Confidential

CGP-Mechanical Completion

Status/Action Plan (dated Nov 29, 2012)

A. Background

The Coal Gasification Project at Angul is in the advance stage of completion with overall progress of
79.87% as on 31-Oct-2012 (expected around 83% by 30-Nov-12). Anticipated Mechanical
Completion (MC) of the Gasification unit (currently under critical path) is end of June-2013, based on
the receipt of Gasifiers (4 nos. by 20-Jan-2013 and 1 no. by 26-Feb-2013). The other critical unit is
Rectisol, which has an anticipated completion of May-2013. This unit is overall 50.09% complete. The
anticipated completion of other units / facilities is captured in table below.

S no Unit Anticipated MC

1 Unit-04: Gas Cooling Mar-13

2 Unit-05: Gas Liquor Separation Apr-13

3 Unit-06: Phenosolvan Mar-13

4 Unit-07: Ammonia Recovery Mar-13

5 Unit-09: Sulphur Recovery Feb-13

6 Unit-91: Tank Farm Feb-13

8 Unit-92: Flare Mar-13

9 Feed Water Heating Station Feb-13

10 Cooling Tower Apr-13

11 Ash Handling System Mar-13

12 Bio- ETP Mar-13

13 Cooling Water Pump House Dec-12

14 Side Stream Filter Jan-13

Unsatisfactory performance of contractors / suppliers is currently the main risk on schedule. This
document briefly indicates the current status and catch-up / accelerated action plan to ensure that
the facilities are mechanically completed as per the above dates.

Mechanical completion will include hydro test, flushing and final box-up of pipe lines, final box-up of
static equipment, final alignment of rotating equipment, installation of electrical and
instrumentation systems as per drawings and all painting and insulation works.

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B. Civil

Refer Annexure-1 for current status on civil works.

The balance as of 30-Nov-12 will be around 5147 Cubic metres (Cm). Contractor wise balance work
load is expected to be as under:

S no Contractor Balance Quantity

RCC (Cm)

1 Petron 898

2 Simplex 550

3 Essar 614

4 L&T 3085

Out of Petron’s scope, Cooling Tower 5+6 and Ash Slurry Sump, Ash Water Sump, Conveyor gallery
and MCC/Control Room at the Ash Handling Plant are expected to be completed in Mar’13 and
Feb’13 respectively (sequential activities). Simplex and ESSAR will be completing their scope in
Dec’12. The area of concern is L&T’s performance. In the last three months, L&T has achieved 1154,
1122 and 1304 Cubic metres. The mobilization of L&T in these months has been 345, 320 and 408
respectively. Presently, L&T has increased the mobilization to 620 nos. and is further going to
increase the mobilization to 700 nos. by 30-Nov-12. Hence, L&T can deliver around 2000 Cubic
metres in Dec’12. The activities which will slip beyond Dec-12 are as follows:

1) Paving in Units 03 (Gasification), 05 (Gas Liquor Separation) and 08 (Rectisol) to the tune
of 800 Cubic metres. These fronts can be progressively released as per the completion
of manholes, slop channels and cable trenches in these units. It is likely that these
activities can slip to 15-Jan-13.

2) 150 Cubic metres Slab at 33.5 m at the Gasification Building, which will be completed in
Apr’13 after erection of gasifiers, structural at 21.5m, coal bunkers and structural at
33.5m (sequential hold).

3) It is likely that part of the critical slop channel at Unit-05 (Gas Liquor Separation) can slip
till Jan-13 (sequential activities in deep excavation).

4) Pre-cast (covers for cable trench and slop channel) and Surface drains are likely to be
completed by early Feb-13.

The spare capacity of Essar after completion of 614 Cubic metres will be leveraged to supplement
L&T’s works in Unit-04 (Gas Cooling) for around 270 Cubic metres and Pre-cast covers/Surface drain
works.

