas FI 8010806
6.1 Expansionsventil-Oberteil expansion valve, upper part XB1019 8008782
6.2 Expansionsventil-Einsatz expansion valve, insert B4B 8008730
7 Flüssigkeitsmagnetventil liquid solenoid valve MS124 8008444
7.1 Spule für Flüssigkeitsmagnetventil coil for liquid solenoid valve 110V/60Hz 0004691
8 Hochdruckschalter high pressure switch P77-9350 8010124
9 Niederdruckschalter low pressure switch P77-9300 8010113
10 Verflüssigerdruckschalter condenser pressure switch P77-9351 8010114
11 Thermostat thermostat A28 0000292
12 Absperrventil shut-off valve --- ---
13 Sammelflasche refrigerant collector 6.9 0000358
In case of an spare part order of the liquid solenoid valve please use the already installed coil or order a coil with the spare part
number 0004691! The coil which is contained in the kit “liquid solenoid valve” with the spare part number 8008444 is only suitable
for a control voltage of 230V/50Hz!
1 2 3 4 5 6 7 8
L1
/2.A1
A L3 A
/2.A1
L01
/3.A1
-Q13 -Q14 -Q17
13
21
13
21
1
3
5
1
3
5
1
3
5
11-16A 2,8-4A 0,7-1A
14
22
14
22
/4.B3
/3.C6
I>>I>>I>> I>>I>>I>> I>>I>>I>>
2
4
6
2
4
6
2
4
6
-F17
13
21
B B
1
C 2A
14
22
/6.C6
-Q12 -K46 -K54 -K53 -K52
2
4
6
-T17
1
3
5
1
3
5
1
3
5
1
3
5
C /4.D6 /5.D4 /5.D3 /5.D2 1 3 C
2
4
6
2
4
6
2
4
6
2
4
6
1
3
5
460V 115V
2 4 N02
/3.E1
320VA
1
1
PE
PE
1
2
3
4
5
6
7
8
9
-X1 -X1 -X1
D PE D
PE
PE
W
U
V
1U 2W
M 1V M 2U
3~ 1W 3~ 2V
-X0 -M13
L1
L2
L3
PE
-M14
13,6A
Erstellt mit ELCAD/AUCOPLAN (R) 7.5.0
3,1A
E 9kW E
2kW
power supply 460V/60Hz/12kW/18A
compressor
condenser fan
F F
Datum 29.08.2013 Stromlaufplan
1 KKT 741S
Bearbeiter TK Demag
Geprüft Blatt 1
213389
R. Änderung Datum Name Norm Ursprung Ersatz für Ersatz durch 6 Bl.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
L1
/1.A8
L3
A /1.A8 A
B B
-Q22 -F23
1
3
5
2
C 2A
1,8-2,5A
1
-S24
4
I>>I>>I>> θ 6
-F25
13
21
1
2
4
6
5
C 2A
C C
14
22
-T23
1 3
/6.C8
460V 230V
2 4
500VA
PE
10
11
-X1
D D
U
V
2
U
V
V
E M PE
M PE M PE
E
1~
2
1~ 1~
-M24
-M25 -M26
0,52A 0,52A
0,12kW 0,12kW
PE
switch box fan
evaporator fan evapoartor fan
F F
2 KKT 741S
Bearbeiter TK Demag
Geprüft Blatt 2
213389
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
L01 L2.1
/1.A8 /4.A1
3
-X2
-S34
13
-K46
21
3
/4.D6 -X2.1
14
control switch
22
B -F36 B
condenser fan
4
-X2.1
4
-X2
1
-X2
-S34.1
21
C C
door switch
-Q14
22
13
/1.A4
12
14
2
-X1 -X2
1
-X2.1
D D
X1
-E33 -H34
100W
ws
X2
2
-X2.1
A1
-K36
13
A2
N02
-X1 N02
/1.C8 /4.E1
crankcase heater compressor control voltage
E 13 14 E
/4.C3
21 22
33 34
/5.A2
43 44
/6.C7
F F
3 KKT 741S
Bearbeiter TK Demag
Geprüft Blatt 3
213389
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
L2.1 L2.1
/3.A8 /5.A1
A A
-K55
13
5
-X2 -F42 /5.D5
A1
T1
12
14
14
5
-X2.1
9
-X2
-R41
9
-X2.1
T2
A2
11
-S45
A
B P> -K46T B
15
Q13
C
13
LP-switch D7 -K44
13
16
10
/1.A3 D4
-X2.1
14
6
-X2.1
14
10
-X2
6
-X2
-K36 13
/3.D6
14
C C
7
-X2
7
-X2.1
-S43
A
P>
B
HP-switch -K45T
15
D D5 D
8
-X2.1
18
8
-X2
A1
A1
A1
A1
-K44 -K45T -K46 -K46T
A2 11 11
A2
A2
A2
N02 N02
/3.E8 /5.E1
180sec 300sec
safty
E sart protec LP-start protec E
13 14 1 2
B5 /1.C3
21 22 18 15 3 4 18 15
D6 /1.C3
31 32 16 5 6 16
/1.C3 B4
43 44 13 14
/6.C6 /6.A2
21 22
/3.B3
31 32
43 44
/6.C5
53 54
F F
4 KKT 741S
Bearbeiter TK Demag
Geprüft Blatt 4
213389
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
L2.1 L2.1
/4.A8 /6.A1
A A
-K36
33
/3.D6
34
11
-X2
11
-X2.1
16
-X2
-S52
B B
A
condenser pressure P>

-S55
13
switch 1
12 B
13 C
θ
-X2.1
14
thermostat
12
-X2
13
15
17
-X2 -X2 -X2
14
16
C -X2.1 -X2.1 C
-S53
A
condenser pressure P>

switch 2
15 B
C
-X2.1
14
-X2
-K52
21
-K53
21
D2
D D3 D
22
A1 22
A1
A1
A1
-K52 -K53 -K54 -K55
A2
A2
A2
A2
N02 N02
/4.E8 /6.E1
condenser fan
1 2 1 2 1 2 13 14
/1.C6 /1.C5 /1.C4 /4.A5
3 4 3 4 3 4 21 22
E /1.C6 /1.C5 /1.C4 E
5 6 5 6 5 6 31 32
/1.C6 /1.C5 /1.C4
13 14 13 14 43 44
/6.B2
21 22 21 22
D3 D2
F F
5 KKT 741S
Bearbeiter TK Demag
Geprüft Blatt 5
213389
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
L2.1
/5.A8
A A
-K46
13
/4.D6
14
volt free messages
B B
20
-X2
-K55
43
/5.D5
44 -K46 -K44 -K36 -F25
53
43
43
13
/4.D6 /4.D4 /3.D6 /2.C5
54
44
44
14
-F17
13
C C
18
/1.B8
-X2
14
21
22
23
24
-X2 -X2 -X2 -X2
operation compressor fault compressor fault condenser fault evaporator
D D
-Y62
19
-X2
N02
/5.E8
refrigerant valve
E E
F F
6 KKT 741S
Bearbeiter TK Demag
Geprüft Blatt 6
213389
1 2 3 4 5 6 7 8
compressor
Betriebsanleitung
Operating Instructions
Instruction de service
KB-100-6
Halbhermetische Semi-hermetic Compresseurs hermétiques

Hubkolbenverdichter reciprocating compressors accessibles à pistons
OCTAGON Serie OCTAGON Series Série OCTAGON
• 2KC-05.2(Y) .. 4NCS-20.2(Y) • 2KC-05.2(Y) .. 4NCS-20.2(Y) • 2KC-05.2(Y) .. 4NCS-20.2(Y)

• 22EC-4.2(Y) .. 44NCS-40.2(Y) • 22EC-4.2(Y) .. 44NCS-40.2(Y) • 22EC-4.2(Y) .. 44NCS-40.2(Y)
• 4FDC-5Y .. 4NDC-20Y • 4FDC-5Y .. 4NDC-20Y • 4FDC-5Y .. 4NDC-20Y
• 4VES-6Y .. 4NES-20Y • 4VES-6Y .. 4NES-20Y • 4VES-6Y .. 4NES-20Y
Inhalt Seite Content Page Sommaire Page

1 Sicherheit 1 1 Safety 1 1 Sécurité 1
2 Anwendungsbereiche 3 2 Application ranges 3 2 Champs d’application 3
3 Montage 4 3 Mounting 4 3 Montage 4
4 Elektrischer Anschluss 13 4 Electrical connection 13 4 Raccordement électrique 13
5 In Betrieb nehmen 17 5 Commissioning 17 5 Mise en service 17
6 Betrieb / Wartung 22 6 Operation / Maintenance 22 6 Service / Maintenance 22
7 Außer Betrieb nehmen 24 7 De-commissioning 24 7 Mise hors service 24
1 Sicherheit 1 Safety 1 Sécurité
Diese Kältemittel-Verdichter sind zum These refrigeration compressors are Ces compresseurs frigorifique sont sont
Einbau in Maschinen entsprechend intended for installation in machines prévus pour être incorporés dans des
der EG-Maschinenrichtlinie according to the EC Machines machines conformément à la Directive
2006/42/EG vorgesehen. Sie dürfen Directive 2006/42/EC. They may be CE Machines 2006/42/CE. Leur mise en
nur in Betrieb genommen werden, put to service only, if they have been service est uniquement autorisée s’ils ont
wenn sie gemäß vorliegender installed in these machines according été incorporés dans des machines con-
Montage-/Betriebsanleitung in diese to the existing Assembly/Operating formément à la présente Instruction de
Maschinen eingebaut worden sind Instructions and as a whole agree montage/de service et si ces machines
und als Ganzes mit den entsprechen- with the corresponding provisions of répondent dans leur totalité aux régle-
den gesetzlichen Vorschriften überein- legislation (standards to apply: refer mentations légales en vigueur (les nor-
stimmen (anzuwendende Normen: to Declaration of Manufacturer/of mes qu’il faut utiliser: voir la Déclaration
siehe Hersteller-/Einbauerklärung).* Incorporation).* du constructeur/de l'incorporation).*
Autorisiertes Fachpersonal Authorized staff Personnel spécialisé autorisé

Sämtliche Arbeiten an Verdichtern All work on compressor and refrigera- Seul un personnel spécialisé ayant été
und Kälteanlagen dürfen nur von tion systems shall be carried out only formé et initié est autorisé à réaliser
Fachpersonal ausgeführt werden, by refrigeration personnel which has l'ensemble des travaux sur les compres-
das in allen Arbeiten ausgebildet been trained and instructed in all seurs et installations frigorifiques. Les
und unterwiesen wurde. Für die work. The qualification and expert directives en vigueur à cet effet sont vala-
Qualifikation und Sachkunde des knowledge of the refrigeration person- bles pour la qualification et la compéten-
Fachpersonals gelten die jeweils gülti- nel corresponds to the respectively ce du personnel spécialisé.
gen Richtlinien. valid guidelines.
* Hinweis gilt für Länder der EU * Information is valid for countries of the EC * Indication valable pour les pays de la CE
Die Verdichter sind nach dem aktuel- The compressors are constructed Les compresseurs sont conçus d'après
len Stand der Technik und entspre- according to the state of the art and les règles de l'art actuelles et conformé-
chend den geltenden Vorschriften ge- valid regulations. Particular emphasis ment aux prescriptions en vigueur. Une
baut. Auf die Sicherheit der Anwender has been placed on the users' safety. attention particulière a été apportée à la
wurde besonderer Wert gelegt. Retain these Operating Instructions sécurité de l'utilisateur.
Diese Betriebsanleitung während der during the entire lifetime of the com- Garder cette instruction de service pen-
gesamten Verdichter-Lebensdauer pressor. dant toute la durée de service du com-
aufbewahren. presseur.
Restgefahren Residual hazards Dangers résiduels

Vom Verdichter können unvermeidba- Certain residual hazards from the Le compresseur peut être la source de
re Restgefahren ausgehen. compressors are unavoidable. dangers résiduels inévitables.
Jede Person, die an diesem Gerät All persons working on these units Par conséquent, chaque personne qui
arbeitet, muss deshalb diese Bedie- must therefore read these Operating travaille sur cet appareil doit lire attentive-
nungsanleitung sorgfältig lesen! Instructions carefully! ment cette instruction de service !
Es gelten zwingend All of the following have validity: A prendre en considération
• die einschlägigen Sicherheits-Vor- • specific safety regulations and • les prescriptions et normes de sécurité
schriften und Normen (z.B. EN 378, standards (e. g. EN 378, EN 60204 relatives (par ex. EN 378, EN 60204 et
EN 60204 und EN 60335), and EN 60335), EN 60335),
• die allgemein anerkannten • generally acknowledged safety • les règles de sécurité généralement
Sicherheitsregeln, standards, reconnues,
• die EU-Richtlinien, • EU directives, • les directives de l'UE,
• Länder spezifische Bestimmungen. • national regulations. • les dispositions spécifiques du pays
concerné.
Sicherheitshinweise Safety references Les indications de sécurité

sind Anweisungen um Gefährdungen are instructions intended to prevent sont des instructions pour éviter les
zu vermeiden. hazards. mises en danger.
Sicherheitshinweise genauestens ein- Safety instructions must be stringently Respecter scrupuleusement les indica-
halten! observed! tions de sécurité !
Achtung! Attention! Attention !
! Anweisung um eine mögliche

Gefährdung von Geräten zu ver-
meiden.
! Instructions on preventing possi-
ble damage to equipment. ! Instruction pour éviter une possible
mise en danger d'appareils.
Vorsicht! Caution! Prudence !

Anweisung um eine mögliche Instructions on preventing a pos- Instruction pour éviter une possible
minderschwere Gefährdung von sible minor hazard to persons. mise en danger bénigne de per-
Personen zu vermeiden. sonnes.
Warnung! Warning! Avertissement !

! Anweisung um eine mögliche ! Instructions on preventing a pos- ! Instruction pour éviter une possible
schwere Gefährdung von sible severe hazard to persons. mise en danger grave de per-
Personen zu vermeiden. sonnes.
Gefahr! Danger! Danger !

Anweisung um eine unmittelbare Instructions on preventing an Instruction pour une imminente mise
schwere Gefährdung von immediate risk of severe hazard en danger grave de personnes.
Personen zu vermeiden. to persons.
Allgemeine Sicherheitshinweise General safety references Indications de sécurité générales

! Der Verdichter ist im Ausliefe- ! The compressor is under pres- ! A la livraison, le compresseur est
rungszustand mit Schutzgas ge- sure with a holding charge to a rempli d’un gaz de protection et sont
füllt (Überdruck ca. 0,5 .. 2 bar). pressure of 0.5 to 2 bar above en surpression (environ 0,5 .. 2 bar).
Bei unsachgemäßer Handha- atmospheric pressure. Des blessures à la peau et aux yeux
bung sind Verletzungen von Incorrect handling may cause sont possibles en cas de manie-
Haut und Augen möglich. injury to skin and eyes. ment inapproprié.
Bei Arbeiten am Verdichter Wear safety goggles while work- Lors de travaux sur le compresseur,
Schutzbrille tragen! ing on compressor. porter des lunettes de protection !
Anschlüsse nicht öffnen, bevor Do not open connections before Ne pas ouvrir les raccords avant
Überdruck abgelassen ist. pressure has been released. d'avoir évacué la surpression.
2 KB-100-6
Vorsicht! Caution! Prudence !
Im Betrieb können Oberflächen- During operation surface tem- Pendant le service, des tempéra-
Temperaturen von über 60°C peratures exceeding 60°C or tures de surface excédant 60°C
bzw. unter 0°C auftreten. below 0°C can be reached. resp. en-dessous de 0°C pourront
Schwere Verbrennungen sind Serious burnings possible. être atteintes.
möglich. Lock and mark accessible sec- Possibilité de graves brulures.
Zugängliche Stellen absperren tors. Fermer et marquer les endroits
und kennzeichnen. Before working on the compres- accessibles.
Vor Arbeiten am Verdichter: sor: Avant les travaux au compresseur:
Gerät ausschalten und abkühlen Switch off and let cool down. Arrêter et refroidir celui-ci.
lassen.
Bei Arbeiten am Verdichter, nachdem For any working at the compressor Pour des travaux au compresseur après
die Anlage in Betrieb genommen after the plant has been commis- l’installation a été mise en service:
wurde: sioned:

! Verdichter steht unter Druck! ! Compressor is under pressure! ! Compresseur est sous pression !
Bei unsachgemäßen Eingriffen In case of inproper handling Lors des interventions non-adé-
sind schwere Verletzungen mög- serious injuries are possible. quates graves blessures sont pos-
lich. Release the pressure in the sible.
Verdichter auf drucklosen Zu- compressor! Retirer la pression sur le compres-
stand bringen! Wear safety goggles! seur !
Schutzbrille tragen! Porter des lunettes de protection !
2 Anwendungsbereiche 2 Application ranges 2 Champs d’application
Verdichter-Typen
2KC-05.2(Y) .. 4NCS-20.2Y 4VES-6Y .. 4NES-20Y
Compressor types 4FDC-5Y .. 4NDC-20Y
Types de compresseurs 22EC-4.2Y .. 44NCS-40.2(Y) 44VES-12Y .. 44NES-40Y
HFKW / HFC
R134a
Zulässige Kältemittel R404A (H)FCKW / (H)CFC HFKW / HFC HFKW / HFC
Permitted refrigerants À
R407A/B/C R22 (R12 – R502) R134a R410A
Fluides frigorigènes autorisés
R507A
R410A
tc < 55°C: tc < 55°C:

BITZER BSE 32 BITZER BSE 32
Ölfüllung
Oil charge Á R134a: tc > 55°C BITZER B 5.2 BSE 55
Charge d'huile R407C tc > 55°C
tc > 55°C:
R410A
BITZER BSE 55
BITZER BSE 55
siehe Prospekt KP-100, KP-110 siehe Prospekt KP-103 siehe Prospekt KP-101
und BITZER-Software und BITZER-Software und BITZER-Software
Einsatzgrenzen
see brochure KP-100, KP-110 see brochure KP-103 see brochure KP-101
Application limits
and BITZER software and BITZER software and BITZER software
Limites d'application
voir brochure KP-100, KP-110 voir brochure KP-103 voir brochure KP-101
et logiciel BITZER et logiciel BITZER et logiciel BITZER
À Weitere Kältemittel auf Anfrage À Further refrigerants upon request À Autres fluides frigorigènes sur demande
Á Alternativ-Öle siehe Technische Á For alternative oils see Technical Á Huiles alternatifes, voir Informations
Informationen KT-500 und KT-510 Information KT-500 and KT-510 Techniques KT-500 et KT-510
KB-100-6 3
Bei Betrieb im Unterdruck-Bereich, For operation in the vacuum range, En cas de fonctionnement en pression sub-
Gefahr von Lufteintritt auf der Saug- danger of air admission at the suction atmosphérique, danger d'introduction d'air au
seite. Besondere Maßnahmen können side. Special measures might become côté d'aspiration. Des mesures particulières
erforderlich werden. necessary. pourraient devenir nécessaire à prendre.
Im Falle von Lufteintritt: In the case of air admission: En cas d'introduction d'air:
! Chemische Reaktionen möglich

sowie überhöhter Verflüssi-
gungsdruck und Anstieg der
! Chemical reactions possible as
well as increased condensing
pressure and discharge gas
! Réactions chimiques possibles et
pression de liquéfaction excessive
et aussi température du gaz de
Druckgastemperatur. temperature. refoulement augmentée.
! Bei Lufteintritt ggf. kritische ! In case of air admission a critical ! En cas d'introduction d'air disloca-
Verschiebung der Kältemittel- shift of the refrigerant ignition tion critique de la limite d'inflamma-
Zündgrenze limit is possible bilité de fluide frigorigène
Lufteintritt unbedingt vermeiden! Absolutely avoid air admission! Eviter absolument introduction d'air !
3 Montage 3 Mounting
3 Montage
3.1 Verdichter transportieren 3.1 Compressor transport

3.1 Transport du compresseur
Verdichter entweder verschraubt auf Transport the compressor either
der Palette transportieren oder an screwed on a pallet or lift it using the Transporter le compresseur soit vissé sur
Transportöse anheben (siehe Ab- eyebolt (see figure 1). une palette ou soulever le au œillet de
bildung 1). suspension (voir figure 1).
3.2 Verdichter aufstellen 3.2 Compressor installation

