Professional Documents
Culture Documents
, HARINGHATA
Warehousing at Haringhata, West Bengal
SEWAGE TREATMENT PLANT (SEQUENTIAL
BATCH REACTOR TYPE, 420 KLD)
SUMMARY
Sl.no. DESCRIPTION
Sl.
Description Unit QTY
No
The capacity of sewage treatment plant is 420 KLD (210 KLD X 2 streams)
All civil tanks both underground and above ground including excavation, Plain
cement concrete M10 grade,RCC wall / raft slab including necessary
reinforcement / shuttering sufficiently reinforced as per the design confirming to
latest IS code requirements with min. M25 grade concrete. The construction
should also include all necessary inserts for electro- mechanical work including
providing access provision from ground to bottom of tank, draining pits, pump
pits, etc. Appropriate water proofing to be made and water tightness to be tested
before back filling. Tank interiors shall be coated/cladded with suitable material LS 1.00
as approved. The tanks should have free board of required height (minimum
600 above ground level) and based on the process flow. All civil structures shall
be plastered and painted fully both internal and external all complete as
directed. The construction requirement stated above is not limited,but also any
additional requirement to be adopted to make the system functional.
RCC Plant room with necessary doors, windows, plastering painting etc.,
complete as directed by engineer in charge and all the open tanks shall be
closed by GI weld mesh with load of 75 kg/sqm including hand rail and
necessary guard/ fall protect railing. All colour scheme to match with other
structure inside the campus (Designing of all structures shall be as per relevant
IS code)
All civil / structural related design calculations and shop drawings to be
submitted for Consultant / client approval.
TOTA L - I
II ELECTRO-MECHANICAL EQUIPMENTS
1 Bar Screen
Supplying, installing, testing and commissioning of bar screen consisting of 1
No. of fine screen and 1 No. coarse shall be provided in front of the intake
works, so as to exclude the large sized particles with associated set of guide
angles in SS flat of 6.0 mm thick and 50 mm wide kept inclined at 45 degree to
the horizontal at 10mm c/c with one no. hand rack in GI. Bar rack fabricated
from SS-304 bars to the width of the screen chamber with a racking arm for
manual operation.
Size : 1000 x 900mm ( to suit the width of Bar screen chamber) Nos 2
Supplying, installing, testing and commissioning of Twin Lobe design type air
blower complete with motors, pulleys, Rigid one piece CI casing and side plates,
silencer, base plate, Anti-friction bearings,. Rotary oil sealing having horizontal
configuration. approved make Twin lobe roots type Air Blower of adequate
capacity at 0.60 Kg/sq cm capacity of required head comprising of common
base frame, suction filter, suction silencer, non return, V belt, safety valve, belt
guard, drive and driven pulleys, pressure gauge, inter connection piping,
discharge silencer, anti vibration pads including required motor.
The blower shall be driven by a VFD drive, to regulate the air flow depending on
the Dissolved Oxygen in the aeration tank.
Air Blower for Equalization Tank, Decant Tank, Sludge Holding Tank, Soft
5.1 Water Tank, Treated Water Tank : 2 Nos ( 1 Working + 1 Standby ) Capacity : Set 1
300 cum/hr at 5000mm Wg.
Air Blower for SBR tank : 2 Nos ( 1 Working + 1 Standby ) Capacity : 230
5.2 cum/hr at 5000mm Wg. ( Note : When one SBR is under aeration, the other is
not)
For Module 1 & 2 Set 1
5.3 Acoustic Enclosure
Man Hole Size : 600mm dia minimum , Inspection Hole size : 300mm Dia
minimum
Man Hole Size : 600mm dia minimum , Inspection Hole size : 300mm Dia
minimum
Filter Diameter as per manufacturer's recommendation
Max. working pressure = 3.5kg/sqcm
Max flow rate = 25 cum/hr - For Module 1 & 2 Set 1
Quoted rate shall also include automatic brine preparation system with
mechanical agitator and FRP Brine Tank . The mechanical agitator provided
shall be with SS Shaft and stirrer arrangement.
