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BRIDGE NAME: _ _ _ _ _ _
LOCATION: ( Sta._ _ _ _)
BOX-GIRDER BRIDGE DESIGN
Design Data and Specifications BOX-GIRDER BRIDGE DESIGN
i) Material Properties
Steel strength, Fy= 400 Mpa
Concrete strength, f'c = 28 Mpa
3
Concrete density, yc = 2400 Kg/m
3
Bituminous density, yb = 2250 Kg/m
The modulus of elasticity of steel, Es = 200 Gpa
ii) Bridge Span and Support Dimensions
Clear span of the bridge,Cs = 25 m
Road way width Rw = 7.32 m
Additional Curb width Cw = 0.8 m
Curb depth Cd = 0.25 m
Abutment Width, Wrs = 0.4 m
Diaphragm Width Dwi = 0.25 m
Girder Spacing, Gs = 2.32 m
Diaphragm Spacing, Ds = 5 m
Skewness= 0 deg
Concrete Barriers are used 1
Thickness of Asphalt Layer (Wearing Surface) = 75 mm
Concrete Cover for the slab (bottom) = 25 mm
Concrete Cover for the slab (top) = 60 mm
Concrete Cover for the girders = 50 mm
iii) Reinforcement Sizes
Diameter of main reinforcement for the girders = 32 mm
Diameter of main reinforcement for the slab = 16 mm
Diameter of distribution reinforcement = 12 mm
Diameter of temperature reinforcement = 12 mm
Diameter of shear reinforcement = 12 mm
Diameter of main reinf for diaphragms = 12 mm
Diameter of stirrups for diaphrams= 16 mm
* Design Method: LRDF
Design Data
Box-Girder Bridge Design (25 m, C/C spacing of bridge) 26.752 Gpa (Modulus Elasticity of concrete)
0
1. Typical Section 175
1.1. Deck Thickness > 175mm >
- Minimum recommended thickness of the slab, to control deflection is t smin=175 mm [AASHTO Art. 5.14.1.3.1a] mm
Or (Gs+3000)/30 =177.33mm > 175mm 170 177.33
- htf > 1/20
- htfof>clear
1/20span
of clear
between
span fillets
between fillets =1/20(2.32*1000-250-2*50)= 98.5mm 98.50 90 100 =1/20(2.32*1000-250-2*50)= 98.5mm
- htf > 1/18
- htf
of>effective
1/18 of effective
length of length
flange of flange =1/18(2.32*1000-250)= 115mm 115.00 110 120 =1/18(2.32*1000-250)= 115mm
The strips vshall be treated as continuous beams with span length equal to the c/c distance between girders. The girders are assumed rigid.
For case in applying load factors, the bending moments will be determined for slab dead load, wearing surface and vehicle loads
separately.
2.1.1 Slab dead load
A one-meter strip width is taken for the analysis.
Who= 4.36
Wcb= 5.89 KN/m
Ws= 4.24 KN-m/m
Who+Wcb= 10.25 4.82
Ws'=Who+Wcb-Ws= 6.01
2.32
8.9632 8.963
Me = Ws(Cx+Cw)^2/2+Ws'*Cw(Cw/2+Cx) 5.806331 5.806 Influence segment coeff.
= 4.24*0.98^2/2+6.01*0.8*(0.8/2+0.18) =4.82 KN-m/m 4.030469 4.03 -2.76 -0.1
Moment at supports 4.9184 4.918 14.769 -0.33
Mb=Mc = 4.24*(-0.1)*2.32^2+4.82*(-0.1)= -2.76 KN-m/m 4.9184 4.918 8.948
Mws= 1.826 KN-m/m Mws 1.826
A1= 8.963 KN/m B1= 4.03 KN/m RA= 14.769 KN/m
A2= 5.806 KN/m B2= 4.918 KN/m RB= 8.948 KN/m
Influence segment coefficient for moment is obtained from tables.
where:
- Me = End moment at support A (exterior girder)
- Mws= moment due to dead weight of the slab
- Mb and Mc are support moments at supports B and C respectively
- B1, B2, A1 and A2 are shear forces at the left and right of supports B and A respectively.
- RB and RA are reactions at supports B and A respectively.
0.4*Gs= 0.928 m
(on the
Position of the second wheel = 0.4*Gs+1.8 = 2.728 m > 2.32 m (on the second span) second span)
Using moment distribution method, 1936
Reaction due to the above loading (maximum raection and moment at the interior girder) 1.936
Ra= 32.726 KN Rb= 109.909 KN mp 1.2
Rb1= 39.774 KN Mmaxp = 30.369 KN-m Mp 18.824
Rb2= 70.134 KN 68.125
Mp = 1.2*30.369 KN-m/1.936m =18.824 KN-m/m
Rb= 1.2*109.909 KN/1.936m =68.125 KN/m
3.2. Maximum Interior Negative live load moment
The critical placement of live load for maximum negative moment is at the first interior support.