3.2 Mise en place du compresseur
Aufstellort Place of installation
Lieu d’emplacement
Den Verdichter waagrecht aufstellen. Install the compressor horizontally.
Placer le compresseur horizontalement.
Bei Einsatz unter extremen Bedingun- For operation under extreme condi-
gen (z. B. aggressive Atmosphäre, tions (e. g. aggressive or corrosive En cas d'utilisation dans conditions extrê-
niedrige Außentemperaturen u. a.) atmospheres, low ambient tempera- mes (par ex. atmosphère agressive, tem-
geeignete Maßnahmen treffen. Ggf. tures etc.) suitable measures must be pératures extérieures basses, etc.)
empfiehlt sich Rücksprache mit der taken. Consultation with BITZER is prendre des mesures adéquates. Le cas
Firma BITZER. recommended. échéant, il est conseillé de consulter la
firme BITZER.
Abb. 1 Verdichter anheben Fig. 1 Lifting the compressor Fig. 1 Soulèvement du compresseur
4 KB-100-6
Schwingungsdämpfer Anti-vibration mountings Amortisseurs de vibrations
Der Verdichter kann starr befestigt The compressor can be rigidly mount- Le compresseur peut être monté rigide
werden, wenn keine Gefahr von ed, if no danger of breakage due to s’il n’y a aucun risque de rupture par
Schwingungsbrüchen im angeschlos- vibration exists in the associated vibrations dans le réseau de tuyauteries
senen Rohrleitungs-System besteht. pipeline system. For compressors raccordé. Pour les compresseurs
Dazu bei den Verdichtern 2KC-05.2(Y) .. 4CC-9.2(Y), 2KC-05.2(Y) .. 4CC-9.2(Y),
2KC-05.2(Y) .. 4CC-9.2(Y), 22EC-4.2(Y) .. 44CC-18.2(Y) and 22EC-4.2(Y) .. 44CC-18.2(Y) et
22EC-4.2(Y) .. 44CC-18.2(Y) und 4FDC-5Y .. 4CDC-9Y put a washer 4FDC-5Y .. 4CDC-9Y mettre
4FDC-5Y .. 4CDC-9Y zwischen jeden between each compressor foot and une rondelle entre chacun pied de
Verdichterfuß und Rahmen eine frame (part No. 313 095-01). compresseur et cadre (numéro de
Scheibe legen (Teile-Nummer 313 pièce 313 095-01).
Otherwise the compressor must be
095-01).
fixed on anti-vibration mountings Dans le cas contraire, le montage doit se
Andernfalls muss der Verdichter auf (fig. 2). This is particulary required faire sur des amortisseurs (fig. 2). Ceci
Schwingungsdämpfern montiert wer- with mounting on shell and tube heat est particulièrement nécessaire pour le
den (Abb. 2). Dies ist insbesondere exchangers: montage sur des échangeurs de chaleur
bei der Montage auf Bündelrohr- multitubulaires:
Wärmeübertragern erforderlich:
! Verdichter nicht starr auf Wär-

meübertrager montieren.
Beschädigung des Wärmeüber-
! Do not mount the compressor
solidly onto the heat exchanger.
Damage of the heat exchanger
! Ne pas monter solidement le com-
presseur sur le échangeur de cha-
leur.
tragers möglich (Schwingungs- is possible (vibration fractures). Risque de détérioration d'échangeur
brüche). de chaleur (ruptures par vibration).
Montage von Saug- und Druckleitung: Mounting of discharge line and suc- Montage des conduites d'aspiration et de
• Verdichter auf die Dämpfungs- tion line: refoulement:
elemente stellen oder starr montie- • Mount compressors either flexible • Poser les compresseurs sur les lélé-
ren. In dieser Position (Betriebs- on damper elements or rigid. In this ments d'amortissement ou les fixer de
stellung) Saug- und Druckleitung position (operating mode) suction façon rigide. Dans cette position (posi-
spannungsfrei anschließen. and discharge tubes must be tion de travail), raccorder les conduites
connected stress-free. d'aspiration et de refoulement sans
contraintes sur celles-ci.
KB-100-6 5
Transport-Sicherungen Transport locks for condensing Sécurité de transport des groupes de
bei Verflüssigungssätzen units condensation
Um Transportschäden zu vermeiden If complete units are delivered the Pour les livraisons de groupes, les élé-
sind bei Verflüssigungssätzen im Lie- anti-vibration mountings are locked to ments antivibratoires sont bloqués avec
ferzustand die Schwingungsdämpfer prevent transport damages. These un dispositif de sécurité afin d'éviter des
der Verdichter durch Transport- locks must be removed after installa- détériorations durant le transport. Ceux-ci
Sicherungen blockiert. Diese Siche- tion (fig. 2). doivent être retirés après le montage
rungen müssen nach der Montage (fig. 2).
gelöst werden (Abb. 2).
Schwingungsdämpfer Typ I Anti-vibration mounting type I Amortisseur de vibrations type I

Nach Montage: After installation: Après montage:
• Rot gekennzeichnete Transport- • Remove the red coloured transport • Retirer les dispositifs de sécurité
sicherung À entfernen. locks À peints en rouge À.
• Befestigungsschrauben bzw. -mut- • Retighten the fixing screws or nuts • Resserrer fermement les vis de fixation
tern Á + Â wieder fest anziehen. Á & Â. resp. les écrous Á + Â.
Betrieb / Operation /
Transport Fonctionnement
3
Typ(e) I 2
M 8
A B
2
Typ(e) II
3
M 1 0
4
Schwingungsdämpfer Kurbelgehäuseseite Motorseite
Crankcase side2
Verdichter Anti-vibration mountings
Amortisseurs de vibrations
A Côté carter
B Motor side
Côté moteur
Compressor 3
M 1 0
Compresseur Bausatz-Nummer Härte Bausatz-Nummer Härte
Complete number Hardness Complete number Hardness
Numéro complet Dureté Numéro complet Dureté
Typ(e) I
2KC-05.2(Y) .. 2FC-3.2(Y) 370 000-19 43 Shore 370 000-19 43 Shore
2EC-2.2(Y) .. 2CC-4.2(Y) 370 000-20 55 Shore 370 000-20 55 Shore
22EC-4.2(Y) .. 22CC-8.2(Y) 370 000-20 55 Shore 370 000-20 55 Shore
4FC-3.2(Y) .. 4CC-9.2(Y) 370 000-20 55 Shore 370 000-20 55 Shore

4FDC-5Y .. 4CDC-9Y
44FC-6.2(Y) .. 4CC-18.2(Y) 370 000-20 55 Shore 370 000-20 55 Shore

Typ(e) II
4VCS-6.2(Y) .. 4NCS-20.2(Y) 370 003-05 gelb/yellow/jaune 370 003-06 grün/green/vert

4VES-6Y .. 4NES-20Y
4VDC-10Y .. 4NDC-20Y
44VCS-12.2(Y) .. 4(4)NCS-40.2(Y) 370 003-05 gelb/yellow/jaune 370 003-06 grün/green/vert

44VES-12Y .. 44NES-40Y
Abb. 2 Feder- und Dämpfungselemente Fig. 2 Anti-vibration mountings Fig. 2 Ressorts et plots antivibratoires
6 KB-100-6
Schwingungsdämpfer Typ II Anti-vibration mounting type II Amortisseur de vibrations type II
Vor Transport: Before transport: Avant le transport:
• Selbstsichernde Mutter À zum • Tighten the self-locking nut À until • Serrer l’écrou autobloquant À, jusqu’à
Transport des Aggregates anzie- the baseplate of the compressor Á ce que la plaque de fond Á du com-
hen, bis die Bodenplatte Á des Ver- rests on the guide sleeve Â. presseur repose sur la douille de gui-
dichters auf der Führungshülse Â dage Â.
After installation:
aufliegt.
• Loosen the nut À until the slotted Aprés le montage:
Nach Montage: washer Ã can be removed. • Desserrer l’écrou autobloquant À
• Mutter À so weit lösen, bis sich die • Remove the slotted washer Ã. jusqu’à ce que la rondelle entaillée Ã
geschlitzte Unterlagscheibe Ã ent- puisse être enlevée.
fernen Iässt. • Retirer la rondelle entaillée Ã.
• Unterlagscheibe Ã entfernen.
3.3 Rohrleitungen anschließen 3.3 Pipeline connections 3.3 Raccordements de tuyauterie

! Verdichter steht unter Überdruck ! Compressor is under pressure ! Le compresseur est sous pression
durch Schutzgas. with holding charge. avec gaz de protection.
Verletzungen von Haut und Injury of skin and eyes possible. Blessures de la peau et des yeux
Augen möglich. Wear safety goggles while work- possibles.
Bei Arbeiten am Verdichter ing on compressor. Lors de travaux sur le compresseur,
Schutzbrille tragen! Do not open connections before porter des lunettes de protection !
Anschlüsse nicht öffnen, bevor pressure has been released. Ne pas ouvrir les raccords avant
Überdruck abgelassen ist. d'avoir évacué la surpression.
! Lufteintritt unbedingt vermeiden!

Absperrventile bis zum Evakuie-
ren geschlossen halten.
! Absolutely avoid penetration
of air!
The shut-off valves should
! Eviter absolument l'introduction
d'air !
Maintenir les vannes d'arrêt fermées
remain closed until evacuating. jusqu'à la mise sous vide.
Rohr-Anschlüsse Pipe connections Raccordements de tuyauterie

Die Rohr-Anschlüsse sind so ausge- The pipe connections are designed to Les raccordements sont exécutés de
führt, dass Rohre in den gängigen accept tubes with standard millimetre façon à ce que les tubes usuels en milli-
Millimeter- und Zoll-Abmessungen or inch dimensions. Solder connec- mètres et en pouces puissent être utili-
verwendet werden können. Löt-An- tions have stepped diameters. sés. Les raccords à braser ont plusieurs
schlüsse haben gestufte Durchmesser. According to the size the tube can be diamètres successifs. Suivant la section,
Je nach Abmessung wird das Rohr pushed more or less into the fitting. le tube sera inséré plus ou moins profon-
mehr oder weniger tief eintauchen. dément.
! Ventile nicht überhitzen!

Während und nach dem Löten
Ventilkörper kühlen!
! Do not overheat the valves!
Cool valve body while and after
brazing!
! Ne pas surchauffer les vannes !
Refroidir les corps de vanne lors du
brasage et après !
Maximale Löttemperatur 700°C. Max. brazing temperature Température de brasage maximale
700°C. 700°C.
Rohrleitungen Pipelines Tuyauteries

Grundsätzlich nur Rohrleitungen und Only use tubes and components D'une manière générale, on ne doit utiliser
Anlagen-Komponenten verwenden, which are que des tubes et des composants
die • clean and dry inside (free from • propres et secs à l'intérieur (pas de
• innen sauber und trocken sind (frei slag, swarf, rust, and phosphate calamine, de copeaux métalliques, de
von Zunder, Metallspänen, Rost- coatings) and dépôts de rouille et de phosphates) et
und Phosphat-Schichten) und • which are delivered with an air tight • qui sont livrés hermétiquement clos.
• luftdicht verschlossen angeliefert seal.
werden.
KB-100-6 7
! Bei Anlagen mit längeren Rohr-

leitungen oder wenn ohne
Schutzgas gelötet wird: Saug-
! Plants with longer pipe lines or if
soldered without protection gas:
Install cleaning suction side filter
! Monter un filtre de nettoyage (maille
< 25 µm) à l'aspiration, dans les
installations avec de longues tuyau-
seitigen Reinigungsfilter ein- (mesh size < 25 µm). teries ou quand le brasage est réa-
bauen (Filterfeinheit < 25 µm). lisé sans gaz inerte.
! Verdichterschaden möglich!
Im Hinblick auf hohen Trock-
nungsgrad und zur chemischen
! Compressor damage possible!
Generously sized high quality fil-
ter driers must be used to
! Dégâts sur le compresseur possi-
bles !
Utiliser des filtres déshydrateurs lar-
Stabilisierung des Kreislaufs ensure a high degree of dehy- gement dimensionnés et de qualité
müssen reichlich dimensionierte dration and to maintain the appropriée (tamis moléculaire avec
Filtertrockner geeigneter Qualität chemical stability of the system taille des pores adaptée) afin d'as-
verwendet werden (Molekular- (molecular sieves with specially surer le haut niveau de dessiccation
Siebe mit speziell angepasster adjusted pore sice). requis et la stabilité chimique du cir-
Porengröße). cuit.
3.4 Anlaufentlastung (SU) und 3.4 Start unloading (SU) and 3.4 Démarrage à vide (SU) et
Leistungsregelung (CR) Capacity control (CR) Régulation de puissance (CR)
Die Ventil-Oberteile werden zum The upper parts of the valves are Les parties supérieures des vannes sont
Schutz gegen Transportschäden als delivered separately packed to avoid livrées séparément afin d'éviter des dété-
Beipack geliefert. Sie müssen vor transport damage. These valve parts riorations durant le transport; elles doi-
dem Evakuieren montiert werden. must be fitted in place of the sealing vent être montées avant la mise sous
Dazu den Blindflansch gegen das flanges before the compressor is vide. Pour cela, il faut remplacer la bride
Oberteil wechseln. evacuated. d'obturation par la partie supérieure de la
vanne.
! Verdichter steht unter Druck ! Compressor is under pressure ! Compresseur est sous pression
durch Schutzgas! by holding charge! par gaz de protection !
Schwere Verletzungen möglich. Severe injuries possible. Graves blessures possibles.
Verdichter auf drucklosen Release the pressure in the Retirer la pression sur le compres-
Zustand bringen! compressor! seur !
Schutzbrille tragen! Wear safety goggles! Porter des lunettes de protection !
Um Verwechslungen zu vermeiden, ist To avoid mistakes the cylinder head is Pour éviter les confusions, la tête de
der Zylinderkopf mit "SU" bzw. "CR" marked with "SU" resp. "CR". A pin in culasse est identifiée avec "SU" ou plutôt
gekenzeichnet. Ein Pass-Stift in der the flange surface only allows the cor- "CR". Une goupille de positionnement
Flanschfläche erlaubt nur die richtige rect assembly. logée dans la bride assure un assembla-
Positionierung. ge correct.
H P S U H P H P C R
" S U " " C R "
L P L P L P
A n la u fe n tla s tu n g L e is tu n g s r e g e lu n g
S ta r t U n lo a d in g C a p a c ity C o n tr o l
D é m a r r a g e à v id e R é g u la tio n d e
p u is s a n c e
Abb. 3 Anlaufentlastung und Leistungs- Fig. 3 Start unloading and capacity Fig. 3 Démarrage à vide et régulation de
regelung control puissance
8 KB-100-6
Anlaufentlastung SU Start unloading SU Démarrage à vide SU
• optional für: • Option for: • Option pour:
- 2EC-2.2(Y) .. 4NCS-20.2(Y) - 2EC-2.2(Y) .. 4NCS-20.2(Y) - 2EC-2.2(Y) .. 4NCS-20.2(Y)
- 22EC-4.2(Y) .. 44NCS-40.2(Y) - 22EC-4.2(Y) .. 44NCS-40.2(Y) - 22EC-4.2(Y) .. 44NCS-40.2(Y)
- 4FDC-5Y .. 4NDC-20Y - 4FDC-5Y .. 4NDC-20Y - 4FDC-5Y .. 4NDC-20Y
- 4VES-6Y .. 4NES-20Y - 4VES-6Y .. 4NES-20Y - 4VES-6Y .. 4NES-20Y
• Nachrüsten erfordert Austausch • Retrofit requires exchange of the • En cas de montage ultérieur une
des Zylinderkopfs cylinder head échange du tête de culasse est néces-
saire.
Vierzylinder-Verdichter: Four cylinder compressors:
Die SU kann grundsätzlich auf einer In general the SU can be mounted on Pour des compresseurs à quatre cylin-
der beiden Zylinderbänke montiert either one of the cylinder banks. ders: Le SU peut être monté en général
werden. Position bei werkseitig mon- Position in case of factory mounting sur une des deux culasses. Position en
tierter SU siehe Abbildung 4. see figure 4. cas de montage en usine voir figure 4.
Lieferumfang enthält Druckgas-Über- Extent of delivery includes the dis- La protection contre la surchauffe des
hitzungsschutz. Montage siehe Kapi- charge gas temperature protection. gaz au refoulement est part de l’étendue
tel 4.2. For mounting see chapter 4.2. de la fourniture. Montage voir chap. 4.2.
Bei Anlaufentlastung wird ein Rück- With start unloading a check valve is En cas de démarrage à vide, il est néces-
schlagventil in der Druckgasleitung required in the discharge line. saire de placer un clapet de retenue dans
erforderlich. la conduite de refoulement.
Leistungsregelung CR Capacity control CR Régulation de puissance CR

• optional für: • Option for: • Option pour:
- 4FC-3.2(Y) .. 4NCS-20.2(Y) - 4FC-3.2(Y) .. 4NCS-20.2(Y) - 4FC-3.2(Y) .. 4NCS-20.2(Y)
- 44FC-6.2(Y) .. 44NCS-40.2(Y) - 44FC-6.2(Y) .. 44NCS-40.2(Y) - 44FC-6.2(Y) .. 44NCS-40.2(Y)
- 4FDC-5Y .. 4NDC-20Y - 4FDC-5Y .. 4NDC-20Y - 4FDC-5Y .. 4NDC-20Y
• Nachrüsten erfordert Austausch • Retrofit requires exchange of the • En cas de montage ultérieur une
des Zylinderkopfs cylinder head échange du tête de culasse est néces-
saire.
Die CR kann grundsätzlich auf einer In general the CR can be mounted on
der beiden Zylinderbänke montiert either one of the cylinder banks. Le CR peut être monté en général sur
werden. Position bei werkseitig mon- Position in case of factory mounting une des deux culasses. Position en cas
tierter CR siehe Abbildung 4. see figure 4. de montage en usine voir figure 4.
! Der LP-Anschluss des CR-

Zylinderkopfs darf nicht für den
Niederdruck-Wächter verwendet
! The LP connection of the CR
cylinder head must not be used
for low pressure control.
! Ne pas utiliser le raccord LP de la
tête de culasse CR par pressostat
basse pression.
werden.
Weitere Erläuterungen siehe Techn. For further explications see Technical Pour plus d'explications, voir Informations
Informationen KT-100 und KT-110. Informations KT-100 and KT-110. Techniques KT-100 et KT-110.
CR
• 4FC-3.2(Y) .. 4NCS-20.2(Y)
• 44FC-6.2(Y) .. 44NCS-40.2(Y)
• 4FDC-5Y .. 4NDC-20Y
• 4VES-6Y .. 4NES-20Y
• 44VES-12Y .. 44NES-40Y
SU
Abb. 4 Position der Zylinderköpfe für Fig. 4 Position of cylinder heads for Fig. 4 Position de têtes de culasse pour
Anlaufentlastung SU und start unloading SU and démarrage à vide SU et
Leistungsregelung CR capacity control CR régulation de puissance CR
bei werkseitiger Montage if factory mounted en cas de montage en usine
KB-100-6 9
VARICOOL-System VARICOOL System Système VARICOOL
Die Verdichter 2KC-05.2(Y) .. The compressors 2KC-05.2(Y) .. Les compresseurs 2KC-05.2(Y) ..
4CC-9.2(Y) sind in einem neuartigen 4CC-9.2(Y) are designed with a newly 4CC-9.2(Y) sont réalisés dans un systè-
VARICOOL-System ausgeführt: Durch developed VARICOOL system. Only me VARICOOL moderne. Par la rotation
einfaches Drehen des Sauggas-Filters by rotating the suction gas filter, differ- facile du filtre d’aspiration on peut com-
kann zwischen unterschiedlichen ent operation modes can easily be muter entre differentes modes de fonc-
Betriebsarten umgeschaltet werden. switched over. tionnement.
• SL(A) "Sauggas-Kühlung": • SL(A) "suction gas cooling": • SL(A) "refroidissement de gaz aspiré":
Standard-Betriebsart standard operation mode fonctionnement standard
Klima- und Normalkühlung sowie Air-conditioning or medium tempera- pour domaine de climatisation et de
Tiefkühlung mit R404A / R507A ture application and for low temper- réfrigération à moyenne température
Der Motor wird hier mit Sauggas ature cooling with R404A / R507A ou pour réfrigération à basses tempé-
gekühlt. Ggf. wird Zusatzlüftung bei The motor is cooled by suction gas. ratures avec R404A / R507A
extremen Betriebs-Bedingungen Additional cooling is possibly Le moteur est refroidi par gaz aspiré.
erforderlich. required with extrem operating En cas utile refroidissement addition-
conditions. nel peut être nécessaire pour des
• SL(B) "Direkt-Ansaugung":
conditions de service extrêmes.
für Tiefkühlung mit R22 • SL(B) "direct suction":
(R404A / R507A auf Anfrage) low temperature cooling with R22 • SL(B) "aspiration directe":
Das Sauggas wird direkt in die Zylin- (R404A / R507A upon request) pour la réfrigération à basses tempéra-
der geführt. Bei dieser Betriebsart The suction gas is directly led into tures avec R22 (R404A / R507A sur
muss immer Zusatzlüftung verwen- the cylinders. This operation mode demande)
det werden – entweder mittels always requires external air cooling Le gaz aspiré est directement dirigé dans
Zusatzlüfter oder Aufstellung des – either by additional fan or location le cylindres. Cette mode de fonctionne-
Verdichters im Verflüssiger-Luftstrom. of the compressor in the condenser ment doit être opéré avec refroidissement
air stream. additionel – soit pour ventilateur additio-
nel ou pour location du compresseur
dans le courant d’air du condenseur.
SL(A) SL(B)
Abb. 5 VARICOOL-System Fig. 5 VARICOOL system Fig. 5 Système VARICOOL
10 KB-100-6
Anschlüsse Connections Raccords
2KC-05.2 (Y) .. 2FC-3.2(Y)

