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Buried Pipeline Global Buckling As - Built Engineering Fitness for Service Assessment (FFS)

(Lateral & Upheaval) Analysis: Accurate As-Built drawings are almost always an

Global buckling of a pipeline implies buckling


of the pipe as a bar in compression. The
issue on any project. As-built drawings are often
overlooked during the construction process and
Fitness for service Assessment from our team determines the Safety & Integrity of the
Pipeline Systems which will ultimately help the plant authorities to reduce defects and Pipeline
documented changes are rarely recorded. failures.
global buckling may appear either downwards
(in a free span), horizontally (lateral buckling
on the seabed) or vertically (as upheaval
Some advantages for accurate as-built drawings
are:
Material failures and defects within the Pipeline Systems can cause permanent damage,
unplanned shutdowns, dangerous accidents and loss of public confidence.
Engineering
buckling of buried pipe-lines or on a crest of
exposed pipelines normally followed by a  Essential for insurance purposes
Why use a fitness for service assessment from FOCUS?
lateral turn -down).

The integrity of pipeline with a potential for


 One Single location for contractor and sub-
contractor drawing changes We offer our client, cost-effective, practical, and timely solutions that improve the safety and Capabilities
global buckling can be assured by two design  Provides an accurate tool to plan for future reliability of their assets to help them:
concepts; changes, demolition, expansion or
relocation.  Determine if the pipeline systems are safe and fit for continued operation.
• Restraining the pipeline, maintaining the
large compressive forces.
 Useful in developing safety plans 

