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PS536-Series Electric Ovens: English

Middleby ®

Marshall
A MIDDLEBY COMPANY

owner's
operating
& installation
manual
PS536-Series OVENS
PS536ES (Single)
Model PS536ES

PS536ES (Double) PS536ES (Triple)

Part No. 58367


©2005 Middleby Marshall Inc. Price $30.00
P: 08/08 Rev. B
WARNING
FOR YOUR SAFETY, DO NOT STORE OR USE
GASOLINE OR OTHER FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER
APPLIANCE.

WARNING
Improper installation, adjustment, alteration, service, or
maintenance can cause property damage, injury, or
death. Read the installation, operation, and maintenance
instructions thoroughly before installing or servicing this
equipment.

NOTICE
The warranty is NOT VALID unless the oven is installed, started, and
demonstrated under the supervision of a factory-authorized installer.

NOTICE
Contact your authorized Service Agency to perform maintenance and
repairs. A Service Agency Directory is supplied with your oven.

NOTICE
Using any parts other than genuine Middleby Marshall factory-manufactured
parts relieves the manufacturer of all warranty and liability.

NOTICE
Middleby Marshall (Manufacturer) reserves the right to
change specifications at any time.

KEEP THIS MANUAL IN A VISIBLE LOCATION NEAR THE OVEN


FOR FUTURE REFERENCE.

ii
Model No. Serial No. Installation Date
Modéle No. Serié No. Date d'installation

MIDDLEBY MARSHALL MIDDLEBY MARSHALL INC.


NO QUIBBLE LIMITED WARRANTY OVEN LIMITED WARRANTY
(U.S.A. ONLY) (Non U.S.A.)
The Seller warrants equipment manufactured by it to be free from
MIDDLEBY MARSHALL, HEREINAFTER REFERRED TO AS defects in material and workmanship for which it is responsible. The
“THE SELLER”, WARRANTS EQUIPMENT MANUFACTURED Seller’s obligation under this warranty shall be limited to replacing or
BY IT TO BE FREE FROM DEFECTS IN MATERIAL AND repairing, at Seller’s option, without charge, F.O.B. Seller’s factory,
WORKMANSHIP FOR WHICH IT IS RESPONSIBLE. THE any part found to be defective and any labor and material expense
SELLER’S OBLIGATION UNDER THIS WARRANTY SHALL incurred by Seller in repairing or replacing such part. Such warranty
BE LIMITED TO REPLACING OR REPAIRING, AT SELLER’S is limited to a period of one year from date of original installation or
15 months from date of shipment from Seller’s factory, whichever is
OPTION, WITHOUT CHARGE, ANY PART FOUND TO BE
earlier, provided that terms of payment have been fully met. All labor
DEFECTIVE AND ANY LABOR AND MATERIAL EXPENSE
shall be performed during regular working hours. Overtime premium
INCURRED BY SELLER IN REPAIRING OR REPLACING will be charged to the Buyer.
SUCH PART. SUCH WARRANTY SHALL BE LIMITED TO
THE ORIGINAL PURCHASER ONLY AND SHALL BE EFFEC- This warranty is not valid unless equipment is installed, started,
TIVE FOR A PERIOD OF ONE YEAR FROM DATE OF ORIGI- and demonstrated under the supervision of a factory-autho-
NAL INSTALLATION, OR 18 MONTHS FROM DATE OF PUR- rized installer.
CHASE, WHICHEVER IS EARLIER, PROVIDED THAT TERMS
OF PAYMENT HAVE BEEN FULLY MET. Normal maintenance functions, including lubrication, adjustment of
airflow, thermostats, door mechanisms, microswitches, burners
This warranty is valid only if the equipment is installed, started, and pilot burners, and replacement of light bulbs, fuses and indicat-
and demonstrated under the supervision of a factory-autho- ing lights, are not covered by warranty.
rized installer.
Any repairs or replacements of defective parts shall be performed by
Normal maintenance functions, including lubrication, clean- Seller’s authorized service personnel. Seller shall not be respon-
ing, or customer abuse, are not covered by this no quibble sible for any costs incurred if the work is performed by other than
Seller’s authorized service personnel.
warranty.
When returning any part under warranty, the part must be intact and
Seller shall be responsible only for repairs or replacements complete, without evidence of misuse or abuse, freight prepaid.
of defective parts performed by Seller’s authorized service
personnel. Authorized service agencies are located in prin- Seller shall not be liable for consequential damages of any kind
cipal cities throughout the contiguous United States, Alaska, which occur during the course of installation of equipment, or which
and Hawaii. This warranty is valid in the 50 United States result from the use or misuse by Buyer, its employees or others of
and is void elsewhere unless the product is purchased the equipment supplied hereunder, and Buyer’s sole and exclusive
through Middleby International with warranty included. remedy against Seller for any breach of the foregoing warranty or
otherwise shall be for the repair or replacement of the equipment or
The foregoing warranty is exclusive and in lieu of all other parts thereof affected by such breach.
warranties, expressed or implied. There are no implied
warranties of merchantability or of fitness for a particu- The foregoing warranty shall be valid and binding upon Seller if and
lar purpose. only if Buyer loads, operates and maintains the equipment supplied
hereunder in accordance with the instruction manual provided to
The foregoing shall be Seller’s sole and exclusive obligation Buyer. Seller does not guarantee the process of manufacture by
Buyer or the quality of product to be produced by the equipment
and Buyer’s sole and exclusive remedy for any action, in-
supplied hereunder and Seller shall not be liable for any prospective
cluding breach of contract or negligence. In no event shall
or lost profits of Buyer.
Seller be liable for a sum in excess of the purchase price of
the item. Seller shall not be liable for any prospective or lost THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF
profits of Buyer. ALL OTHER EXPRESS AND IMPLIED WARRANTIES WHATSO-
EVER. SPECIFICALLY THERE ARE NO IMPLIED WARRANTIES
This warranty is effective on Middleby Marshall equip- OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR
ment sold on, or after, February 15, 1995. PURPOSE.

The foregoing shall be Seller’s sole and exclusive obligation and


Buyer’s sole and exclusive remedy for any action, whether in breach
of contract or negligence. In no event shall seller be liable for a sum
in excess of the purchase price of the item.

© 2005 - Middleby Marshall, A Middleby Company.


The Middleby Marshall logo is a registered trademark of Middleby Marshall, A Middleby Company.

Middleby Marshall Inc. • 1400 Toastmaster Drive • Elgin, Illinois 60120-9272 U.S.A. • (847) 741-3300 • FAX: (847) 741 4406
iii
TABLE OF CONTENTS TABLE OF CONTENTS
(Continued)
Page Page
SECTION 1 Daily Startup ................................................................. 24
I. MODEL IDENTIFICATION .............................................. 1 Power Failure ............................................................... 24
SERIES PS536 ELECTRICAL SPECIFICATIONS ............. 2 B. Shutdown Procedure ............................................... 24
II. PRINCIPLE OF AIR FLOW ............................................. 3 A.Daily Startup Procedure .......................................... 26
A. Heat Transfer and How It Works .............................. 3 IV. NORMAL OPERATION - STEP-BY-STEP .................. 26
II. PRINCIPLE OF AIR FLOW (Continued) ........................ 4 V. QUICK REFERENCE: TROUBLESHOOTING ............. 28
B. Air Fingers ................................................................. 4
III. COMPONENT FUNCTION ............................................ 5 SECTION 4 MAINTENANCE
A. Conveyor Motor and Conveyor Belt ........................ 6 I. MAINTENANCE - DAILY ........................................... 30
B. Blower Fan ................................................................. 6 A. Exterior .................................................................... 30
C. Electric Heaters ........................................................ 6 B. Cooling Fan .............................................................. 30
D. Window ....................................................................... 6 C. Conveyor Belt ......................................................... 30
E. Cooling Fan ................................................................ 7 D. Crumb Pans ............................................................ 30
F. Air Fingers and Blank Plates - See Figure 1-9 ......... 8 E. Window .................................................................... 30
SECTION 2 II. MAINTENANCE - MONTHLY ...................................... 31
I. UNLOADING ................................................................... 9 A. Removing Conveyor From Oven For Cleaning .... 31
PS536 OVEN INSTALLATION B. Air Fingers Disassembly For Cleaning ................. 33
REQUIRED KITS AND EQUIPMENT ........................ 10 C. Cleaning the Window .............................................. 34
PARTS LIST FOR SERIES PS536 ELECTRIC OVEN D. Reassembly of Air Fingers .................................... 34
INSTALLATION KIT .................................................. 10 E. Reinstall End Plugs ................................................. 37
PARTS LIST FOR PS536 SERIES SINGLE OVEN F. Conveyor Reassembly Into Oven .......................... 38
OPTION - BASE W/15″″ LEGS & TOP P/N 34832 ..... 11 G. Checking Conveyor Belt Tension ......................... 38
PARTS LIST FOR PS536 SERIES DOUBLE OVEN H. Conveyor Belt Link Removal ................................ 39
OPTION - BASE W/6″″ LEGS, I. Replacing Conveyor Belt ......................................... 40
CASTERS & TOP P/N 34833 .................................... 12 J. Attaching Drive Chain ............................................ 40
PARTS LIST FOR PS536 SERIES TRIPLE OVEN III. MAINTENANCE - EVERY 3 MONTHS ........................ 41
OPTION - BASE w/OUTRIGGERS & TOP A. Cleaning the Blower/Fan Motor ............................. 41
P/N 34831 ................................................................... 13 B. Electrical Terminals ............................................... 42
RESTRAINT CABLE INSTALLATION .......................... 16 C. Ventilation ............................................................... 42
UTILITY ROUGH-IN DIMENSIONS AND POSITIONING D. Checking the Blower/Fan Belt ............................... 42
FOR PS536-SERIES OVENS .................................... 17 E. Blower Fan Shaft Bearing Lubrication .................. 43
CIRCUIT BREAKER ..................................................... 17 F. Split-belt Conveyor Shaft Cleaning ........................ 43
ELECTRICAL SPECIFICATIONS ................................. 17 IV. MAINTENANCE - EVERY 6 MONTHS .................... 44
ELECTRICAL RATING ................................................. 17 PS540-SERIES ELECTRIC OVEN KEY SPARE
SUPPLY WIRE .............................................................. 17 PARTS ....................................................................... 46
SUGGESTED ................................................................ 17 KEY SPARE PARTS KIT .............................................. 46
II. VENTILATION GUIDELINES ....................................... 18 SECTION 5 TROUBLESHOOTING
VENTILATION HOOD ................................................... 18 Troubleshooting Charts ..................................................... 47
VENTILATION CAPTURE TEST ................................... 18 SECTION 6 - PARTS LIST
III. ELECTRICAL CONNECTION INFORMATION FOR OVEN PANELS, WINDOW AND LEGS ............................ 51
PS536-SERIES OVENS. ........................................... 19 CONTROL PANEL ........................................................... 53
IV. ELECTRIC SUPPLY FOR ELECTRIC-HEATED BLOWER AND SHROUD ................................................. 55
OVENS ....................................................................... 19 CONVEYOR ...................................................................... 57
VI. CONVEYOR REAR STOP AND SPLIT BELT CONVEYOR ................................................. 59
END STOP INSTALLATION ...................................... 20 MACHINERY COMPARTMENT ....................................... 61
SECTION 3 INSTALLATION SECTION 7 ELECTRICAL SCHEMATICS
I. CONTROL FUNCTIONS ................................................ 21 Wiring Diagram, E208-240 50/60, 3PH 4W PS536 ........ 63
II. COMPONENT INFORMATION AND LOCATION ......... 22 Wiring Diagram, E380-480 50/60, 3PH 5W PS536 ........ 64
A. Door Safety Switch .................................................. 22 Wiring Diagram, E380V 50/60, 3PH 5W PS536 .............. 65
B. Blower Switch .......................................................... 22
C. Heat Switch .............................................................. 22
D. Temperature Controller .......................................... 22
E. Conveyor ................................................................. 23
MEASURING CONVEYOR SPEED. ............................. 23
III. STEP-BY-STEP OPERATION ..................................... 24
A. Startup Procedures ................................................. 24 NOTE
Wiring Diagrams are in Section 7 of this Manual.
The diagram for each oven is also on the lower
inner surface of its Control Console.

iv
SECTION 1
DESCRIPTION

SECTION 1
DESCRIPTION
I. MODEL IDENTIFICATION
The Middleby Marshall PS536ES-Series may be used
either as a single oven or stacked for use as double or triple
ovens. The major difference between the oven models in
this series is the width of the conveyor.
A single PS536ES-Series Oven (Figure 1-1) is mounted on
a base pad with legs and casters. A double oven (Figure 1-
2) consists of two, stacked, single ovens. A triple oven
(Figure 1-3) consists of three stacked single ovens. The
lower oven is mounted on a base pad with short legs and
casters.
Figure 1-1. Single PS536ES Oven
On a double or triple oven, the ovens operate completely
independent. All ovens use identical controls and compo-
nents. One oven can be cleaned or serviced, while the
others are operating.

