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Procedimento Nilos Emenda Flexsteel
Procedimento Nilos Emenda Flexsteel
Contents
6 Safety instructions
7 1. Preparations
3. Splicing
10 3.1 Requirements and working conditions
19 - 20 4. Splicing report
NAA-VSG_EN 3
Instructions for splicing steel cord belts
K 0661 + K 0661A
K 0745 K 0772 / 0638
Chalked string
Pliers Wire cable scissors
with powder
K 0634
K 0646 K 0609
Whetstone
Wire grip Angled blade
with wooden handle
K 0792-A / K 0731
Rotary sander for K 0624 K 0626
processing rubber Folding rule Brush, size 12
+ fibre discs
K 0740 + k 0748
K 0658 K 0662
Sanding machine,
Safety goggles Protective gloves
flexible shaft
4 NAA-VSG_EN
Instructions for splicing steel cord belts
E 0190 / 0190-1
K 0628 Cord stripper
Cable pull
Rubber hammer system
electr./mech.
H 0313
H 0312
STG-FW, 1000 g tin
STG-B, 650 g tin
J 0600 vulcanisation
vulcanisation
Edge bar tensioner HOT solution
HOT solution
dichlormethane
benzine based
based
On request
Splicing kits
(Cover plate
core plate
STG strips)
Legend
Test on back of
00:00:00 Processing time Stir
hand
Brush on
Ready for
thinly and
processing
evenly
NAA-VSG_EN 5
Instructions for splicing steel cord belts
Danger instructions:
H225: Highly flammable liquid and vapour. H315: Causes skin
irritation. H336: May cause drowsiness or dizziness. H304:
May be fatal if swallowed and enters airways. H411: Toxic to
aquatic life with long lasting effects.
Danger instructions:
H302+H312+H332: Harmful if swallowed, in contact with skin,
if inhaled. H 315: Skin irritation possible. H317: May cause an
allergic skin reaction. H 319: Provoke strong irritation of eyes.
H336: Can bring sleepiness and numbness. H341: Suspected
of causing genetic defects. H350: May cause cancer. H373:
May cause damage to organs (or state all organs affected, if
known) through prolonged or repeated exposure. H412: Harm-
ful to aquatic life with long lasting effects.
6 NAA-VSG_EN
Instructions for splicing steel cord belts
Observes rules of
occupational safety
Please comply with ISO 5285 when it comes to storage and handling.
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Instructions for splicing steel cord belts
Image of typical
vulcanising press set-up
8 NAA-VSG_EN
Instructions for splicing steel cord belts
2. Preparing the
workstation
2.1 The vulcanisation area
When deciding on your vulcanisation point, ensure that there is
enough space, taking into consideration the size of the belt, even
ground and adequate protection against weather conditions. Ensure
there is sufficient space for a tent if need be.
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Instructions for splicing steel cord belts
lv ls
lv ls
lv
lv
2-step splices 1
3-step splices 1
Refer to belt types ST 2000 to ST 3150 Refer to belt types ST 3500 to ST 4500
ls ls
ls
ls lv
lv lv
lv
4-step splices 1
Refer to belt types ST 5000 to ST 5400
200 lst lst lst 200 200 lst lst lst 200
250 lst lst lst lst 250
250 lst lst lst 50 lst 50 250 50 50
50 50 50 50
50 50 50 50 50
50 50 50 50 50
ls ls
ls
ls lv
lv lv
lv
1
Measurements in mm
2
Simplified for ease of understanding
10 ls ≥ 3x cord 250
diameter
NAA-VSG_EN
250 lst lst lst lst lst250 lst lst lst 250
Instructions for splicing steel cord belts
Trace the splice onto the top belt head first and then transfer this
to the belt edges on the bottom belt head. Under certain circum-
stances, a slanted splice must be plotted, depending on the vulcani-
sing press that is available.
45°
1. Cut in until you reach cord level 2. Cut off rubber edges
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Instructions for splicing steel cord belts
Please remember that the steel cords must be thinly covered with Safety retaining cable
rubber!
05. Secure the tensioned cover plate using
a retaining cable. Using an electric knife can
make this work step considerably safer,
easier and more effective.
06. After turning over the belt head, you can
then peel back the underside of the belt.
ds
l co r
e s te e
e of t h
p sid
p os e to
1. E x
s
co r d
es te e l
of t h
side
t to m
e bo
2. E x p os
12 NAA-VSG_EN
Instructions for splicing steel cord belts
01. For the stripping, the belt heads must be pushed back and
braced additionally.
02. Before attaching the cord stripper, strip back the cover plate
alongside the cover plate chamfer by approx. 200 mm on each
side. Inserting a wooden beam underneath the splice between
the workbench and
the belt can make it easier to attach the cord stripper.
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Instructions for splicing steel cord belts
Set-up model of
work environment with bottom cover plate
14 NAA-VSG_EN
Instructions for splicing steel cord belts
2 min
HOT
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Instructions for splicing steel cord belts
16 NAA-VSG_EN
Instructions for splicing steel cord belts
01. First apply the specified pressing pressure and monitor this con-
stantly. Readjust this in the event of pressure loss.
02. In order to prepare the material and the machine, carry out cold
pre-pressing for a duration of 15 min under constant pressing
pressure and then remove all the press pressure.
03. Now you can go back and tighten the tensioning bolts of each
of the beams evenly.
04. Apply the full press pressure again.
05. Monitor this and readjust if need be.
06. Switch on the heating plates and allow these to heat up evenly
across the entire pressing surface to 100° C.
07. Continuously monitor the press pressure and the temperatures
of the heating plates and document these in the splice report.
08. The permitted pressure for the press must not be exceeded (see
press operating instructions).
09. Once all heating plates have reached a heat temperature of
100° C, this will be held for 15 minutes by switching the heating
plates on/off.
10. Then allow the heating plates to heat up to 145° C.
11. Monitor the temperature and the press pressure. Please note any
deviations of 10° C or more in the splicing report. The vulca-
nising period begins once a temperature of 145° C has been
reached on all heating plates. This equates to
3 min per mm of belt thickness, but no less than 30 min.
12. Switch off the heating plates once the vulcanising period has
lapsed.
13. The splice will stay under pressure until the heating plates are
cooled down to 60° C.
14. You can now release the pressure and loosen the tensioning
bolts and the edge bars.
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Instructions for splicing steel cord belts
18 NAA-VSG_EN
Protokoll über die Herstellung
der Fördergurtverbindung
Report of making of a splice
Pl
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NILOS Verbindungsprotokoll / NILOS splice report
Protokoll Nr. / Report No. Erstellungsdatum / Date
Eigentümer / Owner
Äußere Bedinungen / Environmental
MPa
Hydraulik/ Wasserdruck / Hydraulic/ Air-Bag
Stück / Piece Zelt / Tent
Traversenpaare / Number of Cross-beams (pair)
Wetter / Weather
NILOS GmbH & Co. KG • Reisholzstr. 15 • 40721 Hilden • Germany • Phone: +49 2103 951-0 • Fax: +49 2103 951-209 • info@nilos.de • www.nilos.de
The technical information is based on latest state of technology. NILOS GmbH & Co. KG
We reserve the right to make structural and design changes in the
interest of progress. We ask for your understanding that no liability
Reisholzstr. 15
can be assumed for printing errors or mistakes. Reproduction or 40721 Hilden • Germany
reprinting, in whole or in part, is not permitted without our Phone: +49 2103 951 - 0
express permission. Fax: +49 2103 951 - 209
NAA-VSG_EN info@nilos.de
This renders all previous instructions invalid. www.nilos.de