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Conversion of cellulose to polyols over promoted nickel catalystsw
Abhijit Shrotri,za Akshat Tanksale,z*b Jorge Norberto Beltramini,a
Hanmant Guravc and Satyanarayana V. Chilukuric
Received 27th February 2012, Accepted 14th May 2012
DOI: 10.1039/c2cy20119d
Sorbitol is one of the key platform chemicals that can be applied to several industrial
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a
ARC Centre of Excellence for Functional Nanomaterials,
University of Queensland, Brisbane, QLD 4072, Australia.
E-mail: a.tanksale@uq.edu.au; Fax: +61 7 3346 3973;
Tel: +61 7 3346 3807
b
Department of Chemical Engineering, Monash University, Clayton,
VIC 3800, Australia. E-mail: akshat.tanksale@monash.edu;
Fax: +61 3 9905 5686; Tel: +61 3 9902 4388
c
National Chemical Laboratory, Dr Homi Bhabha Road,
Pune 411008, India. E-mail: sv.chilukuri@ncl.res.in;
Fax: +91 20 2590 2633; Tel: +91 20 2590 2019
w Electronic supplementary information (ESI) available. See DOI:
10.1039/c2cy20119d Fig. 1 Conversion of cellulose to key platform chemical sorbitol,
z Equal contribution from AS and AT. which can be converted to hydrogen and value added chemicals.
1852 Catal. Sci. Technol., 2012, 2, 1852–1858 This journal is c The Royal Society of Chemistry 2012
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to glucose. In the presence of acids and under hydrothermal was prepared by sol–gel synthesis. 4 g of Laponite clay, which
conditions, glucose is not stable and leads to the formation of was used as a pillaring agent, was suspended in 200 mL of
various by-products, mainly due to the dehydration reaction. water and stirred until a clear solution was achieved. 20 g of
By using a hydrogen rich environment, glucose is rapidly polyethylene oxide surfactant Tergitol 15-S-9 was added to the
converted to sorbitol, which is relatively stable under these solution and stirred for 2 hours. To this solution 20 mL
conditions. Various types of supported metal catalysts have of Locron-L solution was added drop-wise with continuous
been tested for this reaction. Initially zeolite supports were stirring. The resulting solution was transferred to an autoclave
considered for the reaction,8 but they are not very active due to to age for 2 days at 100 1C. The resulting white precipitate
the large number of pores in the microporous range. Most of was centrifuged and washed with deionised water six times.
the mesoporous catalysts require acid functionalization with The resulting white cake was calcined at 500 1C for 2 hours with
sulphonic groups such as sulphonated silicas9 and carbon.10 a heating rate of 2 1C min1. A beta zeolite (Beta_N, where
However, under hot compressed water conditions the function- N = Si/Al) with N = 38 was acquired from M/s Zeolyst
alised mesoporous silicas are not stable.11,12 Fukuoka and International, PA, USA. To increase the Si/Al ratio dealumina-
Dhepe reported that Pt and Ru supported on g-alumina and tion was carried out by steam treating the as received beta
SiO2–Al2O3 were among the best supports for high sorbitol zeolite followed by removal of dislodged aluminium. Three
yield.8 Ru supported on nitric acid functionalised carbon types of Beta_N supports with different Si/Al ratios – 38, 75
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nanotubes has also been reported with some success.13 How- and 150 – were used in this research. Ni, Pt and Pd metals were
ever, there is a need for a low cost catalyst, which can impregnated using appropriate quantities of their chemical
effectively replace or reduce the precious metal catalysts. In precursors, Ni(NiO3)26H2O (Univar), 8 wt% H2PtCl6 in water
this regard we tested Ni-based catalysts, which are widely used (Sigma) and 10 wt% Pd(NO3)2 in 10 wt% HNO3 (Sigma),
in existing industries due to their low cost and availability. Ni respectively. The precursors were added to the supports and
is known to be a good hydrogenation catalyst, therefore, it is heated to 50 1C in the presence of a small amount of water and
expected that Ni may perform well as a catalyst for glucose stirred constantly for 5–6 hours. The resultant solution was
hydrogenation to sorbitol, as glucose is an intermediate dried overnight in a 90 1C oven and calcined at 500 1C for 5 h.
product in this reaction. However, since the rate determining The catalysts were then reduced in a fixed bed reactor at 400 1C
step is cellulose hydrolysis which forms glucose,14 an acid site for 5 h prior to the catalytic run.