Figure 1-2. Double PS536ES Oven

Figure 1-3. Triple PS536ES Oven


1
SECTION 1
DESCRIPTION
PS536ES SERIES OVEN SPECIFICATIONS
Table 1-1: Dimensions
Overall Height: single oven with 17-1/2" (446mm) legs 43-1/2" (1105mm)
double oven with standard 17-1/2" (446mm) legs 63" (1600mm)
double oven with optional 20-1/2" (521mm) legs 66" (1676mm)
double oven with optional 25-1/2" (648mm) legs 71" (1803mm)
triple oven with 6" (152mm) legs 71" (1803mm)
Overall Depth: 46" (1168mm)
Overall Length: with standard 60"/1524mm conveyor 61" (1549mm)
with optional 56"/1422mm conveyor 57" (1447mm)
with optional 76"/1930mm conveyor 77" (1956mm)
Baking Chamber Length 36" (914mm)
Conveyor Width: Single Belt 20" (508mm)
Split Belt 2 x 9-1/2" (241mm)
Conveyor Length 56" (1422mm) or 60" (1524mm) or 76" (1930mm)
Recommended Minimum Clearances:
Rear of oven to wall 3" (76mm)
Control end of conveyor to wall 1" (25.4mm)
Non-control end of oven to wall 1" (25.4mm)

Table 1-2: General specifications (per oven cavity)


Weight 400 lbs. (182kg)
Rated Heat Input: 17 kW/hr.
Maximum Operating Temperature 550°F (288°C)
Warmup Time 25 minutes

SERIES PS536ES ELECTRICAL SPECIFICATIONS


Main Blower & Control Circuit Phase Frequency Amperage Poles Wires
Elements Voltage Voltage Draw
208-240V 208-240V 3 Ph 50/60 Hz 60 Amp 4 Pole 4 Wire
(3 hot, 1 grd)
HEATER AMPERAGE
Voltage kW L1 AMPERAGE
Voltage
208 27 kW 75 L1 L2 L3
208
240 27 17 49.4 49.4 47.2 65
240 17 42.1 42.1 40.9
380-400V 208-240V 3 Ph 50/60 Hz 60 Amp 4 Pole 5 Wire
(3 hot, 1neut, 1 grd)
HEATER AMPERAGE
Voltage kW
Voltage kW L1
Amp L2 L3 N
380-400 17-18.8 27.0-29.8 25.8-28.6 25.8-28.6 1.2
380-400 27-29.9 40-44
400V 208-240V 3 Ph 50/60 Hz 60 Amp 4 Pole 5 Wire
(3 hot, 1neut, 1 grd)
HEATER AMPERAGE
Voltage Voltage
kW kW Amp
L1 L2 L3 N
480 40017 27 21.6 20.4 20.432.5 1.2

NOTE
Wiring Diagrams are contained in Section 7 of this Manual
and are also located inside the oven at the
bottom of the Control Panel

This Manual Must Be Kept For Future Reference

2
SECTION 1
DESCRIPTION
II. PRINCIPLE OF AIR FLOW
The fan-style blower draws air into the oven plenum where PS536ES-Series Oven is light in color: To reflect more
it is heated. The blower then pushes the hot air through the heat back onto the food product.
air fingers into the baking chamber. Each air finger
contains an inner plate and outer plate that form the hot air Convection: This path has to do with moving a volume of
into jets, distributing it across a conveyor belt on which the air. It explains why hot air rises and cooler air replaces hot
food product rides. Air is then pulled back into the blower air. An industrial application of this principle is to incorpo-
and the process continues. The curving, black arrows of rate a fan to force the hot air movement, which in turn
Figure 1-4 show this air flow. increases the heat transfer to the food product.

A. Heat Transfer and How It Works Each PS536ES-Series Oven has a large fan-style blower
to move the hot air through the air fingers and onto the
1. Heat constantly moves from a warm object to a cold product to cook/bake the food product most efficiently.
object. Heat moves using three different paths: Conduc-
tion; Radiation; and Convection. 2. Temperature is the intensity of heat at the point where
it is sensed. As discussed above, heat flows by conduc-
Conduction: This path utilizes surface-to-surface con- tion, radiation and convection. The speed at which the heat
tact. The pizza dough in contact with the pan is a good flows is determined by the temperature difference between
example of conduction. the oven and the food product. The larger the difference,
Radiation: This path has to do with objects radiating heat. the faster the heat flows to the item that is being baked.
Dark objects absorb heat whereas light or shiny objects
reflect more heat. This is the reason that the inside of a

Upper Air Fingers Conveyor Belt(s)

Window

Lower Air Fingers

Figure 1-4. PS536ES-Series Oven Air Flow

3
SECTION 1
DESCRIPTION
II. PRINCIPLE OF AIR FLOW (Continued)
B. Air Fingers
The PS536ES-Series Ovens are conveyorized ovens that Series ovens used to bake pizza have four bottom fingers
employ vertical jets of hot air streaming from air fingers and two top fingers. For special product baking require-
(Figure 1-5) to give uniform, intense heating. The vertical ments, a number of other styles of fingers and finger
streams of hot air provide an exceptional heat transfer rate arrangements are available from the factory.
and generally bake faster and at lower temperatures than
NOTE: Some customers have a predetermined finger
convection hot air or infrared heating ovens.
arrangement. If you have any questions pertaining to the
A PS536ES-Series Oven can accommodate up to four finger arrangement, please call the factory.
bottom air fingers and four top air fingers. Some PS536ES-

Manifold

Air Flow
From Plenum Manifold Baffle

Outer Plate

Inner Plate

High Velocity
Columns of Air
on Food Product

Air Flow
From Plenum

Manifold Baffle Inner Plate


Outer Plate
Manifold

Figure 1-5. Air Fingers, Showing High-Velocity Columns of Air Formed During Passage Through
the Inner Plate and Outer Plate to Heat the Food Product.

4
SECTION 1
DESCRIPTION
III. COMPONENT FUNCTION (Figure 1-6)

Figure 1-6. PS536ES-Series Oven Components Locations

5
SECTION 1
DESCRIPTION
III. COMPONENT FUNCTION
A. Conveyor Motor and Conveyor Belt
The conveyor belt is driven by a variable-speed electric
motor (Figure 1-7) operating through a gear reducer. The
motor speed is controlled by a digital control. The stain-
less-steel wire belt can travel in either direction at variable
rates ranging from 3 minutes to 30 minutes; this is the time
that a product can take to pass through the oven.
B. Blower Fan
The blower fan is located at the rear of the oven. This
blower forces heated air through the air fingers. The
BLOWER/Heat switch must be set to “ON” or “I” for oven
warmup and baking.
C. Electric Heaters
There is one heater element mounted on the inside of the
left panel. The element is connected to an electrical
control which is energized by the temperature controller.
If the pilot flame does not light or a loss of flame occurs,
the main gas valve closes.
The main burner gas is extinguished when the HEAT
switch is set to “OFF” or “O”.
D. Window
A window on the front of the oven permits viewing the items
being baked and provides access to the oven for items that
do not require full baking time, such as sandwiches,
cookies, small items, or cheese-melting processes.
E. Cooling Fan — See Figure 1-8
The cooling fans are located in the back of the oven.
These cooling fans draw air through its grille, blowing it
through the blower motor compartment and the control
compartment into the oven top and exhausted out the front
louvers.

F. Air Fingers and Blank Plates - See Figure 1-9


F1. Air Fingers
An Air Finger Assembly is made up of three parts:
1. Outer Plate - The Outer Plate is the removable covering
with tapered holes, which direct the air stream onto the
product being baked.
2. Inner Plate -The perforated Inner Plate is vital in forming Figure 1-7. Machinery Compartment
the unique air jets. It must be assembled into the manifold Components
with its holes aligned with the holes of the outer plate.
3. Manifold - The Manifold is the assembly which slides
on tracks into the oven plenum.

6
SECTION 1
DESCRIPTION

Figure 1-8. Cooling Fan

7
SECTION 1
DESCRIPTION
F2. Blank Plates
1. Blank Plates- The Blank Plates are available to install
on the plenum where an air finger is not required.

Half Blank Plate

Outer Plate

Inner Plate
Blank Plate

Finger
Manifold
Assembly

Baffle

Figure 1-9. Blank Plates (two sizes) and an Air Finger.

8
SECTION 2
INSTALLATION

SECTION 2
INSTALLATION
NOTE: The oven, when installed, must be electrically I. UNLOADING
grounded in accordance with local codes, or in the ab-
sence of local codes, with the National Electrical Code Your Middleby Marshall PS536ES-Series Oven is shipped
(NEC), or ANSI/NFPA70. partially assembled. It will arrive in a carton on a crate.
Carton size for a PS540-Series Oven is:

NOTE 58″ (2134mm) Long ×


There must be adequate clearance between 47.25″ (1473mm) Wide ×
the oven and any adjacent combustible con-
struction. Clearance must also be provided 36″ (1118mm) High ×
for servicing and for operation. The crate and carton must be examined before signing the
Bill of Lading. Report any visible damage to the transport
company, and check for the proper number of crates. If
CAUTION apparent damage is found, make arrangements to file a
claim against the carrier. Surface Interstate Commerce
It is required that the oven be placed under a Regulations (U.S.A.) require that the claim must be
ventilation hood for adequate air supply and initiated by the consignee within 10 days from the date that
ventilation. the shipment is received.
CAUTION A Pre-installation Procedures Manual (MM P/N 88910-0009)
Do not obstruct the flow of combustion and is attached to the exterior wall of the carton. This manual
ventilation air to and from your oven. Do not contains detailed instructions on unpacking and moving the
obstruct the ventilation holes in the Control Panel. oven(s) to the operating site. When the transport company
notifies you of an impending delivery, arrange to have a forklift
CAUTION at your facility to unload the carton(s).
On ovens with the Machinery Drive Compartment Instructions for stacking the ovens is continued in a
located at the right end, a minimum clearance of separate manual used by Middleby Marshall Authorized
0″ to a left side wall, 18″ to a right side wall and 6″ Installers.
from a back wall to air openings at the rear of the
oven must be maintained. On ovens with the If you have a door wider than the carton, simply move the
machinery/drive compartment located at the left carton into your facility and arrange an appointment with
end, a minimum clearance of 0″ to a right side your Middleby Marshall Authorized Installer.
wall, 18″ to a left side wall and 6″ from a back wall If your door is narrower than the carton, then the oven will
to air openings at the rear of the oven must be have to be unpacked. Follow the directions shown in the
maintained. Pre-Installation Procedures Manual.
For servicing and cleaning, a minimum of 18″
clearance from all walls is recommended.

9
SECTION 2
INSTALLATION
PS536ES OVEN INSTALLATION
REQUIRED KITS AND EQUIPMENT
TYPE PS536ES PS536ES PS536ES PS536ES
OF Single Oven Double Oven Triple Oven Additional Cavity
INSTALLATION Installation Installation Installation Installation
Kit P/N Kit P/N Kit P/N Kit P/N
44919 44920 44921 44974
45529 (CE) 45530 (CE) 45531 (CE) 45532 (CE)

PS536ES Single Oven 1 1


PS536ES Double Oven 1 2
PS536ES Triple Oven 1 3

10
SECTION 2
INSTALLATION
Figure 2-1 - Installation Kit

I. INSTALLATION KIT - see Figure 2-1


Qty. Qty. Qty. Inc. with Inc. with
Single Double Triple domestic CE
Item Oven Oven Oven Part No. ovens? ovens? Description
1 1 1 1 48605 Yes Yes Top panel
2 2 2 2 3A80A8801 Yes Yes Screw, pan head #10 x 2″
3 1 1 1 42893 Yes Yes Base pad
4a 4 4 -- 42890 Yes Yes 17-1/2″ (445mm) leg extension, for single and
double ovens
4b -- 4 -- 45360 Yes Yes 20-1/2″ (521mm) leg extension, optional
4c -- 4 -- 45329 Yes Yes 25-1/2″ (648mm) leg extension, optional
4d -- -- 4 44799 Yes Yes 6″ (152mm) leg extension, for triple ovens only
5 2 2 2 22290-0009 Yes Yes Caster, with flat plate and brake
6 2 2 2 22290-0010 Yes Yes Caster, with flat plate (no brake)
NOTE: Domestic and standard export ovens include 2 braking casters (item 5) and 2 non-braking casters (Item 6). CE-approved
ovens include 4 non-braking casters (Item 6) SOLELY for the purpose of moving the oven to the installation location. Casters are
NOT suitable for use as part of CE oven installations. Refer to the notice on the preceding page.
7 4 4 4 22450-0028 No No Leg, adjustable, 6″ (152mm)
8 1 1 1 21392-0004 Yes Yes Eyebolt, 3/4″
9 A/R A/R A/R 220373 Yes Yes Hex bolt, 3/8″-16 x 1″
NOTE: CE-approved ovens include 32 hex bolts. Domestic and standard export ovens include 31 hex bolts and one eyebolt (item 8)
that acts as an anchor for the restraint cable (Item 12). CE ovens are mounted on legs (Item 7) and do not use a restraint cable.
10 32 32 32 21416-0001 Yes Yes Flat washer, 3/8″
11 32 32 32 21422-0001 Yes Yes Lockwasher, 3/8″
12 1 1 1 22450-0228 Yes Yes Restraint cable assembly
13 1 1 1 50236 Yes Yes Owner's Operating and Installation Manual
14 1 1 1 1002040 Yes Yes Authorized Service Agency Listing
15 1 1 -- 46393 Yes Yes Lower shelf

11
SECTION 2
INSTALLATION

Figure 2-5. MODEL PS536ES SINGLE OVEN DIMENSIONS

1 ELECTRICAL JUNCTION BOX


2

2 RECOMMENDED MINIMUM CLEARANCES:


2 2 Rear of Oven to Wall - 6″ (150mm)
Non-control End of Oven to Wall - 0″
Control End of Oven to Wall - 0″

12
SECTION 2
INSTALLATION

Figure 2-6. MODEL PS536ES DOUBLE OVEN DIMENSIONS

2 1 ELECTRICAL JUNCTION BOX

2 RECOMMENDED MINIMUM CLEARANCES:


2 2 Rear of Oven to Wall - 6″ (150mm)
Non-control End of Oven to Wall - 0″
Control End of Oven to Wall - 0″

13
SECTION 2
INSTALLATION

1 ELECTRICAL JUNCTION BOX


2
2 RECOMMENDED MINIMUM CLEARANCES:
2 2
Rear of Oven to Wall - 6″ (150mm)
Non-control End of Oven to Wall - 0″
Control End of Oven to Wall - 0″

Figure 2-7. MODEL PS536ES TRIPLE OVEN DIMENSIONS

RESTRAINT CABLE INSTALLATION


Install the restraint cable assembly on the oven, as shown
in Figure 2-6.

Figure 2-8. Restraint Cable Assembly Installation


14
SECTION 2
INSTALLATION
UTILITY ROUGH-IN DIMENSIONS AND POSITIONING
FOR PS540-SERIES OVENS

5
WARNING
DO NOT USE CONDUIT OR GAS LINE
ON

6
FOR GROUND CONNECTION. OFF

2 3

1
2 24"
CAUTION 6
610mm

IT IS REQUIRED THAT THE OVEN BE ON

27"
PLACED UNDER A VENTILATION 686mm
OFF

HOOD FOR ADEQUATE AIR SUPPLY 2


3
AND VENTILATION.
2 24"
4 610mm
13-1/2"
343mm
ELECTRIC AND GAS SUPPLY TO BE
PROVIDED BY CUSTOMER
Suggested dimensions are shown; utility code
requirements supersede any factors shown.

