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AL-AMARA 4 X 125MW 9E

Gas Turbines Power Plant Project, IRAQ

Spare Part List for erection, commissioning, and start-up

Item No. :

Name of Equipment :DG - MBH6350DM (GE16V250/Avk) Vendor's Name : Solution Power Partner sal (Offshore)

Name of Quantity
Spare Parts Specification DWG. No Remarks
Serial (Material) Part Installed per Recommendable Total Supply
One Equipment by Vendor per by Vendor Cost Total Cost Selling Total Selling
No. No.
One Equipment

1 Injector, Diesel Engine, Fuel  1 $720 $720 $770 $770

2 AUTOMATIC VOLTAGE REGULATOR 1 $2,260 $2,260 $2,418 $2,418

3 RECTIFIERS/DIODES ; DD 89 N 14 1 $221 $221 $236 $236

4 VARISTOR TVA 40751 KBKCL501 2 $310 $620 $332 $664

$3,821 $4,088

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AL-AMARA 4 X 125MW 9E
Gas Turbines Power Plant Project, IRAQ

Special Tools List


Item No. :

Name of Equipment :DG - MBH6350DM (GE16V250/AVK) Vendor's Name : Solution Power Partner sal (Offshore)

Name of Quantity
Spare Parts Specification DWG. No Remarks
Serial (Material) Part Installed per Recommendable Total Supply Total
One Equipment by Vendor per by Vendor Cost Total Cost Selling
No. No. Selling
One Equipment

1 Piston Ring Compressor  1 $1,308 $1,308 $1,400 $1,400

2 Piston Ring Expander  1 $486 $486 $520 $520

3 Piston Retainer  1 $28 $28 $30 $30

4 Injector Alignment Tool  1 $229 $229 $245 $245

5 Feeler Gage - Valve  1 $79 $79 $85 $85

6 Head stud Installer  1 $153 $153 $164 $164

7 Head Stud Remover  1 $165 $165 $177 $177

8 Piston and Rod lifter  1 $2,654 $2,654 $2,840 $2,840

9 Rocker Arm Tool Torque Kit  1 $895 $895 $958 $958

10 Compression Tester  1 $350 $350 $375 $375

11 Crank Speed Sensor Tool  1 $283 $283 $303 $303

12 Turbo Speed Sensor Tool  1 $807 $807 $863 $863

13 Turbo Torque Adapter  1 $925 $925 $990 $990

14 Piston Ring Groove Scraper 1 $246 $246 $263 $263

15 HP Fuel line Torque Adapter 1 $173 $173 $185 $185

16 HP Fuel line Torque Wrench 1 $1,308 $1,308 $1,400 $1,400

$10,089 $10,798

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AL-AMARA 4 X 125MW 9E
Gas Turbines Power Plant Project, IRAQ

Appendix 4. Spare Parts List

Item No. :

Name of Equipment : BSDG - MBH6350DM open (GE16V250/AVK) Vendor's Name : Solution Power Partner sal (Offshore)

Name of Spare Parts Quantity


Specification DWG. No Unit Price Total Remarks
Serial (Material) Part Installed per Recommendable Total Supply Unit Price
No. No. One Equipment by Vendor per by Vendor
One Equipment

