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Journal of Materials Processing Technology 177 (2006) 390–395

Formability of Nb bearing ultra high-strength TRIP-aided sheet steels


Koh-Ichi Sugimoto a,∗ , Toshiki Muramatsu b , Shun-Ichi Hashimoto c , Yoichi Mukai d
aDepartment of Mechanical Systems Engineering, Shinshu University, 4-17-1, Wakasato, Nagano 380-8553, Japan
b Shinshu University, 4-17-1, Wakasato, Nagano 380-8553, Japan
c Ferrous Department, CBMM Asia Co., Ltd., Akasaka Nakanishi Bldg. Bekkan 1F, 4-1-4, Akasaka, Minato-ku, Tokyo 107-0052, Japan
d Research & Development Labs., Kobe Steel Ltd., 2222-1, Ikeda, Onoe-cho, Kakogawa, Hyogo 675-0023, Japan

Abstract
Microstructure, tensile property and formability of formable ultra high-strength 0.2% C–1.5% Si–1.5% Mn–0.02–0.11% Nb TRIP-aided sheet
steels with bainitic ferrite matrix (TBF steels) were investigated for automotive applications such as impact member reinforcements, seat frames etc.
Nb addition of 0.08% achieved the best combination of total elongation and stretch-flangeability, accompanied with an increase in peak austempering
temperature for total elongation. The excellent total elongation and stretch-flangeability were primarily associated with microstructure of the matrix,
retained austenite characteristics, morphology of matrix and retained austenite, etc. It was expected that hot-dip galvanizing just after continuous
annealing can be realized in the 0.08% Nb TBF steels.
© 2006 Elsevier B.V. All rights reserved.

Keywords: Ultra high-strength steel; TRIP-aided steel; Retained austenite; Banitic ferrite; Morphology; Cold formability; Stretch-flangeability; Niobium; Microal-
loying

1. Introduction attained by complex additions of niobium and molybdenum


primarily due to fine NbMoC precipitation [10]. However, no
In order to attain a drastic weight reduction and crash worthi- research is reported about effects of niobium addition on some
ness performance of vehicles, formable ultra high-strength steels properties of the TBF steel. So, in this study the effects of
with tensile strength of 980–1470 MPa are required for automo- niobium content on the microstructure, tensile property and
tive applications such as center pillar reinforcement, seat frame formability of 0.2% C–1.5% Si–1.5% Mn TBF steels are
and so on. The transformation-induced plasticity (TRIP) [1] of examined.
retained austenite is very useful for improving the formability
of these steels. In addition, bainitic ferrite lath structure is favor- 2. Experimental procedure
able for improving the stretch-flangeability of ultra high-strength
steel because it has uniform fine structure without microscopic In this study, five steels with different niobium content were prepared as
stress concentration sites. On the basis of such an idea, a new type air-melted 50 kg ingots, followed by hot forging to produce 30 mm thick slabs.
Chemical compositions of these steels are shown in Table 1, in which martensite
of 980–1470 MPa grade 0.2% C–1.5% Si–1.5% Mn TRIP-aided start temperature (MS ) was calculated using the experimental relation in [11].
steel with bainitic ferrite lath structure matrix or TRIP-aided The slabs were reheated to 1200 ◦ C and hot-rolled to a thickness of 3.2 mm,
bainitic ferrite steels (TBF steels) was developed [2]. finishing at 850 ◦ C and then coiled at 600 ◦ C, as shown in Fig. 1. After cold
According to a previous study on a conventional type of rolling to a thickness of 1.2 mm, the sheets were first annealed at 900 ◦ C and
C–Si–Mn TRIP-aided steel with polygonal ferrite matrix, nio- then austempered at TA = 300–525 ◦ C for tA = 200 s in salt baths.
Volume fraction of retained austenite was quantified from integrated intensity
bium addition increased tensile strength due to grain refining of (2 0 0)␣ , (2 1 1)␣ , (2 0 0)␥ , (2 2 0)␥ and (3 1 1)␥ peaks of Mo-K␣ radiation [12].
[3–5] and fine precipitates [5–7]. In addition, it improved the The carbon concentration (C␥ , mass%) was estimated by substituting the lattice
strength – elongation balance (a product of tensile strength and constant (a␥ , 10−1 nm) measured from (2 0 0)␥ , (2 2 0)␥ and (3 1 1)␥ peaks of
total elongation) due to increased volume fraction of retained Cu-K␣ radiation into the equation proposed by Dyson and Holmes [13].
austenite [4,6,8,9]. Further strengthening of the steel was also Tensile tests were carried out on a hard type of testing machine at 20 ◦ C,
using JIS-13B specimens of gage length of 50 mm, gage width of 12.5 mm and
thickness of 1.2 mm. Hole-expanding tests were conducted using disk specimens
of 50 mm diameter. First, a hole of 4.76 mm diameter was punched on the disk
∗ Corresponding author. specimen using a graphite type of lubricant, at a cross head speed of 10 mm/min,
E-mail address: sugimot@gipwc.shinshu-u.ac.jp (K.-i. Sugimoto). at a clearance of 10% and at 20 ◦ C. Subsequently, hole-expanding tests were

