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Research Methodology

Class Activity 4

Title: Study of waste management for adhesive material at bodyshop of Mercedes- Benz Malaysia by using value stream mapping.

Background & abstract - Background of the impact adhesive wastage to the production profit. How much wastage recorded compare to the
usage of adhesive based on SOP.

Problem statement

Hypothesis:

This research is mainly to find the amount of wastage by using added value & non added value on the current process and provide the best way
to manage the wastage material in order to achieved the optimum material savings.

Literature Review

1. Application Method.
2. Adhesive properties
3. Setting parameter (temperature & air pressure) within specs.
4. Jigs & fixture for improvement

Methodlogy – measure the value added activity vs non-value added.

- Use physical observation to identify the optimum method of sealant application.


Comparison of 3 methods
1. use jig & fixtures
2. Air pressure setting
3. temperature setting

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