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(http://www.ux.uis.no/~hirpa/6KdB/ME/stressconc.pdf)
Reference stress is the total stress within an element under the same loading conditions without the stress concentrators,
meaning the total stress on the material where the material is free from holes, cuts, shoulders or narrow passes.
A stress concentration is often called a stress raiser or stress riser.
(http://www.ux.uis.no/~hirpa/6KdB/ME/stressconc.pdf)
If the material is flawless and has no discontinuity, then the stress concentration factor is "1". If there is great discontinuity, then
the stress factor is greater than "1".
Determination of Kt value:
The stress-concentration factor associated with a specific geometry and loading condition of a part can be derived through
experimentation, analysis or computational methods.
Experimental methods: Optical methods, such as photoelasticity, are very dependable and widely used for experimentally
determining the stress concentration at a point on a part. However, several alternative methods that have been used
historically include the grid method, brittle coating, brittle model and strain gauge.
Analytical methods: The theory of elasticity can be used to analyze certain geometrical shapes to calculate stress-
concentration factors.
Computational methods: Finite-element techniques provide a powerful and inexpensive computational method of assessing
stress-concentration factors.
Characteristics of a stress-concentration factor:
Function of the geometry or shape of the part, but not its size or material.
Function of the type of loading applied to the part (axial, bending or torsional).
Function of the specific geometric stress raiser in the part (such as fillet radius, notch or hole).
Always defined with respect to a particular nominal stress.
Typically assumes a linear elastic, homogeneous, isotropic material.
Methods of reducing a stress-concentration factor:
A number of methods are available to reduce a stress concentration factor in machine parts, including:
Providing a fillet radius so that the cross-section may change gradually.
Using an elliptical fillet.
Using a number of small notches rather than a long one, if a notch is unavoidable.
Using narrow notches rather than wide notches, if a projection is unavoidable.
Using stress-relieving grooves.
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