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197062aEFRENcE copy -I
5-12
SPECIFICATION NO. ETI/PSI/151( 1/96)
GOVERNMENT OF INDIA
MINISTRY OF RAILWAYS
TECHNICAL SPECIFICATION
FOR
MICROPROCESSOR BASED COMPACT CONTROL, PROTECTION AND
METERING SYSTEM FOR 25 kV AC TRACTION SUBSTATIONS
ON INDIAN RAILUAYS
RESEARCH DESIGNS & STANDARDS ORGANISATION
MANAK NAGAR, LUCKNOW - 226 011Government of India .
Ministry of Railways
Research Designs & Standards Organisation
Specification No.ETI/PS1/151(1/96)
MICROPROCESSOR BASED COMPACT CONTROL, PROTECTION AND METERING
SYSTEM FOR 25 KV AC TRACTION SUBSTATIONS ON INDIAN RAILWAYS
SCOPE
This specification applies to the design, manufacture, supply
and erection of micro procesgot based compact
control,protection and metering system complete with
microprocessor based protection modules for use in the
traction substation for control of 220/132/110/66 kV and 25
KV clreult breakera, 25 kV interruptore aud protection of 220
or 132 or 110 of 66/27 kV ngle phase Leangformers,
substation equipment, 25 kV over heac
and shunt capacitor bank.
equipment (OWE)
edera
The micro processor based compa conteol,protection and
metering ayutem offered shall be complete vith miccoproces#or
based protection modules, miniaturis meters & control
switches, wiring and all other accessories and materials which
are necessary for efficient control and protection of
equipment and feeders. Such accessories and materials shall be
deemed to be within the scope of this specification whether
specifically mentioned or not.
TRACTION POWER SUPPLY SYSTEM
GENERAL
SCHENE OF TRACTION POWER SUPPLY $y:
Power! is received from. the grid network of the State
Electricity Board at 220 kV/132 kV/110 kV/66 kV, at individual
traction substation (TSS). 25 kV power supply for traction ig
drawn through a gingle phage step own traction tranuformer
The ptinary winding of this transformer is connected to any
two nominated phages of the incoming three phase lines or to
the tvo incoming phase linea and on the secondary side, ei ther
of the two terminals of the 25 kV winding ix connects
the
traction overhead equipment, while the other is svlidly
eartled and connected to the running traction ails
Each transformer has its associated circuit breakers on the
primry and secondary sides, with a seporat
circuit breakers called " Feeder Circuit Breake
the traction OHE lines.
eet of 25 kV
4" for feeding
Adjazent TSS are fed from different pl of the Varese phase
syatem in rotation. Newtrai seetions in (rout of sectioning
and paralleling post (SP) are peovided in the 25 kW OWE for
segregating the different phases. [nh between the TSS and SP,
aub-sectioning and paralleling posis (SSP) ace provided toe2.2.3
eub-sectioning and paralleling posts (SSP) are provided for
paralleling the UP and DN line OHE and alao for aectionaliaing
and fault localisation. The attached drawing No. ETI/PSI/702-1
at Annenxure-I shows the general acheme for traction power
supply ayatem,
The supply to the OHE can be awitched on/off through
interruptors which do not open automatically on fault, but can
be closed on to a fault. The fault is cleared by the feeder
circuit breaker provided at the traction substation.
Normally power supply from a TSS extends upto the SP on either
aide of the gubatation, but In case of an emergency
neceesitating total shut down of the substation, power supply
from adjacent TSS on either aide of the failed subatation can
be extended upto the failed substation by closing the bridging
interruptors at the tuo SPs.
NATURE OF TRACTION LOAD AND FAULTS ON THE OHE SYSTEM.
The traction load is a frequently and rapidly varying one
batween no-load and overload. The TSS equipment is subject to
a number of earth faults/short circuits. On an average the
number of faulte/short circuita per month Ie about 40 but in
exceptional cages the number could be as high as 120. The
magnitude of fault current may vary between 40% and 100% of
the dead short -circuit value. \
The ac electric rolling stock is fitted, for conversion of ac
to de, with aingle phase bridge-connected siliton rectifiers
with smoothing reactor for feeding the de traction motors. The
rectifiers Introduce harmonic currents in the, 25 kV power
supply. On few of the controlled asymmetrical thyrietor
bridge,in place of ailicon ‘rectifiers are |working which
introduces further harmonics in the system! The typical
percentages of harmonics present in the traction current with
electric rolling stock are as follows:
With diode eth
. rectifier thyristor
3rd harmonic (150 Hz) 15% 32%
Sth harmonic (250 Hz) 6x 18
7th harmonic (350 Hz) ae Be
9th harmonic (450 Hz) . ay
ith harmonic(550 Hz) 7 bk
the average power-factor of the electric 1dcomotive and
electric multiple units generally varies betwee 0.7 and 0.8
lagging, without compensation.2.3
Pplor)
2.4
2.0.4
2.5
2.8.1
206)
2.6.2
SHORT -CIRCUI
APPARENT POUER OF THE SYSTEN
The short -.circuit apparent power for various system voltages
ja as undec:-
Highest System voltage | Short - circuit apparent power
kV NVA
52 200
72.5 3500
123 6000
145 10000
245
20000
POWER SUPPLIES AT TRACTION SUBSTATION
The following power supplies are available at a traction
substation:
1) 110 V de from a battery.
41) 240 V ac, 50 Hz, aingle phase from a 25/0.24 kV
auxiliairy tranaformer.
BOOSTER TRANSFORMERS (BTs)
In order to reduce inductive interference in adjacent
telecommunication ciccuits booster transformers on certain
aections of electrified track are installed in series with the
25 kV traction overhead equipment. The primary winding of the
booater transformer is connected to the 25 kv overhead
equipment and the secondary winding ie in series with the
return conductor (RC) which ia atrung close to the 25 kV
overhead equipment. Booster transformers with a rating of 150
or 100 kVA provide necessary voltage to force the traction
return current from the rail and earth to flow through the
return conductor. The Booster transformers have a leakage
Impedance of about 0.15 ohm each and are apaced about 2.66 km
apart.
PROTECTIVE RELAYS AT THE TRACTION SUB-STATIO
For protection of Transformer, aubstation equipments and the
feeders, the following relays are provided on control panels
housed in the masonry cubicle at the traction substation (TSS)
2.6.1.1 FOR THE TRANSFORMER PROTECTION
(1) Differential relay
CAL)IDMT overcurrent relays for the primary (IIV) as well as
for the secondary (LV) aide. The IDMT relay on the HV aideja also provided with an instantaneous overcurrent
element.
(iiL)Inetantaneous earth leakage relays on the primary. (HV)
aide as well aa on the secondary (LV) side.
iv) High speed intertripping relay.
v) Auxiliary relays for transformer faults i.e. Buchholz,
excessive winding and oil temperature trip and alarm and
low ofl level oil level alarm.
2.6.1.2 FOR THE OVERHEAD EQUIPMENT PROTECTION
(4) Admittance type directional distance protection relay.
(1i)Admittance type relay for protection against wrong phase
coupling.
(iii)Instantaneous overcurrent relay.
2.6.1.3 FOR SHUNT CAPACITOR BANK PROTECTION
4) IDMT over current protection relay With suitable settings.
ii) Over voltage protection relay.