The width of equivalent transverse strip is E=1220+0.25*Gs
The equivalent width of the strip over which the live load applied is:
E=660+0.55Gs = 1800 mm 1800
Using moment distribution method, the reactions at supports A and b becomes 1.8
Ra= 75.176 KN Rb= 74.399 KN mp 1.2
Rb1= 69.824 KN 50.117
Rb2= 4.574 KN 49.599
Ra = 1.2*75.176 KN/1.8m =50.117 KN-m/m
Rb= 1.2*74.399 KN/1.8m =49.599 KN/m 1
4. Select Resistance Factors 1 1
Strength Limit States (RC) 1 1 0.95
Flexure & Torsion Flexure & Torsion 1 i) Strength Limit State 1.00 1.05
Resistance Factor = 1 Shear & Torsion 1 ii) Service Limit State 0.90 1
Bearing on Concrete 1 0.70
5. Select Load Modifiers Concrete in strut & Tie model 0.70
i) Strength Limit State 1
i) Ductility 0.95 1.25 [Art. 1.3.3] dc 1.25
ii) Continuous 0.95 1.50 [Art. 1.3.4] dw 1.5
iii) Importancy 1.05 1.75 [Art. 1.3.5] LL 1.75
Load Modifier = 0.95 1.00 FR 0.75
1
6. Select Applicable Load Combinations 1
i) Strength Limit State U=0.95(1.25DC+1.50DW+1.75(LL+IM)+1.00(FR+TG)
9. Reinforcement
a) Positive Moment Reinforcement
dp= 147 dp=147 mm (effective depth,dp=180-16/2-25)
Mmaxp= 49.91 KN-m/m 1.000
Pe= min[67,3840/√Se] 67
Pe = Percentage of distribution reinforcement
Se = Clear spacing of geiders = Gs-bmin
Se = 2320-250 =2070 2070
Thus Pe= min [67, 3840/sqrt (2070 )] = 0.67 67% 84.40 67.00
673.22
As= Pe*Asp = 673.22mm2 ( Using 12 mm diameter reinforcing bars) 0.67
Sdi =min(3.14 (dd)21000/Ati,250] = Min (160,250 ) 167.91 16 160 160
S = 167.91 mm Provide Φ 12 c/c 160 mm at bottom, longitudinal direction.
Reinforcement :
Mpu Assume; j =0.875 and fs=0.6*Fy 972.34
AS =
fs*j*dp OK!
30016000
AS = = 972.34mm2/m OK!
(0.6*400)*0.875*147
b) Check negaitive moment reinforcement
Mn = -23.80547 KN-m/m -23.805 23.805
Reinforcement :
Mnu Assume; j =0.875 and fs=0.6*Fy 1012.14
AS =
fs*j*dn OK!
4
23805470
AS = = 1012.14mm2/m OK!
(0.6*0.4)*0.875*112
2
The equivalent concrete area, n*Ap = 7033.600 mm
2
0.5*bX =n*Ap*(d2-X)+n*An*(dp-X) X= 43.37 mm 43.37 -28.87472 115.615093 43.37018625 1000000000
500 1 28.87472 -3133.27504
3 2 2
Icr=(b*X )/3+(n*Ap*(d2-X) )+(n*An*(dp-X) ) = 110.969 *E+06 mm4 79510003 27192717.3 4266776.768 1.11E+08
fs=(n*MPu*(dp-X))/Icr = 196.21 Mpa For bottom steel, dc= 1.96E+02
303.54 196.21
240 110.969
For bottom steel, dc=33 mm, A= 2*33*200 =13200mm2 13200 240
fsa=23000/(dc*A)1/3 = 303.54 Mpa fsa =240 Mpa 240 fsa ( =240 Mpa
where:
X is the neutral axis depth from top fiber < No problem of cracking
MPu= unfactored max positive moment 11 (Provide Φ16 c/c 200 mm)
Icr = moment of inertia of the composite transformed section
The above results show that :
Trial Δs= 0 mm (change in spacing of bars)
Try S = 200 mm As =1004.8 mm2 0 1004.8 200
Ap =1004.8mm2, S=200mm dp=147mm, n=Es/Ec =7, d2=68 mm, An =1057.68mm2, Mpu=30.016 KN-m/m
Upon substitution, the corresponding values become: 43.37 -28.87472 115.615093 43.37018625 1000000000
X=43.37 mm, Icr= 110.969E+06 mm4, fs=196.21Mpa, fsa=303.54Mpa 500 1 28.87472 -3133.27504
fs= 196.21 Mpa < fsa ( =240 Mpa) 79510003 27192717.3 4266776.768 1.11E+08
No problem of cracking 1.96E+02 196.21 110.969
Provide Φ16 c/c 200 mm No problem of <
cracking 303.54 240 240
13200 fsa =240 Mpa 240 fsa ( =240 Mpa
b) Negative moment reinforcement
d1= 33 mm
d2= 68 mm
1.26764E+22 dp= 147 mm
dn= 112 mm
2
The equivalent concrete area, n*An = 7403.760 mm
0.5*bX2=(n-1)*Ap*(d1-X)+n*An*(dn-X) X= 33.86 mm 33.86 -26.86512 94.5891475 33.86201377 1000000000
3 2 2
Icr=(b*X )/3+(n*Ap*(d1-X) )+(n*An*(dn-X) ) = 58.152E+06 mm4 45203989 12942467.7 5226.441262 5.82E+07
fs=(n*MPn*(dp-X))/Icr = 223.91 Mpa 2.24E+02 223.91 58.152
Where:- MPn= unfactored negative moment For top steel, dc= 190.69
For top steel, dc=68 mm, A= 2*68*190 =25840mm2 25840 240
fsa=23000/(dc*A)1/3 = 190.69 Mpa fsa = Mpa fsa ( = Mpa