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C. Piping

Refer Annexure-2 for details on welding balance. The welding balance as of 01-Dec-12 will be
158782 Inch Dia. (expected 40,359 Inch Dia. in Nov 12). The front availability from Dec-12 to Mar-13
will be as under (figures in Inch Dia.):

Dec-12 Jan-13 Feb-13 Mar-13

79538 43144 27317 8783

The above is in consideration of materials to the tune of 25548 Inch Dia. being progressively received
by Dec-12/Jan-13 end (certain MTO 06 and missing items are expected to reach site by Jan-13). The
fronts which are being released after Dec-12 are indicated in the table below:

Unit Hold Inch Dia. Released by Preceding Works

Gasification
8783 Mar-13 Gasifiers and related equipment erection
(Unit-03)

Gas Liquor Slop Channel and Tanks 05 TK 101, 102 and

Separation 5670 Feb-13 103 (Primary, Secondary and Oily Separators)
(Unit-05) completion

Rectisol Structural work of S-801, S-802 and all

21647 Feb-13
(Unit-08) Columns platform works

The average welding per month in the last 3 months has been in the order of 41227 Inch Dia. Hence,
it is likely that the piping welding including steam tracing and testing can be completed in next 3 to 4
months i.e. by Apr-13.

The action plan contractor wise is summarized below:

1) Blue Star:

M/s Blue Star is carrying out piping works for Unit-06 (Phenosolvan), Unit-07 (Ammonia
Recovery) and Unit-09 (Sulphur Recovery). The party has done 7290, 10041 and 11565 Inch
Dia. of welding in the last 3 months respectively. The balance welding as of 30-Nov-12 will be
35900 Inch Dia. and at the current welding rate, the works are likely to be completed along
with testing by Mar-13. However, M/s Blue Star has committed to increase the mobilization
by 100 nos. additional workers by 06-Dec-12, to complete all works by Feb-13 (the current
manpower is 248 as against required 348 nos.).

2) IOTEP:

M/s IOTEP is carrying out piping works for Unit-03 (Gasification), Unit-05 (Gas Liquor
Separation) and Unit-08 (Rectisol). The party has done 16519, 16233 and 15095 Inch Dia of

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 Confidential

welding in the last 3 months respectively. The balance welding as of 30-Nov-12 will be 95863
Inch Dia. and at this rate, the works are likely to be completed along with testing only by
June-13, which is an area of concern.

The schedule of release of work fronts to this party is as under (figures in Inch Dia):

Dec-12 Jan-13 Feb-13 Mar-13

23306 28082 35692 8783

The Party needs to augment the resources by additional 200 nos. latest by Dec 15, 2012, to
increase the production levels from the current 16000 Inch Dia. to 22000 Inch Dia, for
completing the welding works by Mar-13 and subsequent activities of testing by Apr-13. The
Party has not been able to meet the required mobilization. Hence, supplementation of their
works to the tune of 25,000 Inch Dia. from mid Dec-12/Jan-13 by other agencies is being
considered. M/s. Bridge & Roof have spare capacity and have expressed their willingness to
take additional works.

3) Swastik:

M/s Swastik is carrying out piping works for Unit-00 (Main Pipe Rack) and Unit-91 (Tank
Farm). The party has done 2148, 4455 and 4500 Inch Dia of welding in the last 3 months
respectively. The balance welding as of 30-Nov-12 will be 13810 Inch Dia. and at this rate,
the works are likely to be completed along with testing by Feb-13. The Party has increased
the mobilization from 66 to 108 nos. and has committed to produce around 300 Inch Dia.
welding per day.

4) Domech:

M/s. Domech is carrying out piping works for Unit-04 (Gas Cooling). The balance welding as
of 30-Nov-12 will be 6000 Inch Dia. There are two equipment fronts namely erection of Air
Fin Coolers and Secondary Waste Heat Boilers, which will be completed in Dec-12 (14 tube
bundles have already been erected out of 18). The Party is presently welding at the rate of
150 Inch Dia. per day. Hence, this unit will be completed by Feb-13, with testing.

5) Bridge & Roof:

M/s. Bridge & Roof are carrying out IBR piping for all the units (except 00 and 91). The
balance workload as of 30-Nov-12 will be 21063 Inch Dia. The work front will be released to
the party in the following order:

Dec-12 Jan-13 Feb-13 Mar-13

6000 (Material 1963 (Gas Liquor Unit 8000 (Gasifiers and

5100
available) Separators being built Rectisol)

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Dec-12 Jan-13 Feb-13 Mar-13

by M/s. L&T)

The Party is having enough resources to complete the works based on front availability.