11) Under voltage protection relay with timer to enable the
capacitors to discharge before recloaure.
iv) Current unbalance protection
v) Internal fuse for each capacitor element.
2.7 AUTO-RECLOSING OF FEEDER CIRCUIT BREAKERS
2.7.1 A single shot high apeed auto-reclosing scheme for 25 kV
feeder cireult breaker(#) at AC traction sub-station haa been
adopted to facilitate recloaing of the 25 kV feeder breaker
automatically once after a pre-set time delay after tripping
of the circuit breaker on OHE fault. This feature will help in
quick restoration of traction power supply to OHE if the fault
ie of a tranalent nature. It will alao help in?
checking/reetricting the continuance of arc in the event of
the pantograph of a moving locomotive passing the overlap
opposite. feeding post at such moments and thus protecting the
OHE, catenary in particular, from consequent damages.
\
\
2.8.1 In the event of failure of a traction substation 25 KV supply
le extended from the adjacent substations by clobing the
beidging interruptors at SPs. Under such emergency feed
conditions, wrong phase coupling may be caused at thei overlap
oppoaite the failed substation by the pantograph of a| passing
locomotive, reaulting in the tripping of 25 kV feeder | breaker
at any one of the two aubstations through wrong phase ‘coupling
(ho) relay. Thia may reault In the formation of an are at the
overlap due to which the OHE may be damaged. The damage due to
the arc can be minimiaed by tripping the feeder, circuit
2.8 INTERTRIPPING OF FEEDER CIRCUIT BREAKERS2.9
2.10
2.at
eer
3.
3.1
breaker at the other substation also. This is achieved by an
intertripping arrangement through the remote control equipment.
For the purpose of calculation, the values of loop impedance
with earth return for the OHE are taken aa under:
1) One OHE without 0.41 £70 deg. Ohms/km
BT and RC
11) Two OHEs without 0.24 £70 deg. Ohms/km
BT and RC
ili) One OHE with BT and RC 0.70 £70 deg. Ohms/km
iv) Two OHEa with BT and RC 0.43 £70 deg. Ohms/km
TRACTION TRANSFORMER
The percentage impedance of a 21.6 MVA, 220 or 132 or 110 or
66/27 kV aingle phase transformer ia 12%. The traction
transformers are designed to carry ahort time overloads aa the
traction loada may exceed 21.6 MVA for short perioda. The
impedance angle for the loads at the traction substation le
nearly 37 deg.
Nature of faults on the over head equipment (OHE) system.
OHE le eubjected to frequent earth faulta caused by failure of
Inealation, or by the OHE snapping and touching the rail or
earth, or by a plece of wire dropped by birda connecting the
OHE to earthed overlying structures, miacreant activities etc.
These faults are cleared by the' feeder circult-breaker which
eperatea on any one or more of the following relays
1) Distance protection relay.
11) Instantaneous over-current relay.
(SERVICE CONDITIONS
|
‘The control and relay panels are intended for use in molat
tropical climate with the following atmoapheric conditions
i) Max. temperature of air 50 deg. C
iL) Min. temperature of air 0 dea. Cc
ili) Max. temperature attainable by 65 Dea Cc
an object exposed to Sun
iv) Max. relative humidity 100%
v) Max. wind pressure 200 kat/ag.m.a.
4
4a.
vi) Altitude
less than 1000 m
vil) Average annual rain fall. 1750 Lo 6250 mm.
vill) Number of thunderstorm days 85 days.
per annum.
ix) No. of rainy days per annum 120 days (Max. )
x) Average No. of dust storm days 35 days.
per annum.
22 The control and relay panels shall be installed in masonry
control cubicales at the traction substations which are
normally unattended. The madonry control cublelen are eltuated
clowe to the Railway tracka and hence the control boards are
subjected to vibrations due to running trains
O EXISTING ARRANGEMENT OF CONTROL AND RELAY PANEL
The existing control and relay panel used on Indian
has following features. i
4.1 GOVERNING SPECIFICATIONS
:1.1 The main components covered by the specification con
the following standard specifications (latest version
Railvays
form to
) which
are applied in the manner altered, amended or supplemented by
the specification and Indian Electricity Rules where
applicable. \
(4) Electrical relays for power 1s.923)
ayatem protection.
(11) Static protective relaya 18:8686
(ili) Direct acting electrical indicating 18:1248
inatcuments. :
(iv) Control cable 1S: 694
(v) Conductors for insulated electrical 18:8130
cables and flexible cords
(vi) Protective current transformers 18:2705 cor-Wy
\
All other components such as awitches, contactor#, ind\cation
LEDs, push buttons and terminal blocks etc.’ contlem to
relevant 18 Specifications (latest version ) and\ euch
specifications are mentioned by the tenderers in their \eter
2 CONSTRUCTIONAL FEATURES
21 The panel ie of the vertical self- supporting los
ateel conatruction, low voltage, back to back duplex
\
\
type
cort\dor
&4.2.5
type with central roofed-in acceas. The central acce
corridor is provided with lockable doora at either end. Th
control board is fabricated from sheet steel of thickness not
less than 3.25 mm ( 10 SWG ) for front and rear panels, base
frame, door frame, vermin- proof fitments and not lesa than
2.0 mm ( 14 SUG) for side panels, roof and doora. The bottom
portion of the panel is provided with detachable type sheet
steel covers (over trench portion) with suitable cable glands
to facilitate entries of control cable from trenches to
contcol board. The bottom of central accena corridor ta
provided with removable wooden planks of hard wood of adequate
thickness to facilitate free movement of working staff. The
board is suitable for erection flush with the concrete floor
by evenly spaced grouting bolts projecting throuph the base
channels of its frame. The board ia made in suitable sections
to facilitate eaay transport, handling and assembly at gite
The board as well ag inetrument and relay housings are dust
and vermin proof and are suitable for use in tropical humid
climate.
It normally compriaes four panela two on the front side for
mimic diagram, control switches, indication~ apparatus and
Instruments, known as control panel and the other two on the
eear aide for relays, known as relay panel. The equipment
provided on panele are indicated in clauge 4.19 and Annexure
“B', to this Specification. Each panel is about 2.3 m. (Max.)
high and about 2 m deep (between front and rear faces).
All control and supply cables are laid in a diatribution
trench running under the control panel. The cablea enter the
board from the trench through suitable glands. Detailed
dimensions of the trench work required ia furniehed by the
Contractors. Provision is made to seal the points of entry of
cables to prevent access of insects and lizards into the
board.
The sheet steel ae well as other steel works ie properly
treated and then an under coat suitable to serve as base and
binder ‘for the finishing coat applied. The exterior and
interior gurfacea and the base frame of the panels are epoxy
coated In a shade mutually decided by manufacturer and
Rallways
If any painted surface gets damaged during transit, the
surface finish is restored at site after erection.
INDICATING INSTRUMENTS
Ammeters and Voltmeters as indicated in the particular
sp:cification at Annexure-B are provided on the control panel
Tre Voltmeter provided for OHE voltage indication is connected
t either the UP or DN OHE PT which ever ia live, by an
automatic changeover device, provided in the control and relay
ranel4.3.3
4.4
Add
The inatruments are of the switch-board type, back connected,
suitable for aemi-fluah or (lush mounting, provided with dust
tight cases and finished in dull black enamel. Scale markinga
are in black on white background. The acale length is 200 mm (
8 in). The ammeter is of dual range type and has linear acale.
