| Ref. bre. |: | 465927-50550200-028-0001 Procedure for Making Provision [new =a for Saturated Steam links from Steam, Drum to PSH Header e Page 1 of 3 04.08.2016 To lay down a procedure for making Provision for fitment of Saturated steam links from Steam Drum to Primary SH inlet Header. PROCEDURE: Step 01: {As per Drawing reference no: JG5927-50550200-028-0001, the insulation in the Drum area shall be removed with proper temporary approach platforms. Step 02: The Steam Drum in its position shall be temporarily supported with Boiler structure. This ‘temporary support arrangement shall be released only after completion of the rectification ‘work and Post Weld Heat treatment (PWHT) cycle. Step 03: Both the side’s manhole doors shall be opened. The new nozzle area shall be punch marked for identification as per drawing from outside. Inspection of the Punch mark shall be done and verified. Refer sketch - 01 => PUNCH MARKS. _k—> Dia 850M SKETCH: 01. Step 04: Oxy ~ Acetylene Gas cutting set shall be used to cut the nozzle hole of 85.0 MM dia. The Cutting arrangement shall be made as per standard practice. Step 05: Before the final stage of cutting proper care shall be taken to make hold of the falling piece. Please ensure that no cutting pieces should fall inside the Tubes inside the drum and Header. Step 06: Prepared by : VPS Approved by : PCRef, Dre, 4G5927-50550200-028-0001 Procedure for Making Provision ~ Issec Heavy for Saturated Steam links from Steam exsereet Drum to PSH Header Page Page 2 of 3 Rev.No. |: | 00 ‘Date + [04.08.2016 After removal of the piece, Flexible Shaft grinding machine with $5 tool bit shall be used to surface smoothen the nozzle hole. Sample Too! Bits shown in Sketch: 02. Finalized hole 1D shall be 87.32 MM afteé grinding, 7 Sketch: 02 Step 07: After inspection of the nozzle hole for smoothness and dimensions the supplied nozzle shall be welded as per the below details, for Drum to stub welding details refer Sketch 03. fine caarree — xm ti FIG = MIL/@5R Be Prepared by : VPS Approved by : PC| ref. rg, | | 465927-50550200-028-0001 Procedure for Making Provision — — ‘ Rev.no. || 00 for Saturated Steam links from Steam 2 a Drum to PSH Header Page 3 of 3 04.08.2016 WR IG = 205/208 Bar TER vn ‘HEADER 10_ STU WELD DSTA (0.1) Step 08: Selection of welding electrodes, Pre heating and Post heating procedures shall be as per the WPS / POR suggested. The same shall be inspected and recorded. Step 09: ‘As there are two stubs within a distance of more than 400MM from Center to center the Welding and Post weld heat treatment shall be done one by one stub. Insulation for heating band to be done for top 180’ coverage of Drum including each nozzle. After completion of PWHT cycle DP test shall be done on the nozzle welds. ~-000~ [. Prepared by : VPS ‘Approved by : PC