0924-0136/$ – see front matter © 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.jmatprotec.2006.03.186
K.-I. Sugimoto et al. / Journal of Materials Processing Technology 177 (2006) 390–395 391

Table 1
Chemical composition (mass%) and estimated martensite-start temperature (Ms , ◦ C) of steels used.
Steel C Si Mn P S Al Nb N MS

0 Nb 0.20 1.50 1.50 <0.02 0.005 0.040 – 0.0060 421


2 Nb 0.20 1.50 1.50 <0.02 0.005 0.040 0.020 0.0060 421
5 Nb 0.20 1.54 1.52 0.005 0.002 0.030 0.048 0.0074 420
8 Nb 0.20 1.48 1.51 0.005 0.003 0.024 0.078 0.0068 420
11 Nb 0.20 1.48 1.44 0.004 0.003 0.040 0.109 0.0113 423

where d0 and df are initial hole diameter (4.76 mm) and hole diameter on crack-
ing, respectively.

3. Results and discussion

3.1. Microstructure and retained austenite characteristics

Fig. 2 shows typical scanning electron micrographs of 0


Nb and 5 Nb steels. When 0 Nb steel is austempered at tem-
peratures far below MS after annealing, martensite structure
coexists with bainitic ferrite in the matrix (Fig. 2a). However,
when austempered at temperatures above MS , the microstructure
Fig. 1. Schematic diagram of hot and cold rolling process of 0 Nb–11 Nb steels, mainly consists of bainitic ferrite matrix and interlath retained
in which “AC” and “OQ” represent air cooling and quenching in oil, respectively. austenite films (Fig. 2c). The similar microstructure is obtained
even when the sample are austempered at temperatures a little
carried out at a punch rate of 1 mm/min and at 20 ◦ C, using a flat punch of 1 mm lower than MS (Fig. 2b).
radius. The hole-expanding ratio (λ) was determined by the following equation. Niobium addition of more than 0.05 mass% refines the prior
 (d − d ) 
λ=
f 0
× 100% (1)
austenite grain size and the resultant retained austenite film size,
d0 as shown in Fig. 2d. However, the amount of pro-eutectoid fer-

Fig. 2. Typical scanning electron micrographs of 0 Nb and 8 Nb steels austempered at TA = 325 ◦ C, 400 ◦ C or 475 ◦ C. Arrows in (d) represent pro-eutectoid ferrite.
392 K.-I. Sugimoto et al. / Journal of Materials Processing Technology 177 (2006) 390–395

Fig. 3. Variations in (a) volume fraction (f␥0 ) and (b) carbon concentration (C␥0 ) of retained austenite as a function of austempering temperature (TA ) in 0 Nb–11
Nb steels.