25 (change in spacing of bars)
Trial Δs= 25 mm (change in spacing of bars)
Δs S = 165 mm As =1217.94 mm2 25 1217.94 165.00000 16.5 16.00
An =1217.94mm2, S=165mm dn=112mm, n=Es/Ec =7, d2=68 mm, Ap =1004.8mm2, Mpn= -23.80547 KN-m/m
Thus, the corresponding values of X, Icr, fs and fsa are: 35.64 -29.10876 100.388459 35.63984972 1000000000
X=35.64 mm, Icr= 64.85E+06 mm4, fs=196.21Mpa, fsa=199.87Mpa 500 1 29.10876 -2307.63072
fs= 196.21 Mpa < fsa ( =199.87 Mpa) 22440 49711570 15089899.2 49015.79771 6.49E+07
No problem of cracking 196.213256 196.21 64.85
Thus, Provide Φ16 c/c 165 mm No problem of <
cracking 199.87 240 240
10890 fsa =240 Mpa fsa ( =199.87 Mpa
Investigation of Fatigue Limit State 0 3.66
Fatigue need not be investigated for concrete decks in multi-girder applications. [AASHTO Art 9.5.3]
- tb > 1/30
- tb of> clear
1/30 span
of clear
between
span between
webs webs =1/30(2.32*1000-250-2*50)= 65.67mm 65.67 60
Use tb= 140 mm
2. Reinforcement
a) Reinforcement parallel to the girder span
dp= As = 0.4% flange area = 0.4%(total flange width*bottom slab thickness)
Total flange width= 7210mm
As=0.4% (7210*140) =4037.6mm2=560mm2/m
S = min(450,359) Provide Φ 16 c/c 350 mm
1.000
b) Transversal Reinforcement 1
The transverse reinforcement to girder span, As=0.5%flange area
dn= As = 0.5% flange area = 0.5%(total flange width*bottom slab thickness)
Total flange width= 7210mm
As=0.5% (7210*140) =5047mm2=700mm2/m
S = min(450,287) Provide Φ 16 c/c 280 mm
According to AASHTO Bridge Design Manual (Art. 2.7), curbs will be designed to resist a lateral force of 7.3 KN/m
applied at the top of the curb or the railing load of 44.5Kn whichever produces larger force effect.
Φ 16 c/c 150 mm
3 Φ12
Design of Barriers
Strength limit state and extreme event limit state are considered for the design of barriers. The design forces for
a TL-4 barrier as per AASHTO: Table A13.2.1 is used.
Ft R w
8H M b M wH
2
L
2
2 M L lt
Rw 8M b 8M w c c and Lc t
2 I c Lt
H 2
2 Mc
Where:
Mb - additional flexural resistance of beam in additionto Mw, if any, at top of wall (KN-m)
Mw - flexural resistance of the wall about its vertical axis (KN-m)
Mc - flexural resistance of cantilevered walls about an axis parallel to the longitudinal axis of
the bridge (KN-m/m)
H - height of wall
Lt- longitudinal length of distribution of impact force, Ft (KN)
Lc - critical length of yield line failure pattern (m) 28 400
i) Flexural capacity of the wall about vertical axis, M w
78.5 diam of Hori bars= 10 φ φ
c/c spacing for Hori bars 200 number of bars, nb= 5.25 5
25920 3.55 3 236.67 230
bar 2-d2 d1 235 1 5
40
40mm
row -1 235
235mm 235
row-2 240
235mm 100
row-3
240mm
row-4
100mm
row-5
* Provide 5φ10 horizontal bars, L= 25920mm on both faces (spacing of bars is as shown in the
above diagram)
a
M As f y d
2
w
Calculation of Mw
measured from measured from
row the outside face Mw1 the inside face Mw2 230
d1 (bar1) d2 (bar2) 850 150 0
1 110 3.332 110 3.332 810 150 0
2 110 3.332 110 3.332 575 150 0
3 110 3.332 110 3.332 340 150 0
4 307 9.522 307 9.522 100 347 150
5 340 10.554 340 10.554 0 380 250
Total 30.072 30.072
35.38
35.38 Mwi =Mw1/H= 35.38KN-m/m Mwo =Mw2/H= 35.38KN-m/m
2
Bridge length
25.4
3 84.66667 85
4
1350
5
a
M c As f y d
2
for φ=10, A=78.5mm2
As,tot=nb A =5*78.5mm2/m
=392.5mm2/m
a=As,totf y /(0.85f c ' b) 6.60
a=6.6mm
Calculation of Mc
d=measured from
Location dave Mc Hi
the outside face
1 120
120 18.322 510
3 120
4 317
333.57 51.982 340
5 350
L 8H M b M w H
2
Lt =3430.671mm (Mb=0)
Lc t
2 2 Mc
2
2 M L
Rw 8M b 8M w c c
2Lc Lt H =249.74KN ( >240KN) OK!
Girder Design 13
0
Influence Lines for Bending Moment and Shear Force
* Slab bridges shall be designed for all vehicular live loads specified in AASHTO Art. 3.6.1.2 including the lane load.