6) Fab Erector:

M/s. Fab Erector is carrying out IBR piping works in Unit-00 (Main Pipe Rack) and Unit-91
(Tank Farm). The Work load balance of 30-Nov-2012 will be only 2300 Inch Dia. The average
rate being achieved is 60 Inch Dia. per day. The work will be completed in Jan-13 with
testing.

7) Sureland Fire & Securities (SFS):

M/s SFS is executing the fire fighting system on EPC basis. The Party has already completed
major engineering and procurement. However, the site execution is at a tardy pace despite
follow ups even at the MD level. Their MD visited twice in the last three months and made
hard commitments, which were never fulfilled.

The Party will have a work load balance of 11146 Inch Dia. The average rate being achieved
is 160 Inch Dia. At this rate, M/s. SFS will complete the works by Mar-13. However, the
major welding work needs to be completed by Dec-13, to release fronts to other agencies,
like finishing Contractor for Control Rooms and Sub Stations, Road work etc. Hence, the
possibility of supplementing their Works in Control Room 1 and U/G piping has already been
explored through M/s. Bridge & Roof and it is expected that they start working in a week or
two (order under finalization).

D. Electrical

Refer Annexure-3 for details. The work load balance as of 30-Nov-2012 will be 599 km. This is
divided into two parts:

1) Work load pertaining to Licensed units (Lurgi’s scope): 391 Km

2) Work load for OSBL packages viz. ETP, Ash Handling, Feed Water Heating Station,
Cooling Tower and Pump House, Utility Sub Station (Mecon’s scope): 208 Km

The cable laying will largely depend upon the release of fronts. The Electrical Contractor, M/s. Pace
Process for ISBL units, has assured that sufficient resources would be mobilized as per monthly plan
and release of work fronts. Currently, the Party has 110 workers and in the peak, would need around
250 to 300 workers. However as risk mitigation, an alternate Contractor for only cable laying will be
identified in Dec-12, and a rate contract finalized.

For ISBL areas, the big ticket fronts are as under:

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1) Completion of civil works in unit 5 including tanks, which is holding 56 Km; this front is
expected to be released progressively by Jan-13.

2) Civil and Structural works in Unit 8 viz. Pipe Rack 8.1 and Technological structures S801,
S802, S803, S804 and CS801 (these buildings house different equipment). These fronts
will be released in Jan-13, clearing front for 34 Km.

3) Cable trench between SS1 to SS2 comprises 64 Km of work front. This is being
constructed by L&T and is likely to be completed by Jan-13.

4) Cable tray support structure for Control Room 2, holding a front of 70 Km. This front will
be released by Dec 2nd Week.

The major fronts in OSBL (Mecon’s scope) are as follows:

1) 84 Km in ETP (to be executed by M/s. Ion Exchange). This front depends upon the
completion of MCC building, which is being constructed by M/s. Essar. The anticipated
completion of this building is Jan-13.

2) 36 Km (by M/s. Pace) in Cooling Water Pump house. This front will be released in Jan-13.

3) 14 Km (by M/s. MELCO) in Ash Handling Plant. This front is critical and depends upon
M/s. Petron who are building the MCC. The committed date is 09-Feb-13.

4) 10 Km (by PACE) in SS3. L&T is constructing the SS3 Building and the likely completion is
by Jan-13. Hence, all electrical works of SS3 are expected to be completed by Mar-13.

The overall work front/plan for cable laying will be as under:

Dec’12 Jan’13 Feb’13 Mar’13 Apr’13 May’13

84 128 167 173 43 3

E. Instrumentation

Refer Annexure-4 for details. The work load balance as of 30-Nov-2012 will be 735 Km. The Cable
laying depends upon the release of fronts viz. structural and piping. The focus areas will be as under:

1) 87 km of cable laying pertaining to Hydraulic Package/Ash Locks and Coal Locks for the
Gasification Unit. This front will be released in stages and will be completed after the
sequential holds post erection of Gasifiers and Coal/Ash Locks and connected structural
have been released. This is likely to be completed only in May-13 based on receipt of
Gasifiers and subsequent activities.

