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ABSTRACT: A new formula for predicting the average crack widths in reinforced
and partially prestressed concrete beams has been developed incorporating four
governing parameters. The performance of the proposed formula is checked using the
authors’ test results which includes crack spacing and crack width measurements from
18 reinforced and 12 partially prestressed concrete beams. Also included in the
comparison are published data on 76 beams from other laboratory investigations. The
comparative study indicates that the predictions are accurate. The performance of the
proposed formula is also compared with three major code formulas, viz those
recommended in the ACI Building Code, the British Standard and the Eurocode. It is
concluded that better correlation with test data is achieved by the proposed formula.
KEY WORDS: Beams, Crack Spacing, Crack Width, Partially Prestressed Concrete, Prestressed Concrete,
Reinforced Concrete.
A New Formula for Prediction of Crack Widths in Reinforced and Partially Prestressed Concrete Beams
ratio (F /r ), the concrete cover (c) and the average grade 400Y (with a minimum yield strength, fsy, of 400
spacing between reinforcing bars (s). In a comparative MPa) were used as longitudinal reinforcement and
study, the authors’ own test results are used to check the 250R plain bars (with fsy = 250 MPa), for the vertical
performance of the proposed crack width formula. In ties. For the partially prestressed box beams high tensile
addition similar checks are carried out using published tendons having a nominal diameter of 5 mm were used.
data from 26 reinforced concrete beams tested by Clark The solid beams were each 2.5 m long and 150 mm 3
(1956), 16 reinforced concrete beams tested by Chi and 250 mm in cross section.
Kirstein (1958 ), and 34 prestressed concrete beams The main design properties of the 15 reinforced
tested by Nawy (1984 ). The comparison indicates that simply-supported test beams are summarised in Table 1.
the predictions are accurate. For the 3 two-equal-span continuous reinforced beams
To underscore the improvement in accuracy, the similar data are presented in Table 2 and those for the
proposed formula is also compared with those 12 partially prestressed beams are given in Table 3.
recommended in three major international codes Typical cross sections of the test beams are illustrated in
namely, the ACI Building Code (ACI, 1995), the British Figure 1.
Standard (BS, 1985; BS, 1987) and the Eurocode (EC2,
1991). It should be noted here that the Australian Table 1. Details of reinforced simply-supported
Standard (SAA, 1994 ) does not recommend any test beams
formula for the calculation of crack widths.
C om p ressive R einforcem ent B eam
2. EXPERIMENTAL PROGRAM B eam strength T ype o f details R ein forcem ent length
N um ber of co ncrete, beam nu m b er bar diam eter, ratio , r L
A test program was carried out (Chowdhury, 1999) to f c’ (M P a ) of bars F (m m ) (m )
study the cracking behaviour of full-size concrete
1 2 5 .9 b o x b eam 3 20 0 .0 1 1 5 4 5 .5
beams. In included 11 reinforced and 12 partially
prestressed simply-supported box beams, 3 two-equal- 2 2 7 .1 b o x b eam 3 20 0 .0 1 1 5 4 5 .5
span continuous reinforced box beams, and 4 solid 3 2 6 .1 b o x b eam 3 20 0 .0 1 1 5 4 5 .5
reinforced simply-supported beams. The main 4 3 0 .0 b o x b eam 3 20 0 .0 1 1 5 4 5 .5
objectives were to observe under static loadings the 5 3 7 .7 b o x b eam 3 20 0 .0 1 1 6 3 5 .5
beams’ cracking characteristics in terms of spacing and 6 2 5 .4 b o x b eam 6 20 0 .0 2 3 0 9 5 .5
width. Based on the test data of 4 reinforced an 4 7 3 2 .4 b o x b eam 6 20 0 .0 2 3 2 6 5 .5
partially prestressed box beams, randomly selected, and 8 3 1 .0 b o x b eam 3 20 0 .0 1 1 5 4 6 .7
explicit formula is developed for predicting the average 9 3 3 .8 b o x b eam 6 20 0 .0 2 3 0 9 6 .7
crack widths in reinforced and partially prestressed 10 2 8 .4 b o x b eam 6 24 0 .0 3 3 4 8 6 .7
beams. 11 2 7 .6 b o x b eam 3 20 0 .0 1 1 5 4 8 .0
The box beams tested were of lengths 5.5, 6.7, 6.8,
12 3 7 .1 so lid b e am 3 20 0 .0 2 9 9 0 2 .5
8.0 and 12 m but all had an overall cross section of 300
13 3 6 .6 so lid b e am 3 20 0 .0 2 9 3 5 2 .5
mm x 300 mm. Ordinary Portland cement (Type GP )
14 3 4 .4 so lid b e am 3 20 0 .0 2 8 5 5 2 .5
was used and the maximum aggregate size was 10 mm.