The instruments conform to accuracy class 2. Inetrumente
which are spring controlled are provided with zero adjusters
on the front aide so that adjustment ia made when the
instruments are in service.
The instruments are of moving coil type and provided with
suitable means of adjusting the accuracy in the laboratory.
Standard 5A current coils are used in the instruments. All
¢ircuita including the current coile of instruments are
capable of withstanding at least 20% overload for 8 hours. The
instruments are capable to withstand a high voltage teat of
2,000V rma to earth for one minute.
RELAYS
The relays are of the draw-out (Plug-in), switch board type,
back - connected and suitable for eemi-flush or flush
mounting, provided with dust-tight covere in dull black enamel
finish. i
The relays are provided with test plugs or separate test
blocke for secondary injection teata. The relay parta are
eagily acceasible with the relays mounted on the panela. The
terminal connectiona inaide the relay housing are auch that
when the relay la drawn-out the cureeit teemingla of the CT
secondaries get shorted automatically. Since the aubstationa
are normally unattended, the relays ard of aelf'- reset type,
except ‘for the following which: are of hand - reset type
(1) Low oil level alarm.
(il)Uinding temperature Indicator alarm‘and telp.
(il) 011 temperature indicator alarm and trip.
(iv) Buchholz alarm and trip.
(v) Auxillary unit in differential relay)
(vl)Presaure rellef device with alarm and trip.'
In addition, wherever necessary for proper fuactioning of the
scheme, hand-reset contacta in auxiliary'relays\are alao be
provided. All the protective relaya dnd thd aesoclated
auxiliary relays in the ciecuite of alarsa and \annunelation
etc. including inter-trip relays have LED operation indicatora
with manual reset avitchea eultable for operation from the
front of relay cauea.
The protective relay current coils are rated for a ‘continuous
current of 5 A and the voltage colls for 110 V. THY current
colle are capable of withstanding 20% overload for 8 houra.a
The protective relays are static/Electromechanical type
relays. The relays are of teat voltage Class -IIIl aa per
clause 3.2 of 18:8686 ~ 1977.
The auxiliary relays are designed for continuous service
voltage of 110 V dc and are capable of satisfactory operation
upto atleast +/- 20% fluctuation in voltage
The contacts of the relays are of silver or gold plated. The
rating of output contacts of the protective relays are
adequate to operate the aasoclated auxiliary relays
The relays have name platea with rating data, serial number
and manufacturer's name marked on them. The matal case is
provided with separate earthing terminals.
The bagle acheme of protection ig indicated in Clauses 4.16 to
4.18. 7
The Indian Railways are using the following static relays
manufactured by M/a ALIND, TRIVANDRUM for 25 kV traction sub
atationa:
Description Type Rating/setting Remarks
dealgnation range.
(A) Teaneformer Protection
Teansformer percentage — TNADT Current setting
blaged differential 40-100% of SA,
relays. Blag setting 20%
30% or 40% of 5A.
IDNT overcurrent relay TMAS 111-2A 80 -320% of SA.
combined with 400-1600% of 5 A
Inatantaneous high set
overcurrent (132 kV aide).
Restricted earth fault TMAR-10 10 - 40% of SA.
relay (132 kV and 25 kV
aide).
IDMT overcurrent relay TMAS-101 80 - 320% of 5A.
(25 kV aide).
Aux. relaye for Buchholz, TAR 3E -
excessive winding and oil
temp.tripping.(B) QHE PROTECTION.
1. Mho type directional YCG -14 0.33 to 12 Ohm
distance protection (E.E.make ) extended zone
relay(DPR). reach upto 60 Ohm
of 5A with MTA 75
deg.
2. Mho type relays for YCG - 14 0.33 to 12 Ohm
protection againat (EB. make ) extended zone
wrong phase coupling. reach upto 60
Ohm of 5A with .
MTA 125 dee with
forward offset of
11k.
3. Instantaneous high TMA -110 200 - 800% of SA.
get over current relay on
25 kv side.
(C) SHUNT CAPACITOR BANK PROTECTION
1. Overcurrent relay TMAS 101A aa
with inverge difinite
minimum time (IDMT) element.
2. Over voltage relay Tv 4110 =
3. Under voltage relay _ THV 110 -
with timer.
4, Current unbalance TMAH -
protection relay
5. Internal fuse for -- eo
each element.
(D) AUXILIARY RELAYS
D.C. SUPERVISION
i) Transformer HV CB Trip TAR 5S
Supervision.
41) Teansformer LV CB trip TAR 5S
auperviaion
iii) 25 kV Feeder control. TAR 5S
iv) 25 kV interruptor control.TAR 4S
10v) DC fail alarm cancel. TAR 4S
vi)Alarm annunciation control.TAR 4S
2. Auxiliary Relay for contact TAR 4S
multiplication of directional
distance protection relay
(¥CG -14).
3. Alarm Bell Relay. TAR 1S
4. Flasher Relay. TAR 1S
5. High Speed Master THST
Trip Relay.
6. High Speed Inter THSTS
Trip Relay.
7. Single shot TRRLX
auto-recloaing relay.
8. Timer relays for eingle TDR - 2P
ahot auto-recloaing acheme.
9. Auxiliary relay for Buchholz/ TAR 4 E
oil temp. /winding temp./low
oil alarm.
1
10. Alarm annunciation relay. TAR - 4S
4.5 | MIMIC DIAGRAM
4.5.1
The a¢heme of' connections at the traction aub-station
(including feeding poet ') showing the circuit breakers,
tranafofmers, isolators and intercuptora are represented by a
aingle line mimic diagram on the control panel. The colour of
the biabar ja aignal rad to shade S37 of 18:5 for
220/132/110/66 kV, golden yellow to shade 356 of IS:5 for 25
KV and black for 240V. The mimic diagram ia apray painted on
the parel with the width of mimic atrip of 8 mm,
Suitable epring loaded push-button switches are on the control
panela in conjunction with red and green indication LED'a for
control and indication of circuit breakers and interruptors.
Autométic aemaphore relays are also incorporated in the mimic
diagram to indicate the position of circuit breakers and
intertuptora. The semaphore relay have the feature of diee
coming to the neutral position in the event of failure of
supply,
A locd /remote change-over switch is provided for each remote
contedled apparatus viz. circuit breaker/interruptor for
changije over the control from local to remote and vice verea,
The agar trip eiveult operated by the protective relays trips
yythe circuit breakera directly irreapective of the position of
the change-over switch.
4.5.4 Ammeters provided are of dual range. Manually operated
selector awitchea are provided below each ammeter to indicate
the range of ammeter to be read.
4.5.5 The position of 220/132/110/66 kV and 25 kV isolators is
represented on the mimic diagram by manually operated
semaphore avitchea.
4.6 ANNUNCIATION
4.6.1 Red LEDs and a bell, both LEDs and bell operated off 110 V
d.c.aupply, are provided on the control panel for giving
Individual vieual and audible alarm whenever any of the
protective or other relaya operates. The vieual alarm ia of
flasher type which continue to flicker and become stable till,
the alarm ie accepted. The annunciation LEDs is provided on
the control panel at the top in suitable number of rows and
concerned tranaformer/circuit-breaker/PT etc. symbol on the
mimic diageam, as approved by the purchaser. The alarm
accepting, visual resetting and annunciation testing buttons
are mounted on the control panel at a convenient place &
height. The alarm bell ia mounted inside the control board.