2) 135 km progressive front for Unit 3 connected to plant piping and equipment at Unit3.
Major front will be released by Jan-13.

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3) Civil and Structural works in Unit 8 viz. Pipe Rack 8.1 and Technological structures S801,
S802, S803, S804 and CS801 and all Columns holding around 65 km. This will be released
in Jan-13.

4) The major cable pertains to piping and field instruments provided on the equipment.
Completion of take offs and structural platforms in the equipment will progressively
release fronts for Instruments. The Unit Heads along with their Piping Engineers will be
advised to monitor the release of fronts on a weekly/daily basis to speed up the
progress. This will be included in weekly reporting. As regards structural platforms on
equipment, there are three connected parties:

- IOTEP

- Steel Arts

- Bholaram for supply of gratings

The order for part quantity on a fourth party is to be placed (the earlier award failed).
This order is expected within a week’s time).

For field execution, there are three Contractors M/s. AN Instruments, M/s. Chemin C&I and M/s.
Honeywell for instrument works. Currently, these parties have 50, 30 and 5 workers respectively and
in the peak will have 200, 200 and 25 workers. The parties are geared up to handle the work load as
per the front release/plan as of now, failure of Contractor in meeting the peak progress is a low risk.

F. Packages

Refer Annexure-5 for details on Packages. There are 23 packages within the Licensed units, the
major being Hydraulic Package, Lubrication Package, Dust Collection System, Acid Gas Compressor,
Raw Gas Compressor, Refrigeration Compressor and Flare. All Unit 03 (Gasification) packages like
Hydraulic Package, Lubrication Package, Gasifier Grate Gear Box and Hydraulic Valves are expected
to be completed by Mar-2013. Others are expected to be completed progressively by Feb-13.

G. Insulation

There are two parties viz. M/s. Lloyds and Kaefer. As per the current plan, insulation work is
expected to be started from 20-Dec-12 (by that time material will be available). Both the parties are
mobilizing at site. The detailed work front/application plan is being worked out. It is expected that
the insulation works will take 4 to 5 months for overall completion i.e. by May-13. Certain insulation
works like flange and valve boxes will be carried out on the run for safety reasons.

The expected mobilization by both the parties will be 350 to 400 workers.

H. Fire proofing

There are two parties namely M/s. Lloyds and M/s. Carboline. The outlook of these parties is as
under:

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1) M/s. Lloyds has a scope of 400 Cubic metres and has completed 50 Cubic meters. The
party is currently doing 4 Cubic metres per day. At this rate, the works are likely to be
completed by Mar-13.

2) M/s. Carboline has a scope of 800 Cubic metres. The material supplied by the party was
not as per Purchase Order conditions. The Party has agreed to replace the material
supplied including repair the work of 256 Cubic metres already completed. At the rate of
5 Cubic metres per day, which was being achieved earlier, the works are likely to be
completed by May-13.

I. Piping Materials

Refer Annexure-6 for details on critical vendors. As of date, the materials which are balance are as
under (certain missing items have been recently ordered):

Pipes 5.89 Km

Fittings 1803 nos.

Flanges 1234 nos.

Valves 2637 nos.

It is expected that all these materials will be received by Jan-13. However, Lurgi is yet to confirm that
final MTO has been released for this project and certain missing items are still being ordered based
on the ongoing reconciliation of piping materials.