Mild steel hot rolled deformed bars of (Australian ) 15 3 4 .1 so lid b e am 3 20 0 .0 2 8 5 5 2 .5
Em bed de d
P o l y s ty r e n e
a s v o id
Simply supported RC box beams (beam 10) Simply supported RC solid beams (beam 12)
E m be dd ed Em b ed ded E m b e d d ed
P o ly s t y r e n e P o l y s t y re n e P o lystyren e
a s v o id a s v o id as vo id
Section over the support Section at mid-span Partially prestressed beams (beams 19, 23 and 27)
Two-equal-span continuous RC box beams (beam 18)
All dimensions are in mm
To produce cracking in the beams, static loading was average crack width, thus, can be taken as the
applied. All the beams, except two, were loaded elongation of the steel between two cracks, or
symmetrically at two points at a distance as described in
Figure 2. This also applied to each span of the wcr = es lcr (2 )
continuous beams. For the simply-supported solid
beams 13 and 15, the single point load was applied at This may be given in terms of the average steel
the centre of the beam. stress, fs, as
For each test beam, the instantaneous crack widths at (i) the F /r ratio;
each level of loading were measured using an ELE (ii) c, the concrete cover; and
crack detection microscope (model EL35-2505 ). The (iii) s, the average spacing between the reinforcing bars.
crack spacings were measured at around 60 to 70% of
the ultimate load after they had stabilised. Note that since the proposed formula is applicable to
normal strength concrete members only and the
3. DERIVATION OF CRACK WIDTH concrete strengths for such structures vary very little for
FORMULA all practical purposes, the compressive strength of
3.1. General Remarks concrete has not been considered in the formulation.
The opening of a crack is caused by the difference The regression equation takes the form:
between the elongation of the reinforcing steel and that
of the concrete at the same level. Therefore, the crack lcr = C1 c + C 2 s + C3 (F /r ) (4 )
width may be taken as the elongation of the steel minus
the elongation of the concrete between two adjacent where C1, C 2 and C 3 are the regression coefficients to be
cracks. Or, determined from the statistical analysis.
Beam number Average bar Steel ratio, r The ratio Average spacing Concrete Average crack
diameter, F (mm) F /r (mm) between bars, s (mm) cover, c (mm) spacing, lcr (mm)
2 20 0.01154 1733 120 12 131.6
6 20 0.02309 866 48 12 43.7
10 24 0.03348 717 48 12 48.7
11 20 0.01154 1733 120 12 120.0
21 6.6 0.00511 1292 40 27 126.5
23 10.8 0.00737 1465 62 38 126.9
24 8.1 0.00730 1110 38.5 27 118.2
30 5.6 0.00460 1217 40 40 142.0
The solutions for the regression coefficients (after Table 5. Relation between measured and computed
appropriate rounding) led to the following equation for average crack widths for the authors’ beams
predicting the average crack spacings (Chowdhury,
1999; Chowdhury and Loo, 1997): B eam T y p e o f b e am S p an /reg io n M ea n ratio o f S ta n d ard
num ber m easu red to c alcu late d d ev iatio n
av e rag e crac k w id th
lcr = 0.6(c - s) + 0.1 (F /r ) (5 )
1 1 .1 1 0 .1 9
2 1 .2 5 0 .1 4
where lcr, c, s and F are all in mm. 3 1 .0 5 0 .0 8
Substituting Eqn 5 into Eqn 3 yields: 4 1 .1 3 0 .1 8
5 0 .9 6 0 .0 8
w cr = (fs/Es) [0.6(c - s) + 0.1 (F /r )] (6 ) 6 A 1 .1 6 0 .1 6
7 1 .2 6 0 .1 0
8 sin g le sp an 1 .0 6 0 .0 9
which is the new formula proposed for predicting the 9 1 .0 3 0 .1 0
average crack widths in both reinforced and partially 10 1 .1 8 0 .1 0
prestressed concrete beams. 11 1 .1 1 0 .1 6
Note that the calculated stress in reinforcement at 12 1 .1 1 0 .2 2
service load, fs, may be computed as the moment 13 B 0 .8 5 0 .1 1
14 1 .0 0 0 .2 0
divided by the product of steel area and internal moment
15 1 .2 1 0 .0 9
arm. Alternatively, fs can be taken as 60 percent of the 16 p o sitiv e sp an 1 1 .0 2 0 .1 7
specified yield strength as recommended by the ACI p o sitiv e sp an 2 0 .9 9 0 .1 9