4. Distributed Live Load Force Effects 0 2.54 5.08 7.62 10.16 12.7
Single design vehicular load is considered for design.
i) Influence Line for Live Load Moment (Truck Load) Rank 16 1611.40 11.43
At X = 11.43 m, Mtr(x) =1627.088 KN-m (IM is considered.) Max effect 1627.088 1627.088 11.43 Max effect
# 9 0.275 6.985 18.42 5.064125 3.881625 2.699125 3.881625 2.699125 1391.6031
# 10 0.3 7.62 17.78 5.334 4.044 2.754 4.044 2.754 1456.2
9.3KN/m
# 11 0.325 8.255 17.15 5.572125 4.174625 2.777125 4.174625 2.777125 1510.4781
8 12 0.35 8.89 16.51 5.7785 4.2735 2.7685 4.2735 2.7685 1554.4375
145 145 35
11.43
12.70 6.29
5.00 4.35
6.35 2.42
11.430 0.00
6.29 15.73
15.73 4.350 20.03
20.03 2.420 11.43
11.43 6.290
15.73
20.03 4.35
2.42
6.29
2.42
25.40 0.000 4.35 11.43
25.400 0.00 6.2865
4.3515
15.73
15.73 4.82
5.8 20.03
20.03 11.43
11.43 4.82
5.57 2.4165
0.00 0.00 0 00 00 00 0 0 11.430
00 0 0.00
0.00 0.00
0.00 0
0 00 0 0 00
0
0.00 5
0.00 10
0 15 20 25 30
1331 944.708
X is the position of the rear wheel
ii) Influence Line for live Load Moment (Tandem Load) Rank 12.7
0 Select the position of the wheel where moment is maximum 18 X = 12.7 m Mtm(x) =1331 KN-m (IM is considere
At X = 12.712.70
m, Mtm(x) =1331 KN-m (IM is12.70
considered.) Max. effect 1331 1331 12.7 Max. effect
13.900 0.00
18.00
0.000 12.70 18.000 13.90
13.90 0.000
0 25.40
12.70
12.70 0.00
19.20
20.4
0.00
13.90
13.90 11.43
0.00
0.00 0.00
0.00 0
0 00 12.7
180
22
23 0.6
0.625 15.24
15.875 10.16
9.536.35 0.4
0.375 0.230708661 0.0614173
0.205708661 0.0114173 0.23070866
0.0364173 0.20570866 0.061417323 93.602362
0.036417323 77.352362
85.477362
24 0.65 16.51 8.89 0.35 0.180708661 0.18070866 0.011417323
0 0 5.75 1 0.830708661 0.6614173 0.83070866 0.661417323
0
0 0
0 0
0 0
0 0 11
25.400
25.40
25.40
0.00
0.00
1
0
0 -1
-1
0 4.3
4.3
4.3 0.8310 8.6
8.6
8.6 0.6610 1 0
0.831 0.661
0
0 1.62 4.3
4.3 1.62 110 110 8.6
8.6 1.6
1.75
0 00 00 00 00
0 0 0 0 30.00 0
0.00 5.00 10.00 15.00 20.00 25.00
0
iii) Influence Line for Shear Force (Truck Load) 25.40
Vtr =288.602 KN/m 288.602
At position where x =0 m , the shear force due to truck load, Vtr=288.602 KN x =0 m Vtr=288.602 KN
0 0
0 0 9.3KN/m
0 0
0
145
25.4
145
1 0 1.2 0 16.2 16.2 0 0
25.4 0 0 35 -1 1.2 0.953 17.400 17.400 0 0
25.4 0 0 -1 1.2
0.953
1 0 1.6 1.2 1.6 0
0 20.831 1.2
0.661
2 0
0 0 0
0 5 10 15 20 25 30
At position where X =0 m , the shear force due to tandem load, Vtm =214.803 KN X =0 m Vtm =214.803 KN
110 110
1 0.953
0 0
0 0
0 5 10 15 20 25 30
Girder Design 14
6. Select Load Modifiers Concrete in strut & Tie model 0.70 1.05
i) Strength Limit State 1
i) Ductility 0.95 1.25 [Art. 1.3.3] dc 1.25
ii) Redundancy 0.95 1.50 [Art. 1.3.4] dw 1.5
iii) Importancy 1.05 1.75 [Art. 1.3.5] LL 1.75
Load Modifier = 0.95 1.00 FR 0.75
The frictional resistance force developed between the interface is μ * dead load reaction = 708.723 KN > 70.8725 KN. 1000
Earth quake force is negligible. 1
Girder Design 15
b) Exterior Girder
i) Shear Force 860.166 213.931 0.526
X Vtr Vtm Vln Vdc Vdw VD VDU
0 0 288.602 214.803 118.110 326.504 23.508 860.166 563.943 213.931
0.1 2.54 256.102 192.803 95.669 261.201 18.804 718.492 465.036
0.2 5.08 223.602 170.803 90.428 195.897 14.100 591.858 375.177
0.3 7.62 191.102 148.803 85.334 130.594 9.396 465.354 285.395
0.4 10.16 158.602 126.803 80.389 65.290 4.692 338.979 195.691
0.5 12.7 126.102 104.803 75.590 -0.013 -0.012 212.732 106.065
0.55 13.97 109.852 93.803 70.940 -32.665 -2.364 147.640 60.068
0.6 15.24 93.602 82.803 66.437 -65.316 -4.716 82.678 14.148
0.65 16.51 77.352 71.803 62.082 -97.968 -7.069 17.844 -31.694
288.602 118.110 #REF!