4.6.2 Annunciation is arranged for the following conditions as are
applicable for each circuit.
4) 220/132/110/66 kV transformer breaker auto-trip.
il) 25 kV tranaformer breaker auto - trip. i
il) 25 kV feeder breaker auto-trip
iv) Teandformer Buchholz trip.
v) Traneformer o11 temperature trip.
vi) Transformer winding temperature trip. |
vil) Tranéformec preaaure relief device trip.
vill) Tranaformer Buchholz alarm.
ix) Tranaformer o1l] temperature alarm.
x) Transformer winding temperature alarm. | \
xi) Transformer low oi] level alarm. , 4
xil) 25 kV OHE supply /PT fuse fall. in
xlil) 240 V, aingle phage aupply fall (onlyione\No.).
For monitoring the ONE aupply or 240 V supply, suitable Call
or nothing) relays operated off the ONE PT or 240 V aupply
reapectively is provided. in the control janel by the
guccesaful tenderer. A push ~ button, in seried with each of
these, supply monitoring circuits, is provided ly the side of
the corresponding eupply fail indication LED]/to teat the
healthinesa of the monitoring and annunciation drcuit.
4.7 DC SUPPLY SUPERVISION i
4.7.1 Provision is made for annunciation and supervilion of 110 Vv
d.c. supply to various control and alarm fd indication
i
124.7.3
circulta, 110 Vd.c. supply to control and relay panol ia
normally made available from 110V battery chargers/batteriea
through distribution panel provided in the control room, in
five separate circuite as under:
i)Control circuit for H.V. and L.V. breakers of traction
transformer - 1.
ii)Control citewit for H.V and L.V. breakers of traction
tranaformer ~ 2.
411) Control circuit for 25 kV feeder breakers.
iv) Control circuit for interruptors
v) A common circuit for alarm and indication purposes.
Necesgary proviaion for auperviaion of d.c. aupply to each of
the above clrcuita le made. On failure of d.c. wupply to any
elecult, a yellow LED (provided individually for each of the
elrcuite) and horn, both operated off 240 V, single phase
supply, come up. A push button, in series vith
each
Gupervision circuit, is provided by the side of the
corresponding d.c. fail indication LED in order to teat the
healthiness of the supervision and annunciation circuit. In
addition, a common miniature type push button for the
cancellation of horn is alao provided.
The control/common circuits mentioned in Clause-4.7.1 above,
being conmon for all the panels, are segeregated guitably at
the control panel for each panel through linke ete. #0 that
d.c. aupply ia available to other panels when any one is taken
out of service for maintenance purpose.
TRIP CIRCUIT SUPERVISION a
The continuity and the availability of d.c. eupply to the trip
circuit of each circuit breaker are monitored independently by
an auxiliary relay connected in series with the trip coll of
the breaker. The current taken by the auxiliary relay doee not
exceed 10 mA. Whenever the auxiliary relay de-energises
(while the breaker ia in the closed position) either due to
discontinuity in the trip circuit or d.c. eupply failure, a
yellov LED (provided individually to the trip circuit of each
breaker) \and horn, both operated off 240 V , «ingle phase
supply, Come up. A puah button, in series with each of these
auxiliary belaya, 1s provided by the aide of the corresponding
teip-circult fail indication LED to teat the healthiness of
the supervision and annunication circuit.
Since the substation is un-attended, necessary cut-off
witches are provided on each control panel for disconnection
of the ajdio-visual alarm and annunciation and indication
circuits te avoid-un-necessary drainage of the battery.
13INDICATION AND ANNUNCIATION LEDs
Low consumption, extra bright, 5 mm dia, light emitting diodes
(LEDs) are used. The LEDs are suitably wired to glow ‘off at
110 V d.c. or 240 V a.c. supply, as required.
LEDs are housed in suitable metallic holders with
glazed/polished surface to act aa reflector. The holdere are
screwed to the panel from inside.
The following colour scheme is adopted for LEDs
Signal for Colour of Light.
Circuit breaker/interruptor closed Red
Circuit breaker/interruptor open Green
Trip circuit of CB fail Yellow
Control or alarma Indication circuit] Yellow
d.c. aupply fall |
TEST AND TERMINAL BLOCKS 4
Suitable test blocks are mounted conveniently inside the
control panel a0 aa to be easily accesjible. The current
rating of the contact la 10 A continuousland 150 A for at
least one second at 240 V a.c. or dic.
The current terminals are provided with shott circuiting links
or other aultable devicea : \
1) To ghort ciecult the current teanaformer leade before
interrupting the normal circuit for | injection from
external source for teating (applicable for secondary
injection testa of relays ).
11) To complete the current tranaformer cilcult through a
testing inatrument in which case the teatile instrument ia
connected to the current terminals and the intermediate
link opened out (applicable for checking indicating
inatruments with aub-standard metera at site).
The poteritial teating terminals are preferably housed in
narrow recesses of the moulded insulation tlotk to prevent
accidental short circuits. \
The arrangement of the terminale ie made ‘ouch \that either
portable type energy and maximum demand metera, or trivector
metera with peinto-maxigraph for recording kU, kVA, and kVAr
can be connected when required.
Vertical or horizéntal pillar stack terminal blocks
suitable fer 1100 V service and not less ¢ fan 30 A rating are
provided for terminating outgoing enda of ae panel wiring
and the corresponding incoming tail enis of the control
cables. Provision is made on each piney for holding 20%
144.10.2)
4.10.3
extra connections. The terminal blocks have individual
identification markings which are be either engraved or made
indelible by any other means. Pillars of terminal blocks
meant for connections of incoming control and indication
cables are specially provided with identitication lables
indicating function(s) of each terminal block.
The terminals on the terminal blocks are of stud type suitable
for terminating the ends of control wiring and outgoing cable
ends through crimped terminal spade/lugs, which are securely
tightened with nuts and spring washers. Suitable shrouds of
\ unbreakable transparent material are also be provided on each
terminal block.
Terminal blocks connected to potential circuits and current
cireulte are not placed adjacent to each other in a pillar.
Where auch segregation is not convenient due Lo any reagon, a
dummy spacer of ingulating material of adequate thickness op a
yotwo euch cleeulta.
gpace terminal block ig provided in betwe
Al) panel wiring is done with switch board type 1100 V grade
PVC insulated single core, tinned annealed stranded copper
conductor for service in extremely tropical climate. The PVC
wires conform to latest version/revision of 18:694 and ave
flame proof. The wiring ie also not prone to attack by vermin,
i.e. mice, white ants, cockroaches etc.
The size of wires in the meter and relay circuits connected to
the curcent transformers is not less than 4 aq.mm copper and
in potential and other circuits not less than 2.5 sq.mm
copper. The wires are stranded,’ composed of strands conforming
to clags 2, table 2 of 18:8130 - 1984.
The nutbering and scheme of wiring for various circuits in the
control and relay panel are in accordance with latest version
of 18:375. The following colour scheme is “adopted for the
wiring in order to facilitate identification of circuits
Colour . Cireuit
of wire
Red 220 kV or 132 kV or 110 KV or 66) kV
curvent trangformer elreult
Yellow 25 kV potential transformer circuit.