Building Code (ACI, 1995). n eg ativ e sp an 1 .1 3 0 .1 1
17 p o sitiv e sp an 1 1 .0 9 0 .2 0
4. COMPARISON WITH TEST DATA C p o sitiv e sp an 2 1 .0 8 0 .1 5
n eg ativ e sp an 1 .1 9 0 .1 5
The proposed average crack width formula developed 18 p o sitiv e sp an 1 1 .1 7 0 .0 9
herein is compared with the authors’ own test data as p o sitiv e sp an 2 1 .2 3 0 .0 7
well as those published by Clark (1956 ), Chi and n eg ativ e sp an 1 .2 1 0 .0 4
Kirstein (1958 ) and Nawy (1984 ). 19 1 .0 5 0 .0 5
20 0 .8 4 0 .0 8
21 0 .9 1 0 .0 8
4.1. Authors’ Test Beams
22 0 .8 9 0 .1 2
For each beam, Eqn 6 is applied to different steel 23 1 .1 7 0 .0 4
stress levels to determine the theoretical values of the 24 0 .9 7 0 .1 6
average crack widths. These theoretical values are 25 D sin g le sp an 0 .8 0 0 .1 3
compared with the measured values corresponding to 26 1 .0 8 0 .1 1
the various steel stresses levels for all the 30 beams. 27 1 .1 5 0 .0 4
28 1 .1 5 0 .1 1
The ratios of the measured and the theoretical values 29 0 .8 7 0 .2 1
at each load level for each beam are computed. The 30 1 .0 4 0 .1 9
mean values of these ratios and the corresponding
standard deviations for all the beams are tabulated in Note: A: box beams; B: solid beams; C: continuous beams;
Table 5. D: partially prestressed beams.
A New Formula for Prediction of Crack Widths in Reinforced and Partially Prestressed Concrete Beams
An inspection of Table 5 indicates that for the The above findings are summarised graphically in
simply-supported reinforced box beams, the mean ratios Figure 3. A ±30% band of scatter envelopes the
of the measured to the calculated average crack width majority of the 258 data points for the beams at different
values are well within ±30% i.e. they vary from -4% to steel stress levels. Note that such a spread is expected
26%; and the standard deviation varies from 8 to 19%. and is considered reasonable for flexural cracking
In Table 5, it is further evident that the proposed problems (Huang, 1975; Nawy, 1984).
formula is similarly applicable to solid beams,
continuous spans, and partially prestressed beams. The 4.2. Other Beams
mean ratios vary, respectively, from -15% to 21%, -1% To further check the accuracy of the proposed crack
to 23%, and -20% to 17%; the corresponding standard width formula, Eqn 6 is compared with the beam test
deviations are 9 to 22%, 4 to 20%, and 4 to 21%. results published by Clark (1956 ), Chi and Kirstein
(1958 ) and Nawy (1984 ) . For completeness, the
relevant beam data are summarised in Table 6.
Note that the measured crack width values for Chi
and Kirstein’ s beams were at the steel levels whereas
the proposed formula gives crack widths at the tension
face of the beams. Hence, in order to obtain comparable
crack width values at the steel levels, the values
calculated using the proposed formula are multiplied by
the factor (d/h) where d and h are the effective and total
depths of the beam, respectively.
1956; Suzuki and Ohno, 1984; Welch and Janjua, formulas recommended in the ACI Building Code
1971). In the present experimental work (Chowdhury, (ACI, 1995), the British Standard (BS, 1985; Bs, 1987)
1999), the average value for this factor has been found and the Eurocode (EC2, 1991).
to be 1.46 from the test results of 17 beams. Hence, for Note that while the ACI code and the British
the purpose of comparison between different crack Standard (BS ) formulas give the maximum crack
width formulas, a value of 1.5 may be adopted for the widths, the Eurocode formula calculates the average
ratio of maximum to average crack width. In other crack widths. The proposed formula that normally
words, to obtain the maximum crack width, wmax, using calculates the average crack widths can be extended for
the proposed formula, the following formula applies: calculating maximum crack widths using Eqn 7.