VDmax=0.95*[mgv*1.75[1.33*Max(Vtr,Vtm)+Vln]+(1.25*Vdc+1.5*Vdw)] = 860.166 KN
ii) Moment
0.617
X Mtr Mtm Mln Mdc Mdw MD MDU
0.00 0.000 0.000 0.000 0.0000.000 0.000 0.000 0.000
2.54 650.500 489.720 269.999 746.385
53.736 2127.315 1368.069 800.121
5.08 1135.900 867.680 479.999 1326.899
95.524 3753.847 2419.433 1422.423
7.62 1456.200 1133.880 629.999 1741.543
125.363 4879.595 3154.091 1866.906
10.16 1611.400 1288.320 719.999 1990.316
143.254 5504.560 3572.043 2133.570
12.70 1601.500 1331.000 749.999 2073.218
149.197 5628.741 3673.289 2222.415
13.97 1534.638 1310.430 742.499 2052.468
147.688 5503.038 3605.148 2200.155
15.24 1426.500 1261.920 719.999 1990.250
143.191 5252.139 3457.831 2133.441
16.51 1277.088 1185.470 682.499 1886.564
135.708 4876.045 3231.336 2022.272
3673.28948 2222.415
MDmax=0.95[mgm1.75[1.33*Max(Mtr,Mtm)+Mln]+(1.25*Mdc+1.5*Mdw)] = 5628.741 KN-m
Girder Design 16
Reinforcement
a) Flexure
Interior Girder Exterior Girder
x (m) MD AS No. of bars Length MD AS No. of bars Length
0.00 5.08 2156.90 4219.278 6 Φ32 28535 2127.315 4161.415 6 Φ32 28535
7.62 4948.64 9680.443 7 Φ32 13810 4879.595 9545.374 6 Φ32 13810
10.16 5583.49 10922.329 1 Φ32 7515 5504.560 10767.918 2 Φ32 7515
Crack control
Positive moment reinforcement- Interior Girder KN-m/m
M= 3704.269 KN-m/m 3704.269 0.000 0 4219.278
3180.072 11069.58913 11069.589
Reinforcement : 3704.269 12894.27943 12894.279
Mpu Assume; j =0.875 and fs=0.6*Fy 12894.28
AS =
fs*j*d 12894.28
3704269000
AS = = 12894.28mm2 (Provided reinforcement)
(0.6*400)*0.875*1368
Provide additional 1 Φ 32 length =7515 mm,
Positive moment reinforcement- Exterior Girder 0.000 0 4161.415
M= 3673.289 KN-m/m 3673.289 3673.289 3154.091 10979.15123 10979.151
Reinforcement : 3673.289 12786.44349 12786.443
Mnu Assume; j =0.875 and fs=0.6*Fy 12786.44
AS =
fs*j*d 12786.44 803.84
4
3673289000
AS = = 12786.44mm2 (Provided reinforcement)
(0.6*400)*0.875*1368
140 1210 180
Provide additional 1 Φ 32 length =7515 mm 250 785
n As d bi/be
Critical Moment of Inertia 1 7.00 11726.169 1368 2320
Interior Girder 14
X int = 296.54 mm 296.54
Icr, int = 113.308*E+9 mm4 113.308
1 7.00 11571.758 1368 2140
Exterior Girder 14
X ext = 307.681 mm 307.681
Icr, ext = 110.535*E+9 mm4 110.535
Int. girder fs=245.199MPa, (fsa=240Mpa), the section cracks. Provide additional 1 Φ 32 length =7515 mm,
Ext. girder fs=246.654MPa, (fsa=240Mpa), the section cracks. Provide additional 1 Φ 32 length =7515 mm
Spacings d=
Determine VU (the design shear force) at a distance dv from face of support. 1464 2.320
Av f y d v cot Av f y
S
Vs 0.083 bv f 'c
Girder Design 17
Interior girder m 32.476
d-a/2 = 1447.762 mm a =Asfy/0.8fc'beff d-a/2 1447.762
dv =max 0.9d= 1317.6 mm dv = 1447.762 mm a = 32.476 0.9d 1317.6
0.72D = 1101.6 mm d =1464 mm 0.72D 1101.6
1447.762
Vs=(Vu/ϕ)-Vc, ϕ=0.9 1013.4334 1158.2096 246.392
Vn=2.534 MPa and f'c=28Mpa Vn/f'c = 0.091 (<0.25) OK
M D / dv 0.5VD cot 0.091
x 0.002
Vn/f'c = 0.091
Es As
From chart
x(m) Vu Mu Assumed θ εx (E-3) θ β Vs Spacing of bars
1.45 1000.164 1229.398 39 1.521 39.063 1.799 825.32 Φ 12 c/c 180 mm
2.54 925.408 2156.895 40 2 40.50 1.55 781.84 Φ 12 c/c 190 mm
5.08 774.355 3806.443 40 2 40.5 1.55 614.002 Φ 12 c/c 240 mm
7.62 623.497 4948.642 40 1.813 39.939 1.647 430.963 Φ 12 c/c 300 mm
10.16 472.834 5583.495 40 1.839 40.017 1.634 265.627 Φ 12 c/c 300 mm
12.70 322.368 5710.999 40 1.838 40.014 1.634 98.442 Φ 12 c/c 300 mm
1464 2.140
Exterior girder
m 34.725
d-a/2 = 1446.64 mm a =As*fy/0.8fc'beff d-a/2 1446.64
dv =max 0.9d= 1317.6 mm dv = 1446.64 mm a = 34.725 0.9d 1317.6
0.72D = 1101.6 mm d =1464 mm 1012.648 0.72D 1101.6
1446.64
Vn/f'c = 0.091 MPa 1157.312 285.752
1446.64
From chart
x(m) Vu Mu Assumed θ εx (E-3) θ β Vs Spacing of bars
1.45 779.414 1212.538 36.8 1.409 38.454 1.867 569.463 Φ 12 c/c 280 mm
2.54 718.492 2127.315 37 2 41 1.55 552.124 Φ 12 c/c 290 mm
5.08 591.858 3753.847 37 2 40.5 1.55 411.42 Φ 12 c/c 300 mm
7.62 465.354 4879.595 36.972 1.909 40.227 1.597 263.394 Φ 12 c/c 300 mm
10.16 338.979 5504.560 36 1.794 39.882 1.657 113.446 Φ 12 c/c 300 mm
12.70 212.732 5628.741 37 1.791 39.873 1.659 -27.145 Φ 12 c/c 300 mm
iii) Deformations
Deflection and camber calculations shall consider dead load, live load, erection loads, concrete creep and shrinkage. Immediate (Instantaneous)
deflections may be computed taking the moment of inertia as either the effective moment of inertia Ie, or the gross moment of inertia Ig.
