Buried Pipeline Global Buckling As - Built Engineering Fitness for Service Assessment (FFS)
(Lateral & Upheaval) Analysis: Accurate As-Built drawings are almost always an
Global buckling of a pipeline implies buckling
of the pipe as a bar in compression. The issue on any project. As-built drawings are often overlooked during the construction process and Fitness for service Assessment from our team determines the Safety & Integrity of the Pipeline Systems which will ultimately help the plant authorities to reduce defects and Pipeline documented changes are rarely recorded. failures. global buckling may appear either downwards (in a free span), horizontally (lateral buckling on the seabed) or vertically (as upheaval Some advantages for accurate as-built drawings are: Material failures and defects within the Pipeline Systems can cause permanent damage, unplanned shutdowns, dangerous accidents and loss of public confidence. Engineering buckling of buried pipe-lines or on a crest of exposed pipelines normally followed by a Essential for insurance purposes Why use a fitness for service assessment from FOCUS? lateral turn -down).
The integrity of pipeline with a potential for
One Single location for contractor and sub- contractor drawing changes We offer our client, cost-effective, practical, and timely solutions that improve the safety and Capabilities global buckling can be assured by two design Provides an accurate tool to plan for future reliability of their assets to help them: concepts; changes, demolition, expansion or relocation. Determine if the pipeline systems are safe and fit for continued operation. • Restraining the pipeline, maintaining the large compressive forces. Useful in developing safety plans
Assess how reliable are the Pipeline assets will be over a set period. Make informed decisions on whether to run, repair, re-rate, alter or retire the existing Oil & Gas Pipelines ONSHORE • Releasing the expansion forces, potentially FOCUS‘s service includes: causing it to buckle globally imposing curvatures on the pipeline. Electronic conversion of existing As- Built Pipeline systems. Assess the remaining life of the Pipeline Systems to set future inspection intervals and Petrochemical Pipelines & Drawings in 2D & 3D format. assist with the client’s budgeting for capital expenditure. Water Pipelines On-Bottom Stability Analysis of As built drawing verification through accurate field checking. Reduce shutdown time and gain more effective remediation. Marine Terminals OFFSHORE Submarine Pipelines: Create New As – Built drawings as Gain expert recommendations on any necessary corrective action. Water Intake & Outfall . Subsea pipelines are exposed to Sea Wave & required. Water/ Solid Slurries Current generated forces and other Internal & Codes & Standards used: Software Used: External loads. Failure Analysis (FA) ASME - B31.4, B31.8 CAESAR II – Stress Analysis This leads to origination of internal stresses We perform Piping failure analysis. ASME-BPV-Sec VIII PIPENET/ KYPIPE - Surge Analysis which may be detrimental to the stability of pipeline. By performing the stability (Vertical & Our capabilities include root cause determination DNV-RP-F109, F110, F105 TELEMAC – Sea Wave Modeling Lateral directions) analysis (DNV-RP-F109) of component and material failures. API 1102, AWWA – M11, M45 AutoCAD - 2D Drawings we can calculate the actual forces and Our procedures assess, investigate and test PED, BS – 7159, ISO – 14692 MS Office moments caused and the stresses developed engineered materials to identify the causes of within the pipeline system including failure events and removing the root cause by considering the Sea Bed Soil parameters. If systematically reviewing the components and Partial List of Projects Executed the stresses are beyond the code acceptable processes that led to failure. limits then suitable measures (External 1. Pipeline Detailed Engineering - Crude Oil & Natural Gas Cross Country Pipelines in the concrete Coating, Concrete Anchors, When piping or pipeline failure occurs we visit the Providing ballast Weights) are taken to failure location conduct visual study, take Dukhan Field for Qatar Petroleum. stabilize the Pipeline and prove with the necessary technical measurements and conduct 2. Pipeline Engineering for ONGC - NB 3” Hydrocarbon Condensate Pipeline – 63 Kms - stability calculations. a thorough study which includes Pipe stress analysis, Dynamic analysis (Surge, Vibration, Nicco Corporation Ltd, Kolkata etc.), Pipe Support Study and present 3. Pipeline Engineering for ONGC - NB 10” Natural Gas Pipeline for 15 Kms in the Ramnad recommendations. Free Span Analysis of Submarine Area in Tamilnadu. Pipelines (VIV): Our pipe failure analysis material engineers reconstruct incidents, collect and analyze critical 4. Pipeline Engineering - 3 x 110 MW CCPP Dholpur, River Water Intake System and The free span lengths of Subsea pipelines, data for detailed analysis and reporting. Cross Country Pipeline for 11 Kms - GEA Energy System (India) Ltd., Chennai laid on the uneven Sea bed are subjected to combined Sea Wave and Current loading. 5. Feasibility Study for Transporting Water from Euphrates River to Palmyra for the Syrian This Free span length may oscillate (Vortex Government. NB 1500 mm Cross Country Water Supply Pipeline Induced Vibrations) which can cause time dependent excessive stresses which leads to fatigue damage. Through this analysis (DNV- RP-F105) the allowable free span is calculated FOCUS PROJECTS AND CONSULTANTS for the particular Pipeline which depends on its OD, M aterial, Wall thickness, Etc. The fatigue No. 75 / 2, Thiruvalluvar Salai, Ramapuram, Chennai – 600 089. Tamilnadu. INDIA damage can be controlled by reducing the Mob. No.: +91 99404 32155 excess span length by employing various Email: vmani@focusengg.in www.focusengg.in Focus Projects and Consultants methods. Chennai Introduction Feasibility Studies (Pre- FEED) Pre- Bid (Tender) Engineering Pipeline Design Activities Stress Analysis: Pipeline systems are used to convey fluids [Liquids, Gases, Liquid - Gas and Slurries Feasibility Studies provide an evaluation of The activities include: Static Analysis: Carried out to find the General Design (Solid-Liquid, Solid-Gases) from one location (Source) to another location (End user). the potential success of a project in terms Sustained (Primary) Stresses, of both its technical and financial aspects. Attending Pre-Tender Meetings. Materials Engineering Displacement (Secondary) Stresses, Pipe The engineering discipline of PIPELINE DESIGN studies the Efficient, Safe & Perform Site visit. Layout Engineering Design Support & Equipment Nozzle Loadings due Economical (reduced capital & running costs) transportation of fluids. Design Calculations for: Track In order to help client’s management to Perform minimal detailed engineering. to loads caused by the dead weight of the arrive at the right decision, FOCUS carries Estimate the Bill of Quantities. Crossing (Road and Railway), piping system, Internal Static Pressure and A pipeline system consists of components like Line Pipes, Pipe in Pipe, Lined Pipe, out feasibility studies and preparation of River/ Nullah crossing & other sustained and displacement loads. Fittings [Induction Bends, Piggable Tees, Reducers, End Caps, Etc.), Flanges, Valves, Send enquires to vendors and obtain project reports. Submarine Pipeline Crossing Insulating Flanges, Gaskets, Fasteners, Accessories, Etc. Budget price for the bought out items, Stress Analysis (Static & Quasi-Static Analysis: Loads with a Fabrication cost & Erection Cost. Dynamic Nature (such as earthquake, Onshore Applications: The feasibility study may include: Dynamic) Sum up and intimate the price for all blast winds from an explosion, water These Pipelines are either buried or routed above ground depending upon terrain. items to client. Buried Pipeline Global Buckling Conceptual Pipeline Route Study. (Upheaval & Lateral) Analysis hammer, slugs, pressure-surge and loads Project Viability Studies. Prepare schematics, reports for from pressure relieving devices such as • Hydrocarbon Pipelines: Transportation from Wellhead to Storage tanks located submission along with Bid. On-Bottom Stability Analysis of PSV and rupture discs) are commonly in a Refinery or in an export terminal and/ or from Refineries to distribution Estimation of Project Cost. Submarine Pipelines terminal. The fluids may be Fuel Oil/ Gas: Crude Oil, Petroleum, Diesel, Jet fuel, Preparation of Detailed Project Report Engineering Man-hour Estimation. analyzed by use of static models in Free Span Analysis (VIV) combination with a load magnifier (DLF) to Kerosene, Natural Gas, Etc), Condensates, Flares, Vents, etc. simulate the maximum load response. • Water Pipelines: Sea, Raw, Potable, Desalinated Water, Waste water, Etc. Design & Detailed Engineering General Design • River/ Lake Water Intake System: Based on the basic design package, Pipeline Design Criteria Dynamic Analysis: Offshore Applications: detailed engineering activities are carried Pipeline Sizing Calculation Modal Analysis: It is carried out in order to out for developing documents and Pressure Drop Calculation find the piping system's Natural This concerns conveying of fluids through subsea Pipeline systems. drawings in pipeline department. Frequencies and the associated Mode Pipeline Network Hydraulic Analysis • Hydrocarbon Pipelines: Crude Oil/ Fuel Gas Extraction from beneath the sea Shapes to determine the size of Dynamic The deliverables are aimed at arriving Pipeline Fab. & Erection bed to the surface facilities which may be fixed platforms, Floating production Load factors (DLF) and to determine the Specification systems, etc through: Subsea, Umbilicals, Risers & Flowlines (SURF). optimum quantities / work-volumes while correct pipe support spacing in order to ensuring constructability, operability, Technical Bid Evaluation avoid detrimental vibrations caused by • Marine Terminal: Conveying of Hydrocarbon Fuel from and to Tankers through Front End Engineering Design maintainability and safety of the Pipeline Review of Vendor Documents. internal flow, pressure transients, and Single Buoy Mooring Berths (SBM), Multi Buoy Mooring Berths (MBM) to Pipeline System. (FEED) vortex shedding oscillations from wind/ sea End Terminal/ Manifold (PLET/ PLEM) and marine pipelines. Materials Engineering currents. The FEED design focuses the technical Major Inputs required: • Sea Water Intake & Outfall System: Predominantly used for Onshore Pipeline Wall Thickness Calculation Harmonic Analysis: This analysis Desalination Plant, Thermal Power plant condenser Cooling Water System, Plant requirements as well as rough investment Basic Engineering Package Pipeline Material Specification. determines the steady-state response of a Fire Water System, Waste Water Outfall, Etc. cost for the project. Process Design Basis, P & IDs, Etc. Specifications for: Anti-Corrosion linear structure to loads that vary sinusoidal • Solid/ Water Slurries Transportation Pipelines: Coal, Ores & tailings. The FEED can be divided into separate Topographical Survey drawing with time such as “slugs” from piston driven Coating & Coating & Wrapping packages covering different portions of the Pipeline List pumps. project. Procurement Specification for: Line The piping system design includes Preparation of Documents & Drawings which is Pipeline Valves & Accessories List Pipes, Fittings, Induction Bends, Response Spectrum Analysis: This further used by the procurement, construction, Inspection, Commissioning, Operation & Fasteners, Gaskets, Valves, The FEED package is used as the basis analysis is conducted to account for Maintenance personnel. for bidding the Execution Phase Contracts Insulation & Painting. exceptional loads such as earthquake. (EPC, EPCI, etc) and is used as the design Pipeline & Specialties BOM. Prior to this analysis a modal analysis is Scope of Services Provided basis. Hydro-testing Specification. conducted to obtain the natural frequencies for the individual modes of vibration. The Feasibility Studies (Pre-FEED) A good FEED will reflect all the client’s Pipe Support Engineering maximum responses in each mode can be project specific requirements and avoid Layout Engineering obtained using the response spectrum. Front End Engineering Design (FEED) significant changes during the execution Pipeline Support Planning and Pre- Bid (Tender) Engineering. phase. Conceptual Pipe Routing. Location Layout. Time History Analysis: This analysis is conducted to study the dynamic impact Design & Detailed Engineering During the FEED phase there is close Pipeline Route Alignment Sheets. Pipe Support Design Calculation. from time – dependent loads such as firing communication between Project Owners Terminal (Pig Launcher/ Receiver) Special Support Design. As Built Engineering Station Layout Drawings. of a PSV, fast closing of an ESD Valve or and Operators and the Engineering Pipe Support Fabrication Detail an uncontrolled start-up or break down of a Failure Analysis (FA) Contractor to work up the project specific Sectionalizing & Intermediate Valve Drawing Preparation. pump. These phenomena results in Fluid requirements. Station Layout Drawings, Etc. Fitness for Service Assessment (FFS) Pipe Support Bill of Materials. Hammer or Surge.