ELECTRICAL SAFETY SWITCH


15 Amp circuit breaker / fused disconnect switch with Figure 2-9. Typical PS540-Series Oven(s)
lockout/tagout electrical shutoff for each oven. Wire Installation
each oven separately.
ELECTRICAL SPECIFICATIONS GAS SAFETY VALVE
DOMESTIC or EXPORT: 208-240V blower motor, A 3/4″ (19mm) ID (inner diameter) full-flow, gas shutoff
1 phase, 4.1 Amp draw, 50/60 Hz, 208-240V control valve. A separate connection and valve must be provided
circuit, 2 poles, 3-wire system per oven (2 hot, 1 grd). for each oven, as shown in Figure 2-9.
Do NOT use conduit for ground.
REQUIRED GAS SUPPLY PRESSURE
GAS RATING
Natural: 6″ to 12″ water column (13.8 to 29.9 mbar)
Model PS540 is 110,000 BTU/hour (27,720 kcal), 32.2 kW/hr.
Propane: 11.5″ to 12″ water column (28.7 to 29.9 mbar)
MINIMUM GAS METER RATING
450 ft3/hour (12.6m3/h) for 1 or 2 ovens; SUGGESTED

Add 180 cu. ft./hr (5.1 m3/h) for each additional oven. If space permits, electric and gas service should be
located near the control console end of the oven(s) to allow
Minimum rating does not take other gas appliances into convenient access to safety switches and valves.
consideration. Gas consumption varies at each site. Total
BTU/hr (kcal/hr) must be calculated during high flame USER SUPPLIED ITEMS (Figure 2-9)
operation for each appliance to determine if the meter
needs to be larger. ITEM DESCRIPTION
MINIMUM GAS PIPE SIZE 1 2″ (51mm) × 2″ (51mm) × 3/4″ (19mm) TEE
2 3/4″ (19mm) × 3″ (76mm) NIPPLE
Natural: 2″ (51mm) ID for 1, 2, or 3 ovens with runs up 3 3/4″ (19mm) FULL FLOW GAS SHUTOFF VALVE
to 200 ft. (61m).
Must be a dedicated line. 4 2″ (51mm) × 3/4″ (19mm) 90° REDUCER ELBOW
5 2″ (51mm) ID GAS SUPPLY PIPE LINE - NATURAL GAS
Runs over 200 ft, (61m) consult factory.
6 15 AMP TOGGLE SWITCH - 2 POLE for GAS
Propane: 2″ (51mm) ID for 1, 2, or 3 ovens with runs up
to 200 ft. (61m).
Must be a dedicated line.
Runs over 200 ft, (61m) consult factory.

15
SECTION 2
INSTALLATION
II. VENTILATION GUIDELINES VENTILATION HOOD
A mechanically driven ventilation system is required for The rate of air flow exhausted through the ventilation
the PS536ES Series Middleby Marshall conveyorized system is generally between 1400 and 2500 cu. ft./min.
electric ovens. The minimum hood canopy dimensions are (40 and 70 m3/min), but may vary depending on the oven
outlined below. configuration and hood design. To avoid a negative
pressure condition in the kitchen area, return air must be
Local codes and conditions vary greatly from one area to
brought back to replenish the air that was exhausted. A
another and must be complied with. Following are the
negative pressure in the kitchen can cause heat related
suggested requirements for good ventilation. Please re-
problems to the oven components as if there were no
member these are recommendations or guidelines, you
ventilation at all. The best method of supplying return air
may have a special condition or problem that will require
is through the heating, ventilation and air conditioning
the services of a ventilation engineer or specialist. Proper
system. Through they system, the air can be temperature
ventilation is the oven owner’s responsibility. Improper
controlled for summer and winter. Return air can be
ventilation can inhibit oven performance. It is recom-
brought in directly from outside the building, but detrimen-
mended that the ventilation and duct work be checked out
tal affects can result from either extreme seasonal hot and
every three months. Grease filters in the intake of the hood
cold temperature from the outdoors.
may be required by local codes.
NOTE: Return air from fan driven system within the hood
must not blow at opening of bake chamber or poor oven
baking performance will result.

Figure 2-10. Vent Hood

16
SECTION 2
INSTALLATION
III. ELECTRICAL CONNECTION IV. ELECTRIC SUPPLY FOR
INFORMATION FOR PS536ES-SERIES ELECTRICALLY HEATED OVENS
OVENS. Power requirements for electrically heated ovens are
usually 208 - 240VAC, 3-phase, 4-wire (3 ‘hot’, 1 ground),
WARNING although ovens built for export can have power require-
ments of 380VAC and 480VAC. (These ovens have a 5-
Authorized supplier personnel normally accom- wire system.) A 2″ (51mm) diameter cutout/hole in the
plish the connections for the ventilation system, back of the machinery compartment provides access for
electric supply, and gas supply, as arranged by the electrical supply connections. Using flexible cable(s)
the customer. Following these connections, the for the electrical power supply conductors requires a 2″
factory-authorized installer can perform the initial (51mm) strain-relief fitting (not furnished) to enable safe
startup of the oven. access to the terminal block from which oven power is
distributed.
Check the oven data plate (Figure 2-11) before making any The supply conductors must be of the size and material
electric supply connections. Electric supply connections (copper) recommended to provide the current required;
must agree with data on the oven data plate. (refer to the data plate for the ampere specifications). The
electric current rating for each conductor supplying a
NOTE: The electric supply installation must satisfy the
PS536ES-Series Oven must comply to local and national
requirements of the appropriate statutory authority, such
codes.
as the National Electrical Code (NEC), ANSI/NFPA70,
(U.S.A.); the Canadian Electrical Code, CSA C22.2; the Typical specifications for each PS536ES-Series Oven are
Australian Code AG601; or other applicable regulations. 208V or 240V, 3-phase, 4-wire, 60-ampere, 17kW; this
oven requires 60-ampere service. A PS536ES-Series
A fused disconnect switch or a main circuit breaker
Double Oven (Figure 1-2) installation would require two 60-
(customer furnished) MUST be installed in the electric
ampere service connections, one for each oven; the 17kW
supply line for each oven; it is recommended that this
power consumption also doubles for such an installation to
switch/ circuit breaker have lockout/tagout capability. The
34kW.
electric supply connection must meet all national and local
electrical code requirements. Copper is the recommended The 208V or 240VAC electrically heated oven uses two
material for the electrical supply conductors. legs of the supplied power to provide 208V or 240VAC
power for the oven control circuitry.

Figure 2-11. Typical Electric Oven Data Plate Figure 2-12. Junction Connection Box

17
SECTION 2
INSTALLATION
VI. CONVEYOR REAR STOP AND END
STOP INSTALLATION
Locate the conveyor rear stop and end stop in the
installation kit. Install the rear stop and end stop at the exit
end of the oven. See Figure 2-13.

Figure 2-13. Installing Rear and End Stops

18
SECTION 3
OPERATION

SECTION 3
OPERATION
I. CONTROL FUNCTIONS

Figure 3-1. PS536ES-Series Oven Control Functions

WARNING
A possibility of injury from rotating parts and
electric shock exists in this oven.
Never disassemble or clean the oven with the
BLOWER/HEAT switch or any other oven control
turned “ON” or “I”. Turn “OFF” or “O” and lockout
or tagout all electric power to the oven before
attempting to clean or service this oven.

19
SECTION 3
OPERATION
II. COMPONENT INFORMATION AND burner cannot light, if the air switch does not sense air flow
LOCATION (Figures 3-1 and 3-2) off the main blower fan.

A. Door Safety Switch C. Heat Switch

The Door Safety Switch is located at the lower left side of Turning the HEAT switch to “ON” or“I” will initially set up
control panel opening. Opening the control panel door the oven purge circuit. After approximately 30 seconds,
permits this switch to open, disconnecting power to all the burner lights. After the burner is lit, a flame sensor
electrical controls. sends a signal to the ignition module to stop the spark.
The burner will run unless the flame sensor does not
detect a flame or the heat switch is turned to the “OFF”
CAUTION or “O” position.
Do NOT touch the wires going to this safety switch. The HEAT switch is in series with the burner blower motor
Current is always present. centrifugal switch, the high-temperature safety switch,
and the blower fan air pressure switch. All three safety
switches must be closed for gas to flow and the burner to
B. Blower Switch light.
The blower switch has two positions. The switch must be
D. Temperature Controller
“ON” or “I” for the burner to come on and permit the oven
to warm up. The fan circulates the air throughout the oven The temperature controller is a solid-state, on/off type to
and must stay on during baking and during the cool down maintain the operator-set temperature. The temperature
cycle above 200°F (93°C) to prevent blower bearing controller continuously monitors the oven temperature and
damage. To protect the blower motor and bearings a turns on the modulating solenoid valve in a gas-heated
thermostatic override is built into the oven. If the tempera- oven. The heat is on for the time required to maintain a
ture inside the oven is over 180°F (82°C) the main blower constant oven temperature.
will continue to run after the blower switch is turned to the
The temperature controller contains a low-limit switch
“OFF” or “O” position.
which allows the oven to cool down to 200°F (93°C) before
An air pressure switch monitors the air flow from the shutting off the blower. A high-limit indication (ALM 1) will
blower, acting as a safety interlock for the burner. The appear on the display if the oven reaches 650°F (343°C).

Figure 3-2. Interior View of Machinery Compartment and Control Console


20
SECTION 3
OPERATION
E. Conveyor
The on-off switch for the conveyor motor is on the control
panel. Also on the control panel is the digital conveyor
speed control. The digital control can be adjusted from 3
min. to 30 min. bake time (conveyor speed). Refer to
Figure 3-3.
Conveyor speed is measured by the amount of time it
takes for an item to go through the bake chamber of the
oven.
MEASURING CONVEYOR SPEED.
See Figures 3-4 and 3-5.
Figure 3-3. Conveyor Speed Digital Control
To check conveyor speed, place a product item at the
entrance end of baking chamber as shown. Time how long
it takes for the leading edge of the item to go from the
entrance end of the baking chamber to the exit end. This
should be the conveyor speed shown on the conveyor
speed digital control.
NOTE: In Figures 3-4 and 3-5, the oven shown is with the
conveyor running right to left.

WARNING
Possibility of injury from rotating parts and
electrical shock exist in this oven.
Never disassemble or clean the oven with the
BLOWER/HEAT switch or any other part of the
oven turned “ON” or “I”. Turn “OFF” or “O” and
lockout or tagout all electrical power to the
oven before attempting to clean or service
this oven.
Figure 3-4. Product at entrance end of baking
chamber – BEGINNING OF TIMING

Figure 3-5. Product at exit end of baking


chamber – END OF TIMING
21
SECTION 3
OPERATION
4. Set the temperature controller to the desired baking
WARNING temperature. See section on bake times to determine
OVEN MUST BE KEPT CLEAR OF desired temperature.
COMBUSTIBLES AT ALL TIMES. NOTE: For complete temperature controller operation
instructions refer to Step C.
III. STEP-BY-STEP OPERATION 5. Turn the HEAT switch (Figure 3-6) to the “ON” or “I”
position. This completes a circuit to supply electric power
Control Panel (On split belt ovens, two conveyor speed to the electric heating system.
controls are mounted on the control panel.)
6. Close front window.
A. Startup Procedures
7. Oven will reach a baking temperature of 500°F (232°C)
Daily Startup in approximately 10 minutes. Allow the oven to cycle for
1. Turn the BLOWER/HEAT switch (Figure 3-6) to the 30 minutes after it has reached desired bake temperatue.
“ON” or “I” position. This starts the main blower fan and the The oven is now ready for baking.
cooling fan. The blower circulates air through the air fingers Power Failure
and must stay on during the cooking or baking process.
In case of power failure, turn off all switches; open oven
2. Check to see if the cooling fan (see Figure 1-8) is operating window and remove product. After power has been
when the BLOWER/HEATswitch (see Figure 3-6) is turned “ON” reestablished follow normal startup procedure.
or “I”. The cooling fans cool the control components and burner
blower motor. The cooling fan, located at the rear of the electrical
control cabinet blows air into and through the cabinet. Air is B. Shutdown Procedure
exhausted through the front of the cabinet and also out the front 1. Turn the BLOWER/HEAT switch to “OFF” or “O”.
of the oven. Refer to Daily Maintenance Section for fan intake
checking procedure. NOTE: The blowers will remain on until the oven tempera-
ture cools down to 200°F (93°C) at which time they will stop
automatically.
IMPORTANT NOTE
2. Make certain that there are no products left on the
The cooling fan operates when the BLOWER/ conveyor inside the oven. Turn the CONVEYOR switch
HEAT switch is turned “ON” or “I”. It must operate to “OFF” or “O”.
to keep the control console below 140°F (60°C).
3. Open the oven window.

3. Turn the CONVEYOR switch (Figure 3-6) to the “ON” or


“I” position. This starts the conveyor belt moving through
the oven. Set the conveyor speed for the desired baking
time. Refer to the following Procedures E, F and G.

22
SECTION 3
OPERATION

Figure 3-6. Control Panel

I. LOCATION AND DESCRIPTION OF CONTROLS


A. "BLOWER" Switch: Turns the blowers and E. Digital Temperature Controller: Continuously
cooling fans on and off. The HEAT Switch has monitors the oven temperature. Settings on the
no effect unless the BLOWER Switch is in the Digital Temperture Controller control the activa-
“ON” position. tion of the burner. Keypad controls allow the
operator to select the cooking temperature and
B. "HEAT" Switch: Allows the burner to activate. monitor oven operation.
Activation is determined by the settings on the
Digital Temperature Controller.
NOT SHOWN:
C. "CONVEYOR" Switch: Turns the conveyor drive F. Machinery and Control Compartment Safety Switches:
motor on and off. Disconnect electrical power to the controls and blowers
when EITHER the machinery compartment door OR the
D. Conveyor Speed Controller: Adjusts and dis- control compartment door is opened. The doors should
plays the bake time. Single-belt ovens have one only be opened by authorized service personnel.
controller. Split belt ovens have one controller
for each conveyor belt, labeled "FRONT" and
"BACK."

23
SECTION 3
OPERATION
II. NORMAL OPERATION - STEP-BY-STEP 7. Wait for the oven to heat to the setpoint temperature. Higher
setpoint temperatures will require a longer wait. The oven
A. DAILY STARTUP PROCEDURE can reach a temperature of 500°F (232°C) in approximately
5 minutes.
1. Check that the circuit breaker/fused disconnect is in the on
position. Check that the window is closed. 8. (Optional) Press the Tem-
perature ( ) key to show
the Actual Temperature
2. Turn the "BLOWER" ( ) in the display, and wait
wait
switch to the “ON” ("I") for the "ACTUAL TEMP" for
position. light to turn on. This al-
lows you to monitor the
oven temperature as it
rises to the setpoint.