1 HYDRAULIC MOTOR FOR LUBE OIL FILTER 1 $9,873 $9,873

2 PAPER INSERT FOR OIL CENTRIFUGAL FILTER 1 $70 $70

3 AIR FILTER 6 $256 $1,536

4 LID GASKET AND T-HANDLE O-RING 6 $80 $480

5 ONE UPPER 40 MICRON ELEMENT AND COALESER ELEMENT 6 $250 $1,500

6 BOWL O-RING 6 $25 $150

7 AIR FILTER FOR AIR COMPRESSOR 6 $90 $540

8 $14,149

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MBH Materials
Pipes/fittings/supports € 12,058
Cover for coupling Included in above price
skid for air compressor Included in above price
engine fixation screws Included in above price
wires & cables for assy of open genset Included in above price
support for MV cable Included in above price
cable trays Included in above price
paint Included in above price
fuel priming pump / outside rack € 1,800
fuel, lube oil, coolant for test € 3,556
GE loose items Included in Rack price
€ 17,414
Open Type MBH 5600T4- GE16V250MDC EUR/USD EUR/Kg GBP/USD AED/USD
TOTAL PRICE $
Term of Purchase/ Transp.
ITEM DESCRIPTION SUPPLIER UNIT PRICE € UNIT PRICE $ QTY Excluding 1.11 5 1.22 0.27
Point of Purchase & Clear.
Transp & Clear.
ELECTRICAL EQUIPMENTS $40,537.00 $ 40,537
I/O panel for GE V250 $ - 1 $ -
Control panel GEVO Diesel (inc. SR489) Terberg Holland 36,520 € $ 40,537 1 $ 40,537
Terminal panel Terberg Holland 1 $ -
Protection Relay GE 1 $ -
Beckhoff Proface $ - 1 $ -
HMI + Liscence Proface $ - 1 $ -
24 VDC panel (Charger+batteries+distribution) SPS EXW, Halat $ - 1 $ -

MECHANICAL EQUIPMENT $ 29,721 $ 31,467


Junction Boxes $ 1,035 1 $ 1,035
Expansion bellow DL Schallschutz EXW, Germany 1,573 € $ 1,746 2 $ 3,492 $ 250
Muffler 30inch Industrial SPG EXW, Halat $ 21,653 1 $ 21,653
Starting Air Compressor Käser EXW, MBH $ - 1 $ - Included in Project
Starting Air Tank Receiver Skid Käser EXW, MBH $ - 1 $ - Included in Project
AVM Gerb EXW, MBH 4,763 € $ 5,287 1 $ 5,287 MBH

MBH SCOPE $ 19,330 $ 19,330

Mechanical Accessories: Piping, Fittings, supports,


accessories, Interconnection
MBH EXW, MBH 17,414 € $ 19,330 1 $ 19,330
Wiring cables installation of equipment in Ctrl room
Interconnection Wiring cables Ctrl room

Testing RUN Cost


Export Docs + SGS Cert.
Warranty Provision

GEN-SET MAIN EQUIPMENT $ 1,793,576 $ 1,865,580


Electrical Equipment $ 40,537
Mechanical Equipment $ 31,467
Engine GE 16V250 MDC GE EXW, USA $ 1,505,000 1 $ 1,505,000 $ 20,000
Rack Structure GE EXW, USA $ 30,000 1 $ 30,000
Full Loose Ship Accessory Kit to be mounted by MBH GE EXW, USA 1 $ - $ 500
Expansion Tank GE EXW, USA 1 $ - $ 500
Fuel Water Separator GE EXW, USA $ 6,600 1 $ 6,600 $ 500
Interconnecting pipes between engine-rack 1 $ -
Alternator 6060KVA@50°C,11kV, 50Hz F/B AVK EXW, Romania 183,314 € $ 203,479 1 $ 203,479 $ 1,554 10 AvK alternators can fit in 4x40ft ISO HC container
Coupling Unit For GE 16V250MDC American Vulkan EXW, MBH 9,626 € $ 10,685 1 $ 10,685
Base Frame For Gen-set / Open MBH 5600T4 HATEWE EXW, MBH 34,065 € $ 37,812 1 $ 37,812 $ 2,000

Total Material Cost Gen-set MBH5600T4 Open $ 1,865,580


MBH Materials & Testing $ 19,330
Total Transportation, Clearances, and Insurance Up to EXW MBH $ 25,304
MBH Labor & Overhead $ 191,021 10% as per Germanos
Gen-set Total Cost MBH5600T4 Open, including MBH Labor & Overhead $2,101,235 EXW MBH
Packing for MBH 5600T4 open Type 12,000 € $ 13,320 1 $13,320
SPP Royalty $ - 4676 $0

Gen-set Total Cost MBH5600T4 Open, including MBH Labor & Overhead & SPP Royalty $2,114,555