Assess how reliable are the Pipeline assets will be over a set period.
Make informed decisions on whether to run, repair, re-rate, alter or retire the existing  Oil & Gas Pipelines
ONSHORE
• Releasing the expansion forces, potentially FOCUS‘s service includes:
causing it to buckle globally imposing
curvatures on the pipeline.  Electronic conversion of existing As- Built 
Pipeline systems.
Assess the remaining life of the Pipeline Systems to set future inspection intervals and
 Petrochemical Pipelines &
Drawings in 2D & 3D format.
assist with the client’s budgeting for capital expenditure.  Water Pipelines
On-Bottom Stability Analysis of
 As built drawing verification through
accurate field checking.
 Reduce shutdown time and gain more effective remediation.  Marine Terminals OFFSHORE
Submarine Pipelines:  Create New As – Built drawings as
 Gain expert recommendations on any necessary corrective action.  Water Intake & Outfall
.
Subsea pipelines are exposed to Sea Wave &
required.  Water/ Solid Slurries
Current generated forces and other Internal & Codes & Standards used: Software Used:
External loads. Failure Analysis (FA)
 ASME - B31.4, B31.8  CAESAR II – Stress Analysis
This leads to origination of internal stresses We perform Piping failure analysis.  ASME-BPV-Sec VIII  PIPENET/ KYPIPE - Surge Analysis
which may be detrimental to the stability of
pipeline. By performing the stability (Vertical & Our capabilities include root cause determination  DNV-RP-F109, F110, F105  TELEMAC – Sea Wave Modeling
Lateral directions) analysis (DNV-RP-F109) of component and material failures.  API 1102, AWWA – M11, M45  AutoCAD - 2D Drawings
we can calculate the actual forces and Our procedures assess, investigate and test  PED, BS – 7159, ISO – 14692  MS Office
moments caused and the stresses developed engineered materials to identify the causes of
within the pipeline system including failure events and removing the root cause by
considering the Sea Bed Soil parameters. If systematically reviewing the components and Partial List of Projects Executed
the stresses are beyond the code acceptable processes that led to failure.
limits then suitable measures (External
1. Pipeline Detailed Engineering - Crude Oil & Natural Gas Cross Country Pipelines in the
concrete Coating, Concrete Anchors, When piping or pipeline failure occurs we visit the
Providing ballast Weights) are taken to failure location conduct visual study, take Dukhan Field for Qatar Petroleum.
stabilize the Pipeline and prove with the necessary technical measurements and conduct
2. Pipeline Engineering for ONGC - NB 3” Hydrocarbon Condensate Pipeline – 63 Kms -
stability calculations. a thorough study which includes Pipe stress
analysis, Dynamic analysis (Surge, Vibration, Nicco Corporation Ltd, Kolkata
etc.), Pipe Support Study and present
3. Pipeline Engineering for ONGC - NB 10” Natural Gas Pipeline for 15 Kms in the Ramnad
recommendations.
Free Span Analysis of Submarine Area in Tamilnadu.
Pipelines (VIV): Our pipe failure analysis material engineers
reconstruct incidents, collect and analyze critical 4. Pipeline Engineering - 3 x 110 MW CCPP Dholpur, River Water Intake System and
The free span lengths of Subsea pipelines, data for detailed analysis and reporting. Cross Country Pipeline for 11 Kms - GEA Energy System (India) Ltd., Chennai
laid on the uneven Sea bed are subjected to
combined Sea Wave and Current loading. 5. Feasibility Study for Transporting Water from Euphrates River to Palmyra for the Syrian
This Free span length may oscillate (Vortex Government. NB 1500 mm Cross Country Water Supply Pipeline
Induced Vibrations) which can cause time
dependent excessive stresses which leads to
fatigue damage. Through this analysis (DNV-
RP-F105) the allowable free span is calculated FOCUS PROJECTS AND CONSULTANTS
for the particular Pipeline which depends on its
OD, M aterial, Wall thickness, Etc. The fatigue No. 75 / 2, Thiruvalluvar Salai, Ramapuram, Chennai – 600 089. Tamilnadu. INDIA
damage can be controlled by reducing the Mob. No.: +91 99404 32155
excess span length by employing various Email: vmani@focusengg.in www.focusengg.in Focus Projects and Consultants
methods.
Chennai
Introduction Feasibility Studies (Pre- FEED) Pre- Bid (Tender) Engineering Pipeline Design Activities Stress Analysis:
Pipeline systems are used to convey fluids [Liquids, Gases, Liquid - Gas and Slurries Feasibility Studies provide an evaluation of The activities include: Static Analysis: Carried out to find the
 General Design
(Solid-Liquid, Solid-Gases) from one location (Source) to another location (End user). the potential success of a project in terms Sustained (Primary) Stresses,
of both its technical and financial aspects.  Attending Pre-Tender Meetings.  Materials Engineering
Displacement (Secondary) Stresses, Pipe
The engineering discipline of PIPELINE DESIGN studies the Efficient, Safe &  Perform Site visit.  Layout Engineering Design Support & Equipment Nozzle Loadings due
Economical (reduced capital & running costs) transportation of fluids.  Design Calculations for: Track
In order to help client’s management to  Perform minimal detailed engineering. to loads caused by the dead weight of the
arrive at the right decision, FOCUS carries  Estimate the Bill of Quantities. Crossing (Road and Railway), piping system, Internal Static Pressure and
A pipeline system consists of components like Line Pipes, Pipe in Pipe, Lined Pipe,
out feasibility studies and preparation of River/ Nullah crossing & other sustained and displacement loads.
Fittings [Induction Bends, Piggable Tees, Reducers, End Caps, Etc.), Flanges, Valves,  Send enquires to vendors and obtain
project reports. Submarine Pipeline Crossing
Insulating Flanges, Gaskets, Fasteners, Accessories, Etc. Budget price for the bought out items,
 Stress Analysis (Static & Quasi-Static Analysis: Loads with a