is required to catalyse the hydrolysis reaction. Molecular Catalysts were tested for cellulose conversion in a Parr high
hydrogen is known to dissociatively adsorb on transition pressure batch reactor at 50 bar H2 pressure (at room tempera-
metals and produce hydrogen atoms. These atoms spill over ture) and 200 1C for 6 hours. 20 g L1 of Sigmacell Cellulose
on supports and migrate away from the metal site where the 20 mm (Sigma) was prepared in 300 mL of deionised water and
atom donates its electron to a Lewis acid site to form a 1.5 g of catalyst was added to the reactor before pressurising
proton.15,16 This proton acts as an active site for many acid and heating. After the reaction was complete, the resulting
catalysed reactions.17 Dhepe and Fukuoka14 recently demon- solution was filtered using a 0.45 mm filter to recover the catalyst
strated that supported precious metals such as Pt and Ru can mixed with unconverted cellulose. The solution was filtered
protonate hydrogen and water molecules during the reaction again with a 0.22 mm filter for HPLC analysis.
to produce in situ acid sites, which may catalyse the hydrolysis
reaction. Therefore, in this research we tested the effect of Pt
2.2 Post run characterisation
promotion on Ni catalysts supported on alumina nano-fibre,
mesoporous alumina and mesoporous beta zeolites with HPLC analysis was carried out in a Shimadzu Prominence
different ratios of Si/Al. These supports were chosen because HPLC system using a Rezex RCM Monosaccharide column
of their different level of acidity. We prepared monometallic (7.8 300 mm) with 8% Ca cross linking with an oven
catalysts of Pt and Ni and co-impregnated Ni–Pt catalysts on temperature set at 65 1C and a water (mobile phase) flow rate
these supports. In an earlier study we reported the promoting of 0.6 mL min1. The products from the reaction were
effect of Pt and Pd on Ni catalysts supported on alumina detected using a Shimadzu low temperature ELSDII detector
nano-fibre for the aqueous phase reforming of sorbitol to at 40 1C and 370 kPa N2 pressure. The sorbitol and mannitol
produce hydrogen.4,18 It showed that when Ni and Pt are yield was calculated by dividing the measured concentration of
co-impregnated on an alumina support, the catalytic activity is sorbitol or mannitol (in mg L1) by 20 000 mg L1, which was
enhanced significantly. This is due to the increased reducibility the initial cellulose concentration.
of Ni, reduction in the heat of CO-chemisorption, and promo- Carbon conversion was calculated using two methods –
tion of the water gas shift reaction.4 In this study we report the Total Organic Carbon (TOC) analysis in the aqueous phase
synergistic effect of Ni–Pt bimetallic catalysts on hydrolysis– and elemental carbon analysis in the solid residue. TOC was
hydrogenation of cellulose to produce sorbitol. measured using a Shimadzu TOC-VCHS analyser. The total
carbon content was analysed by injecting 50 mL of solution
and oxidising in the presence of a catalyst at 680 1C to produce
2. Experimental CO2, which was detected on a non-dispersive infrared (NDIR)
detector. Total inorganic carbon was analysed by reacting
2.1 Catalyst preparation and testing
50 mL of solution with HCl, which is volatilised by sparging,
Alumina nano-fibre (Alnf) was prepared using the method and the emitted CO2 detected on an NDIR detector. TOC is
described in our previous report.4 Mesoporous alumina (Al2O3) calculated by subtracting total inorganic carbon from the total
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carbon content. TOC conversion was calculated using the remove physisorbed NH3. The TPD experiments were carried
following formula out in the temperature range of 100 1C to 600 1C at a heating
rate of 10 1C min1. The resultant peaks were integrated in the
TOCmeasured ðmg
LÞ
TOC Conversion ¼ 100% instrument software and the amount of NH3 desorbed was
8000ðmg
L Þ calculated against a calibration curve, which is made by
where 8000 mg L1 = TOC value for 100% conversion. passing pulses of known NH3 standard.
Solid carbon content in the catalyst residue was measured Carbon monoxide (CO) TPD was carried out to determine
using a Thermo Electron Corporation FlashEAs 1112 series the dispersion of metals on a bimetallic beta zeolite catalyst. In
CHNS-O analyser. 2–3 mg of sample was placed in a tin a typical method about 200 mg of catalyst was loaded on the
container, which was combusted in a furnace at 900 1C. The reaction cell and was reduced at 400 1C for 4 hours using a
product gases were separated in a chromatographic column hydrogen and nitrogen gas mixture (50 mL min1). The
and analysed on a Thermal Conductivity Detector. The ‘C’ catalyst was purged with helium at 400 1C to remove adsorbed
conversion, based on solid elemental analysis, was calculated H2. The sample was cooled to room temperature under He
using the following formula flow. A 10% CO–He mixture was passed for 15 min to
complete adsorption of CO on metal sites. Residual CO was
Ccellulose Cresidue purged with helium until CO base line reading was constant.