Gen-set Total Real Cost MBH5600T4 Open ExW-MBH, No SPP Royalty, excluding Finance $2,114,555
Finance 5.5% $116,301
Gen-set Total Real Cost MBH5600T4 Open ExW-MBH, No SPP Royalty, including Finance $2,230,856
10 $22,308,560
Scope BSDG-EDG-HS

$25,262,294 $25,262,294

Total Equipment Cost Total Cost


ID# DESCRIPTION Scope Qty Unit Unit Cost (USD) (USD) Total Cost (USD) SPP SCOPE
(USD)
1 PROJECT SERVICES $448,902 $448,902 $448,902
1.1 Engineering and Design SPP 1 Lot $40,000 $40,000 $40,000 $40,000
1.2 Equipment O&M Manuals SPP 1 Set $0 $0 $0
1.3 Standard Document Submission SPP 1 Lot $0 $0 $0
1.4 Export Documents (BAFA, COO) SPP 1 Lot $977 $977 $977 $977
1.5 CIF Delivery Ex-Works Germany to Dubai Seaport SPP 1 Lot $407,925 $407,925 $407,925 $407,925
1.6 Unloading of equipment at port of destination Buyer $0 $0 $0
1.7 Clearance and Import Customs & Taxes Buyer $0 $0 $0
1.8 Transportation of equipment from Dubai seaport to Island Buyer $0 $0 $0
1.9 Unloading of equipment at Island and putting on foundation Buyer $0 $0 $0
1.10 Standard Factory Acceptance Test SPP 1 Lot $0 $0 $0
2 MAIN EQUIPMENT $23,908,879 $ 23,908,879 $ 23,908,879
2.1a GENERATING SET, Open Type MBH5600T4 (GE 16V250MDC) & AUXILIARIES SPP 10 set $2,114,555 $21,145,550 $21,145,550 $21,145,550
A Engine - GE 16V250 MDC SPP 10 set $0
B Flexible coupling engine <--> generator SPP 10 set $0
C Alternator 11KV SPP 10 set $0
D Anti-Vibration Mounting (AVM) SPP 100 pcs $0
E Steel base frame for genset/engine SPP 10 set $0
F Provision for Engine Compliance with World Bank Emission Limits SPP 10 set $0
Genset Mechanical Systems $0
A Air Intake & Exhaust System
Air Intake Filter SPP 10 set $0
Exhaust Bellow SPP 10 set $0
Exhaust Silencer (Carbon Steel) SPP 10 set $0 $0 $0
Exhaust pipes 24" with insulation & aluminum cladding (L= 60m only) + Insulation SPP 10 set $19,800 $198,000 $198,000 $198,000
Exhaust Fan mounted on the exhaust system to reduce engine back pressure SPP 10 set $8,880 $88,800 $88,800 $88,800
Steel structure for Exhaust System SPP 1 Lot $170,385 $170,385 $170,385 $170,385
B Starting Air System
AC motor driven air compressor (1 working 1 standby) (Common for 3 gensets) SPP 3 set $14,605 $43,815 $43,815 $43,815
Engine Air receiver 6000L for 3 gensets SPP 3 set $12,000 $36,000 $36,000 $36,000
Starting Air piping & fittings for 1 genset SPP 10 set $1,947 $19,470 $19,470 $19,470
C Lubricating Oil System
Lube Oil filter SPP 10 pcs $0
Pre-Lube pump SPP 10 pcs $0
Lube Oil Heater SPP 10 pcs $0
Lube Oil Plate Exchanger SPP 10 set $0
Lube Oil Piping & Accessories SPP 10 set $3,000 $30,000 $30,000 $30,000
D Cooling Water System
Remote Cooling Radiator for HT System only SPP 10 set $62,160 $621,600 $621,600 $621,600
Cooling Water Piping for all cooling system HT/LT SPP 10 set $26,640 $266,400 $266,400 $266,400
Electrical supply panel for radiator SPP 10 set $2,165 $21,650 $21,650 $21,650
Safety switches for Motor Fan SPP 10 set $3,785 $37,850 $37,850 $37,850
LT/HT Thermostatic Valves SPP 10 set $0
Expansion Tanks 120 L + leve lswitch SPP 10 set $1,210 $12,100 $12,100 $12,100
Steel structure for Radiator SPP 10 set $5,000 $50,000 $50,000 $50,000
Plate Heat Exchanger for LT System SPP 10 set $4,329 $43,290 $43,290 $43,290
Cooling Tower with for LT system SPP 10 set $31,961 $319,610 $319,610 $319,610
Steel Structure for cooling Tower SPP 10 set $0 $0 $0
Electrical Control Panel with VSD and sensors SPP 10 set $0 $0 $0
E Fuel System
Fuel Water Separator Filter SPP 10 set $0 $0 $0
Duplex fuel filter SPP 10 set $0
Fuel priming pump SPP 10 set $0
Piping Bellows (sets) SPP 10 set $0
Genset Electrical Systems
A Battery (Lead Acid) and Charger SPP 10 set
B Control Panel SPP 10 set
2.2 PLANT AUXILIARIES $28,860 $28,860 $28,860
A Lifting Beams for open DG SPP 1 set $4,440 $4,440 $4,440 $4,440