Distribution factor for deflection mg is the ratio of the number of lanes loaded to number of girders. mg = NL/Ng = 0.5
mg = NL/Ng = 0.5
The long-term deflection due to creep and shrinkage may be taken as the immediate deflection multiplied by the following factor.
(3 to 1.2) As’/As ≥1.6 if ddl is calculated using Ie.
(4)As’/As ≥ 1.6 if ddl is calculated using Ig.
Where:
ddl is the total dead load deflection.
mm
Interior girder cross section Interior Girder
ts= 180 mm 180 Yt, int= 853.90 990300 845620500
4
Dw = 1530 mm 1530 Ig, int = 3.852E+11 mm
bw= 250 mm 250 Mcr, int = 1502.16 Mpa 1502.16
bi,top = 2320 mm 2320
bi,bot = 1930 mm 1930
Dw-ts = 1350 mm 1350
tbf= 140 mm 140
Mcr = fr*Ig/Yt
fr = 0.63*√ (fc’) = 3.33 Mpa 3.33
Exterior girder cross section 980 855
Exterior Girder
bet = 2140 mm 2140 Yt, ext= 941.01 840300 790732500
4
beb= 1090 mm 1090 Ig, ext = 2.615E+11 mm
Mcr, ext = 925.39 Mpa 925.39
Girder Design 18
Total moment due to dead and live load (unfactored)
Interior Girder
MDU int= 3704.269 KN-m 3704.269
3673.289
Exterior Girder
MDU ext= 3673.289 KN-m
a) Dead load deflection and camber 2834.89
The effective moment of inertia is calculated using the following equation: #REF!
Ie=(((Mcr/MDU)3)*Ig)+(1-((Mcr/MDU)3))*Icrt 0.066687 0.93331302 1.314E+11 131.439
Interior Girder
Icrt, int= 113.308*E+9 mm4 Ie, int= 131.439*E+9 mm4 (Effective Moment of Inertia)
In the computation of live load deflection, design truck load alone or design lane load plus 25% of truckload is considered.
i) Deflection due to truck load
Pi1 =Pi2 = 145 KN 145
Pi3 = 35 KN 35
Pi1 Pi2 Pi3
The second load is to the
-1.27 left
X1
at X1=11.43 m, Mtr =1627.088 KN-m/m (Location of maximum truck load) 15.73 9.67
The maximum deflection of the bridge due to truck load occurs at a wheel load position where moment is a maximum. In general, the
deflection at the point of maximum moment, X1, due to each truck load at a distance 'a' from the left support is given by:
X1 11.43
b 13.97 of the center
dki=Pi*b*x(L12-b2-x2)/6EcIcL1 (for x < a)
where:
dki = deflection due to each truck load. 9.67
a = location of the load to be considered 15.73
b=L1-a X=L1-X1 ( X is the point where deflection is computed, for the first load, X=X1)
The second load is to the left ,-1.27m, of the center
Girder Design 19
b) Second Load 3.52E+06 0.00E+00
a =15.73 m, b =9.67 m, x =11.43 m 0.01259m= 12.59mm
145*9.67*11.43 2.32E+04 3.19E+02
dk2= (25.4^2-9.67^2-11.43^2) =0.01259m= 12.59mm
6*3.516*E+6*25.4 5.36E+08 1.38E-02
1.38E+01
c) Third Load
a=20.03 m, b=5.37 m, x=11.43 m 0.00195m= 1.95mm 3.18E+01
35*5.37*11.43 3.87E+03 4.21E+02
dk3= (25.4^2-5.37^2-11.43^2) =0.00195m= 1.95mm
6*3.516*E+6*25.4 5.36E+08 3.04E-03
Using the method of superposition, the total live load deflection due truck load is the sum of each deflections, d ki’s.
Thus, compare the value obtained with the permissible limit.
Interior girder, dkt=∑dki1+∑dki2 = 28.34mm 28.88mm 2.89E+01
Similarly for exterior girder, ∑dkt= 32.98mm
33.62 mm 16.06
b) Reinforcing Bars
The stresses range in straight reinforcement bars resulting from fatigue load combination shall not exceed.
