Ceramic Honeycombs

Inspection Guide
 Inspection Guide for Honeycomb

Attentions: The following technical inspection data sheets are designed for customers' elementary
self-inspection about the quality of the products.
Standard of Ceramic Honeycomb(block) Quality Inspection:
TOLERANCES QUALITY
MARKING DEFINITION
A B C
100% OF PIECES CHECKED VISUALLY
1.0--VISUALS
Edge Chip:

Max.1chip Max.2chips Max.3chip

1.1 Edge and Corner Length:≤10mm Length:≤15mm Length:≤30mm
chips Width:≤10mm Width:≤15mm Width:≤30mm
Corner Chip:
Depth:≤10mm Depth:≤15mm Depth:≤30mm

Rectangular to way to extrusion:

Total length of cracks

Max.1crack Max.2cracks Max.3cracks

X=Max.1mm X=Max.1mm X=Max.6mm
L≤22%ofUL L≤33%ofUL L≤66%ofU

Parallel to way of extrusion:

1.2 Face and Side cracks Total length of cracks

Max.1crack Max.2cracks
Max.3cracks
X=Max.1mm X=Max.1mm
X=Max.6mm
L≤25%ofUQ L≤50%ofUQ

Crack is defined with a width

of≥0.2mm
Crack is defined with a depth of≥10mm

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 Inspection Guide for Honeycomb

1.3 Web and Cell defects

Sum of all web and cell defects which is max.allowed:
Honeycomb 25*25 Max.3 Max.5 Max.10
Honeycomb 40*40 Max.5 Max.10 Max.15
Honeycomb 50*50 Max.5 Max.10 Max.15
Missing walls are not allowed to be situated side by side;
defect is defined with a depth of≥10mm

TOLERANCES QUALITY
MARKING DEFINITION TEST INSTRUMENT
A B C
2.0–DIMENSIONALS

Max.difference of a straight line

drawing of the

2.1
Max.1mm Max.1.5mm Max.5mm Tentacle gauge Ruler
Entry(Sag)

sides

Max.difference of a straight line

drawing of the

2.2 Bend Max.2mm Max.3mm Max.5mm Tentacle gauge Plate

length

Measurement of a honeycomb
+2mm-0mm +2mm-1mm +6mm-3mm Slide caliber
rectangular to way to extrusion
2.3
Dimensions Measurement of a honeycomb
+2mm-1mm +3mm-3mm +6mm-6mm Slide caliber
parallel to way of extrusion

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 Inspection Guide for Honeycomb

The Tolerance Quality of 400CPSI Ceramic Honeycomb：

Type Dimensions (mm) Material lb/block lb/ft3 kg/block kg/m3
150 * 150 * 300 Mullite 11.0 46.2 5.0 740
CHH-1
25 * 25 channels Alumina Porcelain 12.1 50.9 5.5 815
Mullite 13.2 55.6 6.0 890
150 * 150 * 300 Alumina Porcelain 14.3 59.9 6.5 960
CHH-2
40 * 40 channels Cordierite, dense 13.4 56.2 6.1 900
Cordierite, porous 13.2 55.6 6.0> 890
150 * 150 * 300
CHH-3 Cordierite, dense 13.2 55.6 6.0 890
50 * 50 channels
150 * 150 * 300
CHH-4 Mullite 9.9 41.8 4.5 670
43 * 43 channels
150 * 150 * 300 Mullite 6.6 27.8 3.0 445
CHH-5
34 * 34 channels Alumina Porcelain 8.4 35.5 3.8 570

Physical and Chemical Properties：

Items Tolerance
Wall Thickness(mm) ±0.05

Physical <100 1.0

Dimension(mm) ≥100 1.5
Parallelism(mm) ≤1.5

Degree of <100 1.5

Circularity(mm) ≥100 2.0
Vertical(mm) Not more than 2% product height
Cracks Visible cracks not allowed
Missing walls are not allowed to be situated side by side, the missing walls are not more than
Weband Cell Defects
0.1% the total walls
Face and Side Defect is defined with a length of>2mm,the number of defects of 10*4*2mm are not allowed
Defects more than 3.

*CPSI: Cells Per Square Inches.

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 Inspection Guide for Honeycomb

Product Photo:

XINKEFA HONEYCOMB CERAMIC CO., LTD

Add: Anyuan economic development zone, Pingxiang City, Jiangxi Pro. , P.R.China
Postcode: 337000
Phone: +86 (799) 6783499
Fax: +86 (799) 6786993
Email: info@xkfceramic.com
Internet: http://www.xkfceramic.com