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Scope BSDG-EDG-HS

B Back-up start up Diesel Generator 200 KVA Open SPP 1 set $24,420 $24,420 $24,420 $24,420
2.3 FUEL SYSTEM $295,200 $295,200 $295,200
A Barge with storage tank for Fuel Supply (near docking station) Buyer $0 $0 $0
B Connection between barge and daily tanks Buyer
C Transfer pumps from barge to daily tanks Buyer

D Vertical Fuel Daily Tank, Single-Walled, 100 m³ (D=5m, H=5m) for 2 days (8 running 16V250 DG's) SPP 1 set $277,200 $277,200 $277,200 $277,200
E Retaining Wall for Fuel Daily Tanks Buyer $0 $0 $0
F Carbon Steel Piping 2" (from Daily Fuel Tanks to DG sets) + Acc. SPP 10 lot $1,800 $18,000 $18,000 $18,000
2.4 AIR INTAKE & EXHAUST SYSTEMS INSIDE GENSETS' POWER HOUSE $ 432,000 $432,000 $432,000
A Ventilation Unit for Power House (Fan+Filter+Louver+Sound Absorber) SPP 10 Lot $37,200 $372,000 $372,000 $372,000
B Ducting for inlet air ventilation SPP 10 Lot $0 $0 $0
C Louvers (roof-mounted) SPP 10 Lot $1,800 $18,000 $18,000 $18,000
D Extraction Fans SPP 10 Lot $4,200 $42,000 $42,000 $42,000
2.5 TOOLS AND SPARE PARTS $ 48,299 $48,299 $48,299
A Special Tools for DG SPP 1 Lot $10,089 $10,089 $10,089 $10,089
B Commissioning Spare Parts SPP 10 Lot $3,821 $38,210 $38,210 $38,210
3 BALANCE OF PLANT-ELECTRICAL $229,220 $229,220 $229,220
A EARTHING MATERIALS & INSTALLATION (UNDER GROUND) Buyer $0 $0 $0
B EARTHING MATERIALS (ABOVE GROUND) FOR SPP EQUIPMENT TILL RISER SPP 1 Lot $5,000 $5,000 $5,000 $5,000
C RISER Buyer $0 $0 $0
VERY LOW VOLTAGE (VLV) - $0 $0
A DCS System Buyer $0 $0 $0
B Master Control Panel for SPP equipment (including Power House Ventilation) Buyer $29,253 $0 $0 $0
C UPS Buyer $0 $0 $0
D 110 VDC system Buyer $13,866 $0 $0 $0
E Control Interconnection (between SPP equipment and DCS) Buyer $0 $0 $0
F Control Cables (between SPP equipment)-Unarmored Buyer $39,250 $0 $0 $0
LOW VOLTAGE (LV) $ 224,220 $224,220 $224,220
A Main MCC genset, Form 2b, for SPP equipment SPP 1 Set $57,720 $57,720 $57,720 $57,720
B Common LV Switchgear, Form 2b, for SPP equipment SPP 1 Set $22,200 $22,200 $22,200 $22,200
C Genset MCC, Form 2b, for SPP equipment SPP 10 Set $14,430 $144,300 $144,300 $144,300