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0
C 0 Conversion ¼ 100%
Ccellulose Temperature programmed desorption was carried out in
where Ccellulose is the amount of carbon in the starting cellulose the temperature range of 30 1C to 500 1C at a heating rate
material and Cresidue is the amount of carbon in the residue of 10 1C min1 under He flow of 40 mL min1. The desorbed
after reaction. Note that the residue also contains the used gas was detected using a thermal conductivity detector. Metal
catalyst and therefore we adjusted the measured carbon content dispersion was calculated assuming that surface concentration
from the CHNS-O analyser by subtracting the weight of the of metals was equal to bulk concentration.19
catalyst used.
3. Results and discussion
2.3 Fresh catalyst characterisation
3.1 Catalyst properties
The supports were characterised with N2 physisorption using a
Quantachrome Quadrasorb SI instrument at liquid nitrogen The catalyst properties shown in Table 1 include support
temperature, for pore size distribution, pore volume and acidity, BET surface area, BJH pore volume and catalyst
surface area. Powder X-Ray Diffraction (XRD) of the calcined metal loadings. The BET surface area does not change much
catalysts was carried out in a Rigaku MiniFlex instrument to with the changing Si/Al ratio in the beta zeolites. The N2
analyse the support and metal particle size and phases. These adsorption isotherm of beta zeolites (Fig. 2) shows that
XRD results were also used as a reference for the post run the catalyst is microporous and there is increased adsorption
XRD of the used catalysts, which contained unconverted in the mesoporous range after the dealumination process.
cellulose particles. The metal content of fresh and used Appearance of large pores in Beta_75 and Beta_150 suggested
catalysts was analysed by digesting 40 mg of catalyst in significant changes in structure of catalysts after dealumina-
5 mL of nitric acid and 4 mL of hydrofluoric acid using a tion. High resolution TEM images of beta zeolites (see Fig S1,
CEM MSP 1000 microwave digester. Samples were diluted to ESIw) show an increase in the pore width after the dealumina-
50 mL. Digested solid samples were analysed using a Varian tion treatment. TEM images also inferred that the large pores
Vista Pro ICPOES instrument. seen in N2 adsorption analysis were interparticle channels
Ammonia (NH3) Temperature Programmed Desorption formed due to breaking and loose agglomeration of particles
(TPD) measurements were carried out using Micromeritics during the dealumination process. Results in Table 1 show
Autochem 2920. About 100 mg of catalyst was activated in a that reducing the alumina concentration has a reducing effect
helium flow for 2 hours at 550 1C. The sample was then cooled on the acidity of the beta zeolite supports. The highest total
to 100 1C for the NH3 sorption. Mixed gas containing 10% acidity (weak + strong acidity) was 0.794 mmol g1 for
NH3 in helium (20 mL min1) was passed through the sample Beta_38 (Si/Al = 38), which reduces to less than 1/3rd to
for 0.5 hour, followed by passing pure helium for 0.5 hour to 0.226 mmol g1 for Beta_150 (Si/Al = 150). The metal
Table 1 Catalyst physical properties – metal loading, Al concentration (in beta zeolites), pore volume, width, surface area and acidity measured
by NH3 TPD
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and Al2O3 supported catalysts, respectively. If the selectivity assist in the protonation of water and molecular H2 by the
of C6 polyols (hexitols) is defined as hydrogen spillover effect, which provides in situ acidic sites for
hydrolysis of cellulose.14
YieldðSorbitol þ MannitolÞ Our results suggest that the Ni monometallic catalyst is
S¼ 0 C 0 Conversion
100%
unable to generate this acidity and therefore the cellulose
then we find that the selectivity for the two Pt supported conversion is low. In Ni–Pt bimetallic catalysts Pt atoms
catalysts is 74% and 79% respectively. The conversion, yield promote protonation of water and H2 to initiate hydrolysis.
and selectivity values for the Al2O3 supported catalyst are In the H2 rich atmosphere Pt sites dissociate molecular H2 into
slightly higher than those for the Alnf supported catalyst. This atomic hydrogen (H+), which spills over to the Ni sites to create
may be due to the higher surface area of the support, which in situ acidity for hydrolysis reaction. The role of Pt promotion
may provide higher Pt particle dispersion. Bi-metallic Ni–Pt studied earlier showed that bi-metallic Ni–Pt catalysts have
catalysts provided the highest conversion of 44.0% and 48.7% lower reduction temperature than Ni catalysts.4 Pt is able to
for the Alnf and Al2O3 supported catalysts, respectively. react with molecular H2 at a lower temperature than Ni and the
However, the selectivity is lower compared to that of Pt resultant adsorbed H+ reacts with Ni particles at significantly
catalysts of 65.8% and 66.5%, respectively. Despite lower lower temperatures. In the absence of Pt particles much higher
temperatures are required for Ni particles reduction.