If fsmax < ff , then there is no problem of fatigue. Otherwise increase area of reinforcing bars.
ff is the stress range.
fmin is the minimum live load stress where there is stress reversal. For simply supported slab bridge, r/h is 0.30 and fmin is zero.
ff=145-0.33fmin+55(r/h) =145+55*0.3=161.5Mpa 161.5
fs < ff (37.628 < 161.5 Mpa) OK! fs ff
Girder Design 20
Design of Bearing (Using 60 durometer reinforced bearing)
Design Data:
Expandable span length of the bridge =25.4m
Dead Load reaction/girder= 354.876KN
Exterior girder=0.5L(25.709+1.851)=350.012KN
Interior girder=0.5L(23.718+4.225)=354.876KN
Live Load reaction (without inpact)/girder=mgv*[Max(Vtr,Vtm)+Vln]=324.15KN
Maximum temperature change is 21 deg. C
- Δshrinkage = Girder shortening due to concrete shirinkage = 2mm
Shear modulus of elastomer is 0.9 to 1.38Mpa (For this bearing deign, use G=1Mpa)
γ=Load factor for uniform temp and etc1.2
Constant amplitude of fatigue treshold for Category A =165MPa
1. Temperature Movement
Thermal coefficient of normal concrete, α, is 10.8x10-6/oC
ΔTemp= αΔT L= 0.0000108*21*25.4*1000=5.76mm 21?
2. Girder Shortening
Δsh= 2mm
Bearing maximum longitudinal movement= γ(Δsh+ΔTemp) = 1.2*(2+5.76)=9.312mm
To satisfy the 11MPa limit, the minimum bearing area, Areq, should satisfy:
Areq > (354.876+324.15)*1000/11=61729.64 (mm2) 61729.64
Si = LW/[2hri(L + W)]
where:
L = length of a rectangular elastomeric bearing (parallel to the longitudinal bridge axis) (mm)
W = width of the bearing in the transverse direction (mm)
hri = thickness of ith elastomeric layer in elastomeric bearing (mm)
4.Compressive stress
Shape factor under total load, STL,(S14.7.5.3.2-3)
STL>σs/1.66G
where:
σs = PTL/Areq
PTL= maximum bearing reaction under total load
STL> (679.026*1000/96000)/(1.66*1)
> 4.26
Shape factor under live load, SLL,
SLL>σL/0.66G
where:
σL = PLL/Areq
PLL= maximum bearing live load reaction
SLL> (324.15*1000/96000)/(0.66*1)
> 5.12
Thus, the minimum shape factor of any layer is 5.12
Notice that if holes are present in the elastomeric bearing their effect needs to be accounted for when
calculating the shape factor because they reduce the loaded area and increase the area free to bulge.
5.Elastomer Thickness
Using the shape factors of STL and SLL calculated above, determine the elastomer thickness.
hri(TL) < (LW)/[2(STL)(L + W)]
hri(TL) < 320*300
2*4.26(320+300)
< 18.17
6. Compressive deflection
Deflections of elastometric bearings due to total load and live load alone will be considered separately.
Instantaneous deflection is be taken as:
δ=∑εihri (S14.7.5.3.3-1)
where: εi = instantaneous compressive strain in ith elastomer layer of a laminated bearing
hri = thickness of ith elastomeric layer in a laminated bearing
Values for εi are determined from test results or by analysis when considering long-term deflections.
Obtain εi from Fig. C14.7.5.3.3.1 of AASHTO. 7.07 0.0553
For ζs=7.07MPa and S=5.16, the value of εi= 0.0553
7. Shear deformation
The bearing is required to satisfy:
hrt >2Δs (S14.7.5.3.4-1)
hrt > 2*9.312=18.624mm
where: hrt =total elastomer thickness (sum of the thicknesses of all elastomer layers)
Δs =maximum shear deformation of the elastomer at the service limit state
8. Combined compression and rotation
Rectangular bearings are assumed to satisfy uplift requir ements if they satisfy:
σs > 1.0GS(θs/n)(B/hri)2 (S14.7.5.3.5-1)
where: n = number of interior layers of elastomer (interior layers are bonded on each face).
hri, thickness of ith elastomeric layer =15 mm
= σs =maximum compressive stress in elastomer =7.07MPa
B = length of pad if rotation is about its transverse axis or width of pad if rotation is about its
longitudinal axis. B=L=320mm
θs = maximum service rotation due to the total load (rads).
It will include the rotations due to live load and construction load (assume 0.005 rads)
The rotation at a point , x, due to each live load at a distance 'a' from the left support is given by:
EI x
pbx2
L b2
pb 2
(for x<a)
2L 6L
EI 0
pb
L 2 b 2
6L
Rotation due to DL
wL3
DC
24 EI e
Girder EIeff w θ
Interior 3.52E+15 23.718KN/m -0.0046 rad 23.718
Exterior 3.02E+15 25.709KN/m -0.0058 rad 25.709
Long term rotation produced by creep effect should be considered in the calculation of camber.
θdL=3*θDC= 3*0.0058=0.0174 rad
The number of interior layers of elastomer, nc,required to limit compression along the edges.