S L D L
3 (L P ) 1 (H P ) 6 1 0 5 9
1 /8 "-2 7 N P T F 1 /8 "-2 7 N P T F M 8 Ø 1 1 7 /1 6 "-2 0 U N F 1 1 /8 " -1 8 U N F
S L D L 1 (H P ) 3 (L P )
2EC-2.2(Y) .. 2CC-4.2(Y) 1 /8 "-2 7 N P T F 1 /8 "-2 7 N P T F
5 9 6 1 0
7 /1 6 "-2 0 U N F 1 1 /8 "-1 8 U N F M 1 0 Ø 1 2
D L S L 1 (H P ) 3 (L P )
4FC-3.2(Y) .. 4CC-9.2(Y) 1 /8 "-2 7 N P T F 1 /8 "-2 7 N P T F
4FDC-5Y .. 4CDC-9Y
1 / 2 (H P ) 5 9 6 1 0
1 /8 "-2 7 N P T F 7 /1 6 "-2 0 U N F 1 1 /8 "-1 8 U N F M 1 0 Ø 1 2
4VCS-6.2(Y) .. 4NCS-20.2(Y)
4VDC-10Y .. 4NDC-20Y D L S L 1 (H P ) 2 (H P )
1 /8 "-2 7 N P T F 1 /8 "-2 7 N P T F
4VES-6Y .. 4NES-20Y
3 (L P ) 4 5 / 8 2 1 6 1 0 1 6
1 /8 "-2 7 N P T F 1 /8 "-2 7 N P T F 1 /4 "-1 8 N P T F 1 / 2 ''- 1 4 N P T F M 1 0 x 1 ,5 Ø 1 2 M 2 0 x 1 ,5
KB-100-6 11
22EC-4.2(Y) .. 22CC-8.2(Y)
3 (L P ) S L D L 1 (H P ) 1 (H P ) 3 (L P )
1 /8 "-2 7 N P T F 1 /8 "-2 7 N P T F 1 /8 "-2 7 N P T F 1 /8 "-2 7 N P T F
5 8 Ø 1 3 6 1 0
1 /4 "-1 8 N P T F 1 /4 "-1 8 N P T F M 1 0 x 1 ,5 Ø 1 2
44FC-6.2(Y) .. 44CC-18.2(Y)
D L 1 (H P ) 3 (L P ) S L D L 1 (H P ) 3 (L P )
1 /8 "-2 7 N P T F 1 /8 "-2 7 N P T F 1 /8 "-2 7 N P T F 1 /8 "-2 7 N P T F
5 8 Ø 1 3 6 1 0
1 /4 "-1 8 N P T F 1 /4 "-1 8 N P T F M 1 0 x 1 ,5 Ø 1 2
44VCS-12.2(Y) .. 44NCS-40.2(Y) & 44VES-12Y .. 44NES-40Y

D L S L 4 3 (L P ) D L 1 (H P ) 2 (H P )
1 / 8 ''- 2 7 N P T F 1 / 8 ''- 2 7 N P T F 1 / 8 ''- 2 7 N P T F 1 / 8 ''- 2 7 N P T F
1 6
M 2 0 x 1 ,5
5 2 1 8 Ø 2 1 6 1 0
1 / 4 ''- 1 8 N P T F 1 / 2 ''- 1 4 N P T F 1 / 8 ''- 2 7 N P T F M 1 0 x 1 ,5 Ø 1 2
Anschluss-Positionen Connection positions Position des raccords
1 Hochdruck-Ausschluss (HP) 1 High pressure connection (HP) 1 Raccord de haute pression (HP)
2 Druckgas-Temperaturfühler (HP) 2 Discharge gas temp. sensor (HP) 2 Sonde de température du gaz au
oder CIC-Sensor or CIC-Sensor refoulement (HP) ou sonde de CIC
3 Niederdruck-Anschluss (LP) 3 Low pressure connection (LP) 3 Raccord de basse pression (LP)
4 CIC-System: Einspritzdüse (LP) 4 CIC-System: spray nozzle 4 Système CIC: gicleur (LP)
– montiertes Schraderventil entfernen – remove Schader valve – retirer le vanne Schrader
5 Öleinfüll-Stopfen 5 Oil fill plug 5 Bouchon pour le remplissage d’huile
6 Ölablass-Stopfen 6 Oil drain plug 6 Bouchon de vidange d’huile
8 Ölrückführung (Ölabscheider) 8 Oil return (oil separator) 8 Retour d’huile (séparateur d’huile)
9 Ölschauglas 9 Oil sight glass 9 Voyant
10 Ölsumpfheizung 10 Crankcase heater 10 Résistance de carter
16 Anschluss für Ölüberwachung 16 Connection for oil monitoring 16 Raccord pour contrôle d'huile (sonde
(Ölsensor oder Öldifferenzdruck- (oil sensor or differential oil pressure d'huile ou pressostat différentiel d'huile
Schalter "Delta-P") switch "Delta-P") "Delta-P")
21 Anschluss für Ölserviceventil 21 Connection for oil service valve 21 Raccord pour vanne de service d’huile
SL Saugleitung SL Suction line SL Conduite d’aspiration

DL Druckleitung DL Discharge line DL Conduite de refoulement
12 KB-100-6
4 Elektrischer Anschluss 4 Electrical connection 4 Raccordement électrique
4.1 Allgemeine Hinweise 4.1 General recommendations 4.1 Indications générales
Verdichter und elektrisches Zubehör Compressor and electrical accessories Compresseur et accessoires électriques
entsprechen der EU-Niederspan- are in accordance with the EC Low correspondent à la Directive CE Basse
nungsrichtlinie 73/23/EWG (CE 96). Voltage Directive 73/23/EEC (CE 96). Tension 73/23/CEE (CE 96).
Elektrische Anschlüsse gemäß The electrical installation is to be car- Réaliser l’exécution de l’installation élec-
Prinzipschaltbild ausführen. Sicher- ried out according to the wiring dia- trique conformément au schéma de prin-
heitsnormen EN 60204, IEC 60364 gram. Observe the safety standards cipe. Respecter en les normes de sécuri-
und nationale Schutzbestimmungen EN 60204, IEC 60364 and national té EN 60204, IEC 60364 et les prescrip-
berücksichtigen. safety regulations. tions de sécurité locales.
! Gefahr von Kurzschluss durch

Kondenswasser im Anschluss-
kasten!
! Danger of short circuit caused
by condensing water in the
terminal box!
! Danger de court circuit, provoqué
de l'eau de condensation dans la
boîte de raccordement !
Nur genormte Kabel-Durch- Use standard cable bushings N'utiliser que des passages de
führungen verwenden und auf only and ensure proper sealing câble standard et s'assurer que
gute Abdichtung bei der when mounting. l'étanchéification est correcte pen-
Montage achten. dant le montage.
Elektrische Kabel-Verbindungen auf Check electrical cable connections on Vérifier les raccords des câbles élec-
festen Sitz prüfen. tight fitting. triques sur ajustement solide.
Bei der Dimensionierung von Motor- For the dimensions of the motor con- Pour le dimensionnement des contac-
schützen, Zuleitungen und Sicherun- tactors, cables and fuses: teurs de moteur, des câbles d'alimenta-
gen: tion et des fusibles:
! Maximalen Betriebsstrom bzw.

maximale Leistungsaufnahme
des Motors zu Grunde legen.
! Maximum operating current or
max. power consumption of the
motor should be the base.
! Le courant de service maximal resp.
la puissance absorbée max. de mo-
teur sont à prendre en considération.
Schützauslegung: Contactor selection: Selection des contacteurs:
nach Gebrauchskategorie AC3. according to operational cate- d’après catégorie d’utilisation AC3.
gory AC3.
Spannungs- und Frequenzangaben Comparer les indications de tension et de
auf dem Typschild mit den Daten des Voltage and frequency data on the fréquence sur la plaque signalétique avec
Stromnetzes vergleichen. Der Motor name plate should be compared to the les données du réseau. Le moteur ne peut
darf nur bei Übereinstimmung ange- electrical supply data. The motor may être raccordé que s'il y a concordance.
schlossen werden. only be connected when these coincide. Raccorder les bornes du moteur confor-
Motorklemmen gemäß Anweisung auf Wire the motor terminals according to mément aux instructions se trouvant sur
dem Deckel des Anschlusskastens the indications on the terminal box le couvercle de la boîte de raccordement.
anschließen. cover.
Motorausführung Motor version Version de moteur

• 2KC-05.2(Y) .. 4CC-9.2(Y) • 2KC-05.2(Y) .. 4CC-9.2(Y) • 2KC-05.2(Y) .. 4CC-9.2(Y)
• 22EC-4.2(Y) .. 44NCS-40.2(Y) • 22EC-4.2(Y) .. 44NCS-40.2(Y) • 22EC-4.2(Y) .. 44NCS-40.2(Y)
• 4FDC-5Y .. 4NDC-20Y • 4FDC-5Y .. 4NDC-20Y • 4FDC-5Y .. 4NDC-20Y
Der Motor ist für zwei verschiedene The motor is designed for two diffe- Le moteur est dessiné pour deux ten-
Spannungen ausgelegt. Motor- rent voltages. For motor connection sions differentes. Raccordement moteur
Anschluss (Y oder ∆) siehe (Y or ∆) see instructions on cover of (Y ou ∆) voir description sur la couvercle
Anweisung auf Deckel des terminal box. de la boîte de raccordement.
Anschlusskastens.
KB-100-6 13
Teilwicklungs-Motor Part winding motor Moteur à bobinage partiel
• 4VCS-6.2(Y) .. 4NCS-20.2(Y) • 4VCS-6.2(Y) .. 4NCS-20.2(Y) • 4VCS-6.2(Y) .. 4NCS-20.2(Y)
• 44VCS-12.2(Y) .. 44NCS-40.28Y) • 44VCS-12.2(Y) .. 44NCS-40.28Y) • 44VCS-12.2(Y) .. 44NCS-40.28Y)
• 4VDC-10Y .. 4NDC-20Y • 4VDC-10Y .. 4NDC-20Y • 4VDC-10Y .. 4NDC-20Y
Reihenfolge der Teilwicklungen unbe- Closely observe part-winding order! Suivre absolument l’ordre d’enroule-
dingt beachten! ments !
First part winding (contactor K1):
1. Teilwicklung (Schütz K1): connections 1U1, 1V1, 1W1 1. enroulement (contacteur K1):
Anschlüsse 1U1, 1V1, 1W1 Second part-winding (contactor K2): raccords 1U1, 1V1, 1W1
2. Teilwicklung (Schütz K2): connections 2U1, 2V1, 2W1 2. enroulement (contacteur K2):
Anschlüsse 2U1, 2V1, 2W1 raccords 2U1, 2V1, 2W1
Time delay before connection of the
Zeitverzögerung bis zum Zuschalten second part-winding max. 0.5 sec Retard de temps jusqu’au raccordement du
der 2. Teilwicklung max. 0,5 sec deuxième enroulement max. 0,5 sec
! Gefahr von Motorschäden!

Vertauschte Anordnung der
elektrischen Anschlüsse führt
! Danger of motor damage!
Wrong wiring results in opposing
or displaced rotating fields due
! Danger de défauts de moteur !
Une inversion dans les raccorde-
ments électriques engendre des
zu gegenläufigen oder im to changed phase angle. This champs tournants en opposition ou
Phasenwinkel verschobenen leads to locked rotor conditions. décalés dans l'angle de phase et
Drehfeldern und dadurch zu Mount connections correctly! aboutit à un blocage.
Blockierung. Réaliser correctement les raccorde-
Anschlüsse korrekt ausführen! ments !
Motor für Y/D-Anlauf (Option) Motor for Y/D start (option) Moteur à démarrage Y/D (option)
• 4VDC-10Y .. 4NDC-20Y • 4VDC-10Y .. 4NDC-20Y • 4VDC-10Y .. 4NDC-20Y
Zeitverzögerung bis zum Umschalten Time delay before switching from star Retard de temps jusqu’à commuter de
von Stern- auf Dreieck-Betrieb darf to delta should not exceed two se- l’étoile à triangle ne doit pas excéder
zwei Sekunden nicht übersteigen. conds. deux secondes.
! Gefahr von Motorschäden!

Vertauschte Anordnung der
elektrischen Anschlüsse führt zu
! Danger of motor damage!
Wrong wiring results in a short
circuit.
! Danger de défauts de moteur !
Une inversion dans les raccordements
électriques provoque un court-circuit.
Kurzschluss. Mount connections correctly! Réaliser correctement les raccorde-
Anschlüsse korrekt ausführen! ments !
4.2 Schutz-Einrichtungen 4.2 Protection devices 4.2 Dispositifs de protection
Motor-Schutzeinrichtungen Motor protection devices Dispositifs de protection du moteur

! Ausfall der Motor-Schutzeinrich-

tung und des Motors durch fehler-
haften Anschluss und/oder
! Break-down of the motor protec-
tion device and the motor due to
incorrect connection and/or
! Possibilité de défaillance du disposif
de protection du moteur et du
moteur par raccord incorrect et/ou
Fehlbedienung möglich! operation errors possible! erreur de l'opérateur !
Klemmen M1-M2 am Verdichter Terminals M1-M2 at compressor Les bornes M1-M2 du compresseur
und B1-B2 am Motorschutzgerät and B1-B2 at motor protection et B1-B2 au dispositif de protection
sowie orangene Kabel des device as well as orange cables du moteur ainsi que les câbles oran-
Motorschutzgeräts und lose Kabel of motor protection device and ges du dispositif de protection du
dürfen nicht mit Steuer- oder loose cables must not come into moteur et les câbles lâches ne doi-
Betriebsspannung in Berührung contact with the control or supply vent en aucun cas être mises en
kommen! voltages! contact avec la tension de comman-
de ou de service !
14 KB-100-6
SE-B1 SE-B1 SE-B1
ist im Anschlusskasten fest eingebaut. is mounted inside the terminal box. est logé dans la boîte de raccordement.
Die Messleitungen für Motor-PTC sind The cables for the PTC sensors are Les câbles des sondes CTP du moteur
verdrahtet. Weitere Anschlüsse already connected. Other connections sont raccordés. Autres connexions confor-
gemäß Prinzipschaltbild bzw. should be made according to the wir- mément au schéma de principe resp. à
Technische Information KT-122. ing diagram and Technical Information l'Information Technique KT-122.
KT-122.
Druckgas-Temperaturfühler Discharge gas temperature Sonde de température du gaz au

sensor refoulement
Sonderzubehör für
• 4FC-3.2(Y) .. 4NCS-20.2(Y) Special accessoryfor Accessoire particulier pour
• 44FC-6.2(Y) .. 44NCS-40.2(Y) • 4FC-3.2(Y) .. 4NCS-20.2(Y) • 4FC-3.2(Y) .. 4NCS-20.2(Y)
• 4FDC-5Y .. 4NDC-20Y • 44FC-6.2(Y) .. 44NCS-40.2(Y) • 44FC-6.2(Y) .. 44NCS-40.2(Y)
• 4VES-6Y .. 4NES-20Y • 4FDC-5Y .. 4NDC-20Y • 4FDC-5Y .. 4NDC-20Y
• 44VES-12Y .. 44NES-40Y) • 4VES-6Y .. 4NES-20Y • 4VES-6Y .. 4NES-20Y
kann nachgerüstet werden. • 44VES-12Y .. 44NES-40Y) • 44VES-12Y .. 44NES-40Y)
can be retrofitted. peut être monté ultérieurement.
• Fühlerelement am HP-Anschluss
(2) installieren (Seite 12). • The sensor should be fitted in the • La sonde est à installer sur le raccord
- Verdichter mit integrierter Anlauf- HP connection (2) (page 12). HP (2) (page 12).
entlastung: - Compressors with integrated start - Pour les compresseurs avec démar-
Der Fühler muss in den Anlauf- unloading: rage à vide intégré:
entlastungs-Zylinderkopf einge- The sensor must be fitted into the La sonde doit être montée sur la tête
baut werden (siehe Abb. 6). start unloading cylinder head (see de culasse du démarrage à vide (voir
figure 6). figure 6).
• Messleitungen in Reihe zu den
Motor-PTC schalten (siehe • The sensor cable should be con- • Les fils correspondants sont branchés
Prinzipschaltbild). nected in series with the motor en série avec ceux des sondes CTP
PTC sensors (see wiring diagram) du moteur (voir scéma de principe).
R e s e t
1 2
L N B 1 B 2 1 2 1 4 1 1
S E -B 1
P T C
U V W
(R ) (C ) (S )
Z X Y
H P S U H P
L P L P
Legende Legend Légende

1 Druckgas-Temperaturfühler 1 Discharge gas temperature sensor 1 Sonde de température du gaz de
2 Anlaufentlastungs-Zylinderkopf 2 Start unloading cylinder head refoulement
2 Tête de culasse du démarrage à vide
Abb. 6 Druckgas-Temperaturfühler Fig. 6 Mounting the discharge gas Fig. 6 Monter le sonde de température du
anschließen temperature protection gaz de refoulement
KB-100-6 15
Druck-Wächter (HP + LP) Pressure limiters (HP & LP) Limiteurs de pression (HP + LP)
are necessary in order to limit the
sind erforderlich, um den Einsatz- sont nécessaires pour délimiter la plage
operating range of the compressor to
bereich des Verdichters so abzusi- de fonctionnement du compresseur de
avoid inadmissible operating condi-
chern, dass keine unzulässigen façon à ce que des conditions de fonc-
tions.
Betriebsbedingungen auftreten kön- tionnement inadmissibles soient exclues.
For position of connections see
nen. Position des raccords, voir page 11.
page 11.
Anschluss-Position siehe Seite 11. Ne raccorder, en aucun cas, les limiteurs
By no means pressure limiters may
Druck-Wächter keinesfalls am de pression au raccord de service de la
be connected to the service connec-
Service-Anschluss des Absperrventils vanne d’arrêt !
tion of the shut-off valve!
anschließen!
Crankcase heater Résistance de carter

Ölsumpfheizung
ensures the lubricity of the oil even garantit le pouvoir lubrifiant de l'huile,
gewährleistet die Schmierfähigkeit
after long standstill periods. It pre- même après des longues périodes sta-
des Öls auch nach längeren Still-
vents increased refrigerant solution in tionnaires. Elle permet d'éviter un enri-
standszeiten. Sie verhindert stärkere
the oil and therefore a reduction of chissement de l'huile en fluide frigorigène
Kältemittel-Anreicherung im Öl und
viscosity. et par conséquent, une baisse de la vis-
damit Viskositätsminderung.
cosité.
The crankcase heater must be ener-
Die Ölsumpfheizung muss im Still-
gized during standstill for La résistance de carter doit etre utliser
stand des Verdichters betrieben wer-
• outdoor installation of the compres- durand des périodes stationaires en cas
den bei
sor • d’installation extérieure du compres-
• Außen-Aufstellung des Verdichters
• long shut-off periods seur
• langen Stillstandszeiten
• high refrigerant charge • de longues périodes d’immoblisation
• großer Kältemittel-Füllmenge
• danger of refrigerant condensation • de haute charge de fluide frigorigène
• Gefahr von Kältemittel-
into the compressor • de risque de condensation de fluide fri-
Kondensation in den Verdichter
gorigène dans le compresseur
Connections are according to the
Anschluss gemäß Prinzipschaltbild.
wiring diagram. For further details see Raccordement conformément au schéma
Weitere Details siehe Technische
Technical Information KT-150. de principe. Pour des détails supplemen-
Information KT-150.
taires voir Information Technique KT-150.
CIC-System CIC-System Système CIC

dient zur Absicherung der thermischen maintains the thermal application lim- sert à délimiter la plage de fonctionne-
Anwendungsgrenzen bei R22-Tiefküh- its with R22 low temperature opera- ment du point de vue thermique en cas
lung. Technische Beschreibung und tion. For technical description and d'emploi du R22 en basses températures.
Hinweise zu Montage und elektri- instructions for fitting and electrical Description technique et indications pour
schem Anschluss analog zu connections see Technical Information le montage et le raccordement électrique,
Technischer Information KT-130. KT-130. voir information technique KT-130.
! Mechanischer Schaden am
Verdichter möglich!
CIC-System und Leistungsrege-
! Possible mechanical damage of
the compressor!
Do not operate CIC-system and
! Possible défaut mécanique au com-
presseur !
Ne pas opérer le système CIC et la ré-
lung nicht gleichzeitig betreiben! capacity control simultaneously! gulation de puissance simultanément !
16 KB-100-6
5 In Betrieb nehmen 5 Commissioning 5 Mise en service
Der Verdichter ist ab Werk sorgfältig The compressor is already thoroughly Le compresseur est soigneusement
getrocknet, auf Dichtheit geprüft und dehydrated, tested for leaks and séché en usine, son étanchéité est
mit Schutzgas (N2) befüllt. under pressure with holding charge contrôlée et il est rempli avec un gaz de
(N2). protection (N2).
! Druckfestigkeit und Dichtheit der

gesamten Anlage bevorzugt mit
getrockneten Stickstoff (N2) prü-
! Test the strength pressure and
the tightness of the entire plant
preferably with dry nitrogen (N2).
! Essayer la résistance à la pression
et l'étanchéité de toute l’installation
préféremment avec l'azote sec (N2).
fen. Compressor must be put out of Compresseur doit être remis hors
Bei Verwendung von getrockne- circuit when using dried air – du circuit quand l'air sec est vitilisé.
ter Luft Verdichter aus dem keep the shut-off valves closed. – maintenir les vannes d’arrêt fer-
Kreislauf nehmen – mées.
Absperrventile unbedingt
geschlossen halten.