3. Turn the "CONVEYOR" 9. Allow the oven to preheat for 10 minutes after it has reached
( ) switch to the “ON” the set point temperature.
("I") position. B. DAILY SHUTDOWN PROCEDURE

1. Turn the "HEAT" ( ) and


"BLOWER" ( ) swit-
ches to the "OFF" ("O")
4. If necessary, adjust the position. Note that the +
conveyor speed setting blowers will remain in op-
by pressing the or eration until the oven has
pushbuttons on the con- or cooled to below 200°F
veyor speed controller to (93°C).
change the displayed
bake time.
2. Make certain that there
are no products left on
5. Adjust the temperature the conveyor inside the
controller to a desired set oven. Turn the "CON-
temperature, if neces- wait VEYOR" ( ) switch to
sary. + for the "OFF" ("O") position.
• Press the Set Point
and Unlock keys at
3. Open the window to allow the oven to cool faster.
the same time. Wait
for the "SET PT" light
to turn on. 4. After the oven has cooled and the blowers have turned off,
switch the circuit breaker/fused disconnect to the off posi-
• Press the Up Arrow tion.
and Down Arrow
Keys as necessary
to adjust the set- or IMPORTANT
point. On gas ovens, if the "HEAT ON" light will not illuminate, OR
if the oven does not heat, the gas burner may not have lit.
Turn the "HEAT" ( ), "BLOWER" ( ), and "CONVEYOR"
( ) switches to the "OFF" ("O") position. Wait for AT
LEAST FIVE MINUTES before restarting the oven. Then,
6. Turn the "HEAT" ( )
repeat the Daily Startup procedure.
switch to the "ON" ("I")
position, and wait for the
"HEAT ON" light to turn CAUTION
on. In case of power failure, turn all switches to the “OFF” ("O")
position, open the oven window, and remove the product.
After the power has been restored, perform the normal
startup procedure. IF THE OVEN WAS SWITCHED OFF
wait FOR LESS THAN 5 MINUTES, WAIT FOR AT LEAST FIVE
for MINUTES BEFORE RESTARTING THE OVEN.
The burner will not operate and gas will not flow through
the burner without electric power. No attempt should be
made to operate the oven during a power failure.

24
SECTION 3
OPERATION
III. QUICK REFERENCE: DIGITAL TEMPERATURE CONTROLLER

Display "HEAT ON"


Shows the Set Point Light
or the Actual Tem- Lights when the
perature in degrees burner is in
Fahrenheit (F) or operation.
Celsius (C).
"SP LOCK"
Light
Lights when the
set point is locked "SET PT"
out from changes. (setpoint)
This setting can Light
only be changed by
Lights when the
service personnel.
set point is shown
in the display.

OVERTEMP
Light
Lights when the oven "ACTUAL
temperature is TEMP" Light
greater than 650°F Lights when the
(343°C). Refer to Actual Tempera-
Quick Reference: ture is shown in
Troubleshooting in the display.
this section.

Temperature Service Key


Key Service use
Press this key once only.
to view the Actual
Temperature in the
Display.

Set Point Key


Unlock Key Press this key
Press this key together with the
together with the Set Up Arrow and Down Unlock Key to allow
Point Key to allow the Arrow Keys the Set Point to be
Set Point to be Press these keys to changed.
changed. Changes adjust the Set Point up or Changes can only be
can only be made for down. If the Set Point will made for 60 sec-
60 seconds. not change, refer to Set onds.
Point Key and Unlock Key
in this section.

25
SECTION 3
OPERATION
IV. QUICK REFERENCE: TROUBLESHOOTING
SYMPTOM PROBLEM SOLUTION
The oven temperature ex- • Follow the procedures under Daily Shutdown Procedures in
ceeded 650°F (343°C), and this section to shut down the oven. Contact your Middleby
light is lit, food product is
the burner was automati- Marshall Authorized Service Agent to determine and correct the
undercooked
cally shut down. cause of the condition to prevent damage to the oven.

Oven will not Electrical power may not be • Check that the circuit breaker/fused disconnect is turned on.
turn on at all reaching the oven, or the • Check that the "BLOWER" ( ) Switch is in the “ON” ("I")
controls may be set incor- position. The burner cannot engage until the blowers are in
rectly. operation.

Oven shuts down shortly The gas burner did not light • Turn the "HEAT" ( ), "BLOWER" ( ), and "CONVEYOR"
after it is turned on within 90 seconds of turn- ( )switches to the "OFF" ("O") position.
ing the "HEAT" ( ) Switch • Wait for AT LEAST FIVE MINUTES before restarting the oven.
to the “ON” ("I") position.
This automatically en- • Repeat the Daily Startup procedure.
gages a safety lockout
mode.

The oven did not reach • Turn the "HEAT" ( ), "BLOWER" ( ), and "CONVEYOR"
200°F (93°C) within 15 min- ( )switches to the "OFF" ("O") position.
utes of startup, and the oven • Wait for AT LEAST FIVE MINUTES before restarting the oven.
has stopped heating.
appears in display, • Repeat the Daily Startup procedure.
oven is not heating

Oven will not heat Controls may be set incor- • Check that the Set Point is correctly set.
rectly. • Check that both the "BLOWER" ( ) and "HEAT" ( ) Switches
are in the “ON” ("I") position.
• If the oven still will not heat,turn the "HEAT" ( ), "BLOWER"
( ), and "CONVEYOR" ( )switches to the "OFF" ("O")
position.
• Wait for AT LEAST FIVE MINUTES before restarting the oven.
• Repeat the Daily Startup procedure. Check that the Set Point
is above 200°F (93°C).

Oven is operating, but Air fingers may have been • Turn the oven to the “OFF” or “O” position, and allow it to cool.
little or no air is blowing reassembled incorrectly Disconnect electrical power to the oven.
from air fingers after cleaning. • Refer to Section 4, Maintenance, for instructions on reassem-
bling the air fingers.

Conveyor moves with a Conveyor may be jammed • Turn the oven to the “OFF” or “O” position, and allow it to cool.
jerky motion, or will not on an object in the oven, or Disconnect electrical power to the oven.
move at all conveyor belt or drive chain • Check if the conveyor is blocked by an object inside the oven.
tension may be incorrect.
• Refer to Section 4, Maintenance, for instructions on checking
the conveyor and drive chain tension.

Food products are Controls may be set incor- • Check that the set temperature and bake time settings are
overcooked or rectly. correct.
undercooked.

IF THESE STEPS FAIL TO RESOLVE THE PROBLEM, CONTACT YOUR LOCAL MIDDLEBY MARSHALL
AUTHORIZED SERVICE AGENT. A SERVICE AGENCY DIRECTORY IS SUPPLIED WITH YOUR OVEN.
26
SECTION 4
MAINTENANCE

SECTION 4
MAINTENANCE

WARNING
Possibility of injury from rotating parts and electrical
shock exist in this oven. Turn off and lockout or tagout
electrical supply to oven(s) before attempting to
disassemble, clean or service oven(s). Never disas-
semble or clean the oven with the blower switch or any
other part of the oven turned on.

WARNING
Before performing any maintenance work or cleaning,
turn main power switch off.

CAUTION
When cleaning do not use any abrasive cleaning
materials or water spray, wipe clean only. Never use a
water hose or pressurized steam cleaning equipment
when cleaning this oven.

NOTICE
If the oven is to be removed from its installed location
for servicing, perform the following procedure:
1. Switch off the oven and allow it to cool. Do NOT
service the oven while it is warm.
2. Turn off main circuit breakers and disconnect
connector from oven.
3. Turn the adjustable legs to put weight on the
casters.
4. Move oven to desired location for servicing.
5. When servicing is complete, move oven to original
location.
6. Adjust legs to level oven and take weight off
casters.
7. Connect electrical and gas connectors to oven.
8. Turn on main circuit breakers.
9. Follow normal startup instructions.

27
SECTION 4
MAINTENANCE
I. MAINTENANCE - DAILY D. Crumb Pans (Figure 4-2)

A. Exterior Remove and clean the crumb pan at each end of the oven.
Each crumb pan can be removed by sliding it out, as
Everyday you should clean the outside of the oven with a shown in Figure 4-2. Reinstall the crumb pans after
soft cloth and mild detergent. cleaning.
E. Window
WARNING The window can be cleaned daily while it is in place.
Never use a water hose or pressurized steam
cleaning equipment when cleaning the oven.

B. Cooling Fan
1. TWO COOLING FAN GRILLES AT THE REAR OF
EACH OVEN CONTROL COMPARTMENT MUST BE
CLEANED DAILY - Clean grilles with a stiff nylon type
brush.
2. Check the air intake of the cooling fan daily. The best
time to check is right after starting the oven.

IMPORTANT NOTE
The cooling fan operates when the blower switch
is turned to “ON” (“I”). It must operate to keep the
electrical control cabinet below 140°F (60°C).

WARNING
IF FAN BLADE IS NOT ROTATING, BROKEN,
OR FAN ASSEMBLY IS MISSING FROM MAIN Figure 4-1. Oven Cooling Fans
BLOWER MOTOR SHAFT, DO NOT OPERATE
OVEN. REPLACE COOLING FAN BLADE
BEFORE OPERATING OVEN. Serious damage
could be done to the burner blower motor and/or
solid-state electrical components if oven is
operated while cooling fan is not running or vent
grille is plugged.

3. Using a stiff nylon brush clean control compartment


vent grille. Hot air from control compartment exits from this
grille.
C. Conveyor Belt (Figure 4-2)
Everyday, just after starting the oven, stand at the
unloading end of the conveyor, and with a brush, remove
food particles (crumbs, etc.) clinging to the conveyor belt,
brushing them into the crumb pan.

Figure 4-2. Conveyor Belt and


Crumb Pan Cleaning
28
SECTION 4
MAINTENANCE
II. MAINTENANCE - MONTHLY deposits use a non-caustic cleaner that will not react with
the aluminized finger manifold surfaces.
NOTE: The oven interior may require cleaning more
than once a month depending on the volume of You can order non-caustic cleaner from your local autho-
baking. To clean the interior, you have to disassemble rized Middleby Marshall Parts Distributor in the quantities
some parts of the oven. listed below:

When cleaning your Series PS536ES Oven note the Part # Quantity
following: 27170-0244 Case of Quarts (6)
PRECAUTIONS- 27170-0246 Case of Gallons (4)
1. Do not use excessive water or saturation of oven A. Removing Conveyor From Oven For Cleaning
insulation will occur.
1. Remove crumb pans as shown in Figure 4-2.
2. Do not use a caustic oven cleaner or the aluminized
finger manifold surfaces will be severely damaged. 2. Remove upper and lower end plugs from each end of
oven by removing the two wing screws from each end plug.
When cleaning your oven, first remove all heavy debris
with a vacuum cleaner. Use a damp cloth for light cleaning. 3. Remove the conveyor end stop and the conveyor rear
For heavier cleaning of baked on grease and carbon stop (Figure 4-3).

Figure 4-3.
29
SECTION 4
MAINTENANCE
4. Remove conveyor drive chain cover as shown.
5. Remove tension from drive chain by lifting and pushing
the conveyor slightly into the oven. Remove drive chain
from conveyor drive sprocket as shown.
NOTE: The split belt conveyor assembly can only be
removed from the drive end of the oven.
6. Begin sliding conveyor out of the oven as shown.

Figure 4-4.

Figure 4-7.
7. Continue sliding the conveyor completely out of the
oven, fold it in half and then place it to the side for cleaning.
Be careful not to bump drive sprocket while handling
conveyor or damage may result to drive shaft.

Figure 4-5.

Figure 4-8.

CAUTION
Be careful not to bump the drive sprocket while
handling the conveyor, to avoid damaging the
drive shaft.

Figure 4-6.
30
SECTION 4
MAINTENANCE
B. Air Fingers Disassembly For Cleaning
1. As the air fingers are removed use a felt pen to mark all
parts of the fingers. This includes the finger manifold, inner
plate and the outer plate (refer to Figure 1-9). If a blank or
choke plate is used, mark that plate also. Fingers are
marked in the order shown; as viewed from the front of the
oven. (The marks for an upper oven should be preceded
with a “U”, example UB1, UT2, etc.)

T1 T2 T3 T4

B1 B2 B3 B4
Standard Fingers

2. Slide blank plates straight out.


Figure 4-10.
4. With air fingers out, place them in an upright position to
remove the outer plate.
5. Gently step o the lip of the finger and pull the outer plate
off.

Figure 4-9.
3. Remove air fingers.
NOTE: Some oven users require a custom finger arrange-
ment where the quantity of air fingers may vary.
You can remove top and bottom fingers and blank plates
from each or either end. It is highly recommended that
each finger be marked before removing so it is placed in
exactly the same position when reassembled
(refer to step 1).
Remove the air fingers, pull the finger at the back side - pull
straight out. Figure 4-11.

31
SECTION 4
MAINTENANCE
6. To remove the inner plate, pull the plate out and then up. D. Reassembly of Air Fingers
1. Air fingers are made up of one inner plate, one outer
plate and the finger housing manifold. Be sure to match up
the markings (T1, T2, T3, etc.) on all the parts of the air
fingers as you are reassembling.

Figure 4-12.
7. The outer finger plate is stainless and may be cleaned
by either soaking in a hot, strong detergent solution or
using a caustic cleaner. The conveyor belt can also be
cleaned in the same way. Figure 4-15.
2. Reassemble the inner plate. Keep your fingers clear so
you won’t pinch them. The inner plate of a finger will only
go in one way because of its design.
3. Replace the outer plate by placing your hands flat on
the top of the plate and pushing down. Keep your fingers
clear so you won’t pinch them.

Figure 4-13. Standard Lower Finger

Figure 4-16.

Figure 4-14. Standard Upper Finger

C. Cleaning the Window


The window can be cleaned in place.

32
SECTION 4
MAINTENANCE
4. Replace the air fingers by pushing in at the back side.
Remember to replace them according to the numbers
IMPORTANT: Only M6 Fingers fit in the bottom
marked on them when they were removed. They must go
row. All M3 and M1 finger cover plates have
extended lips at front. This extended lip will not
allow these fingers to be installed in the bottom row.

IMPORTANT: When inserting fingers the tab on


the outer plate must be in the groove as shown in
Figure 4-18. There is a blocking tab on the outside
of the groove which will prevent inserting the
finger in the groove if the outer plate is moved
away from the flange of the finger manifold.

back in the same way they came out.


Figure 4-17.