rite along prior austenite grain boundary (see arrows in Fig. 2d, (2) In precipitated form as carbides, nitrides or carbonitrides,
hereafter call soft phase) increases. It is noteworthy that matrix niobium has a grain refining effect, increasing the ten-
structure changes from lath structure to granular structure, and sile strength. Further more, niobium suppresses undesired
consequently retained austenite morphology tends to change pearlite formation in the TRIP-aided steels.
from plate like to blocky (Fig. 2e,f), when 5 Nb–11 Nb steels are
austempered at temeperatures higher than 400 ◦ C. Any cemen- So, it is expected that high retained austenite volume fraction
tites did not appear in these steels, in contrast to conventional at low austempering temperatures of the present 5 Nb and 8 Nb
TRIP-aided steel with polygonal ferrite matrix. steels may be caused by the niobium in dissolved form which
Fig. 3 shows the variations in volume fraction (f␥0 ) and car- suppresses cementite precipitation in the temperature range of
bon concentration (C␥0 ) of retained austenite as a function of bainite formation. Also, soft phase seen in Fig. 2d may assist
austempering temperature (TA ) for 0 Nb–11 Nb steels. Niobium such a high volume fraction. When austemperd at high tem-
addition of 0.02–0.11 mass% decreases carbon concentration of peratures of 400–500 ◦ C, niobium addition of 0.05–0.11 mass%
the retained austenite, except at high austempering temperatures. changed morphology of matrix structure and retained austen-
On the other hand niobium addition of 0.05–0.08 mass% brings ite (Fig. 2e,f). These morphology changes, due to niobium in
on a little increase in volume fraction of retained austenite at solid solute as ferrite former element, may suppress a decrease
low austempering temperatures, although its volume fraction in carbon concentration of retained austenite. On the other hand,
decreases at high austempering temperatures. refinement of retained austenite phase and matrix through prior
According to Drewes and Walker [5], niobium plays the fol- austenite grain refining is considered to be caused by niobium
lowing roles in conventional TRIP-aided steels. in precipitated form as NbC.

(1) Niobium in solid solution lowers the martensite start temper- 3.2. Strength
ature. Furthermore, in dissolved form it suppresses carbide
precipitation in the temperature range of bainite formation, Fig. 4 shows variations in yield stress or 0.2% offset proof
with consequent increase in the residual austenite content stress (YS) and tensile strength (TS) with austempering tem-
and its carbon content. perature (TA ). Niobium addition of 0.05–0.11 mass% increases

Fig. 4. Variations in (a) yield stress (YS) and (b) tensile strength (TS) as a function of austempering temperature (TA ) in 0 Nb–11 Nb TBF steels.
K.-I. Sugimoto et al. / Journal of Materials Processing Technology 177 (2006) 390–395 393

steel with polygonal ferrite matrix increases tensile strength


by 50–100 MPa due to fine NbC precipitates. In the present
2 Nb–11 Nb steels, volume fraction of NbC precipitates con-
siderably increases with niobium content, as shown in Fig. 5.
However, a large amount of pro-eutectoid ferrite was observed
in these steels (Fig. 2d). So, it is supposed that this soft phase sets
off both precipitation strengthening of NbC and microstructure
refining strengthening.
Increasing niobium content increased yield point elongation
of steels. Such a remarkable yield point behavior may contribute
to increase in yield stress at high austempering temperatures,
despite setoff of precipitation hardening and softening by pro-
eutectoid ferrite.