Green 25 kV current transformer circuit
Uhite (live) 240 V a.c-auxiliary
Black (neuteal) Supply circuits4.10.4
4.10.5
4.10.6
Grey d.c. control circuits PVC sleeves of
colours, red for
trip circuit, blue
for indication
circuit, yellow for
alacm circuit,
green for relay and
other inter
connect iong
A suitable plaque of durable material and indelible
description giving the colour scheme of wiring is provided
inside the control board to facilitate quick identification of
circuits for maintenance purposes.
All potential bus wiring, audible alarm bus wiring, de
control supply bus wiring, and such other wiring which
from panel to panel within the control board are suitably
supported and clipped to the frame work. The wiring for
interconnections between control and relay panele is Cixed
under the roof of the corridor. All wiring ie neatly bunched
with PVC tape or laced by thread. Uhere a bunch of wires is
clamped by meta) clips, the wires are taped together by one or
two layers of PVC tape to protect them! against mechanical
injury. Wiring connected to the space heaters in the panels is
provided with porcelain beaded ineulation\for a short distan
from the heater terminals and heat resistant bushes of
insulating materiale are provided at the terminal housing
outlets. No joints are permitted in, the wiking.
rung
The terminal ends of all wires are provitled with numbered
interlock type ferrules which are of PVC lor other durable
material with marking either engraved or pinched go as to be
indelible. The ferrules are of white colour with black
lettering thereon. However, for trip circuite ferrules of red
‘colour are used. At a point of inter-section where a change of
number is necessary, duplicate ferrule! are provided and
marked with proper numbers. ios
Ende of all wires are provided with termisial spades (tinned)
which are erimped. into the wires. At tetminal connection
washers are interposed between wire tersinala and holding
nuts. The connection studs project at least 3 ma from the
lock-nut surface. Wice ends go connected at the terminal studa
that no terminal ferrule gets mavked due lo the succending
connections. The wire anda are suitably bent to meet the
terminal ‘stud at right) angles with thel etud axis; uk
connections are not permitted. \
FUSES AND LINKS
|
HRC fuses of adequate current rating are/ provided in all
potential circuits. Fuse'bases and carriersjace mounted in the
164.11.2
4.12
4.42.1
4.12.2,
4.12.3
aetna)
fats 3)
interior of the control board and at easily acceasible places.
The fuse rating and the identification number, as assigned in
the schematic diagram, are indicated on the fuge carriera.
Suitable lables with engraved markings indicating the rating,
identification number and the circuit in which used, are also
provided below the fuee baaea.
The links provided in the circuits either on negative/neutral
aide or for branching purposes, are alao eimilar to fusea
mentioned above, except that these are provided with tinned
copper strip of suitable size in place of IRC fuse. The link
identification number as aasigned in the echematic diagram is
indicated on the link carrier. The link base is also
identified in the similar manner as the fuse base mentioned in
Clause 4.11.1.
SPACE HEATERS AND CONTROL PANEL LIGHTING
Suitable space heatera to operate off 240 V single phase ac
supply with*ON’ awitches are provided inaide the control board
to prevent condensation of moisture in humid veather.
The interior of control board enclosure is adequately lighted
by incandescent lamps connected to 240 V single phase ac
aupply. {The central corridor is illuminated by a lamp
controlled by the door switches provided on the doors on
either side of the corridor. Each section of the control and
relay panel is also illuminated, controlled by separate
avitches.
Two ete, one each for relay panela and control panels, of §
Ampa, single phase, 3 pin plug aocketa with avitchea are
provided inaide the control board at convenient polnta for uae
of portable lampa.
EARTHING
All current free metallic bodies of equipments/relays etc. on
the control board are earthed properly. Main earth circuit is
of 25x 3 mm tinned copper strip and individual connections of
equipment/relays with main earth circuit are by means of 2.64
mm (12 SUG) tinned annealed copper bare conductor/atripa,
using |tinned copper apade terminala/lugs. Some timea aa an
alternite, PVC ingulated stranded tinned copper wire of aize
equivalent to 2.64 mm ( 12 SUG) ia aleo provided. Jointa are
avoided aa far aa possible.
In order to facilitate the earthing of secondaries of CTa and
PTs inside the control board, suitable earth links of adequate
size made of tinned copper/braes are provided inside the
_ control board at the appropriate points.
Huftiple earthing of current /potential tranoformer circuits is
avjidad. Main earth connection for each panel brought out to
tu} terminals for connection to the general earthing system
174.14.2
4.14.3
4.14.4
4.14.5
4.14.6
4.14.7
AIA. 8,
NAME PLATES/IDENTIFICATION LABLES
All relays, instruments and other electrical devices mounted
on the board have name plates with rating data, aerial number
and manufacturer's name.
Identification lables of size 65 x 13 mm bearing
identification marka indicating funetlona of reapective
equipments are provided on the exterior of control and relay
panels under all the relays, instrumenta and teat blocks ete.
Similar lables are also provided under the switchea where
necessary.
Identification lables of size 25 x 25 mm bearing
identification marks indicating numbering of reapective
equipments are provided beside the semaphores, pouer
transformer and auxiliary transformer positions on’ control
panels. The control and local/remote selector toggle switches
are provided with suitable lables duly Inserted in their
pockets available for the purpose. The echene of numbering of
various equipmenta in traction sybstationa are supplied by the
purchaser. ‘
All push buttons on the control board} have guitable
inscription on the collars indicating the functions of each
puah button, and where auch collara are\ not available,
separate indicating labela of PVC sheet of sultable width and
vlength not more than the overall outside dimensions of the
puah buttona are provided. Similarly, the fuhetion of each
indication and annunciation LED is Indicated\by a label of
elegant and appropriate aize provided alongeidé/alongwith the
concerned LED holder.
Plastic plates about 50 mm wide, bearing suitable captions to
identify the transformer bay and corresponding dutgoing 25 kV
feeder, are provided on the top of each relay, and control
panel. ‘
All the identification labels on the exterior sf control and
relay panels are secured with the help of chromium plated
metallic screve. 1
Identification labels are also provided in tle interior of
the control panel. For auch of the equipments, and fittinga
which are exélusively mounted inaide the contrdl. panel, the
labele of auitable size indicating function ‘of teapective
equipment aré provided. Whereas the labele inai\e the control
board for the equipments mounted flugh/semi-flush outalde the
conteol and relay panels, bear reference \index code
corresponding to the achematie diagrama.
The labeld inside the panels are secured with the help of
adhesive of good quality (wherever necessary). Th\ labela in
the interior of the board under the equipments/relays are 90
'
184.44.9
Labe
provided that they are not obscured due to bunches of wire
rung and any other obstructions. Painting of inacriptiona is
not permitted.
All ingcriptiona on the labels to be fixed on the control and
relay panela are made on the PVC aheet atrip of black
background with white engraved lettera/figurea. However, the
labels to be fixed inside the panela are either of engraved
letterings or of aluminium anodized screen printed type.
The lettering for inscriptions on the labels are generally of
the following sizes:.
1 description Size of label Height of
Lettera/figurea
1) Main labels to be 50 mm x length 15 mm (two rows)
provided on the to ault
top panels.