J. Mobilisation and Night Shift

As of now around 4200 workers are deployed at CGP. It is expected that the mobilization will
progressively grow from 4200 to around 5600 by Jan-13. Currently, 890 workers are working till
extended hours i.e. till 11:00 PM ~02:00 AM. Around 200 workers are working for the full night
mainly for civil works, piping welding and radiography/Post weld heat treatment. 4 hours dedicated
time for radiography will be required in certain units to ensure NDT clearance and thereby testing as
per the plan. Hence, efforts are being made for the following additional deployment in the night
shift from Dec 1st week:

Work Agency Workers Period

Unit-03, Unit-05 Slop Channel (Civil) L&T 50 Till 02:00AM

Unit-06, Unit 07, Unit-09 (Piping) Blue Star 60 Till 02:00 AM

Unit-03, Unit-05 and Unit-08 (Piping and IOTEP 100 Till 02:00 AM
structural for Unit-08)

Unit-00, Unit-91 Piping Swastik 20 Till 02:00 AM

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Work Agency Workers Period

Cooling Tower Cells 5+6 Petron 40 Full night

Ash Handling Petron 40 Full night

Around 1120 workers will be working in the extended hours and 280 persons in full night.

K. Q-Walkabouts Programme

A Quality Walkabout Programme by a combined team of Construction and Operations will be run
from Dec 2nd Week onwards to capture the construction flaws in order that these are corrected as
we build (defined check lists for 4 themes namely Piping, Structural, Electrical and Instruments). This
programme will also score the quality performance in the various themes aimed at continual
improvement. It is expected that the Turnover procedure will be smooth as a majority of the check
list items would have been implemented/liquidated by then. A Programme Coordinator has been
appointed and the 1st walk about is expected in Dec 2nd week.

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 Coal Gasification Plant
Annexure-1
Current Status:
Civil
A. RCC (CuM):
Average Exp. Compl based Additional Ant. Compl based
Sl Balance as of Expected Comp. Balance as of Present
Contractor Completed (Last Front Avail. on current mobilisation on add
No 31-Oct-12 in Nov'12 01-Dec-12 resources
3 months) resources expected mobilisation

1 Petron 1598 700 898 1263 898 255 20-Apr-13 95 30-Mar-13

2 Simplex 900 350 550 368 550 250 31-Jan-13 30 31-Jan-13

3 Essar 1784 1170 614 1069 614 290 31-Jan-13 0 31-Jan-13

4 L&T 4585 1500 3085 731 3085 620 28-Feb-13 80 31-Jan-13

Total 8867 3720 5147 3431 5147 1415 205

B. Buildings:

1 Substation-1 RCC Frame structure completed; Brick work and inside plaster completed; Architectural works in progress, expected to complete by 31-Dec-2012.

2 Substation-2 RCC Frame structure completed; Brick work and inside plaster completed; Architectural works in progress, expected to complete by 31-Dec-2012.

RCC Frame structure completed; Brick work and inside plaster comleted; M/s Pyrotech moblised for Architechural work; Architechtural works in progress,
3 Control Room-1
expected completion date is 15-Mar-2013.

RCC Frame structure completed; Brick work and inside plaster comleted; M/s Pyrotech moblised for Architectural work; Architechtural works in progress,
4 Control Room-2
expected completion date is 15-Feb-2013.

All steel structure works completed; Slab casting under progress and expected to complete by 20-Jan-2013. Brick and plaster work will be completed by 31-Jan-
5 Substation-3
2013.