Extended Lip

Tab on
Outer Plate

Flange of
Finger Manifold

Tab on
Outer Plate

Figure 4-18.

33
SECTION 4
MAINTENANCE

5. Install fingers and blank plates correctly with edges


interlocked and no space between edges.

Incorrect - Too
Top Finger
Much Space

Blank Plate

Tab on Outer Plate of Finger


Located in Groove

Incorrect - Too
Top Finger
Much Space

Blank Plate

Tab on Outer Plate of Finger


Located in Groove

Correct -
Top Finger Edges Overlap
Completely

Blank Plate

Tab on Outer Plate of Finger


Located in Groove

Figure 4-19.

34
SECTION 4
MAINTENANCE
E. Reinstall End Plugs
1. Reinstall lower end plug. Be sure to tighten two wing
screws on the end plug.
2. Reinstall conveyor.
3. Reinstall upper end plug. Be sure to tighten two wing
screws on the end plug.

Figure 4-20.

Figure 4-21.
35
SECTION 4
MAINTENANCE
F. Conveyor Reassembly Into Oven G. Checking Conveyor Belt Tension
1. Lift conveyor and position it in oven as shown.
WARNING
NOTE: Conveyor assembly may be inserted into either
end of oven. If it is to be installed from the non-drive end Oven conveyor belt must be cool when adjusting
of the oven the drive sprocket assembly must be removed belt. Do not adjust belt if HOT.
as shown in conveyor disassembly section.

NOTE: Split belt conveyors can only be inserted from the 1. With the conveyor assembly in the oven, stand at one
drive end of the oven. end of conveyor and check tension by lifting the conveyor
belt at the center of the oven chamber opening. The belt
should not lift higher that 3″ to 4″ (75mm to 102mm).
2. Adjust conveyor belt tension screws (located on left
end of oven) for the 3″ to 4″ (75mm to 102mm) deflection
as shown in Figure 4-26. If there is proper tension, proceed
to “J. Attaching Drive Chain”. If belt is still too loose,
continue to step 3 below.
3. If conveyor belt is still not under proper tension, an
entire link must be removed. Use the following procedure
“H. Conveyor Belt Link Removal” to remove a link. If
conveyor belt is under proper tension proceed directly to
“J. Attaching Drive Chain”.

Figure 4-22.
2. Reinstall the conveyor rear stop. Reinstall the con-
veyor end stop.

Conveyor Rear Stop

Middleby
Marshall
Conveyor End Stop

Figure 4-24.

Figure 4-23.

36
SECTION 4
MAINTENANCE
H. Conveyor Belt Link Removal 4. Unhook the link to be removed.
1. Using long nose pliers, an entire link can be removed 5. Pull up on the belt link section and remove. Do not
with the conveyor assembly either in or out of the oven. discard the link removed as it may be used for making
Position master links at end of conveyor as shown in spare master links.
Figure 4-25.
NOTE: If a section of the conveyor belt is being replaced
it should be done now. Remove the links that need
replacing and use the section of conveyor belt furnished in
your installation kit to replace them.

Master
Links

Figure 4-25.
2. Using long nose pliers, unhook master links at left end
of conveyor as shown in Figure 4-26.
Figure 4-28.
NOTE: Before connecting the inside master links, notice
that these links have a correct position (Figure 4-29). The
link at the right is in the correct (horns up) position for
inserting into the conveyor belt. The horns facing down are
in the incorrect position.

Correct
Position

Incorrect
Figure 4-26. Position

3. Remove the outside master links on the right and left


sides of the conveyor belt as shown in Figure 4-27.

Figure 4-29.

Figure 4-27.

37
SECTION 4
MAINTENANCE
6. Reconnect the inside master links (Figure 4-30.) I. Replacing Conveyor Belt
If a section of the conveyor belt needs replacing it can be
done with the conveyor assembly either in or out of the
oven. The section of the conveyor belt furnished with the
oven in the installation kit may then be used to replace a
section. Follow the preceding procedure “H. Conveyor belt
link removal” which outlines the disassembly procedure.
J. Attaching Drive Chain
1. If drive sprocket assembly was removed reassemble it
into the conveyor drive shaft. Be sure flat on end of drive
shaft aligns with set screw in conveyor shaft collar. Once
in place tighten 3/32″ set screw.
2. Lift conveyor and install drive chain to conveyor drive
Figure 4-30. sprocket and motor sprocket.
NOTE: The outside master links have right and left sides
to them. The right edge master link has an open hook
facing you as shown in Figure 4-31. This will match up with
the outer edges of the conveyor belt. Remember this hook
travels backwards on the conveyor.
Direction of travel

Figure 4-33.
Figure 4-31.
3. The angle plate located on the underside of the con-
7. Reconnect the outside master links. veyor must be against the lower end plug. This is true on
8. Replace all parts removed from the oven. both sides of oven.

Crumb Pan
Mounting
Bracket

Figure 4-32. Lower End Plug

Figure 4-34.

38
SECTION 4
MAINTENANCE
4. Reassemble conveyor drive chain cover and then III. MAINTENANCE - EVERY 3 MONTHS
reassemble the bottom cover to the drive chain cover.
Install both upper end plugs.
WARNING
Shut OFF all electrical power and lock/tag out the
switch before attempting maintenance work.

Shut OFF gas supply to oven.

NOTE: It is recommended that the 3-month mainte-


nance be performed by an authorized Middleby Marshall
technician.
A. Cleaning the Blower/Fan Motor
To gain access to the blower/fan motor, open the control
cabinet door by removing the three screws. Clean the
motor, burner blower motor, the conveyor drive motor and
the surrounding area, using either compressed air or CO2.
Thoroughly blow out the motor compartment and vents
inside the motor (Figure 4-38). Failure to do this can cause
premature failure of blower fan motor.

Figure 4-35.
CAUTION
Not cleaning the blower/fan motor properly can
cause premature failure.

Figure 4-36.

39
SECTION 4
MAINTENANCE
B. Electrical Terminals C. Ventilation
Open the control cabinet door by removing the three Check that the air circulation throughout the oven is not
screws from the control cabinet door. Tighten all electrical blocked and is working properly.
control terminal screws including the electrical contactor
terminal screws as shown in Figure 4-37.

Figure 4-37.

Figure 4-38.

40
SECTION 4
MAINTENANCE
D. Split-belt Conveyor Shaft Cleaning 4. Drop the idler shaft assembly clear of the frame through
the front frame slot.
It is very important that the split-belt conveyor drive and
idler shafts are removed from the conveyor frame for
cleaning and lubrication.

CAUTION
Use a turbine oil or light machine oil. DO NOT
USE WD40 or similar product. These oils
evaporate and cause the shafts to seize.

1. Perform the conveyor removal steps described in


Monthly Maintenance, paragraph “A”. After the conveyor
is removed, lay it on a flat surface. Figure 4-40.
2. Remove the two conveyor belts by disassembling the 5. Pull the front and rear shafts apart and apply oil to both
conveyor master links, as described in Monthly Mainte- the extended shaft and the interior of the hollow shaft.
nance, paragraph “H”. Then, remove the two conveyor Using a rag, wipe oil off parts. Repeat until shafts are
belts by rolling them up. clean. Apply more oil to shafts then reassemble.
3. Remove the conveyor adjustment bolts to allow the
idler brackets to swing free.

Figure 4-41.
Figure 4-39.

41
SECTION 4
MAINTENANCE
6. Make sure bronze washer is in between the two halves. 9. Loosen the split locking collar.

Figure 4-42.
7. Place the idler shaft assembly back into place and
reinstall the adjustment screws.
Figure 4-45.
10. Remove drive shafts by sliding to right then lifting the
left side. Follow cleaning and lubricating procedures out-
lined in Steps 4-6.

Figure 4-43.
Figure 4-46.
8. Loosen the set screw on each conveyor drive sprocket
and remove sprockets. 11. Reassemble conveyor drive shafts into frame, mak-
ing sure nylon spacer is in place.

Figure 4-44.

Figure 4-47.

42
SECTION 4
MAINTENANCE
12. Slide shaft assembly to right side, holding assembly
in place. Slide split locking collar to the left side and
tighten.
13. Slide rear conveyor drive sprocket onto shaft. Tighten
the set screw of this drive sprocket until it extends into the
hole of the hollow shaft. It should NOT touch the inner,
solid shaft. Check to see that only the rear shaft moves
when the sprocket is turned. If both shafts move, you have
tightened the set screw too tight. Loosen the set screw
until only the rear shaft moves when the sprocket is
turning. Figure 4-48.
14. Insert adaptor bushing into remaining drive sprocket
then place onto shaft. Make sure nylon spacer is in place.
Tighten set screw making sure screw goes through slot in
adaptor bushing and locks onto shaft.
15. Thread conveyor belts back onto frame making sure
the links will be traveling in the proper direction.
16. Follow conveyor reassembly instructions in Monthly
Maintenance Paragraph “F”.
NOTE: It is recommended that the 6 Month Maintenance
schedule be performed by a Middleby Marshall authorized
service technician.
IV. MAINTENANCE - EVERY 6 MONTHS Figure 4-49.
A. Check brushes on D.C. conveyor motor, when worn to
less than 1/10″ (2.4mm), replace the brushes.
B. Clean and inspect the burner nozzle and electrode
assembly. Also check your oven venting system.
C. Check conveyor shaft bushings and spacers. Replace
them if they are worn. See Figure 6-5, Conveyor Exploded
Drawing, items 15, 30 and 31 or Figure 6-6, Split Belt
Conveyor, items 19, 23, 31, 35 and 36.

IMPORTANT NOTICES:
• Installation of replacement parts requiring access
to the interior of the oven is permitted only by an Figure 4-50.
authorized service technician.
• If there are any problems with the operation of the
oven, the authorized service technician must be
called.
• It is suggested to obtain a service contract with a
manufacturer’s authorized service technician.

Figure 4-51.
43
SECTION 4
MAINTENANCE
KEY SPARE PARTS KIT parts that can reduce serious downtime and loss of
production, if a failure occurs.
An oven can be purchased with a Key Spare Parts Kit
(Figure 4-52). (The kit can be purchased when the oven is Replacement parts for this kit can be purchased from your
ordered, or later, from a Middleby Marshall Authorized Middleby Marshall Authorized Parts Distributor.
Parts Distributor). The kit contains many of the crucial
4
1 2 5
3

7
6 8

11
9
10 13
12
12, 13

16 17
15
14
14, 15, 16, 17

ITEM QTY. P/N DESCRIPTION


1 1 47321 DIGITAL TEMPERATURE CONTROLLER
2 1 51067 CONVEYOR DRIVE MOTOR W/PICKUP ASSY.
3 2 30153 DRIVE MOTOR BRUSHES
4 1 60542 KIT, CONVEYOR SPEED CONTROLER
5 1 33984 KIT, THERMOCOUPLE 6″
6 1 50517 BELT, BLOWER
7 1 44687 MOTOR, BLOWER, 208/230V, 1/2HP
8 1 33983 HIGH LIMIT CONTROL MODULE, 240V
9 1 36451 COOLING FAN (BACKWALL)
10 1 97525 COOLING FAN (CONTROL COMPARTMENT)
11 1 60836 AIR SWITCH
12 2 44914 CONTROLLER, POWER 208V/240V
13 2 44568 CONTROLLER, POWER 380V/480V
14 1 58238 HEATER 208V 17kW
15 1 50232 HEATER 240V 17kW
16 1 50587 HEATER 380V 17kW
17 1 50589 HEATER 480V 17kW
44
SECTION 5
TROUBLESHOOTING

SECTION 5
TROUBLESHOOTING
PROBLEM: PROBLEM:
PRODUCTS ARE OVERCOOKED OVEN BLOWER AND CONVEYOR OPER-
OR UNDERCOOKED ATE, YET THE OVEN IS NOT HEATING

Check for correct Check for correct Reset the temperature controller
setting of conveyor setting on tempera- to a new setting (above 200°F),
speed control. ture controller. after turning the BLOWER/HEAT
switch to off for 30 seconds.

Turn temperature
Set the conveyor speed Start the oven again. If the oven still does not
control to correct
control at correct setting. heat, call your Middleby Marshall Service Agency.
setting.

Verify the food


preparation process. PROBLEM:
CONVEYOR WILL NOT HOLD PROPER
SPEED OR WILL NOT RUN AT ALL
If products still cook incorrectly,
call your Middleby Marshall
Service Agency. Check whether the conveyor is
jammed on something in oven.

PROBLEM:
Check for proper tension of conveyor drive
OVEN DOES NOT HEAT chain and conveyor belt. Refer to Section 4 for
correct procedure.
Check to see if both BLOWER/
HEAT switch are in the “ON” or
“I” position. Check that the conveyor
drive sprocket is tight.

If oven does not heat, call your If conveyor still does not run correctly, contact
Middleby Marshall Service Agency. your Middleby Marshall Service Agency.

PROBLEM: PROBLEM:
BLOWER MOTOR IS RUNNING, YET LITTLE OVEN DOES NOT TURN ON WHEN ITS
OR NO AIR BLOWS FROM AIR FINGERS SWITCHES ARE TURNED ON

Air fingers reassembled incorrectly, Check that all electric supply switches are set to
after cleaning. the “ON” or “I” position. Then, start the oven.

Assemble air fingers correctly, after cleaning. If oven still will not start, contact your Middleby
Refer to Section 4 procedure, or call your Marshall Service Agency.
Middleby Marshall Service Agency.