1i) Circuit labels to 13 mm x 65 mm 5 mm (single row)
be provided at the
bottom of the panels
4i1)Funetion label under 13 mm x 65 mm 4 mm
the equipments
dv) Push button and 4 mm(single row)
indication LED labela 3mm(double row)
v) Equipment numbering 25mm x 25 mm 7 som
label.
vi) Control & selector toggle 7 mm
awiteh labela.
vil)Labels under fuses and 25mm x 25 mm 3 mm
Links.
vili)Reference labels 25mm x 15 mm 5 mm
(Interior of panel)
ix) Terminal block pillar 10mm x 15mm 5 mm
numbering labels.
x) Terminal numbers 3 mm
on terminal blocks.
xi) Function inscriptions 3 mm
on terminal blocks.
Any, other label not covered above are of matching eize
194.15.1
4.15.4.1
4.15.1.2
4.15.1.3
4.15.2
3
ESTS
GENERAL
Only after all the designs and drawings are approved and
clearance given by RDSO to thia effect, the manufacturer takea
up manufacture of the prototype for RDSO inspection. It is
clearly understood that any changes required to be done in the
prototype - as required by RDSO is done expeditiously.
Before giving the call to RDSO/The Chief Electrical Engineer
for inspection and testing of the prototype of the system, the
manufacturer submits a detailed teat achedule consisting of
schematic circult diagrams for each of the tests and nature of
the test, venue of the test and the duration of each test and
the total number of days required to complete the test at one
atretch. Once the achedule ia approved, the test are
invariably done accordingly. However, during the process of
type testing or even later, RDSO representative reserves the
right to conduct any additional test(s) besides those
specified herein, on any équipment/sub-system or system so as
to teat the ayatem to hie satiefaction or for gaining
additional information and knowledge. In case any dispete or
disagreement arises between the manufacturer and RDSO/The
Chief Electrical Engineer during the process of testing as
regards the type tests and /or the interpretation and
acceptability of the type test results, it is brought to the
notice of the Director General(Traction Installation),
RDSO/The Chief Electrical Engineer aa the cage may be whose
decigion is final and binding.
In the event of the tests not being cartied through to
completion at one stretch for any reason attributable to the
auccesaful tenderer/manufacturer and it ie required for the
representative of the Purchaser/Director General (Traction
Installation),Research Designe & Standards: Organiaation,
Lucknow to go again or more number of times to the works of
the successful tenderer/manufactucer or other| place(a) for
continuing and/or completing the teats on the piototype(s) of
the equipment, the aucceaaful tenderer /manufacturer reimburses
to the purchaser/Director General (TI),Researth Deslgna &
Standards’ Organisation,Lucknow, 1a paid through a demand draft
to the concerned accounta officer of the Purchager/Director
General (TI), Research Designa & Standards drganiaation,
Lucknow, as is advised to the \ succeasful
tenderer/manufacturer.
TYPE TESTS
The relays are type tested as per 15:3231,1S:8636 and IEC
relevant standard for microprocessor based relays (if any)
or/and any other relevant standarde. All jnstrumenta,
interpoaing CTa and any other equipmenta ae thi purchaser
desires are type tested as per the latest version of
respective standard IS/BS Specificationa applicable.
20aease2 el
4.15.2.2
4.15.35
"alag.3.4
asd
TEMPERATURE RISE TEST
The temperature rise of the coil of the relay does not exceed
the limite of 55 deg C and 80 deg C for Claga- A and Clasa-B
ingulation respectively.
If the prototype of the relays and other equipments conforming
to this specification has already been approved in connection
with previous supplies to Indian Railways, fresh prototype
testing is waived if it had passed the prototype tests earlier
and no changes in the design or material used are made.
ROUTINE TESTS
All relayd, inakeumanta interpading CTa and other equipmente
are subjected to routine tests at the manufacturer’s works aa
per the relevant Standards.
The following checks and tests are carried out on the complete
control and relay panel:
1) VISUAL CHECKS;
General check of the control board in respect of construction,
wiring, provision of various equipments/relays etc.
1i) OPERATION TESTS:
Operation tests on all equipments, switches and tests to prove
correctness of wiring of various circuits including
indications, alarms, operation of relays and annunciation etc.
4{1) POWER FREQUENCY HIGH VOLTAGE WITHSTAND TESTS
Vpltage test on the panels with all equipmente and wiring for
gwithatand voltage of 2 kV (rma) to earth for one minute.
{v) INSULATION RESISTANCE TESTS:
Measurement of ingulation resistance of the complete panel
viring, ahd circuit by circuit, with all equipmente mounted on
the panel, by uaing 1000 V meger.
Only after clear written approval of the results of the testa
on the prototype 1s communicated by RDSO/Purchaser to the
manufacturer, he takes up bulk manufacture of the equipment-
which ia strictly with the same material and process as
adopted for the prototype. In no circumstances, material other
than those approved in the designs/dravings and/or the
prototype is used for bulk manufacture on the plea that they
had been obtained prior to the approval of the prototype
2a4.16
4.16.1
4.16.1.1
SCHEME OF PROTECTION
The scheme of protection provided at each of the traction
substations comprises of the following:
Gi) Protection of the 220/27 kV or 132/27 kV or 110/27 kV or
66/27 KV transformer inatalled at the traction aubatation.
il) Protection of the 25 kV traction overhead equipment.
iii) Protection of shunt capacitor bank equipment.
SCHEME OF PROTECTION FOR 220/27 KV OR 132/27 KV OR 110/27 KV
OR 66/27 KV TRANSFORMER
DIFFERENTIAL PROTECTION
Protection against internal faulte is provided by means of a
sensitive single-pole differential relay. The relay is of the
high speed type and operates in less than two cycles. The
following features.are incrporated in the relay:
\
1) There 1a no necessity for changing the getting of the relay
when the trangformer tap is changed. The trinaformer is
provided with tapa from -15% to +10%.
ii) Necessary harmonic restraining features is incorporated to
prevent operation due to in-rush. of magnetisatiin. current
when the transformer ie charged either from thedlV or the
LV side. }
iil) The relay does not operate for maximum through fault
current. 1
iv) The current setting of the relay is adjustable, j}referably
between the range of 20% and 80%. The minimus current
setting is as low as possible to obtain better eersitivity.
v) Adjustable bias setting is aleo provided. The Mias at
minimum operating current getting le 20%,30% & 40%'th auit
the tapping range of the traction tranaformer and \other
design consideratione.
The relay 1s connected to bushing type current tranafothera
provided in the bushing of 220/27 kV,132/27 «V,110/27 kV, 6\/27
kV tranaformera; see clause 4.18. However, interpoaing curtint
transformers of suitable ratio and rating with matcling
characteristica of knee point voltage, excitation current lte.
are provided with the differential relay in order to boost: up
the bushing CTs secondary current, at full load, to a vaue
equal to relay rated current.Magnetisation and catio etor
curves for the current transformers are supplied to he
auccesaful tenderer to enable him to match the characteriat la
of the relay and interpoging CTs with those of ‘the currér
transformers.
224.16.1.2
4.16.1.3
4.16.1.4
EARTH - LEAKAGE PROTECTION
Back-up protection for internal earth faults within the
transformer is provided by means of a sensitive, high speed,
earth-leakage instantaneous relay of very low pick up current.