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Fig. 7 Sorbitol, mannitol and glycerol yields and cellulose ‘C’ conver-
Fig. 6 XRD pattern of 20 mm cellulose powder and the used Ni, Pt and sion (circles) and TOC conversion (triangles) from the aqueous phase
Ni–Pt catalysts supported on alumina nano-fibre (Alnf). After the hydrolysis–hydrogenation of cellulose at 200 1C and 50 bar H2 pressure
reaction is complete the used catalysts were filtered with a 0.45 mm filter (at room temperature) for 6 hours. ELSD temperature was lowered to
and then washed with deionised water to remove soluble products. 30 1C to detect glycerol during HPLC analysis.
1856 Catal. Sci. Technol., 2012, 2, 1852–1858 This journal is c The Royal Society of Chemistry 2012
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Beta_150 o Beta_75. This suggests that cellulose conversion is polyol yield (glycerol + hexitol) in the product mixture was
directly associated with the number of active metal sites achieved by Ni–Pt/Beta_75 (46%) followed by Ni–Pt/
present on the catalyst. These metal sites assist in formation Beta_150 (44.8%) and Ni–Pt/Beta_38 (40.1%).
of protonic acid sites via dissociation of molecular hydrogen Confirmation of the extent of cellulose conversion is
by spillover. provided by the XRD patterns of the used catalysts (Fig. 8).
These acid sites increase the rate of cellulose hydrolysis, All the catalysts show only traces of cellulose microcrystalline
increasing the overall conversion. It is also important to note peaks. The absolute intensity of the cellulose peaks in Fig. 6 is
that an optimum level of support acidity is required for higher lower than that in Fig. 4, but since the scale of Fig. 6 is smaller,
yield of hexitols. If the acidity is too low the rate of hydrolysis the apparent height of the peaks appears to be the same.
is low. Whereas, higher acidity leads to degradation of glucose Additionally, the cellulose peak at 26.11 overlaps with the beta
by dehydration reaction, lowering the hexitol yield. Therefore zeolite peak at 26.251 making it undiscernible from each other
we find that the hexitol selectivity is in the following increasing and may give a false impression of high cellulose content.
order – Ni–Pt/Beta_38 (54.8%) o Ni–Pt/Beta_150 (62.9%) o Overall, we can conclude that all the beta zeolite catalysts
Ni–Pt/Beta_75 (71.3%). showed higher cellulose conversion by looking at the lower
To confirm the synergistic effect of bi-metallic Ni–Pt intensity of the XRD peaks.
catalysts, where Ni and Pt particles are in close proximity Recycling experiments were performed using Ni–Pt/Beta_75
due to co-impregnation, a control run was performed where a to study the loss of catalytic activity. The used catalyst
physical mixture of Pt/Beta_75 and Ni/Beta_75 was put into was calcined to remove unreacted cellulose, which was then
the reaction mixture under identical reaction conditions. The reduced and tested again under the same reaction conditions
metal loading of the mono-metallic catalysts in the control by adding fresh cellulose feed. The results show reduction in
reaction mixture was chosen carefully to match the mass catalytic activity after the 1st run. Cellulose conversion of
composition of the metals and supports used in the reaction 36.97% was obtained which is lower than the initial result of
mixture with bi-metallic Ni–Pt/Beta_75. From the results, as
shown in Fig. 7, it is clear that the yield of hexitols and glycerol
is significantly lower with a physical mixture of the mono-
metallic catalysts compared to all the bi-metallic catalysts
studied. This is not surprising since we know from our
previous reports4,18,25 that Pt promotes the Ni sites during
reduction of the catalysts thereby increasing the active metal
surface area and dispersion. Therefore, we can conclude that
the active sites of Ni and Pt have to be in close proximity to
enhance the catalytic activity due to the synergistic effect of
Ni–Pt interaction.
Glycerol is a product of sorbitol hydrogenolysis which takes
place in the presence of an H2 rich atmosphere on a metal
site (Scheme 1). Other products of sorbitol hydrogenolysis
are propylene glycol, ethylene glycol, erythritol and xylitol
(in decreasing order of their selectivity27). The reaction conditions
in our study favour glycerol production through hydrogenolysis of Fig. 8 XRD patterns of the used Pt and Ni–Pt catalysts supported on
sorbitol.27,28 A study by Clark27 showed that the rate of sorbitol beta zeolites with Si/Al ratios of 38 (Beta_38), 75 (Beta_75) and 150
hydrogenolysis is inversely proportional to the reaction pressure. (Beta_150). After the reaction was complete the used catalysts were
Clark reported that the reaction follows first order kinetics and at filtered with a 0.45 mm filter and then washed with deionised water to
200 1C and 138 bar (2000 psi) the rate constant is 0.0112 min1. remove soluble products.
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1858 Catal. Sci. Technol., 2012, 2, 1852–1858 This journal is c The Royal Society of Chemistry 2012