D LV cables for DG between SPP equipment (Unarmored cables, laid inside trench/cable trays) Buyer $74,798 $0 $0 $0

E Power & Control Cables between SPP and Plant equipment Buyer $0 $0 $0
F Lighting (External) Buyer $0 $0 $0
G LV Cable raceways Buyer $0 $0 $0
MEDIUM VOLTAGE (MV) - $0 $0
A 11 KV Switchgear 2500A, 25 KA for 1 sec (as per SPP SLD) Buyer $427,905 $0 $0 $0
B Auxiliary step-down Transformer 2500KVA Buyer $29,960 $0 $0 $0
C Earthing Zig-Zag transformer Buyer $26,591 $0 $0 $0
D MV Cables between SPP equipment Buyer $22,169 $0 $0 $0
E MV Cable between SPP equipment and Plant equipment Buyer $0 $0 $0
F MV Cable raceways Buyer $0 $0 $0
4 BALANCE OF PLANT - COMMUNICATIONS & SECURITY - $0 $0
4.1 Fire Detection System Buyer Lot $423,500 $0 $0 $0
4.2 Fire Protection System, FM200 + Foam + Water Buyer 1 Lot $0 $0 $0
5 BALANCE OF PLANT - MECHANICAL Buyer $ 378,921 $378,921 $378,921
5.1 Raw Water Storage tank (20m3) with piping + Acc + Pump SPP 1 Lot $134,537 $134,537 $134,537 $134,537
5.2 New/Used Lube Oil Tank 15m3 with piping + Acc + Pump SPP 2 Lot $88,892 $177,784 $177,784 $177,784
5.3 Fire Fighting Water Tank 190 m³ + Accessories SPP 1 Set $66,600 $66,600 $66,600 $66,600
6 CIVIL WORKS Buyer $0 $0 $0
6.1 Civil Works + Foundation Buyer - $0 $0
6.2 Detailed Design for DG Foundation SPP - $0 $0
6.3 Soil Investigation & Geotechnical Survey Buyer - $0 $0
6.4 Concrete power house for gensets (as per drawings) Buyer - $0 $0
6.5 Site Work (Within Plant Area), Including Cable Trenches Buyer - $0 $0
6.6 Piling (If Required) Buyer - $0 $0
6.7 Foundations Buyer - $0 $0
7 SITE AND PLANT SERVICES $193,160 $193,160 $193,160
7.1 Site Management Buyer - $0 $0
7.2 Electro-Mechanical Installation of SPP supplied equipment Buyer 1 Lot - $0 $0

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Scope BSDG-EDG-HS

First Filling (Lubricants) for 9 nos. MBH5600T4M (64 barrels of lube oil 200L, 88 barrels of anti-freeze
7.3 225L) SPP 1 Lot $49,600 $ 49,600 $49,600 $49,600
7.4 Chemicals & Equipment for Flushing Buyer - $0 $0
7.5 Testing & Commissioning (10 nos. gensets + BOP) SPP 180 Man-Day $740 $ 133,200 $133,200 $133,200
7.6 On-Site Training SPP 14 Man-Day $740 $ 10,360 $10,360 $10,360
Direct Management SPP 1 Lot $58,212 $58,212 $58,212 $58,212
Tech support from GE SPP 1 Lot $15,000 $15,000 $15,000 $15,000
Meetings & Travel for SPP Personnel SPP 1 Lot $30,000 $30,000 $30,000 $30,000
$25,262,294
Project Finance Finance Cost $1,389,426 5.5%

$26,651,720

ITEMS COST MARGIN SELLING


genset cost w finance $ 26,651,720 15.00009567852% $31,355,000
genset cost w/o finance$ 25,262,294
$25,262,294

Total w finance $ 26,651,720 EUR/USD 1.11


SPP Royalty $ - Finance 5.5%
EUR/Kg Baseframe 5

Project Real Cost Project Total Margin Project Total Sales


Total w/ finance w/o SPP Royalty $ 26,651,720 15.000000% $31,355,000

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