Professional Documents
Culture Documents
E-mail: c.bonham@lboro.ac.uk
Abstract
During gas turbine engine testing, steady-state gas-path stagnation pressures and temperatures
are measured in order to calculate the efficiencies of the main components of turbomachinery.
These measurements are acquired using fixed intrusive probes, which are installed at the
inlet and outlet of each component at discrete point locations across the gas-path. The overall
uncertainty in calculated component efficiency is sensitive to the accuracy of discrete point
pressures and temperatures, as well as the spatial sampling across the gas-path. Both of
these aspects of the measurement system must be considered if more accurate component
efficiencies are to be determined. High accuracy has become increasingly important as
engine manufacturers have begun to pursue small gains in component performance, which
require efficiencies to be resolved to within less than ±1%. This article reports on three new
probe designs that have been developed in a response to this demand. The probes adopt a
compact combination arrangement that facilitates up to twice the spatial coverage compared
to individual stagnation pressure and temperature probes. The probes also utilise novel
temperature sensors and high recovery factor shield designs that facilitate improvements in
point measurement accuracy compared to standard Kiel probes used in engine testing. These
changes allow efficiencies to be resolved within ±1% over a wider range of conditions than is
currently achievable with Kiel probes.
To,out Compressor outlet stagnation temperature losses. On an instrumented development engine, these losses
T∞ Free-stream static temperature can lead to significant changes in component performance rel-
To,∞ Free-stream stagnation temperature ative to a production machine. Lepicovsky (2008) and Ng and
TR Compressor temperature ratio Coull (2017) have conducted investigations into the pressure
TRwall Compressor temperature ratio at annulus wall
losses caused by probes installed in compressor and turbine
η Compressor isentropic efficiency rigs. In this work, the loss attributed to turbine leading edge
ηp Compressor polytropic efficiency instrumentation was shown to scale linearly with the total
γ Specific heat ratio probe frontal area. To accurately characterise component per-
formance, the proportion of the gas-path obstructed by pres
sure and temperature probes must therefore be constrained.
1. Introduction
Saravanamuttoo (1990) recommends that this obstruction be
limited to 2–5% of the available flow area.
During the first half of the 20th century, the rapid growth of
Balancing the conflicting requirements of high sampling
aviation led to renewed interest in the measurement of fluid
resolution and low flow path blockage is most challenging
properties in high-velocity flows. This resulted in the develop-
when annulus dimensions are small. In principle, non-
ment of fixed intrusive probes, capable of detecting stagna-
intrusive techniques offer the best means of achieving high
tion pressures and temperatures by bringing the fluid to rest
spatial coverage whilst maintaining low flow path blockage.
adiabatically.
Although such techniques have been trialled in gas turbine
In 1935, Kiel described a stagnation pressure probe
engine testing (see for example Otero et al (2016)), they are
designed for use in the determination of aircraft flight velocity
still in the development phase and not routinely employed
(Kiel 1935). This probe featured a venturi-shaped cylindrical
for gas-path measurements. As an alternative, Allan (1983)
shield that housed a pitot tube connected to a remote pres
proposed the use of traversing probes to spatially sample the
sure sensor. The cylinder was provided to reduce the probe’s
gas-path stagnation pressure and temperature. However, this
sensitivity to pitch and yaw angles by deflecting the oncoming
approach incurs additional cost and complexity relative to
flow towards the axis of the pitot tube. Markowski and Moffatt
fixed probes, and results in varying flow path blockage over
(1948) reported that this arrangement could yield accurate
the traverse cycle. With fixed probes, the greatest coverage
stagnation pressure measurements at flow incidence angles up
can be achieved with combination probes, in which the stag-
to ±55◦.
nation pressure and temperature are measured at a common
In 1940, Franz described a stagnation temperature probe
location within a single probe head. This arrangement is
intended for use in aircraft engine superchargers (Franz
more compact compared to separate stagnation pressure and
1940). The device adopted a similar design to the Kiel probe,
temperature probes, and therefore permits a greater number
but replaced the pitot tube with a thermocouple sensor. This
of probes to be employed for a given flow path blockage.
arrangement was intended to facilitate the measurement of
The current article reports on three new combination probes
stagnation temperature by adiabatically decelerating the flow
that have been specifically developed to achieve improved
travelling over the sensor to a low velocity. However, it was
stagnation pressure and temperature accuracy compared to
established that the measured stagnation temperature was also
the current state-of-the-art. Although combination probes have
sensitive to external heat transfer effects (Moffat 1962). This
previously been described by Glawe et al (1968) and Krause
led to the development of more complex probes, designed to
et al (1972), the new probes seek to improve on these designs
reduce the effects of unwanted conductive and radiative heat
by adopting: (1) platinum resistance thermometers for higher
transfer between the sensor and the surroundings. Examples
fundamental temperature sensing accuracy, as well as (2) high
of such probes are described by Mullikin (1941), King (1943)
pressure and temperature recovery factor shields that ensure
and Stanworth (1962).