Verdichter darf keinesfalls mit By no means the compressor Ne faire, en aucun cas, les essais
Sauerstoff oder anderen techni- may be pressure tested with de pression sur le compresseur
schen Gasen abgepresst wer- oxygen or other industrtial avec de l'oxygène ou tout autre gaz
den! gases! technique !

! Dem Prüfmedium (N2 oder Luft) ! Never add refrigerant to the test ! Ne jamais ajouter fluide frigorigène
keinesfalls Kältemittel beimi- gas (N2 or air) – e. g. as leak au gaz d'essai (N2 ou air) – par ex.
schen – z. B. als Leck-Indikator. indicator. comme indicateur de fuite.
Kritische Verschiebung der Critical shift of the refrigerant Décalage critique de la limite d’in-
Kältemittel-Zündgrenze bei ignition limit with high pressure flammabilité du fluide frigorigène
Überdruck möglich! possible! possible, en cas de surpression !
Umweltbelastung bei Leckage Environmental pollution with Pollution de l'environnement en
und beim Abblasen! leakage or when deflating! cas de fuite ou d’évacuation du
système !
5.1 Druckfestigkeit prüfen 5.1 Strength pressure test 5.1 Essayer la résistance à la pression
Kältekreislauf (Baugruppe) entspre- Evaluate the refrigerant circuit (as- Essayer le circuit frigorifique (groupe as-
chend EN 378-2 prüfen (oder gültigen sembly) according to EN 378-2 (or semblé) correspondant à EN 378-2 (ou
äquivalenten Sicherheitsnormen). Der valid equivalent safety standards). The normes de sécurité équivalentes, qui sont
Verdichter wurde bereits im Werk compressor had been already tested valables). Le compresseur était déjà
einer Prüfung auf Druckfestigkeit in the factory for strength pressure. essayé à l'usine sur son résistance à la
unterzogen. Eine Dichtheitsprüfung Therefore a tightness test (5.2) is suf- pression. Par ça un essai d'étanchéité
(5.2) ist deshalb ausreichend. ficient. (5.2) est suffisiant.
Wenn dennoch die gesamte Baugrup- However, if the whole assembly is test- En cas d'essayer néanmoins la résistance
pe auf Druckfestigkeit geprüft wird: ed for strength pressure: à la pression du tout le groupe assemblé:
Prüfdruck des Verdichters darf Test pressure may not exceed Le timbrage ne doit pas excéder
die maximal zulässigen Drücke the maximum operating pres- les pressions de service maximales
nicht überschreiten, die auf dem sures indicated on the name qui sont marquées sur la plaque
Typschild genannt sind! plate! d'identité !
Bei Bedarf Absperrventile If necessary leave the shut-off En cas utile laisser les vannes d'ar-
geschlossen halten! valves closed! rêt fermées !
KB-100-6 17
5.2 Dichtheit prüfen 5.2 Tightness test 5.2 Essayer l'étanchéité
Kältekreislauf (Baugruppe) als Gan- Evaluate tightness of the entire refrig- Essayer tout le circuit frigorifique (groupe
zes oder in Teilen auf Dichtheit prüfen erant circuit (assembly) or parts of it – assemblé) ou des parties – conformé-
– entsprechend EN 378-2 (oder gülti- according to EN 378-2 (or valid equiv- ment à EN 378-2 (ou normes de sécurité
gen äquivalenten Sicherheitsnormen). alent safety standards) by using pre- équivalentes, qui sont valables). Utiliser
Dazu vorzugssweise mit getrockne- ferably an overpressure of dry nitro- préféremment une surpression avec de
tem Stickstoff einen Überdruck erzeu- gen. l'azote séché.
gen.

Prüfdrücke und Sicherheits- Test pressures and safety refer- Timbrages et indications de sécurité
hinweise siehe Kapitel 5.1. ences see chapter 5.1. voir chapitre 5.1.
5.3 Evakuieren 5.3 Evacuation 5.3 Tirage à vide
Ölsumpfheizung einschalten. Energize the crankcase heater. Mettre la résistance de carter en service.
Vorhandene Absperr- und Magnet- Open all shut-off valves and solenoid Ouvrir les vannes d'arrêt et les vannes
ventile öffnen. Das gesamte System valves. Evacuate the entire system magnétiques existantes. Procéder à la
einschließlich Verdichter auf Saug- including compressor using a vacuum mise sous vide de l'ensemble du systè-
und Hochdruckseite mit Vakuumpum- pump connected to the high and low me, y compris le compresseur, à l'aspira-
pe evakuieren. pressure sides. tion et au refoulement.
Bei abgesperrter Pumpenleistung When the pump is switched off a Un "vide stable" inférieur à 1,5 mbar doit
muss ein "stehendes Vakuum" kleiner "standing vacuum" of less than se maintenir après l'arrêt de la pompe à
als 1,5 mbar erreicht werden. 1.5 mbar must be maintained. vide.
Wenn nötig Vorgang mehrfach wieder- If necessary repeat this procedure En cas utile répéter plusieurs fois la pro-
holen. several times. cédure.
! Gefahr von Motor- und Verdich-

ter-Schaden!
Verdichter nicht im Vakuum star-
! Danger of motor and compres-
sor damage!
Do not start compressor under
! Danger de défaut du moteur et du
compresseur !
Ne pas démarrer le compresseur
ten! vacuum! sous vide.
Keine Spannung anlegen – auch Do not apply any voltage – not Ne pas mettre de tension – même
nicht zu Prüfzwecken! even for test purposes! pas en vue d'un essai !
5.4 Kältemittel einfüllen 5.4 Charging refrigerant 5.4 Remplir le fluide frigorigène
Nur zugelassene Kältemittel einfüllen Charge only permitted refrigerants Remplir seulement des fluides frigori-
(siehe Kapitel 2). (see chapter 2). gènes autorisés (voir chapitre 2).
• Bevor Kältemittel eingefüllt wird: • Before refrigerant is charged: • Avant remplir le fluide frigorigène:
- Ölsumpfheizung einschalten. - Energize the crankcase heater. - Enclencher la résistance de carter.
- Ölstand im Verdichter kontrollie- - Check the compressor oil level. - Contrôler le niveau d'huile dans le
ren. - Do not switch on the compressor! compresseur.
- Verdichter nicht einschalten! - Ne pas enclencher le compresseur !
• Charge liquid refrigerant directly
• Flüssiges Kältemittel direkt in den into the condenser resp. receiver. • Remplisser le fluide frigorigène liquide
Verflüssiger bzw. Sammler füllen, For systems with flooded evapora- directement dans le condenseur resp.
bei Systemen mit überflutetem tor refrigerant can be also charged le réservoir de liquide. Pour les sys-
Verdampfer evtl. auch in den Ver- into the evaporator. tèmes avec évaporateur noyé, le rem-
dampfer. plissage peut aussi se faire dans l'éva-
• After commissioning it may be nec-
porateur.
• Nach Inbetriebnahme kann es not- essary to add refrigerant:
wendig werden, Kältemittel zu Charge the refrigerant from the • Après la mise en service, il peut s'avé-
ergänzen: suction side while the compressor rer nécessaire de procéder à un
Bei laufendem Verdichter Kälte- is in operation. Charge preferably at appoint de fluide frigorigène:
mittel auf der Saugseite einfüllen, the evaporator inlet. Le compresseur étant en service,
am besten am Verdampfer-Eintritt. Blends must be taken from the introduire le fluide frigorigène du côté
Gemische müssen dem Füllzylin- charging cylinder as "solid liquid". aspiration, de préférence à l'entrée de
der als blasenfreie Flüssigkeit ent- l'évaporateur. Les mélanges doivent
nommen werden. être retirées du cylindre de remplissa-
ge en phase liquide et sans bulles.
18 KB-100-6
Bei Flüssigkeits-Einspeisung: If liquid is charged: En cas de remplissage en phase liquide:
! Gefahr von Nassbetrieb!
Äußerst fein dosieren!
Öltemperatur oberhalb 40°C
! Danger of wet operation!
Charge small amounts at a time!
Keep the oil temperature above
! Risque de fonctionnement en noyé !
Faire un dosage très fin.
Maintenir la température d'huile au-
halten. 40°C. dessus de 40°C.

Berstgefahr von Komponenten Explosion risk of components Danger d'éclatement des compo-
und Rohrleitungen durch hydrau- and pipelines by hydraulic over- sants et conduites par surpression
lischen Überdruck. pressure. hydraulique.
Überfüllung des Systems mit Avoid absolutely overcharging of Eviter absolument suralimentation
Kältemittel unbedingt vermeiden! the system with refrigerant! du système avec fluide frigorigène !
5.5 Kontrollen vor dem Start 5.5 Checks before starting 5.5 Contrôles avant le démarrage
• Öltemperatur (ca. 15 .. 20 K über • Oil temperature (approx. 15 .. 20 K • Température d’huile (environ 15 .. 20 K

Umgebungstemperatur bzw. saug- above ambient temperature resp. au-dessus de la temp. ambiante resp.
seitiger Sättigungstemperatur) suction side saturation tempera- temp. de vapeur saturée à l’aspiration)
ture)
• Ölstand • Niveau d'huile
(im markierten Schauglas-Bereich) • Oil level (dans la plage indiquée sur le voyant)
(within range on sight glass)
Bei Verdichter-Austausch: When exchanging a compressor: En cas de remplacement du compresseur:

! Es befindet sich bereits Öl im

Kreislauf. Deshalb kann es erfor-
derlich sein, einen Teil der Ölfül-
! Oil is already in the system.
Therefore it may be necessary
to drain a part of the oil charge.
! Il y a déjà de l’huile dans le circuit.
Pour cette raison il peut être néces-
saire de retirer une certaine quantité
lung abzulassen. If there are large quantities of oil d’huile.
Bei größeren Ölmengen im in the circuit (possibly from a Quand il y a des quantités importan-
Kreislauf (z. B. durch vorausge- preceding compressor damage), tes d’huile dans le circuit (p. ex. à la
gangenen Verdichterschaden) there is also a risk of liquid slug- suite d’un défaut du compresseur), il
besteht zudem Gefahr von Flüs- ging at start. existe un danger supplémentaire de
sigkeitsschlägen beim Start- Adjust oil level within the marked coups de liquide au démarrage.
vorgang. sight glass range! Ajuster le niveau d’huile dans la
Ölstand innerhalb markiertem plage indiquée sur le voyant !
Schauglasbereich halten!
• Einstellung und Funktion der • Setting and function of safety and • Réglage et fonction des dispositifs de
Sicherheits- und Schutz-Einrichtun- protection devices sécurité et de protection
gen
• Setting of time relays • Réglage des relais de temporisés
• Sollwerte der Zeitrelais
• Cut-out pressures of the high- and • Pression de coupure des limiteurs de
• Abschaltdrücke der Hoch- und low-pressure limiters haute et basse pression
Niederdruck-Wächter
• Are all shut-off valves opened? • Vannes d'arrêt ouvertes?
• Absperrventile geöffnet?
5.6 Startvorgang 5.6 Start-up procedure 5.6 Le démarrage
Schmierung / Ölkontrolle Lubrication / oil check Lubrification / contrôle de l’huile

Unmittelbar nach dem Start die The compressor lubrication should be Immédiatement après le démarrage, il faut
Schmierung des Verdichters kontrol- checked immediately after starting. contrôler la lubrification du compresseur.
lieren.
• Oil level ¼ to ¾ height of sight • Niveau d'huile entre ¼ et ¾ de la hau-
• Ölstand ¼ bis ¾ Schauglashöhe glass (repeat checks within the first teur du voyant (contrôles répétés pen-
(wiederholte Kontrollen innerhalb hours of operation). dant les premières heures de fonction-
der ersten Betriebsstunden). nement).
KB-100-6 19
Wenn größere Ölmengen nachgefüllt If larger quantities of oil must be Si de grandes quantités d'huile doivent
werden müssen: added: rajouter :
! Gefahr von Flüssigkeitsschlä-

gen!
Ölrückführung überprüfen.
! Danger of liquid slugging!
Check the oil return. ! Risque de coups de liquide !
Contrôler le retour d'huile.
! Gefahr von Nassbetrieb!

Druckgas-Temperatur minde-
stens 30 K (R22) oder mind. 20
! Danger of wet operation!
Keep the discharge temperature
at least 30 K (R22) or
! Risque de fonctionnement en noyé !
Maintenir la température du gaz de
refoulement d'au moins 30 K (R22)
K (R134a, R404A, R507A) über at least 20 K (R134a, R404A, ou d'au moins 20 K (R134a, R404A,
Verflüssigungstemperatur halten. R507A) above condensing tem- R507A) au-dessus de la températu-
perature. re de condensation.
Schwingungen Vibrations Vibrations

The whole plant especially the pipe-
Die gesamte Anlage insbesondere Contrôler l’ensemble de l’installation en
lines and capillary tubes must be
Rohrleitungen und Kapillarrohre auf particulier la tuyauterie et les tubes capillai-
checked for abnormal vibrations. If
abnormale Schwingungen überprüfen. res s’il existant des vibrations anormales.
necessary additional protective mea-
Wenn nötig, zusätzliche Sicherungs- Si nécessaire, prendre des mesures de
sures must be taken.
maßnahmen treffen. précaution adéquates.
! Rohrbrüche sowie Leckagen am

Verdichter und sonstigen Anla-
gen-Komponenten möglich!
! Pipe fractures and leakages at
compressor and other compo-
nents of the plant possible!
! Possibilité de ruptures de tuyau et
vidages an compresseur et autres
componets de l’installation !
Starke Schwingungen vermei- Avoid strong vibrations! Éviter des vibrations fortes !
den!
Schalthäufigkeit Switching frequency Nombre d’enclenchements

Der Verdichter sollte nicht häufiger als The compressor should not be started Le compresseur ne doit pas être mis en
8 mal pro Stunde gestartet werden. more than 8 times per hour. Thereby a service que 8 fois par heure. En plus une
Dabei die Mindest-Laufzeit nicht minimum running time should be durée de marche minimale doit être assu-
unterschreiten: guaranteed: rée:
Mindest-Laufzeit min. running time durée de marche min.
bis 5,5 kW 2 min to 5,5 kW 2 min à 5,5 kW 2 min
bis 15 kW 3 min to 15 kW 3 min à 15 kW 3 min
Betriebsdaten überprüfen Checking the operating data Contrôler des caractéristiques de