Fabrication cost & Erection Cost. Dynamic Nature (such as earthquake,
Onshore Applications: The feasibility study may include: Dynamic)
 Sum up and intimate the price for all blast winds from an explosion, water
These Pipelines are either buried or routed above ground depending upon terrain. items to client.  Buried Pipeline Global Buckling
 Conceptual Pipeline Route Study.
(Upheaval & Lateral) Analysis
hammer, slugs, pressure-surge and loads
 Project Viability Studies.  Prepare schematics, reports for from pressure relieving devices such as
• Hydrocarbon Pipelines: Transportation from Wellhead to Storage tanks located
submission along with Bid.  On-Bottom Stability Analysis of PSV and rupture discs) are commonly
in a Refinery or in an export terminal and/ or from Refineries to distribution  Estimation of Project Cost. Submarine Pipelines
terminal. The fluids may be Fuel Oil/ Gas: Crude Oil, Petroleum, Diesel, Jet fuel,  Preparation of Detailed Project Report
 Engineering Man-hour Estimation. analyzed by use of static models in
 Free Span Analysis (VIV) combination with a load magnifier (DLF) to
Kerosene, Natural Gas, Etc), Condensates, Flares, Vents, etc.  simulate the maximum load response.
• Water Pipelines: Sea, Raw, Potable, Desalinated Water, Waste water, Etc. Design & Detailed Engineering General Design
• River/ Lake Water Intake System:
Based on the basic design package,  Pipeline Design Criteria Dynamic Analysis:
Offshore Applications: detailed engineering activities are carried  Pipeline Sizing Calculation Modal Analysis: It is carried out in order to
out for developing documents and  Pressure Drop Calculation find the piping system's Natural
This concerns conveying of fluids through subsea Pipeline systems.
drawings in pipeline department. Frequencies and the associated Mode
 Pipeline Network Hydraulic Analysis
• Hydrocarbon Pipelines: Crude Oil/ Fuel Gas Extraction from beneath the sea Shapes to determine the size of Dynamic
The deliverables are aimed at arriving
 Pipeline Fab. & Erection
bed to the surface facilities which may be fixed platforms, Floating production Load factors (DLF) and to determine the
Specification
systems, etc through: Subsea, Umbilicals, Risers & Flowlines (SURF). optimum quantities / work-volumes while correct pipe support spacing in order to
ensuring constructability, operability,  Technical Bid Evaluation
avoid detrimental vibrations caused by
• Marine Terminal: Conveying of Hydrocarbon Fuel from and to Tankers through Front End Engineering Design maintainability and safety of the Pipeline  Review of Vendor Documents.
internal flow, pressure transients, and
Single Buoy Mooring Berths (SBM), Multi Buoy Mooring Berths (MBM) to Pipeline System. 
(FEED) vortex shedding oscillations from wind/ sea
End Terminal/ Manifold (PLET/ PLEM) and marine pipelines.
Materials Engineering currents.
The FEED design focuses the technical Major Inputs required:
• Sea Water Intake & Outfall System: Predominantly used for Onshore
 Pipeline Wall Thickness Calculation Harmonic Analysis: This analysis
Desalination Plant, Thermal Power plant condenser Cooling Water System, Plant requirements as well as rough investment
 Basic Engineering Package
 Pipeline Material Specification. determines the steady-state response of a
Fire Water System, Waste Water Outfall, Etc. cost for the project.
 Process Design Basis, P & IDs, Etc.
 Specifications for: Anti-Corrosion linear structure to loads that vary sinusoidal
• Solid/ Water Slurries Transportation Pipelines: Coal, Ores & tailings. The FEED can be divided into separate  Topographical Survey drawing with time such as “slugs” from piston driven
Coating & Coating & Wrapping
packages covering different portions of the  Pipeline List pumps.
project.  Procurement Specification for: Line
The piping system design includes Preparation of Documents & Drawings which is  Pipeline Valves & Accessories List Pipes, Fittings, Induction Bends, Response Spectrum Analysis: This
further used by the procurement, construction, Inspection, Commissioning, Operation & Fasteners, Gaskets, Valves,
The FEED package is used as the basis analysis is conducted to account for
Maintenance personnel. for bidding the Execution Phase Contracts Insulation & Painting. exceptional loads such as earthquake.
(EPC, EPCI, etc) and is used as the design  Pipeline & Specialties BOM. Prior to this analysis a modal analysis is
Scope of Services Provided basis.  Hydro-testing Specification. conducted to obtain the natural frequencies
for the individual modes of vibration. The
 Feasibility Studies (Pre-FEED) A good FEED will reflect all the client’s
Pipe Support Engineering maximum responses in each mode can be
project specific requirements and avoid
Layout Engineering obtained using the response spectrum.
 Front End Engineering Design (FEED) significant changes during the execution  Pipeline Support Planning and
 Pre- Bid (Tender) Engineering. phase.  Conceptual Pipe Routing. Location Layout. Time History Analysis: This analysis is
conducted to study the dynamic impact
 Design & Detailed Engineering During the FEED phase there is close  Pipeline Route Alignment Sheets.  Pipe Support Design Calculation.
from time – dependent loads such as firing
communication between Project Owners  Terminal (Pig Launcher/ Receiver)  Special Support Design.
 As Built Engineering
Station Layout Drawings.
of a PSV, fast closing of an ESD Valve or
and Operators and the Engineering  Pipe Support Fabrication Detail an uncontrolled start-up or break down of a
 Failure Analysis (FA) Contractor to work up the project specific  Sectionalizing & Intermediate Valve Drawing Preparation. pump. These phenomena results in Fluid
requirements. Station Layout Drawings, Etc. 
 Fitness for Service Assessment (FFS) Pipe Support Bill of Materials. Hammer or Surge.

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