Size as per manufacturer's recommendation
OBR : 200 cum
Feed Hardness < 600 ppm
Residual Hardness < 50 ppm
Resin Volume: As per manufacturer's recommendation
Max. working pressure = 3.5 kg / Sq cm
Max flow rate = 25 cum/hr No 0
12 Filter Press
Supplying, installation and commissioning of automatic hydraulic closing
mechanism filter press suitable for handling sludge, cast iron body grade FG
No 0
20, suitable no. of polypropylene plate of size 450 mm X 450 mm etc., complete.
Suitable for a plant capacity of 420 KLD
13 Screw pump
Supplying, installing, testing and commissioning of screw pumps to pump
sewage from sludge holding tank to centrifuge basket decanter at uniform flow
rate. The pump shall be coupled to the adequate HP. Electrical motor, mounted
on a common base frame.
a Type : Helical screw pumps
Duty = 3 cum/hr at 60M head - For Module 1 & 2 Set 1
14 Decanter Mechanism
Supply, fixing, testing & Commissioning of PLC based moving decanter with
5mm thickness or as per recommendation from manufacturer, shall be installed
in reactor for decanted water extraction. Nos. 2
MOC of the decanter shall be SS-304 driven by geared motor of suitable power.
SBR cycle shall be auto controlled with continuous feedback level transmitter.
16 Flow Meter
Supply installation testing and commissioning of Magnetic Type Flow meter for
measuring the flow with totalizer
16.1 100 NB at the outlet of Raw Sewage Pump - for Module 1 & 2 No 1
16.2 65 NB at the outlet of Activated Carbon Filter - for Module 1 & 2 No 1
16.3 65 NB at the outlet of the Softener No 1
Electrical Starter panels complete with O/L Relay with Single phasing preventer
feature, earth leakage relay, ON-OFF and Trip Indicating lamps, interlocking,
level controller with operational mode as one pump working at low level, both
pumps at high level with a hooter alarm and cut off at dry level, cascade
operation, working / standby selection, etc. suitable for the motor H.P. as
specified below and with provision for remote P.B. on/off complete as required.
Set of accessories such as G.I headers for suction and discharge, control
valves, non return valves, pressure gauge, flow meters, inter connecting power
and control cabling etc. complete shall be included in the offer
TOTA L - II
1 Lot 1
3 INSTRUMENTATION
TOTAL - III
TOTAL - IV
Total V
A GENERAL NOTES:
1 This BOQ is an indicative document and is to be used as a tendering aid only. The BOQ
does not constitute a warranty on quantity and item requirement as this Design & Build order.
2 Scope of work shall cover/include designing, supervising, supplying, installation, testing &
commissioning of STP (SBR technology - fully automatic with a central control panel fully
pre/site wired and with all power and control cables to all pumps and equipment including all
instrumentation, level sensor, other controls and weather proof cover/shed for motors &
controller) for 420 KLD (210 KLD X 2 streams)
3 STP shall be based on activated sludge process (with air diffuser membrane system), SBR
type with 2 reactors in parallel with sewage handling capacity of 420 KLD (210 KLD X 2
streams)
4 The raw sewage comprises of sewage from entire building. The collection sump with bar
screen shall be a part of the STP.
5 The STP shall be designed as water retaining structures in RCC with RCC top structure and
M.S. epoxy coated, non-skid type, removable manholes covers including piping, valves,
necessary chemical dosing as required by the manufacturer's design.
6 All equipments, pipings, pumps, air blowers and electricals are to be housed in a plant room
including GI hot dipped puddle flange / insert, inlet, outlet, overflow, vents, MS covers, drain
channel with MS gratings etc.
7 Puddle flanges (including puddle flanges for treated water tank) shall be under vendor scope
and shall be GI hot dipped.
8 Offer should include cost of Mandatory spares & consumables etc required for 1st year
operation. In case AMC is also awarded to the bidder cost of these to be excluded.
9 Contractor shall ensure submission of detailed GA drawings (Plan, Section & Elevation),
Equipment GA, technical submittal, P & I diagram, schematic diagram for the above
mentioned components and additional components such as inserts, puddle flanges, vent
pipes etc. if so required for the complete automatic working of the STP and have it approved
by the Client / Consultants.