service
• Verdampfungstemperatur • Evaporating temperature
• Sauggastemperatur • Suction gas temperature • Température d’évaporation
• Verflüssigungstemperatur • Condensing temperature • Température du gaz aspiré
• Druckgastemperatur • Discharge gas temperature • Température de condensation
• Öltemperatur • Oil temperature • Température du gaz de refoulement
• Schalthäufigkeit • Switching frequency • Température de l’huile
• Stromwerte • Current data • Nombre d’enclenchements
• Spannung • Voltage • Valeurs du courant
Datenprotokoll anlegen. Prepare data protocol. • Tension
Dresser un procès-verbal.
20 KB-100-6
Besondere Hinweise für sicheren Special recommendations for safe Indications particulières pour un fonc-
Verdichter- und Anlagenbetrieb compressor and plant operation tionnement correct du compresseur et
de l'installation.
Analysen belegen, dass Verdichter- Analyses show that the vast majority
ausfälle meistens auf unzulässige of compressor failures occur due to Les analyses révèlent que la majorité des
Betriebsweise zurückzuführen sind. inadmissible operating conditions. This défauts compresseur résulte de condi-
Dies gilt insbesondere für Schäden is especially true for failures deriving tions de fonctionnement anormales. Ceci
auf Grund von Schmierungsmangel: from lack of lubrication: est vrai, en particulier, pour les dégâts
par manque de lubrification:
• Funktion des Expansionsventils – • Expansion valve operation – pay
Hinweise des Herstellers beachten! attention to the manufacturer’s • Fonctionnement du détendeur – se
- Korrekte Position und Befestigung guidelines! conformer aux indications du fabricant!
des Temperaturfühlers an der - Correct position and fixation of - Position et fixation correctes du bulbe
Saugleitung. Bei Einsatz eines the temperature bulb at the suc- sur la conduite d'aspiration. En présen-
Wärmetauschers, Fühlerposition tion line. When using a heat ce d'un échangeur de chaleur, position
wie üblich nach dem Verdampfer exchanger, place bulb behind du bulbe, comme d'habitude, à la sor-
anordnen – keinesfalls nach evaporator, as usual – in no case tie de l'évaporateur – en aucun cas
einem eventuell vorhandenen behind the internal heat exchang- après un échangeur de chaleur interne
internen Wärmeaustauscher. er if there is one. éventuellement disponible.
- Ausreichend hohe Sauggas- - Sufficient superheat. - Surchauffe des gaz aspirés suffisam-
Überhitzung. - Stable operation at all operating ment élevée.
- Stabile Betriebsweise bei allen and load conditions (also part - Fonctionnement stable pour toutes
Betriebs- und Lastzuständen load, summer / winter operation). les conditions de travail (également,
(auch Teillast, Sommer- / Winter- - Bubble-free refrigerant at expan- réduction de puissance, fonctionne-
betrieb). sion valve. ment été / hiver).
- Blasenfreie Flüssigkeit am Eintritt - Liquide exempt de bulles à l'entrée
• Avoid refrigerant migration (high
des Expansionsventils. du détendeur.
pressure to low pressure side) dur-
• Kältemittelverlagerung (Hoch- zur ing longer shut-off periods. • Eviter les migrations de fluide frigorigè-
Niederdruckseite) bei langen - Application of a crankcase heater. ne (de la haute vers la basse pression)
Stillstandszeiten vermeiden. - Pump down system (especially if en cas d'arrêts prolongés.
- Einsatz einer Ölsumpfheizung evaporator can get warmer than - Utilisation d'un chauffage carter.
- Abpumpschaltung (insbesondere suction line or compressor). - Arrêt par pump down (en particulier,
wenn Verdampfer wärmer werden - Automatic sequence change for si l'évaporateur peut devenir plus
kann als Saugleitung oder Ver- systems with multiple refrigerant chaud que la conduite d'aspiration ou
dichter). circuits. le compresseur).
- Automatische Sequenzumschal- - Inversion automatique des ordres de
tung bei Anlagen mit mehreren démarrage sur les installations avec
Kältemittel-Kreisläufen. plusieurs circuits frigorifiques.
Bei HFKW-Kältemitteln mit nied- Use of a liquid / suction line heat L'utilisation d'un échangeur de cha-
rigem Isentropenexponenten exchanger can have a positive leur (gaz aspirés / liquide) peut avoir
(R134a, R404A, R507A) kann effect on efficiency and com- une influence positive sur le coeffi-
sich ein Wärmeaustauscher pressor operation with HFC cient de performance et le mode de
(Sauggas / Flüssigkeit) positiv refrigerants having a low isen- fonctionnement de l'installation avec
auf Betriebsweise und Leis- tropic exponant (R134a, R404A, des fluides frigorigènes HFC avec
tungszahl der Anlage auswirken. R507A=). Place expansion valve un faible exposant isentropique
Temperaturfühler des Expansi- bulb as described above. (R134a, R404A, R507A). Placer le
onsventils wie oben beschrieben bulbe du détendeur comme décrit
anordnen. ci-dessus.
KB-100-6 21
6 Betrieb / Wartung 6 Operation / Maintenance 6 Service / Maintenance
6.1 Regelmäßige Kontrollen 6.1 Regular checks 6.1 Contrôles régulièrs
Anlage entsprechend den nationalen Examine regularly the plant according Vérifier l'installation régulièrement con-
Vorschriften regelmäßig prüfen. to national regulations. formément aux réglementations natio-
Dabei folgende Punkte kontrollieren: Check the following points: nales.
En ce cas contrôler les points suivants:
• Betriebsdaten (vgl. Kapitel 5.6) • Operating data (chapter 5.6)
• Caractéristiques de service (chap. 5.6)
• Ölversorgung (siehe Kapitel 5.6) • Oil supply (see chapter 5.6)
• Alimentation en huile (voir chap. 5.6)
• Schutz-Einrichtungen und alle Teile • Protection devices and all com-
zur Überwachung des Verdichters pressor monitoring parts (check • Dispositifs de protection et toutes
(Rückschlagventile, Druckgas- valves, discharge gas temperature pièces, qui surveillent le compresseur
Temperaturwächter, Druck-Wäch- limiter, pressure limiters... see (clapets de retenue, limiteur de tempe-
ter... siehe Kapitel 4.3 und 5.6) chapters 4.3 and 5.6) rature du gaz au refoulement, limiteurs
de pression... voir chapitres 4.3 et 5.6)
• Elektrische Kabel-Verbindungen • Check electrical cable connections
und Verschraubungen auf festen and screwed joints on tight fitting • Vérifier les raccords les câbles élec-
Sitz prüfen triques et les vissages raccords sur
• Tightening torques see KW-100
ajustement solide
• Schraubenanzugsmomente siehe
• Refrigerant charge, tightness test
KW-100 • Couples de serrage voir KW-100
• Update data protocol
• Kältemittelfüllung, Dichtheits- • Remplissage de fluide frigorigène,
prüfung essai d'étanchéité
• Datenprotokoll pflegen • Soigner le procès-verbal
Kondenswasser Condensation water Eau de condensation

Bei Anwendungen mit hoher For applications with high humidity in Dans le cas d'applications avec humidité
Luftfeuchtigkeit im Anschlusskasten, the terminal box, low suction gas de l'air élevée dans la boîte de branche-
geringer Sauggasüberhitzung superheat and/or insufficient sealing ment, avec faible surchauffe du gaz aspi-
und/oder unzureichender Abdichtung of the terminal box, condensation ré et/ou étanchéification insuffisante de la
des Anschlusskastens, kann es zu water may form in the terminal box. In boîte de branchement, la formation d'eau
Kondenswasserbildung im Anschluss- this case the condensation water may condensée est possible dans la boîte de
kasten kommen. In diesem Fall be drained by permanently removing branchement. Dans ce cas, l'eau conden-
besteht die Möglichkeit das Kondens- the drain plug (Fig. 7). sée peut être évacuée en enlevant en
wasser abzuleiten, indem der Ablass- permanence le bouchon de vidange
Stopfen (Abb. 7) dauerhaft entfernt (fig. 7).
wird.
! Wenn der Ablass-Stopfen ent-

fernt ist, sinkt die Schutzart des
Anschlusskastens von IP65 auf
! If the drain plug is removed, the
enclosure class of the terminal
box drops from IP65 to IP54.
! Lorsque le bouchon de vidange est
enlevé, la classe de protection de la
boîte de branche passe de IP65 à
IP54. IP54.
Abb. 7 Ablass-Stopfen für Kondenswasser Fig. 7 Drain plug for condensing water Fig. 7 Bouchon de vidange d'eau de
condensation
22 KB-100-6
Integriertes Druckentlastungsventil Internal pressure relief valve Soupape de surpression incorporée
für for pour
• 4NCS-12.2(Y), 4NCS-20.2(Y) • 4NCS-12.2(Y), 4NCS-20.2(Y) • 4NCS-12.2(Y), 4NCS-20.2(Y)
• 44NCS-24.2(Y), 44NCS-40.2(Y) • 44NCS-24.2(Y), 44NCS-40.2(Y) • 44NCS-24.2(Y), 44NCS-40.2(Y)
• 4VDC-20Y • 4VDC-20Y • 4VDC-20Y
• 4NES-12Y, 4NES-20Y • 4NES-12Y, 4NES-20Y • 4NES-12Y, 4NES-20Y
• 44NES-24Y, 44NES-40Y • 44NES-24Y, 44NES-40Y • 44NES-24Y, 44NES-40Y
Das Ventil ist wartungsfrei. The valve is maintenance free. Cette soupape n'exige aucun entretien.
Allerdings kann es nach wiederholtem Repeated opening of the valve due to Cependant des fuites permanentes peu-
Abblasen auf Grund abnormaler Be- abnormal operating conditions, how- vent se produire après l'avoir crachée à
triebsbedingungen zu stetiger Lecka- ever, may result in steady leakage. plusiers reprises en raison des conditions
ge kommen. Folgen sind Min- Consequences are losses in capacity de service anormales. Une capacité
derleistung und erhöhte Druckgas- and increased discharge temperature. réduite et une température du gaz de
temperatur. Ventil prüfen und ggf. aus- Check and replace the valve in this refoulement élevée sont des conse-
tauschen. case quences. Contrôler la soupape et la rem-
placer en cas utile.
6.2 Ölwechsel 6.2 Oil changing 6.2 Remplacement de l'huile
Ölwechsel ist bei fabrikmäßig gefertig- Oil changing is not normally neces- Un remplacement d'huile ne s'impose pas
ten Anlagen nicht zwingend erforder- sary for factory assembled plants. For pour les systèmes réalisés en usine. En
lich. Bei "Feld-Installationen" oder bei "field installations" and for applications cas de "réalisation sur le site" ou de fonc-
Einsatz nahe der Einsatzgrenze emp- near the operating limits a first oil tionnement auprès des limites du domai-
fiehlt sich ein erstmaliger Wechsel change is recommended after approx. ne d'application autorisé, un premier rem-
nach ca. 100 Betriebsstunden. Dabei 100 operating hours. This includes placement est préconisée après environ
auch Ölfilter und Magnetstopfen reini- cleaning the oil filter and magnetic 100 heures de fonctionnement. Nettoyer
gen. plug. alors également le filtre à huile et le bou-
Danach etwa alle 3 Jahre bzw. 10 000 After that the oil has to be replaced chon magnétique.
.. 12 000 Betriebsstunden Öl wech- approx. every 3 years or 10 000 .. Par la suite, remplacer l'huile tous les 3
seln. Dabei auch Ölfilter und Magnet- 12 000 operating hours. Clean also oil ans resp. après 10 000 ..12000 heures de
stopfen reinigen. filter and magnetic plug. fonctionnement. Nettoyer alors également
Ölsorten: siehe Kapitel 2. Oil types: See chapter 2. le filtre à huile et le bouchon magnétique.
Types d'huile: voir chapitre 2.
! Esteröle sind stark hygrosko-

pisch.
Feuchtigkeit wird im Öl chemisch
! Ester oils are strongly hygro-
scopic.
Moisture is chemically com-
! Les huiles ester sont fortement
hygroscopiques.
L'humidité est liée chimiquement
gebunden. Es kann nicht oder pounded with these oils. It can- dans les huiles. Elle ne peut pas
nur unzureichend durch Evaku- not be, or only insufficiently, être, ou de manière insuffisante
ieren entfernt werden. removed by evacuation. seulement, retirée lors de la mise
Äußerst sorgsamer Umgang Handle very carefully: sous vide.
erforderlich: Avoid air admission into the Manipulation très soignée exigée:
Lufteintritt in Anlage unbedingt plant and oil can. Use only Eviter l'introduction d'air dans l'ins-
vermeiden. Nur Original ver- originally closed oil drums! tallation. Utiliser seulement les
schlossene Ölgebinde verwen- bidons d'huile originals et clos !
den!
Altöl Umwelt gerecht entsorgen! Dispose of waste oil properly! L'huile usée devra être recyclée de
façon adaptée !
KB-100-6 23
7 Außer Betrieb nehmen 7 De-commissioning 7 Mise hors service
7.1 Stillstand 7.1 Standstill 7.1 Arrêt
Bis zur Demontage Ölsumpfheizung Keep the crankcase heater switched Laisser la résistance de carter mise en
eingeschaltet lassen. Das verhindert on until dismatling the compressor! service jusqu'au démontage du compres-
erhöhte Kältemittel-Anreicherung im This prevents increased refrigerant seur! Elle permet d'éviter un enrichisse-
Verdichter-Öl. solution in the compressor oil. ment de fluide frigorigène dans le com-
presseur.
7.2 Demontage des Verdichters 7.2 Dismantling the compressor 7.2 Démontage du compresseur
Bei Reparatureingriffen, die eine For repair work, that makes dismant- En vue d'une réparation, que fait un
Demontage notwendig machen, oder ling necessary, or when decommis- démontage nécessaire, ou de la mise
bei Außer-Betriebnahme: sioning them: hors service:
Absperrventile am Verdichter schlie- Close the shut-off valves at the com- Fermer les vannes d'arrêt du compres-
ßen. Kältemittel absaugen. Kältemittel pressor. Extract the refrigerant. Do not seur. Aspirer le fluide frigorigène. Ne pas
nicht abblasen, sondern Umwelt release the refrigerant but dispose it laisser le fluide frigorigène s’échapper,
gerecht entsorgen! properly! mais recycler le de façon adaptée !

! Verdichter kann unter Druck ! Compressor can be under ! Le compresseur peut-être sous
stehen! pressure! pression !
Schwere Verletzungen möglich. Severe injuries possible. Graves blessures possible.
Schutzbrille tragen! Wear safety goggles! Porter des lunettes de protection !
Verschraubungen oder Flansche an Open the threaded joints or flanges at Ouvrir les vissages ou les brides aux
den Verdichter-Ventilen öffnen. Ver- the compressor valves. Remove the vannes du compresseur. Enlever le com-
dichter ggf. mit Hebezeug entfernen. compressor if necessary with a hoist- presseur en cas échéant avec un engin
ing tool. de levage.
Verdichter entsorgen Disposing the compressor Mise à la ferraille du compresseur

Öl am Verdichter ablassen. Drain the oil at the compressor. Vider l'huile du compresseur.
Altöl Umwelt gerecht entsorgen! Dispose of waste oil properly! L’huile usée devra être recyclée de façon
80410201
adaptée !
Verdichter reparieren lassen oder Have the compressor repaired or dis-
Umwelt gerecht entsorgen. posed of properly. Faire réparer le compresseur ou le faire
recycler de façon adaptée.
Änderungen vorbehalten / Subject to change / Toutes modifications résérvées 04.10
Bitzer Kühlmaschinenbau GmbH

Eschenbrünnlestraße 15 • 71065 Sindelfingen, Germany
tel +49 (0) 70 31 932-0 • fax +49 (0) 70 31 932-147
www.bitzer.de • bitzer@bitzer.de
pressure switches
PSC9720 Mounting Montage Montage Adjustment Réglage Einstellung
SHT065N600(004) Montage Montaje Montaggio Instelling Ajuste Regolazione FRANÇAIS
Montagem Montering Kiinnitys Ajuste Justering Säätö
Montering Montering Mοντάρισµα Justering Justering Pύθµιση LISEZ ATTENTIVEMENT CES INSTRUCTIONS AVANT DE COM-
Instalace Seřízení ! MENCER L’INSTALLATION ET CONSERVEZ- LES POUR VOUS Y
Instruction sheet LP versions aut. reset
REFERER ULTERIEUREMENT
1. Vis de réglage de la consigne

2. Vis de réglage du différentiel (pas sur les modèles de réenclenchement
P77 A
C
B
On manuel)
3. Indicateur de consigne
Single Pressure Control A
C
4. Indicateur du différentiel (pas sur les modèles de réenclenchement
manuel)
Off 5. Case de serrure (si elle existe)
Specification Description Spezifikation B 6. Vis de la case de serrure (si elle exixte)
Specificatie Especificación Specifiche 7. Bouton de réenclenchement (pour les modèles à réenclenchement
P
Especificação Specifikationer Erittely min. - 0.5 bar
Setpoint manuel uniquement)
Beskrivelse Spesifikasjoner Προδιαγραφέσ 8. Perçage de drainage
Technická data
LP versions man. reset Le modèle P77 est un régulateur de pression destiné à détecter la pression
de réfrigérants non corrosifs. Les séries P77xxx-97xx conviennent égale-
C On > 0.5 bar ment dans l’emploi d’applications d’ammoniaque.
A
B D’après la norme EN 60730 c’est un régulateur incorporé, action type 1,

conçu pour un montage sur surface plane et utilisé dans des environnements
C normalement pollués.
A
Off
B Cet appareil est destiné à assurer des fonctions de régulation. Lorsque la
panne ou le mauvais fonctionnement de ce dernier risque d'entraîner des
P dommages matériels ou corporels, il est de la responsabilité de l'installateur
Setpoint de prévoir des organes de sécurité indépendants afin de ne pas utiliser le
min. - 0.5 bar régulateur en équipement de sécurité.
INSTALLATION
HP versions aut. reset NE PAS TOURNER LES VIS SCELLEES!
C
A On
3 4 1 2 5 7 6 B
Remarque
Cet appareil est fourni avec un perçage de drainage situé à l’arrière afin de
drainer les condensats de façon constante. Dans des conditions normales
A
C de montage, c’est-à-dire lorsqu’il est fixé bien droit contre le mur. Cette
Off mesure est suffisante en cas d’utilisation normale répondant aux conditions
B
IP54. Si le montage est différent, veillez à ce que lesmesures respectent les
conditions de la classe IP54 et assurent la fonction de drainage en perma-
min. 3 bar
P nence.
Setpoint
! Couper l’alimentation électrique avant d’enlever le couvercle.