Such relays are provided separately of both the primary and
secondary aides of the transformer, Both on the primary and
the secondary sides the relays are connected to separately
mounted current transformers. The current setting for the
relay is adjustable between 10% and 40% of 5 Amps in equal
step at 5%. The relay is of T 10 class with operating time not
exceeding 10 ma.
OVER-CURRENT PROTECTION
Protection against over-current in the transformer provided by
meana of aingle-pole, non-directional over-current relay with
inveree definite minimum time lag characteriatics both on the
primary and the secondary sides of the transformer. Further,
an additional ingtantaneous over-current relay ia provided on
the primary side. On the primary side the over-current relay
is connected to separately mounted current transformers. On
the aecondary aide the over-current relay is provided only on
the live (unearthed) leg of the eecondary terminals and la
connected to a separately mounted current transformer. The
over-current relay on the eecondary side serves as back-up
protection againat faulta in the 25 kv overhead equipment and
algo Against bus faults, etc. The over-current relays on the
primary side shall serve as back up to the over-current relay
on the eecondary aide ag well as back-up to differential and
earth leakage relays against heavy faults. Proper
diecrimination is maintained in the operation of these two
aete of overcurrent relays. The setting on these relays are
adjustable as under:
i Current Time multiplier
setting setting
1. IDMT overcurrent 80% to 320% 0 to 3 secs.
on primary aide.
2. Instantaneous 400% to 1600% -
overcurrent on
primary side.
3. IDMT overcurrent 80% to 320% 0 to 3 secs.
on secondary aide. a
The instantaneous relays are of T 10 class with operating time
not exceeding 10 milli-seconda at 5 times the current setting.
The differential relay and earth leakage relays both on the
primary and secondary sides as alao the over~current relays on
primary side cause inter-tripping of the 220/132/110/66 kV and
25 kVcircult breakers associated with the transformer. The
234.16.1.5
4.16.1.6
4.16.1.7
4.16.2
4.16.21
inter-tripping of the associated transformer circuit breakers
on HV and LV sides is also effected due to other faults in the
transformer, namely Buchholz trip, excessive winding
temperature and excessive oil temperature trip. The IDMT over-
current relay on the secondary ide le, however, trip the
reapective circuit breaker on 25 kV aide only. The inter-
tripping of aasoclated transformer circuit breakera enviaaged
above is effected through a high speed tripping relay with
hand reset contacts. Such inter-tripping relay locks out the
closing of circuit breakera from all modea of closing commanda
viz. remote control, local control at the panel and also at
the circuit breaker mechaniam, until the inter-trip relay or
the lock out relay (if provided separately), is reset
manually.
OTHER PROTECTIVE DEVICES
The traneformers as supplied by the purchaser ia fitted with
the following warning and protective devicea:
i) Low oil level alarm.
ii)Buchholz relay with alarm and trip contacts. “
411) 011 temperature indicator with alarm and trip contacts.
iv)Uinding temperature indicator with alarm and teip contacts.
v) Peesaure relief device with alarm and trip contacte
These contacts are wired up to a weather-proof, terminal box
mounted on the tranaformer by the transformer: manufacturer.
The connections are extended to the alarm and trip circuits as
well as to annunclation acheme provided on the control panel.
CO-ORDINATION UITH EQUIPMENT MANUFACTURERS. .
The aucceaaful tenderer ensures necessary co-ofdihatioin with
the manufacturers of transformers, circuit’ breakers and
interruptors with regard to terminal markings ,wiring,scheme of
protection, etc. He obtains the namea of thefe manufacturers
from the purchaser. ; .
Particulars of separately mounted current tranaformera are
given in clause 4.18.
SCHEME OF PROTECTION FOR 25 KV OVERHEAD EQuirnenr
The substation equipment as well as the overhtaa equipment is
protected against short circuite and over-lodda by meanz of
feeder circuit breakers. Normally the tracks\on one side of
the substation are fed through one feeder, tle other feeder
circuit breaker is arranged to feed tracka oi both sides of
the gub-etation. the protection acheme fulfills the following
functions
2a4.16.2/2
4.16.2.'3
1) To detect all short circuits over the zone of overhead
equipment fed by the feeder circuit breaker.
11)To operate with minimum delay in opening the circuit
breaker.
iil) To refrain from operation at the maximum working
current,i.e. to discriminate between the maximum load
currente and short circuit currents even though the
magnitude of the former is at times more than the latter
especially when the faults are remote from the substation.
iv)To detect and isolate faults on the ONE caused by
accidental coupling of two different phases from adjacent
substationa.
v) To provide single shot high apeed auto-reclosing of the
feeder circuit breaker.
vi)To reclose the 25 kV feeder circuit breaker through single
shot high epeed automatic reclosing acheme in the event of
feeder circuit breakers tripping on fault through any of
the three relays viz. admittance (Mho) relay for distance
protection , admittance (Mho) relay for wrong phase
coupling and instantaneous over current relay.
The normal zone of feed of a substation to a neutral section
variea from 25 to 40 Km under emergency feed conditiona,
however, the zone extends up to the next substation by closing
the bridging interruptors at the neutral aection and is about
double the zone of normal feed.It is apparent from the
impedance values given in para’2.9 that the fault current
under euch conditions could be well below the traction load
current. Over current or plain impedance relays which operate
below a certain impedance level and which function
independently of the phase angle between voltage and current,
ia unable to discriminate such faults. Therefore, a relay with
maximum torque angle for an impedance of given argument ia
required.
The protective system, therefore, comprise the following
relays:
4) An admittance (Mho) relay to cover the entire zone of
protection, i.e. from the substation to adjacent substation
and! to operate for any earth fault on the over head
equipment in the zone. In order to allow for the additional
impidance of booster tranaformera and return conductora,
the realys have a reach of at least 125 Km of single track
OHEwith an impedance of 0.41 Km / 70 deg. Ohms/Km.
ii) An admittance ( Mho) relay for protection againnt wrong
phace coupling due to phase to phase faulta with 120 deg.
or 60 deg. phase difference between two phages, with a
254.16.2.4
4.16.2.5
4.16.2.6
4.16.2.7
4.16.2.8
maximum torque angle of 125 deg. to 145 deg. The relay is
provided with a forvard "Off Set” to prevent it from
operating it from phage to earth faulte.
iii) An over current relay of instantaneous type which clears
faulta between the aubstation and the neutral aection, vith
an adjustable current aetting ranging from 200% to B00 &.
The inetantaneous relaya ig of T 10 claas -with operating
time not exceeding 10 ms.
iv) A gingle shot high speed Auto-reclosing scheme to work in
conjunction with the Master Trip relay is provided. The
auto reclosing scheme designed for a dead time adjustable
between 0.1 and 1 second (normally set at 0.5 second ) and
a reclaim time adjustable between 6 and “60 seconds
(normally set at 30 seconds , the operating duty of feeder
circuit breaker being 0-0.3 ¢ - CO - 30 8 - Co). A typical
single shot high speed Auto reclosing scheme is enclosed at
Annexure "A".