Fig. 5. The amount of NbC precipitates of 0.2% C–1.5% Si–1.5% Mn–Nb sys- 3.3. Ductility and formability
tems computed by Thermo-Calc.
Fig. 6 shows austempering temperature dependences of total
yield stress of the steels with appearance of yield point, except elongation (TEl) and hole-expanding ratio (λ) of 0 Nb–11
at low austempering temperatures of 300–350 ◦ C. An increment Nb steels. Fig. 7 shows niobium content dependences of
of the yield stress is about 50 MPa. On the other hand, the ten- strength – elongation balance (TS×TEl) and strength – stretch-
sile strength is not influenced by niobium addition, although a flangeability balance (TS×λ) of these steels. It is found that
decrease in tensile strength appears at low austempering tem- niobium addition of 0.05–0.08 mass% increases total elonga-
peratures in the same way as yield stress. Yield ratios (YS/TS) tion of the steels at austempering temperatures higher than
of 2 Nb–11 Nb steels are between 0.70 and 0.85 and increases TA = 450 ◦ C, corresponding to hot-dip galvanizing (GI) temper-
with austempering temperature. These yield ratios are higher ature. On the other hand, hole-expanding ratio is enhanced by
than that of 0 Nb steel. niobium addition of 0.08–0.11 mass%. It is very important that a
According to Hashimoto et al. [10], niobium addition of large hole-expanding ratio is achieved in a tensile strength range
0.02–0.05 mass% to 0.2% C–1.5% Si–1.5% Mn TRIP-aided of 1000–1400 MPa (at TA = 300–350 ◦ C).

Fig. 6. Variations in (a) total elongation (TEl) and (b) hole-expanding ratio (λ) as a function of austempering temperature (TA ) in 0 Nb–11 Nb steels.

Fig. 7. Nb content dependence of (a) strength - elongation balance (TS×TEl) and (b) strength – stretch-flangeability balance (TS×λ) of 0 Nb–11 Nb steels.
394 K.-I. Sugimoto et al. / Journal of Materials Processing Technology 177 (2006) 390–395

In generally, total elongation of TRIP-aided steel is prin- 400 ◦ C. However, tensile strength was not influenced by
cipally controlled by retained austenite characteristics and a niobium addition.
difference in strength between matrix and second phase [14]. (4) Total elongation was improved by niobium additions of
As shown in Fig. 3, retained austenite characteristics were not 0.05–0.08 mass% when austempered at 450–500 ◦ C, equiv-
improved by niobium addition. On the other hand, niobium addi- alent to hot-dip galvanizing temperature. It is considered
tion changed the matrix structure from bainitic ferrite lath struc- that the large elongation is caused by (i) a high long range
ture to granular beinitic ferrite and resultantly retained austenite internal stress in matrix due to morphology change of matrix
phase from plate like type to blocky type when austempered at and second phase and (ii) relatively high volume fraction and
temperatures higher than 400 ◦ C. According to Sugimoto et al. stability of retained austenite.
[15,16], a combination of polygonal ferrite matrix and blocky (5) Stretch-flangeability was significantly improved by niobium
second phase, similar to conventional TRIP-aided steel, tends to addition of 0.08–0.11 mass%, especially when austempered
considerably raise a long range internal stress. Also, this internal at low temperatures of 300–350 ◦ C. It was considered that
stress enhances total elongation by increasing strain-hardening this is associated with refined microstructure and an increase
rate. So, the large total elongations of 5 Nb and 8 Nb steels in pro-eutectoid ferrite volume fraction.
austempered at TA = 450–500 ◦ C are considered to be owing to
morphology change of matrix and retained austenite phase. Acknowledgements
Figs. 6 and 7 showed that stretch-flangeabilities of the steels
were enhanced by niobium addition of 0.08–0.11%, especially The authors gratefully acknowledge financial support by
at low austempering temperatures. According to our previous grants from The Iron and Steel Institute of Japan (2004). A part
study [17], the stretch-flangeability of the TRIP-aided steels of this study was supported by the Grant-in-Aid for Scientific
is principally controlled by (i) metallurgical factors such as Research (C), The Ministry of Education, Science, Sports and
matrix structure and retained austenite characteristics and (ii) Culture, Japan (No.2004-15560624).
hole-surface damage on hole-punching such as voids at the
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