HP versions man. reset
> 3.5 bar (DIN models)
B > 3 bar
Câblage
A
On Tous les raccordements doivent être conformes aux normes en vigueur et ne
C peuvent être réalisés que par du personnel autorisé.
En cas d’utilisation de câble souple multi-brins, utiliser un embout à sertir.
B
A
Procédure de contrôle
Off
C Après avoir terminé l’installation, observez au moins trois cycles complets de
fonctionnement pour s’assurer que tous les composants fonctionnent cor-
P rectement. Si cela n’est pas le cas, contactez votre fournisseur.
min. 3 bar
Setpoint
Wiring Raccordement Verdrahtung
Bedrading Cableado Cablaggio
Cablagem Ledningar Jodotus LP aut./man. C DEUTSCH
Elektrisk installation Kabling Kαλωδίωση M
Zapojení A BITTE LESEN SIE DIESE ANWEISUNGEN VOR DER INSTALLA-
Line ~ ! TION SORGFÄLTIG DURCH UND BEWAHREN SIE SIE ZUR
WEITEREN VERWENDUNG AUF.
max. 20 A
T min.: -50 °C B 1 Sollwerteinstellschraube
DIN models.: -20 °C 2 Differentialeinstellschraube (Nicht bei Modellen mit manueller Rück-
stellung)
C 3 Sollwertanzeige
T max.: +55 °C A HP aut. 4 Differentialanzeige (Nicht bei Modellen mit manueller Rückstellung)
5 Sicherungsscheibe (falls zutreffend)
B C D A 6 Sicherungsschraube (falls zutreffend)
Mounting Montage Montage Line ~
Montage Montaje Montaggio 4x M4x8 7 Rückstelltaste (Nur Modelle mit manueller Rückstellung)
Montagem Montering Kiinnitys max. 20 A M 8 Drainage-Öffnung
Montering Montering Mοντάρισµα B Der P77 ist ein Druckregler zum Fühlen des Drucks nichtagressiver Kühl-
Instalace
mittel. Die Baureihe P77xxx-97xx ist auch für den Einsatz in Verbindung mit
Ammoniak geeignet.
G 2 HP man.
C Dieses ist entsprechend EN 60730 ein Wirkungsweise Typ 1, Integriertes
0.5 to 4 mm Regel- und Steuergerät, Geeignet als Aufbaugerät, z. B. für Wandmontage
(20-12 AWG) A und für Anwendung in Umgebungsbedingungen mit üblicher Verunreini-
Line ~ gung.
max. 20 A M Diese Regler sind ausschließlich zur Verwendung als Bedienungselemente
B vorgesehen. In Situationen, in denen das Versagen eines Bedienungs-
elements Personenschäden oder Sachverluste nach sich ziehen kann, ist
der Installateur dafür verantwortlich, entsprechende Vorrichtungen oder
Systeme einzubauen, die einem Regelversagen entgegenwirken oder die
Specification Description Spezifikation als entsprechende Frühwarnsysteme dienen.
Specificatie Especificación Specifiche
Especificação Specifikationer Erittely Montage
Beskrivelse Spesifikasjoner Προδιαγραφέσ PLOMBIERSCHRAUBEN NICHT ANZIEHEN!
Technická data
Adjustment Réglage Einstellung Hinweis
Instelling Ajuste Regolazione An der Rückseite dieses Gerät befindet sich eine Drainage-Öffnung, über die
Electrical rating: ~16(10) A, 380V Kondenswasser permanent abgeführt wird. Unter normalen Montage-
Ajuste Justering Säätö
... 230V, 12W (pilot duty only) bedingungen, d.h. in aufrechter Position an einer Wand, gewährleistet diese
Justering Justering Pύθµιση
Seřízení Enclosure: IP54 according to DIN 40050 and IEC 144 Vorkehrung eine normale Leistung gemäß den Anforderungen von Schutz-
Amb. temp. limits: -50 to +55 °C for standard models art IP54. Bei einer anderen Montageposition ist durch entsprechende
-20 to +55 °C for DIN approved models Vorkehrungen sicherzustellen, daß die Anforderungen von Schutzart IP54
Storage temp.: -50 to +55 °C erfüllt werden und eine permanente Drainage gewährleistet ist.
Max. bellows press.: Range -0.3 to 2 bar : 4 bar
-0.5 to 7 bar : 22 bar ! Vor dem Entfernen des Deckels Spannung abschalten.
(ammonia models only) -0.5 to 7 bar : 14 bar
1 to 10 bar : 15 bar Verdrahtung
0.35 to 21 bar : 30 bar Alle Verdrahtungen müssen den am Einsatzort geltenden Vorschriften
3 to 30 bar : 33 bar entsprechen und sind ausschließlich dazu befugten Personen vorbehalten.Bei
Vewendung feindrätiger Leitungen sind Adernendhülsen zuverwenden.
note: 1 bar = 100 kPa ≈ 14.5 psi Überprüfung
Vor dem Verlassen der Anlage sollten Sie diese mindestens drei Betriebs-
zyklen beobachten und überprüfen, daß alle Komponenten ordnungsgemäß
funktionieren. Sollte dies nicht der Fall, wenden Sie sich bitte an Ihren
Up Händler.
ENGLISH NEDERLANDS
READ THIS INSTRUCTION SHEET CAREFULLY BEFORE IN- NEEM DEZE INSTRUCTIES GRONDIG DOOR ALVORENS U BE-
Diff. ! STALLING, RETAIN IT SAFELY FOR FUTURE REFERENCE. ! GINT MET HET INSTALLEREN EN BEWAAR ZE VOOR TOEKOM-
STIG GEBRUIK
1 Setpoint adjustment screw
Down 2
3
Differential adjustment screw (not on manual reset models)
Setpoint indicator
1
2
Setpoint instelschroef
Differentie instelschroef (niet op man. reset modellen)
4 Differential indicator (not on manual reset models) 3 Setpoint aanwijsschaal
5 Lock plate (if applied) 4 Differentie aanwijsschaal (niet op man. reset modellen)
6 Lock plate screw (if applied) 5 Borgplaat (indien meegeleverd)
7 Reset button (manual reset models only) 6 Borgplaat schroef (indien meegeleverd)
8 Drainhole 7 Reset drukknop (allen op man. rest modellen)
8 Condens afvoeropening
The P77 is a pressure control designed to sense pressure of non- corrosive
Setpoint refrigerants. The P77xxx-97xx series are also suitable for use in ammonia
applications.
De P77 is een pressostaat ontworpen voor het meten van drukken van niet
corrosive koelmiddelen. De P77xxx-97xx series zijn ook te gebruiken voor
ammoniak toepassingen.
According to EN 60730 it is a type 1 action, incorporate control, suitable for
surface mounting on a plane surface and for use in normal pollution situation. Volgens EN 60730 is het een type 1 aktie in te bouwen apparaat, geschikt
voor montage op een plat oppervlak en geschikt voor gebruik in een normaal
These controls are designed for use only as operating controls. Where an vervuilde omgeving.
operating control failure would result in personal injury or loss of property it
is the responsibility of the installer to add devices or systems that protect Deze apparaten zijn alleen ontworpen voor gebruik als regelaar. Als een
against, or warn of, control failure. foutieve werking van de regelaar persoonlijk letsel of schade kan veroorza-
ken, moet de installateur beveiliging of alarm apparatuur aansluiten die
INSTALLATION aangeeft dat de regelaar niet funktioneert.
DO NOT TURN SEALED SCREWS !
Montage
Note NIET DRAAIEN AAN AFGELAKTE SCHROEVEN
This device is provided with a drainhole on the backside for constant draining
of condensate. Under normal mounting conditions i.e. in upright position Opmerking
against a wall, this provision is sufficient for a normal performance under IP54 Dit apparaat is voorzien van een condens afvoeropening, voor permanente
conditions. For a different way of mounting be sure that provisions will be afvoer van condens. Onder normale omstandigheden, d.w.z. in verticale
made to maintain the IP54 class conditions and permanent drain function. positie tegen een wand gemonteerd, is deze voorziening voldoende om
onder IP54 condities te kunnen functioneren. Bij een ander montage wijze
! Disconnect from power supply before the cover is removed. dient erop te worden gelet dat voorzieningen worden getroffen zodat de
permanente afvoer van condens alsmede de IP54 bescherming gehand-
included on Wiring haafd blijft.
All wiring should conform to local codes and must be carried out by
DIN models authorized personnel only. When using multi-stranded wire apply a cable ! Schakel de voedingsspanning af voordat het deksel wordt verwijderd.
Max. 100 °C ferrule to the cable end.
Bedrading
Check out procedure De installatie, de elektrische aansluiting en de instellingen dienen overeen
Before leaving the installation observe at least three complete operating te stemmen met de plaatselijke voorschriften en mogen enkel worden
cycles to be sure that all components are functioning correctly. If not contact uitgevoerd door bevoegd personeel.
your supplier. Indien een draad met flexibele kern wordt toegepast dient het uiteinde van
de draden te worden voorzien van een ader eindhuls.
Controleprocedure
Controleer, voordat u de installatie zelfstandig laat werken, gedurende ten
minste drie complete werkcycli of alle onderdelen correct werken. Werkt de
Litho in the Netherlands 9646EP installatie niet correct, neem dan contact op met uw leverancier.
ESPAÑOL SVENSKA NORSK
LEA DETENIDAMENTE ESTA HOJA DE INSTRUCCIONES AN- LÄS NOGA DESSA INSTALLATIONSANVISNINGAR INNAN IN- LES DENNE VEILEDNINGEN GRUNDIG FØR INSTALLERING, OG
! TES DE REALIZAR LA INSTALACION Y GUARDELA PARA ! STALLATIONEN UTFÖRS OCH BEVARA DEM FÖR FRAMTIDA ! GJEM DEN FOR FREMTIDIG BRUK.
FUTURAS CONSULTAS REFERENS.
1. Skive for settpunkt.
1 Tornillo de ajuste del punto de control 1 Inställningsskruv för inställningspunkt 2. Differensial justeringsskrue (ikke på modeller med manuell tilbake-
2 Tornillo de ajuste diferencial (no está presente en los modelos de 2 Inställningsskruv för differentieljustering (ej på modeller med manuell stilling).
restauración manual) nollställning) 3. Settpunktindikator.
3 Indicador del punto de control 3 Indikator för inställningspunkt 4. Differensial indikator (ikke på modeller med manuell tilbakestilling).
4 Indicador diferencial (no está presente en los modelos de restauración 4 Indikator för differentialjustering (ej på modeller med manuell nollställ- 5. Låseplate (hvis levert)
manual) ning) 6. Låseplateskrue (hvis levert)
5 Placa de bloqueo (si se aplica) 5 Låsplatta (om använd) 7. Tilbakestillingsknapp (kun på modeller med manuell tilbakestilling).
6 Tornillo de la placa de bloqueo (si se aplica) 6 Skruv för låsplatta (om använd) 8. Dreneringshull
7 Botón de restauración (sólo en los modelos de restauración manual) 7 Nollställningsknapp (enast på modeller med manuell nollställning)
8 Agujero de drenaje 8 Avloppshål P77 er en trykkregulator som er konstruert for føling av trykk i ikke-korrosive
kjølemedier. P77xxx-97xx serien er også egnet til bruk med ammoniakk.
El P77 es un control de presión diseñado para detectar la presión de P77 är en tryckkontroll som konstruerats för att avkänna trycket av icke-
refrigerantes no corrosivos. La serie P77xxx-97 también es adecuada para korrosiva kylmedel. P77 xxx-97xx serien är även lämpliga för Ifølge EN 60730 er det en type 1 funksjon, inkorporert kontroll, tilpasset for
su utilización en aplicaciones con amoníaco. amoniaktillämpningar. frontmontasje på en plan front og for bruk i normalt forurensede omgivelser.
Según EN 60730, es un acción tipo 1, control incorporado, adecuado para I hänvisningen till EN 60730 är av typ 1 styrning , inkorporerad styrning Disse regulatorene er kun konstruert for bruk som driftsregulatorer. Hvis en
montaje en superficie en una superficie plana y para uso en condiciones de lämpade för montering på plan yta i en normalt nedsmutsad omgivning. feil på en driftsregulatur kan føre til fare for personer eller materielle skader,
contaminación normal. er det installatørens ansvar å sørge for installering av anordninger eller
Denna styrenhet är utformad för att användas som opererande styrenhet och systemer som beskytter mot, eller advarer om, feil på regulatoren.
Estos controles están diseñados para ser utilizados solamente como contro- skall därför endast användas som sådan. Det är installatörens ansvar att
les de funcionamiento. En los casos en que un fallo de control de funciona- förse installationen med enheter och/eller säkerhetssystem som förebygger Montering
miento pudiera producir daños personales o a propiedades, es responsabi- att eventuell skada tillfogas personer eller egendom till följd av driftfel i IKKE VRI PÅ DE FORSEGLEDE SKRUENE!
lidad del instalador añadir los dispositivos o sistemas que protejan o styrenheten.
adviertan de los fallos de control. Merk
Installation Denne regulatoren har et dreneringshull på baksiden for kontinuerlig drene-
INSTALACIÓN VRID EJ PÅ DE FÖRSEGLADE SKRUVARNA ring av kondens. Monteres under normale forhold i vertikal stilling på veggen.
NO GIRE LOS TORNILLOS SELLADOS ! Dette er tilstrekkelig for normal ytelse under forhold tilsvarende IP54. Ved
Obs! annen montering må man påse at det tas tiltak for å oppnå forhold tilsvarende
Nota Denna styrenhet är på baksidan försedd med ett avloppshål för konstant klasse IP54 og permanent drenering.
Este dispositivo se suministra con un agujero de drenaje en la parte posterior dränering av kondens. Under normala monteringsförhållanden, t ex i upprätt
para un drenaje constante del condensado. En condiciones de montaje läge på en vägg, förser detta med normala prestanda under IP54-villkor. För ! Koble fra tilførselspenning før deksel demonteres.
normales, es decir, en posición vertical contra una pared. Esta condición es annan typ av montering, försäkra att åtgärder vidtas för att upprätthålla IP54-
suficiente para obtener un rendimiento normal, en condiciones IP54. Para klassens villkor och för konstant dräneringsfunktion.
Kabling
una forma de montaje distinta, asegúrese de que se mantengan las condi- Kabling skal utføres i samsvar med lokale forskrifter og må bare utføres av
ciones de clase IP54 y la función de drenaje permanente. ! koppla bort spänningen innan täcklocket tas bort. autorisert personell. Ved bruk av fler-trådig kabel, bruk kabelsko på endene.
! Desconectar la corriente antes de quitar la tapa. Ledningar Kontrollprosedyre

All kabeldragnig ska utföras enligt gällande bestämmelser och får endast Før installasjonen forlates, må man observere minst tre komplette drifts-
Cableado utföras av behörig personal. När det används mångdledad kabel, sätt dit i en sykluser, og være sikker på at alle komponenter funksjonerer riktig. Hvis ikke
Todo el cableado debe cumplir las normativas locales y debe realizarse kabelsko i kabeländarna. må leverandøren kontaktes.
solamente por el personal autorizado. Cuando se utiliza cable flexible aplicar
terminales en los extremos. Kontrollera proceduren
Efter installationen bör man övervaka minst tre hela operationscyklar fungerar
Procedimiento de comprobación som de ska. Om detta inte är fallet, kontakta leverantören. EΛΛHNIKA
Antes de finalizar la instalación, observe por lo menos tres ciclos de
operación completos para asegurarse que todos los componentes estén
∆IABAΣTE ΠPOΣEKTIKA AYTEΣ ΤIΣ O∆HΓIEΣ ΠPIN APXIΣETE
funcionando correctamente. Sino es así, póngase en contacto con su
proveedor.
! THN EΓKATAΣTAΣH KAI ΦYΛAΞTE TIΣ ΓIA MEΛΛONTIKH XPHΣH
1 Bίδα ρύθµισησ τησ τιµήσ αναφοράσ

2 Bίδα ρύθµισησ τησ διαφοράσ πίεσησ (δεν υπάρχει στα µοντέλα
ITALIANO SUOMI στα οποία η επαναφορά (reset) γίνεται µε το χέρι)
3 Ένδειξη τησ τιµήσ αναφοράσ
4 Ένδειξη τησ διαφοράσ πίεσησ (δεν υπάρχει στα µοντέλα στα
GERE ATTENTAMENTE LE ISTRUZIONI PRIMA DELL’INSTAL- LUE TÄMÄ OHJELEHTINEN ENNEN ASENNUSTA HUOLELLI-
! LAZIONE E lSERVARE PER FUTURE CONSULTAZIONI ! SESTI JA SÄILYTÄ SE MYÖHEMMÄN TARPEEN VARALTA
5
οποία η επαναφορά γίνεται µε το χέρι)
AσφαλιστικÞ έλασµα (εάν έχει τοποθετηθεί)
6 Bίδα του ασφαλιστικού ελάσµατοσ (εάν έχει τοποθετηθεί)
1 Vite di regolazione del valore di riferimento 1 Asetusarvon säätöruuvi 7 Kουµπί επαναφοράσ (µÞνο για µοντέλα στα οποία η επαναφορά
2 Vite di regolazione del differenziale (eccetto modelli ad azzeramento 2 Erotuksen säätöruuvi (ei manuaalisissa malleissa) (reset) γίνεται µε το χέρι)
manuale) 3 Asetusarvon ilmaisin 8 Oπή αποστράγγισησ
3 Indicatore del valore di riferimento 4 Erotuksen ilmaisin (ei manuaalisissa malleissa)
4 Indicatore del differenziale (eccetto modelli con azzeramento manua- 5 Lukon varmistuslaatta (mikäli tilattu) H συσκευή P77 είναι µονάδα ελέγχου πίεσησ, σχεδιασµένη να µετρά
le)
6 Varmistusruuvi (mikäli tilattu) την πίεση µη διαβρωτικών ψυκτικών µέσων. Tα µοντέλα P77xxx-97xx
5 Piastra di bloccaggio (se prevista)
7 Nollausnappula (vain manuaalisissa malleissa) είναι επίσησ κατάλληλα για χρήση σε εφαρµογέσ Þπου χρησιµοποιείται
6 Vite della piastra di bloccaggio (se prevista)
8 Tyhjennysreikä αµµωνία.
7 Pulsante di azzeramento (solo modelli con azzeramento manuale)
8 Foro di scarico
P77 on paineen säädin, joka on tarkoitettu mittaamaan ruostumattomien Σύµφωνα µε το πρÞτυπο EN 60730, είναι ενέργεια τύπου 1,
Il dispositivo P77 è un regolatore di pressione in grado di rilevare la pressione kylmälaitteiden painetta. P77xxx-97xx sarjat sopivat käytettäviksi myös ενσωµατωµένη διάταξη ελέγχου, κατάλληλη για τοποθέτηση σε
επίπεδη επιφάνεια και για χρήση σε κανονικέσ συνθήκεσ σε περιβάλλον
di refrigeranti non corrosivi. Le serie P77xxx-97xx sono adatte anche per ammoniakkijäähdytyskoneissa.
l’impiego a contatto con l’ammoniaca. µε ρύπουσ.
EN 60730- normin mukaan kyseessä on tyyppiä 1 toiminta, laitteeseen Αυτοί οι µηχανισµοί ελέγχου έχουν σχεδιαστεί ώστε να
Secondo le EN 60730 è un azione tipo 1, Regolatore incorporato, adatto per kiinteästi kuuluva säädin, soveltuu asennettavaksi tasaiselle pinnalle ja χρησιµοποιηθούν αποκλειστικά ωσ ελεγκτέσ λειτουργίασ. Aποτελεί
montaggio su una superficie piatta e per uso in situazioni di normale ευθύνη του τεχνικού εγκατάστασησ να προσθέσει µηχανισµούσ ή
inquinamento. voidaan käyttää normaalissa saastetilanteessa.
συστήµατα αποτροπήσ ή προειδοποίησησ βλαβών του ελεγκτή, ώστε
να αποτραπεί το ενδεχÞµενο πρÞκλησησ σωµατικών βλαβών ή υλικών
Questi dispositivi hanno esclusivamente la funzione di comandi. Se un Nämä ohjausreleet on tarkoitettu vain laitteiston toiminnan ohjaukseen. Jos ζηµιών στην περίπτωση κάποιασ δυσλειτουργίασ του ελεγκτή.
comando può provocare danni alle persone o alle cose, è responsabilità ohjaushäiriö voi johtaa henkilö- tai aineellisiin vahinkoihin, asentajan velvol-
dell’installatore aggiungere gli opportuni dispositivi o sistemi di protezione o lisuutena on huolehtia tarvittavista lisälaitteista tai -järjestelmistä, jotka EΓKATAΣTAΣH
di segnalazione dello stato di guasto del comando stesso. suojaavat ihmisiä ja laitteistoa ohjaushäiriön seurauksilta tai varoittavat MHN ΣTPEΨETE TIΣ ΣΦPAΓIΣMENEΣ BI∆EΣ !
häiriöstä.
INSTALLAZIONE
Σηµείωση
NON SBLOCCARE LE VITI SIGILLATE ! ASENNUS Στο οπίσθιο µέροσ τησ συσκευήσ υπάρχει µια οπή αποστράγγισησ για
ÄLÄ VÄÄNNÄ SINETÖITYJÄ RUUVEJA συνεχή αποµάκρυνση των υγροποιούµενων ατµών. Eφ’ Þσον η συσκευή
Nota
έχει τοποθετηθεί µε τον κανονικÞ τρÞπο, δηλαδή σε Þρθια θέση
Questo dispositivo presenta un foro sul retro per lo scarico continuo della
condensa. In normali condizioni di montaggio, ossia, in posizione verticale
Huomio επάνω σε τοίχο, η οπή αυτή επαρκεί για κανονική λειτουργία υπÞ τουσ
Tämä laite on varustettu takaosassa sijaitsevalla tyhjennysreiällä Þρουσ που προβλέπει η κλάση IP54. Eάν η συσκευή είναι τοποθετηµένη
a parete, risulta sufficiente per prestazioni normali in classe IP54. Anche in
jatkuvan kosteuden poistumisen varmistamiseksi. Normaaleissa olo- διαφορετικά, βεβαιωθείτε Þτι έχουν ληφθεί τα απαραίτητα µέτρα
caso di montaggio in posizione diversa, assicurarsi che sia mantenuta la
suhteissa laite tulee kiinnittää pystysuoraan seinää vasten. Tämä on ώστε να πληρούνται οι Þροι τησ κλάσησ IP54 και να επιτυγχάνεται
protezione IP54 e lo scarico continuo della condensa.
riittävä normaaliin toimintaan IP54-ehtojen vallitessa. Mikäli laite kiin- συνεχήσ αποµάκρυνση των συµπυκνωµάτων.
! Staccare l’alimentazione prima di togliere il coperchio. nitetään eri tavalla, varmistu siitä, että se säädetään niin, että
IP54-luokan ehdot ovat voimassa ja että tyhjennystoiminto on jatku- ! Aποσυνδέστε τη συσκευή απÞ το ρευµατολήπτη πριν αφαιρέσετε
Cablaggio vaa. το κάλυµµα.
Il cablaggio deve essere conforme alle normative locali ed essere eseguito
Kαλωδίωση
esclusivamente da personale autorizzato. Quando si usa un cavo con filo a ! Katkaise virta ennen suojuksen poistamista. Oλεσ οι καλωδιώσεισ θα πρέπει να συµµορφώνονται µε τουσ τοπικούσ
trefoli occorre applicare un capocorda alla fine di ogni filo.
κανονισµούσ και να πραγµατοποιούνται µÞνο απÞ εξουσιοδοτηµένο
Kytkentä προσωπικÞ. Aν χρησιµοποιείτε πολύκλωνο καλώδιο, βάλτε ένα
Messa in funzione Johdotus on tehtävä paikallisten määräysten mukaisesti ja sen saa suorittaa κατάλληλο συνδετήρα στο άκρο του καλωδίου.
Prima di concludere l’installazione, osservare almeno tre cicli operativi vain ammattitaitoinen henkilö. Käytettäessä monisäikeistä johtoa kaapelin
completi per accertare il corretto funzionamento di tutti i componenti. In caso holkki tulee kiinnittää kaapelin päähän. ∆ιαδικασία τελικού ελέγχου
di irregolarità, contattare il proprio fornitore.
Πριν φύγετε απÞ το χώρο τησ εγκατάστασησ, παρατηρήστε τουλάχιστον
Alkutarkastus τρεισ κύκλουσ λειτουργίασ για να βεβαιωθείτε Þτι Þλα τα τµήµατα
Ennen kuin laitteisto jätetään toimimaan ilman valvontaa, sen toimintaa on λειτουργούν σωστά. Σε διαφορετική περίπτωση, καλέστε τον
tarkkailtava ainakin kolme täyden jakson ajan. Tällöin on varmistettava, että προµηθευτή του υλικού.
kaikki komponentit toimivat kunnolla. Jos laitteisto ei toimi asianmukaisesti, H καθυστέρηση θα πρέπει να ελέγχεται µετά το τέλοσ τησ διαδικασίασ
ota yhteys sen toimittajaan.. εγκατάστασησ αλλά και σε τακτά χρονικά διαστήµατα.
PORTUGUÊS DANSK ČESKY

