5 - REMOVAL AND REPLACEMENT OF COMPONENTS INDEX REMOVAL AND REPLACEMENT OF THE "LOAD SENSING" PUMP [3].. REMOVAL AND REPLACEMENT OF THE POWER STEERING [17] REMOVAL OF THE STEERING DIRECTIONAL CONTROL VALVE [18] . REMOVAL OF THE DIRECTIONAL CONTROL VALVE OF THE FRAME LEVELLING SYSTEM [69] .. LOAD SENSING PUMP SERVICE .... "DFR" REGULATOR SERVICE (REXROTH PUMP) .......-.:0:ecsssseesestsierestseeteesetiteetereeesenes 9 "CONTROLKIT" REGULATOR SERVICE (SAUER-DANFOSS PUMP) ..........:.:sssesessesestseseseeeeees DIRECTIONAL CONTROL VALVE SERVICE.....5 - REMOVAL AND REPLACEMENT OF COMPONENTS REMOVAL AND REPLACEMENT OF THE "LOAD SENSING" PUMP [3] Characteristics of the pump: = variable displacement: 45 cubic centimetres/revolution = operating pressure: 210 bar = right-handed rotation5 - REMOVAL AND REPLACEMENT OF COMPONENTS OD sie ic sce wy iene ae ting 0 xcs oe Fe pre, bring the pump suction inlet to a higher level than the one of the oil contained in the tank, as shown in the picture. 3) Remove the drainage hose. Unscrew the “Load Sensing’ pump fixing bolts, then remove the pump, - For reinstallation, carry out the operations described from step (1) to step (3) in reversed order. = Check oil level in the tank (see paragraph OIL. FOR THE HYDRAULIC SYSTEM, chapter INTRODUCTION). If necessary, fill it up (about 0.5 litres), then check the setting pressure of both the pump valves and the main directional control valve, and finally check the system for any leakage5 - REMOVAL AND REPLACEMENT OF COMPONENTS REMOVAL AND REPLACEMENT OF THE POWER STEERING [17] 1) Remove the middle part of the dashboard from the cab. Before removing the power steering, you are advised to mark the position of each hose, so as to make their reinstallation easier. Disconnect all hoses from the power steering. 2) Remove the fixing bolts that secure the power steering to the steering column. 3) Pull the power steering downwards, then take it out.5 - REMOVAL AND REPLACEMENT OF COMPONENTS - For reinstallation, carry out the operations described from step (1) to step (3) in reversed order. - Check oil level in the tank (see paragraph OIL FOR THE HYDRAULIC SYSTEM, chapter INTRODUCTION), then check the system for any leakage.5 - REMOVAL AND REPLACEMENT OF COMPONENTS REMOVAL OF THE STEERING DIRECTIONAL CONTROL VALVE [18] 1) Before removing the steering directional control valve, you are advised to mark the position of each hose, so as to make their reinstallation easier. Remove the hoses from the steering directional control valve: plug each hose after disconnecting it from the directional control valve. 3) Remove the fastening screws of the steering directional control valve. NOTE !!! Two people are required for this operation.5 - REMOVAL AND REPLACEMENT OF COMPONENTS 4) Take the directional control valve out of the "fastening screws to remove it. For reinstallation, carry out the operations described from step (1) to step (4) in reversed order. © Check oil level in the tank (see paragraph OIL FOR THE HYDRAULIC SYSTEM, chapter INTRODUCTION), then check the system for any leakage. REMOVAL OF THE DIRECTIONAL CONTROL VALVE OF THE FRAME LEVELLING SYSTEM [69] 1) Before removing the directional control valve, you are advised to mark the position of each hose, so as to make their reinstallation easier. 2) Remove both the hoses and the metal tube from the directional control valve; plug each hose after disconnecting it from the directional control valve.5 - REMOVAL AND REPLACEMENT OF COMPONENTS 3) Remove the fastening screws of the directional control valve. NOTE !1! Two people are required for this operation. 4) Take the directional control valve out of the fastening screws to remove it. = For reinstallation, carry out the operations described from step (1) to step (4) in reversed order = Check oil level in the tank (see paragraph OIL FOR THE HYDRAULIC SYSTEM, chapter INTRODUCTION), thet check the system for any leakage.5 - REMOVAL AND REPLACEMENT OF COMPONENTS LOAD SENSING PUMP SERVICE Aomicserss @ accmpeenearicis cares axrmgrempmere ec eM eei car cance aaa "DFR" REGULATOR SERVICE (REXROTH PUMP) Matalin core ose clayhonina pete co no. RES MMI of hydraulic oil could leak from the system. Prepare a suitable collection system to avoid polluting the earth OE re cae aes $1 wa1n rhese operations can be carried out without removing the DFR from the pump and without atoring the stings. Service of regulation system for stand-by pressure () Slider (Washer (2) Spring guiding pin (5) Regulation group @ Spring - Unscrew the stand-by pressure regulation group ©).5 - REMOVAL AND REPLACEMENT OF COMPONENTS Remove the stand-by pressure regulation group (5); with the aid of a magnet extract in order, the spring guide (2) and the internal slider (1) Service of the pump maximum pressure regulation system () Slider (4) Spring (2) Spring quide (6) Washer @ Spring () Regulation group (2) Unscrew the regulation group (6).5 - REMOVAL AND REPLACEMENT OF COMPONENTS Remove the regulation group (6); with the aid of a magnet extract in order, the spring guide (2) and the internal slider (1). Removal of the DFR from the pump. Disconnect the pilot hose (A) from the DFR, and the four securing screws (B) of the pump.5 - REMOVAL AND REPLACEMENT OF COMPONENTS "CONTROLKIT" REGULATOR SERVICE (SAUER-DANFOSS PUMP) A WARNING!!! When carrying out the following operations on the machine, a certain amount of hydraulic oil could leak from the system. Prepare a suitable collection system to avoid polluting the earth and unnecessary waste. Service of regulation system for stand-by pressure @) CY a suaee Ga) be ee (1) Regulation groupr (4) Spring guiding pin @ Spring Slide (3) Spring = Unscrew and remove the locking grabscrew