The relays (i),(ii) and (iii) in eub-para 4.16.2.3 above trip
the corresponding feeder circuit breaker in case of fault,
through a high speed gelf-cesot type tripping relay designated
ae Master Trip relay. i
Whenever a feeder circuit breaker ia tripped ‘due to operation
of any of the feeder protective relays, namely distance, urong
phage and inatantaneous over-current relayd, the concerned
auto recloging acheme clogea the breaker after a pre-set dead
time of 0.5 second. If the breaker trips again due to
presistence of fault during the reclaim tike of the auto
reclosing scheme, the acheme geta locked out! It is possible
to reset the locked out state either locally cr through remote
control. Necessary contacts for telesignalling the locked-out
state and for resetting the same are provided for interfacing
with the remote control equipment. Irrespective of whether the
auto reclosing scheme is in the normal condition or in the
locked out condition, it is possible to operate the circuit
breaker locally as well as through remote contiol.
Suitable operation countere are also be providid individually
for distance protection admittance (Mho) rela}, wrong phage
coupling admittance (Mho) relay, instantaneous |current relays
and also for the auto- reclosing scheme.
In addition to the above protection, an instantaneous acting
under voltage relay is provided by the purchager to teip the
bridgning interruptor at the neutral sectich in case of
undervoltage during emergency feed conditions.
The relaya are suitable for operation from the 25 kv current
teanaformer and 25 kv potential tranaformer tdthe following
particulara:
cr PT
1, Rated system voltage 25 kV risingupto 30 kV
264.16.2.9
4.16.2.10
4.16.2.11
1
2. Rated transformation ratio. 1000-500/5A —25000/110V
1500-750/5A
3. Rated burden 60 VA 100VA
4. Rated accuracy limit factor 15 =
8. Accuracy class SP as per 1.0/3p as
1S:2705 per 18:3156
(pt. 1IT)- (pt. 11a1I1)
1981 1978
The relays conform to accuracy class 15 as per IS:3231-1965.
The operating time for the Mho relays ia as small as possible
and does not exceed 20 milliseconda for a source to line
Impedance ratio of 1:1 in cawe of earth fault relays. The
operating times for minimum and maximum settinas of the relays
in terms of distance are furnished by the tenderer together
with the variation in operating time for various fault
positions expressed as a percentage of relay setting.
The polarizing input for relays have a tuned memory
circuit, so that it is poesible to maintain a polarizing
signal even after a fault occurs, for a aufficiently long time
for the operation of relay to operate in cave of a fault close
to the substation, when the restraining voltage disappears.
The celaya are Ingenaitive to power ewings, heavy overload and
transient condition including magnetizing inrush current of
locomotive transformers and are euitably designed to
comipengate the effect of fault arc resistance.
SCHEME OF PROTECTION FOR SHUNT CAPACITOR BANK EQUIPMENT:-
The protection system for shunt capacitor bank include
protection againat overcurrent, overload,
overvoltage,undervoltage and unbalanced current protection,
41) Overcurrent relay with inverse definite minimum time (IDMT)
element with suitable settings.
ii) Overvoltage relay - Overvoltage protection against system
evervoltagea is provided with an inverse time
characteriatica with aultable settings. The overvoltage
relay is energised from a potential transformer connected
to the main bue bar on the incoming side of the circuit
breaker controlling the capacitor bank. Ifrequired an
interposing voltage tranaformer (IVT) of euitable ratio is
used for matching the capacitor overvoltage withstand
characteriatice.
11) Undervoltage relay - In conjunction with the timer to
enable the capacitore to diacharge before reclowure. The
felay provided for thie purpoee is connected to the bue
potential transformer and have high resaeting ratio. Also
A time delay relay ia included with adjustable setting of 0
274.18
4.18.1
iv) The capacitor bank is protected by means
to 5 minutes to provide a time lag before the breaker can
be reclosed. However, thia relay la not required if a timer
la included in the cloging circult of ite aasoclated
breaker to prevent ite reclosing within 5 minutes.
£ unbalance
current protection. The capacitor bank is coniiected as a
bridge and an unbalance sensing current transformer
provided. The current tranaformer ratio is chosen so that
even one capacitor element failure can be detected. The
realy used is a harmonic insensitive overcurrent relay with
fixed time delay characteristic. The time delay is set at
approximate 0.1 aec.
v) Each capacitor element is protected by means of internal
fuae. The fuse is connected in series with each capacitor
element ingide the capacitor unit to limit the effects of
dielectric failures. If a puncture of dielectric occurs,
only one element is disconnected and the capacitor unit
continue to operate. While selecting the fuse rating, it is
neceseary to choose proper time- current characteristics
which in turn significantly depends upon the cross section
and circumatance of the fuse. Fuses chosen’ have adequate
thermal capability and comply with | relevant = 1S/IEC
Specification.
PARTICULARS OF POTENTIAL AND CURRENT TRANSFORMERS
The relays for transformer protection are suitable for
operation from current transformers to the following
particulars.
Particular '
Current Class of Rated accuracy
Transformer Ratio Burden accuracy as limit factor.
per IS:2705 \
1.Bushing CTs
1) 220/27°kV Transformer
HV. 200/5 7 PS -
Lv 1600/5 a PBS 7
41)132/27 kV Transformer
HV 330/5 - PS a
Lv 1600/5 - PS -
iii) 110/27 kV Traneformer
Hv 400/5 - PS -
Lv 1600/5 - PS 5
iv) 66/27 kV Transformer
HV 660/5 = PBS -
Lv 1600/5 - Ps -
284.18.2
4.18.3}
4.19.1
2.Separately mounted CTs on HV side.
220 kV CT 200 - 100/5 30 VA SP 15
132 kV CT 400 - 200/5 30 VA SP 15
110 kV CT 400 - 200/5 30 VA SP 15
66 kV CT 800 ~ 400/5 30 VA 5P 15
3.Separately mounted CT@ on LV side.
25 kV CT 1000 -500/5 60 VA 5P 15
1500-750/5 60 VA 5P 15
For details of the bushing current transformers purchaser's
Specification No. ETI/PSI/118 (10/93) (clause 5.1.20) for
reapective power transformers is referred.
The particulars of these current and potential traneformere
are given in the following apecificationa of the purchaser:
ETI/PS1/117 (7/88) for 220/132/110/66 kV current
transformer.
ETI/PS1/90(9/87) for 25 kv current transformer.
ETI/PS1/8 (10/92) for 25 kV potential transformer.
for a.c. traction substation and
avitching station.
The drawing No. ETI/PS1/024-1 and ETI/PSI/0226-1 showing - the
proposed achemes of connections at the exclusively atep down
single/double transformer gubstations for the location of
various and current transformers, inatruments and protective
relays are listed in the Annexure-II and III respectively.
The normal load current of a 25 kV circuit is 800 A with 21.6
NVA transformer. The circuits including the transformers are,
however, designed to take 50% overload for 15 minutes and 100%
overload for 5 minutes. Normally, 500/5 or 750/5, CT ratio is
used in the instrument and relay circuits for 25 kv current
transformers.
NOTE: The two transformers in a substation are operated in
parallel if required due to increase in load. To enable
this, dual ratio 25 kV current transformer (1000-500/5
and 1500-750/5) are specified.
LAY OUT OF EQUIPMENT ON THE CONTROL PANEL
The inatruments, control toggle switches and the mimic diagram
are arranged on the front panela of the control board
dealgnated as ‘control Panels’. The protective relaya ar
provided on the rear panela designated as ‘relay panel’.
29
TI-DRG-CIV-HGAUGE-RDSO-00002-05-0 (Standard Plan Height Gauge For Level Crossing (For Clear Span Above7.3m Upto 12.2m) Details of Structure and Foundation)