LEIA ATENTAMENTE ESTA FOLHA DE INSTRUÇÕES ANTES DE LÆS DENNE VEJLEDNING GRUNDIGT FØR INSTALLATION OG Před instalací pozorně pročtěte tento montážní návod a
! PROCEDER À INSTALAÇÃO E GUARDE-A PARA UTILIZAÇÃO ! GEM DEN TIL SENERE BRUG ! uložte jej na bezpečné místo pro případnou budoucí potřebu.
FUTURA.
1 Drejeskive til indstillingsværdien
1 Parafuso de regulagem do ponto de referência 2 Differential justeringsskrue (ikke på manuelle justerings modeller) 1 Šroub pro změnu bodu nastavení
2 Parafuso de ajuste diferencial (não nos modelos de reinicialização 3 Indikator af indstillingsværdien 2 Šroub pro nastavení diference (není na modelech s ručním resetem)
manual) 4 Differential indikator (ikke på manuelle justerings modeller) 3 Indikace bodu nastavení
3 Indicador do ponto de referência 5 Låseplade (hvis den anvendes) 4 Indikace diference (není na modelech s ručním resetem)
4 Indicador diferencial (não nos modelos de reinicialização manu 6 Låsepladeskrue (hvis den anvendes) 5 Blokovací deska (je-li pouita)
al) 7 Justerings knap (kun ved manuelle justerings modeller)
5 Placa de bloqueio (eventual) 6 Blokovací roub (je-li pouit)
8 Drænhul 7 Tlačítko resetování (pouze modely s ručním resetem)
6 Parafuso de placa de bloqueio (eventual)
7 Botão de reinicialização (somente nos modelos de reinicialização 8 Odvodnění
manual) P77 er et tryk kontrolapparat designet til føle tryk af rustfrikøleanlæg.
8 Orifício de drenagem P77xxx - 97xx serierne er også egnet til brug i ammoniak applikationer. P77 tlakový regulátor určený pro snímání tlaku nekorozívního chladiva.
Modely řady P77xxx-97xx jsou vhodné také pro použití v aplikacích se
O P77 é um controlador de pressão destinado à detecção de pressão de Ifølge EN 60730 er det en type 1 funktion, indkoorporeret kontrol, tilpasset čpavkem.
refrigerantes não corrosivos. As séries P77xxx-P97xx servem também para til frontmontage på en plan front og til anvendelse i normale omgivelser.
o uso em aplicações com amoníaco. Podle EN 60730 je jeho provoz typu 1, nezávisle instalovaný regulátor,
vhodný pro instalaci na rovný povrch a pro použití v podmínkách běžného
Segundo EN 60730 é um acção tipo 1, Controlador incorporado, apropriado Disse regulatorer er kun beregnet til at blive brugt som driftsregulatorer. Hvis znečištění.
para montagem de superfície sobre uma superfície plana e para a utilização en fejl i en driftsregulator kan resultere i fare for personer eller materielle
em condições normais de poluição. skader, er installatøren ansvarlig for, at der installeres anordninger eller Tyto regulátory jsou určeny pro použití pouze jako provozní. Pokud by jejich
systemer, som beskytter eller advarer mod fejl i regulatoren.
Estes controladores foram concebidos exclusivamente para a utilização selhání způsobilo zranění osob nebo poškození majetku, je povinností osoby
como controladores operacionais. Quando uma falha do controlador Installation provádějící instalaci připojit zařízení nebo systémy, které ochraňují nebo
operacional possa resultar em ferimentos físicos ou perda de propriedades, DREJ IKKE PÅ DE FASTGJORTE SKRUER varují před selháním regulátoru.
recai sobre o instalador a responsabilidade o acréscimo de dispositivos ou
sistemas que protejam ou alertem contra uma falha do controlador. Note Instalace
Denne indretning er forsynet med et drænhul på bagsiden, til konstant Neotáčejte zapečetěnými šrouby.
INSTALAÇÃO dræning af kondensvand. Under normale monteringsforhold skal den hænges
NÃO GIRE OS PARAFUSOS SELADOS. i lodret position imod væggen. Disse forhold er tilstrækkelige til en normal Pozn.:
præstation under IP54 omstændigheder. Hvis den monteres på anden Toto zařízení je vybaveno odvodňovacím otvorem na zadní straně modulu
Observação måde, kræves der andre forhold for at bevare IP54 klasse omstændig-
Este aparelho possui um orifício de drenagem no lado traseiro para a pro nepřetržité odvádění kondenzace. Při dodržení běné instalační polohy
hederne og en permanent drænfunktion. - tzn. vertikální poloha na stěně - je toto zajištění dostatečné pro běžný
drenagem constante de condensação. Sob condições normais de monta-
gem, ou seja, na posição vertical e contra a parede. Isto deve ser suficiente provoz za podmínek IP54. Při odlišném způsobu montáže se ujistěte, zda
! Forsyningsspænding skal kobles fra før dæksel afmonteres. jsou učiněna příslušná opatření pro dodržení podmínek IP54 a z modulu je
para um desempenho normal sob as condições IP54. Para uma forma de
montagem diferente, assegure-se de que as provisões estejam conforme as soustavně odváděn kondenzát.
condições para a categoria IP54 e que tenha lugar uma drenagem perma- Elektrisk installation
nente. Ledningsføring skal udføres i henhold til lokale forskrifter og må kun udføres
af autoriseret personale. Ved anvendelse af flerleder kabel, skal der monte- ! Před demontáží krytu odpojte přívod napájení.
res kabelsko på endene.
! Antes de retirar a tampa, desligue a alimentação eléctrica.
Zapojení
Test procedure Veškeré zapojení musí odpovídat příslušným normám a musí být provedeno
Conexões Før installationen afsluttes. Observer mindst tre komplette betjenings pouze odpovědnými osobami. Při použití vícepramenného vodiče nalisujte
Todas as conexões devem estar conforme os códigos locais e efectuadas cyklusser, for at være sikker på, at alle komponenter fungerer korrekt. Hvis
somente por pessoal autorizado. Ao ser utilizado cabo multifilar, monte um na jeho odizolovaný konec zakončovací dutinku.
det ikke er tilfældet, tag kontakt med Deres leverandør.
adaptador de cabo na extremidade do cabo.
Kontrola
Procedimento de controlo Před tím, než opustíte instalované zařízení, zkontrolujte alespoň tři kompletní
Antes de abandonar a instalação, observe pelo menos três ciclos de provozní cykly, abyste se ujistili, že všechny součásti pracují správně. V
funcionamento completos para assegurar-se de que todos os componentes opačném případě se spojte se svým dodavatelem.
funcionem correctamente. Do contrário, contacte o seu fornecedor.
thermostat
PSC9722 Adjustment Réglage Einstellung
SHT068N600(002) Instelling Ajuste Regolazione ENGLISH NEDERLANDS
Ajuste Justering Säätö
Justering Justering Pύθµιση READ THIS INSTRUCTION SHEET CAREFULLY BEFORE IN-
Seřízení ! STALLING, RETAIN IT SAFELY FOR FUTURE REFERENCE.
! NEEM DEZE INSTRUCTIES GRONDIG DOOR ALVORENS U BE-
GINT MET HET INSTALLEREN EN BEWAAR ZE VOOR TOEKOM-
Instruction sheet 1 Setpoint dial
STIG GEBRUIK
2 Knob for adjustment (separate packed) 1 Temperatuur instellingsschijf

3 Cap for concealed adjustment (separate packed) 2 Knop voor temperatuur afstelling (apart verpakt)
A28 4 Differential lever (adjustable differential models only) 3
4
Kap voor afdekking van temperatuurinstelling (apart verpakt)
Differentie instellingshendel (alleen bij modellen met verstelbare differentie)
5 Cover (not on A28GA models)
Specification Description Spezifikation 5 Deksel (niet op A28GA modellen)
Specificatie Especificación Specifiche Adjustment
Especificação Specifikationer Erittely A Stage differential (fixed) Afstelling
Beskrivelse Spesifikasjoner Προδιαγραφέσ B Between stage differential (fixed or adjustable) A Differentie per trap (vast)
2 2
Technická data SP1 Set point "set low" models (refer to data label) B Differentie tussen de trappen (vast of instelbaar)
SP2 Set point "set high" models (refer to data label) SP1 Setpoint "set low" modellen (raadpleeg data label)
SP2 Set point "set high" modellen (raadpleeg data label)
The A28 is a 2-stage temperature control designed to sense temperatures.
De A28 is een 2-traps thermostaat ontworpen voor het meten van tempera-
According to EN 60730 it is a type 1 action, independently mounted control, turen
3 suitable for surface mounting on a plane surface and for use in normal
3
pollution situation. The A28GA models are incorporate controls. Volgens EN 60730 is het een, type 1 aktie, onafhankelijk te monteren
1
apparaat, geschikt voor montage op een plat oppervlak en geschikt voor
1 These controls are designed for use only as operating controls. Where an gebruik in een normaal vervuilde omgeving. De A28GA modellen zijn in te
operating control failure would result in personal injury or loss of property, it bouwen apparaten.
is the responsibility of the installer to add devices or systems that protect
against, or warn of, control failure. Deze apparaten zijn alleen ontworpen voor gebruik als regelaar. Als een
foutieve werking van de regelaar persoonlijk letsel of schade kan veroorza-
2 2
Installation ken, moet de installateur beveiliging of alarm apparatuur aansluiten die
DO NOT TURN SEALED SCREWS aangeeft dat de regelaar niet funktioneert.
! Disconnect from power supply before the cover is removed. Montage

NIET DRAAIEN AAN AFGELAKTE SCHROEVEN
180°
3
3
Set low (cooling model) ! For A28GA Disconnect power supply before adjusting the control.
! Schakel de voedingsspanning af voordat het deksel wordt verwijderd
1 Wiring
1
A All wiring should conform to local codes and must be carried out by ! Voor A28GA : Sluit de voedingsspanning af voordat de regelaar wordt
1 2 authorized personnel only. When using multi stranded wire apply a cable afgesteld.
ferrule to the cable end.
3
1 2 Hi Check out procedure

Bedrading
De installatie, de elektrische aansluiting en de instellingen dienen overeen
te stemmen met de plaatselijke voorschriften en mogen enkel worden
Before leaving the installation observe at least three complete operating
3 cycles to be sure that all components are functioning correctly. If not contact uitgevoerd door bevoegd personeel.
your supplier. Indien een draad met flexibele kern wordt toegepast dient het uiteinde van
A de draden te worden voorzien van een ader eindhuls.
1 2
T min.: - 35 °C
3 Controleprocedure
T max.: + 55 °C
3 2 5 1 4
1 2
Lo Controleer, voordat u de installatie zelfstandig laat werken, gedurende ten
minste drie complete werkcycli of alle onderdelen correct werken. Werkt de
installatie niet correct, neem dan contact op met uw leverancier.
3
B °C
SP 1
Mounting Montage Montage Set high (heating model) FRANÇAIS ESPAÑOL

Montage Montaje Montaggio
Montagem Montering Kiinnitys
Montering Montering Mοντάρισµα A ! LISEZ ATTENTIVEMENT CES INSTRUCTIONS AVANT DE COM- ! LEA DETENIDAMENTE ESTA HOJA DE INSTRUCCIONES AN-
Instalace 3 MENCER L’INSTALLATION ET CONSERVEZ- LES POUR VOUS Y TES DE REALIZAR LA INSTALACION Y GUARDELA PARA
1
REFERER ULTERIEUREMENT FUTURAS CONSULTAS
2
1 3 Hi 1. Cadran de consigne 1 Cuadrante para fijar el punto de control
55 2.
3.
Bouton de réglage (emballé séparément)
Bouchon pour réglage caché (emballé séparément)
2
3
Botón de ajuste (embalado por separado)
Casquillo para ajuste oculto (embalado por separado)
2
4. Levier de différentiel (uniquement pour modèles avec différentiel régla-
40 A ble)
4
5
Palanca diferencial (sólo en modelos con diferencial ajustable)
Cubierta (no en los modelos A28GA)
1 3 5. Couvercle (pas sur les modèles A28GA)
Max. 2x Ajuste
2
Ø 3.5 mm
1 3
Lo Réglage
A
B
Différentiel à étage (fixé)
Entre le différentiel à étage (fixé ou réglable)
A
B
SP1
Diferencial por etapas (fijo)
Diferencial entre etapas (fijo o ajustable)
Modelos “fijar bajo” de punto de control (consulte la etiqueta de
2 SP1 Modèles à “faible réglage” à consigne (consulter l’étiquette repre- especificaciones)
B °C
nant les données) SP2 Modelos “fijar alto” de punto de control (consulte la etiqueta de
SP2 Modèles à “réglage élevé” à consigne (consulter l’étiquette repre- especificaciones)
SP 2
nant les données)
El A28 es un control de temperatura de 2 etapas diseñado para detectar
3 2 3 2 Le modèle A28 est un régulateur de température à deux étages destiné à temperaturas.
détecter les températures.
125
Según EN 60730, es un, acción tipo 1 control montado independientemente

75
θ2> θ1> D’après la norme EN 60730 c’est un régulateur indépendant, action type 1, adecuado para montaje en superficie en una superficie plana y para uso en
conçu pour un montage sur surface plane et utilisé dans des environnements condiciones de contaminación normal.
normalement pollués. Les modèles A28GA sont des commandes incorpo- Los modelos A28GA son controles incorporados
rées.
1 Hi θ1<θ2
1 Lo Cet appareil est destiné à assurer des fonctions de régulation. Lorsque la
Estos controles están diseñados para ser utilizados solamente como contro-
les de funcionamiento. En los casos en que un fallo de control de funciona-
panne ou le mauvais fonctionnement de ce dernier risque d'entraîner des miento pudiera producir daños personales o a propiedades, es responsabi-
dommages matériels ou corporels, il est de la responsabilité de l'installateur lidad del instalador añadir los dispositivos o sistemas que protejan o
de prévoir des organes de sécurité indépendants afin de ne pas utiliser le adviertan de los fallos de control.
régulateur en équipement de sécurité.
Instalación
Installation NO GIRE LOS TORNILLOS SELLADOS.
NE PAS TOURNER LES VIS SCELLEES
! Desconectar la corriente antes de quitar la tapa.
! Couper l’alimentation électrique avant d’enlever le couvercle.
! Para A28GA, desconecte la fuente de alimentación antes de ajustar el
! Pour A28GA, coupez l’alimentation avant de régler les commandes.
control.
Câblage Cableado
Tous les raccordements doivent être conformes aux normes en vigueur et ne Todo el cableado debe cumplir las normativas locales y debe realizarse
Wiring Raccordement Verdrahtung peuvent être réalisés que par du personnel autorisé. solamente por el personal autorizado. Cuando se utiliza cable flexible aplicar
Bedrading Cableado Cablaggio En cas d’utilisation de câble souple multi-brins, utiliser un embout à sertir. terminales en los extremos.
Cablagem Ledningar Jodotus
Elektrisk installation Kabling Kαλωδίωση Procédure de contrôle Procedimiento de comprobación
Zapojení Après avoir terminé l’installation, observez au moins trois cycles complets de Antes de finalizar la instalación, observe por lo menos tres ciclos de
fonctionnement pour s’assurer que tous les composants fonctionnent cor- operación completos para asegurarse que todos los componentes estén
rectement. Si cela n’est pas le cas, contactez votre fournisseur. funcionando correctamente. Sino es así, póngase en contacto con su
proveedor.
DEUTSCH ITALIANO
BITTE LESEN SIE DIESE ANWEISUNGEN VOR DER INSTALLA- ! LEGGERE ATTENTAMENTE LE ISTRUZIONI PRIMA DELL’IN-
! TION SORGFÄLTIG DURCH UND BEWAHREN SIE SIE ZUR STALLAZIONE E CONSERVARE PER FUTURE CONSULTAZIONI
WEITEREN VERWENDUNG AUF.
2 2
1 Sollwertskalenscheibe 1 Scala del valore di riferimento
2 Einstellknopf (separat verpackt) 2 Manopola di regolazione (fornita a parte)
3 Aufsatz für verdeckte Einstellung (separat verpackt) 3 Cappellotto per regolazione protetta (fornito a parte)
4 Differentialhebel (Nur einstellbare Differentialmodelle) 4 Leva differenziale (solo modelli a differenziale variabile)
HI 5 Deckel (Nicht bei Modellen A28GA) 5 Coperchio (eccetto modelli A28GA)
Einstellung Regolazione
LO A
B
Stufendifferential
Zwischenstufendifferential (fest oder einstellbar)
A
B
Differenziale stadio (fisso)
Differenziale tra stadi (fisso o variabile)
3
3 SP1 Sollwert für Kühlmodelle (siehe Typenschild) SP1 Modelli con regolazione della minima (vedi targhetta)
SP2 Sollwert für Heizmodelle (siehe Typenschild) SP2 Modelli con regolazione della massima (vedi targhetta)
1 (6x) Der A28 ist ein 2-stufiger Temperaturregler zum Fühlen von Temperaturen. Il dispositivo A28 è un regolatore della temperatura a due stadi in grado di
1
M 4x6 rilevare le temperature.
Dieses ist entsprechend EN 60730 ein, Wirkungsweise Typ 1, Unabhängig
montiertes Regel- und Steuergerät Geeignet als Aufbaugerät, z. B. für Secondo le EN 60730 è un, azione tipo 1 Regolatore montato indipenden-
Wandmontage und für Anwendung in Umgebungsbedingungen mit üblicher temente, adatto per montaggio su una superficie piatta e per uso in situazioni
2
Verunreinigung. Bei den Modellen A28GA handelt es sich um Einbauregler. di normale inquinamento. I modelli A28GA sono comandi incorporati.
0.5 to 4 mm
(20-12 AWG) Diese Regler sind ausschließlich zur Verwendung als Bedienungselemente Questi dispositivi hanno esclusivamente la funzione di comandi. Se un
vorgesehen. In Situationen, in denen das Versagen eines Bedienungs- comando può provocare danni alle persone o alle cose, è responsabilità
elements Personenschäden oder Sachverluste nach sich ziehen kann, ist dell’installatore aggiungere gli opportuni dispositivi o sistemi di protezione o
der Installateur dafür verantwortlich, entsprechende Vorrichtungen oder di segnalazione dello stato di guasto del comando stesso.
Systeme einzubauen, die einem Regelversagen entgegenwirken oder die
als entsprechende Frühwarnsysteme dienen. Installazione
NON SBLOCCARE LE VITI SIGILLATE
Montage
PLOMBIERSCHRAUBEN NICHT ANZIEHEN! ! Staccare l’alimentazione prima di togliere il coperchio.
! Vor dem Entfernen des Deckels Spannung abschalten.