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 Coal Gasification Plant
Annexure-2
Current Status:
Piping Welding (Inch Dia.)
The table below indicates the unit wise status of piping works (Inch Dia):
Average Exp. release Exp. Exp. release Additional
Sl Balance as of Expected Comp. Balance as of Front Exp. avail Present Anticipated
Unit Completed (Last of civil release of of eqpt. mobilisation
No 31-Oct-12 in Nov'12 01-Dec-12 Avail. of materials resources Comp.
3 months) front Str. front front expected
1 Unit-00 10160 3211 6949 1701 3195 Dec'12 Jan'13 Dec'12 Jan'13 44 16 Jan-13
2 Unit-03 33475 5759 27716 5290 9841 Dec'12 Mar'13 Mar'13 Jan'13 190 70 Apr-13
3 Unit-04 8660 3021 5639 5019 3635 Dec'12 Dec'12 Dec'12 Jan'13 82 0 Jan-13
4 Unit-05 27782 4469 23313 5083 9043 Jan'13 Jan'13 Jan'13 Jan'13 200 10 Feb-13
5 Unit-06 23479 4630 18849 5122 11034 Dec'12 Dec'12 Dec'12 Jan'13 121 20 Jan-13
6 Unit-07 12935 3790 9145 3953 8605 Dec'12 Dec'12 Dec'12 Jan'13 83 50 Jan-13
7 Unit-08 43196 5320 37876 7929 11262 Jan'13 Jan'13 Feb'13 Jan'13 148 105 Mar-13
8 Unit-09 11406 3286 8120 3910 7257 Dec'12 Dec'12 Dec'12 Jan'13 121 30 Dec-12
9 Unit-91 13738 3828 9910 2046 4401 Dec'12 Dec'12 Dec'12 Jan'13 99 20 Jan-13
10 FW 13646 2500 11146 856 11146 Dec'12 Dec'12 Dec'12 Jan'13 105 65 Jan-13
11 UG 664 545 119 318 119 Dec'12 NA NA Dec'12 24 10 Dec-12
Total 199141 40359 158782 41227 79538 1217 396
Piping Loops (Nos.)
1 Unit-00 78 0 78 1 14 Dec'12 Jan'13 Dec'12 Jan'13 Jan-13
2 Unit-03 270 0 270 0 7 Dec'12 Mar'13 Mar'13 Jan'13 May-13
3 Unit-04 100 0 100 0 6 Dec'12 Dec'12 Dec'12 Jan'13 Jan-13
4 Unit-05 325 0 325 0 26 Jan'13 Jan'13 Jan'13 Jan'13 Above mentioned Mar-13
5 Unit-06 237 0 237 6 60 Dec'12 Dec'12 Dec'12 Jan'13 manpower includes Feb-13
6 Unit-07 248 0 248 2 60 Dec'12 Dec'12 Dec'12 Jan'13 manpower for testing Jan-13
7 Unit-08 190 0 190 12 5 Jan'13 Jan'13 Feb'13 Jan'13 Apr-13
8 Unit-09 139 0 139 0 77 Dec'12 Dec'12 Dec'12 Jan'13 Dec-12
9 Unit-91 72 0 72 0 2 Dec'12 Dec'12 Dec'12 Jan'13 Jan-13
Total 1659 0 1659 21 257

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 Coal Gasification Plant
Annexure-3
Current Status:
Electrical Cable Laying (KMs)

Additional
Sl Balance as of Exp. release Present Anticipated
Unit Plan Dec'12 Plan Jan'13 Plan Feb'13 Plan Mar'13 Plan Apr'13 Plan May'13 mobilisation
No 01-Dec-12 of front resources Compl.
expected

1 Substation-1 34 Dec-12 0 19 10 5 0 0 Mar-13

2 Substation-2 30 Dec-12 7 10 10 3 0 0 Mar-13

3 Control Room-1 48 Feb-13 2 15 16 14 0 0 Mar-13

4 control Room-2 74 Feb-13 37 10 2 24 0 0 Mar-13

5 Unit-03 68 Dec-12 13 12 4 5 31 3 May-13

6 Unit-04 13 Jan-13 0 6 7 0 0 0 Feb-13

7 Unit-05 56 Jan-13 9 12 20 15 0 0 110 300 Mar-13

8 Unit-06 3 Dec-12 3 0 0 0 0 0 Dec-12

9 Unit-07 2 Dec-12 2 0 0 0 0 0 Dec-12

10 Unit-08 34 Jan-13 0 8 13 14 0 0 Mar-13

11 Unit-09 11 Dec-12 4 0 0 7 0 0 Mar-13

12 Unit-91 17 Dec-12 6 7 5 0 0 0 Feb-13

13 OSBL (Package) 208 Jan-13 0 28 81 87 12 0 Apr-13

Total 599 84 128 167 173 43 3 110 300

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 Coal Gasification Plant
Annexure-4
Current Status:
Instrument Cable Laying (KMs)

Additional
Sl Balance as of Exp. release Plan Plan Plan Plan Plan Plan Plan Present Anticipated
Unit mobilisation
No 01-Dec-12 of front Dec'12 Jan'13 Feb'13 Mar'13 Apr'13 May'13 June'13 resources Compl.
expected