Accordingly, the average crack width data is used for
wmax = 1.5 wcr (7 ) comparing the proposed formula with the Eurocode
formula. On the other hand for comparison with the ACI
where wcr is calculated using Eqn 6. code and the BS formulas the maximum crack width
A plot of the measured crack widths against the data applies. Clark (1956 ) and Chi and Kirstein (1958 )
calculated values for Clark’ s 26 beams, Chi and provided both the average and maximum crack width
Kirstein’ s 16 beams and Nawy’ s 34 beams is given in data for their beams. The data for the author’ s
Figure 4. The data points representing the 4 sets of reinforced concrete beams are for average crack widths
beams are shown separately in the diagram. only.
Figure 4 indicates that good correlations exist between Since none of the code formulas is recommended for
the calculated and the measured values for all the beams prestressed or partially prestressed concrete beams, the
as a great majority of the 339 data points lie within ±30% authors’ partially prestressed beams and Nawy (1984 )’ s
limits and the scattering is acceptably small. beams are omitted in this comparison. Note that a
multiplying factor of (d/h) is applied to the calculated
5. COMPARISON WITH CODE maximum crack width values for Chi and Kirstein’ s
FORMULAS beams while using the code formulas. The same factor
To check the relative perform ance, the proposed is also used for the proposed formula to obtain crack
average crack width formula is compared with the widths at the reinforcement level.
It is obvious from the above comparisons that the and Partially Prestressed Concrete Beams, PhD Thesis, Griffith
proposed formula is equally reliable as the ACI and the University, Queensland, Australia.
Eurocode formulas. The BS formula, on the other hand, Chowdhury, S.H. and Loo, Y.C. (1997 ) “Crack width formula for
appears to be rather unreliable. It should also be stated reinforced and partially prestressed concrete beams”,
that the proposed formula is more versatile because it Proceedings, International Conference on Maintenance and
can predict both the average and the maximum crack Durability of Concrete Structures, P. Dayaratnam and N.V.
widths for both reinforced and prestressed concrete Ramana Rao, eds., JNT University, Hyderabad, India, March 4-
beams. The three design code methods are applicable 6, pp. 46-51.
only to reinforced concrete beams. Clark, A.P. (1956 ) “Cracking in reinforced concrete flexural
members”, ACI Journal, Proceedings Vol. 52, April, pp. 851-862.
6. CONCLUSIONS Comité Euro-International du Beton (CEB) (1978) CEB-FIP Model
A new formula is derived statistically for the prediction Code for Concrete Structures, English Edition, Cement and
of average crack widths in both reinforced and partially Concrete Association, London.
prestressed concrete beams. The simple explicit formula ENV 1992-1-1: Eurocode 2 (EC2) (1991 ) Design of Concrete
is suitable for easy manual calculations and can be Structures, part 1: General Rules and Rules for Buildings,
applied to predict the maximum crack widths using a European Prestandard, December, 1991.
multiplication factor of 1.5. Gergely, P. and Lutz, L.A. (1968) “Maximum crack width in
Comparisons with test data from a total of 106 beams reinforced concrete flexural members”, Causes, Mechanism, and
indicate that the accuracy of the proposed formula is Control of Cracking in Concrete, SP-20, American Concrete
good. Its performance is as good as those of the ACI and Institute, Detroit, pp. 87-117.
the Eurocode formulas but superior to that of the British Huang, P-T. (1975) Serviceability Behaviour and Crack Control in
Standard recommendation. Compared with all the three Pretensioned Prestressed Concrete I and T Beams, PhD Thesis,
code methods, the proposed formula is more versatile as Rutgers University, New Jersey.
it is applicable to both reinforced and prestressed beams. Meier, S.W. and Gergely, P. (1981) “Flexural crack width in
prestressed concrete beams”, Proceedings, ASCE, Vol. 107, ST2,
ACKNOWLEDGMENT February, pp. 429-433.
The authors are grateful to Mr. Tingkan Lu, a former Nawy, E.G. (1968) “Crack control in reinforced concrete structures”,
research student at the University of Wollongong, ACI Journal, Proceedings Vol. 65, October, pp. 825-836.
NSW, Australia for carrying out a portion of the Nawy, E.G. (1984) “Flexural cracking of pre- and post-tensioned
experimental work. flanged beams”, Proceedings of the NATO Advanced Research
Workshop on ‘Partial Prestressing, From Theory to Practice’ ,
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Chowdhury, S.H. (1999) Damping Characteristics of Reinforced University of New South Wales, Kensington.
Yew-Chaye Loo is the Professor of Civil Engineering and Head of the School of
Engineering at the Griffith University, Queensland, Australia. His current research
interests include the strength and serviceability of concrete structures. In addition to
numerous research papers, he has published two books, one on bridge engineering and the
other on reinforced concrete analysis and design.