! Per A28GA: togliere tensione prima di regolare il comando.
! A28GA: Von Stromversorgung trennen, bevor der Regler eingestellt Cablaggio

wird. Il cablaggio deve essere conforme alle normative locali ed essere eseguito
esclusivamente da personale autorizzato. Quando si usa un cavo con filo a
Verdrahtung trefoli occorre applicare un capocorda alla fine di ogni filo.
Alle Verdrahtungen müssen den am Einsatzort geltenden Vorschriften
entsprechen und sind ausschließlich dazu befugten Personen vorbehalten.Bei Messa in funzione
Vewendung feindrätiger Leitungen sind Adernendhülsen zuverwenden. Prima di concludere l’installazione, osservare almeno tre cicli operativi
completi per accertare il corretto funzionamento di tutti i componenti. In caso
Überprüfung di irregolarità, contattare il proprio fornitore.
Vor dem Verlassen der Anlage sollten Sie diese mindestens drei Betriebs-
zyklen beobachten und überprüfen, daß alle Komponenten ordnungsgemäß
funktionieren. Sollte dies nicht der Fall, wenden Sie sich bitte an Ihren
Händler.
Litho in the Netherlands 9712EP
1
PORTUGUÊS DANSK ČESKY
! LEIA ATENTAMENTE ESTA FOLHA DE INSTRUÇÕES ANTES DE ! LÆS DENNE VEJLEDNING GRUNDIGT FØR INSTALLATION OG ! Před instalací pozorně pročtěte tento montážní návod a
PROCEDER À INSTALAÇÃO E GUARDE-A PARA UTILIZAÇÃO GEM DEN TIL SENERE BRUG uložte jej na bezpečné místo pro případnou budoucí potřebu.
FUTURA.
1 Drejeskive til indstillingsværdien 1 Stupnice bodu nastavení
1 Indicador do ponto de referência 2 Indstillingsknap (adskilt pakning) 2 Točítko pro nastavení (balené samostatně)
2 Botão para ajuste (embalado separadamente) 3 Kappe til afdækning af justeringen (adskilt pakning) 3 Krytka pro skrytí nastavení (balená samostatně)
3 Cobertura para ajuste oculto (embalado separadamente) 4 Differential indretning (kun justerbare differentiale modeller) 4 Páčka nastavení diference (pouze modely s nastavitelnou diferencí)
4 Alavanca diferencial (somente modelos de diferencialajustável) 5 Skærm (ikke til modellerne A28GA) 5 Kryt (není na typech A28GA)
5 Tampa (não nos modelos A28GA)
Justering Nastavení
Ajuste A Differential trin (fikseret) A Diference stupně (pevná)
A Diferencial de fase (fixo) B Differential mellem trin (fikseret eller justerbar) B Diference mezi stupni (pevná nebo nastavitelná)
B Diferencial entre fases (fixo ou ajustável) SP1 Indstillingsværdi “lavt indstillet” modeller (refererer til data etiketten) SP1 Bod nastavení „spodní nastavení” (viz datový štítek)
SP1 Ponto de referência modelos “de ajuste baixo” (veja a etiqueta de SP2 Indstillingsværdi “højt indstillet” modeller (refererer til data etiketten) SP2 Bod nastavení „horní nastavení” (viz datový štítek)
dados
SP2 Ponto de referência modelos “de ajuste alto” (veja a etiqueta de A28 er et 2-trins temperatur kontrolapparat designet til føle temperaturerne. A28 je dvoustupňový teplotní regulátor určený ke snímání teplot.
dados
Ifølge EN 60730 er det en, type 1 funktion, uafhængigt monteret udstyr Podle EN 60730 je jeho provoz typu 1, nezávisle instalovaný regulátor,
O A28 é um controlador de temperatura de 2 fases destinado à detecção de tilpasset til frontmontage på en plan front og til anvendelse i normale vhodný pro montáž na rovný povrch a pro použití v podmínkách běžného
temperaturas. omgivelser. Ved A28GA modeller er betjeningen inkorporeret. znečištění. Typy A28GA jsou nezávislé regulátory.
Segundo EN 60730 é um, acção tipo 1, Controlador montado independen- Disse regulatorer er kun beregnet til at blive brugt som driftsregulatorer. Hvis Tyto regulátory jsou určeny pro použití pouze jako provozní. Pokud by jejich
temente, apropriado para montagem de superfície sobre uma superfície en fejl i en driftsregulator kan resultere i fare for personer eller materielle selhání způsobilo zranění osob nebo poškození majetku, je povinností
plana e para a utilização em condições normais de poluição. Os modelos skader, er installatøren ansvarlig for, at der installeres anordninger eller osoby provádějící instalaci připojit zařízení nebo systémy, které ochraňují
A28GA são controladores incorporados. systemer, som beskytter eller advarer mod fejl i regulatoren. nebo varují před selháním regulátoru.
Estes controladores foram concebidos exclusivamente para a utilização Installation Instalace

como controladores operacionais. Quando uma falha do controlador DREJ IKKE PÅ DE FASTGJORTE SKRUER Neotáčejte zapečetěnými šrouby.
operacional possa resultar em ferimentos físicos ou perda de propriedades,
recai sobre o instalador a responsabilidade o acréscimo de dispositivos ou ! Forsyningsspænding skal kobles fra før dæksel afmonteres. ! Před demontáží krytu odpojte přívod napájení.
sistemas que protejam ou alertem contra uma falha do controlador.
! Ved A28GA afbrydes strømtilførslen før betjeningen indstilles. ! Před nastavením regulátoru A28GA odpojte přívod napájení.
Instalação
NÃO GIRE OS PARAFUSOS SELADOS.
Elektrisk installation Zapojení
Ledningsføring skal udføres i henhold til lokale forskrifter og må kun udføres Veškeré zapojení musí odpovídat příslušným normám a musí být provedeno
! Antes de retirar a tampa, desligue a alimentação eléctrica. pouze odpovědnými osobami. Při použití vícepramenného vodiče nalisujte
af autoriseret personale. Ved anvendelse af flerleder kabel, skal der monte-
res kabelsko på endene. na jeho odizolovaný konec zakončovací dutinku.
! Para A28GA, desligue a alimentação eléctrica antes de ajustar o
controlador. Test procedure KontrolaKontrola
Før installationen afsluttes. Observer mindst tre komplette betjenings Před tím, než opustíte instalované zařízení, zkontrolujte alespoň tři kompletní
Conexões cyklusser, for at være sikker på, at alle komponenter fungerer korrekt. Hvis provozní cykly, abyste se ujistili, že všechny součásti pracují správně. V
Todas as conexões devem estar conforme os códigos locais e efectuadas det ikke er tilfældet, tag kontakt med Deres leverandør. opačném případě se spojte se svým dodavatelem.
somente por pessoal autorizado. Ao ser utilizado cabo multifilar, monte um
adaptador de cabo na extremidade do cabo.
Procedimento de controlo
Antes de abandonar a instalação, observe pelo menos três ciclos de
funcionamento completos para assegurar-se de que todos os componentes
funcionem correctamente. Do contrário, contacte o seu fornecedor.
SVENSKA NORSK
! LÄS NOGA DESSA INSTALLATIONSANVISNINGAR INNAN IN- LES DENNE VEILEDNINGEN GRUNDIG FØR INSTALLERING, OG
STALLATIONEN UTFÖRS OCH BEVARA DEM FÖR FRAMTIDA
! GJEM DEN FOR FREMTIDIG BRUK.
REFERENS.
1. Skive for settpunkt.
1. Vrid för inställningspunkt 2. Justeringsknapp (pakket separat)
2. Justeringsratt (i separat förpackning) 3. Hette for skjult justering (pakket separat)
3. Lock till dold justering (i separat förpackning) 4. Differensialarm (kun modeller med justerbar differensial)
4. Differentialspak (endas för modeller med justeringsbar differential) 5. Deksel (ikke på modell A28GA)
5. Skyddshölje (ej för modell A28GA)
Justering
Justeing A Differensial trinn (fast)
A Stegdifferential (fast) B Differensial mellom trinn (fast eller justerbar)
B Mellan stegdifferential (fast eller justeringsbar) SP1 Settpunkt «sett lav» modeller (se data-etikett)
SP1 Inställningspunkt för modeller med ”låg inställning” (se dataetikett) SP2 Settpunkt «sett høy» modeller (se data-etikett)
SP2 Inställningspunkt för modeller med ”hög inställning” (se dataetikett)
A28 er en 2-trinns temperaturregulator for føling av temperaturer.
A28 är en 2-tegs temperaturkontroll konstruerad för att avkänna temperatu-
rer. Ifølge EN 60730 er det en, type 1 funksjon, uavhengig montert utstyr tilpasset
for frontmontasje på en plan front og for bruk i normalt forurensede omgivel-
I hänvisning till EN 60730 är det, typ 1 styrning, oberoende monterad styrning ser. ModelleneA28GA er kombinerte kontroller.
passar för suitable för ytmontering på en plan yta och för användning i
normalt nedsmutsad miljö. Modellerna A28GA inbegriper styrenheter. Disse regulatorene er kun konstruert for bruk som driftsregulatorer. Hvis en
feil på en driftsregulatur kan føre til fare for personer eller materielle skader,
Denna styrenhet är utformad för att användas som opererande styrenhet och er det installatørens ansvar å sørge for installering av anordninger eller
skall därför endast användas som sådan. Det är installatörens ansvar att systemer som beskytter mot, eller advarer om, feil på regulatoren.
förse installationen med enheter och/eller säkerhetssystem som förebygger
att eventuell skada tillfogas personer eller egendom till följd av driftfel i Montering
styrenheten. IKKE VRI PÅ DE FORSEGLEDE SKRUENE
Installation ! Koble fra tilførselspenning før deksel demonteres.

VRID EJ PÅ DE FÖRSEGLADE SKRUVARNA
! For A28GA Frakoble strømforsyningen før kontrollen justeres.
! Koppla bort spänningen innan täcklocket tas bort.
Kabling
! För A28GA Koppla bort nätanslutningen innan justeringar till styr- Kabling skal utføres i samsvar med lokale forskrifter og må bare utføres av
enheten utförs. autorisert personell. Ved bruk av fler-trådig kabel, bruk kabelsko på endene.
Ledningar Kontrollprosedyre
All kabeldragnig ska utföras enligt gällande bestämmelser och får endast Før installasjonen forlates, må man observere minst tre komplette drifts-
utföras av behörig personal. När det används mångdledad kabel, sätt dit i en sykluser, og være sikker på at alle komponenter funksjonerer riktig. Hvis ikke
kabelsko i kabeländarna. må leverandøren kontaktes.
Kontrollera proceduren
Efter installationen bör man övervaka minst tre hela operationscyklar fungerar
som de ska. Om detta inte är fallet, kontakta leverantören.
EΛΛHNIKA
! ∆IABAΣTE ΠPOΣEKTIKA AYTEΣ ΤIΣ O∆HΓIEΣ ΠPIN APXIΣETE

THN EΓKATAΣTAΣH KAI ΦYΛAΞTE TIΣ ΓIA MEΛΛONTIKH XPHΣH
SUOMI
1 ∆ίσκοσ επιλογήσ τιµήσ αναφοράσ
LUE TÄMÄ OHJELEHTINEN ENNEN ASENNUSTA HUOLELLI- 2 Kουµπί ρύθµισησ (χωριστά συσκευασµένο)
! SESTI JA SÄILYTÄ SE MYÖHEMMÄN TARPEEN VARALTA 3 Kάλυµµα για κρυφή ρύθµιση (χωριστά συσκευασµένο)
4 MοχλÞσ διαφοράσ θερµοκρασίασ (µÞνο για µοντέλα µε ρυθµιζÞµενη
1 Asetusarvon valitsin διαφορά θερµοκρασίασ)
2 Säätönuppi (pakattu erikseen) 5 Περίβληµα (δεν υπάρχει στα µοντέλα A28GA)
3 Kärkikappale piilosäätöä varten (pakattu erikseen)
4 Erovipu (vain säädettävät differentiaalimallit) Pύθµιση
5 Suojus (ei A28GA malleissa) A ∆ιαφορά θερµοκρασίασ για κάθε βαθµίδα (σταθερή)
B ∆ιαφορά θερµοκρασίασ µεταξύ των βαθµίδων (σταθερή ή
Säätö ρυθµιζÞµενη)
A Differentiaaliaste (kiinteä) SP1 Tιµή αναφοράσ για µοντέλα χαµηλήσ τιµήσ (“set low”: βλ.
B Differentiaaliasteiden välissä (kiinteä tai säädettävä) ετικέτα µε τα σχετικά στοιχεία)
SP1 Asetusarvo “alhainen asetus” -malleissa (katso tuoteselostetta) SP2 Tιµή αναφοράσ για µοντέλα υψηλήσ τιµήσ (“set high”: βλ.
SP2 Asetusarvo “korkea asetus” -malleissa (katso tuoteselostetta) ετικέτα µε τα σχετικά στοιχεία)
A28 on kaksivaiheinen lämpötilan säädin, joka on tarkoitettu lämpötilan H συσκευή A28 είναι µονάδα ελέγχου θερµοκρασίασ δύο βαθµίδων,
mittaukseen. σχεδιασµένη να µετρά θερµοκρασίεσ.
EN 60730- normin mukaan kyseessä on, tyyppiä 1 toiminta, itsenäisesti Σύµφωνα µε το πρÞτυπο EN 60730 είναι µονάδα ελέγχου δράσησ
asennettava säädin, soveltuu asennettavaksi tasaiselle pinnalle ja voidaan τύπου 1, ενσωµατούµενη, κατάλληλη για τοποθέτηση σε επίπεδη
käyttää normaalissa saastetilanteessa. επιφάνεια και για χρήση σε κανονικέσ συνθήκεσ ρύπανσησ. Tα µοντέλα
Mallit A28GA ovat kiinteitä säätimiä. A28GA είναι ενσωµατωµένεσ διατάξεισ ελέγχου.
Nämä ohjausreleet on tarkoitettu vain laitteiston toiminnan ohjaukseen. Jos Αυτοί οι µηχανισµοί ελέγχου έχουν σχεδιαστεί ώστε να
ohjaushäiriö voi johtaa henkilö- tai aineellisiin vahinkoihin, asentajan velvol- χρησιµοποιηθούν αποκλειστικά ωσ ελεγκτέσ λειτουργίασ. Aποτελεί
lisuutena on huolehtia tarvittavista lisälaitteista tai -järjestelmistä, jotka ευθύνη του τεχνικού εγκατάστασησ να προσθέσει µηχανισµούσ ή
suojaavat ihmisiä ja laitteistoa ohjaushäiriön seurauksilta tai varoittavat συστήµατα αποτροπήσ ή προειδοποίησησ βλαβών του ελεγκτή, ώστε
häiriöstä. να αποτραπεί το ενδεχÞµενο πρÞκλησησ σωµατικών βλαβών ή υλικών
ζηµιών στην περίπτωση κάποιασ δυσλειτουργίασ του ελεγκτή.
Asennus
ÄLÄ VÄÄNNÄ SINETÖITYJÄ RUUVEJA Eγκατάσταση
MHN ΣTPEΨETE TIΣ ΣΦPAΓIΣMENEΣ BI∆EΣ
! Katkaise virta ennen suojuksen poistamista.
! Aποσυνδέστε τη συσκευή απÞ το ρευµατολήπτη πριν αφαιρέσετε
! Säätimet A28GA: katkaise virta ennen säätimen asennusta. το κάλυµµα..
Kytkentä ! Για τισ συσκευέσ A28GA, πριν ρυθµίσετε τη διάταξη ελέγχου,

Johdotus on tehtävä paikallisten määräysten mukaisesti ja sen saa suorittaa διακÞψτε την παροχή ρεύµατοσ.
vain ammattitaitoinen henkilö. Käytettäessä monisäikeistä johtoa kaapelin
holkki tulee kiinnittää kaapelin päähän. Kαλωδίωση
Oλεσ οι καλωδιώσεισ θα πρέπει να συµµορφώνονται µε τουσ τοπικούσ
Alkutarkastus κανονισµούσ και να πραγµατοποιούνται µÞνο απÞ εξουσιοδοτηµένο
Ennen kuin laitteisto jätetään toimimaan ilman valvontaa, sen toimintaa on προσωπικÞ. Aν χρησιµοποιείτε πολύκλωνο καλώδιο, βάλτε ένα
tarkkailtava ainakin kolme täyden jakson ajan. Tällöin on varmistettava, että κατάλληλο συνδετήρα στο άκρο του καλωδίου.
kaikki komponentit toimivat kunnolla. Jos laitteisto ei toimi asianmukaisesti,
ota yhteys sen toimittajaan.. ∆ιαδικασία τελικού ελέγχου
Πριν φύγετε απÞ το χώρο τησ εγκατάστασησ, παρατηρήστε τουλάχιστον
τρεισ κύκλουσ λειτουργίασ για να βεβαιωθείτε Þτι Þλα τα τµήµατα
λειτουργούν σωστά. Σε διαφορετική περίπτωση, καλέστε τον
προµηθευτή του υλικού.
H καθυστέρηση θα πρέπει να ελέγχεται µετά το τέλοσ τησ διαδικασίασ
εγκατάστασησ αλλά και σε τακτά χρονικά διαστήµατα.
2
commissioning report
Inbetriebnahmeprotokoll
Verdichterbezeichnung Anlagenbezeichnung
Seriennummer Seriennummer
Kunde
Raumtemperatur
temperatur
OK Verdampfung
(bei Inbetriebnahme)
OK
(nach 24h Betrieb)
OK
auf Funktion
bar
Hochdruck Niederdruck
gemessen 25cm hinter gemessen 25cm vor
Absperrventil Absperrventil
Relay 1 Relay 2 Relay 1 Relay 2

Phase 1 V Phase 1 A
Phase 2 V Phase 2 A
Phase 3 V Phase 3 A
Verdampfer
Medium Medium
Luft (Wasser) Eintritt Luft (Wasser) Eintritt
Luft (Wasser) Austritt Luft (Wasser) Austritt
Druckschalter Einstellwerte
Hochdruckschalter
Niederdruckschalter
Name des Sachkundigen Ort, Datum, Unterschrift

F:\ALLGEM\versch protokolle\wz2012_2_split-inbetriebnahmeprotokoll_deu.dwg
Commissioning Report
compressor type type of KTG

serial number serial number of KTG
refrigerant customer
room temperature
crank case
temperature
condensing oil level OK evaporating
(before first start)
oil level OK
(after 24h operating time)
function of OK
crankcase heating
oil pressure bar
high pressure low pressure

measured 25cm behind measured 25cm before
shut-off valve shut-off valve
relay 1 relay 2 relay 1 relay 2

phase 1 V phase 1 A
phase 2 V phase 2 A
phase 3 V phase 3 A
evaporator condenser
medium medium
air (water) inlet air (water) inlet
air (water) outlet air (water) outlet
pressure switches setting values liquid line

high pressure switch
low pressure switch
condenser pressure switch
name of technican place, date, signature

F:\ALLGEM\versch protokolle\wz2012_2_split-inbetriebnahmeprotokoll_eng.dwg

Operating Manual: Crane Cab Cooler KTG S 741 S

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Operating Manual: Crane Cab Cooler KTG S 741 S

Uploaded by

Copyright:

Available Formats

Operating manual

Crane cab cooler

Read this manual before beginning any work!

© WEISSHAAR GmbH & Co. KG

Refrigeration and Air Conditioning Technology

3 Technical specifications ..................................................... 26

4 Layout and function ............................................................. 28

4.2.2 Evaporator ....................................................31

5 Transport, packing and storage .........................................41

6 Installation and initial commissioning ...............................45

7.4 Decommissioning for extended downtimes ................. 52

10 Disassembly and disposal .................................................. 68

In addition to this manual, the instructions for the attached

1.2 Explanation of symbols

Tips and recommendations

1. Identifies step-by-step work instructions.

 Identifies a status or an automatic sequence as a result

 Identifies lists and list entries without a defined sequence.

1.3 Limitation of liability

1.5 Spare parts

Obtain spare parts through authorised dealers or directly

1.6 Warranty provisions

1.7 Customer service

Adherence to all information in this manual is also a part of the

- Observe maintenance intervals.

2.2 Responsibility of the operator

In addition to the safety instructions in this manual, the applicable

 The operator must observe and fulfil the local provisions

 The operator must check throughout the entire period of use

 The operator must clearly arrange and define responsibilities

 The operator must provide the personnel with the necessary

In addition, the operator is responsible for ensuring that the plant is

 The operator must have all safety equipment inspected

2.3 Requirements on personnel

- Only allow tasks to be performed by personnel who

Certified refrigeration technician

2.3.2 Unauthorised persons

2.4 Personal protective equipment

Description of the personal

Work safety clothing

Chemical-resistant safety gloves

Light respiratory protection

2.5 Basic dangers

2.5.1 General dangers at the workplace

2.5.2 Danger from electrical energies

2.5.3 Mechanical dangers

2.5.4 Danger from hydraulic energies

2.5.5 Danger from high or low temperatures

Cold surfaces WARNING!

2.5.6 Danger from chemical substances

2.5.7 Danger from gases under pressure

Components subjected to pressure

Before starting work on these components:

2.6 Description of the installed safety equipment

Main switch with Emergency STOP

The figure is only given by way of example:

The actual design can be taken from the dimensional drawing

Fig. 2: Possible design of an inspection

Abb. 3: Feasible design of a split-type unit

2.7 Securing against restarting

Securing against restarting

2. Secure the main switch with a lock (Fig. 4).

3. Assign a responsible employee to keep the key.