1 Unit-00 17 Jan-13 0 0 8 9 0 0 0 Mar-13

2 Unit-03 275 Jan-13 7 12 52 27 60 55 62 Jun-13

3 Unit-04 68 Jan-13 18 9 11 30 0 0 0 Mar-13

4 Unit-05 59 Dec-12 6 15 20 17 0 0 0 Mar-13

5 Unit-06 51 Dec-12 17 19 15 0 0 0 0 Feb-13

85 425
6 Unit-07 23 Dec-12 12 6 5 0 0 0 0 Feb-13

7 Unit-08 105 Jan-13 3 22 26 22 32 0 0 Apr-13

8 Unit-09 34 Dec-12 9 14 6 5 0 0 0 Mar-13

9 Unit-91 51 Dec-12 7 11 10 24 0 0 0 Mar-13

10 Earthing Cable 52 Mar-13 0 0 0 0 15 15 22 Jun-13

Total 735 79 107 153 134 107 70 84 85 425

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 Coal Gasification Plant
Annexure-5
Current Status:
Packages

Sl Expected arrival at Anticipated

Unit Package Description Vendor Scope of Supply Site work status
No site Compl.
Dust Collector System Supply:All pkg items
Major Items at Site.
1 Unit 03 03-PU-134 Thermax Except , Fan motor & Chimney assembly under progress 30-Jan-13
Fan Motor - Jan 13
Lurgi Doc No: D1014974 12319 Stack, ducts
All vendor Items at
Raw Gas Compressor Kobelco Complete pkg by vendor, Site.
2 Unit 03 Equip. Installation & offskid piping by M/s IOTEP. 20-Jan-13
Lurgi Doc No: D1014974 12308 Japan Off skid piping by JSPL Piping material - Dec
12
Lubrication Package Lincoln Helois
3 Unit 03 Complete pkg by vendor Received at site Will be commenced after Gasifier erection 30-Mar-13
Lurgi Doc No: D101497412317 Bangalore
Hydraulic Package Rexroth Final LOT 3 balance -
4 Unit 03 Complete pkg by vendor W/O u/p. Will be commenced by 20th Dec 2012 30-Mar-13
Lurgi Doc No: D1014974 10330 Germany Jan 13
Acid Gas Chilling Unit KPCL
5 Unit 03 Complete pkg by vendor Received at site Pumping skid placed in position 30-Dec-12
Lurgi Doc No: D1014974 12609 Pune
All vendor Items at
Acid Gas Compressor Man turbo Complete pkg by vendor, Site.
6 Unit 06 Equip. Installation & offskid piping by M/s IOTEP. 15-Jan-12
Lurgi Doc No: D1014974 12607 Germany Off skid piping by JSPL Piping material - Dec
12
Vacuum Package
Mazda
7 Unit 06 06 PU 101 Complete pkg by vendor Received at site Skid Positioned on S 604 structure Completed
Ahmedabad
Lurgi Doc No: D1014974 12604
Caustic Dosing unit
Swelore Positioned at site, erection shall be done of
8 Unit 08 08 PU 103 Complete pkg by vendor Received at site 20-Jan-13
Mumbai structural clearance
Lurgi Doc No: D1014974 12809
WHB and Combustion Chamber erected, Burner
Oxy Claus Combustor Thermal
Erection to be done,
9 Unit 09 Oxy Claus WHB System Complete pkg by vendor Received at site 15-Feb-13
Refractory casting & Dry out to be done.
Lurgi Doc No: D1014974 11927 Hyderabad
Piping u/p.
Catalyst Dosing Unit
Lewa Positioned at site, Interconnecting Piping to be
10 Unit 09 09 PU 103 Complete pkg by vendor Received at site 15-Feb-13
Italy done
Lurgi Doc No: D101497412909