low levels of measurement correction are required. Together,
Today, probes similar to those described by Kiel and Franz
the combination of more accurate point measurements and
are used to measure steady-state gas-path stagnation pressures
increased spatial measurement resolution offered by the new
and temperatures during gas turbine engine testing. These
probes is intended to deliver the reductions in uncertainty
measurements are primarily used to calculate turbomachinery
needed to resolve turbomachinery component efficiencies to
component efficiencies, which are vital for determining
within less than ±1%. In practice, this requires stagnation pres
whether the engine is operating as intended or whether design
sure and temperature uncertainties of ±0.1% to be achieved.
refinements are required. These efficiencies are typically deter-
mined from area-weighted averages of discrete point measure-
ments, acquired by stagnation pressure and temperature probes 2. Accuracy considerations
located at the inlet and outlet of each component (Cumpsty and
Horlock 2006). At each axial measurement plane, probes are Equation (1) shows how the isentropic efficiency of a com-
installed radially across the gas-path at several circumferential pressor can be calculated from the gas-path stagnation pres
locations. This is intended to allow spatial variations in stagna- sure and temperature at the inlet and outlet of the component:
tion pressure and temperature to be resolved and representative γ−1
gas-path averages to be calculated. Po,out γ
−1 Po,in
The number of probes installed at any axial location within (1)
η=
To,out
the engine is restricted by concerns over parasitic pressure To,in − 1
2
Meas. Sci. Technol. 29 (2018) 015002 C Bonham et al
3
Meas. Sci. Technol. 29 (2018) 015002 C Bonham et al
The Loughborough University probe aerodynamic calibration The probe under test is positioned on the jet centreline at a
facility has been developed to allow the performance of stag- distance 60 mm downstream of the nozzle throat. At this loca-
nation pressure and temperature probes to be assessed under tion, the probe recovery performance can be investigated by
engine representative Mach number conditions. The facility is monitoring changes in indicated pressure and temperature
4
Meas. Sci. Technol. 29 (2018) 015002 C Bonham et al
uncertainty, [%]
Variable uncertainty uncertainty uncertainty 0.15
To,∞ (K) 0.09 0.01 0.09
0.1
Po,∞ (mbar) 0.3 2.0 2.0
Tind (K) 0.02 0.01 0.02 0.05
measurement system uncertainty
5
Meas. Sci. Technol. 29 (2018) 015002 C Bonham et al
6
Meas. Sci. Technol. 29 (2018) 015002 C Bonham et al
7
Meas. Sci. Technol. 29 (2018) 015002 C Bonham et al
8
Meas. Sci. Technol. 29 (2018) 015002 C Bonham et al
9
Meas. Sci. Technol. 29 (2018) 015002 C Bonham et al
7. Conclusion
10
Meas. Sci. Technol. 29 (2018) 015002 C Bonham et al
Glawe G E, Krause L N and Dudzinski T J 1968 A Small Moffat R J 1962 Gas temperature measurement Temperature: its
Combination Sensing Probe for Measurement of Temperature, Measurement and Control in Science and Industry vol 1 p 553
Pressure, and Flow Direction vol 4816 (Washington, US: Mullikin H 1941 Gas-temperature measurement and the high-
National Aeronautics and Space Administration) velocity thermocouple Temperature: its Measurement and
Kiel G 1935 Total-head meter with small sensitivity to yaw Control in Science and Industry p 775
Technical Report National Advisory Committee for Ng H C H and Coull J D 2017 Parasitic loss due to leading edge
Aeronautics instrumentation on a low-pressure turbine blade J. Turbomach.
King W 1943 Measurement of high temperatures in high-velocity 139 041007
gas streams Trans. Am. Soc. Mech. Eng. 65 421 Otero R, Lowe K T, Ng W, Ma L and Kim C 2016 Non-intrusive
Krause L N, Glawe G E and Dudzinski T J 1972 A probe for measurement of gas turbine engine exhaust characteristics
measuring temperature and pressure at the same points in a using acoustic measurements 32nd AIAA Aerodynamic
gas stream (Washington, US: National Aeronautics and Space Measurement Technology and Ground Testing Conf. p 4160
Administration) Report number NASA-TM-X-2577 Saravanamuttoo H 1990 Recommended practices for measurement
Lepicovsky J 2008 Effects of a rotating aerodynamic probe on the of gas path pressures and temperatures for performance
flow field of a compressor rotor (Washington, US: National assessment of aircraft turbine engines and components
Aeronautics and Space Administration) NASA/CR-2008-215215, Technical Report Defense Technical Information Centre
E-16503 Stanworth C 1962 Suction pyrometers Proc. of the Symp. on Some
Markowski S and Moffatt E 1948 Instrumentation for Developments in Techniques for Temperature Measurement
development of aircraft powerplant components involving vol 1
fluid flow Technical Report SAE International (https://doi. Thorpe S J, Bonham C and Erlund M N 2016 Total temperature
org/10.4271/480179) probe US Patent 9,243,963
Massini M, Miller R J, Hodson H P and Collings N 2010 A Wilson A J, Ireland P T, Stevenson R J, Thorpe S J and Martin D
novel technique for measuring stagnation quantities and gas 2012 A robust radial traverse temperature probe for application
composition in high temperature flows ASME Turbo Expo to a gas turbine HP/IP stage ASME Turbo Expo 2012:
2010: Power for Land, Sea, and Air’ American Society of Turbine Technical Conf. and Exposition (American Society of
Mechanical Engineers pp 223–33 Mechanical Engineers) pp 63–71
11