45
SECTION 5
TROUBLESHOOTING

NOTES

46
SECTION 6
PARTS LIST

SECTION 6 - PARTS LIST

ENGLISH

47
SECTION 6
PARTS LIST
ENGLISH

48
OVEN PANELS, WINDOW AND LEGS
ITEM QTY. P/N DESCRIPTION
1 2 A30241 NUT, 1/4-20 18-8 NYL INS L/N
2 2 A27750 WASHER, FLAT .531X1.00X.062
3 2 30927 BUMPER, WINDOW
4 1 51210 BRKT, WINDOW HINGE & STOP LEFT
5 1 51211 BRKT, WINDOW HINGE & STOP RIGHT
6 1 51087 WLDMT, GLASS FRAME WINDOW
7 1 M10092 HANDLE, WINDOW
8 1 M1115 BRACKET, LT WINDOW HANDLE
9 1 M1116 BRACKET, RT WINDOW HANDLE
10 1 45739 NAMEPLATE, MM
11 1 48605 PANEL,ROOF
12 4 21256-0008 SCR,10-32X3/8 18-8 SL TRUS S
13 8 48640 ASSY, END PLUG MOUNTING PS536
14 16 21296-0005 SCR, HX WSHHD 12-14X3/4 SS BSD

49
15 2 50161 ASSY, END PLUG TOP PS536
16 2 42771 SLIDE, OUTER SIDE PS536
17 16 36452 NUT, WING-PLASTIC 1/4-20
18 2 48622 ASSY, END PLUG PS536
19 32 21416-0001 WASHER, FLAT SS 3/8
20 32 2001805 WASHER, LOCK 3/8M 18-8 REG
21 32 220373 SCR, HH 3/8-16X1 SST
22 1 42893 WLDMT, BASE
23 4 42890 WLDMT, LEG 17.56
24 1 46393 BOTTOM, CART
25 2 22290-0009 CASTER, SWVL W/BRAKE FLAT PLATE
26 2 22290-0010 CASTER, SWVL FLAT PLATE
27 4 44799 WLDMT, LEG 6"
PARTS LIST
SECTION 6

ENGLISH
SECTION 6
PARTS LIST

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ENGLISH

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50
CONTROL PANEL

ITEM QTY. P/N DESCRIPTION


1 1 48635 BREAKER, CIRCUIT 240V 0.3A
2 2 46831 BREAKER, CIRCUIT 240V 8A
3 1 28021-0047 SWITCH, INTLCK 10A NO2P
4 2 45036 BREAKER, CIRCUIT 240V 3A
5 1 33983 CNTRL, ELEC HI-LIMIT 240V
6 1 33813 FILTER, RFI TYPE F1780DD20
7 1 OR 2 3002757 MOTOR, CONVEYOR DRIVE
8 1 31504 TFMR, 230V(P) / 120V(S) 200VA
9 1 60836 SWITCH, AIR .13 IN. WC
10 1 44390 BLOCK, TERM 600V 50A 3 POLE
11 1 35145 SWITCH, PB MOLVENO 250V
12 1 97525 FAN, 230V
13 1 OR 2 60542 KIT, CONVEYOR SPEED CONTROLLER P WITH DIGITAL DISPLAY
(INC. ITEM 13A)

51
13A 1 OR 2 37503 DIGITAL DISPLAY ONLY
14 1 50990 CONTROL, COMBO 4-20MA, BURST
15 3 44696 SWITCH, ROTARY & MTG ADAPTOR
16 3 44697 BLOCK, CONTACT
17 1 28041-0011 CONTACTOR, 208/240V
18 2 33363 END, STOP ENTRELEC
PARTS LIST
SECTION 6

ENGLISH
SECTION 6
PARTS LIST

"'-----'/,./_· / / ~·
ENGLISH

/ 0
N

i' i' i'


/ ' / ' / '

/ /
/
/

N
~ "'
\ __\_~{7 /
/

52
BLOWER AND SHROUD

ITEM QTY. P/N DESCRIPTION ITEM QTY. P/N DESCRIPTION


1 2 42951 INLET RING 11 4 A11687 SCREW, HEX CAP HEAD 5/16"-18 X 7/8"
2a 1 42752 BLOWER WHEEL, RIGHT (VIEWED FROM 12 4 B301A8847 FLAT WASHER, 5/16"
REAR OF OVEN)
13 4 A3682 LOCK WASHER, 5/16"
2b 1 42753 BLOWER WHEEL, LEFT (VIEWED FROM REAR
OF OVEN) 14 1 50256 KIT, RPM, (50/60Hz) CONTAINS SHEAVE
(50260) WITH BUSHING (50259)
3 2 42999 RETAINER, PTFE SEAL
15 1 50224 PULLEY, BLOWER SHAFT
4 2 35121-0045 PTFE SEAL
16 1 50517 BELT, (50/60Hz)
5 2 22072-0025 BEARING, 5/8" BORE WITH STANDARD
GREASE 17 1 28021-0061 SAFETY SWITCH
-- -- 17110-0015 GREASE, MM STANDARD CARTRIDGE 18 1 47633 BACK WALL
6 2 50160 GASKET, BEARING 19 1 36451 COOLING FAN
7 2 50151 BLOWER SHAFT
20 1 31497 FINGER GUARD, COOLING FAN
8 1 44748 COUPLING, BLOWER SHAFT
9 1 44687 MOTOR, BLOWER, 208/230V, 1/2HP

53
10 1 44688 PLATE, MOTOR MOUNTING
PARTS LIST
SECTION 6

ENGLISH
SECTION 6
PARTS LIST
ENGLISH

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54
CONVEYOR

P/N - 60" P/N - 56" P/N - 76" P/N - 60" P/N - 56" P/N - 76"
ITEM QTY. CONVEYOR CONVEYOR CONVEYOR DESCRIPTION ITEM QTY. CONVEYOR CONVEYOR CONVEYOR DESCRIPTION
1 1 48847 48847 48790 FRAME, DRIVE SIDE 23 1 <---- 51067 ----> ASSEMBLY, CONVEYOR MO-
TOR AND PICKUP (INC. ITEM 23a)
2 1 <---- 48797 ----> ASSEMBLY, STANDARD DRIVE
SHAFT (INC. ITEMS 3-8) 23a 1 <---- 50163 ----> PICKUP

3 1 <---- 48781 ----> DRIVE SHAFT 24a 1 <---- 34128 ----> SPROCKET, CONVEYOR DRIVE
MOTOR, 20T (STANDARD)
4 4 < - - - - 22229-0003 - - - - > SPROCKET, CONV. BELT
25 1 < - - - - 22159-0003 - - - - > SPROCKET, CONVEYOR DRIVE
5 2 <---- 43275 ----> SPACER SHAFT, 20T
6 2 < - - - - 22034-0003 - - - - > BUSHING, BRONZE 5/8" I.D. 26 1 50050 50050 50052 ASSEMBLY, DRIVE CHAIN (INC.
ITEM 26a)
7 2 < - - - - 35000-1080 - - - - > SPACER, NYLON
26a 1 <---- 3101212 ----> MASTER LINK, DRIVE CHAIN
8 2 <---- 49972 ----> BRACKET, DRIVE SUPPORT
27a 1 48851 48851 50029 ASSEMBLY, CHAIN COVER-FOR
9 1 <---- 48782 ----> ASSEMBLY, HIGH SPEED DRIVE
OVENS WITH RIGHT-SIDE
SHAFT (INC. ITEMS 10-11)
CONTROLS
10 1 <---- 48781 ----> DRIVE SHAFT
27b 1 <--- Not available ---> ASSEMBLY, CHAIN COVER-FOR
11 4 < - - - - 22229-0003 - - - - > SPROCKET, CONV. BELT OVENS WITH LEFT-SIDE
CONTROLS

55
12 2 <---- 45377 ----> FLANGE BEARING (HIGH SPEED
ONLY) 28a 1 50057 50055 50059 BELT, CONVEYOR, 18"/457mm,
STANDARD
13 1 48746 48784 48795 FRAME, IDLER SIDE
28b 1 50057 50055 50059 BELT, CONVEYOR, 18"/457mm,
14 1 48780 50032 48780 ASSEMBLY, IDLER SHAFT (INC. HIGH SPEED
ITEMS 15-19)
29a 1 48707 48706 48708 CRUMB PAN, DRIVE SIDE
15 1 <---- 48779 ----> IDLER SHAFT
29b 1 48707 48707 48708 CRUMB PAN, IDLER SIDE
16 4 < - - - - 22229-0003 - - - - > SPROCKET, CONV. BELT
30 1 50044 50044 50044 END STOP (STD. ON 76" CON-
17 2 < - - - - 22034-0003 - - - - > BUSHING, BRONZE 5/8" I.D. VEYOR, OPT. ON 60" & 56")

18 2 37000-0413 50033 37000-0413 BRACKET, IDLER ADJUSTMT. 31a 1 50040 50040 50040 EXIT TRAY, 8"/203mm (STD. ON
60" & 56" CONVEYORS, OPT.
19 2 < - - - - 35900-0020 - - - - > BRACKET, IDLER SUPPORT ON 76")
20 2 35000-1008 50028 35000-1008 SCREW, IDLER ADJUSTMENT 31b 1 50023 50023 50023 EXIT TRAY, 20"/508mm (OPT.
ON ALL CONVEYORS)
21 2 < - - - - 35900-0398 - - - - > PIVOT PLATE
32 1 50235 50235 50235 PLATE MOTOR COVER ASSY
22 4 < - - - - 21176-0002 - - - - > LOCKNUT, HEX 3/8"-16 SS
PARTS LIST
SECTION 6

ENGLISH
SECTION 6
PARTS LIST
ENGLISH


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56
SPLIT BELT CONVEYOR
P/N - 60" P/N - 56" P/N - 76" P/N - 60" P/N - 56" P/N - 76"
ITEM QTY. CONVEYOR CONVEYOR CONVEYOR DESCRIPTION ITEM QTY. CONVEYOR CONVEYOR CONVEYOR DESCRIPTION
1 1 48847 48847 48790 FRAME, DRIVE SIDE 23 2 <---- 51067 ----> ASSEMBLY, CONVEYOR MO-
TOR AND PICKUP (INC. ITEM 23a)
2 1 <---- 48759 ----> ASSEMBLY, SPLIT DRIVE
SHAFT, STANDARD AND HIGH 23a 1 <---- 50163 ----> PICKUP
SPEED (INC. ITEMS 3-6)
24 2 <---- 34128 ----> SPROCKET, CONVEYOR DRIVE
3 1 <---- 49969 ----> SPLIT DRIVE SHAFT - MAIN MOTOR, 20T (STANDARD)

4 1 <---- 48837 ----> SPLIT DRIVE SHAFT - SLEEVE 25 2 < - - - - 22159-0003 - - - - > SPROCKET, CONVEYOR DRIVE
SHAFT, 20T (STANDARD AND
5 1 < - - - - 21415-0001 - - - - > FLAT WASHER, BRONZE HIGH SPEED)
6 4 < - - - - 22229-0003 - - - - > SPROCKET, CONV. BELT 26 1 < - - - - 35900-0023 - - - - > BUSHING, DRIVE SPROCKET
7 2 <---- 43275 ----> SPACER (STANDARD ONLY) 27a 1 50050 50050 50053 ASSEMBLY, DRIVE CHAIN, REAR
BELT (LONG - INC. ITEM 27c)
8 2 < - - - - 22034-0003 - - - - > BUSHING, BRONZE 5/8" I.D.
(STANDARD ONLY) 27b 1 50051 50051 50052 ASSEMBLY, DRIVE CHAIN,
FRONT BELT (SHORT - INC. ITEM
9 2 <---- 49972 ----> BRACKET, DRIVE SUPPORT
27c)
(STANDARD ONLY)
27c 1 <---- 3101212 ----> MASTER LINK, DRIVE CHAIN
10 2 <---- 45377 ----> FLANGE BEARING (HIGH SPEED
ONLY) 28 1 48851 48851 50029 ASSEMBLY, CHAIN COVER

57
11 1 48746 48784 48795 FRAME, IDLER SIDE 29a 2 50056 50054 50058 BELT, CONVEYOR, 9"/229mm,
STANDARD
12 1 48769 50035 48769 ASSEMBLY, SPLIT IDLER SHAFT
(INC. ITEMS 13-19) 29b 2 50056 50054 50058 BELT, CONVEYOR, 9"/229mm,
HIGH SPEED
13 1 <---- 49968 ----> SPLIT IDLER SHAFT - MAIN
30a 1 48707 48707 48708 CRUMB PAN, DRIVE SIDE
14 1 <---- 48778 ----> SPLIT IDLER SHAFT - SLEEVE
30b 1 48707 48706 48708 CRUMB PAN, IDLER SIDE
15 1 < - - - - 21415-0001 - - - - > FLAT WASHER, BRONZE
31 50044 50044 50044 END STOP (STD. ON 76" CON-
16 4 < - - - - 22229-0003 - - - - > SPROCKET, CONV. BELT
VEYOR, OPT. ON 60" & 56")
17 2 < - - - - 22034-0003 - - - - > BUSHING, BRONZE 5/8" I.D.
32a 1 50040 50040 50040 EXIT TRAY, 8"/203mm (STD. ON
18 2 37000-0413 50033 37000-0413 BRACKET, IDLER ADJUSTMT. 60" & 56" CONVEYORS, OPT.
ON 76")
19 2 < - - - - 35900-0020 - - - - > BRACKET, IDLER SUPPORT
32b 1 50023 50023 50023 EXIT TRAY, 20"/508mm (OPT.
20 2 35000-1008 50028 35000-1008 SCREW, IDLER ADJUSTMENT ON ALL CONVEYORS)

21 2 <---- 48755 ----> PIVOT PLATE

22 4 < - - - - 21176-0002 - - - - > LOCKNUT, HEX 3/8"-16 SS


PARTS LIST
SECTION 6

ENGLISH
SECTION 6
PARTS LIST
ENGLISH

ELEMENT

58
MACHINERY COMPARTMENT
ITEM QTY. P/N DESCRIPTION
1 2 44914 CONTROLLER, PS555EL 208-240V
1 2 44568 CONTROLLER, PS555EL 380-480V
2 1 58238 WLDMT, HTG ELE 208V 17KW 536ES
2 1 50232 WLDMT, HTG ELE 240V 17KW 536ES
2 1 50587 WLDMT, HTG ELE 380V 17KW 536ES
2 1 50589 WLDMT, HTG ELE 480V 17KW 536ES
3 2 27480-0001 BLOCK, POWER DIST 2POLES 600V
4 1 31589 LUG, TERM LUG-CU/AL 14-2AWG
5 2 45019 BREAKER, CKT 480VAC 63A 3POLE
6 6 33363 END, STOP ENTRELEC
7 2 44549 CONTACTOR, 230V AC COIL 85A
8 1 28021-0047 SWITCH, INTLCK 10A NO2P
9 1 33812-1 TC, TYPE “J” SHIELDED 6.00X120”

59
PARTS LIST
SECTION 6

ENGLISH
SECTION 6
PARTS LIST

NOTES
ENGLISH

60
RFI-FILTER
"
FUNKENSTROFILTER
CARTE DEFILTRAGE
PLACA DE CIRCUITOSDEL FILTRO
C2,8 C2,7

NO1
NO1
NO1
208-240V

COM1
COM1
COM1
109 107 105 103 101 L1 143 C1,5 BROWN
50/60 HZ LINE
LINIE
222 CB1-3A LS3 LS2 LS1 LIGNE
LINEA 200 L2 255 C1,4 BLUE