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Sl Expected arrival at Anticipated
Unit Package Description Vendor Scope of Supply Site work status
No site Compl.
Caustic Dosing Unit
Swelore Positioned at site, Interconnecting Piping to be
11 Unit 09 09 PU 101 Complete pkg by vendor Received at site 15-Jan-12
Mumbai done
Lurgi Doc No: D101497412907
Incinerator package Callidus Major equip positioned at site, Interconnecting
12 Unit 09 Complete pkg by vendor Received at site 30-Jan-13
Lurgi Doc No: D1014974 11927 USA / India Piping to be done
LTGT Burner Callidus Positioned at site, Burner installation &
13 Unit 09 Complete pkg by vendor Received at site 30-Jan-13
Lurgi Doc No: D101497411928 USA Interconnecting Piping to be done
Start up Blower Fima Equip positioned at site, Interconnecting Piping
14 Unit 09 Complete pkg by vendor Received at site 30-Dec-12
Lurgi Doc No: D1014974 12905 Germany to be done
Claus Air Blowers Swam
Equip positioned at site, Interconnecting Piping
15 Unit 09 09 KR 101 A / B Pneumatics Complete pkg by vendor Received at site 30-Dec-12
to be done
Lurgi Doc No: D101497412906 Noida
Schuf
16 Unit 03 Hydraulic Valves Complete pkg by vendor Received at site W/O u/p. Will be done with Hydraulic package 30-Mar-13
(Germany)
Hansen
17 Unit 03 Gassifier Grate Gear Box Transmission Complete pkg by vendor Received at site Will be commenced after Gasifier erection 30-Mar-13
(Belgium)
2 no of pumps positioned at site, alignment,
Unit Schafer Urbach erection of distribution valves, PLC panel and
18 Tar Recycle Pump Complete pkg by vendor Received at site 28-Feb-13
03/05 (Germany) piping work balance
7 pumps work to be taken, front not available.
Siefer Will be taken up after readyness of front for all
19 Unit 05 Delumper (5 No) Complete pkg by vendor Received at site 28-Feb-13
(Germany) TAR seperator tanks
20 Unit 06 Duel Media Filter Multitex Complete pkg by vendor Received at site Casing positioned, filter to be fixed 30-Dec-12

Nikkiso 4 No of pumps, erection done, aligned and skid

21 Unit 07 Nikkiso sundyne pumps USA Complete pkg by vendor Received at site Completed
sundyne (USA) grouting done
Unit
KSB,(GERMANY Total 38 pumps operational, 2 Spare.
22 03/04 KSB,GERMANY Pumps Complete pkg by vendor Received at site 28-Feb-13
) 22 pumps positioned, alignment to be done
/05/06
Woodfield
23 Unit 91 Loading Arms systems India Complete pkg by vendor Received at site Front not avaliable for erection 28-Feb-13
Pvt. Ltd.

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 Coal Gasification Plant
Annexure-6
Current Status:
Critical Piping Materials

Balance qty. Expected date Confidence

Sl No Item Item description Supplier Place UOM Remarks
(Mtrs/Nos.) of delivery level
PIPES
Supplier wants LD waiver being
1 PIPES SS PIPES REMI MUMBAI Mtrs. 3293 15-Jan-13 75%
considered
FITTINGS
1 FITTINGS STEEL FITTINGS PETROCHEM BARODA Nos. 1272 30-Jan-13 95%
2 FITTINGS STEEL FITTINGS GUJARAT INFRA BARODA Nos. 152 30-Dec-12 95%
3 FITTINGS STEEL FITTINGS TUBE PRODUCT BARODA Nos. 154 30-Dec-12 95%
FLANGES
1 FLANGES STEEL FLANGES PETROCHEM BARODA Nos. 350 20-Dec-12 95%
2 FLANGES STEEL FLANGES PUNJAB STEEL DELHI Nos. 400 30-Dec-12 80%
Supplier wants LD waiver being
3 FLANGES STEEL FLANGES HILTON MUMBAI Nos. 80 30-Dec-12 70%
considered
VALVES

Flagged as critical.
Supplier not keeping their
GATE / GLOBE / CHECK /
1 VALVES NSSL NAGPUR Nos. 796 30-Dec-12 60% commitment, 300 nos. ball valves are
BALL VALVES
being manufactured at Italy, the status
of which is not firm / clear.

GATE / GLOBE / CHECK

2 VALVES NITON VALVES MUMBAI Nos. 720 30-Dec-12 90%
VALVES

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