-0.20(θs)(B/hri)2 -2.20273778
nc >
[σs/1.875GS-1] 0.73074935
> 8.18 99 Exterior
8.18099347
layers
Use 9 interior layers, 15mm thick each 9
Exterior layers 9mm thick each (< 70% of the thickness of the interior layer) 9
mm thick each
9. Bearing maximum rotation
Instantaneous deflection is :
δ=∑εihri ( εi=0.0553)
δ= δ =10*0.0553*15=8.295mm 10
Bearing rotational capacity: <
θcapacity=2δ/L= 0.052 rad OK!
θdesign= 0.0242 rad (< 0.052 rad) OK!
S 1
2L
W 4W
hrt=9(15)+2(9)= 153mm hrt=
1.92*153/320
A= = 0.101
5.16Sqrt(1+2*320/300)
2.67
B= = 0.057
5.16(5.16+2)(1+320/4*300) G/(2A-B) =
<
G/(2A-B) =6.9MPa (<7.07Mpa) Revise the design!
Design Margin
V ∑M Xo=∑M/V e=B/2-Xo emax=B/4 Remark
(%)
Strength I 8,507.835 30,527.13 3.588 -0.468 1.560 69.99 OK!
Strength Ia 6,660.179 23,610.25 3.545 -0.425 1.560 72.76 OK!
Criteria (Abt)
Bill of Quantities 3 8.92
A) Reinforcement 8920
Deck Slab (top flange) Reinforcement
1. Main Reinforcement
1.1 Positive Reinforcement
Provide 130 Φ 16 c/c 200 mm, L=11030 mm
1.2 Negative Reinforcement
Provide 157 Φ 16 c/c 165 mm, L=11030 mm
2 Distribution Reinforcement
Bottom longitudinal
Provide 57 Φ 12 c/c 160 mm , L=29960 mm
3. Temperature Reinforcement
Top longitudinal
Provide 17 Φ 12 c/c 450 mm , L=25870 mm
4. Overhang
a) Main Reinforcement
Provide 173 Φ 16 c/c 150 mm , L= 2040 mm
b) Longitudinal direction
Provide 3 Φ 12 c/c 450 mm , L= 25920 mm
5. Barrier Reinforcements
5.1 Longitudinal bars
* Provide 5φ10 horizontal bars, L= 25920mm on both faces (spacing of bars is as shown in the above diagram)
5.2 Transversal bars
a) Provide85φ10 c/c 300mm, L=1840mm
b) Provide 85φ10 c/c 300mm, L=1350mm (To connect with the curb, see fig for detailings)
2 Beam Seat
Stirrups 90 4660 Φ 12 c/c 200 mm 372.427
2049.08 Kg.
B) Concrete
1.1 Lean Concrete
Lean concrete for the foundation of the abutment (5cm thick)
Size: (BL1+BL2+BL3+0.50)*(Rw+2*Cw+0.50) (clarance of 25 cm on each side)
= (1+1.49+3.75+0.5)*(7.32+2*0.8+0.5) 63.49
= 63.49m2 3.17
Volume of concrete =3.17m3 (C-5)
1.2 Structurasl Concrete
No. Description Volume (m3)
1 Deck Slab (top flange) 41.42 41.42
2 Curbs 10.32 10.32
3 Longitudinal girders 31.22 31.218
4 Bottom flange 25.64 25.639
5 Beam Seat 7.81 7.81
6 Barriers 8.51 #VALUE! #VALUE!
124.91 #VALUE!
C) Abutment Masonry 134.07 134.07 Total volume of stone masonry =
Total volume of stone masonry =134.07 m3 m3
25800
2 - 157Φ16 @165, L=11030
1000
8920
180
1530
4a
140
800 2a 1 1a 3a
25800
4a- 18 Φ12 c/c 420mm, l=7210mm
1000
7210
Girder section
150 150
180mm
1420
1420
(nominal bars) Φ 12, L = 3340 mm.
1350mm
200
105 Φ 12 shear reinf. for int.
15 Φ 32 for interior & 15 250mm & 91 Φ 12 for ext. girders,
Φ 32 for exterior girders of L= 3340 mm.
variable length.
105 Φ 12 ties. for int. & 91 Φ 12 for ext. girders, L= 300 mm.
Longitudinal girder
(Temp reinf. For the deck slab) Provide 17 Φ 12 c/c 450 mm , L=25870 mm
Dw = 1530 mm
a b c d e d c b a
25.8 25800 mm
Shear reinforcements
a= 15 Φ 12 c/c 180 mm for interior & 10 Φ 12 c/c 280 mm for exterior girders, L= 3340mm on both sides.
b= 11 Φ 12 c/c 240 mm for interior & 9 Φ 12 c/c 300 mm for exterior girders, L= 3340mm on both sides.
c= 9 Φ 12 c/c 300 mm for interior & 9 Φ 12 c/c 300 mm for exterior girders, L= 3340mm on both sides.
d= 9 Φ 12 c/c 300 mm for interior & 9 Φ 12 c/c 300 mm for exterior girders, L= 3340mm on both sides.
e= 17 Φ 12 c/c 300 mm for interior & 17 Φ 12 c/c 300 mm for exterior girders, L= 3340mm.
Reinforcement details
1530 mm
Φ 12 c/c 200 mm, L = 4660 mm
1730 mm
26 Φ 12 c/c 200 mm, L =
1780 mm
8870 mm
1730 400 mm 400
1780 200
200 mm
600
250 mm
550 550 mm
600 mm
45 Φ 12 c/c 200 mm, L
= 4660mm