214 208 206 204 202 LOAD


C2,6 C2,9 LAST

NO2
NO2
NO2
CHARGE 10 C2,3

COM2
COM2
COM2
CIRCUIT BREAKER
5 5
CARGA
TRENNSCHALTERS FRNT CNTRL HSG SWITCH

210
DISJONCTEUR "
VORDERER STEUERGEHAUSESCHALTER
DISYUNTOR MOTOR COVER SWITCH L.H DOOR SWITCH
v " INTERRUPTEUR DU PANNEAU DE COMMANDE AVANT
N.O. HELD CLOSE LINKE SEITE TURSCHALTER
MONITORABDECKUNGSSCHALTER COTE GAUCHE COMMUTATEUR INTERRUPTOR DEL COMPARTIMENTO DE CONTROL DELANTERO
NORMAL OFFEN, GESCHLOSSEN GEHALTEN VERROUILLAGE PORTE
INTERRUPTEUR SUR COUVERCLE DE MOTEUR LADO IZQUIERDO GROUND LUG GRD
"
GRUN
NORMALEMENT OUVERT, MAINTENU FEME INTERRUPTOR PUERTA TERRE PATTE
INTERRUPTOR DE LA CUBIERTA DEL MOTOR CB2-8A TERRE
GRUN
" ERDUNGSANSCHLUSS
..
501
N.A. SE MAINTIENE CERRADO 212 VERDE
210 VERDE LENGUETA
402
CIRCUIT BREAKER
TRENNSCHALTERS TB1
DISJONCTEUR 248 C2,5 L1 KLEMMLEISTE
DISYUNTOR 131 BLOQUE DE
157 C2,4 L2
TERMINALES

XFMR 230/115 0.2 KVA 224 228 C2,12 L3


TRANSFORMATOR
TRANSFORMATEUR CONTACTOR 280 C1,12
CONVEYOR SWITCH "

503
TRANSFORMADOR SCHALTSCHUTZ
v

LAUFBANDSSCHALTER 151 H1 GROUND LUG


X2 119 CIRCUIT BREAKER CONTROLEUR
CIRCUIT BREAKER CONTROLADOR TERRE PATTE

404
COMMUTATEUR CONVOYEUR TRENNSCHALTERS

109
DISJONCTEUR TRENNSCHALTERS GRUN
" ERDUNGSANSCHLUSS
..

LINE
INTERRUPTOR DE TRANSPORTADOR

LINIE

LAST
301

LOAD
DISJONCTEUR

LINEA
VERDE LENGUETA

LIGNE
DISYUNTOR

CARGA
DISYUNTOR A1 A2

CHARGE
234 232 216 CB3-3A CB4-8A
X1 H4 115 111 113

404
4 3

503
301
505

L1 L2 L3 L4
406
302

133
1 3 5 1 3 5

604
121 T1 T2 T3 T4

135
10 AWG

CIRCUIT BREAKER
TRENNSCHALTERS
DISJONCTEUR
DISYUNTOR
149
CIRCUIT BREAKER
TRENNSCHALTERS
DISJONCTEUR
DISYUNTOR

CB7-63A
CB8-63A

2 4 6 2 4 6
" A2
GEBLASE FAN
VENTILATEUR
133
515
416

VENTILADOR
304

FAN M1 M2 603 603 610

507
303

408

135

119
115

216
238

222
BLU
218 214 10 AWG 10 AWG

"
"

L1 L2 L3 A2 L1 L2 L3 A2
220 228 M
AIR SWITCH

v
v

C2 C3
607

"
606

SSR1
SSR2

LUFTSCHALTER
INTERRUPTEUR D'AIR BLOWER MOTOR T1 T2 T3 A1 T1 T2 T3 A1

CONTACTOR
SCHALTSCHUTZ
CONTROLEUR
CONTROLADOR
CONTACTOR
SCHALTSCHUTZ
CONTROLEUR
CONTROLADOR

137 "
GEBLASE MOTOREN
INTERRUPTOR DE AIRE

BLOWER SWITCH
GEBLASESCHALTER
COMMUTATEUR VENTILATEUR
INTERRUPTOR DE
VENTILATOR-SPOLPADO
L1 NC
MOTEUR DE 602
218 TB3 256

137
139 REFROIDISSEMENT
L2 NO
MOTOR DE VENTILADOR

61
KLEMMLEISTE BRN

COM
602
410
305

GRD BLOQUE DE GRD 3 4 509


517
418
306

"
GRUN TERMINALES "
GRUN
TERRE TERRE
248 280
RESET 10 AWG
REINIT VERDE VERDE
252 157 10 AWG

127
REPOSIEION

125
THERMOCOUPLE 610
RED RED
254 TC+ "
THERMOFUHLER
ROT ROT
POWER RELAY
TC- ROUGE ROUGE THERMOEOOPLE TYPE J
220 EIN/AUS RELAISS
T2 ROJO ROJO TERMOPAR TIPO J PUISSANCE RELAIS SSR1

9
10
11
12
13
14
15
16
RESET SWITCH SSR2
RELE DE ENCENDIDO
RUCKSTELLSCHALTER WHITE
WHITE 3 2 1 7+ 605
SECTION 7

BOUTON DE COMMANDE WEISS WEISS 129 3 2 1 7+ 606

"
DE REMISE EN MARCHE BLANC BLANC
INTERRUPTOR DE REAJUSTE BLANCO BLANCO
613
GRD 612 GRD 611 POWER RELAY

6
5
4
G

-7
L2
L1
614 EIN/AUS RELAISS

+8
15

TEMPERATURE CONTROL
TEMPERATURSCHALTER
CONTROLEUR DE
TEMPERATURE
THERMOSTATO
PUISSANCE RELAIS
CONVEYOR MOTOR CONVEYOR MOTOR
607 605 RELE DE ENCENDIDO
GLEICHSTROM-BANDMOTOR GLEICHSTROM-BANDMOTOR 6 5 4 8- 6 5 4 8-
MOTEUR DE TRANSPORTEUR CC MOTEUR DE TRANSPORTEUR CC WHITE 131
M MOTOR DE CC DEL TRANSPORTADOR M MOTOR DE CC DEL TRANSPORTADOR WEISS C1,6
BLACK BLACK BLANC
SCHWARTZ SCHWARTZ BLANCO 224 149
RED NOIR SPEED CONTROL
RED NOIR SPEED CONTROL RED 10 AWG 10 AWG
ROT NEGRO ROT NEGRO ROT
GESCHWINDIGKEITSKONTROLLE GESCHWINDIGKEITSKONTROLLE
ROUGE ROUGE GRD GRD
REGULATION DE VITESSE REGULATION DE VITESSE ROUGE " " 307 308
ROJO ROJO GRUN GRUN
CONTROL DE VELOCIDAD CONTROL DE VELOCIDAD ROJO
CIRCUIT BREAKER CIRCUIT BREAKER TERRE TERRE
511

TRENNSCHALTERS 265 TRENNSCHALTERS VERDE VERDE


THERMOCOUPLE 412 519 420
DISJONCTEUR -ARM DISJONCTEUR -ARM RED RED
T1 "
DISYUNTOR DISYUNTOR ROT ROT THERMOFUHLER
236
+ARM +ARM ROUGE ROUGE THERMOEOOPLE TYPE J X1 Y2 X3 Y3
CB5-0.3A 234 CB6-0.3A ROJO ROJO TERMOPAR TIPO J
AC AC
151 WHITE WHITE 414 422
AC AC WEISS WEISS
ELECTRICAL SCHEMATICS

BLACK BLACK BLANC BLANC


SCHWARTZ SCHWARTZ BLANCO BLANCO
NOIR NOIR
NEGRO NEGRO Y1 Z1 Y4 Z3
PICK UP COM PICK UP COM
WHITE WHITE
513

AUFNEHMER AUFNEHMER
521

CAPTEUR WEISS CAPTEUR WEISS


COUNT COUNT
CAPTADOR BLANC CAPTADOR BLANC
310

280
309

BLANCO BLANCO 256 260 263


5V 5V X2 Z2 X4 Z4
RED RED
ROT
3 4
ROT C1,3 C1,1
ROUGE ROUGE HEAT SWITCH HEATING ELEMENTS HEATING ELEMENTS
ROJO ROJO " "
HEIZUNGSSCHALTER HEIZGERATE
v HEIZGERATE
v
HEATER VOLTAGE
COTE GAUCHE (SEE CHART) COTE GAUCHE
FOR SPLIT BELT APPLICATION ONLY COMMUTATEUR DE CHUFFAGE
CALENTADORES CALENTADORES
"
BENUTZT NUR MIT GERTENNTER LAUFBAND INTERRUPTOR DE CALENTAMIENTO

POUR LES FOURS A TAPIS JUMEAUX EXCLUSIVEMENT


PARA USAR SOLO EN APLICACIONES DE BANDA

Wiring Diagram, E208-240 50/60, 3PH 4W PS536ES 58214E


SECTION 7
ELECTRICAL SCHEMATICS
RFI-FILTER
"
SECTION 7

FUNKENSTROFILTER
CARTE DEFILTRAGE
PLACA DE CIRCUITOSDEL FILTRO
C2,8 C2,7

NO1
NO1
NO1
208-240V

COM1
COM1
COM1
109 107 105 103 101 L1 143 C1,5 BROWN
50/60 HZ LINE
LINIE
222 CB1-3A LS3 LS2 LS1 LIGNE
LINEA 200 L2 255 C1,4 BLUE

214 208 206 C2,9 204 202 LOAD


C2,6 LAST RFI FILTER 1

NO2
NO2
NO2
CHARGE 10 5 C2,3 5 " TB1
FUNKENSTROFILTER 1

COM2
COM2
COM2
CIRCUIT BREAKER KLEMMLEISTE
CARGA CARTE DEFILTRAGE 1
TRENNSCHALTERS

210
DISJONCTEUR PLACA DE CARCUITOSDEL FILTRO 1 BLOQUE DE
L.H DOOR SWITCH" FRNT CNTRL HSG SWITCH GRD TERMINALES
DISYUNTOR MOTOR COVER SWITCH v "
LINKE SEITE TURSCHALTER VORDERER STEUERGEHAUSESCHALTER "
GRUN
N.O. HELD CLOSE
MONITORABDECKUNGSSCHALTER COTE GAUCHE COMMUTATEUR INTERRUPTEUR DU PANNEAU DE COMMANDE AVANT TERRE
402 N
625
VERROUILLAGE PORTE GROUND LUG
NORMAL OFFEN, GESCHLOSSEN GEHALTEN INTERRUPTOR DEL COMPARTIMENTO DE CONTROL DELANTERO VERDE
LADO IZQUIERDO TERRE PATTE 501 525
INTERRUPTEUR SUR COUVERCLE DE MOTEUR C N
NORMALEMENT OUVERT, MAINTENU FEME INTERRUPTOR PUERTA GRUN
" ERDUNGSANSCHLUSS
.. 503 613
INTERRUPTOR DE LA CUBIERTA DEL MOTOR CB2-8A VERDE LENGUETA G L1
N.A. SE MAINTIENE CERRADO 210 212 425
404 B L2
248 C2,5 301 325
A L3
CIRCUIT BREAKER C2,4
TRENNSCHALTERS
157
DISJONCTEUR C2,12
DISYUNTOR 131 228
10 AWG
280 C1,12 280 N
ELECTRICAL SCHEMATICS

XFMR 230/115 0.2 KVA 224


TRANSFORMATOR C
526

109
TRANSFORMATEUR CONTACTOR
10 AWG

" G
614
CONVEYOR SWITCH TRANSFORMADOR SCHALTSCHUTZ
v

LAUFBANDSSCHALTER 151 X2 H1 119 CIRCUIT BREAKER CONTROLEUR 301 426


B GROUND LUG
COMMUTATEUR CONVOYEUR TRENNSCHALTERS CIRCUIT BREAKER CONTROLADOR
TRENNSCHALTERS TERRE PATTE

404
326

503
INTERRUPTOR DE TRANSPORTADOR DISJONCTEUR A

LINE
LINIE

LAST
LOAD
DISJONCTEUR GRUN
" ERDUNGSANSCHLUSS

LINEA
LIGNE
DISYUNTOR ..

CARGA
DISYUNTOR A1 A2

CHARGE
VERDE LENGUETA
234 232 216
505

CB3-3A CB4-8A 1 3 5
406
302

X1 H4 115 111 113


4 3 RFI FILTER 2
1 3 5
"
FUNKENSTROFILTER 2
L1 L2 L3 L4

604
133 CARTE DEFILTRAGE 2

CB7-63A
2 4 6 PLACA DE CARCUITOSDEL FILTRO 2

CIRCUIT BREAKER
TRENNSCHALTERS
DISJONCTEUR
DISYUNTOR
CB8-63A

121 T1 T2 T3 T4

135
CIRCUIT BREAKER
TRENNSCHALTERS
DISJONCTEUR
DISYUNTOR

2 4 6

149

507
303

408
515
416
304

" FAN A2 603 603 610


GEBLASE
VENTILATEUR BLU
VENTILADOR
133 10 AWG 10 AWG
FAN M1 M2

135

119
115

216
238

222
"
"

L1 L2 L3 A2 L1 L2 L3 A2
218 214

v
v

C2 C3
607

228
606

SSR1
SSR2

T1 T2 T3 A1 T1 T2 T3 A1

CONTACTOR
SCHALTSCHUTZ
CONTROLEUR
CONTROLADOR
CONTACTOR
SCHALTSCHUTZ
CONTROLEUR
CONTROLADOR

220 M
AIR SWITCH

"
LUFTSCHALTER 602
INTERRUPTEUR D'AIR BLOWER MOTOR
137 "
GEBLASE MOTOREN BRN 602
410

INTERRUPTOR DE AIRE

BLOWER SWITCH
GEBLASESCHALTER
COMMUTATEUR VENTILATEUR
INTERRUPTOR DE
VENTILATOR-SPOLPADO
305

L1 NC 509
TB3
517
418
306

MOTEUR DE

62
KLEMMLEISTE 256

137
218 139 REFROIDISSEMENT 280
L2 NO 10 AWG
BLOQUE DE MOTOR DE VENTILADOR

COM
GRD TERMINALES GRD 3 4
" " 10 AWG
GRUN GRUN 610
RESET TERRE TERRE 248
VERDE VERDE POWER RELAY
252 REINIT
157 EIN/AUS RELAISS

127
REPOSIEION

125
THERMOCOUPLE
RED RED PUISSANCE RELAIS
254 TC+ "
THERMOFUHLER SSR1
ROT ROT RELE DE ENCENDIDO SSR2
TC- ROUGE ROUGE THERMOEOOPLE TYPE J 3 2 1 7+ 605 606
220 T2 ROJO ROJO 3 2 1 7+
RESET SWITCH TERMOPAR TIPO J

9
10
11
12
13
14
15
16
RUCKSTELLSCHALTER
613
GRD 612
WHITE WHITE GRD
BOUTON DE COMMANDE 611 POWER RELAY
WEISS WEISS 129

"
DE REMISE EN MARCHE 614 EIN/AUS RELAISS
BLANC BLANC
INTERRUPTOR DE REAJUSTE BLANCO BLANCO PUISSANCE RELAIS
RELE DE ENCENDIDO
6 5 4 8- 6 5 4 8-

6
5
4
G

-7
L2
L1
607

+8
15 605

TEMPERATURE CONTROL
TEMPERATURSCHALTER
CONTROLEUR DE
TEMPERATURE
THERMOSTATO
C1,6
CONVEYOR MOTOR CONVEYOR MOTOR
GLEICHSTROM-BANDMOTOR GLEICHSTROM-BANDMOTOR
MOTEUR DE TRANSPORTEUR CC MOTEUR DE TRANSPORTEUR CC 131 149 10 AWG 10 AWG
M MOTOR DE CC DEL TRANSPORTADOR M MOTOR DE CC DEL TRANSPORTADOR
BLACK BLACK WHITE 307
SCHWARTZ SCHWARTZ WEISS 224 308
RED RED
519

NOIR NOIR BLANC


412

SPEED CONTROL SPEED CONTROL


511
420

ROT NEGRO ROT NEGRO BLANCO GRD


GESCHWINDIGKEITSKONTROLLE GESCHWINDIGKEITSKONTROLLE
ROUGE ROUGE GRD
REGULATION DE VITESSE REGULATION DE VITESSE RED " GRUN "
ROJO ROJO GRUN
CONTROL DE VELOCIDAD CONTROL DE VELOCIDAD ROT TERRE
CIRCUIT BREAKER CIRCUIT BREAKER TERRE VERDE
ROUGE X1 Y2
TRENNSCHALTERS TRENNSCHALTERS VERDE X3 Y3
265 ROJO
DISJONCTEUR DISJONCTEUR RED THERMOCOUPLE
-ARM -ARM T1 RED "
DISYUNTOR DISYUNTOR ROT ROT THERMOFUHLER
236 +ARM +ARM ROUGE ROUGE THERMOEOOPLE TYPE J 414
ROJO ROJO
422
CB5-0.3A 234 CB6-0.3A TERMOPAR TIPO J
AC AC WHITE
WEISS
151 WHITE
AC AC BLANC WEISS Y1 Z1 Y4 Z3
BLANCO BLANC
513

BLACK BLACK BLANCO


521

SCHWARTZ SCHWARTZ
309

NOIR NOIR
310

NEGRO NEGRO
X2 Z2 X4 Z4
PICK UP COM PICK UP COM
AUFNEHMER WHITE AUFNEHMER WHITE
CAPTEUR WEISS COUNT CAPTEUR WEISS COUNT 256 260 263 280
CAPTADOR CAPTADOR HEATING ELEMENTS
" HEATING ELEMENTS
"
BLANC BLANC
HEIZGERATE
v HEATER VOLTAGE HEIZGERATE
v
BLANCO BLANCO 3 4
5V 5V COTE GAUCHE (SEE CHART) COTE GAUCHE
RED RED
C1,3 C1,1 CALENTADORES CALENTADORES
ROT ROT HEAT SWITCH
ROUGE ROUGE HEIZUNGSSCHALTER
ROJO ROJO
COMMUTATEUR DE CHUFFAGE
" INTERRUPTOR DE CALENTAMIENTO
FOR SPLIT BELT APPLICATION ONLY
BENUTZT NUR MIT GERTENNTER LAUFBAND
POUR LES FOURS A TAPIS JUMEAUX EXCLUSIVEMENT
PARA USAR SOLO EN APLICACIONES DE BANDA

Wiring Diagram, E380-480 50/60, 3PH 5W PS536ES 58330D


RFI-FILTER
"
FUNKENSTROFILTER
CARTE DEFILTRAGE
PLACA DE CIRCUITOSDEL FILTRO
C2,8 C2,7

NO1
NO1
NO1
208-240V 105

COM1
COM1
COM1
109 107 103 101 L1 143 C1,5 BROWN
50/60 HZ LINE
LINIE
222 CB1-3A LS3 LS2 LS1 LIGNE
LINEA 200 L2 255 C1,4 BLUE
214 208 206 204 202 LOAD
C2,6 C2,9 LAST

NO2
NO2
NO2
CHARGE 10 5 C2,3 5

COM2
COM2

COM2
CIRCUIT BREAKER
CARGA
TRENNSCHALTERS

210
DISJONCTEUR L.H DOOR SWITCH" FRNT CNTRL HSG SWITCH
MOTOR COVER SWITCH v "
DISYUNTOR LINKE SEITE TURSCHALTER VORDERER STEUERGEHAUSESCHALTER
N.O. HELD CLOSE
MONITORABDECKUNGSSCHALTER COTE GAUCHE COMMUTATEUR INTERRUPTEUR DU PANNEAU DE COMMANDE AVANT
NORMAL OFFEN, GESCHLOSSEN GEHALTEN VERROUILLAGE PORTE INTERRUPTOR DEL COMPARTIMENTO DE CONTROL DELANTERO
INTERRUPTEUR SUR COUVERCLE DE MOTEUR LADO IZQUIERDO GRD
INTERRUPTOR PUERTA GROUND LUG
NORMALEMENT OUVERT, MAINTENU FEME "
GRUN
TERRE PATTE
INTERRUPTOR DE LA CUBIERTA DEL MOTOR TERRE
N.A. SE MAINTIENE CERRADO CB2-8A GRUN
" ERDUNGSANSCHLUSS
..
210 212 VERDE
VERDE LENGUETA
402
CIRCUIT BREAKER
501 N
TRENNSCHALTERS TB1
DISJONCTEUR 248 C2,5 L1 KLEMMLEISTE
DISYUNTOR 131 BLOQUE DE
157 C2,4 L2
TERMINALES

XFMR 230/115 0.2 KVA 224 228 C2,12 L3


TRANSFORMATOR
TRANSFORMATEUR CONTACTOR 280 C1,12
CONVEYOR SWITCH "
503
TRANSFORMADOR SCHALTSCHUTZ
v
LAUFBANDSSCHALTER
151 X2 H1 119 CONTROLEUR
CIRCUIT BREAKER GROUND LUG
CIRCUIT BREAKER CONTROLADOR
404

COMMUTATEUR CONVOYEUR TRENNSCHALTERS TERRE PATTE

109
DISJONCTEUR TRENNSCHALTERS
INTERRUPTOR DE TRANSPORTADOR

LINE
LINIE

LAST
301

GRUN
" ERDUNGSANSCHLUSS

LOAD
DISJONCTEUR

LINEA
LIGNE
DISYUNTOR ..

CARGA
DISYUNTOR A1 A2 VERDE LENGUETA

CHARGE
234 232 216
CB3-3A CB4-8A
X1 H4 115 111 113

404
4 3

503
301
505

L1 L2 L3 L4
406
302

133
1 3 5 1 3 5
604
121 T1 T2 T3 T4

135
10 AWG

149

CB7-63A
CB8-63A

CIRCUIT BREAKER
TRENNSCHALTERS
DISJONCTEUR
DISYUNTOR
2 4 6 2 4 6
A2
CIRCUIT BREAKER
TRENNSCHALTERS
DISJONCTEUR
DISYUNTOR

"
GEBLASE FAN
VENTILATEUR
133
515
416

VENTILADOR
304

FAN M1 M2 603 603 610

507
303

408

135

119
115

216
238

222
BLU
218 214 10 AWG 10 AWG

"
"

L1 L2 L3 A2 L1 L2 L3 A2
220 228 M v
v

AIR SWITCH C2 C3
607

"
606

SSR1
SSR2

LUFTSCHALTER
INTERRUPTEUR D'AIR BLOWER MOTOR CONTACTOR T1 T2 T3 A1 T1 T2 T3 A1
SCHALTSCHUTZ
CONTROLEUR
CONTROLADOR
CONTACTOR
SCHALTSCHUTZ
CONTROLEUR
CONTROLADOR

137 "
GEBLASE MOTOREN
INTERRUPTOR DE AIRE

BLOWER SWITCH
GEBLASESCHALTER
COMMUTATEUR VENTILATEUR
INTERRUPTOR DE
VENTILATOR-SPOLPADO
L1 NC
MOTEUR DE 602
218 139 TB3 256

137
REFROIDISSEMENT
L2 NO
KLEMMLEISTE MOTOR DE VENTILADOR BRN

COM

63
602
410
305

509

GRD BLOQUE DE GRD 3 4


517
418
306

"
GRUN TERMINALES "
GRUN
TERRE TERRE
248 280
RESET 10 AWG
VERDE VERDE
252 REINIT 157 10 AWG

127
REPOSIEION

125
THERMOCOUPLE 610
RED RED "
254 TC+ ROT ROT THERMOFUHLER
POWER RELAY
TC- ROUGE ROUGE THERMOEOOPLE TYPE J EIN/AUS RELAISS
220 T2 ROJO ROJO
PUISSANCE RELAIS

9
10
11
12
13
14
15
16
RESET SWITCH TERMOPAR TIPO J
RELE DE ENCENDIDO SSR1 SSR2
RUCKSTELLSCHALTER WHITE WHITE 605
3 2 1 7+
BOUTON DE COMMANDE WEISS WEISS 129 3 2 1 7+ 606

"
DE REMISE EN MARCHE BLANC BLANC
INTERRUPTOR DE REAJUSTE BLANCO BLANCO
613
GRD 612 GRD 611
POWER RELAY

6
5
4
G

-7
L2
L1
614

+8
15 EIN/AUS RELAISS

TEMPERATURE CONTROL
TEMPERATURSCHALTER
CONTROLEUR DE
TEMPERATURE
THERMOSTATO
CONVEYOR MOTOR CONVEYOR MOTOR
607 605 PUISSANCE RELAIS
GLEICHSTROM-BANDMOTOR GLEICHSTROM-BANDMOTOR RELE DE ENCENDIDO
6 5 4 8- 6 5 4 8-
MOTEUR DE TRANSPORTEUR CC MOTEUR DE TRANSPORTEUR CC WHITE 131
M MOTOR DE CC DEL TRANSPORTADOR M MOTOR DE CC DEL TRANSPORTADOR WEISS C1,6
BLACK BLACK BLANC
SCHWARTZ SCHWARTZ BLANCO
224 149
RED NOIR SPEED CONTROL
RED NOIR SPEED CONTROL RED 10 AWG 10 AWG
ROT NEGRO ROT NEGRO ROT
GESCHWINDIGKEITSKONTROLLE GESCHWINDIGKEITSKONTROLLE
ROUGE ROUGE GRD GRD
REGULATION DE VITESSE REGULATION DE VITESSE ROUGE " " 307 308
ROJO ROJO GRUN GRUN
CONTROL DE VELOCIDAD CONTROL DE VELOCIDAD ROJO
CIRCUIT BREAKER CIRCUIT BREAKER TERRE TERRE
511

TRENNSCHALTERS 265 TRENNSCHALTERS VERDE VERDE


THERMOCOUPLE 412 519 420
DISJONCTEUR -ARM DISJONCTEUR -ARM T1 RED RED
"
THERMOFUHLER
DISYUNTOR DISYUNTOR ROT ROT
236
+ARM +ARM ROUGE ROUGE THERMOEOOPLE TYPE J X1 Y2 X3 Y3
234 CB6-0.3A ROJO ROJO
CB5-0.3A TERMOPAR TIPO J
AC AC WHITE WHITE
WEISS WEISS
151 AC AC BLANC BLANC 414
BLANCO BLANCO
422
BLACK BLACK
SCHWARTZ SCHWARTZ
NOIR NOIR
NEGRO NEGRO Y1 Z1 Y4 Z3
PICK UP COM PICK UP COM
WHITE WHITE
513

AUFNEHMER AUFNEHMER
WEISS WEISS
521

CAPTEUR COUNT CAPTEUR COUNT


CAPTADOR BLANC CAPTADOR BLANC
256 260 263 280
309

BLANCO BLANCO
310

5V 5V X2 Z2
RED RED X4 Z4
ROT ROT 3 4
ROUGE
C1,3 C1,1
ROUGE HEAT SWITCH
ROJO ROJO HEATING ELEMENTS
" HEATING ELEMENTS
"
HEIZUNGSSCHALTER HEIZGERATE HEIZGERATE
v HEATER VOLTAGE v

COMMUTATEUR DE CHUFFAGE COTE GAUCHE (SEE CHART) COTE GAUCHE


FOR SPLIT BELT APPLICATION ONLY
CALENTADORES CALENTADORES
"
BENUTZT NUR MIT GERTENNTER LAUFBAND INTERRUPTOR DE CALENTAMIENTO

POUR LES FOURS A TAPIS JUMEAUX EXCLUSIVEMENT


PARA USAR SOLO EN APLICACIONES DE BANDA

58267D
SECTION 7
ELECTRICAL SCHEMATICS

Wiring Diagram, E380V 50/60, 3PH 5W PS536ES


WARNING
Improper installation, adjustment, alteration, service or maintenance
can cause property damage, injury or death. Read the installation,
operating and maintenance instructions thoroughly before
installing or servicing this equipment.

NOTICE
During the warranty period, ALL parts replacement and servicing should be performed by
your Middleby Marshall Authorized Service Agent. Service that is performed by parties
other than your Middleby Marshall Authorized Service Agent may void your warranty.
NOTICE
Using any parts other than genuine Middleby Marshall factory manufactured parts relieves
the manufacturer of all warranty and liability.
NOTICE
Middleby Marshall reserves the right to change specifications at any time.

Middleby is proud to support the Commercial Food Equipment


Service Association (CFESA). We recognize and applaud
CFESA's ongoing efforts to improve the quality of technical
service in the industry.

Middleby Cooking Systems Group • 1400 Toastmaster Drive • Elgin, IL 60120 • USA • (847)741-3300 • FAX (847)741-4406
24-Hour Service Hotline: 1-(800)-238-8444
www.middleby.com

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